Process Table.

Posted Version 9, 29-Oct-2013

Process ID
Process
None
Cut wire
Hand, Loose <= 25.4 mm
Hand, Loose <= 6.35 mm
Hand, Loose > 25.4 mm
Hand, Tight <= 6.35 mm
Ratchet <= 25.4 mm
Wrench <= 25.4 mm
Wrench > 25.4 mm
Weld
Assemble, 1 kg, Interference
Assemble, 1 kg, Line-on-Line
Assemble, 1 kg, Loose
Assemble, 3 kg, Interference
Assemble, 3 kg, Line-on-Line
Assemble, 3 kg, Loose
Assemble, 5 kg, Interference
Assemble, 5 kg, Line-on-Line
Assemble, 5 kg, Loose
Machining Setup, Change
Machining Setup, Install and remove

Unit Cost

Unit

$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$

0.08
0.50
0.25
0.75
0.50
0.75
1.50
2.00
0.15
0.19
0.13
0.06
0.56
0.38
0.19
0.94
0.63
0.31
0.65
1.30

unit
unit
unit
unit
unit
unit
unit
unit
cm
unit
unit
unit
unit
unit
unit
unit
unit
unit
unit
unit

Suspension Setup-Independent Susp. (per

corner)
Tape
Drilled holes < 25.4 mm dia.
Grind, Cylindrical
Grind, Flat

$
$
$
$
$

8.75
0.80
0.35
0.15
0.15

unit
m
hole
cm^2
cm^2

Machining
Tapping holes
Threading, Internal (machining)
Tube cut
Tube end preperation for welding
Weld - Round Tubing

$
$
$
$
$
$

0.04
0.35
0.10
0.15
0.75
0.38

cm^3
hole
cm
cm
end
cm

Category
Electrical - Prep
Fasteners
Fasteners
Fasteners
Fasteners
Fasteners
Fasteners
Fasteners
Joining
Labor
Labor
Labor
Labor
Labor
Labor
Labor
Labor
Labor
Labor
Labor
Labor
Labor
Material Removal
Material Removal
Material Removal
Material Removal
Material Removal
Material Removal
Tubing
Tubing
Tubing

Tooling Required Near Net Shape

Multiplier Type Used

Fastener Installation
Fastener Installation
Fastener Installation
Yes
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly

Drill & Tap

Machining
Machining
Machining
Drill & Tap

Modified

24-Feb-09

1-Mar-09
1-Mar-09

25-Sep-10
17-Feb-09
24-Jan-09
24-Jan-09

Comments

The quantity for this process may be used to scale the cost to the number of parts yielded from each
The quantity for this process may be used to scale the cost to the number of parts yielded from each

Machining can include roughing (1.5mm machine stock min., Tol +/- 0.5mm) and/or finishing
0.25mm machine stock
(0.5mm machine stock min.). All parts should include the minimum 1.5mm material stock except
0.25mm
machine
parts produced
bystock
"near net shaped" basic forming processes. It is not necessary to break down
rough and finish cuts, only use the correct minimum stock in the calculation of material removed.
Linear distance of thread (length of bolt thread, not diameter)
Use diameter of tube
Includes mitering, nothing, sanding, wire wheeling and surface prep. All steps necessary for welding
Use diameter for dimension. Ratio of pi included.

from each setup. For example if 4 parts can be machined from a single plate then the quantity per part may be
from each setup. For example if 4 parts can be machined from a single plate then the quantity per part may be

or welding of one tube end except cutting and welding.

hined from a single plate then the quantity per part may be set to 0.25 to spread the cost out over each part.
hined from a single plate then the quantity per part may be 0.25 to spread the cost out over each part.

may be set to 0.25 to spread the cost out over each part.
may be 0.25 to spread the cost out over each part.

Brake Rotor

10 31.41593 linear in
0.25 4.712389 linear in
36.12832 linear in
91.76592 linear cm
9.176592