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IPA 87 - 21/04
ABSTRACT
Vuggy carbonates, such as the reef facies of the Arun
limestone, require modification of standard core analysis procedures. The best procedures for vuggy carbonates
may nqt be the methods of choice for other types of rocks.
When large, well-connected vugs are present, virtually any
material can and does enter the pore spaces. Core analysis problems arise because whole drilling mud enters the
pore spaces during coring. Jacketing materials and mercury
also enter the pore spaces. For example, whole drilling
mud has invaded the Arun limestone so deeply that, in
some cases, vugs in the center of 3.5-inch diameter cores
are filled with mud solids. Standard core cleaning techniques are designed to remove hydrocarbons and brine from
the core, but not solids. Mud invasion and efficiency of
cleaning techniques can be monitored with X-ray CAT
scanning. Bulk volume of these core samples cannot be determined with normal procedures because mercury enters
large vugs. Bulk volume should, therefore, be determined
by direct measurement of the sample dimension with calipers instead of techniques that require immersion. To calculate porosity, pore volume can be obtained from the difference between the bulk volume and grain volume. To
measure pore compressibility, change in pore volume with
pressure must be determined. Measured changes in pore
volume are erroneously large, however, due to jacket intrusion, and may be misinterpreted as sample crushing. New
techniques have consequently been developed at Mobil
to measure pore compressibility. Capillary pressure measurements on vuggy core samples are also difficult. Mercury
injection measurements on full-diameter samples are preferred. All core analysis procedures should be carefully
evaluated before application t o vuggy formation. Many
assumptions fail when vugs are present.
INTRODUCTION
Standard core analysis techniques do not work well with
vuggy carbonates. Problems have been encountered in
obtaining high-accuracy core analysis on vuggy portions of
the Arun gas condensate field in northern Sumatra, Indonesia. The Arun reservoir is extremely heterogenous. Some
12
pressure creates problems in many core analysis measurements. Vuggy surface porosity is not measured in pore
volume measurements of sleeved samples. Intrusion of
jackets with pressure means that measurements dependent
on knowing pore Volume or cha-ge in pore volume are
inaccurate. Such measurements include pore compressibility.
and the lower left mud-free. Mud solids enter the bestconnected porosity.
The mud can be seen by eye when the core is cut. HOWever, the non uniform distribution of the mud means that
the degree of contamination of a core cannot be determined from its ends. X-ray CAT scanning allows non-destructive screening of cores and plugs for mud solids contamination. The scanner can also be used to monitor the effectiveness of various core cleaning techniques.
CORE CLEANING
Core cleaning techniques involving hot or cold solvent
extraction are designed to remove liquid, organic, or salt
contaminants from cores. Barite is chosen as a weighting
agent in drilling mud because, among other reasons, it is
non reactive with other mud chemicals. Thus, the rock
will dissolve before the barite. A physical, rather than a
chemical, process is required to remove the barite from
the core. The clay component of the drilling mud may be
removed from the cores with caustic solutions if no silica
minerals are naturally present. Since clay minerals bind
water, removing the clay component of the drilling mud,
even if the barite is not removed, may improve the accuracy of saturation-dependent core analysis measurements.
13
The Arun limestone is virtually free of naturally-occuring clay minerals. Some horizons are dolomitized, but
these are quite limited. To try to quantify the extent of the
mud invasion, samples of the limestone were dissolved
in acid. The idea was that the weight of the acid-insoluble
residue would be proportional to the mud solids contamination. The heterogeneity in the mud solids distribution
required rather large sample sizes to represent the core
appropriately. Thus, large quantities of acid were needed.
Accuracy was lost due to the large volume of acid and
water used in washing the acid-insoluble residues. Also,
several of the impurities commonly associated with barite
are saluble in hydrochloric acid. Examples of such acidsoluble impurities are siderite, hematite, magnetite, magnesite, gypsum, and witherite. The elemental composition
of the acid-insoluble residue was determined with an X-ray
fluorescence technique, which indicated that the main
constituent was barium. Good qualitative agreement was
obtained between the weight percent acid-insoluble residue
and the amount of mud solids observed with the CAT
scanner.
CORE CONDITION
For hetergeneous formations full-diameter, routine core
analysis is standardly recommended. Special core analysis
is most often performed on plug samples, even for heterogeneous formations. The same reasons that indicate fulldiameter analysis for routine core analysis apply to special
core analysis. Also, many special core analysis tests are
more accurate if the test sample has as large a pore volume
as possible.
An exception to the full-diameter core analysis recommendation is made if the core is badly broken. In that
case, it may be impossible to represent the entire core
properly with full-diameter samples for routine analysis.
If this is true, foot-by-foot plug analysis may give a more
meaningful representation of the core than full-diameter,
routine core analysis with many feet not represented. We
encountered this situation with one of the Arun cores.
If the core has sustained severe whole mud invasion, the
full-core analysis may not be representative. Care must be
taken to remove the damaged skin by sandblasting or subcoring. The full cores will better sample the large vugs
than plug samples, but they will, in general, be more
severely invaded. The plugs from badly invaded core are
not free from drilling mud solids contamination.
POROSITY
Porosity is calculated from the measured bulk volume
and the measured or calculated pore volume.
(1)
R = (20 cos
qlw,
(2)
so,
R (microns) = 561/P (cm Hg).
(3)
9 = ([vb
'
1 - vg)/(vb
'
&
)Y
(4)
14
not right cylinders. The caliper bulk volume is, in general, higher than the true bulk volume. The error in the bulk
volume should be estimated by measuring non-vuggy samples of comparable length and diameter by both caliper and
mercury immerson.
PERMEABILITY
For vuggy samples, we recommend caliper determination of bulk volume and direct measurement of the grain
volume by gas expansion in a cell of known volume. The
overestimation of porosity due to calipering should be calibrated on similar non-vuggy samples. This procedure applies to both plug and full-diameter samples.
Measurement of grain density can be used to get some
indication of the accuracy of the grain volume measurement. If the grain volume is measured directly, the grain
densities can be correct while the porosities are drastically in error due to mismeasurement of the bulk volume.
Pg = WlVg
where pg = grain density, W
lume .
(5)
=
VO-
wggy cores, permeability varies drastically with^ direction. Thus, it is difficult to do careful quality control
measurements. Whole drilling mud invasion reduces the permeability. Anything that can be done to minimize the mud
damage aids in obtaining more accuratemeasurements. Such
steps include sandblasting, subcoring, and special cleaning.
CAPILLARY PRESSURE
Standard methods for determining capillary pressure include porous membrane, centrifuge, and mercury injection.
For vuggy samples, we recommend mercury injection on
large-diameter samples. Centrifuge measurements are not
suitable for vuggy samples because they are not appropriately represented by the small plugs used in the centrifuge
test, and because large surface pores can drain during Sample transfer t o the centrifuge. Porous membrane tests are
not recommended because: 1) they require very long periods of time, 2) contact between a vuggy sample and the
porous membrane is difficult to maintain, and 3) high pressures are difficult to attain.
For mercury injection measurements, the pore volume
of vuggy samples should be determined using a mercury
immersion bulk volume and a measured grain volume. This
pore volume should be used because mercury enters some
of the pores just from the weight of the column of mercury
required to cover the samples. The mercury that enters the
sample before pressure is applied is not included in the
mercury injection test. The pore volume determined in
this way should be used only for mercury injection measurements and not to calculate the samples porosity. Failure to use a mercury immersion pore volume results in
an erroneously high water saturation at any given pressure.
PORE COMPRESSIBILITY
Accurate measurement of the pore compressibility of
vuggy limestone is extremely difficult. The problem is jacketing the samples so that the jacketing does not intrude
into the sample as a function of pressure. If this happens,
the sleeve occupies space that was counted as part of the
initial pore volume. The reduction of pore volume due to
jacket intrusion is combined with the reduction in pore
volume due to the rock response to pressure. Standard
experimental procedures cannot distinguish between reduced pore volume due to pore compression and reduced
pore volume due to sleeve intrusion. In experiments in
which jacket intrusion occurs, erroneously high pore compressibilities are measured.
In the second method, the core was wrapped with 010inch hardened stainless steel shim stock before placement
in the rubber sleeve. The shim stock reduced the amount
of sleeve intrusion, but did not eliminate it. The intrusion
was a function of pressure, so compressibility values were
too large at all pressures.
Since a .010-inch thick layer of stainless steel inside the
sleeve decreased but did not eliininate the sleeve intrusion,
the third attempt used a .05(rinch layer of stainless steel.
Stainless steel pipe with an inside diameter slightly smaller
than the external diameter of the core was placed around
the core. The pipe was split lengthwise so that the pressure
could be transmitted to the core. There was deformation
of even this thickness of steel. A further complication was
that fluid was trapped between the edge of the steel pipe
and the rubber sleeve. The fluid was squeezed out with
pressure and led to falsely large values of pore compressibility.
Effort 'was then focused on quantifying the amount of
sleeve intrusion using observation with X-ray CAT scanner.
Two approaches were used: 1) observation of the core
under pressure inside the pressure vessel, and 2) observation
of the core outside the pressure vessel after the completion
of each cycle of a series of pressure cycles with increasing
maximum pressures.
The X-ray CAT scanner allows us to image a core sample
inside a pressure vessel under pressure if sufficient X-rays
can penetrate the vessel. Usually pressure vessels are made
of some kind of steel. Steel has a density of 7.86 gm/cc
and absorbs more X-rays than lower density materials such
as aluminum (density 2.75 gmlcc). Aluminum or other
strong, low-density materials are preferred for construction
of pressure vessels which are to be used in conjunction with
the X-ray CAT scanner.
The design of the aluminum pressure vessel must consider maximum working pressure, core sample diameter,
and desired X-ray CAT scan image quality. A large-dimeter core is preferred to minimize surface effects such as
sleeve intrusion. However, experiments with large-diameter
core samples require pressure vessels with large inner diameters and thick walls. The thickness of the pressure vessel
walls also increase with the maximum working pressure of
the pressure vessel. The X-rays used to generate the image
are transmitted through the pressure vessel, so each incre
ment in wall thickness means double that increment of
vesseI wall in the X-ray path. The large diameter core Samples also absorb more X-rays. The larger the core and the.
thicker the pressure vessel walls, the poorer the quality of
the X-ray CAT scan image.
To simulate the pressures that will be reached in the
Arun field at depletion, we constructed a pressure vessel
that could sustain pressures of 10,000 psi. Considering the
pressure vessel wall thickness required to contain this pressure, X-ray CAT scan resolution constraints limited us to a
2-inch diameter core sample.
The X-ray CAT scanner was then used to monitor changes in such a 2-inch diameter sample of Arun core during a
test that measured change in pore volume with pressure.
The test was run as a single increasing pressure. At each
pressure point, the sample was allowed to equilibrate.
Then the sample was scanned at 5 mm intervals, and the
pore volume change was recorded. A final series of scans
were taken in the pressure vessel after the pressure had
been dropped to ambient. The compressibility values obtained were higher by a factor of two or more than those
measured in experiments in which an attempt was made to
eliminate jacket intrusion. This was expected, the objective was to measure the volume displaced by jacket intrusion from the X-ray CAT scans. The volume occupied by the
jacketing material would be subtracted from the nleasured
change in pore volume. The quantification was not attempted when the X-ray CAT scans showed that the experiment
was dominated by collapse of the core surface by wedgelike jacket intrusion. The conclusion was that samples with
large surface-to-volume ratios would be needed to assure
adequate intact rock for meaningful experiments.
Much of the damage to the core sample from the sleeve
wedging was not observed until the confining pressure was
dropped to ambient pressure. At elevated pressures, thin
cracks were pressed shut and were difficult to observe. The
final scans at imbient pressure showed considerable breakage; all the damage was adjacent to the core surface. The
rubber jacket intruded into surface vugs and tended to wedge the core apart. The damage had not been visible in the
scans taken at 10,000 psi. It was not possibIe to determine
conclusively whether the breakage was indicative of sample
crushing that could be expected to occur in the reservoir
during pressure drawdown or merely experimental artifacts related to the surface-to-volumeratio. A two-inch diameter sample was inadequate for proper modeling of the
16
In vuggy carbonate rocks, all core analysis measuremeants are subject to substantial errors. The problems increase with increasing vugginess. Non-destructive X-ray
scanning can be used to screen for whole drilling mud invasion and the effectiveness of cleaning methods. Special
techniques, not recommended for rocks with only microporosity, should be used on vuggy rocks such as those from
Arun reef facies. Care must be taken that the appropriate
pore volume is used in special core analysis tests.
A new set of guidelines has been developed for measuring the pore compressibility of vuggy core samples. They
ate as follows:
1. Full-diameter core samples must be used to minimize
laboratory artifacts due to jacket intrusion and associated core breakage.
ACKNOWLEDGEMENTS
This work was funded by Mobil Oil Indonesia in support of the ArUn reservoir reserve determination. E.L.
Muegge performed all of the X-ray CAT Scan imaging, A.C.
Hall and E.F. Schultz developed core cleaning techniques.
W.C. Callaway conducted X-ray fluorescence analyses. L.D.
Smallwood performed many core compressibility test.
D.P. Yale collaborated on the pressure cycling technique
for determining pore compressibility. S.H. Collins and J.M.
Rodriguez assisted in many aspects of this project.
REFERENCES
American Petroleum Institute Recommended Practice For
Core Analysis Procedures . API RP40, August 1960,55.
17
18
IN. CM.
FIGURE 2 A
FIGURE 2B
FIGURE 2C
19
20
\*
21
20
15
10
10
15
20
CALIPER
FIGURE 5
25
22
0
0
/
X
0
0
v)
r-
0
0
0
u)
0
0
u)
23
FIGURE 7
'