The Process Flow

MerchandisingRecieving
the
techpack
from
buyer
and
receiving the order
on the basis of
buying sample.

After
buying
sample
approval
Fit sample is sent
to buyer on the
basis
of
which
buyer appoves P.O.

After P.O. reciept

the sealer and size
set sample made
and sent to factory
along
with
Production File

Store- 50% Fabric

and trims received
by Store from main
store

PPCPre
Production Meeting
to
discuss
the
production
files
with Merchant and
go ahead for Pilot
sampling.

Pilot, reference and

rack samples are
made,
reports
made and sent to
Head
office
for
buyer approval.

After Pilot and rack

sample approval the
NSR meeting is held
and PPM notes are
discussed along with
R&D reports and go
ahead
for
bulk
production

Washing- Pieces
sent to washing
after Kaj button
and the washed as
per
approved
recipe for washing,
lot wise.
Packing- Again after
100% audit the pieces
are sent for packing,
here
pieces
are
packed as per buyer
requirements
with
given packing trims

Cutting- Cut Plan

made as per P.O.
and markers and
cutting is done as
per cut plan and
sent to production
floor after quality
audit
Finishing-Washed
pieces comes to
finishing
100%
audit.
Reject
pieces are sent to
floor
for
part
change.

Sewing-Producing
arments from cut
panels
through
progressive bundle
system. Inspection
of
pieces
at
endline
and
dispatch area.

Other
types
of
defects
are
mended
in
finishing
room,
then the pieces are
sent
for
initial
checking, pressing
and
then
final
checking.

Buyer
Audit
and
dispatchAfter
packing pieces are
sent to Buyer QA for
approval
of
the
shipment at AQL
and then dispatched
in container.

The Material Flow

Store:

Fabric Inhouse

Temprory
stored on
pallets

fabric
inspection

Cutting:

Fabric lot recieved

temprory stored under tables
Marker Planning
CAD/Manual Marker making
Fabric laying
Cutting
end piece stored on racks
Bundeling
Ticketing
Auditing
Issued to Sewing

Temprory
stored on
racks

issued to
cutting/washi
ng

Sewing:
Production sample recieved
Line planning
Line setting
Piece feeding
sewing
inline inspection
end line inspection
Quality Audit
issued to washing/finishing
Finishing:
lot recieved from sewing/washing
sorting
inspection
alteration
spotting
button marking
buton sew
lable/tag attatchment
Auditing
issued to packing

Packing:
lot recieved from finishing
passed through needle testing machine
size wise sorting
piece packing
carton packing
final auditing
dispatch to delivery

Description
Sewing Machines
Production Per day
Racks(1x0.5)

Sewing Floor 2
Capacity
300
1900 pcs
200

Description
Sewing Machines
Production Per day
Racks(1x0.5)

Sewing Floor 1
Capacity
300
2500 pcs
200

Description
Sewing Machines
Description
Cutting Tables
Capacity

Description
Trolley
Racks (2x3)
Racks (4x4.2)

Finishing (Ground Floor)

Capacity
12
Cutting(Basement)
Capacity
10
2000 pcs per day

Material Handling equipment

Capacity
5
60
10
Manpower

Production
Quality
Finishing
Washing
Packing
HR
Maintenance
Store
IE
Cutting
IT

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