Pyrolysis is the thermal decomposition of organic material at

elevated temperatures in the absence of gases such as air or

oxygen. The process, which requires heat, produces a mixture of
combustible gases (primarily methane, complex hydrocarbons,
hydrogen and carbon monoxide), liquids and solid residues .

This process is divided into two parts, namely the prescreening waste plastics automatic recycle plant and the
automatic continuous feeding pyrolysis renewable fuel plant.

1. Pre- Screening Sorting Plant

This plant is installed in landfills or near the MSW site and
will automatically select and recover the plastic waste. The
process is as follows: the plastic waste is transported daily
to the automatic pre-sorting plant. After shredding the plastic
bags, vibrate screening, vacuuming, magnetic selection, waste
plastic extrusion are then sent to the pyrolysis plant.
The waste plastic pre-sorting recycle plant will for each 1,000
tons of fresh garbage recycle abt. 100 tons of waste plastic
material - the recovery rate is about 10%. Installing this
plant can reduce mountains of landfill sites and MSW sites
around the world. This pre-sorting recycle plant can also
apply to recycle waste plastic bags, waste oil, waste tires,
and MSW biomass waste (agricultural waste and refuse, wood
waste, wood-based residues, energy crops short-rotation crops,
sweet sorghum, etc.).
.

Pre-sorting process is as follows:

a.) Retrieving Plastic Waste Material, Biomass Waste from
Landfills or MSW site

b.) After pre-sorting by the automatic plant, recycled plastic

waste, biomass waste is sorted.
c.) The plastic waste, biomass waste is automatically packed
and transported to the pyrolysis plant.

2. Waste

Plastics, Biomass waste Automatic Continuous Pyrolysis

Fuel Plant
This plant needs to be installed in an industrial zone and
meets all the advanced countries environmental protection
emission standards. The pre-screening waste plastic, biomass
waste...is converted by pyrolysis process and conversion rate
is about 70 percent (cracking and refining the burning oil,
unleaded petrol, diesel, gas and other valuable co-products
such as carbon black, crude asphalt, coke valorization and
construction aggregates ).

Regarding the biomass syngas get from pyrolysis process not

only can be utilized for internal combustion engine for
electric power generation, but also can be utilized for boiler
or hot-blast furnace to produce steam or hot air for drying.
The gas also can be lead to tornado type dust collection tank
(with stainless quality ) then send to gas burner generator
system to generate the power.
Power: 0.5M-5MWatt upon
quantity.

Our company design a set of technologies based on the

features of waste macromolecular materials to convert
biomass and plastic wastes into renewable fuels. The

equipment consists of 5 parts:

Auto feeder
Catalytic cracking & pyrolysis unit
Heat exchange & cooling unit
Fractional distillation unit
Heating devices & electric control unit
Low quality demand for the raw materials that no need to
clean, dry, or classify. Raw materials can be conveyed. A
conveyor is used to feed raw materials (large pieces of
waste material should be broken up in advance), the input
and output will be operated at the same time.
Oil products:
Gasoline: Octane number 90 ~ 93
Diesel:
premium ~ Super(0#-1#)

Main Features :
1. Removing burnt smell
To eliminate the smell of oil products by using a special
cleaning filter and detergents.
2. Residue management
Our technology can manages residue particle size over 1000
mesh
can be recycled as fuel or used as filler.
3. Product index:
Diesel: sulfur50ppm, Hexadecane (cetane)2%, Distillation
95% vol point 340 .
4. Auto feeder
Screw with variable pitch is used to fed raw materials
continuously; automatic
compression, exhausting, dehydrating, and pre-heat can be
operated during
Feeding process. Small pieces of waste materials do not need
be broken up;

and no need to clean raw materials.

5. Residue processing unit
Residue processing at high temperature (300), make
continuous production possible.
6. Gas Recovery system
Safe, reliable, stable, and uncomplicated structure.
7. High Efficiency Catalyst:
Many catalytic reactions are involved in this sophisticated
process. The exact calculation and control on the speed rate
and feed ratio prevent catalysts from damaged by toxic
pollutions. We have optimized activity, selectivity, strength,
and anti-pollution of catalysts used.
8. Innovation :
Catalytic pyrolysis occurs at low temperature (< 280) High
yield and high
conversion, with fuel more than 80%, while gas less than 5%.

Waste Plastic Pyrolysis Production line :

Feed waste plastic 10 Tons/day for example, maximum 250KW /
hour electricity consumption, 9 labor ( 3 shifts for 24 hours )
Plant size is 20M x 25M = 500 MXM
Output 8 Kilo Litre /day ( 75% Diesel, 20% gasoline , 5% gas )

Pyrolysis Major Systems:

Feeding System
Feed Stock Preheating System
Pyrolysis System
Catalytic Cracking system
Preheating Condensing System

Fuel oil Heat Exchange System

Fractionating System
Fractionating Condensing System
Fractionating Precipitation system
Air, Water Purify System
Piping System
Electrical Control System

This equipment has a very low requirement for maintenance no cleaning or sorting, and uses an automatic conveyor
feeding system, fully automated operation, high-efficiency,
and capability to be operated 24 hours a day. Site safety,
closed and clean production process. No second pollution.
Wide range of raw materials, high conversion, average
conversion rate > 70%, Diesel up to 90%. While one side
feeds the raw plastic, the other side is supplying oil and
de-slagging.

All plastics are composed from crude oil - Carbon (C) and
Hydrogen (H). Petroleum is composed of two components:
hydrocarbons and the other non-hydrocarbons - Oxygen (O),
Sulfur (S) and Nitrogen (N). The composition of petroleum
hydrocarbons, the chemical polymer, namely, Carbon and Hydrogen
is the major component of plastic - plastic is produced from
petroleum. Waste Plastic under pressure and catalytic cracking
produces fuel and can be used as a fuel source. Under certain
temperature conditions the plastic macromolecular chains are
converted to small molecular chains (which is a hydrocarbon
compound) and those small molecular compounds contain C4 ~ C20,
this compound is a component of petrol, coal oil, and diesel.
Under this catalytic pyrolysis process the wax oil and heavy
oil are removed.

Pyrolysis Process

The shredded plastic waste is automatically and continuously

fed into the pre-heating process; the plastic waste melts at
this stage, PVC as it has a low melting point will crack first
and the HCL will be removed in this process.
After preheating, the melted plastic is fed into the continuous
cracking furnace. The cracking furnace has a solid mesh and is
cyclically heated to ensure the waste plastic is completely
converted by the pyrolysis reaction. Any residues are removed
automatically from the cracking furnace to ensure nontoxic
operation.
The pyrolysis gas fractionation and subsequent cooling from the
fractionation tower, produces light and heavy oil fractions and
a small amount of non-condensable gas. The light oil fraction
(light gasoline) is separated and the heavy oil fraction is fed
into the re-boiler and re-processed by secondary catalytic
cracking. This process produces a high-quality automotive
diesel. The non-condensable gas from this purification system
is used as the fuel to heat the pyrolysis system and the whole
process is self-sufficient. The process by the purification
system achieves all developed countries emissions standards.

Equipment technique:
The plant uses continuous reacting bed pyrolysis technology the shredded recycled waste plastics is fed continuously into
the cracking furnace to increase thermal efficiency and
maximize processing power.
In the preheating stage, the pyrolysis plant process purifies
the mixed waste plastic PVC material and harmful gases such as
HCL gas are removed, this in turn protects the equipment from
erosion. Inside the Pyrolysis plant the gas is fed into
catalytic converter then cracked, fractionation, cooled and
separated. The non-condensable gas is purified and supply for
the heating process and production use, the generated flue gas

purify again by the flue gas purification system to meet the

developed countries emission standard.
The cracking pyrolysis system produces carbide and is fed onto
a conveyor system to the combustion furnace for combustion and
removal. The generated harmless ash is automatically collected
and is environmentally cured.