Manual Power One

Power Supply System
GDN.C.48.M24
User Guide
Document Number: 044088 Rev: AA
Copyright 1999-2008 Power-One, Inc.

All Rights Reserved
Restricted Rights Legend:
Use, duplication, or disclosure by the Government is subject to restrictions as set forth in
subparagraph (1)(ii) of the Rights in Technical Data and Computer Software clause at
DFARS 252.227-7013 or subparagraphs (1) and (2) of Commercial Computer Software Restricted Rights at 48 CFR 52.227-19, as applicable.
For Contact Information, please go to http://www.power-one.com/contact/
Refer to the Power-One License Agreement in this package before installing or using this
product.
Unless specifically noted, all addresses, data characters and persons referenced herein,
and all examples involving names of companies and products, are fictitious examples and
are designed solely to illustrate the use of Power-One products.
Product names, logos, brands, and other trademarks featured or referred to within this
product manual are the property of their respective trademark holders. These trademark
holders are not affiliated with Power-One, Inc. or our products. They do not sponsor or
endorse our products.
LIMITATIONS AND AUTHORIZATIONS FOR USE AND PERMITTED APPLICATIONS
Power-One's products are not designed, intended for use in, or authorized for use as
critical components in, human life support systems/equipment, equipment used in
hazardous environments, or equipment used in nuclear control equipment or systems. Any
such use requires the prior express written consent of an authorized executive officer of
Power-One, Inc., which consent may be withheld by Power-One, Inc. in its sole discretion.
Users assume all risk and liability for, and agree to indemnify and defend Power-One from
and against any claims for personal injury (including death) or property damage resulting
from any such use or application which is made in the absence of such prior express
written consent.
If you find errors or problems with this documentation, please notify Power-One.
Power-One does not guarantee that this document is error-free. The information in this
document is subject to change without notice.
044088
July 2008
Contents
Chapter 1 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.1 Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Document Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.4 Feedback & Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5 Layout, Numbering and Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.6 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Chapter 2 System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.4 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4.1 System Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4.2 Rectifier Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.4.3 Rectifier Subrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.4.4 PBDU 23 - Distribution module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.4.4.1 Low Voltage Disconnection (LVD) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.4.2 Partial Load Disconnection (PLD) (Option) . . . . . . . . . . . . . . . . . . . 2-10
Chapter 3 System Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 Safety Warnings and Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 System Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 Safety Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.3 Installation Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.4 Restricted Access Area Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.5 Operating Temperature Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.6 Recommended Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.7 Electrical Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.8 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.1.9 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.1.9.1 Lead Acid Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.1.10 In Case of an Accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.2 Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.2.1 Storage and Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Contents
iii
3.2.2 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Handling Electrostatic Sensitive Devices . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Traceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.5 Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Hot Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6
3-6
3-6
3-6
3-6
Chapter 4 Installation guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 Tools required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.1 Cabinet Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.2 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4.3 Cable sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4.4 Connection of Mains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.5 Connection of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.4.6 Symmetry and Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.5 Interconnecting the Subracks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
4.6 Installation of rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.7 Battery Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.7.1 DC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Chapter 5 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.1 Commissioning Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Tools List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Commissioning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Test of output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Float charge (U1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Adjustment of Float Charge, U1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Boost Charging (U2) (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Battery Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Commissioning record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5-2
5-2
5-2
5-2
5-2
5-4
5-4
5-4
5-4
5-5
5-5
5-6
Chapter 6 System Controller Operation . . . . . . . . . . . . . . . . . . . . . .6-1

6.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Technical Specification: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3.2 Starting the ACC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.3 Adding Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.3.4 Removing Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.3.5 ACC Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.3.6 Controller Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.3.7 ACC Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.3.8 ACC Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.3.8.1 Show Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.3.8.2 Show Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.3.8.3 Show Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
iv
GDN.C.48.M24 Power Supply System User Guide
6.3.8.4 Select / Adjust U1 - U4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6.3.8.5 Adjust Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.3.8.6 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.3.9 Connecting to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.3.9.1 Connecting to a PC via USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.3.9.2 Connecting to a PC via Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.3.10 Boost Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.3.11 Battery Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.3.12 Temperature Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.3.13 High Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.4 Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.4.1 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.4.2 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.4.3 Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.4.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.4.3.2 Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.4.3.3 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.4.3.4 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.4.3.5 Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.4.3.6 Admin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.4.3.7 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.4.3.8 Test Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.4.3.9 Alarm Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.4.3.10 Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
6.4.3.11 System Specific Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
6.4.3.12 Battery Test Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
6.4.3.13 Monthly Battery Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
6.4.3.14 Inventory Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4.3.15 Peak Load Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4.3.16 Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4.3.17 Maintenance and Service Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4.3.18 Statistical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4.4 SNMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Chapter 7 Maintenance & Troubleshooting. . . . . . . . . . . . . . . . . . . .7-1

7.1 Installing new Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.4 Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Appendix A Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

A.1 Cabinet Layout GDN.C.48.M24 - 044017 - Rev.: AA . . . . . . . . . . . . . . . . . . . . . A-2
A.2 Installation Drawing GDN.C.48.M24 - 044015 - Rev.: AA . . . . . . . . . . . . . . . . . A-3
A.3 Block Diagram GDN.C.48.M24 - 044822 - Rev.: AA . . . . . . . . . . . . . . . . . . . . . A-4
A.4 Schematic Diagram PBDU - 043961 - Rev.: AA . . . . . . . . . . . . . . . . . . . . . . . . . A-5
A.5 Schematic Diagram PPR Guardian - 044022 - Rev.: AA . . . . . . . . . . . . . . . . . . A-6
Contents
Appendix B Configuration ACC (C-000455) . . . . . . . . . . . . . . . . . . B-1

Appendix C Distribution PBDU 48 . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Appendix D Additional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
D.1 Cabinet Layout GDN.C.48.M24 - 045013 - Rev.: AA. . . . . . . . . . . . . . . . . . . . . D-2
vi
Chapter 1 About This Manual
This chapter contains an overview of the information that is presented in this

Power System Manual. This includes information on objectives, the intended
audience, and the organization of this manual. In addition, this chapter also
defines the conventions used to indicate warnings, cautions and noteworthy
information.
1.1 Objectives
This manual describes the Power System, explains how to unpack and install
the system, how to perform the initial power-up and operational system check.
The information presented in this document is current as of the publication
date.
1.2 Audience
This manual is to be used by installers and technicians who are preparing the
site for a new installation and installing the power system. This manual
assumes that the technician has an understanding of power systems in
general and understands safety procedures for working around AC and DC
voltage.
The user of this document should be familiar with electronic circuitry and wiring
practices and have some expertise as an electronic, power, or
electromechanical technician.
About This Manual

Power-One Document Number: 039462.fm Rev. AA
1-1
Document Key
1.3 Document Key

This manual uses the following conventions:
WARNING
This symbol indicates a situation that could cause bodily

injury. Always be aware of hazardous conditions when working in or
around the power system.
CAUTION This symbol indicates a situation that might result in

equipment damage. The reader should be aware that their actions could
result in equipment or data loss.
NEED MORE INFORMATION?
This symbol is used to reference

information either in this manual or in another document.
NOTE
This symbol means the reader should take note. Notes are
helpful suggestions or reminders.
Table 1-1
Abbreviation
Description
P1
PPS
PMP
Power One
P1 Power Supply System
CMP
FMP
PCS
PCU
PCC
GMC
PPR
PBDU
PBC
PDU
PPRD
PPC
PBF
PCB
1-2
Abbreviations
P1 Modular Power
Convection-cooled Modular Power
Fan-cooled Modular Power
P1 Control and Supervision
P1 Control Unit
Prime Controller Card
Galero Modular Controller
P1 Power Rack
P1 Battery Distribution Unit
P1 Battery Cabinet
P1 Distribution Unit
P1 Power Rack with DC Distribution
P1 Power Supply Cabinet
P1 Battery Fuse Unit
Printed Circuit Board

Feedback & Support
LVD
PLD
MCB
MCCB
XR
DFC
PODS
BTS
Low voltage disconnection

Partial load disconnection
Miniature circuit breaker
Moulded case circuit breaker
Xscend Rectifier
Direct Fan Cooling
P1 Outdoor System
Base Transceiver Station
1.4 Feedback & Support

For technical support or feedback, please visit
http://www.power-one.com/contact/
Contact telephone numbers are:
Region
Contact Number
Asia/Pacific
+86-755-26828811
Europe, Middle East, and Africa
+800-76937663
The Americas and Caribbean
+1-800-756-2842
About This Manual

1-3
Layout, Numbering and Printing
1.5 Layout, Numbering and Printing

This manual is intended for two-sided black and white printing. Some pages
are intentionally left blank.
The pages are numbered consecutively within each chapter, prefixed by the
chapter number.
1.6 Disclaimer
Power-One is not responsible for system problems that are the result of
installation or modification of the instructions provided in this manual.
1-4

Chapter 2 System Description
2.1 General
The Guardian DC power cabinet systems are designed to meet rigid telecom
applications. This cabinet power solution provides rectification, system
management and power distribution. The power system is based on
fan-cooled, hot-swappable rectifier modules (FMP25.48 - air cooling) with
output power available at 2500W per module.
System management is accomplished through messages and alarms
displayed on the system controllers LCD screen and can also be displayed
remotely via the PC-based PowCom1 software package.
NOTE Rectifiers modules are normally shipped un-mounted, but in the
same package as the equipment cabinet. In some particular cases
rectifier modules may be shipped separately in their own packaging.
1.
Communication program for remote control of the power system
System Description
Power-One. Document Number: 044089 Rev. 001
2-1
General
Figure 2-1
1
2
3
2-2

Technical Data
1. Removable Top Lid

2. Distribution with System Controller (ACC)
3. Rectifiers FMP 25.48
4. Battery Shelves
NOTE
System shown in 2000 mm cabinet.
2.2 Technical Data

Figure 2-2 Principle drawing
ACC
DC distribution
FMP 25
AC
F
FMP 25
LVD
FB
BATT
System Description
2-3
Operation
Input:
Output:
Weight:
Voltage:
Current:
Voltage:
Current:
Power:
System:
Cabinet dimensions:
Height:
Width:
Depth:
3x230 V AC, 3x230/400 V AC

<18 A per module
48 V DC nominal / 20000 W
Max 41 A per module, 48 V
Max 2500 W per module.
min: 100 kg
max: 160 kg
1400 mm, 1800 mm or 2000 mm
600 mm
600 mm
2.3 Operation
2-4
The PPS 20.48-20000 is capable of delivering up to 20000 W/48 V

steady state power. The system is based hot-swappable 48 V/2500 W
rectifier modules which are working in parallel with automatic load
sharing.
The power system is normally configured with N+1 redundancy, with N

as the number of rectifier modules necessary for feeding the load and
charging the battery and 1 as the redundant rectifier module. In normal
operation the rectifier modules are feeding the load and simultaneously
maintain the batteries in a fully charged state.
During a mains input power failure the rectifiers are shut down, and the
batteries deliver the power required by the load for a certain backup
time. If the battery voltage drops below the pre-set level, the Low
Voltage Disconnection (LVD) circuit disconnects the batteries
automatically to prevent battery deep discharge and thus prolong the
battery life. When the mains input power is restored, the rectifiers start
up automatically feeding the load, closes the LVD circuit and are to
starting recharge the batteries.
The system performance is supervised and controlled from the

supervisory unit, ACC. From this unit system settings such as the output
DC voltage, alarm thresholds, LVD circuit operation, temperature
compensated battery charging, battery testing, are set. Any malfunction
will be indicated by LED, text in the display and operation of dry
contacts. However the ACC is not a single point of failure. In the event
of malfunction in the ACC, basic tasks like feeding the load and
charging batteries will be maintained by the rectifier modules directly at
preset default values.
The alarm and threshold setting of the PPS 20 can be set locally by use
of the ACC push buttons and menu guided operation or remotely, by
use of the PowComTM program.

System Overview
2.4 System Overview

This system consists of the following units
Figure 2-3
Battery breakers
Load breakers
FMP 25
ACC
2.4.1 System Controller

The ACC is a supervisory system particularly designed for supervision of
power supply systems based on Power-One rectifier modules. The controller
consists of the main controller board, a user interface board, and two interface
boards for internal and external signaling. A RS485 data bus is used for
internal communication with the extension boards. USB (or RS232) serial
interface or Web interface can be used for remote control from a PC with
PowComTM software.
System Description
See System Controller Operation.
2-5
System Overview
2.4.2 Rectifier Module

The Power-One FMP rectifier provides extremely reliable DC power in the
highest possible density. The module incorporates the latest in power
monitoring solutions through an internal microprocessor, giving updates to the
system controller and adjacent rectifiers, guaranteeing tightly controlled load
sharing among rectifiers, and providing status and identification information to
the controller.
Other features include 2xLED for rectifier status indication, thermal protection
with de-rating and input over voltage disconnection with automatic reset. The
rectifier units are hot swappable and can be quickly removed and replaced
without disrupting the system or load
Figure 2-4
View of the Rectifier
Cooling fans
Status LEDs
2-6

System Overview
Figure 2-5
Output (System)
Power (maximum)
FMP 25.48
2500 W per unit
Current (maximum)
50 A
46 V - 57 VDC
Voltage (nominal)
Input
AC Input Connections
Voltage
Single-phase (phase/neutral), phase to phase (phase/phase/E) or

3-phase (Phase/Phase/Phase/N/E)
100 - 240 VAC single phase (shelf-dependant)
Mechanical
Width
Height (per shelf)
Depth (System)
Mounting Options
400 mm
107 mm
337 mm
19 1U subrack up to 4 modules
23 1U subrack up to 5 modules
Other Technical Data

Safety
Protection
EN 60950
UL 1950 and IEC60950
CSA C22-2 No. 950
Short circuit proof, automatic current limiting, selective shutdown of
modules at excessive output voltage.
Alarms
Audible Noise
System Description
Thermal protection.
High output voltage / shutdown
Low voltage / module failure
< 60dBA
2-7
System Overview
Indications
Green LED
Power ON
Yellow LED
Current limit thermal

protection / Com. failure
flashing
Module failure / high

output voltage /
shutdown
- 40C to + 55C up to 2000 m
Reduced spec -40C to -20C
Derated output power 55C to 65C
For 3000 m altitude derate by 5C
-60C to +85C
EN 61000-6-2
EN 61000-6-3
FCC Part 15, Class B
IP20
Storage
ETS 300 019-2-1
Transport
ETS 300 019-2-2
Operation
ETS 300 019-2-3
Earthquake
GR 63 Core Zone 4
Red LED
Operating Temperature
Storage temperature
Radiated EMC
Enclosure
Environment
2-8

System Overview
2.4.3 Rectifier Subrack

Subrack for 5 FMP 25 is a shelf for interconnecting of FMP 25 modules. Each
rectifier shelf has 5 module positions, numbered from left to right viewed from
the front.
Each rectifier shelf may be equipped according to present power
requirements, and later be completed with additional FMP modules.
Figure 2-6
Front view of the subrack
2.4.4 PBDU 23 - Distribution module

The Power-One PBDU includes a complete system controller plus battery and
load distribution in a 4U unit. The Compact Distribution is compatible with
various types of Power-One subracks/rectifier shelves, and may be configured
for a variety of battery and load breaker selections.
The distribution unit is designed for switching the battery and load on and off.
All DC distribution breakers are supervised by measuring voltage drop across
each breaker. MCB's (breakers) which are not connected to any load will not
cause breaker alarm even if they are left open.
Due to a small leakage current (2,5 - 3 mA) through the alarm circuit the
voltage measured with a Digital Volt Meter (DVM) on an open breaker output,
will be nearly equal to output rectifier voltage. If a battery breaker fault occurs
or is simulated it might take from 2 - 10 minutes before the fault is indicated,
depending on the battery condition.
System Description
2-9
System Overview
Figure 2-7
2.4.4.1 Low Voltage Disconnection (LVD)

The system is equipped with low voltage battery disconnection, which prevents
the batteries from deep discharging, thus prolonging the battery life. A
disconnection requires a detected mains failure at the supervision unit. .
If disconnection occurs, the batteries will not supply power to the load until
they have been recharged to set voltage level, which can be adjusted by the
user.
If disconnection occurs, the batteries will be reconnected when mains supply
returns.
2.4.4.2 Partial Load Disconnection (PLD) (Option)

Partial Load Disconnection can be configured to be voltage or time dependent,
this is selected when ordering the system.
At a mains outage the PCC will open the PLD contactor when the batteries
have discharged down to a certain voltage or if the battery voltage has been
under a certain voltage for a predetermined time. The disconnection has to be
set according to the present load and battery manufacturers discharge tables
or requirements.
2-10

Chapter 3 System Safety
3.1 Safety Warnings and Guidelines

The following warnings and guidelines should be followed by properly trained
and authorized personnel when installing, operating, commissioning or
maintaining this equipment. Neglecting the instructions may be dangerous to
personnel and equipment.
3.1.1 System Markings

The following markings are found on the Power System:
Ground Symbol
DC Ground Symbol
Product Label - The product label contains the system part number, model
number and system rating. The label is located inside the system.
Safety Label - The safety label is located inside the system.
System Safety
Power-One. Document Number: 45151.fm Rev. AA
3-1
Safety Warnings and Guidelines
3.1.2 Safety Recommendations

Any device that uses electricity requires proper guidelines to ensure safety.
The Power System should only be installed or serviced by qualified

personnel.
Always keep tools away from walkways and aisles. Tools present a
tripping hazard in confined areas.
Keep the system area clear and dust-free during and after the
installation.
Always know the location of emergency shut-off switches in case of an

accident.
Always wear appropriate eye protection and use appropriate tools for
working with high voltage equipment.
Do not perform any action that creates a potential hazard to other

people in the system area.
Never work alone in potentially hazardous conditions.
Always check for possible hazards before beginning work.
Remove watches, rings and jewelry that may present a hazard while
working on the power system.
3.1.3 Installation Warning

The following safety guidelines should be observed when transporting or
moving the system to the install location:
Before moving the Power System, read the system specifications sheet
to determine whether the install site meets all the size, environmental,
and power requirements.
The system should only be moved by qualified personnel and

equipment.
The Power System should be properly mounted to the building structure

at the install location to prevent bodily injury.
Installation of the equipment in the rack should be properly installed so

that hazardous conditions are not present due to uneven loading.
When installing the system in a rack, allow adequate room to prevent

blocking of the vent openings on the power equipment and to allow for
optimal air circulation and to reduce the chance of system overheating.
3.1.4 Restricted Access Area Warnings

The Power System should be installed in a restricted access area. A restricted
area is an area that can only be accessed by trained service personnel.
3-2

NOTE
This may be disregarded for systems delivered in a Power-One

Outdoor enclosure.
3.1.5 Operating Temperature Warnings

To prevent the Power System from overheating, an automatic shutdown
mechanism has been installed. It is not recommended to continually operate
the Power System in an area that exceeds the maximum recommended
operating temperature.
3.1.6 Recommended Power Ratings
46-57 Vdc, 500 A at 45C ambient
3.1.7 Electrical Safety Warnings

The following are electrical safety recommendations for working near the
Power System:
WARNING Observe low voltage safety precautions before attempting
to work on the system when power is connected. Potentially lethal
voltages are present within the system.
WARNING Caution must be exercised when handling system power

cables. Damage to the insulation or contact points of cables can cause
contact with lethal voltages. For safety reasons, cables should be
connected to the power system before power is applied.
Remove all metallic jewelry like watches or rings that may present a
hazard while working on the power system.
Before connecting the AC input source to the power system, always

verify voltage.
Verify the AC source capacity. See system specifications for AC

information.
All AC connections must meet the National Electrical Code (NEC) and
must conform to all local codes.
When making AC connections, all AC power and DC load distribution

breakers should be in the OFF position.
System Safety
3-3
All circuit breakers should meet the original design specifications of the
system. In addition, equipment connected to the system should not
overload the circuit breakers which may have a negative effect on
overcurrent protection and supply wiring, causing system or user harm.
Verify the DC capacity before making connections. See system

specifications for DC information.
Potentially lethal voltages are present within the system. Ensure that all
power supplies are completely isolated by setting all power switches to
OFF, disconnecting all relevant connectors and removing all relevant
breakers before attempting any maintenance work. Do not rely on
switches alone to isolate a power supply. Batteries should also be
disconnected.
Potentially lethal voltages are present within this system. Ensure that
low voltage safety requirements are implemented before attempting to
work on the system with power connected.
Potentially lethal voltages can be induced if the equipment is not

grounded (earthed) correctly. Ensure that all ground connections are
secure.
3.1.8 Grounding
WARNING The system should be hard-wired to the incoming earth
ground. A solid high current ground connection capable of sinking the
maximum system current is required.
WARNING A conductor is connected between the ground point and the

0 V DC busbar of the system/ cabinet. This conductor is connected to its
own earth bar and not shared with other safety conductors.
3.1.9 Batteries
WARNING When installing or replacing batteries, there is risk of
explosion if an incorrect battery type is used.
3-4

Caution
3.1.9.1 Lead Acid Batteries

WARNING This equipment may use Lead Acid Batteries. When
handling batteries, follow the instructions included with the battery set, as
the fluids contained within these batteries are known to be a health
hazard. The disposal of lead acid batteries is subject to legal
requirements for hazardous waste disposal. Local guidelines should be
followed for disposal.
Ensure the following guidelines are observed when dealing with equipment
that may contain lead acid batteries:
Any attempt to burn these batteries may result in an explosion and the
generation of toxic fumes.
Should a lead acid battery suffer damage, it must be moved into a

well-ventilated area. Contact with the corrosive fluid must be avoided.
Neutralize any acid corrosion with copious amounts of a solution of

baking soda and water, and then wipe off all traces of soda.
If the lead acid battery is removed from the equipment, any exposed
contact must be insulated prior to disposal.
Ensure that protective full-face shields, rubber gloves and aprons are
worn and insulated tools are used when working with the batteries. It is
advised also to have water available in case acid gets in contact with the
eyes.
3.1.10In Case of an Accident

In the event of an accident resulting in injury:
1. Use caution and check for hazards in the area.
2. Disconnect power to the system.
3. If possible, send someone to get medical aid. If not, check the condition
of the victim and call for help.
3.2 Caution
3.2.1 Storage and Transportation
CAUTION During storage and transportation, the units must remain in
their original packages in order to avoid mechanical damage, maintain
tracability, and protect the units against electrostatic discharge.
System Safety
3-5
Caution
3.2.2 Disposal
CAUTION The product should not be disposed with other wastes at the
end of its working life so as to prevent possible harm to the environment
or human health from uncontrolled waste disposal.
3.2.3 Handling Electrostatic Sensitive Devices

CAUTION An electrostatic sensitive device is an electronic component
that may be permanently damaged by the discharge of electrostatic
charges encountered in routine handling, testing and transportation.
3.2.4 Traceability
CAUTION Units are labelled with permanently attached product
identification labels. The labels are designed to be indelible throughout
the life span of the equipment, unless mistreated. Make sure that the
product identification labels are present on the equipment and are not
subjected to unusual wear or mistreatment.
3.2.5 Breakers
CAUTION Breakers should always be replaced with the same type and
rating in order to avoid damage to system components.
3.2.6 Hot Surfaces
CAUTION Areas of the Power System may become hot. Take

precautions and handle with care to avoid bodily harm.
3-6

Chapter 4 Installation guide
WARNING There are potential hazards related to installing this power

system. It is important to carefully read and understand the contents of
the Safety chapter before performing system installation.
4.1 Preface
The Guardian power system is optimized for international markets. A typical
configuration is shown with up to 25 kW, site controller and DC distribution.
Options include low voltage battery, AC surge protection and various AC and
DC load distribution options. This procedure describes installation of all system
opportunities.
4.2 Unpacking
Check that the received equipment is in accordance with the packing list.
Ensure that the cabinet and the equipment have not been damaged during
transportation.
You must report any parts that are damaged, missing or incorrect. If possible,
correct the problem before continuing.
Installation guide
Power-One. Document Number: 044187.fm Rev. 151
4-1
Tools required
4.3 Tools required

The following tools are required for a safe installation of the system:
WARNING Use only single-ended, fully insulated tools. Shafts of for
example screwdrivers should be insulated.
Anti-static hand strap
Socket wrench, insulated
Screwdriver set, flat, insulated
Screwdriver set, torx, insulated
Screwdrivers, pozidrive (cross head), sizes 1, 2, and 3, insulated
Torque spanner (for battery connection), insulated
CAUTION Care must be taken when installing this system. The units
can be damaged and can cause damage if not handled with care. Pay
particular attention to the order in which units are installed.
4-2

Installation Procedure
4.4 Installation Procedure

4.4.1 Cabinet Mounting
To mount the cabinet in a level position use a screwdriver to adjust the four
feet and a level to verify, as shown in Figure 4-1
Figure 4-1
Installation guide
4-3
4.4.2 Grounding
Earth connection is essential BEFORE connecting supply.
Switch off all the breakers in the distribution panel.
Remove the top lid by loosening the two screws at the front, pull the top
and lift it up to remove it as shown on the Figure 4-2
Figure 4-2
4-4
Top Lid Removal
Connect the grounding cable between the grounding connector, in the

positive DC busbar of the cabinet and the main grounding point at the
back of the cabinet according to the Figure 4-3. Check that the cables
are secured tightly.

Figure 4-3
Grounding
connector
Main
grounding
point
4.4.3 Cable sizes

Mains:
Alarms:
Load:
Battery:
Max. 16 mm2 (4AWG)

Max. 1,5 mm2 (14AWG)
Max. 16 mm2 / 35 mm2 (4AWG / 1AWG)
Max. 35 mm2 (1AWG) (50mm2 (0AWG) w / cable lug)
Alarm connection is located in the top right side of the system. (Access from
top of cabinet)
Installation guide
4-5
Figure 4-4
Location for Cable Entry at the Top Rear of the Cabinet

Ground
Mains Entry
Load and Alarm Cables
4.4.4 Connection of Mains

Ensure that mains input is turned off before connecting. See Cable sizes for
reference. Fasten the cables with the mounting screws.
When connecting mains to terminal blocks use, depending on type of cable,
either:
use a cable tie around conductors as close to the terminal block as

possible, to prevent a stranded conductor to come loose and touch any
secondary conductive parts on the backplane or,
remove as little insulation on cable as possible before entering into

terminal block, so that the jacket prevent a stranded conductor to come
loose and touch any secondary conductive parts on the backwall .
NOTE
The insulation on the cable must have a clearing of minimum

1mm in the terminal blocks
4-6

The mains input terminal blocks can be connected to 3x230 V or 3x400 V AC.
Use Torque table in the Maintenance and troubleshooting chapter for the
correct torque.
Figure 4-5
7
4 3
1 1
3x400V AC
4 3
L3 L2 L1
1 1 7
4 3
2 1 1
3x400V AC
L3 L2 L1
7
4 3
PE PE
2
1 1
4 3
PE PE L3 L2 L1
2
1 1
PE PE
4 3
1 1
3x230V AC
3x230V AC
L3
L2
L1
PE PE
L3
L2
L1
PE PE
L3
L2
L1
PE PE
Terminal blocks are located on the back wall
Recommended mains fuse:
Single Input
One shelf used:

3x230 V AC : Triple pole 80 A D-char (Mains 1)
Two shelves used:
3x230 V AC :Triple pole 80 A D-char (Mains 1)
Dual Input
Two shelves used:

Installation guide
4-7
4.4.5 Connection of Alarms

For remote supervision of the alarms, there are 4 potential free alarm contacts.
Each alarm contact represents different alarm conditions. See Appendix B Configuration for an alarm overview. Potential free alarm contacts for remote
signalling at PBDU interface are located in the right side of the distribution.
NOTE
Alarm contacts are shown in alarm position.
Figure 4-6
Connection of Alarms
3
2
1
XC5
6
5
4
XC5 Alarm 2
3
2
1
XC6 Alarm 3
6
5
4
XC6 Alarm 4
Alarm 1
Alarm cabling install:

The green connectors can be easily removed, if desired, for ease in installing
the wires to the connector.
1. Remove the green plug from each connector.
2. Determine whether to reference normally closed or normally open with
reference to common for each alarm contact.
3. Strip the wires back approximately 10 mm. Stranded wire may be
soldered or covered with copper ferrule if desired.
4-8

4. Insert wire into the correct positions in the green connector and tighten
screw to clamp wire into connector.
5. Route the wires through the cable area at the top left of the cabinet.
4.4.6 Symmetry and Temperature Sensor

The controller can supervise the symmetry of up to 4 battery branches. The
drawing shows how to connect the symmetry cables for 1 battery branch.
Symmetry and temp. sensor contacts are located in the right side of the
distribution.
NOTE
The number of battery branches to be supervised has to be set

in the controller in order to activate the symmetry measurement.
It is also possible to add four temperature probes to the system for

temperature compensated charging of the battery bank. Fasten the
temperature probe in the middle of the battery bank. The temperature probe
will measure the ambient temperature of a battery bank and the controller will
adjust the float charge according to the temperature compensation factor set in
the controller. This factor must be set in the controller according to the battery
manufacturer recommendations.
Installation guide
4-9
Figure 4-7
Symmetry and Temperature Sensor
3
2
1
6
5
4
3
2
1
6
5
4
T
+
T
+
T
-
Red
Green
Blue
Red
Green
Blue
3
2
1
6
5
4
XC2
XC2
XC3
XC3
Multi purpose 3
Multi purpose 2
Multi purpose 1
Multi purpose 6
Multi purpose 5
Multi purpose 4
Multi purpose 3
Multi purpose 2
Multi purpose 1
Multi purpose 6
Multi purpose 5
Multi purpose 4
XC4 Temp. Probe 1
XC4 Temp. Probe 2
Installing the Symmetry cabling and the battery temperature sensor:

1. Remove the green plug from each connector.
2. Strip the wires back approximately 10mm. Stranded wire may be
soldered or covered with copper ferrule if desired.
3. Insert wire into the correct positions in the green connector and tighten
screw to clamp wire into connector.
4. The wires are winded up and pre-routed with fastener strips on the
cabinet sidewall. The cables must be unwinded and connected to the
battery pole according to the Figure 4-10.
4-10

Interconnecting the Subracks
4.5 Interconnecting the Subracks

Figure 4-8
Three subracks connected together
Subrack 1
Subrack 2
X6 X7
Subrack 3
X6 X7
X6 X7
Com.and current share

signal between subracks
Communication signal
from alarm interface unit
Use cable marked with Brown 1 between X7 in subrack 1 to X6 in

subrack 2.
Use cable marked with Brown 1 between X7 in subrack 2 to X6 in

subrack 3.
Table 4-1
Installation guide
Addressing module positions
Subrack no.
Dip switch ON
All off
1+2
4-11
Installation of rectifiers
4.6 Installation of rectifiers

Rectfier modules should be installed starting from the left most position in the
rectifier subrack/shelf as shown below.
4-12
Before installing the module, first determine the install location.
Check to make sure that the rectifier handles are in the "OPEN" position
(35-40 angle).
Place the module into the correct mounting slot on the shelf.
Slide the module until it contacts the interface connection at the rear of
the shelf.
Fully insert the rectifier by pushing the module handles towards the
shelf, the handles will rise up and lock the unit into place. (See
Figure 4-9 on page 4-13)
Repeat this procedure for additional modules.

Installation of rectifiers
Figure 4-9
1.
35
-4
2.
3.
Installation guide
4-13
Battery Connection
4.7 Battery Connection

The battery cables of the system are, if ordered, pre-connected to the systems
battery breakers.
1. The + cable of each battery string is connected to the positive busbar
of the system.
2. The - cable to the negative battery breaker (separate for each string).
3. Connect the other ends of the cables to the - and + terminals of the
batteries.
Figure 4-10
Protective Earth
4-14

Battery Connection
4.7.1 DC Connection
This section details how to connect external load to the DC load breakers.
Check that all the MCBs are in the OFF position.
1. Connect the negative (-) DC supply cable to the appropriate negative
DC distribution MCB by inserting the stripped cable in the opening on
top of the MCB and tightening the screw. Make sure the cable has the
correct rating for the selected MCB.
2. Connect the positive (+) DC supply cable directly to the positive bus bar
by inserting the stripped cable to the hole on top of the screw connector
so that the cable is behind the bus bar, and then tightening the screw.
Start connecting the loads to the bus bar from the first connector on the
left. Make sure, the cable is the correct rating for the load. Check, that
all the cables are secured tightly to the connectors.
Use Torque table in the Maintenance and troubleshooting chapter for the
correct torque.
Figure 4-11
Protective Earth
2
1
Installation guide
4-15
Battery Connection
4-16

Chapter 5 Commissioning
5.1 Commissioning Overview

Before delivery the system was thoroughly inspected and tested. The following
chapter is a guide to the set-up and operation of the control functions of the
system.
NOTE
Before starting commissioning read the product description for

the individual components.
WARNING ONLY TECHNICAL STAFF WITH THE NECESSARY

EXPERIENCE AND KNOWLEDGE, WITH REGARD TO THE POWER
SUPPLY SUPPORT SYSTEM AND ITS BATTERIES, MAY PERFORM
THE COMMISSIONING. IT IS IMPORTANT TO FOLLOW ALL SAFETY
REGULATIONS.
If there are any difficulties in increasing the voltage to alarm level, the alarm
level can be temporarily adjusted to a lower level.
Commissioning
5-1
Tools and Test Equipment
5.2 Tools and Test Equipment

5.2.1 Tools List
The essential commissioning tools are listed on page 4-2 in the Installation
chapter.
5.2.2 Test Equipment
Multimeter (3 Digit, 0 1% DC)
Load resistance, to fully load two rectifiers
5.3 Preparation
Check the installation to ensure the following:
The site is clean and safe
Grounding: The equipment is correctly grounded. The grounding cable

size, color and routing conform to the requirements
Power: The incoming mains AC power is available for this site. The site
power switch and circuit breakers are clearly labelled. The power cables
are correctly terminated.
5.4 Commissioning Procedure

1. Remove the covers and check that all connections are made according
to the installation drawing. Verify that all connections are properly
tightened with sufficient torque.
2. Ensure load and battery MCB breakers are set to OFF position ensuring the load and battery strings are connected.
3. Ensure all rectifier modules are removed. If not, remove each one in
turn starting from the rightmost position.
4. If the rectifier subrack has dipswitches for addressing, verify that the
dipswitches are set correctly. See Table 4-1 on page 4-11
5. Check the battery polarity with the Multimeter (3 Digit, 01% dc). Place
the positive lead of the meter to the positive busbar, and the negative
lead to the battery breaker. The meter must now show a positive
5-2

Commissioning Procedure
voltage. If the voltage is negative, change over the connection of the

blue and black battery cables to the batteries.
6. Turn on the AC mains voltage.
7. Measure the AC voltage on the AC terminal block, between phases and
neutral. The correct value is approximately 230 V. If the value is
different, check the AC connection.
8. Plug in all rectifier modules, starting from the leftmost position. Make
sure to fasten the rectifiers again. The rectifiers will turn on
automatically.
9. Set load breakers into "1" (ON) position.
10. Verify right polarity on battery connection by measuring the voltage drop
across battery breaker(s) (Normally not more than 5 VDC)
11. Green LED on controller should blink for approximately 20 sec.
12. Output voltage will increase slowly to U1.
13. Turn battery breaker to "1" ("on") position.
14. If any alarms are present, they should be reset in accordance with
"Show alarms" in product description controller.
15. The system should now be without alarms.
16. Attach all the system covers in their correct places.
17. Check that all changes to drawings, if any have been completed.
18. Clean the site.
19. Fill in the commissioning record (see end of chapter).
Commissioning
5-3
Test of output voltage
5.5 Test of output voltage

5.5.1 Float charge (U1)
Be sure that the controller is operating.
Connect load, approximately 50% of total capacity, to the system.
Check the voltage according to battery manufacture requirements. If the
batteries require other float charging voltage, adjust the output voltage from
the controller. (See Operation / Product description PCS 2)
If nothing else is required, use the following values:
Table 5-1
Battery type
Float charge
Boost charge
Open lead-acid batteries
2.23V/Cell
2.33V/Cell
Valve regulated lead-acid batteries
2.27V/Cell
5.5.2 Adjustment of Float Charge, U1

Output voltage is factory pre-set to: See Appendix B. The total voltage has to
be in accordance to the number of battery cells.
Please verify number of cells and the battery manufacturers requirement.
Adjust output voltage from the control unit.
5.5.3 Boost Charging (U2) (if applicable)

Open lead-acid batteries.
Automatic boost charging - calculation of the time the battery voltage has been
below certain levels. Automatic activating of boost charging for this calculated
time multiplied by a (boost) factor.
Activate boost charging from the "Set/select U1-U4" menu in the control unit.
Return to float charge manually by selecting "U1", or automatically after a
pre-set time.
VRLA batteries.
Most of the manufactures of valve regulated lead acid batteries do not
recommend boost charging. If this type of battery is used, the boost function
should be disabled.
Boost charging figures
Observe and write down all of the boost charging figures. Parameters to be
read/set/adjusted from control unit or PC with PowComTM1 software installed.
1.
5-4
Communication program for remote control of the power supply system.

Battery Supervision
5.6 Battery Supervision

For systems with symmetry cables supplied:
Set number of battery strings according to number of battery strings in the
system. The settings are to be made in the control unit via a PC with
PowComTM software installed or directly in the controller (if symmetry failure is
indicated).
The symmetry fault alarm is to be simulated by pulling out one symmetry cable
from the battery string. Measure that setting to make sure that it is in
accordance with battery manufacturer recommendations.
For systems with temperature probe cable supplied:
The temperature compensation is factory pre-set. Check that the temperature
probe is activated and verify that the compensation level is according to
battery manufacturer requirements. (If no compensation level is available from
the battery manufacture Power-One recommends it to be set to 0,5 V).
5.7 Battery test

The settings should be made according to battery manufacturer requirements,
but as a rule of thumb the following settings can be used for standard VR lead
batteries:
No. of test pr. year
U3 Test
End voltage b.test
Batt. test time
Ah limit for test
=
=
=
=
=
2
1,9 V/cell
1,94V/cell
40% of expected backup time
40% of nominal battery capacity
Parameters are set/adjusted using the controller (Battery test menu) or

"Supervision - Set parameters menu in the PowComTM software.
Commissioning
5-5
Commissioning record
5.8 Commissioning record

This is a step-by-step commissioning record for easy commissioning of
Power-One Supply Systems. Do not continue if any faults occur during this
commissioning. The checkpoints are to be considered as a minimum for
commissioning of the system.
Table 5-2 Commissioning record
Checked
Result
(D)
1.
2.
3.
4.
5.
6.
7.
8.
9.
5-6
Check that the rack is level

Check that all breakers are turned to off position
and that no rectifiers are mounted in the
subrack(s).
Connect AC, and measure voltage on the mains
input connections in the cabinet, Is to be 230V AC
(Measure 230V from phase to N when 400V mains
input is used)
Mount the rest of the rectifiers
After connection of battery, verify right polarity by
measuring the voltage drop across the battery
breakers (normally not more than 5V DC).
Check float charge, U1, and boost charge, U2. It is
to be adjusted according to the battery
manufacturers requirements.
Check temperature compensation. It is to be
adjusted according to the battery manufacture
requirements.
Check temperature read from the controller
compared to the ambient temperature.
Check symmetry measurement and set number of
battery strings according to actual number of
supervised battery strings in the system.
L1-N:..V AC
L2-N:...............V AC
L3-N:...............V AC
U1:..V DC
U2:.........V DC
Comp. :.V/10oC
Read off:oC
Number: .
Alarm limit:
Check alarm transmission by running an alarm test.

Chapter 6 System Controller Operation
6.1 Introduction
The ACC is a supervisory system particularly designed for supervision of
power supply systems based on Power-One rectifier modules. The controller
consists of the main controller board, a user interface board, and two interface
boards for internal and external signaling. A RS485 data bus is used for
internal communication with the extension boards. USB (or RS232) serial
interface or Web interface can be used for remote control from a PC with
PowComTM software.
For more detailed project specific information regarding system settings see
Appendix B, Configuration. This document specifies all available standard
Power-One alarms, for example alarm 0 up to 23 and any customer specific
alarms (available as alarm 24 up to 39).
NOTE
Some of the alarms have Power-One standard limits and some

of them have customer specific adjusted limits.
A complete supervisory system always consists of the following units:

ACC - Main Controller Board With Front
This is the master unit in the system, communicating with all distributed
microcontrollers. Main board features include visual alarm indication, USB and
RS232 contact for remote operation, Web interface and RS 485 for internal
communication with up to 64 rectifier nodes 4 extension boards and one alarm
relay board.
System Controller Operation

6-1
Technical Specification:
External and Internal Connection Boards

The connection boards contain:
Input for current reading
Battery and load breaker monitoring
Battery temperature and battery symmetry measurement
Output for operating two individual contactors (LVD and PLD)
4 potential free alarm contacts.
12 multi purpose contacts for supervision of miscellaneous signals.

These are configurable for customer needs but are set up for symmetry
measurement by default.
6.2 Technical Specification:
6-2
Input voltage:
18-30 or 36-60 VDC (in separate assemblies)
Current:
< 200 mA at 48 V
Power Consumption:
maximum 12 W
Instrumentation:
Three LED's, Green - OK, Yellow - Message,

Red - Alarm. LCD Display with backlight
Interface:
RS 232 for communication with PC and modem

(accessible after modification).
RS 485 for internal communication with 64 rectifier
nodes + 5 extension board nodes.
USB for remote operation via a PC.
Display/Operation unit, 3x16.
Web interface for remote operation via a PC.
SNMP for sending alarm traps, and for limited
access and control.
Basic functions:
Simple menu-guided operation.

1000 event alarm log.
User-selectable alarm parameters.
Web interface for remote operation via a PC.
Temperature compensated charging.
Boost charging, manual and automatic.
LVD control of two contactors, voltage or time
controlled.
Battery test, manual or automatic with symmetry
measurement.
Additional Short interval battery test.

Operation
Alarm relay test.

Software controlled start up after mains outage and
battery test.
Inventory, Peak load, Site, Maintenance and service.
Statistical data log.
Battery backed real time clock.
NOTE
Note that power system setup may limit the availability of some
controller functions.
6.3 Operation
6.3.1 Introduction
The ACC communicates through an alarm interface board that connects to the
rectifier modules. There may be up to 64 rectifier modules and 63 Units on one
serial channel.
The following section contains basic ACC functions including starting the ACC,
adding modules and removing modules from the ACC system.

6-3
Operation
Figure 6-1
1
2
3
4
5
1.
2.
3.
4.
5.
LCD
Push-Buttons (CANCEL, UP, DOWN, RETURN)
Signal LEDs (Green: Power, Yellow: Message,
Red: Alarm)
Ethernet Connection
USB Interface
6.3.2 Starting the ACC

When power is applied to the ACC it will spend approximately 5 seconds
analyzing the system and testing all addresses for connected modules and
units. The green LED on the ACC will blink. No alarms will be given during this
period.
When the ACC finds a rectifier or a unit it will add it to the inventory. The
rectifier will remain in the system memory until a master reset or a
reconfiguration is performed.
6-4

Operation
6.3.3 Adding Rectifiers

When a rectifier is added to the system it will remain off until the ACC detects
it.
1. The ACC constantly scans for new rectifiers and units.
2. The ACC will locate the rectifier, and the new rectifier will give a current
sharing fault until its output voltage has been adjusted to the correct
voltage. This may take additional time.
6.3.4 Removing Rectifiers

Physically removing a rectifier from the system appears as a communication
error on the ACC.
1. To remove the error message use the reconfigure function included in
the PowComTM software by accepting removed parts in ACC menu.
See PowCom software documentation for details.
2. Make sure that there are no communication faults caused by any failure
before doing this as it will cause all non-communicating modules to be
removed from the inventory.
NOTE This will make all communication faults disappear, but it will not
fix any problems so it must only be used if the communication fault is
caused by the module being intentionally removed.

6-5
Operation
6.3.5 ACC Control

The control unit is equipped with four push buttons, listed below as they
appear on the controller front.
CANCEL - Used to cancel the current selection on the menu hierarchy.

When pressed, the display will return to the previous screen.
UP ARROW - Used to go up in the menu hierarchy and to adjust limits

when selected.
DOWN ARROW - Used to go down in the menu hierarchy and to adjust

limits when selected.
RETURN - Used to select and confirm an option or to go down a level in

the ACC software hierarchy.
If the ACC is left unattended, the display will return to main menu automatically
after 2 minutes.
6.3.6 Controller Failure

In case the controller fails to operate all the 6 alarm relays will be activated (in
alarm position.)
6.3.7 ACC Icons

The top bar on the ACC display includes icons explaining status for various
system parameters. This chapter describes these icons.
Figure 6-2 ACC Icons

-
Battery Icon
-
6-6

Operation
The battery icon displays the charge status for the batteries shown in 20%
increments. The charge status is calculated from an accumulated amount of
discharged Ampere hours. It also takes into account the load current and the
voltage to predict the remaining capacity.
During charging the battery icon will pulsate. During the final fill charge of the
battery only the rightmost segment will blink.
After the system is started the first time it will take up to 48 hours before the
battery icon is fully operational. The battery capacity must be set correctly in
the Battery Settings menu (found under Adjust Limits) for the Icon to work
properly. If the Battery capacity is set to 0 the icon is not shown.
NOTE
The battery charge status may not be correct if the battery is

malfunctioning.
Graph Icons
Boost
Test
The graph icons indicate charging mode either Boost mode or Battery Test
mode. The graph showing an upgoing curve is the Boost icon, while Battery
Test is indicated with a downgoing curve on the graph.
Update Mode
This icon is displayed in editing mode when the user is accessing editable
parameters in the menu tree. The values that can be updated can be accessed
by pressing the enter button when the value is shown.
Warning and Alarm Icons
Warning
Alarm
The Warning icon is present when a warning is present, while the alarm icon
indicates an alarm situation.
Mains Failure Icon
This icon indicates mains failure.

6-7
Operation
7-segment Display
The 7-segment displays the system voltage (VDC) with 2 decimal points.
6.3.8 ACC Menus

The ACC display is configured into a set of scrollable menus that the user can
easily navigate through to find the information or settings required. The
information below describes how to navigate the ACC and explanation of the
various menu options.
The controller icons are always visible at the top of the display. In addition,
Battery Current, Distribution Current and Rectifier Current will be visible in the
controller display after startup. To browse the controller menu, the
push-buttons are used to scroll and select. The UP/DOWN buttons are used to
scroll through a menu level, and RETURN is used to select a menu option. The
CANCEL button will take the user one level up in the menu tree. The main
controller menu is divided into seven sections. Some of these sections are
divided into further menu options. Figure 6-3 on page 6-9 shows the main
menu options that are available using the up and down buttons on the
controller. The menu options that have further sub-menus will be explained
below.
The full menu tree of the ACC

controller is provided in Appendix A of this manual.
6-8

Operation
Figure 6-3
Batcurr: xxxx A
Distcurr: xxxx A
Rectcurr: xxxx A
Up/Down
Alarm 1
Return
Show alarms
Up/Down
Cancel
Alarm n
Up/Down
Message 1
Return
Show messages
Up/Down
Cancel
Message n
Up/Down
Return
Show data
Submenu
Cancel
Up/Down
Select/adjust
U1-U4
Return
Submenu
Cancel
Up/Down
Return
Adjust limits
Submenu
Cancel
Up/Down
Return
Miscellaneous
Submenu
Cancel
Up/Down
6.3.8.1 Show Alarms

The curent alarm status is displayed here. If there are several alarms use the
arrow keys to scroll through the alarms. Any new alarms or alarms that
disappear will be added or taken off of the menu immediately. Battery failure
and symmetry failure alarms need to be reset manually. Pressing RETURN at
the show alarms display will remove the alarm from the display and from the
current alarm registry.
6.3.8.2 Show Messages

This item displays any messages. If there are several messages use the arrow
keys to view the various messages. New or disappearing messages will be
updated immediately on the menu.

6-9
Operation
6.3.8.3 Show Data

This menu displays information about: modules, units, temperature, and
symmetry voltage and can be scrolled through using the UP/DOWN
push-buttons.
Figure 6-4
Return
Show data
Cancel
Show module
data
Up/Down
Show unit data

Up/Down
Temperature:
xx C
Up/Down
Cancel
Remaining
battery time:
xxx Hours
Up/Down
External
measurements
Up/Down
Symmetry
measurements
Up/Down
Show Module Data

This menu displays information from each rectifier and contains four levels
each containing different recifier information. RETURN/CANCEL keys to get to
the information wanted, and the UP/DOWN to scroll between rectifier numbers
as shown in Figure 6-5 on page 6-11.
6-10

Operation
Figure 6-5
Cancel
Show module
data
Return
M.no: 1 Com:OK
I=xxx.xA U=xx.xV
Im=xxx.xA
Cancel
Return
M.no: 1 xx C
OVP=xx.x V
Curr limit=xxx%
Up/Down
M.no: n Com:OK
I=xxx.xA U=xx.xV
Im=xxx.xA
NOTE
Cancel
Return
M.no: 1 Alarms
MNS CUR TMP
OVS
Up/Down
Return
M.no: n xx C
OVP=xx.x V
Curr limit=xxx%
Cancel
Return
M.no: 1 AC=220V
Serial: 1234567
Version: 1.xx
Up/Down
Return
M.no: n Alarms
MNS CUR TMP
OVS
Up/Down
Return
M.no: n AC=220V
Serial: 1234567
Version: 1.xx
Rectifier modules are numbered from top to bottom, and left to
right.
NOTE
Rectifiers that are not communicating may not have correct or

updated information.
The first sublevel will display Communication status (Com), Rectifier Current
(I), Rectifier Output Voltage (U), and the Current Share input (Im).
The second sublevel includes information about rectifier temperature
(internal), Rectifier Over-voltage limit (OVP) and the Current Limit. Once the
rectifier is selected on screen, pressing RETURN will display a new menu with
the alarm information.
Module alarms are indicated by 3 letter flags;
MNS - No input mains.
LOW - Output voltage low (depends on rectifier type).
OFF - No operation, caused by mains failure or other failure.
OVS - Overvoltage shutdown.
FAN - Fan failure. The consequenses of a fan failure depends on the

type of rectifier. Please see the rectifier chapter for details.
CUR - Current sharing fault. Rectifier output current deviates too much
from the average value.
TMP - Temperature is high. This alarm must be reset manually.

6-11
Operation
The fourth sublevel will display AC input voltage, Rectifier serial number (if
available) and rectifier software version (if available).
Show Unit Data
This menu option displays serial number, communication status and software
version for other communicating units, if installed. Alarm extension boards are
examples of communicating units.
Temperature
This menu displays the battery temperature in celsius, as measured by the
temperature sensor (if installed).
Remaining Battery Hours:
The controller calculates the remaining battery time, and this is displayed here.
The remaining battery capacity is displayed in the battery icon (see Battery
Icon on page 6-6).
External Measurements
If configured, external measurements can be read here.
Symmetry Measurements
The symmetry voltage for each battery branch is displayed here if symmetry
measurement is set up for the system.
6.3.8.4 Select / Adjust U1 - U4

This menu is used to select one of the references for the 4 charge modes
U1-U4 and to adjust these references.
CAUTION Always consult the battery user guide from the battery
manufacturer before attempting to boost charge. Improper settings can
damage batteries.
The voltage references can be adjusted in steps of 0,1V.

U1 Normal. The U1 reference is shown, press RETURN to change U1 (The
float charge voltage) and use the arrow keys to adjust to the proper voltage.
U2 Boost. The U2 reference is shown, press RETURN to change U2 (The
boost charge voltage).
U3 Test. The U3 reference is shown, press RETURN to change U3 (The
Battery test voltage).
U4 Spare. The U4 reference is shown, press RETURN to change U4 (The
spare voltage). The U4 setting is normally not used in this system.
6-12

Operation
6.3.8.5 Adjust Limits

The Adjust Limits menu allows the user to change and add limits to the
system. The menu has nine menu options, each with sub-menus. The Adjust
limits menu is shown in Figure 6-6. Parameters can be set and adjusted by
selecting the different sub-menus.
Figure 6-6
Adjust limits
Return
Alarm limits
Cancel
Up/Down
Boost parameters
Up/Down
Battery Settings
Up/Down
Battery test
Cancel
Up/Down
Temperature
compensation
Up/Down
Battery current limit

Up/Down
Syst. specific limits

Up/Down
Module
ON/OFF
Up/Down
No. of shunts
x
Up/Down
Alarm limits
This menu allows the following alarm limits to be changed:
Low voltage alarm limit
High voltage alarm limit
Over voltage shutdown limit
Load/Battery disconnect limit

6-13
Operation
Partial low voltage disconnect limits (1, 2 and 3)
Load/Battery reconnect limit
High load limit
High temperature alarm limit
Low temperature alarm limit
Low AC voltage limit
High AC voltage limit
CAUTION Adjusting the controller alarm and limit settings may have
serious impact on the system behaviour. Only qualified installers should
adjust these limits.
Change these limits using the arrow keys and RETURN to select. See
Appendix B, Configuration for default settings.
Boost parameters
This menu contains the limits for boost charging control.
Battery Settings
This menu contains settings for symmetry limit, number of battery branches,
battery type, battery capacity, number of ACC inputs used for symmetry and
number of inputs of particular extension board used for symmetry.
Battery test
This menu contains the limits for battery test.
Temperature compensation
This menu allows the user to turn the temperature compensation on and off,
and to set the compensation factor.
System specific limits
Only available for specific systems. For more information see Appendix B,
Configuration.
Module ON/OFF
Module ON/OFF can be used to switch on or off single rectifier units.
No. of Shunts
The total number of Battery shunts for the power system should be set here.
The default is 1, and this value should not be changed unless there are
extension boards connected to the controller that supervise additional shunts.
6-14

Operation
For more information, see on

page 6-20, Battery Test on page 6-22 and Temperature Compensation
on page 6-23.
NOTE
Current limiting is not available on all systems.
6.3.8.6 Miscellaneous
The miscellaneous menu is used to set the date and time, change password,
view version information, initialize modem, show symmetry voltages and
temperature.
Set time and date
The clock is shown. Press RETURN to adjust the clock. The clock has a
battery back-up and will keep the time even if the ACC is turned off.
Relay test
Press RETURN to check the alarm relays. Use the arrow keys to select the
relay to be activated.
Alarm blocking
Use Alarm Blocking to disable the relays during service. One alarm relay will
normally be active as long as the alarms are blocked.
Version
Show the ACC software version, configuration number and serial number.
Set new password
Choose set new password from the miscellaneous menu. Press RETURN,
enter the old password and press RETURN. Enter the new password and
confirm by pressing RETURN. To avoid mistyping the new password has to be
entered once more. Confirm by pressing RETURN.
NOTE
Be sure to note the new password. If the password is not known

or access is denied, contact Power-One technical support for assistance.
Shunt Current
Displays the current rating of the battery shunt, in Ampere. This parameter
shows the value of current in the current/voltage ratio of the shunt.
Shunt Voltage
Displays the voltage drop of the battery shunt at rated current, in milliVolt. This
parameter shows the value of voltage in the current/voltage ratio of the shunt.
Current Offset

6-15
Operation
Current offset can be used for calibration of the current measurement in order
to avoid a measurement offset. To calibrate, turn all battery breakers OFF and
adjust the Current Offset to zero.
Voltage Offset
Voltage offset may be used for calibration of the output DC voltage. Measure
the voltage on the DC busbars with a calibrated voltmeter and enter the
measured value in the Voltage Offset menu.
Audible Alarm
An audible alarm can be toggled on or off in this menu option. When switched
on the controller will create a sound when alarms occur.
Network Address
For systems with more than one controller installed in a network setup, this
network address must be set in order to be able to communicate with the
PowComTM software. This setting must not be confused with the controller IP
adress setting.
Baud rate
Select the baud rate for the USB or RS232 serial port of the ACC. Can be set
to either 2400 or 9600.
Init modem
Press RETURN to send a string to initiate a modem. The initiation string will
set the modem to auto-answer after two rings. See the modem instructions to
see if it requires additional initialization to operate.
Accept removed parts
Removing a module or unit will appear to the ACC as a communication error. If
the module or unit is intentionally removed then the ACC will need to be
informed. Select YES in the Accept Removed Parts menu to inform the system
that the module was removed.
NOTE
Do not accept removed parts if the there is an alarm on a

module that has not been removed.
Reset to defaults
This command will reset the system to default values without deleting logged
data or system information. It is recommended to try this instead of Master
Reset if a reset is needed. After a reset always check all limits and adjust them
to the desired level.
Master reset
A master reset will completely reset the ACC and delete all stored data. If
possible, perform a backup of the controller data to a PC before doing a
6-16

Operation
master reset. After a reset always check all limits and adjust them to the
desired level.
CAUTION A Master Reset will delete all information from the

system. Use the master reset feature only as a last resort.
6.3.9 Connecting to a PC
6.3.9.1 Connecting to a PC via USB
The ACC to PC connection requires a USB cable to connect to the ACC and to
the PC serial port connection. The ACC requires version 4.02 or later of the
PowComTM software package. Contact Power-One if a software upgrade is
needed.
Figure 6-7 USB Cable

AF
AM
BM
BF
NOTE Connector BF in Figure 6-7 is rotated 90 degrees

counter-clockwise compared to how it is mounted on the controller. USB
connectors are uni-directional.
1. To connect the ACC to the PC, locate the USB interface connector on
the front of the ACC. (AF on Figure 6-7)
2. Connect the BM connector to the interface connection (BF on
Figure 6-7).
3. Route the cable to the rear of the PC.
4. Connect the AM connector to the USB port (AF on Figure 6-7) on the
PC.
5. Power up the PC and start the PowCom software.
6. Choose Communications from the PowCom software menu, and
select Port Setup (Figure 6-8).

6-17
Operation
The PowComTM software package

available from Power-One is delivered with a manual. Consult this
manual for more information about the PowCom software.
Figure 6-8
Communications menu
1. Select Com port.

The right Com port can be found by following next steps: Select control panel
from Start Menu. Select System icon. In system properties window choose
Hardware page. Push the Device Manager button. In Device Manager window
expand Ports menu and find item CP2101 USB to UART Bridge Controller and
see used Com port as shown in Figure 6-10.
6-18

Operation
Figure 6-9
2. Select 9600 baud rate from the Port Setup menu (Figure 6-10).
Figure 6-10
Port Setup Menu
3. Select OK
4. Choose Direct Communication from the Communications menu.
5. Enter Password (1234 by default).
6. Consult the PowComTM software documentation for further information
about the interface.

6-19
Operation
6.3.9.2 Connecting to a PC via Network

1. Connect the ACC to the computer network using appropriate patch
cable.
2. Set the IP address according to Commissioning on page 6-24.
3. Start the PowCom software.
4. Choose Network from the PowCom software menu (Figure 6-8)
5. Input IP address in the Server:port text box as shown in Figure 6-11 and
push Get list button.
6. Select system from the list and push Connect button as shown in
Figure 6-12. Continue as when USB connection is used.
Figure 6-11
Figure 6-12
6-20

Operation
6.3.10Boost Charging
Open the Select/Adjust U1-U4 menu on the ACC.
Boost charging can be activated by three methods:
Manual boost charging - Choose U2 in the reference menu for activating
boost charging. Return to float charge manually by choosing U1, or
automatically after a pre-set time.
Periodic boost charging - after a pre-set period boost charge will be
automatically activated for a pre-set time. Interval and boost time to be
programmed (for example 4 hours every 3rd week).
Automatic boost charging - when the battery voltage falls below LEVEL t1
value during a mains failure, a timer is started. When the mains returns, the
system will start an automatic boost. This will last a certain time after the
battery voltage reaches LEVEL t2. This time will be multiplied with a factor, K.
LEVEL t1, LEVEL t2 and the factor can all be set.
Figure 6-13
Boost Charging
Voltage (V)
Level t2
U1 (Float Charge)
Level t1
t1
Mains
Interrupt
t2=K x t1
Time (hour
Mains
Returns
The following values are adjustable for boost charging:

Boost voltage
Boost time
Boost interval
Boost factor
40 - 60 Volts
0 - 200 hours
3 - 16 weeks
1.0 - 16
Boost t1
Boost t2
Auto boost enable
40 - 60 Volts
40 - 60 Volts
Passive - Active

6-21
Operation
Disabling Automatic Boost Charge:

Select Boost parameters in the Adjust limits menu. Push RETURN, up
arrow and RETURN then select disable.
NOTE Most manufacturers of sealed lead acid batteries do not

recommend boost charging. If this type of battery is used, the boost
function should be totally disabled by settings as follows:
Boost time = 0; U2= U1.
6.3.11 Battery Test

The following section contains the procedure for testing the batteries in the
system.
Battery testing is activated by selecting U3 (in the Choose reference menu.)
Once selected the rectifier voltage will decrease to a pre-set value (U3, adjustable).The system will begin logging battery voltage, battery current and Ah.
The battery test will automatically be interrupted and output rectifier voltage
will raise to U1 level, if programmed time, Ah or end voltage is reached during
the test.
The test is considered as accepted if time or Ah causes the interruption.
If the battery voltage reaches the programmed end voltage, the battery is
considered as faulty, and an alarm will be indicated and further automatic
testing is interrupted.
Battery tests can also be set to activate automatically 1-6 times a year. In the
Choose Reference menu, select Select no. of tests.
Parameter Settings.
The parameter settings feature allows a partial discharge of the batteries
(approximately 30-40% of the capacity) in order to test the batteries for errors.
The settings should be done according the battery manufacturer requirements,
however, the following settings can be used for standard value-regulated lead
batteries:
U3
=
End voltage =
Time =
Ah
=
6-22
1,9 V/cell
1,94V/cell
40% of expected backup time
40% of nominal battery capacity.

Web Interface
Parameters to be set/adjusted from the battery test menu or PC with

PowComTM installed.
Battery test voltage:
Symmetry limit:
Test end voltage:
Test duration:
Ah limit:
Time of test:
No of test/year:
No of batteries:
Battery type:
U30- 100 Volts

0.0 - 4.0 Volts
0-100 Volts
0- 20 hours
0 - 50000 Ah
0 - 23 (0=midnight)
0-6
0 - 12
4 blocks, 3 blocks or 2 blocks
The number of batteries must be equal to the number of symmetry

measurements. If symmetry cables are not in use, the number of batteries
must be set to 0 (zero).
6.3.12 Temperature Compensation

The supervisory module can adjust the charging voltage to compensate for
temperatures above or below 20oC. T > 20oC lower charging voltage. T <
20oC higher charging voltage. The charging voltage will be changed according
to the compensation factor. The adjusted charging voltage refers to 20oC. If
the temperature rises with 10 degrees, the voltage will be reduced according to
the adjusted compensation factor. If the temperature goes down the voltage
will be adjusted correspondingly. If the temperature is changed with 1 degree,
the voltage will be changed with 1/10 of the compensation factor. The zero
point for temperature compensation can optionally be set to 25oC.
The temperature compensation function can be enabled and disabled and the
level of compensation is adjustable.
6.3.13 High Load

The High Load alarm is activated when the load current exceeds the capacity
of the installed modules multiplied by the high load limit. This is an indication
that the system requires increased rectifier capacity.
6.4 Web Interface

For convenient system supervision and administration over Ethernet, the
controller can be connected directly to an Ethernet 10 base T network for
supervision using controllers Web interface feature. The Web interface will
allow setting of parameters. Web supervision requires any graphical internet

6-23
Web Interface
browser (MS Internet Explorer, Mozilla, Firefox, Netscape or other).

Power-One can not guarantee compatibility for old versions of browser
software.
6.4.1 Commissioning
For successful installation of the Ethernet connection, follow the instructions
below.
1. In order to communicate with the site network, a valid IP address,
netmask and default gateway are required. These should be provided
by the site network administrator. These should be obtained before
continuing with the installation.
2.
Manual IP Address Setting

Enter the IP address, netmask and gateway using the Miscellaneous
network menu on the LCD display. (Alternatively this can be set using
PowComTM and the USB connection).
or
Setting IP address via DHCP

It is possible to set the IP address via DHCP. To do this set the
IP-address, net mask and gateway all to 0.0.0.0. Then restart the ACC.
The ACC will now request an IP address from the DHCP server. Note
that you will not be able to see the IP address allocated, so to find the IP
address and be able to access the ACC via the network you will need
access to the DHCP server and find the IP address allocated there. To
be able to identify the ACC you will need the MAC address of the ACC.
The MAC address can be found in the Set TCP/IP address window in
PowCom. There is also a label on the ACC showing the MAC address.
Unless you have access to the DHCP server or there is a network policy
in place that allows DHCP allocation of addresses to this type of
equipment to work, it is recomended to set a fixed IP address.
3. Connect to the controller using the Ethernet interface located on the

Controller front. Connect this directly to the remote Ethernet 10 base T
network connection.
4. Start the internet browser on the computer and enter the IP address of
the acc to start the connection. At first login, connect with the Admin
user and leave the password field blank. Passwords can be edited after
login using the Configuration - Admin menu on the left side of the
interface. See Admin Configuration on page 6-20 for further information
on login, user levels and password editing.
6-24

Web Interface
Figure 6-14
6.4.2 Interface
After login the web interface will be displayed as in Figure 6-15 on page 6-26,
with the system overview details in the centre, alarms on the right side and the
interface menu options on the left. The first six menu options will display
values from various measurements the system continually performs. The
interface automatically refreshes the browser display with updated information.
The Configuration part of the menu options will display different windows for
setting or viewing system configuration settings.
The Logs menu will display a variety of system logs, some are automatically
updated while some are for user interfacing.

6-25
Web Interface
Figure 6-15
Graphic Interface
6.4.3 Menu Options

NEED MORE INFORMATION? The information displayed in the
Web Interface corresponds to settings available using the ACC display
menu that are described in detail earlier in this chapter.
6.4.3.1 Overview
After login, the interface will display an overview including the basic system
measurements:
6-26
System Voltage
Load Current
Total Battery Current (same as Battery Current 1 if the system has

one shunt)
Battery current 1
Rectifier current
Temperature 1 (Battery temperature)
Charge mode (U1-U4)
Remaining Battery Time

Web Interface
6.4.3.2 Rectifier
Clicking the Rectifier link will display data for individual rectifiers. Select
between rectifiers by using the pull-down menu. All registered rectifiers will be
listed in this menu.
Figure 6-16
6.4.3.3 Battery
The battery symmetry measurements will be displayed here.
6.4.3.4 Controller
Various controller information (type, serial number, software version and
configuration number) is displayed here.
6.4.3.5 Auxiliary
This page shows the external measurements that have been programmed in
the configuration (including the programmed text), if any are configured.
6.4.3.6 Admin Configuration

This menu allows system name, time, date, service contact name, service
contact phone to be viewed or set. The user name and password can also be
set. The Web Interface has three access levels, Admin, User and Read-Only.
The Read-Only user can only view system settings and not edit anything. The
User privileges include changing system settings, while the Admin rights also
include the ability to create users and edit passwords.
Change any settings here by filling in the columns and press the Submit or
Update buttons to save the changes.

6-27
Web Interface
6.4.3.7 System Configuration

This menu allows the selection and adjusting of U1, U2, U3 & U4, Boost
parameters and Battery information. With Admin or User rights, the charging
mode and values can be selected, Boost limits and Battery information can be
edited. Push the Submit button to save changes.
Figure 6-17
6.4.3.8 Test Configuration

The Test Configuration menu allows users with Admin or User rights to edit the
Battery Test parameters. The output of the tests will be visible in the log menu
described below.
6.4.3.9 Alarm Configuration

Admin and User may edit the alarm configuration, while Read-Only may view
the settings. A typical alarm configuration is shown in Figure 6-18 on
page 6-29. Enter new values in the corresponding text boxes and click Submit
to save the changes.
6-28

Web Interface
Figure 6-18
6.4.3.10 Network Configuration

The system IP-address, Netmask, Gateway and Host name can be set. In this
window it is also possible to set up the trap recipient for SNMP traps.
NOTE Do not change IP address, netmask or gateway unless you are
sure that you can reach the new address. Connection will be lost with the
current address.
6.4.3.11 System Specific Limits

In this window it is possible to change the programmable limits that have been
assigned in the configuration of the system. Programmed text in the
configuration file is used as description.
6.4.3.12Battery Test Log

The Battery test log menu will display start and end results of the last ten
Battery Tests.
6.4.3.13Monthly Battery Log

The monthly battery log results can be found in this menu.

6-29
Web Interface
6.4.3.14Inventory Log
Addition or removal of system inventory will be logged and displayed in this
menu. Rectifiers will have serial numbers and type numbers stored, and this is
displayed here when they are registered as installed or removed.
6.4.3.15Peak Load Log

Daily Peak Load statistics will be displayed here.
6.4.3.16Site Data
In the Site Data menu the user can add details about the breaker configuration
for the system, with size and descriptions. The first entry will be listed as Fuse
1, and then consecutively for each entry.
6.4.3.17Maintenance and Service Log

Maintenance personell can enter details about each maintenance job
performed on the system, and this is done using this menu. When the date,
time and maintenance details have been added in the text boxes, click Add to
save it and display it on the log below.
6.4.3.18Statistical Data
The statistical data log will display statistic for key system values; Battery
Temperature, Load Current and Rectifier Current.
The statistics are presented as increments of ten percent, and the controller
calculates the time the system has been inside the different value thresholds.
The time is provided as percentage of total hours in one table, and in hours in
a second table.
NOTE
The total percentage may not always be 100, as the controller

will round values down to the nearest integer.
6.4.4 SNMP
General SNMP Managers can supervise a variety of networked equipment
simply by importing a text file called MIB (Management Information Base). The
SNMP Manager program can access and control the DC-Power systems by
adding the MIB describing the ACC SNMP Agent to its collection of MIB files.
The SNMP support is according to SNMP V1. The MIB is a simple Custom
MIB.
Readable system information
6-30

Web Interface
-System Name
-Controller Type
-Controller software version
-Controller Serial number
-DC output description
-Battery Description
-Battery Capacity
This is basically the system information set from PowCom when the system is
installed and some additional controller information.
Readable Measurements
-System Voltage
-Load Current
-Battery Current
-Rectifier Current (Total)
-Battery Temperature
-AC input Phase voltages (when rectifier support this)
-Remaining battery time
Readable Alarm data
-Number of active alarms
-Alarm text of the 16 programmable alarms
-Alarm Data 1-3
-Ext Alarm data 1-2
-Status bytes 1-4
System Parameters
The most common system parameters and limits can be read and set through
the system parameters group.
Alarm data 1-3, Ext Alarm data 1-2 and Status bytes 1-3 are bit patterns that
contain the current alarm status etc. See following table for more information.
Table 6-1
Bit
Description
Alarm Data
Comment
Alarm data 1
0
Low voltage alarm
Hige voltage alarm
Low voltage disconnect
Mains failure
Distribution fuse failure
Low AC Voltage
Battery failure

Ref: Battery/Load disconnected alarm

Ref: Load breaker failure
6-31
Web Interface
Table 6-1
Bit
Description
Rectifier module alarm
Alarm Data
Comment
Alarm data 2
0
High temperature alarm
Symmetry failure
Battery fuse failure
High Load alarm
High AC Voltage
Urgent module alarm
Communication fault
Partial load disconnect 1

Alarm data 3
Temp probe failure
Distr load high
Batteries on discharge
Output overvoltage shut down alarm
Low battery temperature alarm
Alarms blocked
Other alarms disabled during maint.
Extra Alarms 1 (Alarm data 4)
Ext alarm 1-8 (user defined alarms)
Ext alarm 1
Ext alarm 2
Ext alarm 3
Ext alarm 4
Ext alarm 5
Ext alarm 6
Ext alarm 7
Ext alarm 8
Extra Alarms 2 (Alarm data 5)
Ext alarm 9
Ext alarm 10
Ext alarm 11
6-32
Not in use
Ext alarm 9-16 (user defined alarms)

Web Interface
Table 6-1
Bit
Description
Ext alarm 12
Ext alarm 13
Ext alarm 14
Ext alarm 15
Ext alarm 16
Alarm Data
Comment
Status 1
0-1
U1 Normal
Bit 0 and 1 = 0
0-1
U2 Boost
Bit 0 and 1 = 1
0-1
U3 Test
Bit 0 and 1 = 2
0-1
U4 Spare
Bit 0 and 1 = 3
Time controlled load disconnect
Not load/batt disconnect
Partial load disconnect extst
Time controlled partial disconnect
Battery current limit enabled
OVP disable
Not Supported. Always 0
Status 2
0
Battery current measured
Load current measured
Rectifier current measured
3 block symmetry
2 block symmetry
IP information updated
6
7
Status 3
0
Two password system
Function 16 and 17 available
Always 1
Dial back available
Extended sysinfo in msg 11 (13)
Always 1
Extended batt. Test length
Large system

6-33
Web Interface
Table 6-1
Bit
Description
Alarm Data
Comment
Status 4
0
PLD2 exists
PLD2 Time controlled
PLD3 exists
PLD3 Time controlled

Traps sent from controller when events occur.
-All the 20 standard alarms sent individually with a variable showing if the
alarm is set or cleared
-All the 16 programmable alarms sent individually with a variable showing if the
alarm is set or cleared
-Trap sent when the charge mode change. 4 different traps depending on
mode it is changed to (U1-U4)
Traps are sent to a single trap recipient that can be set up from the web
interface.
6-34

Chapter 7 Maintenance &

Troubleshooting
7.1 Installing new Rectifiers

Install new rectifier modules according to following steps:
1. Plug in the rectifier module (installation steps are described in the
Installation chapter).
2. Ignore the module alarm caused by current sharing.
3. After 1 minute the yellow LED will start blinking. Wait for maximum 4
minutes.
4. Verify that the yellow LED stops blinking.
5. The alarm should now disappear.
6. Tighten the front screw.
7.2 Troubleshooting
This guide is a step-by-step recommendation of what to do if problems occur. If
the first step of the recommendation does not solve the problem continue to
the next one. If the problem cannot be solved please call your local Power-One
office for assistance.
Low system voltage:
Check the batteries with a voltmeter.
Check the low volt alarm limit in the controller or PowComTM software.
Maintenance & Troubleshooting

7-1
Troubleshooting
Check that the system is not in battery test mode.
Check the rectifier modules, mains and load situation compared to

rectifier capacity.
High system voltage:
Check the batteries with a voltmeter.
Check High volt alarm limit in the controller or using PowComTM

software.
Check that the system is not in boost/Charge mode.
Load/battery disconnected:
Verify that the input mains is present.
Check the system DC voltage with voltmeter.
Compare the system DC voltage with disconnected thresholds in the

controller or PowCom software.
If a breaker blows repeatedly, there is probably either a load is too high

or there is a short circuit at the system.
Mains error:
Check the mains breakers.
Check the mains voltage.
Distribution breaker failure:
Localize the blown breaker.
Check the equipment that is connected to the blown breaker (there may
be a reason for this breaker to blow) and reconnect it.
Battery failure:
Check the batteries.
Check the battery test parameters in the controller or using the

PowCom software.
Module failure:
7-2
Localise the failed rectifier module.
Remove the failed rectifier.
Wait for 30 sec. and reinstall it according to Installing new Rectifiers on

page 7-1.

Troubleshooting
Battery temp alarm:
Check ventilation.
Check the temperature reading in controller or PowComTM interface.
Symmetry fault:
Reset the alarm.
Check the connections according to the number of batteries in the

controller or PowCom interface.
Battery breaker failure:
Localize the failed breaker.
Reconnect the breaker.
High load:
Check load situation according to the capacity of the system.
Increase the number of rectifier modules.
Urgent module failure:
See Module failure.
Communication failure:
Check if there is a rectifier module installed in the current position.
See module failure.
Temp probe failure:
Check the connection of the temperature probe.
Replace the temperature probe.
Alarms are blocked (only with LCD display):
Check the miscellaneous menu in the controller or PowCom interface.

7-3
Maintenance
7.3 Maintenance
The connections on the terminal blocks and circuit breakers must be checked
according to the Torque Table table below at least once a year.
At least once a year the output voltage should be verified to be within
acceptable limits. The result of the test should be recorded and filed to see any
deviations.
In addition, the system needs normal cleaning and verification of correct
operation. It is very important to keep air inlets and outlets free from dust or
other materials, which may prevent free air circulation through the cubical.
7-4

Torque Table
7.4 Torque Table

TYPE:
MODEL /
DESCRIPTION:
TORQUE
(Nm):
TORQUE
(Inch LB):
Terminal block for rail
AKG 16mm2
2.5
22
Terminal block for rail
AKG 35mm2
3.5
31
7.0
62
95mm2
Front terminal for copper cables
FC Cu T2
Terminal block Weidemullers
WDU 4mm
0.6
WDU 10mm
2.0
18
WDU 16mm
3.0
27
Siemens
2.5
22
Merlin G
3.5
31
ABB
2.0
18
CBI HY-MAG
3.0
27
ABB 160A - S2
5.0
45
ABB 160A/250A - S3/S4
9.0
80
ABB 630A - S6
9.0
80
Terasaki - XS125CJ
9.0
80
Connection unit for 2 or 3 pole breaker
Merlin G & Siemens
13.5
120
Terminal Block Phoenix
Phoenix Mini Combicon
0.25
Terminal block Phoenix
UK10 / UKLKG10
1.5-1.8
18
UK16 / USLKG16
1.5-1.8
18
UK35 / UIK35 / USKG35 /

UISKG35
3.2-3.7
27
Nadar
2.5
22
Table 7-1

7-5
Torque Table
7-6

Appendix A
Drawings
Drawings
A-1
A.1 Cabinet Layout GDN.C.48.M24 - 044017 - Rev.: AA
Date:
Designer:
25.10.07
JBL
Scale:
1:10
General Cabinet layout

GDN.C.48.M24
A-2
Page 01 of 01
ref:
044017
Rev:
AA
A.2 Installation Drawing GDN.C.48.M24 - 044015 - Rev.: AA

Input mains terminals.
7
4 3
4 3
1 1
4 3
3x400V AC
3x400V AC
L3 L2 L1
L3 L2 L1
7
PE PE
N
4 3
1 1
N
4 3
PE PE L3 L2 L1
2
1 1
PE PE
4 3
L2
L3
L1
L2
L3
PE PE
L2
PE PE
L2
L3
+
T
+
T
-
T
MERLIN GERIN
multi 9
MERLIN GERIN
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
1
C120N
multi 9
1
D100
415V
10000
415V
10000
I ON
D100
415V
10000
2
I ON
C120N
I ON
I ON
I ON
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
C60N
multi 9
MERLIN GERIN
C16
C60N
multi 9
MERLIN GERIN
C60N
multi 9
C60N
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
PE PE
L2
Terminal blocks located on the backwall

3
2
1
6
5
4
3
2
1
6
5
4
D100
1 1
3x230V AC
3x230V AC
C120N
1 1
1 1
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
Red
Green
Blue
Red
Green
Blue
Alarm contacts
are shown in
alarm position
XC2
XC2
XC3
XC3
Multi purpose 3
Multi purpose 2
Multi purpose 1
Multi purpose 6
Multi purpose 5
Multi purpose 4
Multi purpose 3
Multi purpose 2
Multi purpose 1
Multi purpose 6
Multi purpose 5
Multi purpose 4
3
2
1
6
5
4
3
2
1
XC4 Temp. Probe 2
6
5
4
XC5 Alarm 2
3
2
1
XC6 Alarm 3
6
5
4
XC6 Alarm 4
4
3
2
1
GND
XC7 +5V
Digital Input 2
Digital Input 1
4
3
2
1
GND
XC8 +5V
Digital Output 2
Digital Output 1
XC4 Temp. Probe 1
XC5
Alarm 1
Connections available on Alarm Relay Board

and External connections Board
XC9
1 2 3 4 5 6
Date:
Designer:
24.10.2007
K5
K6
K3
XC10
XC11
1 2 3 4 5 6
1 2 3 4 5 6
Scale:
JBL
Installation drawing
GDN.C.48.M24
Drawings
K4
K2
K1
Connections available only on Alarm Relay Board

(related for ACC controller)
Page 01 of 01
ref:
044015
Rev:
AA
A-3
A.3 Block Diagram GDN.C.48.M24 - 044822 - Rev.: AA
Subrack
+
-
Subrack for
5xFMP 20
com
com
+
-
Subrack for
5xFMP 20
com
com
96
PCC/ACC
control unit
L
N
PE
L
N
PE
L
N
PE
L
N
PE
BM0714
J3
RS 232
J2
8
10
Ethernet
J1
J12 Display
Distribution
0V
See
schematic
diagram for
more details
LVD
Fuse alarm
board
- Battery1
- Batteryn
- Load 1
- Load n
Optional
PLD
- PLD Load 1
- PLD Load n
XC7 Com.
96
Internal connections
board
XC1
1 System voltage
2 0V
RS232
XC8
XC3
Alarm relay board/External connections board
XC9A Sh1 Dis1
XC9B Sh1 Dis2
50
XC1
XC6
4 56 1 2 3 4 56 1 2 3
XC4
+5V2
Temp2
GND
+5V1
Temp1
GND
Alarm 1
GND
+5V
Dig In 2
Dig In 1
1 23 4
System voltage out
XC2
1
2
XC5 Door alarm
1
2
XC6 Surge arrestor alarm
XC5
Alarm 2
GND
+5V
Dig Out 2
Dig Out 1
1 23 4
Alarm 3
XC7
Alarm 4
XC8
50
System voltage 1
0V 2
1 23 45 6
XC3
XC2
Multi purpose Multi purpose

7-12
1-6
1 23 45 6
1 23 45 6
Over voltage protection

(optional)
12
11
alarm
14
Designer:
Date:
21.04.2008
Scale:
JBL
Page 1 of 1
Block diagram GDN.C.48.M24

Powec ref:
ref:
Rev:
044822
A-4
AA
A.4 Schematic Diagram PBDU - 043961 - Rev.: AA
0V Battery
0V Load
LVD
- Battery 1
Black
Red
- Battery n
- Load 1
- Load n
Optional PLD
- PLD Load n
Black
Red
+
- PLD Load n
BM0700
J1
J3
B1-1
B2-1
B3-1
B4-1
B5-1
B6-1
MH1
F1-1
F2-1
MH7
Fn-1
Fn-1
1
2
3
4
J2
1
2
J4
XC7 Com.
96
Internal connections
board
XC1
1 System voltage
2 0V
RS232
XC8
XC3
XC9A Sh1 Dis1
System voltage 1
0V 2
XC9B Sh1 Dis2
50
System voltage out
XC2
1
2
XC5 Door alarm
1
2
XC6 Surge arrestor alarm
Alarm relay board/External connections board
50
XC1
XC6
24.10.2007
4 5 6 1 23 4 5 6 1 23
XC4
+5V2
Temp2
GND
+5V1
Temp1
GND
according
* Connect
to Block diagram
Alarm 1
GND
+5V
Dig In 2
Dig In 1
Designer:
Date:
1 23 4
XC5
Alarm 2
GND
+5V
Dig Out 2
Dig Out 1
1 23 4
Alarm 3
XC7
Alarm 4
XC8
1 23 45 6
XC3
XC2
Multi purpose Multi purpose

7-12
1-6
1 23 4 5 6
1 23 45 6
Scale:
JBL
Page 1 of 1
Schematic diagram PBDU 23"

Powec ref:
ref:
Rev:
043961
Drawings
AA
A-5
A.5 Schematic Diagram PPR Guardian - 044022 - Rev.: AA
Main Subrack
Top subrack PPR
PE
PE
PE
PE
PE
X6
COM
X7
COM
Optional Over
Voltage Protection
Mains input 1
terminal blocks
7
6
5
4
3
2
1
1
1
PE
PE
PE
PE
PE
Bottom subrack
X7
COM
X6
COM
8
Date:
29.10.07
Designer:
Scale:
JBL
Schematic diagram PPR
GDN.C.48.M24
TN - S/TT network 230/400V AC 3ph
Page 1 of 1
ref:
Rev:
044022
A-6
AA
Main Subrack PPR 16 48/10
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
X6
COM
X7
COM
X6
COM
X7
COM
Mains input 2
terminal blocks
7
6
5
4
3
2
1
1
1
Optional Over
Voltage Protection
Mains input 1
terminal blocks
7
6
5
4
3
2
1
1
1
Optional Over
Voltage Protection
Designer:
Date:
23.10.2007
Scale:
JBL
Schematic diagram PPR Guardian

Page 1 of 1
ref:
Rev:
043956
Drawings
AA
A-7
Main Subrack PPR Guardian 48/5
PE
PE
PE
PE
PE
X6
COM
X7
COM
Mains input 1
terminal blocks
7
6
5
4
3
2
1
1
1
Optional Over
Voltage Protection
Designer:
Date:
23.10.2007
Scale:
JBL
Schematic diagram PPR Guardian

Page 1 of 1
ref:
Rev:
043957
A-8
AA
Appendix B
Configuration ACC (C-000455)

B-1
B-2
Power Supply System User Guide


B-3
B-4


B-5
B-6

Appendix C
Distribution PBDU 48
Table C-1
Breaker 10(A) 32(A) 63(A)
Distribution
50(A) 2pole 125(A) Char.
PLD
Type of equipment
FB1
Battery 1
FB2
Battery 2
FB3
Battery 3
FB4
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F21
F22
Distribution PBDU 48
C-1
C-2

Appendix D
Additional Drawings
D.1 Cabinet Layout GDN.C.48.M24 - 045013 - Rev.: AA
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
multi 9
C120N
MERLIN GERIN
multi 9
1
D100
C120N
multi 9
1
D100
415V
10000
I ON
C120N
D100
415V
10000
I ON
415V
10000
I ON
I ON
I ON
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
multi 9
MERLIN GERIN
MERLIN GERIN
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
multi 9
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C60N
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
C16
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
230/400V
6000
3
C60N
multi 9
MERLIN GERIN
multi 9
C60N
C16
230/400V
6000
3
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
I ON
Cabinet size: 600x600x1800mm (WxDxH)

Cabinet size: 600x600x2000mm (WxDxH)
Date:
Designer:
05.06.08
DZ
Scale:
1:10
Cabinet layout
GDN.C.48.M24
D-2
Page 01 of 01
ref:
045013
Rev:
AA

Manual Power One

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Manual Power One

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Power Supply System

Document Number: 044088 Rev: AA

Copyright 1999-2008 Power-One, Inc.

Chapter 1 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Chapter 2 System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Chapter 3 System Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Chapter 4 Installation guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Chapter 5 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Chapter 6 System Controller Operation . . . . . . . . . . . . . . . . . . . . . .6-1

GDN.C.48.M24 Power Supply System User Guide

6.3.8.4 Select / Adjust U1 - U4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Chapter 7 Maintenance & Troubleshooting. . . . . . . . . . . . . . . . . . . .7-1

Appendix A Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Appendix B Configuration ACC (C-000455) . . . . . . . . . . . . . . . . . . B-1

GDN.C.48.M24 Power Supply System User Guide

Chapter 1 About This Manual

This chapter contains an overview of the information that is presented in this

About This Manual

1.3 Document Key

This symbol indicates a situation that could cause bodily

CAUTION This symbol indicates a situation that might result in

NEED MORE INFORMATION?

This symbol is used to reference

GDN.C.48.M24 Power Supply System User Guide

Feedback & Support

Low voltage disconnection

1.4 Feedback & Support

Europe, Middle East, and Africa

The Americas and Caribbean

About This Manual

Layout, Numbering and Printing

1.5 Layout, Numbering and Printing

GDN.C.48.M24 Power Supply System User Guide

Chapter 2 System Description

Communication program for remote control of the power system

GDN.C.48.M24 Power Supply System User Guide

1. Removable Top Lid

System shown in 2000 mm cabinet.

2.2 Technical Data

3x230 V AC, 3x230/400 V AC

The PPS 20.48-20000 is capable of delivering up to 20000 W/48 V

The power system is normally configured with N+1 redundancy, with N

The system performance is supervised and controlled from the

GDN.C.48.M24 Power Supply System User Guide

2.4 System Overview

2.4.1 System Controller

NEED MORE INFORMATION?

See System Controller Operation.

2.4.2 Rectifier Module

View of the Rectifier

GDN.C.48.M24 Power Supply System User Guide

Single-phase (phase/neutral), phase to phase (phase/phase/E) or

Other Technical Data

Current limit thermal

Module failure / high

GDN.C.48.M24 Power Supply System User Guide

2.4.3 Rectifier Subrack

Front view of the subrack

2.4.4 PBDU 23 - Distribution module

2.4.4.1 Low Voltage Disconnection (LVD)

2.4.4.2 Partial Load Disconnection (PLD) (Option)

GDN.C.48.M24 Power Supply System User Guide

Chapter 3 System Safety