Technical Data sheet for Part-turn Worm Gearboxes

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

Technical Data sheet for Multi-turn Bevel Gearboxes

BEVEL GEARBOX

GS 40.2 GS 125.2/VZ 4

Suitable primary
reduction gearing

Factor

1)

Turns for
90

Input shaft

Max. input
torques

Weight

Flange
acc. to
EN ISO
5211

Max.
shaft
diameter
in mm

F073)
F10

25

1000

F103)
F12

36

GS 63.2

39:1

39:1

16.7

9.75

20

60

2000

F123)
F14

48

GS 80.2

40:1

40:1

17.3

10

20

116

13.5

40:1

40:1

17.3

10

30

232

30

in Nm
up to

420

GS

VZ

GS+VZ

21:1

21:1

GS 40.2

2)

4:1

4:1

6:1

8:1

Input torque Nm

208

417

463

694

Mech. advantage2)

3.6

3.5

5.4

7.2

1)

mm

in Nm

GS+VZ
kg

20

47

3.5

5.25

50
3)

GS 100.2

60

F163)
F25

160

200

Input shaft dia mm

30

30

Output drive - Type

ABG14.2
ABG16.2
ABG25.2

100

320

450

30

30

ABG30.2

Valve attachment
Actuator mounting
flange

16

32

54

85

EN ISO 5210
DIN 3210

400/640
F25/F16*
G4/G3*

500/640
F30/F25*
G5/G4*

640/800
F35/F30*
G6/G5*

EN ISO 5210

F14

F14

F14

F14/F16*

DIN 3210

Suitable actuator

40:1

3.92:1

157:1

58.5

39

20

68

34

52:1

52:1

22.5

13

30

356

43

VZ 4

52:1

3.92:1

204:1

75.5

51

20

106

47

Max.
weight4)

4.

Gearbox without hand wheel and actuator mounting flange

5.

Observing the permissible effort at hand wheel

6.

Depending on required gearbox output torque

G /G3*

SA25

SA50

SA50/ SA60

SA606)/SA100

71

99

99

99

1.

Weight of actuator kg
At max.output torque

2.

Conversion factor Output torque: Input Torque

3.

The permissible axial forces are considerably beyond the max.thrust of actuators available

d1

130
200
230
260

d2

165
254
298
356

d3

210
300
350
415

d4

M20
M16
M20
M30

Min

Max

20

50

30
25
30

d6

D1

D2

D3

D4

76

350/
400

175

140

100

18

17

30

130

89

400/
640

175

140

100

18

17

30

114

500/
640

175

140

100

18

17

140

640/
800

175/
210

140/
165

100/
130

18/
22

17/
25

60
72
100

h1

h2

160

94

30

195

225

62

185

174

96

24

265

280

70

30

237

186

110

30

302

337

90

30

256

225

129

45

323

356

112

13

X- As Per Requirement

350/400
F16/F14*
G3/G*

Hand wheel dia5)mm

Combination with
actuator

72

Gearbox
type

A type

VZ 4

GS 125.2

80

60

Thrust Permissible for A type kN

Weight kg

F14
F16

8000

ABG30.2
5000

4)

3)

4000

ABG25.2
2500

Stem dia Max.mm

Reduction ratio (i)

Type

ABG16.2
1500

Reduction ratio

Gearboxes
Gearbox
size

ABG14.2-ABG30.2

d5

ABG14.2
750

Max. Output torque Nm

Worm gearboxes GS 40.2 GS 125.2 with primary reduction gearing VZ 4

Valve attachment

Gearbox Type

Technical data

Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves)
For special applications, please consult AUMA.

Max.
Permissible
valve torque

BEVEL GEARBOX

ABG14.2-ABG30.2

Dimension

Application

Valve

Dimension Data sheet for Multi-turn Bevel Gearboxes

For manual operation

when converting rotary to linear movement by using trapezoidal thread

Gearbox
size

Primary
reduction
gearing

Type

GS 40.2

GS 63.2

GS 80.2

Possible combinations with multi-turn actuators

Operating times for 50 Hz5) in seconds for 90 at actuator speed in rpm

146

5.6

104

Multi-turn
actuator
Actuator for
max. input
torque

Flange
mounting of
actuator
EN ISO
5210

DIN
3210

GS+VZ+SA
max. kg

11

16

22

32

45

63

90

125

180

40

28

20

14

SA6

F10

G0

37

73

53

36

27

18

13

SA6

F10

G0

42

*Option Can be provided on request.

Features and functions

Type of duty

Short time duty S2-15 min ( OPEN -CLOSE Duty)

Direction of rotation

Clockwise rotation at input shaft results in clockwise rotation at output drives

Input shaft

Cylindrical with parallel key according to IS 2048

150

107

75

55

38

27

19

14

SA12

F10

G0

47

Operation

150

107

75

55

38

27

19

14

SA25

F14

102

Motor operation

VZ 4

589

420

296

216

148

108

74

54

37

27

19

13

SA12

F10

G0

67

GS 100.2

With electric multi-turn actuator

Flanges for mounting of multi-turn actuator as per standard ENISO5210/DIN3210
Via hand wheel

Mounting flange for electrically operated actuator

Available hand wheel diameters, selection according to the max. output torque
-

195

139

98

70

49

35

24

17

12

SA50

F14

143

VZ 4

765

546

384

274

192

137

99

69

48

35

24

176)

SA12

F10

G0

80

Manual operation

GS 125.2

Type
Hand wheel dia
mm

ABG 14.2

ABG 16.2

ABG 25.2

ABG 30.2

350/400

400/640

500/640

640/800

Valve attachment
Valve attachment

Dimensions according to EN ISO 5210

Service conditions
Mounting position
Enclosure protection
according to IS/IEC
60529
Corrosion protection
1) Conversion factor from output torque to input torque to determine the actuator size. This can be used to select the actuator for torque other than the max.
permissible valve torque.
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel
3) Observe maximum torque for valve mounting flange s according to EN ISO 5211
4) With coupling (with pilot bore) and grease filli ng in the gear housing, multi-turn actuator AUMA NO RM with 3-phase AC motor, standard electrical connection,
output drive E type and handwheel
5) Standard values at 50Hz, at 60 Hz the speeds inc rease by 20% and the operating times are reduced to 83% of the indicated values
6) Observe max. output torque of the multi-turn act uator.
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.

Paint
Colour
Ambient Temperature

Any position
Standard

IP67 - Dust proof & water tight

Option

IP 68 - Enclosure can be provided on request

Standard

Suitable for installation in industrial units, in water or power plants with a low pollutant concentration

Option

Others on request

Standard

Powder coating as primer + Epoxy finish paint

Option

Other paints on request

Standard

Smoke grey Code 692 as per IS:5

Option

Other coloures on request

Standard

20 C to +80 C

Option

Other temperature requirements on request.

We reserve the right to alter data according to improvements made.

We reserve the right to alter data according to improvements made.

39

40

Dimension Data sheet for Multi-turn Bevel Gearboxes

BEVEL GEARBOX DIMENSIONAL DATA

GK 40.1

Technical Data sheet for Part-turn Worm Gearboxes

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

GS 40.2 GS 125.2/VZ 4
Features and functions
Version
Self-locking

Standard: clockwise rotation LR, counterclockwise rotation RL, option: R or L

The gearboxes are self-locking when at standstill under normal service conditions; strong vibration may
cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used.

End stops
GS - Swing angle
Mechanical position indicator

Positive for both end positions by trave ling nut, sensitive adjustment
Fixed swing angle up to max. 120; set in the factory to 92 unless ordered otherwise
Standard :
Pointer cover for continuous position indication
Option
:
Protection cover for buried service instead of pointer cover.

Input shaft
Operation
Motor operation

Cylindrical with parallel key according to IS 2048. (refer to tables page 8)

Type of duty
Manual operation

Short-time duty S2-15 min. (openclose duty)

Via handwheel, directly or through primary reduction gearing VZ
Available handwheel diameters, selection according to the max. output torque:

Primary reduction gearing

Primary reduction gearing
Valve attachment
Valve attachment

Splined coupling for connection to

the valve shaft

With electric multi-turn actuator, directly or through primary reduction gearing VZ

Flanges for mounting of multi-turn actuator (refer to tables page1).

Type

GS40.2

GS63.2

GS80.2

Primary red. gearing

Handwheel mm

250/300

250/300

300/400

GS100.2
300/400

GS125.2

VZ 4
250/300

400/500

VZ 4
300/400

- Planetary VZ reduction r atio for reducing the input torques (refer to tables page 8).
Dimensions according to EN ISO 5211 ( refer to table page 8)
Standard:
GS 40.2 GS 125.2: with spigot
Option:
GS 40.2 GS 125.2: without spigot
Standard:
Option:

With pilot bore

Worm gearbox can be repositioned 4 x 90 on coupling
Machined with bore and keyway or square bore

Service conditions
Mounting position
Enclosure protection according to
IS/IEC 60529

Any position
Standard:
Option:

IP 67,
IP 68,

Corrosion protection

Standard:

Paint

Standard:
Option:

Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration
Epoxy primer + Epoxy finish paint
Other paints on request

Colour

Standard:
Option:

Smoke grey Code 692 as per IS: 5

Other colours on request

Ambient temperature

Standard:
Option:

20 C to +80 C
Others temperature requirements on request.

Lifetime

Lifetime for 90 rotary movement

Gearbox size
No. of cycles
max. torque

Lever gearboxes - type GF

7)

for

Totally enclosed protection against short time immersion in water

Enclosure can be provided on request

GS 40.2

GS 63.2

GS 80.2

GS 100.2

GS 125.2

10,000

10,000

5,000

5,000

2,500

Refer to Pages 24 - 31.

7) Number of cycles according to standard EN 15714 -2

We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

38

We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.