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Component Indentifiers (CID)

Engine Control Module


(MID No. 036)

VOLTAGE LOAD
PROTECTION MODULE
FUEL PUMP CONTROL
DIAGNOSTIC
CONNECTOR J60
(OPTIONAL)
ENGINE CONTROL MODULE

P1

ENGINE
SPEED/TIMING
SENSOR
MACHINE INTERFACE
CONNECTOR J20

CRANKSHAFT
TIMING RING

BOOST
PRESSURE SENSOR

INLET AIR
TEMPERATURE SENSOR

ENGINE OIL
PRESSURE SENSOR

ENGINE COOLANT
TEMPERATURE SENSOR

CID

Component

0041

ECM (Electronic Control Module) 8 Volt DC Supply

0091

Throttle Position Sensor

0100

Engine Oil Pressure Sensor

0102

Boost Pressure Sensor

0105

Inlet Manifold Temperature Sensor

0110

Engine Coolant Temperature Sensor

0174

Fuel Temperature Sensor

0247

SAE J1939 Data Link

0253

Personality Module

0262

5 Volt Sensor Power Supply

0266

Crank Without Injection Input

0320

Speed/Timing Sensor

0342

Secondary Engine Speed Sensor

0774

Secondary Throttle Position Sensor

1639

Machine Security System Module

1684

Fuel Injection Pump

1743

Engine Operation Mode Selector Switch

1894

Cruise Control Disengage Switch

1895

Cruise Control Speed Toggle Switch

Engine Event Codes


Event Code

RENR2425
August 2002

Condition

0015

High Engine Coolant Temperature Derate.

0017

High Engine Coolant Temperature Warning.

0023

High Hydraulic Oil Temperature Derate.

0025

High Inlet Air Temperature Derate.

0027

High Inlet Air Temperature Warning.

0028

High Transmission Oil Temperature Derate.

0030

High Transmission Oil Temperature Warning.

0040

Low Engine Oil Pressure Shutdown.

0054

High Fuel Temperature Derate.

0056

High Fuel Temperature Warning.

0100

Low Engine Oil Pressure Warning.

0190

Engine Overspeed Warning.

0265

User Defined Shutdown.

0272

Inlet Air Restriction Warning.

0283

Low Hydraulic Charge Pressure.

0441

Idle Elevated to Increase Battery Voltage.

0442

Engine Failed to Stop with No Fuel Command.

0600

High Hydraulic Oil Temperature Warning.

0883

Engine Failed To Stop When Fuel Solenoid


Disengaged.

BOOST
PRESSURE SENSOR
ENGINE SPEED/TIMING SENSOR

3056E
Industrial Engine
Electrical System

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

PLUGS

Failure Mode Identifiers (FMI)


FMI No.

C
C

2
2

J20

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

ENGINE COOLANT
TEMPERATURE SENSOR

TOP TURBOCHARGER CONFIGURATION

The CID is a diagnostic code that indicates which component is faulty.

RECEPTACLES

ENGINE OIL
PRESSURE SENSOR

P1

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Related Electrical Service Manuals


Title
Troubleshooting:
3054E and 3056E Industrial Engines

3561-UP

Form Number
RENR2417

INLET AIR
TEMPERATURE SENSOR

SIDE TURBOCHARGER CONFIGURATION


D
E
A

BOOST
PRESSURE SENSOR

VOLTAGE
LOAD
PROTECTION
MODULE

B
J

G
H

DIAGNOSTIC CONNECTORS
J60/J80

The FMI is a diagnostic code that indicates what type of failure has occurred.
ENGINE CONTROL MODULE

WIRE ENTRY END


WIRE ENTRY END

2002 Caterpillar
All Rights Reserved

Printed in U.S.A.

RENR2425-00

INLET AIR
TEMPERATURE SENSOR

+5V
GROUND
SIGNAL

ENGINE COOLANT
TEMPERATURE SENSOR

SIGNAL
RETURN

INLET AIR
TEMPERATURE SENSOR

SIGNAL
RETURN

ENGINE SPEED/TIMING SENSOR

L730-OR
L731-BR
994-GY
P201

A
B
C

L730-OR
L731-BR
X731-BU
P200

1
2

995-BU
L731-BR
P100

P20

1
2

C967-BU
L731-BR
P103

1
2

E965-BU
E966-YL
P401

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS


(WIRE GAUGES SHOULD BE SELECTED ACCORDING TO SPECIFIC CIRCUIT LOADS)

KEY SWITCH
R
OFF
ON
ST

C
S
B
+BATTERY
-BATTERY
CAT DATA
CAT DATA
J1939
J1939

LINK+
LINKDATADATA+

START RELAY

A
B
C
D
E
F
G
H
J

J80
DIAGNOSTIC
120 Ohms
G

MTR

BAT

F1

MOTOR
F2

F5
14 AWG
F3

NEG POS

120 Ohms

14 AWG
F4

PUMP POWER RELAY

NEG POS

12V and 24V


options shown
14 AWG

+BATTERY
-BATTERY
(+) BATTERY SUPPLY WIRES
INPUT SIGNAL WIRES TO ECM
OUTPUT SIGNAL WIRES FROM ECM
SENSOR SUPPLY VOLTAGE
SIGNAL PLUS
SIGNAL MINUS
(-) BATTERY / SENSOR RETURN

NOTE A: WITHOUT DIAGNOSTIC CONNECTOR J60, F711-GN IS


YELLOW WITH NO WIRE IDENTIFICATION.
NOTE B: WITHOUT DIAGNOSTIC CONNECTOR J60, F712-GY IS
GREEN WITH NO WIRE IDENTIFICATION.
NOTE C: WIRES ARE A TWISTED PAIR.
ALL DASHED ITEMS ARE OPTIONAL.
ALL WIRES ARE 18 AWG UNLESS OTHERWISE NOTED.

994-GY
995-BU
C967-BU
L730-OR
L731-BR
X731-BU
E965-BU
E966-YL
MACHINE INTERFACE
J20

CAT DATA LINK+


CAT DATA LINKJ1939 DATAJ1939 DATA+

A
B
C
D
E
F
G
H
J

J60
DIAGNOSTIC

ENGINE COOLANT
TEMPERATURE SENSOR

A709-OR
F714-PK
893-GN
892-BR

F702-GN
A700-OR
A746-PK
F719-BR
F717-YL
F722-OR
A710-GY
F708-YL
F703-GY

E966-YL
325-PK
375-GN
993-BR
997-OR
E798-PK
F701-BR
YL
E965-BU
F705-PK

325-PK
375-GN
993-BR
997-OR
E798-PK
F701-BR
323-WH-14
F705-PK
YL
A708-BR
A706-GY

F711-GN

NOTE A

150-RD
150-RD
200-BK-14
NOTE C
F706-PU
GN
A707-PU
A704-GN
A703-BR
A702-PU
A701-GY
A705-BU
229-BK
229-BK
308-YL

F712-GY

NOTE B

150-RD
229-BK
893-GN
892-BR
GN
YL

F770-BR
A709-OR
F714-PK
893-GN
892-BR

L731-BR
F713-OR
F715-PU
F729-GN
A712-BR
F700-BU

F713-OR
F715-PU
F729-GN
A712-BR
F700-BU

(-)BATT MACHINE
GROUND PUMP
(+)BATT PUMP
(+)BATT MACHINE

4
3
2
1

VOLTAGE LOAD PROTECTION MODULE

FUEL PUMP
CONTROL

BOOST
PRESSURE SENSOR

FRONT/LEFT VIEW
TOP MOUNTED TURBOCHARGER

ENGINE CONTROL MODULE

F716-WH
F727-BU
F721-GY
F710-BR
C967-BU

F716-WH
F727-BU
F721-GY
F710-BR

FRONT/LEFT VIEW
SIDE MOUNTED TURBOCHARGER

P1 J1

A711-PU
F720-GN
F718-BU
F709-BU
F707-WH
X731-BU
995-BU
F702-GN
A700-OR
A746-PK
F719-BR
F717-YL
F722-OR
A710-GY
F708-YL
994-GY
F703-GY
L730-OR

A711-PU
F720-GN
F718-BU
F709-BU
F707-WH

323-WH-14
200-BK-14
GN
YL
F770-BR
999-WH

BOOST
PRESSURE SENSOR

A
B
C

L731-BR
C967-BU
L730-OR
994-GY
995-BU
X731-BU

+5V
GROUND
SIGNAL

ENGINE OIL
PRESSURE SENSOR

F711-GN
A708-BR
A706-GY
229-BK
150-RD
150-RD
GN
999-WH
F706-PU
F712-GY
A707-PU
A704-GN
A703-BR
A702-PU
A701-GY
A705-BU
229-BK
229-BK
308-YL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

FUEL PUMP
CONTROL

VOLTAGE LOAD
PROTECTION
MODULE
(ABOVE ECM)

FUEL SHUTOFF
SWB INPUT 1
SWB INPUT 2
CAT DATA LINK +
CAT DATA LINK -

INLET AIR
TEMPERATURE SENSOR
ENGINE OIL
PRESSURE SENSOR

SWITCH INPUT 11
SWITCH INPUT 8
SWITCH INPUT 5
DIGITAL OUTPUT 2
DIGITAL OUTPUT 4
BOOST PRESSURE
ENGINE COOLANT TEMPERATURE
THROTTLE 1 INPUT
+8V SENSOR SUPPLY
THROTTLE 2 INPUT
SWITCH INPUT 6
SWITCH INPUT 4
SWITCH INPUT 10
SWITCH INPUT 1
DIGITAL OUTPUT 3
ENGINE OIL PRESSURE
ACTIVE ANALOG INPUT 4
+5V SENSOR SUPPLY

ENGINE
SPEED/TIMING
SENSOR
(BEHIND ECM)

VOLTAGE LOAD
PROTECTION
MODULE
(ABOVE ECM)

ENGINE COOLANT
TEMPERATURE SENSOR

ENGINE OIL
PRESSURE SENSOR

ENGINE
SPEED/TIMING
SENSOR
(BEHIND ECM)

ENGINE
CONTROL
MODULE

SWITCH INPUT 3
SWITCH INPUT 7
SWITCH INPUT 9
DIGITAL OUTPUT 1
INLET AIR TEMPERATURE

ENGINE
CONTROL
MODULE

SENSOR COMMON
PASSIVE ANALOG INPUT 3
SWITCH INPUT 2
SWITCH RETURN
SWITCH INPUT 12
TACHOMETER

BOOST
PRESSURE SENSOR

ENGINE SPEED/TIMING +
FUEL PUMP POWER CONTROL
DIGITAL OUTPUT 5
SENSOR COMMON
+5V SENSOR SUPPLY
COOLANT TEMPERATURE GAUGE
OIL PRESSURE GAUGE
CAN DATA LINK +
ENGINE SPEED/TIMING STARTER MOTOR RETURN
J1939 DATA LINK +
DIGITAL OUTPUT 14
DIGITAL OUTPUT 12
BATTERY BATTERY +
BATTERY +
CAN DATA LINK ENGINE POSITION
STARTER MOTOR
J1939 DATA LINK DIGITAL OUTPUT 13
DIGITAL OUTPUT 10
DIGITAL OUTPUT 9
DIGITAL OUTPUT 8
DIGITAL OUT PUT 7
DIGITAL OUTPUT 11
BATTERY BATTERY KEY SWITCH INPUT

GN
YL

INLET AIR
TEMPERATURE SENSOR

ALTERNATOR

P40 FUEL PUMP CONTROL


1
CAN DATA (-)
2
CAN DATA (+)

F770-BR
A278-BK-14
329-YL-14
999-WH

3
4
5
6
7
8
9

FUEL SHUTOFF
PUMP SUPPLY (-)
PUMP SUPPLY (+)
ENGINE POSITION

RENR2425-00

STARTING MOTOR

RIGHT/REAR VIEW
SIDE MOUNTED TURBOCHARGER

STARTING MOTOR

RIGHT/REAR VIEW
TOP MOUNTED TURBOCHARGER

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