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Square thread
Acme thread
ButtressThreads
Multi-start
Screw Jack
Lead Screw
DVD drive
Lathe
Ball Screw
Helix angle: Angle that thread makes with plane perpendicular to thread axis
Lead angle : Angle between the helix and a plane of rotation
tan=(l / dm)
Raising load:
Lowering Load:
F P N sin fN cos 0 F
FV F fN sin N cos 0 F
H
PL N sin fN cos 0
F fN sin N cos 0
F sin f cos
PR
cos f sin
Lowering:
PL
Fd m
TR
2
F f cos sin
cos f sin
Fd m
TL
2
f
F l
d
m
PR
1 f .l
d
m
l fd m
d m fl
F f l
d
m
PL
1 f .l
d
m
fd m l
d m fl
TL
Fd m
2
fd m l
d m fl
TL 0 fd m l
f tan
f tan
Collar friction
Normally a collar is employed to enable the power screw system to
have sufficient bearing area hold the component being raised
Since the collar slides against the component being raised, additional
torque needs to be applied to raise the load, this is called as collar
friction torque Tc
To estimate the Tc, whenever the collar is not too big, it is enough to
use a mean diameter, dc, at which the collar friction force is
concentrated
Ff c d c
Tc
2
Total torque required to rise the load; TR = TR + Tc
Total torque required to rise the load; TL= TL + Tc
TR
2 d m fl
2
To
Fl
TR
2TR
Table 85
Coefficients of Friction f for Threaded Pairs
Table 86
Thrust-Collar Friction Coefficients
TR
Fd m
2
l fd m
d m fl
TR
2 d m fl sec
The effect of the thread angle in ACME thread is to increase the
friction force between the screw and the nut due to the wedging
action of the thread.
For power screw application, though the ACME thread is not
suitable due to higher frictional force resulting from wedging action,
is commonly used because it is easier to manufacture than the
square threads.
6F
x
d r nt p
4F
y 2
d r
Bearing
pressure
z 0
n=Number of engaged threads
T
F
resultant is von-mises
stress at top of the root
plane
Body stresses in the screw threads: vonMises stress at the critical element
Power screws are operated normally at low speeds and
hence static design is enough.
xy
16TR
d r3
or
xy
16TL
d r3
M
6F
2.28 F
x
I c d r nt p d r p
F 4F
y
A d r2
3
p
1
p
p
M F ; I (d r nt ) and c
4
12
4
2
The engaged threads cannot share the load equally. Some experiments show that the first
engaged thread carries a maximum of 38% of the load. In estimating thread stresses by
the equations above, substituting 0.38F for F and setting nt to 1 will give the largest level of
stresses in the thread-nut combination.
1
1
2
2
2
2
2
2
x y y z z x 6 xy yz zx 2
'
2
1
1
2
2
2
2
2
x y y x 6 xy
'
2
F
2F
d m nt p 2 d m nt p
Table 84
Screw Bearing Pressure
2F
0.76 F
d m nt p
d m p
3V 3
F
3F
1.14 F
2 A 2 d r nt p 2 d r nt p d r p
Problem
A power screw has triple thread of major diameter 25 mm,
minor diameter 21.5 mm and pitch of 3 mm. A vertical load
on the screw reaches a maximum of 6 kN. The coefficient
of friction is 0.06 for threads and 0.03 for collar. The
friction diameter of the collar is 30 mm. Find the following:
(a) total torque required to raise the load, (b) total torque
required to lower the load, (c) efficiency, (d) bending stress,
axial normal stress, torsional shear stress and the resultant
von-Mises at the root for one thread (by assuming the first
engaged thread carries a maximum of 0.38 of the load). (e)
bearing and transverse shear stress