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  • Stamping Overview: The Equipments of Stamping Can Be Categorized To Two Types: Mechanical Presses and Hydraulic Presses

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    pandaprasad
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    Stamping operations include blanking, piercing, forming, and drawing using dedicated hard tooling for high-volume production. These operations can be performed by single or progressive dies. Stamping equipment includes mechanical presses with flywheels that store energy and hydraulic presses that can deliver controlled force at any point in the stroke. Proper tooling considerations include clearance between the die and stock and frequent punch sharpening to extend tool life.

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    stamping

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    Stamping Overview

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    Stamping operations include blanking, piercing, forming, and drawing using dedicated hard tooling for high-volume production. These operations can be performed by single or progressive dies. Stamping equipment includes mechanical presses with flywheels that store energy and hydraulic presses that can deliver controlled force at any point in the stroke. Proper tooling considerations include clearance between the die and stock and frequent punch sharpening to extend tool life.

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    13 просмотров3 страницы

    Stamping Overview: The Equipments of Stamping Can Be Categorized To Two Types: Mechanical Presses and Hydraulic Presses

    Загружено:

    pandaprasad
    Stamping operations include blanking, piercing, forming, and drawing using dedicated hard tooling for high-volume production. These operations can be performed by single or progressive dies. Stamping equipment includes mechanical presses with flywheels that store energy and hydraulic presses that can deliver controlled force at any point in the stroke. Proper tooling considerations include clearance between the die and stock and frequent punch sharpening to extend tool life.

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    © All Rights Reserved
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
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    StampingOverview

    Theoperationsassociatedwithstampingareblanking,piercing,forming,anddrawing.
    Theseoperationsaredonewithdedicatedtoolingalsoknownashardtooling.Thistypeof
    toolingisusedtomakehighvolumepartsofoneconfigurationofpartdesign.(Bycontrast,
    softtoolingisusedinprocessessuchasCNCturretpresses,laserprofilersandpressbrakes).
    Alltheseoperationscanbedoneeitheratasinglediestationormultiplediestations
    performingaprogressionofoperations,knownasaprogressivedie.

    EquipmentTypes
    Theequipmentsofstampingcanbecategorizedtotwotypes:mechanicalpresses
    andhydraulicpresses.
    MechanicalPresses:Mechanicalpresseshaveamechanicalflywheeltostoretheenergy,
    transferittothepunchandtotheworkpiece.Theyrangeinsizefrom20tonsupto6000
    tons.Strokesrangefrom5to500mm(0.2to20in)andspeedsfrom20to1500strokesper
    minute.Mechanicalpressesarewellsuitedforhighspeedblanking,shallowdrawingandfor
    makingprecisionparts.

    HydraulicPresses:HydraulicPressesusehydraulicstodeliveracontrolledforce.Tonnage
    canvaryfrom20tonsto10,000tons.Strokescanvaryfrom10mmto800mm(0.4to32
    in).Hydraulicpressescandeliverthefullpoweratanypointinthestrokevariabletonnage
    withoverloadprotectionandadjustablestrokeandspeed.Hydraulicpressesaresuitablefor
    deepdrawing,compounddieactionasinblankingwithformingorcoining,lowspeedhigh
    tonnageblanking,andforcetypeofformingratherthandisplacementtypeofforming.

    ToolingConsiderations
    Optimumclearance(total=perside2)shouldbefrom20to25%ofthestockthickness.
    Thiscanbeincreasedto30%toincreasedielife.
    Punchlifecanbeextendedbysharpeningwheneverthepunchedgebecomes0.125mm
    (0.005in)radius.Frequentsharpeningextendsthelifeofthetool,cutsdownonthepunch
    forcerequired.Sharpeningisdonebyremovingonly0.025to0.05mm(0.001to0.002in)of
    thematerialinonepasswithasurfacegrinder.Thisisrepeateduntilthetoolissharp.Ifitis
    donefrequentlyenough,only0.125to0.25mm(0.005to0.010in)ofthepunchmaterialis
    removed.
    Grindingistobedonewiththeproperwheelforthetoolsteelinquestion.Consultwiththe
    abrasivemanufacturerforproperchoiceofabrasivematerial,feedsandspeeds,andcoolant.
    Aftersharpeningtheedgeistobelightlystonedtoremovegrindingburrsandendupwitha
    0.025to0.05mm(0.001to0.002in)radius.Thiswillreducethechanceofchipping.

    PunchingForce:Punchingcanbedonewithoutshearorwithshear.

    Punchingwithoutshear.Thisisthecasewheretheentirepunchsurfacestrikes
    thematerialsquare,andthecompleteshearisdonealongtheentirecuttingedgeof
    thepunchatthesametime.PunchingForce=PunchPerimeterStockthickness
    MaterialShearStrength.
    e.g.,
    PunchDiameter=25mm(1in),
    Circumference=78.54mm(3.092in)
    Thickness=1.5mm,(0.060in)
    MaterialShearStrength(Steel)=0.345kN/mm2 (25tons/in2)
    PunchingForce=78.541.50.345(3.090.06025)
    =40.65kN(4.64tons)
    =4.14MetricTons(4.64USTons)

    Punchingwithshear.Thisisthecasewherethepunchsurfacepenetratesthe
    materialinthemiddle,oratthecorners,first,andasthepunchdescendstherestof
    thecuttingedgescontactthematerialandshearthematerial.Thedistancebetween
    thefirstcontactofthepunchwiththematerial,towhenthewholepunchstarts
    cutting,istheShearDepth.Sincethematerialiscutgradually(notallatthesame
    timeinitially),thetonnagerequirementisreducedconsiderably.

    ThePunchingForcecalculatedaboveismultipliedbyashearfactor,whichrangesinvalue
    form0.5to0.9dependingonthematerial,thickness,andsheardepth.Forsheardepthsof
    1.5mm(0.060in)theshearfactorrangesfrom0.5(for1.2mm/0.047instock)to0.9(for

    6.25mm/0.25instock).Forsheardepthof3mm(0.120in)theshearfactoris0.5.
    PunchingForce=PunchPerimeterStockthicknessMaterialShearStrengthShear
    Factor.
    Sinceshearfactorisabout0.5,thePunchingForceisreducedbyabout50%.
    Forthesameexampleabove,
    PunchingForce=78.541.50.345(3.090.06025)0.5(ShearFactor)
    =40.65kN(4.64tons)0.5
    =2.07MetricTons(2.32USTons)
    2005Source:efunda.com

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