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by D. W. Brown
Historical
Polyvinyl chloride (PVC) has been a popular
cable-making material since the 1950s
because it has good mechanical and
electrical properties, it is easy t o extrude onto
cables and is relatively cheap to produce.
However, although PVC is slow to ignite,
when it is involved in a fire it emits dense
smoke, which rapidly obscures visibility in a
confined space and, in addition, emits
hydrogen chloride gas that can maim or kill.
In the late 1970s, London Underground
Ltd. (LUL) became concerned a t the incidence
of fires that occurred in their railway tunnels
due to flammable rubbish collectinq in
certain areas (caused by the eddiesof passing
trains) and then being ignited by discarded
cigarette ends (smoking was still allowed on
the trains a t that time) or sparks from the
shoehail connection. These small rubbish
fires often occurred under rows of electric
cables for the power, control, signalling and
communication circuits, that are installed on
hangers fixed to the sides of the tunnels. The
fires ignited the PVC oversheaths of the
cables and the resultant smoke filled the
tunnels and stopped the trains.
British cable makers were each asked t o try
t o find a solution to the problem and the first
attempts incorporated flame-retardant
additives into the PVC, which limited the fire
propagation but did nothing for the emission
of smoke and acid gas. The hydrogen
chloride gas comes from the polymer and the
smoke from the polymer and plasticisers that
are incorporated into the PVC t o make it
more pliable. To make a breakthrough, the
cable industry had to move awayfrom PVC.
POWER ENGINEERING JOURNAL JUNE 1997
London Underground,
22 kV cables and joint
bay
101
A1,0,.3H20 -+A120,
+ 3H,O
a t 170C
PVC
13
160
13
145
>12.5
>I50
> 12.5
>I50
< 50
>20
8
5
5
> 50
9
5
38
290
0.6
130
95
~
102
LSF
35
._
units
Nlm m2
%
N/mm2
%
Oh
%
N/m m
N/mm
%02
"C
NIA
3.2
30
95
~
g/m/24 h
MQ km
YO
~~
Practical experience
Cables installed in buildings, tunnels or
other enclosed premises, especially those
likely to be used by people, or which contain
sensitive electronic equipment, should now
fall into three categories:
(a) Those cables that will survive the
fire and continue t o operate
satisfactorily, even when sprayed with
water and hit by falling masonry or
other debris.
103
104
105
0 IEE: 1997
David Brown is Business Development Manager,
BlCC Cables Ltd., Wrexham, Clwyd LL13 9PQ, UK.