HAZARD IDENTIFICATION & RI

Process & Location: Switchyard Tower Structure Installation

Risk Assessment Team:
Leader:
Member 1:
Member 2:

Mr. Balasubramaniyam

Member 3:

Mr. Grahan Bharti

Mr. Manash Kar

Mr. J. Amal Raj

Assessment Date:
Last review date:
Next review date:
Approved By :
Signature

HAZARD IDENTIFICATION
S.N.

Work Activity
(Job steps in sequence)

Consequence
(Possible injury/Ill-Health/
Persons-at-Risk &
Environmental)

Hazards

1. Caving
2. Pit collapses
1

Excavation

3.
Excavator topple

1. Body parts injuries / Permanent

Disability
2.
Property damages

1. Serious injuries / Amputation

2

Rebar placing

1. Body parts injuries

2. Trapped between rebar bottom 2. property damage
mat and top mat 3. Electricutation

1. Serious injury
Form work

2. Tripping /
Slipper / Pock with sharp edges

Concrete batching at plant

1. Health hazard
1. Asphyxiation / skin diseases
2. Person hit by material dragging
Serious injuries
bucket
3.
3. Human body burn
Electrocution

Concrete transportation and placing of 1. Vehicle collision

concrete using with mechanical
2. Topple
equipment's & concrete boom placer
3.Concrete pipe rapture

1. Body parts injuries

1. Serious injury
property damage
3. Form work give way

2.

2.

During concrete poring

1. Tripping
2. Serious injury
3. Occupational Health
issues
4. Formwork collapse

1. Serious injuries
2. Person hit by the objects
7

De shuttering
3. Formwork material falling from
height

Tower erection

1.Body part injuries

2. Skin dieses.

1. Body part injuries

2. Proprieties damages

1. Serious injuries / Fatal

2. Person falling from
height
1. Body part injuries
3. Material falling from height
2. Permanent Disability
3.Proprities damages
4. Equipment failure
5. Wire rope
give away

10

11

Structural loading, Transportation and

unloading

Material handling

Structural Assembly at site

1.Serious injuries
2.
Lifting failure
3. Material
falling
4. Vehicle
collision

1. Body parts injuries

2. Lifting
machine topple 3. Lifting gear
giveaway
4. Material may slide
from the transport vehicle
5.
Due to speeding vehicle may head and
collusion

1. Serious injuries
2. Dramatics

1. Body part injuries

Skin deices

1. Serious injuries / Fatal

2. Person falling from
height
1. Body part injuries
3. Material falling from height
2. Permanent Disability
3.Proprities damages
4. Equipment failure
5. Wire rope
give away

2.

12

Instrumentation of installation

1. Serious injuries
2.
Material falling from height

1. Serious body part injuries 2.

Properties damages

13

Fixing of Gink Pole/Derrick

1. Serious injuries
2.
Material falling from height

1. Serious body part injuries 2.

Properties damages

14

Shifting of Derrick from Location to

other location at tower top

1. Serious injuries / Fatal

2. Person falling from
height
1. Body part injuries
3. Material falling from height
2. Permanent Disability
3.Proprities damages
4. Equipment failure
5. Wire rope
give away

FICATION & RISK ASSESSMENT (HIRA)/JSA

2/26/2015
9/6/2015
Mr. Sandipan Ghosh

GENERAL NOTES:

1- BGRE Work Package (Work permit, Pre job briefing, Method statem
shall be obtained for all works prior to start, in any works which req
shall be obtained.30:31
2-All persons must be Safety Inducted.
3-Mandatory PPEs are Safety helmet, Hard toe safety shoes/Gum Bo
vest, Full/half sleeve (at least 4 inch long) shirt ,Full length pant/trou
4-Probability, Severity & risk Table is attached for reference

RISK EVALUATION
Risk Level (Low- L;
Medium- M; High- H)

Present Control Measures

1. Appropriated PPE is required

2. Job briefing & risk assessment need to be disseminated to the
concern team
3. Authorized excavator operator need to be
deployed
4. Banks man need to be deployed to monitor and control of
excavator movement & truck movement
5. Excavation works carried out as per the engineer instruction
6. Follow the safe
operating procedure
7. Excavated soil to be
dumped 4 meters away from the pit edge
8. Excavated pit beside vehicle
movement should be avoided
9. Barricade to be provided and maintained
10. During heavy rain excavation work need to be stopped and
move away from the working zone

1.Manual rebar moving / shifting / caring with sufficient workers

2. Follow the
supervisor / Engineer instruction during placing of rebar
3..Use right tool for rebar works
4.
Chair rods need to be secured in a right way
5. Proper access to be prepared for entry & exist
6. During night time proper illumination system need to be
implemented
7.
Housekeeping to be maintained at all time.

1. Appropriated PPE's is required

2. Job
briefing and risk assessment to be disseminated to concern team
3. Skilled form work worker
need to be deployed
4. Sufficient bracing supports to be provided at right location
5. Sharp edges to be
protected with warning system or covered with suitable materials
6. Housekeeping to be maintained at all time
7. Follow supervisor / Engineer instruction

1. appropriated PPE is required

2. Job
briefing & risk assessment decimation to the concern team
3. For cement bag handlers job
rotation to be maintained
4. Experience batching plant operator need to be deployed
5. Water sprinkling system
to be established
6.Authorised person only can handle ad mixer
7. Ad mixer MSDS need to be disseminated to the concern
8.Approved electrical
accessories shall be used for electrical works
9. Experience electrician only deployed for
electrical works
10. Safe operating procedure need to followed

1. appropriated PPE is required

2. Job
briefing & risk assessment decimation to the concern team
3. Authorized person only can
drive / operate the vehicle or concrete pump
4. Follow the recommended speed limited

5. Banks man is required to monitor the vehicle movement

6. Concrete boom placer our
rigger need to placed above the well compacted area
7. Before using the boom placer hydraulic pressure
hoses need to be checked
8.
Concrete pipe line joins to be made by experienced person and
appropriated clamps & washers to be used
9. Follow safe operating procedure &
site concern person instruction
10. Poring of concrete shall be as per the concern instruction
11. During poring
formwork & supports need to be checked

1. appropriated PPE is required

2. Job
briefing & risk assessment need to be disseminated to the concern
3. Vehicle access to be prepared to reach cast location
M

4. Form work vertical face , position to be monitored and

displacement to be adjusted as per the requirement
5. Vehicle access illumination need
to established and maintained .
6. Emergency illumination backup system need to be
standby
7.
Tower Structural main corner member adequate bracing is required

1. appropriated PPE is required

2.
Job briefing & risk assessment dissemination to the concern team
3. Follow
the DE shuttering sequences
4. During
deshutering more than one worker need to be assigned to support
formwork ( Vertical face )

1. appropriated PPE is required

2.
Job briefing & risk assessment dissemination to the concern team
3.
Experience workers only can deployed for height works
4. Medical fitness is required for height works
5. Mechanical equipment's , and wire rope to be certified by
competent person
6. During hoisting over load is not permissible
7. Tag line is required during hoisting tower member
8. Derrick need to be secured with right member and minimum of
three location clamping / securing system to be adopted
9. Use main
member ladder bolts for climbing upward & coming down for
downward
10.Person
should always use double yarn safety harness
11. person should follow safe climbing method
12. All hand hold tools should be secured either with member or
right hand as his convenience
13. No work should perform after sun set / rain
14 . Equipment's , wire rope and derrick need to be checked on
daily bases
15. Tower erection to be followed as per the methodology and
erection sequences
16 . follow supervisor / engineer instruction

1. Use appropriated PPE

2.
Job briefing to be disseminated to the concern team
3. Permit to work system
need to be followed
4. Certified lifting machine & lifting gears to be used
5.
Selection of lifting gear safe working load to be higher than the
lifting load
6. Lifting gear free
from damages
7.During lifting tag line need to be used
8.Loaded structural members need to be secured with suitable
securing assoseries 9.Structrual members protruding away from
the trailer body is not advisable
10. Assign license holder to drive the trailer
11. Follow the
defined speed limit at highway and OPGC premises
12. Material unloading at the designated
area and stack of material shall not be create sliding hazard
13.

1. Appropriated PPE is required

2. Dissessimination of risk involved in the activities to be
explained to team
3.Deployed Valid driving license holder
for truck driving
4. Truck helper need to be deployed for monitoring the movement of
the trucks
5.During manual lifting proper manual lifting method to be followed
6. while manual lifting body rear posture strain to be avoided
7. Engineer instruction need to be followed
8. Proper illumination system to be established
9. Use proper tools & Tackles with valid inspection certificates.
10. Provide authorized person to handle the activity as signaling &
proper lifting arrangement.

1. Job briefing & risk assessment dissemination to the concern

team
2.
Experience workers only can deployed for height works
3. Medical fitness is required for height works
4. Mechanical equipment's , and wire rope to be certified by
competent person
5. During hoisting over load is not permissible
6. Use main member ladder bolts for climbing upward & coming
down for downward
7.Person should always use double yarn safety harness
8. person should follow safe climbing method
9. All hand hold tools should be secured either with member or right
hand as his convenience
10. No height work should perform after sun set / rain
11 . Equipment's , wire rope and derrick need to be checked on daily
bases

1. Use appropriated PPE

2. From the bottom to bottom plumb need to be hang with hard
mettle wire rope with secured at right place
3. Purring measuring the member by using the tape should be
secure condition.

1.Use mandatory PPEs.

2. Derrick pole tope position give wheel need to be secured.
3. Gink wheel to be tested through authorized person.
4. Gink wheel assembly with derrick pole to be done at ground level.
5. With the support of an other gink wheel derrick to be habited at
the appropriated position.
6. Derrick pole need to place at one corner facing immediate of the
tower.
7. Derrick pole need to be secured with appropriate method along
with the tower member at list three location with right manner.
8. Derrick pole need to be secured with stay at list three direction to
avoid derrick movement

1. New stay line to be secured being to the derrick pole.

2. Tag line need to be secured at the top and bottom of the derrick
pole.
3. First worn the derrick pole secured at the bottom position and
step by step another secured position during worn to be hold by
structure members
4. Worn the existing stay line by mean of bracing down the derrick
pole to be near located by suspended end hanging and dragging
method.
5. Bring down the derrick in the new location and secured with the
tower member at list 3 location with right method along with the stay
line.

Rev. No.:
Ref. No. :

???

Pre job briefing, Method statement, JSA, related drawings)

o start, in any works which required OPGC I Work permits

d.
, Hard toe safety shoes/Gum Boot, Safety glasses, Reflective
long) shirt ,Full length pant/trousers
attached for reference

RISK CONTROL
Residual Risk (LowL; Medium- M;
High- H)

Person responsible

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge

Site Head (RCM) / Package In charge