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Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 3 mm
Location and Orientation
Located on
Cylinder #1
Orientation
180
1,300 mm
570.88 mm
No
Nozzle
Access opening
No
Material specification
193.7 mm
Wall thickness, tn
30 mm
12.7 mm
Corrosion allowance
3 mm
88.75 mm
70 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
1/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
15.88 mm
-30.03C
9.74 mm
0.7559
13.7C
-43.73C
2/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
--
--
A
welds
treq
0.8103 11.11
tmin
12.7
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
-1,142.08
456.8
856.56
593.9
1,142.08
685.2
2,440.001
4,221.622
1,496.553
2,110.811
No
-1,142.08
456.8
856.56
593.9
1,142.08
685.2
1,398.826
4,221.622
349.566
2,110.811
No
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(30 - 3) + 0)
=
32.2 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
3/157
=
=
=
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(27 - 2.72)*1*12.88) / 100
15.64 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(27 - 2.72)*1*27) / 100
32.7851 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
A1 + A2 + A41
6.2787 + 15.64 + 0.8103
4/157
22.729 cm2
=
=
=
ta UG-22
5.85 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.85 , 11.11 ]
11.11 mm
5/157
-1,142.08 kgf
Circumferential moment, Mc
456.8 kgf-m
Circumferential shear, Vc
856.56 kgf
Longitudinal moment, ML
593.9 kgf-m
Longitudinal shear, VL
1,142.08 kgf
Torsion moment, Mt
685.2 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*126.85 / 364.44 = 0.3046
Pressure stress intensity factor, I = 1.0959 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,146.987 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =573.564 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,440 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,496.55 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
6/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
1.6611
40.426
40.426
40.426
40.426
4C*
N / (P / Rm)
3.3574
81.697
81.697
81.697
81.697
1C
M / P
0.05
206.491
-206.491
206.491
-206.491
2C-1
M / P
0.0215
88.657
-88.657
88.657
-88.657
3A*
N / [Mc / (Rm2*)]
1.2417
-108.905
-108.905
108.905
108.905
1A
M / [Mc / (Rm*)]
0.0693
-1,031.683
1,031.683
1,031.683
-1,031.683
3B*
N / [ML / (Rm2*)]
2.3501
-267.869
-267.869
267.869
267.869
1B-1
M / [ML / (Rm*)]
0.0198
-382.821
382.821
382.821
-382.821
Pressure stress*
1,146.987
1,146.987
1,146.987
1,146.987
1,046.659
1,046.659
1,046.659
1,046.659
666.65
1,254.978
1,968.031
1,025.075
152.988
1,803.372
2,434.165
-42.184
960.814
960.814
1,496.553
1,496.553
978.18
978.18
1,195.991
1,195.991
3C*
Nx / (P / Rm)
1.6611
40.426
40.426
40.426
40.426
4C*
Nx / (P / Rm)
3.3574
81.697
81.697
81.697
81.697
1C-1
Mx / P
0.0469
193.625
-193.625
193.625
-193.625
2C
Mx / P
0.03
123.881
-123.881
123.881
-123.881
4A*
Nx / [Mc / (Rm2*)]
2.8125
-246.637
-246.637
246.637
246.637
2A
Mx / [Mc / (Rm*)]
0.0305
-453.55
453.55
453.55
-453.55
4B*
Nx / [ML / (Rm2*)]
1.3612
-155.167
-155.167
155.167
155.167
2B-1
Mx / [ML / (Rm*)]
0.0347
-672.345
672.345
672.345
-672.345
523.365
523.365
523.365
523.365
573.564
573.564
573.564
573.564
Pressure stress*
Total longitudinal stress
-70.096
887.343
1,584.928
-147.012
78.955
738.293
1,479.327
324.466
408.624
408.624
718.958
718.958
408.624
408.624
901.897
901.897
Shear from M t
52.59
52.59
52.59
52.59
52.59
52.59
52.59
52.59
16.663
16.663
-16.663
-16.663
-22.217
-22.217
22.217
22.217
69.252
69.252
35.927
35.927
30.373
30.373
74.807
74.807
749.682
1,267.563
1,971.405
1,174.266
163.885
1,804.216
2,440.001
395.968
7/157
8/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
--
--
0.8103
8.11
12.7
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)
LH
=
=
=
te
=
MIN( 70 + 17.3*tan(30) , 17.3*tan(60) )
=
29.96 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
9/157
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(30 - 3.25)*1*15.88) / 100
21.2387 cm2
=
=
=
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
7.6748 + 21.2387 + 0.8103
29.7238 cm2
10/157
=
=
=
ta UG-22
3.23 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.25 , 8.11 ]
8.11 mm
11/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
--
--
0.8103
7.18
12.7
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
=
=
12/157
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(27 - 2.96)*1*12.88) / 100
15.4813 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(27 - 2.96)*1*27) / 100
32.4522 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
0.0006 + 15.4813 + 0.8103
16.2922 cm2
13/157
5.96 mm
ta UG-22
4.7 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.96 , 7.18 ]
7.18 mm
= 0.8765
= 85.6591
0.001990
1,048.8013 kg/cm2 (1,028.52 bar)
= t + Corrosion
= 2.96 + 3
= 5.96
mm
14/157
Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 3 mm
Location and Orientation
Located on
Cylinder #1
Orientation
315
2,500 mm
570.88 mm
No
Nozzle
Access opening
No
Material specification
146.36 mm
Wall thickness, tn
25 mm
10.97 mm
Corrosion allowance
3 mm
101.45 mm
70 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
15/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
15.88 mm
-30.03C
9.74 mm
0.7559
13.7C
-43.73C
16/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
--
--
A
welds
treq
tmin
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
856.56
257
642.42
334.1
856.56
385.5
1,935.971
4,221.622
1,432.855
2,110.811
No
856.56
257
642.42
334.1
856.56
385.5
-1,136.3
4,221.622
-302.952
2,110.811
No
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(25 - 3) + 0)
=
32.2 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
17/157
=
=
=
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(22 - 2.07)*1*12.88) / 100
12.8335 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22 - 2.07)*1*22) / 100
21.9206 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
A1 + A2 + A41
4.7903 + 12.8335 + 0.8103
18/157
18.4342 cm2
=
=
=
ta UG-22
5.21 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.21 , 10.16 ]
10.16 mm
19/157
856.56 kgf
Circumferential moment, Mc
257 kgf-m
Circumferential shear, Vc
642.42 kgf
Longitudinal moment, ML
334.1 kgf-m
Longitudinal shear, VL
856.56 kgf
Torsion moment, Mt
385.5 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*98.18 / 364.44 = 0.2357
Pressure stress intensity factor, I = 1.2167 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,273.469 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =636.77 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 1,935.97 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,432.85 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
20/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
2.0855
-38.036
-38.036
-38.036
-38.036
4C*
N / (P / Rm)
3.9331
-71.783
-71.783
-71.783
-71.783
1C
M / P
0.0635
-196.719
196.719
-196.719
196.719
2C-1
M / P
0.0343
-106.093
106.093
-106.093
106.093
3A*
N / [Mc / (Rm2*)]
1.3314
-84.86
-84.86
84.86
84.86
1A
M / [Mc / (Rm*)]
0.0753
-814.716
814.716
814.716
-814.716
3B*
N / [ML / (Rm2*)]
2.7909
-231.169
-231.169
231.169
231.169
1B-1
M / [ML / (Rm*)]
0.0268
-376.423
376.423
376.423
-376.423
Pressure stress*
1,273.469
1,273.469
1,273.469
1,273.469
1,046.659
1,046.659
1,046.659
1,046.659
488
1,453.033
1,703.185
1,162.525
-87.673
1,935.197
1,711.481
475.486
970.516
970.516
1,432.855
1,432.855
923.762
923.762
1,093.483
1,093.483
3C*
Nx / (P / Rm)
2.0855
-38.036
-38.036
-38.036
-38.036
4C*
Nx / (P / Rm)
3.9331
-71.783
-71.783
-71.783
-71.783
1C-1
Mx / P
0.0658
-203.679
203.679
-203.679
203.679
2C
Mx / P
0.0345
-106.866
106.866
-106.866
106.866
4A*
Nx / [Mc / (Rm2*)]
2.4749
-157.698
-157.698
157.698
157.698
2A
Mx / [Mc / (Rm*)]
0.0376
-407.218
407.218
407.218
-407.218
4B*
Nx / [ML / (Rm2*)]
1.4543
-120.506
-120.506
120.506
120.506
2B-1
Mx / [ML / (Rm*)]
0.0437
-614.974
614.974
614.974
-614.974
Pressure stress*
523.365
523.365
523.365
523.365
636.77
636.77
636.77
636.77
-453.831
1,183.476
1,017.13
194.539
-106.796
921.372
1,023.036
422.334
364.823
364.823
605.835
605.835
407.288
407.288
722.685
722.685
Shear from M t
49.426
49.426
49.426
49.426
49.426
49.426
49.426
49.426
16.171
16.171
-16.171
-16.171
-21.584
-21.584
21.584
21.584
65.596
65.596
33.255
33.255
27.842
27.842
71.01
71.01
950.901
1,468.149
1,704.802
1,163.65
-126.693
1,935.971
1,718.722
524.7
21/157
22/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
--
--
A
welds
treq
0.8103 7.16
tmin
10.97
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(25 - 0) + 0)
=
39.7 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
23/157
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(25 - 2.46)*1*15.88) / 100
17.9 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(25 - 2.46)*1*25) / 100
28.1799 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
5.7987 + 17.9 + 0.8103
24.509 cm2
24/157
=
=
=
ta UG-22
2.5 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 2.5 , 7.16 ]
7.16 mm
25/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
9.812
13.4303
--
12.62
--
--
A
welds
treq
tmin
0.8103 7.18
10.97
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
=
=
26/157
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(22 - 2.4)*1*12.88) / 100
12.62 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22 - 2.4)*1*22) / 100
21.5561 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
0 + 12.62 + 0.8103
13.4303 cm2
27/157
5.4 mm
ta UG-22
4.67 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.4 , 7.18 ]
7.18 mm
= t + Corrosion
= 2.4 + 3
= 5.4
mm
28/157
Ellipsoidal Head #1
Orientation
270
-332.01 mm
Calculated as hillside
Yes
150 mm
No
Nozzle
Description
Access opening
No
Material specification
42.85 mm
8.74 mm
Corrosion allowance
3 mm
50.15 mm
82.55 mm
152.4 mm
12.5 mm
0 bar
1
Welds
9 mm
29/157
12.5 mm
ASME B16.5-2009 Flange
Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.2989
-105C
30/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
M1
(kgf-m)
V2
(kgf)
M2
(kgf-m)
V1
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,140.915
4,221.622
1,372.602
2,110.811
No
285.52
28.6
214.14
37.1
285.52
42.8
-1,147.971
4,221.622
-151.511
2,110.811
No
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.5 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
31/157
=
P*K1*D / (2*S*E - 0.2*P)
=
36.9309*0.8925*716 / (2*1,380*1 - 0.2*36.9309)
=
8.57 mm
Required thickness tr per Interpretation VIII-1-07-50
tr
=
=
=
=
=
=
ta UG-22
4.39 mm
ta
=
=
=
tb1
12.5 mm
tb1
=
=
=
tb
=
=
=
tUG-45
max[ ta , tb ]
32/157
=
=
33/157
285.52 kgf
Circumferential moment, M1
28.6 kgf-m
Circumferential shear, V2
214.14 kgf
Longitudinal moment, M2
37.1 kgf-m
Longitudinal shear, V1
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
649.94 mm
9.5 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= rm / t = 26.75 / 4.65 = 5.7575
= T / t = 9.5 / 4.65 = 2.045
U = ro / Sqr(Rm*T) = 30.16 / Sqr(649.94*9.5) = 0.384
WRC 537 Nondimensional Coefficients
Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
=5
=2
SP-3
SM-3
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.3656
0.6924
194.6898
0.1169
3,575.8953
-1,612.8152
1.1658
-0.2512
20.761
41.4599
35,425.74
0.0485
18,337.83
-16,367.04
6.6119
-4.0064
2.1174
6.5648
6,712.6521
1.0834
-148,402.8
19,145.7
-1.8023
1.206
39.8904
56.9657
67,541.61
6.5638
-1,113,150
231,710.9
-7.5795 11.6011
-1.5403
-10.362
-7,076.6023 -1.4491
1,808,340
174,103.8
0.7851
6.0842
50.3033
-38,750.21
-8.5622 1.9219E+07
969,880.3
-0.5602 -10.415
0.3004
5.2068
7,127.4907
0.6633
-121,264.6
74,723.92
0.0402
0.1529
-124.8434
52,813.19
4.7651
4,868,062
1,365,329
2.7493
3.6043
-0.8506
-976.6428
-0.1059
-427,941.1
-91,957.24
45.9146
-0.7887
8,286,525
1,729,110
0.0637
0.0759
0.0938
0.2217
0.1781
0.2651
0.2416
0.1296
-0.9153
34/157
SP-4
SM-4
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.1955
0.7443
2.537
0.1606
-3.9242
12.6132
-0.9607
-6.9959
355.6102
7.533
1,071.7354
22.9473
-68.5346
29.9988
-43.2509
114.214
21.1677
-2.6223
127.4587
10.3372
228.2976
-129.5801
-7.5852
81.2222
1,539.5199 -7.6574
2,112.6475
-190.1285 9,214.6671
-214.241
8.1123
-726.9062
-131.0041
-76.2413
341.9835
558.1185
5.3251
-296.5262
64.1716 -8,161.6149
517.979
12,323.9
595.3023
11.1703
1,724.0898
-9.9855
9.5634
356.7674
-5.6615
-54.494
186.8225
-372.3161
-319.0507
427.4096
62.296
7,160.3101
-483.8102
2,813.0991
-1,948.4552
102.0928
-102.4669
-195.9934
-1,577.3732
408.8865
1,040.0273
0.0178
0.1067
0.0774
0.3096
0.0557
0.3573
0.2241
0.2534
SP-6
SM-6
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.4364
0.4568
0.5408
0.199
1.2527
1.9756
3.4348
-0.6545
23.8528 18.4406
86.1146
1.3701
-9.7364
-10.5872
32.542
2.3553
3.1218
0.5744
10.6552
0.9562
42.3407
-7.1545
-9.1948
3.7495
57.2195
2.9177
210.1066
4.8904
581.7506
267.0319
0.2003
6.5143
-1.23
0.2335
-2.8821
-0.1717
-11.5154
184.7135
14.4342
-2.6465
-0.5058 37.5435
66.5636
-0.1752 -363.3128
406.7564
0.4263
1.9553
4.4567
337.601
1.057
0.5907
16.5587
555.7041
5,118.1159
350.2929
1.9002
-155.8292
2,619.7988
0.0781
0.0669
0.0627
0.2417
0.2155
0.2192
0.1519
0.1651
-130.0729 -5.4867
35/157
SP-7
SM-7
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.1225
1.1858
0.152
0.2586
81,160.67
54.8627
10.2618
30.9469
6.4077
2.6992
2,773,928
313.4235
2.0933E+11
44,457.77
0.0628
0.7386
-0.2621
2.1956
11,224.63
-805.6348
2.2821E+11
31,259.89
2.5604
-888,508.9
-5,199.714
6.2796E+12
-175,466.5
-9.8501E-04
0.8686
0.1324
0.3281
-4,806.5269
2,622.0799
1.5072E+12
-81,861.2
7.9918
86.4361
30.2989
-5.923
3,917,797
23,612.83
3.0942E+13
299,387.2
-0.3301
0.2529
-0.3719
4,442.2399
1.7691E+11
85,306.95
-12.616
4.2863
-21,199.17
3.2234E+12
-247,881.6
-0.0853
-1,946.6481
-22,718.26
1.8294
79,566.95
113,956.5
0.0254
0.1095
0.0427
0.3448
0.0733
0.3814
0.1158
0.3716
-7,253,111,800 -2,889.5632
36/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SP-1 to 10*
Nx*T / P
0.091
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
SP-1 to 10
Mx / P
0.0638
-121.068
121.068
-121.068
121.068
-121.068
121.068
-121.068
121.068
SM-1 to 10*
Nx*T*(Rm*T)0.5 / M1
0.2344
-94.352
-94.352
94.352
94.352
SM-1 to 10
Mx*(Rm*T)0.5 / M1
0.1782
-430.419
430.419
430.419
-430.419
SM-1 to 10*
Nx*T*(Rm*T)0.5 / M2
0.2344
-122.686
-122.686
122.686
122.686
SM-1 to 10
Mx*(Rm*T)0.5 / M2
0.1782
-559.573
559.573
559.573
-559.573
Pressure stress*
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
Total Ox stress
446.589
1,807.872
1,811.106
934.097
604.077
1,707.052
1,653.618
1,034.918
Membrane O x stress*
1,127.231
1,127.231
1,372.602
1,372.602
1,155.564
1,155.564
1,344.268
1,344.268
SP-1 to 10*
Ny*T / P
0.2253
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
SP-1 to 10
My / P
0.076
-144.199
144.199
-144.199
144.199
-144.199
144.199
-144.199
144.199
SM-1 to 10*
Ny*T*(Rm*T)0.5 / M1
0.1352
-54.418
-54.418
54.418
54.418
SM-1 to 10
My*(Rm*T)0.5 / M1
0.2638
-637.191
637.191
637.191
-637.191
SM-1 to 10*
Ny*T*(Rm*T)0.5 / M2
0.1352
-70.729
-70.729
70.729
70.729
SM-1 to 10
My*(Rm*T)0.5 / M2
0.2638
-828.356
828.356
828.356
-828.356
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
Pressure stress*
Total Oy stress
164.167
2,109.277
1,962.336
594.023
371.642
1,934.424
1,754.86
768.876
Membrane O y stress*
1,136.722
1,136.722
1,278.179
1,278.179
1,153.033
1,153.033
1,261.868
1,261.868
Shear from M t
78.884
78.884
78.884
78.884
78.884
78.884
78.884
78.884
Shear from V 1
-31.708
-31.708
31.708
31.708
Shear from V 2
23.764
23.764
-23.764
-23.764
102.648
102.648
55.121
55.121
47.176
47.176
110.593
110.593
Combined stress
(PL+Pb+Q)
479.985
2,140.915
1,980.264
942.816
613.287
1,943.845
1,825.87
1,074.852
37/157
UG-45: The total combined shear stress (280.195 kgf/cm2) allowable (0.7*Sn = 0.7*1,203.264 = 842.285 kgf/cm2)
38/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.5 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
39/157
=
=
=
=
=
=
ta UG-22
1.75 mm
ta
=
=
=
tb1
11.72 mm
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm
40/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
=
=
=
=
=
=
41/157
3.86 mm
ta UG-22
4.28 mm
ta
=
=
=
tb2
6.85 mm
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.28 , 6.42 ]
6.42 mm
= 2.7586
= 70.0118
0.000802
802.0195 kg/cm2 (786.51 bar)
= t + Corrosion
= 0.86 + 3
= 3.86
mm
42/157
Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 3 mm
Location and Orientation
Located on
Cylinder #1
Orientation
180
2,066 mm
570.88 mm
No
Nozzle
Access opening
No
Material specification
146.36 mm
Wall thickness, tn
25 mm
10.97 mm
Corrosion allowance
3 mm
101.45 mm
70 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
43/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
15.88 mm
-30.03C
9.74 mm
0.7559
13.7C
-43.73C
44/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
--
--
A
welds
treq
tmin
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
856.56
257
642.42
334.1
856.56
385.5
1,935.971
4,221.622
1,432.855
2,110.811
No
856.56
257
642.42
334.1
856.56
385.5
-1,136.3
4,221.622
-302.952
2,110.811
No
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(25 - 3) + 0)
=
32.2 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
45/157
=
=
=
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(22 - 2.07)*1*12.88) / 100
12.8335 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22 - 2.07)*1*22) / 100
21.9206 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
A1 + A2 + A41
4.7903 + 12.8335 + 0.8103
46/157
18.4342 cm2
=
=
=
ta UG-22
5.21 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.21 , 10.16 ]
10.16 mm
47/157
856.56 kgf
Circumferential moment, Mc
257 kgf-m
Circumferential shear, Vc
642.42 kgf
Longitudinal moment, ML
334.1 kgf-m
Longitudinal shear, VL
856.56 kgf
Torsion moment, Mt
385.5 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*98.18 / 364.44 = 0.2357
Pressure stress intensity factor, I = 1.2167 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,273.469 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =636.77 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 1,935.97 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,432.85 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
48/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
2.0855
-38.036
-38.036
-38.036
-38.036
4C*
N / (P / Rm)
3.9331
-71.783
-71.783
-71.783
-71.783
1C
M / P
0.0635
-196.719
196.719
-196.719
196.719
2C-1
M / P
0.0343
-106.093
106.093
-106.093
106.093
3A*
N / [Mc / (Rm2*)]
1.3314
-84.86
-84.86
84.86
84.86
1A
M / [Mc / (Rm*)]
0.0753
-814.716
814.716
814.716
-814.716
3B*
N / [ML / (Rm2*)]
2.7909
-231.169
-231.169
231.169
231.169
1B-1
M / [ML / (Rm*)]
0.0268
-376.423
376.423
376.423
-376.423
Pressure stress*
1,273.469
1,273.469
1,273.469
1,273.469
1,046.659
1,046.659
1,046.659
1,046.659
488
1,453.033
1,703.185
1,162.525
-87.673
1,935.197
1,711.481
475.486
970.516
970.516
1,432.855
1,432.855
923.762
923.762
1,093.483
1,093.483
3C*
Nx / (P / Rm)
2.0855
-38.036
-38.036
-38.036
-38.036
4C*
Nx / (P / Rm)
3.9331
-71.783
-71.783
-71.783
-71.783
1C-1
Mx / P
0.0658
-203.679
203.679
-203.679
203.679
2C
Mx / P
0.0345
-106.866
106.866
-106.866
106.866
4A*
Nx / [Mc / (Rm2*)]
2.4749
-157.698
-157.698
157.698
157.698
2A
Mx / [Mc / (Rm*)]
0.0376
-407.218
407.218
407.218
-407.218
4B*
Nx / [ML / (Rm2*)]
1.4543
-120.506
-120.506
120.506
120.506
2B-1
Mx / [ML / (Rm*)]
0.0437
-614.974
614.974
614.974
-614.974
Pressure stress*
523.365
523.365
523.365
523.365
636.77
636.77
636.77
636.77
-453.831
1,183.476
1,017.13
194.539
-106.796
921.372
1,023.036
422.334
364.823
364.823
605.835
605.835
407.288
407.288
722.685
722.685
Shear from M t
49.426
49.426
49.426
49.426
49.426
49.426
49.426
49.426
16.171
16.171
-16.171
-16.171
-21.584
-21.584
21.584
21.584
65.596
65.596
33.255
33.255
27.842
27.842
71.01
71.01
950.901
1,468.149
1,704.802
1,163.65
-126.693
1,935.971
1,718.722
524.7
49/157
50/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
--
--
A
welds
treq
0.8103 7.16
tmin
10.97
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(25 - 0) + 0)
=
39.7 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
51/157
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(25 - 2.46)*1*15.88) / 100
17.9 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(25 - 2.46)*1*25) / 100
28.1799 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
5.7987 + 17.9 + 0.8103
24.509 cm2
52/157
=
=
=
ta UG-22
2.5 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 2.5 , 7.16 ]
7.16 mm
53/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
9.812
13.4303
--
12.62
--
--
A
welds
treq
tmin
0.8103 7.18
10.97
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
=
=
54/157
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(22 - 2.4)*1*12.88) / 100
12.62 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22 - 2.4)*1*22) / 100
21.5561 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
0 + 12.62 + 0.8103
13.4303 cm2
55/157
5.4 mm
ta UG-22
4.67 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.4 , 7.18 ]
7.18 mm
= t + Corrosion
= 2.4 + 3
= 5.4
mm
56/157
Drain (D)
ASME Section VIII Division 1, 2013 Edition Metric
Ellipsoidal Head #1
Orientation
-389.36 mm
Calculated as hillside
No
0 mm
No
Nozzle
Description
Access opening
No
Material specification
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
12.5 mm
0 bar
1
Welds
9 mm
12.5 mm
57/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.2989
-105C
58/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
M1
(kgf-m)
V2
(kgf)
M2
(kgf-m)
V1
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,140.915
4,221.622
1,372.602
2,110.811
No
285.52
28.6
214.14
37.1
285.52
42.8
-1,147.971
4,221.622
-151.511
2,110.811
No
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.5 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
59/157
=
P*K1*D / (2*S*E - 0.2*P)
=
36.931*0.8925*716 / (2*1,380*1 - 0.2*36.931)
=
8.57 mm
Required thickness tr per Interpretation VIII-1-07-50
tr
=
=
=
=
=
=
ta UG-22
4.39 mm
ta
=
=
=
tb1
12.5 mm
tb1
=
=
=
tb
=
=
=
tUG-45
max[ ta , tb ]
60/157
=
=
61/157
285.52 kgf
Circumferential moment, M1
28.6 kgf-m
Circumferential shear, V2
214.14 kgf
Longitudinal moment, M2
37.1 kgf-m
Longitudinal shear, V1
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
649.94 mm
9.5 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= rm / t = 26.75 / 4.65 = 5.7575
= T / t = 9.5 / 4.65 = 2.045
U = ro / Sqr(Rm*T) = 30.16 / Sqr(649.94*9.5) = 0.384
WRC 537 Nondimensional Coefficients
Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
=5
=2
SP-3
SM-3
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.3656
0.6924
194.6898
0.1169
3,575.8953
-1,612.8152
1.1658
-0.2512
20.761
41.4599
35,425.74
0.0485
18,337.83
-16,367.04
6.6119
-4.0064
2.1174
6.5648
6,712.6521
1.0834
-148,402.8
19,145.7
-1.8023
1.206
39.8904
56.9657
67,541.61
6.5638
-1,113,150
231,710.9
-7.5795 11.6011
-1.5403
-10.362
-7,076.6023 -1.4491
1,808,340
174,103.8
0.7851
6.0842
50.3033
-38,750.21
-8.5622 1.9219E+07
969,880.3
-0.5602 -10.415
0.3004
5.2068
7,127.4907
0.6633
-121,264.6
74,723.92
0.0402
0.1529
-124.8434
52,813.19
4.7651
4,868,062
1,365,329
2.7493
3.6043
-0.8506
-976.6428
-0.1059
-427,941.1
-91,957.24
45.9146
-0.7887
8,286,525
1,729,110
0.0637
0.0759
0.0938
0.2217
0.1781
0.2651
0.2416
0.1296
-0.9153
62/157
SP-4
SM-4
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.1955
0.7443
2.537
0.1606
-3.9242
12.6132
-0.9607
-6.9959
355.6102
7.533
1,071.7354
22.9473
-68.5346
29.9988
-43.2509
114.214
21.1677
-2.6223
127.4587
10.3372
228.2976
-129.5801
-7.5852
81.2222
1,539.5199 -7.6574
2,112.6475
-190.1285 9,214.6671
-214.241
8.1123
-726.9062
-131.0041
-76.2413
341.9835
558.1185
5.3251
-296.5262
64.1716 -8,161.6149
517.979
12,323.9
595.3023
11.1703
1,724.0898
-9.9855
9.5634
356.7674
-5.6615
-54.494
186.8225
-372.3161
-319.0507
427.4096
62.296
7,160.3101
-483.8102
2,813.0991
-1,948.4552
102.0928
-102.4669
-195.9934
-1,577.3732
408.8865
1,040.0273
0.0178
0.1067
0.0774
0.3096
0.0557
0.3573
0.2241
0.2534
SP-6
SM-6
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.4364
0.4568
0.5408
0.199
1.2527
1.9756
3.4348
-0.6545
23.8528 18.4406
86.1146
1.3701
-9.7364
-10.5872
32.542
2.3553
3.1218
0.5744
10.6552
0.9562
42.3407
-7.1545
-9.1948
3.7495
57.2195
2.9177
210.1066
4.8904
581.7506
267.0319
0.2003
6.5143
-1.23
0.2335
-2.8821
-0.1717
-11.5154
184.7135
14.4342
-2.6465
-0.5058 37.5435
66.5636
-0.1752 -363.3128
406.7564
0.4263
1.9553
4.4567
337.601
1.057
0.5907
16.5587
555.7041
5,118.1159
350.2929
1.9002
-155.8292
2,619.7988
0.0781
0.0669
0.0627
0.2417
0.2155
0.2192
0.1519
0.1651
-130.0729 -5.4867
63/157
SP-7
SM-7
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.1225
1.1858
0.152
0.2586
81,160.67
54.8627
10.2618
30.9469
6.4077
2.6992
2,773,928
313.4235
2.0933E+11
44,457.77
0.0628
0.7386
-0.2621
2.1956
11,224.63
-805.6348
2.2821E+11
31,259.89
2.5604
-888,508.9
-5,199.714
6.2796E+12
-175,466.5
-9.8501E-04
0.8686
0.1324
0.3281
-4,806.5269
2,622.0799
1.5072E+12
-81,861.2
7.9918
86.4361
30.2989
-5.923
3,917,797
23,612.83
3.0942E+13
299,387.2
-0.3301
0.2529
-0.3719
4,442.2399
1.7691E+11
85,306.95
-12.616
4.2863
-21,199.17
3.2234E+12
-247,881.6
-0.0853
-1,946.6481
-22,718.26
1.8294
79,566.95
113,956.5
0.0254
0.1095
0.0427
0.3448
0.0733
0.3814
0.1158
0.3716
-7,253,111,800 -2,889.5632
64/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SP-1 to 10*
Nx*T / P
0.091
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
SP-1 to 10
Mx / P
0.0638
-121.068
121.068
-121.068
121.068
-121.068
121.068
-121.068
121.068
SM-1 to 10*
Nx*T*(Rm*T)0.5 / M1
0.2344
-94.352
-94.352
94.352
94.352
SM-1 to 10
Mx*(Rm*T)0.5 / M1
0.1782
-430.419
430.419
430.419
-430.419
SM-1 to 10*
Nx*T*(Rm*T)0.5 / M2
0.2344
-122.686
-122.686
122.686
122.686
SM-1 to 10
Mx*(Rm*T)0.5 / M2
0.1782
-559.573
559.573
559.573
-559.573
Pressure stress*
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
Total Ox stress
446.589
1,807.872
1,811.106
934.097
604.077
1,707.052
1,653.618
1,034.918
Membrane O x stress*
1,127.231
1,127.231
1,372.602
1,372.602
1,155.564
1,155.564
1,344.268
1,344.268
SP-1 to 10*
Ny*T / P
0.2253
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
SP-1 to 10
My / P
0.076
-144.199
144.199
-144.199
144.199
-144.199
144.199
-144.199
144.199
SM-1 to 10*
Ny*T*(Rm*T)0.5 / M1
0.1352
-54.418
-54.418
54.418
54.418
SM-1 to 10
My*(Rm*T)0.5 / M1
0.2638
-637.191
637.191
637.191
-637.191
SM-1 to 10*
Ny*T*(Rm*T)0.5 / M2
0.1352
-70.729
-70.729
70.729
70.729
SM-1 to 10
My*(Rm*T)0.5 / M2
0.2638
-828.356
828.356
828.356
-828.356
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
Pressure stress*
Total Oy stress
164.167
2,109.277
1,962.336
594.023
371.642
1,934.424
1,754.86
768.876
Membrane O y stress*
1,136.722
1,136.722
1,278.179
1,278.179
1,153.033
1,153.033
1,261.868
1,261.868
Shear from M t
78.884
78.884
78.884
78.884
78.884
78.884
78.884
78.884
Shear from V 1
-31.708
-31.708
31.708
31.708
Shear from V 2
23.764
23.764
-23.764
-23.764
102.648
102.648
55.121
55.121
47.176
47.176
110.593
110.593
Combined stress
(PL+Pb+Q)
479.985
2,140.915
1,980.264
942.816
613.287
1,943.845
1,825.87
1,074.852
65/157
UG-45: The total combined shear stress (280.195 kgf/cm2) allowable (0.7*Sn = 0.7*1,203.264 = 842.285 kgf/cm2)
66/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.5 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
67/157
=
=
=
=
=
=
ta UG-22
1.75 mm
ta
=
=
=
tb1
11.72 mm
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm
68/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
=
=
=
=
=
=
69/157
3.93 mm
ta UG-22
4.28 mm
ta
=
=
=
tb2
6.85 mm
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.28 , 6.42 ]
6.42 mm
= 3.3154
= 64.6270
= 0.000730
= 740.3326 kg/cm2 (726.02 bar)
= t + Corrosion
= 0.93 + 3
= 3.93
mm
70/157
Cylinder #1
Orientation
150 mm
570.88 mm
No
Nozzle
Description
Access opening
No
Material specification
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
71/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.2989
-105C
72/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,078.061
4,221.622
1,760.344
2,110.811
No
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
73/157
=
=
=
=
=
=
ta UG-22
4.39 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm
74/157
285.52 kgf
Circumferential moment, Mc
28.6 kgf-m
Circumferential shear, Vc
214.14 kgf
Longitudinal moment, ML
37.1 kgf-m
Longitudinal shear, VL
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
Pressure stress intensity factor, I = 1.6626 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,740.166 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =870.118 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,078.06 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,760.34 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
75/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.066
2,072.015
1,905.247
1,615.442
420.787
1,586.475
1,263.767
801.428
1,649.54
1,649.54
1,760.344
1,760.344
1,003.631
1,003.631
1,032.597
1,032.597
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.79
178.79
-178.79
178.79
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.744
1,124.278
804.803
222.943
443.426
1,190.507
943.448
762.197
475.767
475.767
513.873
513.873
816.966
816.966
852.823
852.823
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
17.577
17.577
-17.577
-17.577
-23.412
-23.412
23.412
23.412
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.966
2,078.061
1,906.723
1,616.637
468.666
1,589.498
1,283.312
865.689
76/157
77/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
78/157
=
=
=
ta UG-22
1.75 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm
79/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
=
=
=
=
=
=
80/157
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= t + Corrosion
= 0.97 + 3
= 3.97
mm
81/157
Vent (V)
ASME Section VIII Division 1, 2013 Edition Metric
Blind Flange M1
Orientation
250 mm
No
Nozzle
Description
Access opening
No
Material specification
42.85 mm
8.74 mm
Corrosion allowance
0 mm
130.15 mm
200 mm
92 mm
0 bar
1
Welds
9 mm
82/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.68 mm
0.0894
-105C
83/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(92 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
0.785*G2*P + 2*b*3.14*G*m*P
0.785*764.192*37.657/100 + 2*7.9*3.14*764.19*3*37.657/10037.657/100
215,484.49 kgf
84/157
tr
=
=
=
Gasket seating
tr
=
d*Sqr(1.9*W*hG / (S*E*d3))
=
764.19*Sqr(1.9*265,000.87*52.9 / (1,407.207 / 100*1*764.193))
=
49.77 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
=
=
=
ta
=
=
=
tb1
81.87 mm
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.68 , 3.42 ]
3.42 mm
85/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(92 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
0.785*G2*P + 2*b*3.14*G*m*P
0.785*764.192*46.31/100 + 2*7.9*3.14*764.19*3*46.31/10046.31/100
265,000.93 kgf
86/157
tr
=
=
=
Gasket seating
tr
=
d*Sqr(1.9*W*hG / (S*E*d3))
=
764.19*Sqr(1.9*265,000.87*52.9 / (1,407.207 / 100*1*764.193))
=
49.77 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
=
=
=
ta
=
=
=
tb1
90.79 mm
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.84 , 3.42 ]
3.42 mm
87/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
=
=
88/157
2.65 mm
ta
=
=
=
tb2
92 mm
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 2.65 , 3.42 ]
3.42 mm
= 3.3154
= 22.7250
= 0.003377
= 1,158.7021 kg/cm2 (1,136.3 bar)
= t + Corrosion
= 2.65 + 0
= 2.65
mm
89/157
Cylinder #1
Orientation
90
1,150 mm
570.88 mm
No
Nozzle
Description
Access opening
No
Material specification
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
90/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.299
-105C
91/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.5
28.6
214.1
37.1
285.5
42.8
2,077.85
4,221.622
1,760.344
2,110.811
No
285.5
28.6
214.1
37.1
285.5
42.8
-723.036
4,221.622
-90.626
2,110.811
No
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
92/157
=
=
=
=
=
=
ta UG-22
4.39 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm
93/157
285.5 kgf
Circumferential moment, Mc
28.6 kgf-m
Circumferential shear, Vc
214.1 kgf
Longitudinal moment, ML
37.1 kgf-m
Longitudinal shear, VL
285.5 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
Pressure stress intensity factor, I = 1.6626 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,740.166 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =870.118 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,077.85 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,760.34 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
94/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.554
-14.554
14.554
14.554
1A
M / [Mc / (Rm*)]
0.104
-407.71
407.71
407.71
-407.71
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.548
283.548
283.548
-283.548
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.207
2,071.874
1,905.106
1,615.582
420.013
1,587.108
1,264.54
800.796
1,649.54
1,649.54
1,760.344
1,760.344
1,003.561
1,003.561
1,032.668
1,032.668
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.72
178.72
-178.72
178.72
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.999
-17.999
17.999
17.999
2A
Mx / [Mc / (Rm*)]
0.0593
-232.435
232.435
232.435
-232.435
4B*
Nx / [ML / (Rm2*)]
0.6349
-18.983
-18.983
18.983
18.983
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.509
469.509
469.509
-469.509
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.393
1,124.067
804.592
223.013
443.004
1,190.788
943.87
761.916
475.837
475.837
513.803
513.803
816.896
816.896
852.893
852.893
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
17.577
17.577
-17.577
-17.577
-23.412
-23.412
23.412
23.412
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.755
2,077.85
1,906.583
1,616.777
468.103
1,590.131
1,284.085
865.197
95/157
96/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
97/157
=
=
=
ta UG-22
1.75 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm
98/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
=
=
=
=
=
=
99/157
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= t + Corrosion
= 0.97 + 3
= 3.97
mm
100/157
Cylinder #1
Orientation
90
150 mm
570.88 mm
No
Nozzle
Description
Access opening
No
Material specification
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
101/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.2989
-105C
102/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,078.061
4,221.622
1,760.344
2,110.811
No
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
103/157
=
=
=
=
=
=
ta UG-22
4.39 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm
104/157
285.52 kgf
Circumferential moment, Mc
28.6 kgf-m
Circumferential shear, Vc
214.14 kgf
Longitudinal moment, ML
37.1 kgf-m
Longitudinal shear, VL
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
Pressure stress intensity factor, I = 1.6626 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,740.166 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =870.118 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,078.06 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,760.34 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
105/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.066
2,072.015
1,905.247
1,615.442
420.787
1,586.475
1,263.767
801.428
1,649.54
1,649.54
1,760.344
1,760.344
1,003.631
1,003.631
1,032.597
1,032.597
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.79
178.79
-178.79
178.79
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.744
1,124.278
804.803
222.943
443.426
1,190.507
943.448
762.197
475.767
475.767
513.873
513.873
816.966
816.966
852.823
852.823
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
17.577
17.577
-17.577
-17.577
-23.412
-23.412
23.412
23.412
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.966
2,078.061
1,906.723
1,616.637
468.666
1,589.498
1,283.312
865.689
106/157
107/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
108/157
=
=
=
ta UG-22
1.75 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm
109/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
=
=
=
=
=
=
110/157
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= t + Corrosion
= 0.97 + 3
= 3.97
mm
111/157
Cylinder #1
Orientation
225
1,150 mm
570.88 mm
No
Nozzle
Description
NPS 2 XXS DN 50
Access opening
No
Material specification
38.18 mm
11.07 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
112/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.2409
-105C
113/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
9.69
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.65
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
1,918.957
4,221.622
1,600.044
2,110.811
No
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No
36.93
-285.52
28.6
214.14
37.1
285.52
42.8
2,094.864
4,221.622
1,670.492
2,110.811
No
-285.52
28.6
214.14
37.1
285.52
42.8
704.686
4,221.622
90.626
2,110.811
No
=
=
=
=
=
=
114/157
=
=
=
=
=
=
=
=
=
ta UG-22
4.61 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
115/157
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.61 , 6.42 ]
6.42 mm
116/157
-285.52 kgf
Circumferential moment, Mc
28.6 kgf-m
Circumferential shear, Vc
214.14 kgf
Longitudinal moment, ML
37.1 kgf-m
Longitudinal shear, VL
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
Pressure stress intensity factor, I = 1.5094 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,579.866 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =789.968 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,094.86 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,670.49 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
117/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
28.545
28.545
28.545
28.545
4C*
N / (P / Rm)
5.7871
35.224
35.224
35.224
35.224
1C
M / P
0.1703
175.838
-175.838
175.838
-175.838
2C-1
M / P
0.1344
138.786
-138.786
138.786
-138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,579.866
1,579.866
1,579.866
1,579.866
1,046.659
1,046.659
1,046.659
1,046.659
1,414.786
1,704.591
2,092.966
1,248.018
829.551
1,291.889
1,672.531
506.842
1,559.688
1,559.688
1,670.492
1,670.492
1,060.72
1,060.72
1,089.687
1,089.687
3C*
Nx / (P / Rm)
4.6944
28.545
28.545
28.545
28.545
4C*
Nx / (P / Rm)
5.7871
35.224
35.224
35.224
35.224
1C-1
Mx / P
0.1731
178.79
-178.79
178.79
-178.79
2C
Mx / P
0.137
141.457
-141.457
141.457
-141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
789.968
789.968
789.968
789.968
241.926
823.786
1,219.473
-77.549
716.638
897.889
1,216.661
469.58
532.856
532.856
570.962
570.962
807.264
807.264
843.12
843.12
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
17.577
17.577
-17.577
-17.577
-23.412
-23.412
23.412
23.412
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,419.637
1,711.059
2,094.864
1,328.027
839.394
1,294.912
1,686.663
571.876
118/157
119/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
9.69
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(11.07 - 0) + 0)
=
27.69 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
120/157
=
=
=
ta UG-22
1.99 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.99 , 3.42 ]
3.42 mm
121/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
9.69
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.65
6.3
=
=
=
=
=
=
122/157
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= t + Corrosion
= 0.97 + 3
= 3.97
mm
123/157
Cylinder #1
Orientation
225
150 mm
570.88 mm
No
Nozzle
Description
NPS 2 XXS DN 50
Access opening
No
Material specification
38.18 mm
11.07 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
124/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.2409
-105C
125/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
9.69
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.65
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
1,918.957
4,221.622
1,600.044
2,110.811
No
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No
36.93
-285.52
28.6
214.14
37.1
285.52
42.8
2,094.864
4,221.622
1,670.492
2,110.811
No
-285.52
28.6
214.14
37.1
285.52
42.8
704.686
4,221.622
90.626
2,110.811
No
=
=
=
=
=
=
126/157
=
=
=
=
=
=
=
=
=
ta UG-22
4.61 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
127/157
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.61 , 6.42 ]
6.42 mm
128/157
-285.52 kgf
Circumferential moment, Mc
28.6 kgf-m
Circumferential shear, Vc
214.14 kgf
Longitudinal moment, ML
37.1 kgf-m
Longitudinal shear, VL
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
Pressure stress intensity factor, I = 1.5094 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,579.866 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =789.968 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,094.86 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,670.49 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
129/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
28.545
28.545
28.545
28.545
4C*
N / (P / Rm)
5.7871
35.224
35.224
35.224
35.224
1C
M / P
0.1703
175.838
-175.838
175.838
-175.838
2C-1
M / P
0.1344
138.786
-138.786
138.786
-138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,579.866
1,579.866
1,579.866
1,579.866
1,046.659
1,046.659
1,046.659
1,046.659
1,414.786
1,704.591
2,092.966
1,248.018
829.551
1,291.889
1,672.531
506.842
1,559.688
1,559.688
1,670.492
1,670.492
1,060.72
1,060.72
1,089.687
1,089.687
3C*
Nx / (P / Rm)
4.6944
28.545
28.545
28.545
28.545
4C*
Nx / (P / Rm)
5.7871
35.224
35.224
35.224
35.224
1C-1
Mx / P
0.1731
178.79
-178.79
178.79
-178.79
2C
Mx / P
0.137
141.457
-141.457
141.457
-141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
789.968
789.968
789.968
789.968
241.926
823.786
1,219.473
-77.549
716.638
897.889
1,216.661
469.58
532.856
532.856
570.962
570.962
807.264
807.264
843.12
843.12
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
17.577
17.577
-17.577
-17.577
-23.412
-23.412
23.412
23.412
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,419.637
1,711.059
2,094.864
1,328.027
839.394
1,294.912
1,686.663
571.876
130/157
131/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
9.69
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(11.07 - 0) + 0)
=
27.69 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
132/157
=
=
=
ta UG-22
1.99 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.99 , 3.42 ]
3.42 mm
133/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
9.69
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.65
6.3
=
=
=
=
=
=
134/157
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= t + Corrosion
= 0.97 + 3
= 3.97
mm
135/157
Cylinder #1
Orientation
270
1,150 mm
570.88 mm
No
Nozzle
Description
Access opening
No
Material specification
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
136/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.2989
-105C
137/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,078.061
4,221.622
1,760.344
2,110.811
No
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
138/157
=
=
=
=
=
=
ta UG-22
4.39 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm
139/157
285.52 kgf
Circumferential moment, Mc
28.6 kgf-m
Circumferential shear, Vc
214.14 kgf
Longitudinal moment, ML
37.1 kgf-m
Longitudinal shear, VL
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
Pressure stress intensity factor, I = 1.6626 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,740.166 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =870.118 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,078.06 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,760.34 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
140/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.066
2,072.015
1,905.247
1,615.442
420.787
1,586.475
1,263.767
801.428
1,649.54
1,649.54
1,760.344
1,760.344
1,003.631
1,003.631
1,032.597
1,032.597
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.79
178.79
-178.79
178.79
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.744
1,124.278
804.803
222.943
443.426
1,190.507
943.448
762.197
475.767
475.767
513.873
513.873
816.966
816.966
852.823
852.823
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
17.577
17.577
-17.577
-17.577
-23.412
-23.412
23.412
23.412
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.966
2,078.061
1,906.723
1,616.637
468.666
1,589.498
1,283.312
865.689
141/157
142/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
143/157
=
=
=
ta UG-22
1.75 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm
144/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
=
=
=
=
=
=
145/157
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= t + Corrosion
= 0.97 + 3
= 3.97
mm
146/157
Cylinder #1
Orientation
270
150 mm
570.88 mm
No
Nozzle
Description
Access opening
No
Material specification
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
9 mm
15.88 mm
147/157
Bolt Material
Blind included
No
Rated MDMT
-44.5C
0 bar
No
MAWP rating
MAP rating
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
0.2989
-105C
148/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,078.061
4,221.622
1,760.344
2,110.811
No
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
149/157
=
=
=
=
=
=
ta UG-22
4.39 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm
150/157
285.52 kgf
Circumferential moment, Mc
28.6 kgf-m
Circumferential shear, Vc
214.14 kgf
Longitudinal moment, ML
37.1 kgf-m
Longitudinal shear, VL
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
Internal pressure, P
36.93 bar
364.44 mm
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
Pressure stress intensity factor, I = 1.6626 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,740.166 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =870.118 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,078.06 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,760.34 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
151/157
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.066
2,072.015
1,905.247
1,615.442
420.787
1,586.475
1,263.767
801.428
1,649.54
1,649.54
1,760.344
1,760.344
1,003.631
1,003.631
1,032.597
1,032.597
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.79
178.79
-178.79
178.79
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.744
1,124.278
804.803
222.943
443.426
1,190.507
943.448
762.197
475.767
475.767
513.873
513.873
816.966
816.966
852.823
852.823
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
17.577
17.577
-17.577
-17.577
-23.412
-23.412
23.412
23.412
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.966
2,078.061
1,906.723
1,616.637
468.666
1,589.498
1,283.312
865.689
152/157
153/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
=
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
154/157
=
=
=
ta UG-22
1.75 mm
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm
155/157
UG-45
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.42
7.65
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
=
=
=
=
=
=
156/157
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= t + Corrosion
= 0.97 + 3
= 3.97
mm
157/157