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0 , 2 4 A u g u s t 2 0 0 9
ICE1HS01G
Half-Bridge Resonant
Controller
N e v e r
s t o p
t h i n k i n g .
ICE1HS01G
Revision History:
24 August 2009
Target Datasheet
Previous Version:
Page
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ICE1HS01G
Half-Bridge Resonant Controller
Product Highlights
ICE1HS01G
PG-DSO-8
Features
Applications
DSO8 package
Maximum 600kHz switching frequency
Adjustable minimum switching frequency with high
accuracy
50% duty cycle
Mains input under votlage protection with adjustable
hysteresis
Two levels of overcurrent protection: frequency shift
and latch off
Open-loop/over load protection with extended
blanking time
Built-in digital and nonlinear softstart
LCD/PDP TV
AC-DC adapter
Audio SMPS
VINDC
Q1
Auxiliary
Supply
Lf
DO1
Cf
CO
VO
WP
Driver
Module
WSL
DO2
Q2
RINS1
CINS
RINS2
GND
VINS
VCC
FMIN
ICE1HS01G
Version 2.0
CS
LG
ICE1HS01/G
RFMIN
Type
HG
DCS2
CCS2
RB2
RCS1
CS
RC1
OPTO
CFB
ROS1
CC2
DCS1
RCS2
FB
RB1
CCS1
TL431
CC1
ROS2
Package
PG-DSO-8
24 August 2009
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Oscillator and Pulse Frequency Modulation . . . . . . . . . . . . . . . . . . . . . . . . .7
IC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Soft start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Current sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Over current protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Mains Input Voltage Sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Over load protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4
4.1
4.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
Version 2.0
24 August 2009
1.1
Pin
Symbol
Function
FMIN
CS
Current sense
FB
Feedback voltage
VINS
GND
IC ground
LG
HG
VCC
IC power supply
FMIN
FB (feedback)
This pin is connected to the collector of the optocoupler. Internally, during normal operation, this pin is
connected to reference voltage source with a pull-up
resistor(RFB). The IC uses the voltage on this pin to
adjust the switching frequency within the range of
maximum and minimum frequency set by FMIN pin. If
FB voltage is higher than VFBH for a certain fixed
blanking time, an extended timer will be started. If over
load/open loop protection exists longer than the
extended blanking time, IC will enter auto-restart mode.
An off timer starts from the instant IC stops switching till
IC starts another soft start. This off time is determined
by the resistors and capacitor connected to VINS pin.
VCC
CS
HG
FB
LG
VINS
GND
Figure 1
1.2
Pin Functionality
Version 2.0
24 August 2009
Figure 2
Version 2.0
FB
VINS
EnA
V REF
C FB4
C FB3
EnA
EnA
C FB2
V FB_BH
Q FB
V FB_CL
V FB_CH
C FB1
I REF
G V3
&
EnA
C V3
EnA
C V2
V FB_OLP
V FB_L
R FB
V REF
V VI_L
V VI_H
IVI_chg
G V1
EnA
C V1
EnA
OLP
200ns
200ns
UP Reset
clk
SS End
R
Q
F FB2
S
&
G V4
R
Q
F FB3
S
S
Q
F FB4
R
Soft Start
T OLP_R
G FB2
&
G FB1
&
S
Q
F VI_2
R
Q
Enable ISS
I REF
T VI_R
500s
50s
C FB5
Q
F FB1
EnA
T OLP
20ms
EnA
V FB_BL
clk
Status
Q
R
F VI_1
S
Q
G V2
&
&
G V5
CS
V CS_L
V CS_H
C CS3
C CS2
V CS_La C CS1
T CS_La
C FS
11V
S
Q
F CS_1
R
Q
V REF
ICSC
C O2
C O1
Q
R
F O2
S
V CL
I DT
V CH
Q
R
F O1
S
12V
UVLO
Voltage
Reference
Current
Limitation
5.0*I chg_min
5V
F O3
Q
V CS_CL
EnA
C CS5
G O2
&
G O1
&
S
Q
F Latch
R
1
G CS2
C F1
V FMIN
Gate Driver
Gate Driver
Q F1
V REF
G LG
&
G HG
&
clk Q
G AR
GL
&
V REF
GND
FMIN
LG
HG
&
I vi_hys
V VINS
VCC
24 August 2009
Functional description
VCF
4V
1V
t
Vdelay
5V
0V
t
VLG
10V
0V
VHG
3.1
10V
0V
td
Figure 4
FMIN
QF2
QF3
CF1
ICE1HS01G
Ichg_min
3C FS
T on = ----------I chg
RFMIN
ISS
Ichg
FB
S
VCH
CO1
1
f s = --------------------------------3C FS
2 ------------ + T d
I chg
IFB
ICS
CFS
[2]
Idisc
CS
Oscillator waveforms
Vdd
QF1
1.5V
VCL
CO2
[3]
3.1.1
Minimum charge current
The voltage on pin FMIN is a constant of 1.5V during
normal operation. The resistor RFMIN determines the
current(IFMIN) flowing out from FMIN pin. Around onetenth of IFMIN is defined as the minimum charging
current(Ichg_min), which in turn defines the minimum
switching frequency as follows.
Version 2.0
[1]
24 August 2009
Functional description
3.1.3
Current sense current ICS
In LLC resonant topologies, it is necessary to limit the
resonant current in case of short circuit or other fault
conditions. It is achieved by adding another current Ics
to the charging current Ichg. ICS is limited to 3 times of
the minimum charge current.
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0
0
3.1.4
Soft start current ISS
To limit the inrush current and output overshoot during
start up, the switching frequency shall be necessary
high at start up. The switching frequency will change
gradually toward the minimum switching frequency
until the feedback voltage comes into regulation. The
switching frequency will then go to desired value
according to load and input conditions. The soft start
current Iss also has a upper limit of around 3.4 times of
minimum charge current. Details of soft start will be
shown later.
5 10 15 20 25 30 35 40 45 50 55 60 65
RFMIN [kohm]
Figure 5
3.1.5
Charge current Ichg
The charge current Ichg for IC oscillator capacitor CFS is
the sum of the four parts including Ichg_min, IFB, ISS and
ICS. To limit the maximum switching frequency,
maximum value of Ichg is 5 times of Ichg_min.
In summary, the maximum charge current during
normal operation is 3Ichg_min while the maximum charge
current during fault condition or softstart is around
4Ichg_min and 4.43*Ichg_min respectively. Figure 7 shows
the maximum switching frequency versus minimum
switching frequency during normal operation.
450
400
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
350
FMAX [kHz]
Frequency [kHz]
3.1.2
Feedback regulation
The output information is fed into the controller through
feedback voltage. If the output power is higher, the
feedback voltage will be higher, which will cause the
switching frequency to decrease and vice versa.
The regulation of switching frequency is achieved by
changing the charging current. An accurate operational
transconductance amplifier (OTA) is used to translate
the feedback voltage VFB into current IFB. The effective
range of feedback voltage is from 0.9V to 3.9V.
Figure 6 graphs the relationship between the actual
switching frequency and feedback voltage VFB when
RFMIN=22kohm.
300
250
200
150
100
50
0
0
25
50
75
100
125
150
175
200
FMIN [kHz]
Figure 7
0
0.5
Figure 6
1.5
2
2.5
3
Feedback voltage Vfb [V]
3.5
4.5
Version 2.0
24 August 2009
550
FMAX_soft start [kHz]
Current sense
500
450
400
350
300
250
200
150
100
50
0
0
25
50
75
100
125
150
175
200
VBUS
FMIN [kHz]
Figure 8
3.2
CCS2
Figure 10
3.5
Soft start
300
Frequency [kHz]
250
200
150
100
3.6
50
0
10
15
20
25
30
Version 2.0
RCS1
CCS1
DCS2
35
Time [ms]
Figure 9
RCS2
WP
DCS1
VCS
CS
Q2
IC power supply
3.3
Q1
24 August 2009
[4]
V INSON
R INS2 = R INS1 -----------------------------------------V mainoff V INSON
[6]
3.7
5V
4.5V
VFB (V)
V mainon V mainoff
R INS1 = -----------------------------------------I hys
0.5V
t1
Figure 12
Vdd
1.0V
RFB
FB
T OLP
24ms
CFB1
4.5V
CFB2
EnA
S
QFB
TOLP_R
1.2ms
CFB3
EnA
0.5V
UP Reset
OLP
CLK
AR
R
AR_R
EnA
CFB4
0.8V
Figure 11
0.5V
EnA
Gate_off
CFB5
Version 2.0
t3
Time
ICE1HS01G
IFB
t2
[7]
10
24 August 2009
t disc
R eq2
V BUS ------------ V INSL
R INS1
= ln ---------------------------------------------------- R eq2 C INS
R eq2
V
- V INSH
BUS -----------R INS1
VVINS (V)
t cha
VINS_H
R eq
V BUS ------------ + ( I INST R eq ) V INSH
R INS1
= ln --------------------------------------------------------------------------------------------- R eq C INS [8]
R eq
V
- + ( I INST R eq ) V INSL
BUS -----------R INS1
[9]
VINS_L
t1
[10]
1
R eq = ---------------------------------1
1
------------- + ------------R INS1 R INS2
Figure 14
t2
t3 Time
[11]
ICE1HS01G
Q1
Mains_OK
VINS
CV1
Ihys
1.25V
Q2
4.5V
CV2
EnA
Counter
Q3
CV3
EnA
CLK
TBL_VINS
20ms
AR_R
0.5V
AR
Figure 13
Version 2.0
11
24 August 2009
4
Note:
4.1
Electrical Characteristics
All voltages are measured with respect to ground (Pin 5). The voltage levels are valid if other ratings are
not violated.
Note: Absolute maximum ratings are defined as ratings, which when being exceeded may lead to destruction
of the integrated circuit. For the same reason make sure, that any capacitor that will be connected to pin 8 (VCC)
is discharged before assembling the application circuit.
Parameter
Symbol
Limit Values
min.
max.
Unit
Remarks
VVCC
-0.3
20.51)
VHG Voltage
VLG
-0.3
18
VLG Voltage
VLG
-0.3
18
CS voltage
VCS
-0.3
FB voltage
VFB
-0.3
VINS voltage
VVINS
-0.3
FMIN voltage
VFMIN
-0.3
IFMIN
2.5
mA
Junction Temperature
Tj
-40
125
Storage Temperature
TS
-55
150
Thermal Resistance
Junction-Ambient for PG-DSO-8
185
K/W
PG-DSO-8
RthJA(DSO)
ESD Capability
VESD
kV
1) Stress beyond this limit may destroy the device. Functional operation of the device at this or any condition
beyond those indicated under 4.2 Operating Range is not implied. Exposure to absolute maximum rated
conditions for extended periods of time may affect device reliability..
2) According to EIA/JESD22-A114-B (discharging a 100pF capacitor through a 1.5k series resistor)
4.2
Note:
Operating Range
Within the operating range the IC operates as described in the functional description.
Parameter
Symbol
Limit Values
min.
max.
Unit
VVCC
10.2
18
Junction Temperature
TjCon
-25
125
Version 2.0
12
Remarks
24 August 2009
Characteristics
Supply Section
The electrical characteristics involve the spread of values guaranteed within the specified supply voltage
and junction temperature range TJ from 25 oC to 125oC. Typical values represent the median values,
which are related to 25C. If not otherwise stated, a supply voltage of VCC = 15 V is assumed.
Parameter
Symbol
Limit Values
Unit
Test Condition
min.
typ.
max.
350
530
VVCCon-0.1V
mA
no switching;
mA
Freq=50kHz
RFMIN=30k
VFB=4.2V, VCS=0V
CL=2.2nF,VVCC=15V
Start up Current
IVCCstart
200
IVCCop
IVCCactive
5.8
VVCCon
11.3
12
12.7
VCC Hysteresis
VVCChys
0.68
0.95
1.25
VVCCoff
VVCCon - VVCChys
VREF
4.90
5.0
IFB=0
Unit
Test Condition
kHz
RFMIN=30k;
4.3.2
5.10
Oscillator Section
Parameter
Symbol
Limit Values
min.
typ.
max.
47
50
53
FMIN
FMAX_N
128
kHz
RFMIN=30k; VFB=0.6V,
VCS=0V, after softstart
FMAX_P
203
kHz
RFMIN=30k; VFB=0.6V,
VCS=1V
FMAX_abs
609
kHz
RFMIN=4.8k,
VFB=0.9V, VCS=1V, soft
start first cycle
VOSCRef
1.44
1.5
1.56
Dead time
Td
340
380
420
ns
RFMIN=30k; VFB=0.6V,
VCS=0V
48
50
52
based on calculation
Version 2.0
13
24 August 2009
Parameter
Symbol
Limit Values
min.
typ.
max.
Unit
VVINSon
1.2
1.25
1.3
Ihys
12
15
TVINS_out
500
50
Test Condition
Current sense
Parameter
Overcurrent protection low
Symbol
VCSL
Limit Values
min.
typ.
max.
0.75
0.8
0.85
50
Unit
Test Condition
V
mV
VCSH
1.57
1.63
1.7
TOCP_L
300
ns
FMAX_C
163
kHz
RFMIN=30k; VFB=4.2V,
VCS=1V, after soft start
and 2ms after VCS
higher than 0.8V
VCS_CH
4.5
0.5
250
ns
Version 2.0
TLEB
14
24 August 2009
Soft start
Parameter
Symbol
TSS
NSS
4.3.6
Limit Values
min.
typ.
max.
Unit
Test Condition
ms
Test as a 32ms
softstart time
32
-
3.43
184
Fss_step
RFMIN=30k;
Td=380ns; first cycle
softstart
Unit
Test Condition
Feedback
Parameter
Symbol
Limit Values
min.
typ.
max.
VFB_min
0.9
VFB_max
3.9
Pull up resistance
RFB
VFB_off
0.2
VFB_on
0.3
TFB
200
ns
15
20
25
Note: The trend of all the voltage levels in the Control Unit is the same regarding the deviation except VVCCOVP
Version 2.0
15
24 August 2009
VFBH
4.5
VFB_CH
4.5
VFB_CL
0.5
RQFB
900
ohm
TOLP_F
20
ms
TOLP_R
1.28
ms
Extended counter
NOLP_E
512
IINST
750
VINS_H
4.5
VINS_L
0.5
RQ3
900
ohm
NOLP_R
2048
TBL_VINS
4.3.8
20
ms
Gate driver
Parameter
Symbol
Limit Values
min.
typ.
max.
1.5
Unit
Test Condition
VVCC=5V
IOUT = 20mA
VGATElow
VGATEhigh
VVCC=VVCCoff+0.2V
CL=2.2nF
1.0
VVCC = 5V
IOUT = 20mA
trise
100
ns
CL = 2.2nF
Fall Time
tfall
25
ns
CL = 2.2nF
IGATE_R
CL = 2.2nF1)
IGATE_F
1.5
CL = 2.2nF1)
Version 2.0
16
24 August 2009
Outline Dimension
PG-DSO-8
( Plastic Dual Small Outline)
Figure 15
PG-DSO-8
*Dimensions in mm
Version 2.0
17
24 August 2009
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