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Gearboxes
caliper disc brakes
clutches
Brochure 9900-9075
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power transmission
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Brochure 9900-9075
PRODUCT CATALOG
9900-4009_02.02
Brochure 9900-9075
9900-4009_02.02
Tolomatic HAS THE RESOURCES TO HELP YOU GET WHAT YOU NEED.
TERMS / CONDITIONS OF SALE
Products and people you need to get the job done right.
At Tolomatic we have the resources and the experience to give you what you need when you need it. Working together we
can find solutions whether it is a new feature, better performance or a whole new product line. Our sales department will
make sure all your questions are answered. Our engineers will assist you with your application design. Our model shop will
make all the tooling and specials you need for a new product not in 6 months or a yearbut when you need them.
Our engineering laboratory pushes our products to the breaking point running them 24 hours a day, 7 days a week for
millions of cycles looking for ways to improve them. They work with R&D to develop new manufacturing techniques and to
perfect new products. For each new product, detailed engineered drawings are converted into hand-crafted sample
products for testing, then precision tooling is built on site by Tolomatics own skilled craftsmen with the highest standards of
quality, care and dedication to details. The products are tested again by engineering and by selected field representatives.
Tolomatic has heavily invested in research to guarantee you delivery of the highest quality products not in months or weeks,
but within days of your order, and with a warranty rate less than 1/2 of 1%.
Tolomatic has built its reputation on customer satisfaction. For over 50 years it has been our policy that, if for any
reason you have a problem with any Tolomatic product ordered, we will do whatever it takes to make sure you are
100% satisfied. Working together we will arrive at a solution that works best for you.
There is a Tolomatic product for just about every application that may come your way and it is our goal to remove
every obstacle, give you every tool, device and piece of knowledge necessary to learn how to size and apply
Tolomatic products. That is why we supply the most advanced in-depth training in the industry free of charge to all
our distributors and their customers.
Located in west suburban Minneapolis,
Minnesota, Tolomatic headquarters
(a 100,000 sq. ft. state-of-the-art facility) is
designed for improved communication and
manufacturing techniques to meet customer
needs today and well into the future.
Copyright 2009, Tolomatic, Inc. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a
retrieval system, or translated into any language in any form by any means without the written permission of Tolomatic, Inc.
Tolomatic, Axidyne, and Excellence in Motion are registered trademarks, Tolomatic, Inc. Other product and corporate names may be
trademarks of other companies, and are used only for explanation and to the owners benefit, without intent to infringe.
Information furnished in this catalog is believed to be accurate and reliable. However, Tolomatic assumes no responsibility for its use or
for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment
described herein and any associated motion products without notice. Information in this document is subject to change without notice.
200810171150 5M
POWER
POWER TRANSMISSION
TRANSMISSION
1.800.328.2174
1.800.328.2174
www.tolomatic.com
9. SHIPPING SCHEDULES. All quoted shipping schedules are approximate and will depend upon prompt
receipt from Purchaser of confirming
copy of Purchase Order. Dimensional
drawings and specifications submitted by Tolomatic, Inc. to Purchaser
for approval must be returned to
Tolomatic, Inc. within 10 working
days, with approval granted, and any
exceptions noted, in order to avoid
delay in manufacturing schedules.
a. TO
PRODUCT
NOT
MANUFACTURED BY Tolomatic,
Inc. WITH RESPECT TO PRODUCT
NOT MANUFACTURED BY
Tolomatic, Inc.. THE WARRANTY
OBLIGATIONS OF Tolomatic, Inc.
SHALL IN ALL RESPECTS
CONFORM AND BE LIMITED TO
THE WARRANTY ACTUALLY
EXTENDED TO Tolomatic, Inc. BY
ITS SUPPLIER.
POWER
POWER TRANSMISSION
TRANSMISSION
Contents
Introduction
Dedicated to Your Satisfaction . . ii
3:2 Ratio; US . . . . . . . . . . . . 6
2:1 Ratio, US . . . . . . . . . . . . 7
float-a-shaft . . . . . . . . . . . . . . . . 8
applications . . . . . . . . . . . 8
introduction . . . . . . . . . . 9
compact series . . . . . . . . . . . 10
1:1 ratio; US & Metric . . . . 10
standard series . . . . . . . . . . 13
1:1 ratio; US & Metric . . . . 13
14
19
22
combos . . . . . . . . . . . . . . . . . . . . .
H/ME20 . . . . . . . . . . . . . . . . . .
H/ME220 . . . . . . . . . . . . . . . . .
Mechanical brakes . . . . . . . . . . .
ME10 . . . . . . . . . . . . . . . . . . . .
ME20 . . . . . . . . . . . . . . . . . . . .
ME220 . . . . . . . . . . . . . . . . . . .
MB3 . . . . . . . . . . . . . . . . . . . . .
Spring Applied brakes . . . . . . . . .
FS20 . . . . . . . . . . . . . . . . . . . .
FS220B . . . . . . . . . . . . . . . . . .
FS220C . . . . . . . . . . . . . . . . . .
FS220Bi . . . . . . . . . . . . . . . . . .
FS220Ci . . . . . . . . . . . . . . . . . .
FS595 . . . . . . . . . . . . . . . . . . .
FS595 Dual . . . . . . . . . . . . . . .
Discs hubs & bushings . . . . . . . .
Hub & Disc Assemblies . . . . . . .
Fixed Hub & Disc . . . . . . . .
Hub & Disc with QD
Bushings . . . . . . . . . . . . . .
QD Bushings . . . . . . . . . . .
One Piece Hub & Disc /
Blank Disc . . . . . . . . . . . . .
Disc With Pilot Hole /
Intensifier . . . . . . . . . . . . . .
Tension Control Combinations . .
Caliper Disc Brake Selection . . .
Application Data worksheet . . .
78
80
80
80
2
2
3
4
4
4
5
5
5
23
24
24
26
28
29
32
32
34
36
38
38
40
42
44
46
48
50
50
54
56
56
59
62
64
66
66
68
70
72
74
76
82
86
86
87
88
89
96
FEATURES . . . . . . . . . . . . . 99
1207-1307D SERIES . . . . . . . . 100
1208-1308D SERIES . . . . . . . . 102
Engineering Resources
Glossary . . . . . . . . . . . . . . . . . . 110
www.tolomatic.com
i
i
Convenient ordering
www.tolomatic.com - Be assured of speedy service, quality
products and great pricing, all at your convenience.
ii
ii
1.800.328.2174
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Modified Products
Custom Products
www.tolomatic.com
iii
iii
Our web site is your definitive source for everything you need to know about Tolomatic and our products.
Check the home
page for news and
featured products
Check here
for similar
products
iv
iv
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Gearboxes
GEARBOXES
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Pages 2 through 7
Visit www.tolomatic.com for the latest updates, CAD files and ordering.
www.tolomatic.com
1
1
GEARBOXES
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
leak-proof performance
prelubricated
Prelubricated for long,
trouble-free service
Uses standard
transmission shafting
hard coated
aluminum case
2
2
1.800.328.2174
1.800.328.2174
GEARBOXES
APPLICation example
Slide-RiteCR Features:
helical gears, Keys, Retaining Rings
Nickel
Alloy
steel
Plated
45 degree helical
gears are hardened
alloy steel
High performance,
long life construction
Corrosion resistant
electroless nickelplated geared
sleeves, keys and
retaining rings
High performance,
long life materials
Corrosion resistant
stainless steel balls
and races
Application Description:
A manufacturer of frozen pizzas needed a way to cut and seal
the plastic packaging for multiple sizes of their signature
square pizza.
Application Requirements:
Output of 60 pizzas per minute
4" adjustment range
specifications
www.tolomatic.com
3
3
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Slide-rite
gearbox Compact size 1:1 Ratio U.S. & Metric
endurance
technology
available Styles
Dimensions
application
Model Builder 3D CAD Available at: www.tolomatic.com
1:1 US standard
1:1 Slide-Rite CR; us standard
example 1:1 Metric
3.073
[78.05]
1.725
A
2.700
Compact
[43.82]
bore
[68.58]
1/4-28unF
Series
greAse zerk
1:1 Ratio
1.25
Standard
3.134
1.000 .002
[31.8]
[79.62]
[25.40 0.05]
Series
1:1 Ratio
b bore
Standard
Series
2.700
3:2 Ratio
[68.58]
3.073
.07 typ
Standard
[78.05]
[1.7]
2.000 (2)
Series
[50.80]
2:1 Ratio
1.000 (2)
NOTE: Keyways are shown in
[25.40]
Float-Arandom orientations
1/4-20
[M6 x 1.0-6h]
shaft
MountIng
holes
Metric measurements, in
1.000 (2)
.39 [10.0] (4)
[25.40]
millimeters, are in brackets
2.000 (2)
Applications
[50.80]
Introduction Performance data
Models and Bore Dimensions
Compact
Compact Size 1:1 Ratio U.S.
High Torque Ball Bearings
Series
High Torque Ball Bearing
1:1 Ratio
Slide-Rite Slide-riteCR
"A" BORE
"B" BORE
RH
Standard Torque and Efficiency vs RPM
MODEL model or BORE WxD BORE WxD approx.
Series
Number
number LH SIZE KEYWAY SIZE KEYWAY weight
at Maximum Operating Temperature
(IN.)
(IN.)
(IN.)
(IN.)
(lbs.)
1:1 Ratio
100
0120-0420
RH
1/2
1/8
x
1/16
1/2
1/8
x
1/16
2.7
0120-0400
EFFICIENCY
700
Standard
90
0121-0400
0121-0420
LH
1/2
1/8
x
1/16
1/2
1/8
x
1/16
2.7
Series
0122-0400
0122-0420
RH
1/2
1/8
x
1/16
5/8
1/8
x
1/16
2.6
600
80
3:2 Ratio
0123-0400 0123-0420 LH 1/2 1/8 x 1/16 5/8 1/8 x 1/16 2.6
70
Standard
500
0124-0400 0124-0420 RH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 2.5
60
Series
0125-0400 0125-0420 LH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 2.5
400
2:1 Ratio
50
Standard
40
300
Series
Sli
30
de
2.5:1 Ratio
200
Sli
-ri
de
te
20
-ri
Compact Size 1:1 Ratio metric
Selection
te
INPUT TORQ
100
Cr
10
UE 300 F
High Torque Ball Bearing
Installation
"A" BORE
"B" BORE
0
0
RH
0
200
400
600
800
1000
1200
MODEL or BORE
WxD
BORE WxD
approx.
shaft &
INPUT (RPM)
Number LH SIZE KEYWAY SIZE KEYWAY weight
keyway
(mm)
(mm)
(mm)
(mm)
(kg.)
requirements
EFFICIENCY (%)
TORQUE (inch-pounds)
0120-0410
0121-0410
0122-0410
0123-0410
0124-0410
0125-0410
4
4
RH
LH
RH
LH
RH
LH
12
12
12
12
15
15
4 x 2
4 x 2
4 x 2
4 x 2
5 x 2.5
5 x 2.5
12
12
15
15
15
15
4 x 2
4 x 2
5 x 2.5
5 x 2.5
5 x 2.5
5 x 2.5
1.2
1.2
1.2
1.2
1.1
1.1
1.800.328.2174
1.800.328.2174
GEARBOXES
Dimensions
Model Builder 3D CAD Available at: www.tolomatic.com
available Styles
1:1 US standard
1:1 Metric
2.760 (2)
[70.10]
1.380 (2)
[35.05]
A
Bore
2.470 (2)
[62.74]
2.075 1/4-28UNF
[52.71] GREASE
ZERK
2.500 .002
[63.50 .05]
1.370 (2)
[34.80]
Metric measurements, in
millimeters, are in brackets
90
80
2,000
70
60
1,500
50
40
1,000
30
Sli
de
Sli
-ri
de
te
-ri
te
Cr
500
200
EFFICIENCY (%)
TORQUE (inch-pounds)
1.470
[37.34]
2.940
[74.68]
3.400
[86.36]
3.817
[96.96]
100
2,500
2.50
[63.5]
B
Bore
5/16-18
[M8 x 1.25-6H]
MOUNTING
HOLES
.37 [9.5] (6)
Performance data
3.817
[96.96]
3.400
[86.36]
5.878
[149.30]
1.400 (2)
[35.56]
C
(2)
20
INPUT TORQ
UE 300 F
400
600
800
1000
10
0
1200
INPUT (RPM)
SLIDE-RITE SLIDE-RITE CR
"A" BORE "B" BORE
RH
MODEL MODEL or BORE WxD "c" BORE WxD "D" Approx.
Number NUMBER LH SIZE KEYWAY dim. SIZE KEYWAY DIM. weight
(IN.)
(IN.) (in.) (IN.)
(IN.) (in.) (lbs.)
0220-0400 0220-0420 RH 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 10.7
0221-0400 0221-0420 LH 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 10.7
0222-0400 0222-0420 RH 3/4 3/16 x 3/32 .10 1 1/4 x 1/8 .13 10.4
0223-0400 0223-0420 LH 3/4 3/16 x 3/32 .10 1 1/4 x 1/8 .13 10.4
0224-0400 0224-0420 RH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.9
0225-0400 0225-0420 LH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.9
0226-0400 0226-0420 RH 1 1/4 x 1/8 .13 1 1/4 x 1/8 .13 10.0
0227-0400 0227-0420 LH 1 1/4 x 1/8 .13 1 1/4 x 1/8 .13 10.0
0228-0400 0228-0420 RH 1 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.6
0229-0400 0229-0420 LH 1 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.6
0230-0400 0230-0420 RH 1-1/4 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.1
0231-0400 0231-0420 LH 1-1/4 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.1
www.tolomatic.com
RH
MODEL or
Number LH
0220-0410 RH
0221-0410 LH
0222-0410 RH
0223-0410 LH
0224-0410 RH
0225-0410 LH
0226-0410 RH
0227-0410 LH
0228-0410 RH
0229-0410 LH
0230-0410 RH
0231-0410 LH
"D" Approx.
DIM. weight
(mm) (kg.)
3.2
4.8
3.2
4.8
3.2
4.7
3.2
4.7
3.2
4.5
3.2
4.5
3.2
4.5
3.2
4.5
3.2
4.4
3.2
4.4
3.2
4.2
3.2
4.2
5
5
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Dimensions
Model Builder 3D CAD Available at: www.tolomatic.com
available Styles
3:2 US standard
A
bore
2.760 (2)
[70.10]
1.380 (2)
[35.05]
2.470 (2)
[62.74]
2.075
[52.71]
2.500 .002
[63.50 .05]
2.50
[63.5]
1.370 (2)
[34.80]
5/16-18
MountIng
holes
.38 [9.7] (6)
Performance data
1,000
100
800
80
600
60
EFFICIENCY
400
40
UT T
6
6
ORQ
20
UE 3
00
F
200
400
133
267
600
800
1,000
1,200
400
533
667
800
INPUT (RPM)
OUTPUT (RPM)
1.470
[37.34]
2.940
[74.68]
3.400
[86.36]
3.817
[96.96]
Metric measurements, in
millimeters, are in brackets
INP
b
bore
200
3.817
[96.96]
3.400
[86.36]
c
1/4-28unF (2)
greAse
zerk
5.878
[149.30]
1.400 (2)
[35.56]
EFFICIENCY (%)
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Slide-Rite Gearbox
TORQUE (inch-pounds)
GEARBOXES
RH
MODEL or
Number LH
0320-0460 RH
0321-0460 LH
0322-0460 RH
0323-0460 LH
0324-0460 RH
0325-0460 LH
0326-0460 RH
0327-0460 LH
0328-0460 RH
0329-0460 LH
0330-0460 RH
0331-0460 LH
BORE
SIZE
(IN.)
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1-1/4
1-1/4
"A" BORE
WxD
"c" BORE
KEYWAY dim. SIZE
(IN.)
(in.) (IN.)
3/16 x 3/32 .10 3/4
3/16 x 3/32 .10 3/4
3/16 x 3/32 .10 1
3/16 x 3/32 .10 1
3/16 x 3/32 .10 1-1/4
3/16 x 3/32 .10 1-1/4
1/4 x 1/8 .13 1
1/4 x 1/8 .13 1
1/4 x 1/8 .13 1-1/4
1/4 x 1/8 .13 1-1/4
1/4 x 1/8 .13 1-1/4
1/4 x 1/8 .13 1-1/4
"B" BORE
WxD
KEYWAY
(IN.)
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
"D" Approx.
DIM. weight
(in.) (lbs.)
.10
10.3
.10
10.3
.13
10.0
.13
10.0
.13
9.5
.13
9.5
.13
9.6
.13
9.6
.13
9.1
.13
9.1
.13
8.7
.13
8.7
1.800.328.2174
1.800.328.2174
Slide-Rite Gearbox
GEARBOXES
Dimensions
Model Builder 3D CAD Available at: www.tolomatic.com
available Styles
2:1 US standard
A
bore
2.760 (2)
[70.10]
1.380 (2)
[35.05]
2.470 (2)
[62.74]
2.075 1/4-28unF
[52.71] greAse
zerk
5.878
[149.30]
2.250 .002
[57.15 .05]
1.400 (2)
[35.56]
2.25
[57.2]
1.370 (2)
[34.80]
5/16-18
MountIng
holes
.38 [9.7] (6)
Performance data
80
600
60
EFFICIENCY
20
ORQUE
40
200
400
100
200
300F
600
800
1,000
1,200
300
400
500
600
INPUT (RPM)
OUTPUT (RPM)
www.tolomatic.com
EFFICIENCY (%)
TORQUE (inch-pounds)
800
INPUT T
1.470
[37.34]
2.940
[74.68]
3.400
[86.36]
3.817
[96.96]
Metric measurements, in
millimeters, are in brackets
200
b
bore
400
3.817
[96.96]
3.400
[86.36]
c
(2)
RH
MODEL or
Number LH
0220-0460 RH
0221-0460 LH
0222-0460 RH
0223-0460 LH
0224-0460 RH
0225-0460 LH
0226-0460 RH
0227-0460 LH
0228-0460 RH
0229-0460 LH
0230-0460 RH
0231-0460 LH
0232-0460 RH
0233-0460 LH
0234-0460 RH
0235-0460 LH
0236-0460 RH
0237-0460 LH
BORE
SIZE
(IN.)
1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4
3/4
"A" BORE
WxD
"c" BORE
KEYWAY dim. SIZE
(IN.)
(in.) (IN.)
1/8 x 1/16 .07 3/4
1/8 x 1/16 .07 3/4
1/8 x 1/16 .07 1
1/8 x 1/16 .07 1
1/8 x 1/16 .07 1-1/4
1/8 x 1/16 .07 1-1/4
1/8 x 1/16 .07 3/4
1/8 x 1/16 .07 3/4
1/8 x 1/16 .07 1
1/8 x 1/16 .07 1
1/8 x 1/16 .07 1-1/4
1/8 x 1/16 .07 1-1/4
3/16 x 3/32 .10 3/4
3/16 x 3/32 .10 3/4
3/16 x 3/32 .10 1
3/16 x 3/32 .10 1
3/16 x 3/32 .10 1-1/4
3/16 x 3/32 .10 1-1/4
"B" BORE
WxD
KEYWAY
(IN.)
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
"D" Approx.
DIM. weight
(in.) (lbs.)
.10
10.7
.10
10.7
.13
10.4
.13
10.4
.13
9.9
.13
9.9
.10
10.0
.10
10.0
.13
9.6
.13
9.6
.13
9.1
.13
9.1
.10
10.0
.10
10.0
.13
9.6
.13
9.6
.13
9.1
.13
9.1
7
7
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Float-A-Shaft Gearbox
applications
gear drive
Checkweights
Float-A-Shaft is
easily installed
Combination
Packaging
Packaging
Machinery
8
8
1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox
GEARBOXES
Slide-rite
gearbox
endurance
technology
Tolomatic is turning things around
application
Tolomatics Float-A-Shaft right angle gear drive was
example
A lightweight aluminum housing encloses the gears, serving
invented 50 years ago, and the competition still hasnt
as a structural support and a lubricant reservoir. The gears
Compact
caught up. Thats because Tolomatic gearboxes float on
mount directly on the shafts through keyways in the gears
Series
rotating shafts. Along with the Slide-Rite gearbox, no other
and shafts. These rugged and durable hardened helical gears 1:1 Ratio
design has the versatility, durability, safety, or the ease of
have been field-proven for 50 years, assuring dependable
Standard
operation as Float-A-Shaft.
operation. Yet with all of that, Float-A-Shaft retains a
Series
compact design well suited for use in tight quarters.
1:1 Ratio
Float-A-Shaft is a universal right angle gear drive coupling.
It consists of two 45 helical gears that mesh at right
Float-A-Shafts unique floating design maintains perfect
Standard
Series
angles, designed to turn power around any corner. Float-Aalignment. It also eliminates dangerous chain sprocket
3:2 Ratio
Shaft can be operated in either direction and can slide
drives and the additional adjustments required for chain
axially along the drive or driven shaft.
drive applications.
Standard
Series
2:1 Ratio
Low Torque Journal Bearing Series
Float-Ashaft
Float-A-Shaft Can Slide Along the
Flange Bearings are Porous Bronze for
Shaft, Limited Only by the Length
Permanent Lubrication and Require No
Applications
of the Keyway.
Servicing Under Adverse Dust and
Moisture Conditions.
Introduction
(Shafts are not
They Readily Absorb
supplied by Tolomatic)
Compact
Foreign Particles and
Assure Long Shaft Life.
Series
1:1 Ratio
No Gasket Needed Between the Housing
Halves; Precision Finish on Mating Surfaces
Standard
Provides Tight Metal-To-Metal Assembly and
Float-A-Shaft Can
Provides Proper Interference for the Press
Series
Accommodate Either
Fit Sleeve Bearings.
Blind or Through
1:1 Ratio
Keyways.
Standard
Series
45 Helical Gears are Case
Case Forms its Own
3:2
Ratio
Hardened
Alloy
Steel.
Lubricant Reservoir.
Standard
Series
Bores are Ground to Within 0.001" Tolerance.
2:1 Ratio
Standard
Series
High Torque ROLLER Bearing Series
2.5:1 Ratio
Sealed Roller Bearings.
Die Cast Aluminum Gear Case.
Selection
Installation
(Shafts are not
supplied by Tolomatic)
shaft &
keyway
Hardened and Ground Steel Bearing
requirements
Roller Bearing
introduction
Mechanically
Retained.
www.tolomatic.com
9
9
available Styles
Standard
1-1/2 lbs. (0.68 kgs.)
Standard
1-1/2 lbs. (0.68 kgs.)
Foot Mount
1-3/4 lbs. (0.79 kgs.)
Performance data
Performance data
10
10
50
Powe
r eFF
icien
cy
inPut
torq
ue 30
0
40
30
20
10
inPut (rPM)
torque (inch-pounds)
100
90
80
70
60
50
40
30
20
10
0
0
500
450
400
350
300
250
200
150
100
50
0
0
50
Power eFFic
iency
Foot Mount
1-3/4 lbs. (0.79 kgs.)
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Float-A-Shaft Gearbox
torque (inch-pounds)
GEARBOXES
40
30
20
inPut
torq
ue 30
0
10
inPut (rPM)
1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox
GEARBOXES
B BORE
1.44
(36.6)
1.000 +.000
-.002
(25.4 +.00
-.05 )
3.53
(89.7)
1.47
(37.3)
A BORE
2.94
(74.7)
"A" BORE
"B" BORE
"A" BORE
"B" BORE
Low
High
HIGH
Torque torque RH Bore
WxD
Bore WxD
Torque RH Bore
WxD
Bore WxD
Journal Roller or SIze Keyway Size Keyway ROLLER or SIze Keyway Size Keyway
Model No. Model No. LH (In.)
(in.)
(In.)
(in.)
Model No. LH (MM)
(MM)
(MM)
(MM)
0106-0000 0105-0100 RH 1/2 1/8 x 1/16 1/2 1/8 x 1/16
0120-0100 RH 12
4x2
12
4x2
0105-0000 0106-0100 LH 1/2 1/8 x 1/16 1/2 1/8 x 1/16
0121-0100 LH 12
4 x 2
12
4x2
0108-0000 0107-0100 RH 1/2 1/8 x 1/16 5/8 1/8 x 1/16
0122-0100 RH 12
4 x 2
15
5 x 2.5
0107-0000 0108-0100 LH 1/2 1/8 x 1/16 5/8 1/8 x 1/16
0123-0100 LH 12
4 x 2
15
5 x 2.5
0110-0000 0109-0100 RH 5/8 1/8 x 1/16 5/8 1/8 x 1/16
0124-0100 RH 15
5 x 2.5
15
5 x 2.5
0109-0000 0110-0100 LH 5/8 1/8 x 1/16 5/8 1/8 x 1/16
0125-0100 LH 15
5 x 2.5
15
5 x 2.5
NOTE: Metric sizes available only in high torque roller
bearing models.
www.tolomatic.com
11
11
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Compact Series - 1:1 Ratio - us & metric
endurance
technology
Dimensions: Compact Foot Mount High Torque & Low Torque bearings
application Model Builder 3D CAD Available at: www.tolomatic.com
example
2.96
2.94
(75.2)
(74.7)
Compact
Series
1.48
1.47
(37.6)
(37.3)
1:1 Ratio
Standard
3.69
Series
(93.7)
1:1 Ratio
1.000 +.000
Standard
-.002
Series
(25.40+.00
-.05 )
3:2 Ratio
Standard
Series
B
1.625
2:1 Ratio
Bore
(41.28)
A BORE
Float-Ashaft
1.06
3.00
.36
Applications
(29.9)
(76.2)
(9.0)
Introduction
2.12
Compact
(53.8)
Series
.750
1:1 Ratio
(19.05)
1.500
Standard
(38.10)
Series
1:1 Ratio
Standard
.281 Dia. THru [4]
Series
(7.14)
NOTE: Keyways are shown in
1.125
3:2 Ratio
random positions.
For 6 MM Dia. SCreW
(28.57)
Standard
Metric measurements, in millimeters,
2.250
Series
are in parentheses
(57.15)
2:1 Ratio
Standard Models and Bore Dimensions
Series
METRIC - COMPACT FOOT MOUNT - 1:1
U.S. - COMPACT FOOT MOUNT - 1:1
2.5:1 Ratio
HIGH TORQUE ROLLER BEARING
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing
Selection Low
"A" BORE
"B" BORE
"A"
BORE
"B"
BORE
HIGH
High
Torque RH
Bore
WxD
Bore
WxD
Torque torque RH
Bore
WxD
Bore
WxD
Installation Journal Roller or SIze Keyway Size Keyway ROLLER or SIze Keyway Size Keyway
Model No. LH (MM)
(MM)
(MM)
(MM)
(in.)
(In.)
(in.)
shaft & Model No. Model No. LH (In.)
0126-0100 RH 12
4x2
12
4x2
keyway 0112-0000 0111-0100 RH 1/2 1/8 x 1/16 1/2 1/8 x 1/16
0127-0100
LH
12
4
x
2
12
4x2
0111-0000
0112-0100
LH
1/2
1/8
x
1/16
1/2
1/8
x
1/16
requirements
0114-0000
0113-0000
0116-0000
0115-0000
0113-0100 RH
0114-0100 LH
0115-0100 RH
0116-0100 LH
1/2
1/2
5/8
5/8
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
5/8
5/8
5/8
5/8
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
0128-0100 RH
0129-0100 LH
0130-0100 RH
0131-0100 LH
12
12
15
15
4 x 2
4 x 2
5 x 2.5
5 x 2.5
15
15
15
15
5 x 2.5
5 x 2.5
5 x 2.5
5 x 2.5
12
12
1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox
GEARBOXES
Performance data
Performance data
inPut (rPM)
www.tolomatic.com
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
Flat Base
6-1/2 lbs. (2.95 kgs.)
Power eFFiciency
inPut
torq
ue 30
0
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
Power eFFicie
ncy
60
50
40
inPu
30
t to
rqu
e 300
20
10
0
50 100 150 200 250 300 350 400 450 500
torque (inch-pounds)
1000
900
800
700
600
500
400
300
200
100
0
0
torque (inch-pounds)
available Styles
inPut (rPM)
13
13
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Standard Series - 1:1 Ratio - us & metric
endurance
technology
Dimensions: Standard High Torque & Low Torque bearings
application Model Builder 3D CAD Available at: www.tolomatic.com
example
3.28
3.69
(83.3)
Compact
(93.7)
1.64
1.845
Series
(41.7)
(46.86)
1:1 Ratio
.25
.32
Standard (8.1)
(6.4)
Series
1:1 Ratio
Standard
Series
2.500 .002
A
(63.50 .05)
3:2 Ratio
BORE
6.31
Standard
(160.3)
Series
2:1 Ratio
1.94
B
(49.3)
Float-ABORE NOTE: Keyways are shown in
shaft
random positions.
1.90
1.625
Applications
Metric measurements, in millimeters,
(48.3)
(41.28)
are in parentheses
3.25
3.81 DIA.
Introduction
(82.6)
(96.8 DIA.)
Compact
Series
Models and Bore Dimensions
1:1 Ratio
U.S. - STANDARD - 1:1
Standard
Metric - Standard - 1:1
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing
Series
HIGH TORQUE ROLLER BEARING
1:1 Ratio Low
"A" BORE
"B" BORE
"A" BORE
"B" BORE
High
High
Torque torque RH
Bore
WxD
Bore
WxD
Torque RH
Bore
WxD
Bore
WxD
Standard Journal Roller or SIze Keyway Size Keyway
Roller or SIze Keyway Size Keyway
Series
Model No. Model No. LH (In.)
(in.)
(In.)
(in.)
Model No. LH (mm)
(mm)
(mm)
(mm)
3:2 Ratio 0204-0000 0203-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
0308-0200 RH 20
6 x 3
20
6x3
0309-0200 LH 20
6x3
20
6x3
Standard 0203-0000 0204-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
0208-0000 0205-0200 RH 3/4 3/16 x 3/32
1
1/4 x 1/8
0310-0200 RH 20
6 x 3
25
8 x 3.5
Series
0207-0000 0206-0200 LH 3/4 3/16 x 3/32
1
1/4 x 1/8
0311-0200
LH
20
6
x
3
25
8 x 3.5
2:1 Ratio 0212-0000 0207-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
0312-0200 RH 20
6 x 3
30
8 x 3.5
Standard 0211-0000 0208-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
0313-0200 LH 20
6 x 3
30
8 x 3.5
0216-0000 NA
RH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16
Series
0314-0200 RH 25
8 x 3.5
25
8 x 3.5
LH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16
0315-0200 LH 25
8 x 3.5
25
8 x 3.5
2.5:1 Ratio 0215-0000 NA
0220-0000 0209-0200 RH
1
1/4 x 1/8
1
1/4 x 1/8
0316-0200 RH 25
8 x 3.5
30
8 x 3.5
Selection 0219-0000 0210-0200 LH 1 1/4 x 1/8 1 1/4 x 1/8
0317-0200 LH 25
30
8 x 3.5
8 x 3.5
0211-0200 RH
1
1/4 x 1/8 1-1/4 1/4 x 1/8
0318-0200 RH 30
8 x 3.5
30
8 x 3.5
Installation 0224-0000
0223-0000 0212-0200 LH
1
1/4 x 1/8 1-1/4 1/4 x 1/8
0319-0200 LH 30
8 x 3.5
30
8 x 3.5
RH
1
1/4 x 1/8 1-1/2 3/8 x 3/16
shaft & 0228-0000 NA
NOTE: Metric sizes available only in high torque roller
LH
1
1/4 x 1/8 1-1/2 3/8 x 3/16
keyway 0227-0000 NA
bearing models.
requirements 0232-0000 0213-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
14
14
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
3/8 x 3/16
3/8 x 3/16
1-1/4
1-1/2
1-1/2
1-1/2
1-1/2
1/4 x 1/8
3/8 x 3/16
3/8 x 3/16
3/8 x 3/16
3/8 x 3/16
1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox
GEARBOXES
Slide-rite
gearbox
endurance
technology
Dimensions: Standard Flat base High Torque & Low Torque bearings
application
Model Builder 3D CAD Available at: www.tolomatic.com
example
2.625
3.688
3.28
NOTE: Keyways are
(66.68)
(93.68)
(83.3)
Compact
shown in random
1.843
1.845
1.64
1.312
positions.
Series
(46.81)
(46.86)
(41.7)
(33.33)
1:1 Ratio
.32
Standard
(8.1)
Series
516-18 UNC1:1 Ratio
2B x .375 DP [6]
2.719
(69.06)
(M8 x 1.25 - 6H x
Standard
9.5MM DEEP [6])
Series
2.500 .002
A
3:2 Ratio
(63.50 .05)
BORE
6.31
B
Standard
(160.3)
BORE
Series
2.812
2:1 Ratio
(71.42)
1.625
1.94
Float-A(41.28)
(49.3)
shaft
1.187 1.563
Metric measurements, in Applications
1.90
1.625
(39.69)
(30.15)
(48.3)
millimeters, are in
(41.28)
Introduction
3.81 DIA.
3.468
2.375
parentheses
(96.8 DIA.)
(88.09)
(60.33)
Compact
3.125
(79.38)
Series
Models and Bore Dimensions
1:1 Ratio
U.S. - Standard Flat Base - 1:1
Metric - Standard Flat Base - 1:1
Standard
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing
HIGH TORQUE ROLLER BEARING
Series
"A" BORE
"B" BORE
"A" BORE
"B" BORE
Low
High
1:1 Ratio
High
Torque torque RH Bore
WxD
Bore WxD
Torque RH Bore
WxD
Bore WxD
Standard
Journal Roller or SIze Keyway Size Keyway Roller or SIze Keyway Size Keyway
Model No. Model No. LH (In.)
(in.)
(In.)
(in.)
Model No. LH (mm)
(mm)
(mm)
(mm)
Series
0245-0000 0217-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
0328-0200 RH 20
6 x 3
20
6x3
3:2 Ratio
0246-0000 0218-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
0329-0200 LH 20
6x3
20
6x3
Standard
0247-0000 0219-0200 RH 3/4 3/16 x 3/32
1
1/4 x 1/8
0330-0200 RH 20
6 x 3
25
8 x 3.5
Series
0248-0000 0220-0200 LH 3/4 3/16 x 3/32
1
1/4 x 1/8
0331-0200 LH 20
6 x 3
25
8 x 3.5
2:1 Ratio
0249-0000 0221-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
0332-0200 RH 20
6 x 3
30
8 x 3.5
0250-0000 0222-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
0333-0200 LH 20
6 x 3
30
8 x 3.5
Standard
0251-0000 NA
RH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16
0334-0200 RH 25
8 x 3.5
25
8 x 3.5
Series
0252-0000 NA
LH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16
0335-0200 LH 25
8 x 3.5
25
8 x 3.5
2.5:1
Ratio
0253-0000 0223-0200 RH
1
1/4 x 1/8
1
1/4 x 1/8
0336-0200 RH 25
8 x 3.5
30
8 x 3.5
0254-0000 0224-0200 LH
1
1/4 x 1/8
1
1/4 x 1/8
0337-0200 LH 25
8 x 3.5
30
8 x 3.5
Selection
0255-0000 0225-0200 RH
1
1/4 x 1/8 1-1/4 1/4 x 1/8
0338-0200 RH 30
8 x 3.5
30
8 x 3.5
Installation
0256-0000 0226-0200 LH
1
1/4 x 1/8 1-1/4 1/4 x 1/8
0339-0200 LH 30
8 x 3.5
30
8 x 3.5
0257-0000 NA
RH
1
1/4 x 1/8 1-1/2 3/8 x 3/16
shaft &
NOTE: Metric sizes available only in high torque roller
0258-0000 NA
LH
1
1/4 x 1/8 1-1/2 3/8 x 3/16
keyway
bearing models.
0269-0000 0227-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
requirements
0270-0000 0228-0200 LH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
0271-0000 NA
0272-0000 NA
0273-0000 NA
0274-0000 NA
RH
LH
RH
LH
www.tolomatic.com
1-1/4
1-1/4
1-1/2
1-1/2
1/4 x 1/8
1/4 x 1/8
3/8 x 3/16
3/8 x 3/16
1-1/2
1-1/2
1-1/2
1-1/2
3/8 x 3/16
3/8 x 3/16
3/8 x 3/16
3/8 x 3/16
15
15
available Styles
Flat Base
5-3/4 lbs. (2.61 kgs.)
Standard
6 lbs. (2.72 kgs.)
Flat Base
6-3/4 lbs. (3.06 kgs.)
Performance data
1000
900
800
700
600
500
400
300
200
100
0
0
0
16
16
100
90
80
70
60
Power eFFicie
50
ncy
40
30
inPut
torq
ue 30
20
0
10
0
50 100 150 200 250 300 350 400 450 500
inPut (rPM)
33
outPut (rPM)
torque (inch-pounds)
Performance data
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
power
eFFicie
ncy
inPut
torq
ue 30
0
100
90
80
70
60
50
40
30
20
10
0
33
Standard
5-3/4 lbs. (2.61 kgs.)
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Float-A-Shaft Gearbox
torque (inch-pounds)
GEARBOXES
inPut (rPM)
outPut (rPM)
1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox
GEARBOXES
1.64
(41.7)
1.845
(46.86)
3.28
(83.3)
.25
(6.4)
.32
(8.1)
2.500 .002
(63.50 .05)
A
BORE
6.31
(160.3)
1.94
(49.3)
1.625
(41.28)
B
BORE
1.90
(48.3)
3.25
(82.6)
3.81 DIA.
(96.8 DIA.)
"A" BORE
Bore
WxD
SIze Keyway
(In.)
(in.)
3/4 3/16 x 3/32
3/4 3/16 x 3/32
3/4 3/16 x 3/32
3/4 3/16 x 3/32
3/4 3/16 x 3/32
3/4 3/16 x 3/32
1
1/4 x 1/8
1
1/4 x 1/8
1
1/4 x 1/8
1
1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
"B" BORE
"A" BORE
"B" BORE
High
Bore WxD
Torque RH Bore
WxD
Bore WxD
Size Keyway Roller or SIze Keyway Size Keyway
(In.)
(in.)
Model No. LH (mm)
(mm)
(mm)
(mm)
3/4 3/16 x 3/32
0354-0200 RH 25
8 x 3.5
25
8 x 3.5
3/4 3/16 x 3/32
0355-0200 LH 25
8 x 3.5
25
8 x 3.5
1
1/4 x 1/8
0356-0200 RH 25
8 x 3.5
30
8 x 3.5
1
1/4 x 1/8
0357-0200 LH 25
8 x 3.5
30
8 x 3.5
1-1/4 1/4 x 1/8
0358-0200 RH 30
8 x 3.5
30
8 x 3.5
1-1/4 1/4 x 1/8
0359-0200 LH 30
8 x 3.5
30
8 x 3.5
1
1/4 x 1/8
NOTE: Metric sizes available only in high torque roller
1
1/4 x 1/8
bearing models.
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
www.tolomatic.com
17
17
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Standard Series - 3:2 Ratio - us & metric
endurance
technology
Dimensions: Standard Flat base High Torque & Low Torque bearings
application Model Builder 3D CAD Available at: www.tolomatic.com
example
2.625
3.688
3.28
NOTE: Keyways are
Compact
(66.68)
(93.68)
(83.3)
shown in random
1.843
1.845
1.64
Series
1.312
positions.
(46.81)
(46.86)
(41.7)
(33.33)
1:1 Ratio
.32
Standard
(8.1)
Series
516-18 UNC1:1 Ratio
2B x .375 DP [6]
2.719
(69.06)
Standard
(M8 x 1.25 - 6H x
Series
9.5MM DEEP [6])
2.500 .002
A
3:2 Ratio
(63.50 .05)
BORE
6.31
Standard B
(160.3)
BORE
Series
2:1 Ratio
2.812
(71.42)
1.625
1.94
Float-A(41.28)
(49.3)
shaft
Applications
1.187 1.563
Metric measurements, in
1.90
1.625
(30.15) (39.69)
(48.3)
millimeters, are in
(41.28)
Introduction
3.81 DIA.
3.468
2.375
parentheses
(96.8
DIA.)
(88.09)
(60.33)
Compact
3.125
Series
(79.38)
1:1 Ratio Models and Bore Dimensions
Standard
Metric - Standard Flat Base - 3:2
U.S. - Standard Flat Base - 3:2
Series
HIGH TORQUE ROLLER BEARING
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing
1:1 Ratio
"A" BORE
"B" BORE
"A"
BORE
"B"
BORE
High
High
Standard Low
Torque RH Bore
WxD
Bore WxD
Torque torque RH Bore
WxD
Bore WxD
Series
Journal Roller or SIze Keyway Size Keyway Roller or SIze Keyway Size Keyway
3:2 Ratio Model No. Model No. LH (In.)
Model No. LH (mm)
(mm)
(mm)
(mm)
(in.)
(In.)
(in.)
0374-0200 RH 25
8 x 3.5
25
8 x 3.5
Standard 0277-0000 0245-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
0375-0200 LH 25
8 x 3.5
25
8 x 3.5
0278-0000 0246-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
Series
0376-0200 RH 25
8 x 3.5
30
8 x 3.5
0279-0000 0247-0200 RH 3/4 3/16 x 3/32
1
1/4 x 1/8
2:1 Ratio 0280-0000 0248-0200 LH 3/4 3/16 x 3/32 1 1/4 x 1/8
0377-0200 LH 25
8 x 3.5
30
8 x 3.5
0378-0200 RH 30
8 x 3.5
30
8 x 3.5
0249-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
Standard NA
0379-0200 LH 30
8 x 3.5
30
8 x 3.5
NA
0250-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
Series
0281-0000
0251-0200
RH
1
1/4
x
1/8
1
1/4
x
1/8
2.5:1 Ratio
0282-0000 0252-0200 LH
1
1/4 x 1/8
1
1/4 x 1/8
Selection 0283-0000 0253-0200 RH 1 1/4 x 1/8 1-1/4 1/4 x 1/8
0254-0200 LH
1
1/4 x 1/8 1-1/4 1/4 x 1/8
Installation 0284-0000
0285-0000 0255-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
shaft & 0286-0000 0256-0200 LH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
keyway
requirements
18
18
1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox
GEARBOXES
available Styles
Standard
3-1/2 lbs. (1.59 kgs.)
Standard
6-1/4 lbs. (2.84 kgs.)
Performance data
Performance data
inPut (rPM)
25
outPut (rPM)
www.tolomatic.com
100
90
80
70
Power eFFicie
60
ncy
50
40
30
inPut
20
torq
ue 30
0
10
0
50 100 150 200 250 300 350 400 450 500
1000
900
800
700
600
500
400
300
200
100
0
0
torque (inch-pounds)
100
90
80
70
Power eFFicie
60
ncy
50
40
30
inPut
torq
20
ue 30
0
10
0
50 100 150 200 250 300 350 400 450 500
torque (inch-pounds)
1000
900
800
700
600
500
400
300
200
100
0
0
Flat Base
6-3/4 lbs. (3.06 kgs.)
inPut (rPM)
25
outPut (rPM)
19
19
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Standard Series - 2:1 Ratio - us & metric
endurance
technology
Dimensions: Standard High
Dimensions: Standard Low
application Torque bearings
Torque bearings
example Model Builder 3D CAD Available at: www.tolomatic.com
Model Builder 3D CAD Available at: www.tolomatic.com
2.94
3.644
3.28
Compact
3.69
(74.7)
(92.56)
(83.3)
(93.7)
1.47
1.822
Series
1.64
1.845
(37.3)
(46.28)
(41.7)
(46.86)
1:1 Ratio
.25
.32
1.75
Standard
(6.4)
(8.1)
(44.5)
Series
5.13
1:1 Ratio
b
(130.3)
bore
Standard
1.500 .005
2.250 .002
a
(38.10 .13)
A
(57.15 .05)
Bore
Series
bore
6.31
3:2 Ratio
(160.3)
Standard
1.93
.32
.25
(49.0)
1.94
(8.1)
(6.4)
Series
B
(49.3)
Bore
2:1 Ratio
1.422
1.90
1.625
Float-A(36.12)
1/4-20 unc-2B
(48.3)
(41.28)
2.844
x .50dP [2]
3.25
shaft
3.81 Dia.
(72.24)
(82.6)
(96.8 Dia.)
Applications
2.25
Introduction
(57.2)
1.12
NOTE: Keyways are shown in
Metric measurements, in millimeters,
Compact
(28.4)
random positions.
are in parentheses
Series
1:1 Ratio
Standard
Models and Bore Dimensions
Series
1:1 Ratio
U.S. - STANDARD - 2:1
Metric - Standard - 2:1
Standard LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing
HIGH TORQUE ROLLER BEARING
Series
"A" BORE
"B" BORE
"A" BORE
"B" BORE
Low
High
High
3:2 Ratio Torque torque RH Bore WxD Bore WxD
Torque RH Bore
WxD
Bore WxD
Journal Roller or SIze Keyway Size Keyway Roller or SIze Keyway Size Keyway
Standard Model
No. Model No. LH (In.)
(in.)
(In.)
(in.)
Model No. LH (mm)
(mm)
(mm)
(mm)
Series
0304-0000 0259-0200 RH 1/2 1/8 x 1/16 3/4 3/16 x 3/32
0390-0200 RH 15
5 x 2.5
20
6x3
2:1 Ratio 0303-0000 0260-0200 LH 1/2 1/8 x 1/16 3/4 3/16 x 3/32
0391-0200 LH 15
5 x 2.5
20
6x3
0392-0200 RH 15
5 x 2.5
25
8 x 3.5
Standard 0308-0000 0261-0200 RH 1/2 1/8 x 1/16 1 1/4 x 1/8
0307-0000 0262-0200 LH 1/2 1/8 x 1/16
1
1/4 x 1/8
0393-0200 LH 15
5 x 2.5
25
8 x 3.5
Series
0312-0000
0263-0200
RH
1/2
1/8
x
1/16
1-1/4
1/4
x
1/8
0394-0200
RH
15
5
x
2.5
30
8 x 3.5
2.5:1 Ratio
0311-0000 0264-0200 LH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8
0395-0200 LH 15
5 x 2.5
30
8 x 3.5
Selection 0318-0000 0265-0200 RH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
0317-0000 0266-0200 LH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
Installation 0322-0000 0267-0200 RH 5/8 1/8 x 1/16 1 1/4 x 1/8
NOTE: Metric sizes available only in high torque roller
shaft & 0321-0000 0268-0200 LH 5/8 1/8 x 1/16 1 1/4 x 1/8
bearing models.
0326-0000
0269-0200
RH
5/8
1/8
x
1/16
1-1/4
1/4
x
1/8
keyway
0325-0000
0270-0200
LH
5/8
1/8
x
1/16
1-1/4
1/4
x
1/8
requirements
NA
NA
NA
NA
NA
NA
0271-0200 RH
0272-0200 LH
0273-0200 RH
0274-0200 LH
0275-0200 RH
0276-0200 LH
3/4
3/4
3/4
3/4
3/4
3/4
20
20
1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox
GEARBOXES
3.688
(93.68)
3.28
(83.3)
1.845
(46.86)
2.625
(66.68)
1.312
(33.33)
1.843
(46.81)
.32
(8.1)
2.719
(69.06)
2.250 .002
(57.15 .05)
6.31
(160.3)
B
Bore
a
Bore
2.812
(71.42)
1.94
(49.3)
1.90
(48.3)
1.625
(41.28)
3.81 Dia.
(96.8 Dia.)
3.468
(88.09)
1.625
(41.28)
1.187 1.563
(30.15) (39.69)
2.375
(60.33)
3.125
(79.38)
"A" BORE
High
Torque RH Bore
WxD
Standard Roller or SIze Keyway
Model No. Model No. LH (IN.)
(IN.)
0259-0200 0279-0200 RH 1/2 1/8 x 1/16
0260-0200 0280-0200 LH 1/2 1/8 x 1/16
0261-0200 0281-0200 RH 1/2 1/8 x 1/16
0262-0200 0282-0200 LH 1/2 1/8 x 1/16
0263-0200 0283-0200 RH 1/2 1/8 x 1/16
0264-0200 0284-0200 LH 1/2 1/8 x 1/16
0265-0200 0285-0200 RH 5/8 1/8 x 1/16
0266-0200 0286-0200 LH 5/8 1/8 x 1/16
0267-0200 0287-0200 RH 5/8 1/8 x 1/16
0268-0200 0288-0200 LH 5/8 1/8 x 1/16
0269-0200 0289-0200 RH 5/8 1/8 x 1/16
0270-0200 0290-0200 LH 5/8 1/8 x 1/16
0271-0200 0291-0200 RH 3/4 3/16 x 3/32
0272-0200 0292-0200 LH 3/4 3/16 x 3/32
0273-0200 0293-0200 RH 3/4 3/16 x 3/32
0274-0200 0294-0200 LH 3/4 3/16 x 3/32
0275-0200 0295-0200 RH 3/4 3/16 x 3/32
0276-0200 0296-0200 LH 3/4 3/16 x 3/32
"B" BORE
Bore WxD
Size Keyway
(IN.)
(IN.)
3/4 3/16 x 3/32
3/4 3/16 x 3/32
1
1/4 x 1/8
1
1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
3/4 3/16 x 3/32
3/4 3/16 x 3/32
1
1/4 x 1/8
1
1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
3/4 3/16 x 3/32
3/4 3/16 x 3/32
1
1/4 x 1/8
1
1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
"A" BORE
"B" BORE
High
Torque RH Bore
WxD
Bore WxD
Roller or SIze Keyway Size Keyway
Model No. LH (mm)
(mm)
(mm)
(mm)
0422-0200 RH 15
5 x 2.5
20
6x3
0423-0200 LH 15
5 x 2.5
20
6x3
0424-0200 RH 15
5 x 2.5
25
8 x 3.5
0425-0200 LH 15
5 x 2.5
25
8 x 3.5
0426-0200 RH 15
5 x 2.5
30
8 x 3.5
0427-0200 LH 15
5 x 2.5
30
8 x 3.5
www.tolomatic.com
21
21
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
2.94
(74.7)
3.65
(92.7)
1.47
(37.3)
1.83
(46.5)
1.50
(38.1)
5.18
(131.6)
1.755 .005
(44.58 .13)
A
bore
1.925
(48.90)
b
bore
.32
(8.1)
.25
(6.4)
1/4-20 unc-2B
x .500dP [2]
Performance data
100
Models and Bore Dimensions
90
U.s. - Standard - 2 12:1
80
Low TORQUE Journal BEARING
70
Power
"A" BORE
"B" BORE
eFFicien
Low
60
cy
Torque RH Bore
WxD
Bore WxD
50
Standard
Journal or SIze Keyway Size Keyway
Model
No. Model No. LH (in.)
(in.)
(in.)
(in.)
40
0403-0000
LH
1/2
1/8
x
1/16
3/4
3/16
x 3/32
30
inPu
0404-0000 RH 1/2 1/8 x 1/16 3/4 3/16 x 3/32
t to
20
0407-0000 LH 1/2 1/8 x 1/16
1
1/4 x 1/8
rqu
e 30
10
0408-0000 RH 1/2 1/8 x 1/16
1
1/4 x 1/8
0
0
0411-0000 LH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8
50 100 150 200 250 300 350 400 450 500
0412-0000 RH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8
inPut (rPM)
20
40 60
0417-0000 LH
0418-0000 RH
0421-0000 LH
0422-0000 RH
0425-0000 LH
0426-0000 RH
80 100 120 140 160 180 200
outPut (rPM)
22
22
1.43
(36.3)
1000
900
800
700
600
500
400
300
200
100
0
0
2.85
(72.4)
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Float-A-Shaft Gearbox
torque (inch-pounds)
GEARBOXES
5/8
5/8
5/8
5/8
5/8
5/8
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
3/4
3/4
1
1
1-1/4
1-1/4
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1.800.328.2174
1.800.328.2174
Gearbox
GEARBOXES
1.) Float-A-Shaft: Compact: Low Torque Journal Bearings
2.) Float-A-Shaft: Compact: High Torque Roller Bearings
3.) Slide-Rite CR: Compact
4.) Float-A-Shaft: Standard: Low Torque Journal Bearings
5.) Slide-Rite: Compact
6.) Slide-Rite CR: Standard
7.) Float-A-Shaft: Standard: High Torque Roller Bearings
8.) Slide-Rite: Standard
For ratios other than 1:1 refer to the performance graph for
that Float-A-Shaft gearbox. When torque vs RPM
intersects below the 300F curve, you have selected a
gearbox suitable for your application.
If your torque vs RPM intersection point is above the 300F
curve, then you do not have a proper application for that
gearbox. Your options are to reduce either your input
torque or RPM to get under the 300F curve or try a
gearbox with greater capacity.
4.) SELECT PROPER BORE SIZE
After gearbox series selection, choose the bore size that suits
your shaft requirements. (NOTE: Float-A-Shaft high torque
roller bearing models and Slide-Rite 1:1 ratio models are
available in metric sizes also.)
5.) Determine your output torque
www.tolomatic.com
800
700
600
500
400
300
200
100
0
power
eFFicie
ncy
inPut
torq
ue 30
0
80
70
60
50
40
30
20
10
0
33
EFFICIENCY (%)
TORQUE (inch-pounds)
Slide-rite
gearbox
endurance
technology
Slide-Rite & Slide-Ritecr
Selection Example
application
example
Example: Slide-Rite Gearbox Standard Series at 700 RPM
and 90 inch-pounds of input Output torque = (Input torque) (efficiency) (ratio) Compact
torque (Refer to the graph
Output torque = (90 in.-Ibs.) (.88) (1:1)
Series
shown below. From page 5) Output torque = 79 in.-Ibs.
1:1 Ratio
Standard
Performance data
Series
High Torque Ball Bearings
Torque and Efficiency vs RPM at Maximum Bearing Temperature 1:1 Ratio
intersection of 700 RPM
Standard
input and 90 in.-lbs. torque
Efficiency
Series
is below 300 curve
is 88%
3:2 Ratio
100
2,500
EFFICIENCY
90
Standard
80
2,000
Series
70
2:1 Ratio
60
1,500
Float-A50
shaft
40
1,000
30
Sli
Applications
de
20
-r
500 Slid
ite
e-r
ite
INPUT TORQ
Introduction
10
UE 300 F
Cr
0
0
Compact
0
200
400
600
800
1000
1200
Series
INPUT (RPM)
1:1 Ratio
Float-a-shaft Selection Example Standard
Series
Multiply the input torque by the gearboxs efficiency times
1:1
the gear ratio. See examples: Output torque = (Input torque) (efficiency) (ratio) Ratio
Standard
Example: 3:2 Ratio Journal Output torque = (500 in.-Ibs.) (.62) (3:2)
Series
Bearing Float-A-Shaft at 50 Output torque = 465 in.-Ibs.
3:2
Ratio
RPM and 500 inch-pounds
Standard
of input torque (See graph below. From page 16)
Series
2:1 Ratio
Standard Series 3:2 Ratio
Standard
Performance data
Series
Low Torque Journal Bearings
2.5:1 Ratio
Torque and Efficiency vs RPM at Maximum Bearing Temperature
Selection
intersection of 50 RPM input and 500
Power Efficiency
in./lbs. torque is below 300 curve
is 62%
Installation
1200
shaft &
1100
keyway
100
1000
requirements
90
900
torque (inch-pounds)
Selection
inPut (rPM)
outPut (rPM)
23
23
GEARBOXES
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Gearbox
Installation
Shaft Diameter
Tolerance of plus 0.000 in. to minus 0.002 in. is
recommended and should have runout within 0.002 in.
TIR.
Shaft Material
Use only alloy steel or stainless-steel for shafting, having a
minimum hardness of RC40, or transmission shafting
grade like 4140 or equivalent.
Shaft Finish
In stationary applications the shaft finish should be 64
RMS or better. Shaft finish for traversing applications
should be 32 RMS.
Shaft Straightness
Shaft should be straight within 0.0015 in. TIR. per foot.
Keyway
Keyway should be made up to 0.001 oversize than the
nominal. See dimension table for nominal keyway sizes.
Sharp edges of keyway should be avoided.
Shaft Support
The shafts should be supported rigidly with either bearing
blocks or pillow blocks to avoid excessive deflection.
Gearbox bearings are designed to support the internal
thrust and radial loads generated by the gear teeth. Shaft
support should be located as close to the gearbox body
as the application will allow. Supports greater than 25"
from gearbox body (20" for compact models) can reduce
gearbox efficiency and, ultimately, its life.
Lubrication, all gearboxes
An extreme-pressure synthetic lubricant which exhibits
excellent anti-wear and rust protection qualities such as
Mobilith SHC 460 [14 oz. cartridge #0100-1605] or
equivalent is recommended.
Temperature range . . . . . . . . . . . . . . . 0 - 300F
NLGI Number . . . . . . . . . . . . . . . . . . . . . 1.5 - 2
Dropping Point (ASTM D566) . . . . . . . . . 490+
Penetration Worked (ASTM D217) . . . . . . 300
This bottle
capping
application
utilizes both left
hand and right
hand gearboxes
24
24
Slide-Rite Gearbox is
a registered trademark
of Tolomatic, Inc.
Mobilith SHC 460 is a
registered trademark
of Exxon Mobil
Corporation,
www.mobil.com
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Hydraulic Brakes
Pages 38 through 49
www.tolomatic.com
25
25
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Pneumatic Brakes
Hydraulic Brakes
Replaceable High-grade
Friction material
Standard
Buna-N Seals
Standard
Buna-N Seals
DURABLE
Construction
Plated Bolts
Plated
Bolts
Replaceable High-grade
Friction material
Bleeder Screws
DURABLE
Construction
Plated
Bolts
Bleeder
Screws
Standard
EPR Seals
Replaceable
High-grade
Friction
material
DURABLE
Construction
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
Features
Mechanical Brakes
machined or
stamped LEVER/CAM
Replaceable High-grade
Friction material
Socket Head
Cap Screws
DURABLE
Construction
Plated Bolts
DURABLE
Construction
Plated
Bolts
27
27
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Tensioning Application
Machine components
Tolomatic caliper disc brakes find uses in industrial
settings all over the world. Used on everything from
assembly lines to wind generators and lawn mainten
ance equipment, Tolomatic calipers offer the braking
capacity you need at an economical price. The variety
of sizes, maximum torque output and thermal
capabilities insure you will find the optimal brake for your
application. These illustrations are meant to help you to
see ways that our calipers will work for you. Above a
Spring Applied Brake is used on a conveyor belt. In this
application it will provide braking when hydraulic
pressure is Not provided to the brake. This type of
braking is especially useful in situations where safety is
an issue. Since a Spring Applied Brake requires hydraulic
pressure to Release the brake, in a power shut down
these brakes will engage providing positive braking.
28
28
CALIPER
DISC
BRAKES
DISC DIA.
16
20,000
2,260
12
10
10,000
8,000
6,000
4,000
1,130
904
678
452
8
6.313
2,000
226
1,000
800
600
113
90
68
400
45
200
23
100
Series
100,000
80,000
60,000
40,000
P10
P20
P220
PNEUMATIC
100
100
100
MAX. PSI
H10
1,000
H20
H220
H441
HYDRAULIC
1,000
1,500
1,500
MAX. PSI
H960
11
1,500
The table below includes the same information as the graph above (adding discs not sold by Tolomatic) with the maximum
dynamic torque [inch-pounds] for each series brake using the disc size in left column and PSI at the bottom of the table.
Disc
Dia. P10 P20 P220 H10 H20 H220 H441 H960
6.313 174
328
685 1,737 3,285 10,282
8
233
450
907
2,328
4,500 13,608
10
303
594 1,184 3,028 5,940 17,755 19,539
12
373
738 1,463 3,728 7,380 21,946 24,834 45,672
14
443
882 1,771 4,428 8,820 26,568 30,129 56,052
16
513 1,026 2,076 5,128 10,260 31,147 35,424 66,432
18
40,719 76,812
20
46,014
22
51,309
24
56,606
100 100
100 1,000 1,000 1,500 1,500 1,500
MAX. PSI MAX. PSI
PN E UMATIC HYDRAULIC
Note: Grey background indicates disc sizes not available from Tolomatic.
www.tolomatic.com
Note: Selection
instructions and
formulae begin on
page 89 of this
catalog. Please refer
to these instructions
or call
1-800-328-2174 for
assistance.
29
29
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
4,520
2,260
DISC DIA.
16
10,000
8,000
6,000
4,000
1,130
904
678
12
10
8
452
6.313
2,000
226
1,000
800
600
113
90
68
400
45
200
23
100
Series
P10
P20
P220
PNEuMATIC
100
100
100
MAX. PSI
H10
1,000
H20
H220 H441
HyDRAuLIC
1,000 1,500 1,500
MAX. PSI
H960
1,500
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
11
The table below includes the same information as the graph above (adding discs not sold by Tolomatic) with the maximum static
torque [inch-pounds] for each series brake using the disc size in left column and PSI (or Lever Force) at the bottom of the table.
Disc
Dia. P10 P20 P220 H10 H20 H220 H441 H960 ME10 ME20 ME220 MB3
6.313
99
164
343
993 1,642 5,141
1,502 1,381 5,851
8
133
225
454 1,330 2,250 6,804
2,012 1,891 7,744
10
173
297
592 1,730 2,970 8,878 11,679
2,618 2,497 10,104 19,893
12
213
369
732 2,130 3,690 10,973 14,844 26,664 3,223 3,102 12,489 24,506
14
253
441
886 2,530 4,410 13,284 18,009 32,724 3,828 3,707 15,120 29,120
16
293
513 1,038 2,930 5,130 15,574 21,174 38,784 4,433 4,312 17,726 33,733
18
24,339 44,844
38,347
20
27,504
42,960
22
30,669
47,573
24
33,834
52,187
26
56,800
28
61,414
30
66,027
100 100
100 1,000 1,000 1,500 1,500 1,500
450 450 580
660
MAX. PSI MAX. PSI MAX. LEVER FORCE (LBS.)
PN E UMATIC HYDRAULIC M E CHANICAL
Note: Grey background indicates disc sizes not available from Tolomatic.
30
30
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
100,000
80,000
16
40,000
MAXIMUM STATIC TORQUE (inch-pounds)
6,780
DISC DIA.
4,520
12
10
20,000
2,260
8
6.313
1,130
904
10,000
8,000
6,000
678
4,000
452
2,000
226
1,000
Series
FS20
FS220B
FS220C
FS595
SPRING APPLIED
750
1500
1400
MINUMUM PSI FOR RELEASE
750
FS595HD
60,000
113
1400
The table below includes the same information as the graph above (adding discs not sold by Tolomatic) with the maximum static
torque [inch-pounds] for each series brake using the disc size in left column and release pressure (PSI) at the bottom of the table.
Disc FS595
Dia. FS20 FS220B FS220C FS595 Dual
6.313 1,061 2,213 4,522
8
1,453 2,930 5,985
10
1,918 3,822 7,809
12
2,383 4,724 9,652
14
2,848 5,715 11,676 26,426 52,853
16
3,313 6,705 13,699 31,046 62,093
18
35,666 71,333
20
40,286 80,573
22
44,906 89,813
24
49,526 99,053
26
54,146 108,293
28
58,766 117,533
30
63,386 126,733
750 750 1500 1400 1400
MINIMUM PSI FOR RELEASE
Note: Selection
instructions and
formulae begin on
page 89 of this
catalog. Please refer
to these instructions
or call
1-800-328-2174 for
assistance.
Note: Grey background indicates disc sizes not available from Tolomatic.
www.tolomatic.com
31
31
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
performance data
Double Acting
Single Acting
500
Pictured: 0705-0000
Pictured:
0705-0001
56.5
400
16"
300
12"
10"
200
8"
100
0
0
6516"
20
40
60
80
Pictured: 0701-0000
45.2
33.9
22.6
11.3
0
100
P10 Specifications
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Wearable friction material/retractable models:
Friction material:
Total lining area:
Total lining area/retractable models:
Piston diameter:
Fluid displacement, non-retractable:
100 PSI
6-5/16", 8", 10", 12", 16"
none
Extruded aluminum
Zinc plated grade 5
Buna-N Standard
0.47 in3
0.13 in3
Replaceable, high-grade
1.84 in2
1.64 in2
1.125 in.
Single acting = 0.029 in3
Double acting = 0.029 in3
Options
33.9
250
200
28.2
16"
22.6
12"
150
100
50
0
0
10"
8"
6516"
16.9
11.3
5.6
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
0
20
40
60
80 100
PRESSuRE (PSI)
32
32
1.800.328.2174
1.800.328.2174
SINGLE ACTING
DOUBLE ACTING
1.56
(39.6)
CALIPER
DISC
BRAKES
2.31
(58.7)
1.625
(41.3)
1.56
(39.6)
1.56
(39.6)
1.00
(25.4)
.94
(23.9)
5/16-24
.38 (9.7)
Double Acting
DOUBLE ACTING
1.56
(39.6)
A
B
with floating
.937
Single Acting
Bracket (23.80)
SINGLE ACTING
5/16-24
1.00
(25.4)
2.31
(58.7)
1.625
(41.3)
1.56
(39.6)
1.00
(25.4)
1.56
(39.6)
.332 [2]
5/32" 3.50" .281"
Double Acting .75
(8.43)
(19.1)
P10DAR 5/32" 3.50" .281" Double Acting, Retractable
Pistons
0701-0000
P10DB
1/4"
0702-0000
P10DBR
1/4"
0709-0000
P10DER
1/2"
0709-0003.38 (9.7)
P10DL
3/8"
.937
0702-0002
(23.80)
P10DLR
3/8"
0709-0002
P10DA
.38
2.31
.38
(58.7)
1.625
(41.3)
0708-0000
.69 (17.5)
1.56
(39.6)
1.00
(25.4)
1.00
.94(25.4)
(23.9)
.937
(23.80)
.38 (9.7)
.69
(17.5)
3.75 (95.3)
SINGLE
ACTING
1.25
(31.8)
1/8-27 NPT PORT
.75
(19.1)
1.56
(39.6)
.69
(17.5)
.38 (9.7)
5/16-24
.468
(11.89)
.937
(23.80)
See
single acting dimensional drawing for
measurements
.69additional
(17.5)
3.75 (95.3) 5/16-24
1.25
.69
MODEL DISC OPTIONS
/ ASSEMBLY
1.00 (31.8) E (DISC DIA.)
(17.5)
(25.4)
CODE THK.
c d DESCRIPTION NUMBER
FLOATING
MOUNT BRACKET
2.31 (58.7)1.00
(25.4)2.50
P10SAF 5/32" 1.625
3.00"
(63.5)Single Acting, Floating Bracket
P10SBF
1.625
(41.28)
(41.28)
1/4"
.332 [2]3.00"
.937.094" Single Acting, Floating Bracket
(8.43)
(23.80) .75
(19.1)
.468
(11.89)
0705-0001
3.75 (95.3)
0703-0001
1.25
(31.8)
.38
Mounting Dimensions
2.31 (58.7)
1.625
(41.28)
1/4"
SINGLEWeight
ACTING.75 lbs. .34 kgs.
E (DISC DIA.)
.38 (9.7)
2.31
(58.7)
1.625
(41.3)
2.31 (58.7)
1.625
(41.28)
.38 (9.7)
5/16-24
.38 (9.7)
.937
(23.80)
F
.937
(23.80)
.69G(17.5)
.69 (17.5)
.69
(17.5)
0705-0000
P10SB
1/4"
0703-0000
1.25
.38
1.00
(25.4)
.937
(23.80)
.468
(11.89)
E (DISC DIA.)
2.31 (58.7)
1.625
(41.28)
www.tolomatic.com
P Pneumatic Brake
R Retractable Piston(s)
S Single Acting
33
33
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
5/16-24
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
1.00
(25.4)
H/ME220
Mechanical
.937
(23.80)
brakes
.468 ME10
(11.89)
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
performance data
Double Acting
Single Acting
Pictured:
0724-0001
800
600
Options
10"
8"
200
P20 Specifications
100 PSI
6-5/16", 8", 10", 12", 16"
none
Extruded aluminum
Zinc plated grade 8
Buna-N Standard
0.8 in3
0.5 in3
Replaceable, high-grade
3.75 in2
1.625 in.
Single acting = 0.062 in3
Double acting = 0.062 in3
12"
400
0
0
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Wearable friction material/retractable models:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement, non-retractable:
16"
6516"
20
40
60
80
PRESSuRE (PSI)
Pictured: 0724-0000
113
90.4
67.8
45.2
22.6
0
100
500
400
300
200
100
0
0
56.5
16"
12"
10"
8"
6516"
Pictured: 0720-0000
1000
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
45.2
33.9
22.6
11.3
0
20
40
60
80 100
PRESSuRE (PSI)
34
34
1.800.328.2174
1.800.328.2174
DOUBLE ACTING
DOUBLE ACTING
SINGLE ACTING
SINGLE ACTING
1.12
1.56
(28.4)
(39.6)
1.12
(28.4)
.40
2.65
CKET
3.12
3.12
2.31
2.31
3/8-24
.40
1.56
(39.6)
1.12
(28.4)
3/8-24
C
D
1.38
1.56
(35.1)
(39.6)
1.12
(28.4)
C
D
1.38
(35.1)
.40
CALIPER
DISC
BRAKES
features
aPplications
2.65 Acting
2.65
Double Acting
with floating
Single
Selection
fixed mount - fixed disc
Bracket
3/8-24
3/8-24
graphs
floating
mount - fixed disc
Accommodates
disc thickness: 5/32" 1/4" 3/8" 1/2"
DOUBLE ACTING
SINGLE ACTING
Pneumatic
Accommodates1/8-27
disc thickness:
NPT PORT5/32" 1/4"
Weight 2.0 lbs. .91 kgs.
brakes
3.75 (95.3)
Weight 2.0 lbs. .91 kgs.
1/8-27 NPT PORT
C
p10
4.50 (114.3)
FLOATING MOUNT
BRACKET
FLOATING
MOUNT BRACKET
1.56
1.38
D (35.1)
A
(39.6)
p20
3.12
3.12 (79.2) 3.12 (79.2)
1.56
B 1.12
1.12
4.50 (114.3) 4.50 (114.3)
2.31 DOUBLE ACTING 2.312
(28.4)
2.312
(39.6)
(28.4)
SINGLE ACTING
3/8-24
p220
3.53 (89.7) 3.53 (89.7)
(58.72)
(58.72)
.397 [2] .397
1/8-27 NPT PORT
.40 [2]
2.15
1.38 3.75 (95.3)hydraulic
2.151.38
2.250
(10.08)
(10.08)2.250
(35.1)
(54.6)
(35.1)
(54.6)
(57.15)
1/8-27 NPT PORT
(57.15)
C brakes
4.50 (114.3)
1.56
1.38
1.00
D 1.00
2.65
A
(39.6)
(35.1)
h10
.38
(25.4)
.38
(25.4)
3.12
1.56
B 1.12
1.12
(9.6)
(9.6) 2.31
(28.4)
(39.6)
(28.4)
3/8-24
3/8-24
h20
1.25
1.25
.40
(31.8)
(31.8)
h220
.12
.12
MODEL DISC OPTIONS / ASSEMBLY
(3.0)
(3.0) 2.65
H220I
CODE THK. A B DESCRIPTION NUMBER
FLOATING MOUNT BRACKET
H441
3/8-24
P20DA 5/32" 3.41" .281" Double Acting
0720-0000
3.12 (79.2)0728-0000
See single acting dimensional drawing for additional measurements
H960
P20DAR 5/32" 3.41" .281" Double Acting, Retractable Pistons
4.50 (114.3)
2.312
3.53
(89.7)
(58.72) 0721-0000
.397 [2]
P20DB 1/4" 3.50" .375" Double Acting
MODEL DISC OPTIONS
/ ASSEMBLY Hydraulic/
1.38
2.250
E (DISC
DIA.)
E (DISC DIA.) 2.15 FLOATING MOUNT
(10.08)
BRACKET
mechanical
(35.1)
(54.6)
CODE THK. C D DESCRIPTION NUMBER
(57.15)
P20DBR 1/4" 3.50" .375" Double Acting, Retractable Pistons 0729-0000 3.12 (79.2) 3.12 (79.2)
brake
(79.2) Acting, Floating
1.00Bracket
P20SAF
3.122.312
Single
0724-0001
2.31 (58.7)
.40 (10.2)
4.50 (114.3) combos
2.31 5/32"
(58.7) 2.94"
.40 (10.2)
P20DL
3/8" 3.62" .500" Double Acting
0720-0013
.38
(25.4)
3.53 (89.7)
.397
[2] .093" (58.72)
3.03"
Single Acting, Floating Bracket
0722-0001
H/ME20
1.38
2.15
P20DLR 3/8" 3.62" .500" Double Acting, Retractable Pistons 0729-0001(9.6) P20SBF 1/4" (10.08)
2.250
(35.1)
(54.6)
(57.15)
1.25
P20DE
1/2" 3.75" .625" Double Acting
0725-0000
H/ME220
(31.8)
2.65
2.65
.38
.12
(67.3) Pistons
(67.3) 0719-0000
P20DER 1/2" 3.75" .625" Double Acting, Retractable
Mechanical
(9.6)
(3.0)
brakes
Mounting Dimensions
ME10
.12
Single Acting
.38
(9.6)
1.25
(31.8)
.12
(3.0)
www.tolomatic.com
P Pneumatic Brake
R Retractable Piston(s)
S Single Acting
35
35
performance data
Double Acting
Single Acting
226
1800
203
1600
Pictured: 0733-0000
Pictured:
0733-0022
1400
1200
1000
Options
8"
600
400
6516"
158
136
113
90
68
45
23
200
P220 Specifications
100 PSI
6-5/16", 8", 10", 12", 16"
16"
Die cast aluminum
Zinc plated grade 8
Buna-N Standard
1.6 in3
1.0 in3
Replaceable, high-grade
7.5 in2
1.625 in.
Single acting = 0.124 in3
Double acting = 0.124 in3
10"
800
0
0
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Wearable friction material/retractable models:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement, non-retractable:
12"
181
0
100
20
40
60
80
PRESSuRE (PSI)
1000
113
900
101
800
700
600
500
400
300
200
16"
12"
10"
8"
6516"
79
68
57
45
34
23
11
100
0
0
90
20
40
60
80 100
PRESSuRE (PSI)
Pictured: 0735-0100
16"
2000
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
36
36
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
fixed mount - fixed disc
7.00 5/32"
(177.8) 1/4" 1/2"
Accommodates disc thickness:
4.750 (120.7)
.386 [2]
(9.80)
Weight
lbs. 1.82 kgs.
4.5004.0
(114.3)
B
A
1.562
0735-0100
0736-0110
P220DB
0735-0200
P220DBR 1/4"
0736-0210
P220DE
0735-0300
0736-0310
1/2"
P220DER 1/2"
7.00 (177.8)
4.750 (120.7)
4.500 (114.3)
1.500
.750
(38.1)
(19.05)
1/4"
C (Spacer
Thickness)
.81
(20.6)
TYP.
J H G(39.67)
FE
.38
(9.7)
2.94
2.172
(55.17) (74.7)
.31
2.84
(7.9)
(72.1)
3/8-24 x B
[4]
EFGH
1.500
PORT [2]
(38.1)
.750
(19.05)
.386 [2]
(9.80)
2.94
2.172
(55.17) (74.7)
.31
2.84
(7.9)
(72.1)
J H GF E
See single acting dimensional drawing for additional measurements
Single Acting
fixed mount - floating disc
Accommodates disc thickness: 5/32"
P220SAF 5/32"
1/4" 1/2"
C (Spacer
.25"
0733-0020
P220SBF 1/4"
.094" .34"
0733-0120
P220SEF 1/2"
.344" .59"
0733-0220
Mounting Dimensions
Thickness)
Disc Diameter
3/8-24
x 3.75 [4]
1.562
(39.67)
1.22
(31.0)
.25"
Single Acting
0733-0000
P220SB
1/4"
.094" .34"
Single Acting
0733-0100
P220SE
1/2"
.344" .59"
Single Acting
0733-0200
www.tolomatic.com
R Retractable Piston(s)
S Single Acting
8"
10"
12"
16"
Braking Radius
6.313"
5.75 (146.1)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
2.840 1.312 .935
(72.14) (33.32) (23.75)
1.000
(25.40)
.500 [2]
(12.70)
EFGH
37
37
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
1.5
(39
performance data
Double Acting
Single Acting
5,000
Pictured:
0705-0011
4,000
3,000
Options
10"
8"
1,000
H10 Specifications
1,000 PSI
6-5/16", 8", 10", 12", 16"
none
Extruded aluminum
Zinc plated grade 5
Buna-N Standard
0.47 in3
0.13 in3
Replaceable, high-grade
1.84 in2
1.64 in2
1.125 in.
Single acting = 0.029 in3
Double acting = 0.029 in3
12"
2,000
0
0
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Wearable friction material/retractable models:
Friction material:
Total lining area:
Total lining area/retractable materials:
Piston diameter:
Fluid displacement, non-retractable:
16"
6516"
Pictured: 0705-0010
565
452
339
226
113
0
200 400 600 800 1000
PRESSURE (PSI)
3,000
339
2,500
283
2,000
16"
226
12"
1,500
1,000
500
0
0
10"
8"
6516"
170
113
Pictured: 0701-0010
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
56.5
0
200 400 600 800 1000
PRESSURE (PSI)
38
38
1.800.328.2174
1.800.328.2174
SINGLE
ACTING
SINGLE
ACTING
1/8-27
NPT
PORT
1/8-27
NPT
PORT
DOUBLE
ACTING
DOUBLE
ACTING
1.56
1.56
(39.6)
(39.6)
AA
1/8-27
NPT
PORT
1/8-27
NPT
PORT
1.56
1.56
(39.6)
(39.6)
CALIPER
DISC
BRAKES
CC
2.31
2.31
(58.7)
(58.7)
1.625
1.625
(41.3)
(41.3)
.94.94
1.56
1.56
(23.9)
(39.6)
(23.9)
(39.6)
1.00
1.00 DD
(25.4)
(25.4)
5/16-24
5/16-24
.38.38
(9.7)
(9.7)
Double Acting
fixed mount - fixed disc
Accommodates disc thickness: 5/32"
DOUBLE ACTING
1.56
(39.6)
.937
.937
with
floating
Single Acting
(23.80)
(23.80)
.38.38
(9.7)
(9.7)
BLEEDER
Bracket
BLEEDER
BLEEDER
[4][4]
2.31
(58.7)
1.625
(41.3)
1.00
1.00
(25.4)
(25.4)
floating mount
-(17.5)
fixed disc
.69.69
(17.5)
Accommodates
disc
thickness:
5/32"
1/4"
1/8-27 NPT PORT
.937
(23.80)
1.00
(25.4)
.69 (17.5)
5/16-24
C
Weight
1.5 lbs. .68 kgs.
MOUNT
BRACKET
FLOATING
MOUNT
BRACKET
.94
1.56 FLOATING
(39.6)
1.00
(25.4)
.332
[2][2]
.332
(8.43)
(8.43)
.38 (9.7)
BLEEDER
[4]
1.56
(39.6)
(41.28)
[2]
.281" .332
Double
Acting .75
(8.43)
(19.1)
0701-0010
0701-0011
.38
0708-0010
H10DARCG 5/32" 3.50" .281" Double Acting, Retr Pist, EPR Seals 0708-0011
H10DBC 1/4"
0702-0010
H10DBCG 1/4"
0702-0011
H10DBRC 1/4"
H10DBRCG 1/4"
(23.9)
2.50
(63.5)
2.50
(63.5)
1.625
D 1.625
(41.28)
(41.28) 5/16-24
.75.75
(19.1)
(19.1)
CC
DD
1.56
(39.6)
1.00
(25.4)
(58.7)
1.625
(41.3)
(17.5)
1.00
1.00
BLEEDER .38.38
1/8-27 NPT PORT
[2]
2.31
.94
.937
.937
(23.9)
(23.80)
(23.80)
.468
.468
(11.89)
(11.89)
.38 (9.7)
.937
BLEEDER
[2][2]
BLEEDER
(23.80)
1.25
See single
measurements
(31.8) acting
.69additional
(17.5)
5/16-24 dimensional drawing for
1.00
.69
1.00 D
MODEL
DISC OPTIONS
/
ASSEMBLY
(25.4)
(17.5)
(25.4)
FLOATING MOUNT DESCRIPTION NUMBER
BRACKET
CODE THK. c d
H10SAFC 5/32"
(41.28)
.75
(19.1)
.094"
3.75 (95.3)
Single Acting, FtgBrkt,EPR Seals
0705-0009
(23.80) 1.625
.468
H10SBFC 1/4" (11.89)
3.75"
0709-0010
3.50" .375" Double Acting, Retr Pist, EPR Seals 0709-0011 BLEEDER [2]
2.50 (63.5)
.937
3.75"
1.25
Single Acting
fixed mount - floating disc
Mounting Dimensions
Braking Radius
Disc Diameter
1/4"
SINGLE Weight
ACTING.75 lbs. .34 kgs.
1/8-27 NPT PORT
2.31
(58.7)
1.625
(41.3)
1.56
(39.6)
1.00
(25.4)
2.31 (58.7)
1.625
(41.28)
5/16-24
.38 (9.7)
.38 (9.7)
.937
(23.80)
.937
(23.80)
.38 (9.7)
E (DISC DIA.)
.94
(23.9)
BLEEDER
[2]
.69 (17.5)
.69 (17.5)
.69
(17.5)
.69.69
(17.5)
(17.5)
1.25
1.25
(31.8)
(31.8)
SINGLE ACTING
1.56
(39.6) .69
BLEEDER
[2][2]
ACTING
5/16-24
5/16-24
SINGLE
1/4"
F
G
1/4"
3.00" .094"
D Single Acting 1.00
(25.4)
.937
(23.80)
.468
(11.89)
BLEEDER [2]
www.tolomatic.com
0705-0008
0703-0010
D Double Acting
F Floating Bracket Mount
G EPR Seals
H Hydraulic Brake
R Retractable Piston(s)
S Single Acting
39
39
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
5/16-24
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
1.00
(25.4)
Mechanical
brakes
.937
(23.80)
ME10
.468 ME20
(11.89)
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
performance data
Double Acting
Single Acting
Pictured:
0724-0011
8
6
Options
10"
8"
H20 Specifications
1,000 PSI
6-5/16", 8", 10", 12", 16"
none
Extruded aluminum
Zinc plated grade 8
Buna-N Standard
0.8 in3
0.5 in3
Replaceable, high-grade
3.75 in2
1.625 in.
Single acting = 0.062 in3
Double acting = 0.062 in3
12"
0
0
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Wearable friction material/retractable models:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement, non-retractable:
16"
6516"
Pictured: 0724-0010
1,130
904
678
452
226
0
200 400 600 800 1000
PRESSURE (PSI)
5
4
3
2
1
0
0
565
16"
12"
10"
8"
6516"
Pictured: 0720-0010
10
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
452
339
226
113
0
200 400 600 800 1000
PRESSURE (PSI)
40
40
1.800.328.2174
1.800.328.2174
A
B
C
A
B
C
1.12
1.56
(28.4)
(39.6)
3.12
1.12
(28.4)
2.31
2.65
1.56
RACKET
(54.6)
H20SBCG 1/4"
(35.1)
0722-0010
1.00
3/8-24
H20SBC 2.15
1/4" 3.75" 3.03" .094"
Single Acting
1.38
.38
(9.6)
2.31
3/8-24
.40
1.38
1.56
(35.1)
(39.6)
1.12
(28.4)
D
E
F
1.38
(35.1)
.40
CALIPER
DISC
BRAKES
features
aPplications
BLEEDER BLEEDER
Double Acting
G (DISC DIA.)
ME20
.12
H20DERC 1/2" 5.00" 3.75" .625" Dbl. Acting, Retractable
Pistons 0719-0010
Disc Diameter G
6.313"
8"
10"
12" (3.0) 16"
3.12 (79.2)
ME220
2.31EPR
(58.7)
(10.2)
H20DERCG 1/2" 5.00" 3.75" .625" .40Dbl.
Acting, Retr Pist,
Seals 0719-0011
H 3.531" 4.375" 5.375" 6.375" 8.375"
2.312 (58.72)
BLEEDER [2]
MB3
Braking Radius J
2.281"
3.125"
4.125"
5.125" 7.125"
Single 2.65
Acting
Spring
fixed mount
- floating disc
Applied
G (DISC DIA.)
(67.3)
brakes
3.12 (79.2)
Accommodates disc thickness: 1.56
5/32" 1/4" 3/8"
(39.6)
2.31 (58.7)
.40 (10.2)
FS20
SINGLE ACTING Weight 1.5 lbs. .68 kgs.
1/8-27 NPT PORT
FS220
H
D
2.65
FS220I
J
E
(67.3)
1.56
1.38
1.56
F
FS595
(39.6)
(35.1)
(39.6)
1.12
Discs
(28.4)
3/8-24
H
hubs &
bushings
J
tension
BLEEDER
control
[2]
combinations
intensifier
MODEL
DISC OPTIONS /
ASSEMBLY
Selection
CODE THK. D E f
DESCRIPTION NUMBER
worksheet
H20SAC 5/32" 3.75" 2.94"
Single Acting
0724-0010
3/8-24
.40
3.12
1.56
(39.6)
1.12
(28.4)
3/8-24
D
E
F
0724-0014
2.65
1.56
2.65
BLEEDER BLEEDER
1.56 [2]
[2]
(31.8)
.12
(3.0)
www.tolomatic.com
BLEEDER [2]
41
41
performance data
Double Acting
Single Acting
3,616
28
3,164
24
Pictured: 0733-0201
2,260
1,808
10"
12
1,356
8"
6516"
904
452
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
1,500 PSI
6-5/16", 8", 10", 12", 16"
16"
Die cast aluminum
Zinc plated grade 8
Buna-N Standard
1.6 in3
1.0 in3
Replaceable, high-grade
7.5 in2
1.625 in.
Single acting = 0.124 in3
Double acting = 0.124 in3
Options
1,808
1,582
14
12
H220 Specifications
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Wearable friction material/retractable models:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement, non-retractable:
12"
16
Pictured:
0733-0222
2,712
16"
20
Pictured: 0735-0301
32
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
1,356
16"
1,130
10
12"
904
10"
678
8"
6516"
452
226
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
Dynamic Torque (IN.-LBS.) = 2.88 x Braking Radius (in.) x Pressure (PSI)
Static (Parking) Torque (IN.-LBS.) = 1.44 x Braking Radius (in.) x Pressure (PSI)
42
42
D Double Acting
E 1/2" Thick Disc
F Floating Bracket Mount
G EPR Seals
H Hydraulic Brake
R Retractable Piston(s)
S Single Acting
1.800.328.2174
1.800.328.2174
Spacer
Thickness)
fixed mount - fixed disc
8-27 NPT
ORT [2]
EFGH
7.00 (177.8)
Accommodates disc thickness: 4.750
5/32" (120.7)
1/4" 1/2"
Weight 4.500
4.0 lbs. (114.3)
1.82 kgs.
.386 [2]
1.500
B
(9.80)
.750
1/8-27
(38.1) NPT
A
(19.05) PORT [2]
5 1.312
5) (33.32)
2
0)
CALIPER
DISC
BRAKES
floating mount - fixed disc
Accommodates disc thickness: 5/32" 1/4" 1/2"
.50
1/8-27 (12.7)
NPT
PORT
.38
(9.7)
2.94
2.172
(55.17) (74.7)
.31
2.84
(7.9)
(72.1)
3/8-24 x B
[4]
1.562
(39.67)
.81
(20.6)
TYP.
J H GF E
.386 [2]
(9.80)
0735-0101
0735-0103
0736-0111
7.00 (177.8)
4.750 (120.7)
4.500 (114.3)
1.500
.750
(38.1)
(19.05)
MODEL
DISC OPTIONS /
ASSEMBLY
CODE THK. A
B DESCRIPTION NUMBER
H220DAC
C (Spacer
Thickness)
2.94
2.172
(55.17) (74.7)
.31
2.84
(7.9)
(72.1)
H220DARCG 5/32" .281" 4.50" Dbl Act, Retractable Pistons, EPR Seals 0736-0112
H220DBC
0735-0201
0735-0202
0736-0211
H220DBRCG 1/4" .375" 4.50" Dbl Act, Retractable Pistons, EPR Seals 0736-0212
H220DEC
0735-0301
0735-0302
0736-0311
J H GF E
MODEL
DISC OPTIONS /
ASSEMBLY
CODE THK. C
D DESCRIPTION NUMBER
H220SAFC 5/32"
H220SAFCG 5/32"
0733-0021
H220SBFC 1/4"
H220SBFCG 1/4"
H220SEFC 1/2"
Single Acting
fixed mount - floating disc
H220SEFCG 1/2"
Mounting Dimensions
H220DERCG 1/2" .625" 5.00" Dbl Act, Retractable Pistons, EPR Seals 0736-0312
1/4" 1/2"
Disc Diameter
Braking Radius
3.75 (95.3)
1.562 (39.67)
B
A
C (Spacer
Thickness)
NPT
1/8-27
PORT [2]
1.22
(31.0)
1.562
.25"
Single Acting
0733-0001
H220SACG
5/32"
.25"
0733-0006
H220SBC
1/4"
.094"
.34"
Single Acting
0733-0101
H220SBCG
1/4"
.094"
.34"
0733-0102
H220SEC
1/2"
.344"
.59"
Single Acting
0733-0201
H220SECG
1/2"
.344"
.59"
0733-0202
www.tolomatic.com
12"
16"
.81
5/32"
10"
D
(39.67)
(20.6)
TYP.
MODEL
DISC OPTIONS /
ASSEMBLY
CODE THK.
C
D
DESCRIPTION NUMBER
H220SAC
8"
0733-0221
3/8-24 x B
[4]
3/8-24 x
3.75 [4]
6.313"
0733-0121
1/8-27 NPT
PORT [2]
EFGH
43
43
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
1/8-27
intensifier
NPT
PORT
Selection
worksheet
3/8-24
3.75
performance data
Double Acting
Single Acting
3,616
28
3,164
24
Pictured: 0733-0402
12"
16
10"
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement:
1,500 PSI
6-5/16", 8", 10", 12", 16"
16"
Cast ductile iron
Zinc plated grade 8
Buna-N Standard
2.7 in3
Replaceable, high-grade
9.6 in2
1.625 in.
Single acting = 0.124 in3
Double acting = 0.124 in3
Options
Seals: EPR seals
Floating bracket: Available
8"
6516"
1,808
1,356
904
452
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
H220i Specifications
2,260
20
12
Pictured:
0733-0422
2,712
1,808
1,582
14
12
16"
Pictured: 0735-0403
16"
32
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
1,356
1,130
10
12"
10"
8"
6516"
904
678
452
226
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
Dynamic Torque (IN.-LBS.) = 2.88 x Braking Radius (in.) x Pressure (PSI)
Static (Parking) Torque (IN.-LBS.) = 1.44 x Braking Radius (in.) x Pressure (PSI)
44
44
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
fixed mount - fixed disc
Accommodates disc thickness: 5/32"
D xB
3/8-24
[4]
1.16
(29.5)
1.56
1.97 (39.6)
(50.0)
1.312
(33.32)
1.16
(29.5)
1.56
(39.6) 1.97
(50.0)
2.840
(72.14)
1/8-27 NPT
Port [2]
D
C
1.000
(25.40)
3/8-24 x B
[4]
(29.5)
Port [2]
1/8-27 NPT
Port [2]
0735-0403
2.00 (50.8)
H220DACIG 5/32" 1.031" 5.00" Double Acting, Cast Iron, EPR Seals 0735-0407
3/8-24 x B
1/4" 1.125" 5.00" Double Acting,
[4] Cast Iron
.500 [2]
(12.70)
H220DLCI
.935
(23.75)
2.62
(66.5)
1.000
(25.40)
2.840
(72.14)
.935
(23.75)
EFGH J
1.000
(25.40)
0735-0405
2.00 (50.8)
1.500
(38.1)
3/8-24 x B
[4]
0735-0404
(29.5)
7.00 (177.8)
2.840
5.75 (146.1)
(72.14)
4.750 (120.7)
4.500 (114.3)
2.172
1.312 (55.17)
(33.32)
EFGH
.386 [2]
(9.80)
1/8-27 NPT
Port [2]
.386 [2]
(9.80)
3/8-24 x B
[4]
(17.3)
.50
(12.7)
.935
(23.75)
1.500
(38.10)
.68
(17.3)
.50
MODEL
DISC OPTIONS /
ASSEMBLY
C (12.7)
CODE THK. A
B 1.25
DESCRIPTION NUMBER
1.16 NPT
.68
1/8-27
D
(31.8)
floating
4.750
(120.65)mount - fixed disc
4.500disc
(114.30)
Accommodates
thickness: 5/32" 1/4" 3/8" 1/2"
H220DLCIG 3/8" 1.250" 5.50" Double Acting, Cast Iron, EPR Seals 0735-0409
H220DECI
0735-0406
H220DECIG 1/2" 1.375" 6.00" Double Acting, Cast Iron, EPR Seals 0735-0410
Single Acting
fixed mount - floating disc
H220SBFCIG (9.80)
1/4" 4.00" .92" 3.55" SglAct, Ftg Bkt, Iron, EPR Seals
.68
(17.3)
1/8-27 NPT
Port [2]
D
C
.50
(12.7)
1.500
1/8-27 NPT
Port [2]
3/8-24 x B
[4]
1.16
(29.5)
2.00 (50.8)
Disc Diameter
1.000
(25.40)
0733-0402
H220SACIG 5/32" 4.00" 3.45" Single Acting, Cast Iron, EPR Seals 0733-0406
H220SBCI
0733-0403
6.313"
H220SLCI
0733-0404
H220SECIG 1/2" 4.50" 3.79" Single Acting, Cast Iron, EPR Seals 0733-0409
Call FACTORY for dimensions for the following models:
H220SOIC
1-1/4"
3/8-24 x B
[4]
Single Acting, Cast Iron
H220SOICG
1-1/4"
1.56
1.97 (39.6)
(50.0)
1.16
(29.5)
www.tolomatic.com
1.16
(29.5)
1.56
(39.6) 1.97
(50.0)
0733-0226
0733-0227
0733-0428
8"
10"
12"
0733-0429
EFGH J
16"
Braking Radius
H220SBCIG 1/4" 4.00" 3.55" Single Acting, Cast Iron, EPR Seals 0733-0407
H220SLCIG 3/8" 4.00" 3.67" Single
Iron, EPR
NPTSeals
Port [2]0733-0408
A Acting, Cast1/8-27
H220SECI 1/2" 4.50" 3.79" Single Acting, Cast Iron
0733-0405
0733-0423
2.62
0733-0427
(66.5)
H220SEFCI 1/2" 4.50" 1.17" 3.79" Sgl Act, Floating Bracket, Cast Iron 0733-0425
.935
(23.75)
MODEL
DISC OPTIONS /
ASSEMBLY
CODE THK. B D DESCRIPTION NUMBER
H220SACI
H220SLFCIG (33.32)
3/8" 4.00" 1.05" 3.67" Sgl Act, Ftg Bkt, Iron, EPR Seals
Mounting Dimensions
1.56 (39.6)
0733-0426
2.172
(38.1)
H220SLFCI 1.312
3/8" (55.17)
4.00" 1.05" 3.67" Sgl Act,
Floating Bracket, Cast Iron 0733-0424
2.840 1/2" 4.50" 1.17" 3.79" Sgl Act, Ftg Bkt, Iron, EPR Seals
H220SEFCIG
(72.14)
3/8-24 x B
[4]
1.25
(31.8)
5.75 (146.1)
Sgl4.750
Act, (120.7)
Floating Bracket, Cast Iron
4.500 (114.3)
1.312
(33.32)
1.500
(38.10)
2.840
(72.14)
.935
(23.75)
1.000
(25.40)
EFGH
.500 [2]
(12.70)
45
45
features
aPplications
Selection
graphs
7.00
(177.8)
Pneumatic
5.75
(146.1)
brakes
4.750 (120.7)
4.500 (114.3)
p10
1.500
p20
(38.1)
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Pictured: 0774-0000
H441 Specifications
1,500 PSI
10", 12", 16"
none
Cast ductile iron
Zinc plated grade 5
Buna-N Standard
3.87 in3
3.38 in3
Replaceable, high-grade
9.14 in2
7.36 in2
2.50 in.
Double acting = 0.147 in3
Options
letter codes
Brake model
D Double Acting
G EPR Seals
H Hydraulic Brake
55
50
24"
45
40
20"
35
30
16"
25
12"
20
15
10"
10
5
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
6,210
5,650
5,085
4,520
3,955
3,390
2,825
2,260
1,695
1,130
565
0
performance data
3,955
30
3,390
24"
25
20
15
10
2,825
20"
16"
12"
2,260
1,695
1,130
10"
Available Styles
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
565
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
46
46
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
fixed mount - fixed disc
Mounting Dimensions
Disc Diameter
12"
16"
1/8-27
NPTF
INLET
PORT
[3]
1.81
(46.0)
1.25
(31.8)
4.00 (101.6)
2.00
(50.8)
1.125
(28.58)
4.00 (101.6)
2.00
(50.8)
1.125
(28.58)
2.250
(57.15)
2.250
(57.15)
1.56
(39.6)
1.56
(39.6)
(31.8)
A
B
24"
2.00
(50.8)
1/8-27
NPTF
INLET
1.81
PORT
(46.0)
[3]1.25
20"
Braking Radius
SPACER BY CUSTOMERTHICKER
TO BE 3/8"
THAN DISC
THICKER THAN DISC
.49
(12.4)
.49
(12.4)
10"
B1.56R
(39.6)
1.56R
(39.6)
5.05
1/8-27 NPTF
INLET PORT [3]
1/8-27 NPTF
INLET PORT [3]
MODEL
DISC OPTIONS /
ASSEMBLY
CODE THK. DESCRIPTION NUMBER
H441D
N/A
Double Acting
0774-0000
H441DG
N/A
0774-0001
0774-0002
SH441D
N/A
SH441DG
N/A
www.tolomatic.com
47
47
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
PERFORMANCE DATA
Double Acting
70
18"
60
16"
50
14"
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement:
OPTIONS
12"
30
H960 SPECIFICATIONS
10
1,130
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
Static
StaticTorque
TorquevsvsPressure
Pressure
45
40
35
5,085
18"
16"
14"
20
H Hydraulic Brake
I Iron
N 1" Thick Disc
T .188" Thick Disc
V Viton Seals
X Non-standard Disc
Thickness
3,390
2,260
25
5,650
20
30
6,780
4,520
40
PICTURED: 0778-0003
7,909
9,039
80
15
10
5
4,520
3,955
3,390
2,825
2,260
12"
1,695
1,130
565
FEATURES
APPLICATIONS
SELECTION
GRAPHS
PNEUMATIC
BRAKES
P10
P20
P220
HYDRAULIC
BRAKES
H10
H20
H220
H220I
H441
H960
HYDRAULIC/
MECHANICAL
BRAKE
COMBOS
H/ME20
H/ME220
MECHANICAL
BRAKES
ME10
ME20
ME220
MB3
SPRING
APPLIED
BRAKES
FS20
FS220
FS220I
FS595
DISCS
HUBS &
BUSHINGS
TENSION
CONTROL
COMBINATIONS
INTENSIFIER
SELECTION
WORKSHEET
CALIPER
DISC
BRAKES
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
48
48
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
FIXED MOUNT - FIXED DISC
MOUNTING DIMENSIONS
1"
Disc Diameter
1-1/8"
1.91
(48.5)
.50 (12.7)
[TYP.]
1.91
(48.5)
A
B
C
14"
16"
18"
D 6.712" 7.712" 8.712" 9.712"
8.375 (212.73)
Braking 6.500
Radius (165.10)
E 4.40" 5.40" 6.40" 7.40"
A
B
C
12"
3.250 (82.55)
8.375 (212.73)
3.250 (82.55) 6.500 (165.10)
3.250 (82.55)
.66 [2]
1.625
3.250
(82.55)
(16.8)
(41.28)
1.625
(41.28)
.50 (12.7)
[TYP.]
5/8-18 (2)
.66 [2]
(16.8)
5/8-18 (2)
1/8-27
NPTF
PORT
.32
(8.1)
MODEL
CODE
DISC
THK. A
B C
OPTIONS /
DESCRIPTION
2.25 (57.2)
3.06R
(77.7)
.32
(8.1)
9.00R
3.06R
(228.6)
(77.7)
9.00R
(228.6)
ASSEMBLY
NUMBER
0778-0012
0778-0003
H960DECIG 1/2" 4.45" 3.45" .63" Double Acting, Iron, EPR Seals 0778-0004
H960DECIV 1/2" 4.45" 3.45" .63" Double Acting, Iron, Viton Seals 0778-0005
H960DNCI
1"
0778-0011
0778-0000
www.tolomatic.com
49
49
FEATURES
APPLICATIONS
SELECTION
GRAPHS
PNEUMATIC
BRAKES
P10
P20
P220
HYDRAULIC
BRAKES
H10
H20
H220
H220I
H441
H960
HYDRAULIC/
MECHANICAL
BRAKE
COMBOS
H/ME20
H/ME220
MECHANICAL
BRAKES
ME10
ME20
ME220
MB3
SPRING
APPLIED
BRAKES
FS20
FS220
FS220I
FS595
DISCS
HUBS &
BUSHINGS
TENSION
CONTROL
COMBINATIONS
INTENSIFIER
SELECTION
WORKSHEET
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Pictured: 0755-0360
Pictured: 0755-0260
M Machined Cam
Lever (1.75")
Single Acting
fixed mount - floating disc
M Machined Cam
Lever (1.75")
Single Acting with
Floating Bracket
H/ME20 Specifications
1,000 PSI
225 Lbs.
450 Lbs.
6-5/16", 8", 10", 12", 16"
none
Cast aluminum
Zinc plated grade 5
EPR Standard
0.8 in3
Replaceable, high-grade
3.75 in2
1.625 in.
Single acting = 0.062 in3
Options
Pictured: 0755-0300
Mounting Dimensions
Pictured: 0755-0200
Disc Diameter
6.313"
8"
10"
12"
16"
Braking Radius
disc dia.
Pictured: 0755-0330
Pictured: 0755-0230
50
50
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
16"
12"
10"
8"
678
452
226
0
200 400 600 800 1000
PRESSURE (PSI)
16"
12"
10"
8"
1
0
0
6516"
16"
678
12"
10"
452
8"
0
0
5
452
339
226
113
0
200 400 600 800 1000
PRESSURE (PSI)
www.tolomatic.com
565
904
6516"
50
100 150 200
100 200 300 400
leVer force (Pounds)
226
3.5" lever
1.75" size
0
0
0
0
0
6516"
904
4
3
452
16"
12"
10"
8"
1
0
0
0
1,130
10
6516"
50
100 150 200
100 200 300 400
LEVER FORCE (Pounds)
339
226
113
3.5" Lever
1.75" Size
51
51
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
.397
(10.08)
CALIPER
DISC
BRAKES
.531
(13.49)
.406R
(10.31)
1.250
(31.75)
1.00
(25.4)
1.37
(34.8)
4.50
2.50(114.3)
(63.5)
3.53 (89.7)
3.50 (88.9)
1.25
1/8-27 NPT
(31.8)
PORT
3.38 (85.9) 1.13
.397 [2] 3.86 (98.0)
B (28.7)
2.250 (57.15)
(10.08)
6.49 (164.8) 5/32" Thick Disc
6.58 (167.1) 1/4" Thick Disc
.56
(14.2)
1.12
(28.4)
1.75
(44.5)
.75
4.50 (114.3)
(19.1) .265 [2]
3.53 (89.7)
(6.73)
.32R 1.38 (35.1)
M MACHINED CAM
(8.1)
MAY BE MOUNTED
IN ANY OF 1.01
1.37 C
EIGHT POSITIONS
(25.7)
(34.8)
features
1.38 (35.1)
NG LEVER
aPplications
E MOUNTED
1.01
long leverC- Single Acting
THER OF
L
L long lever - Single Acting with
(25.7) 1.50
POSITIONS
Selection
fixed mount - floating disc
(38.1)
floating Bracket
graphs.531 Accommodates disc thickness: 5/32" 1/4"
.397
floating mount - fixed disc
(10.08) (13.49)
1.250
1.250
Pneumatic
Accommodates
disc thickness: 5/32" 1/4"
Weight 1.5 lbs. .68 kgs.
(31.75)
(31.75
brakes
4.50
Weight 2.25 lbs. 1.02 kgs.
.56
3.12 (79.2)
3.12 (79.2)
L LONG LEVER 1.00
1.00
p10 .406R
3.75 (95.3)
(14.2)
3.53
1.12
3.38 (85.9)
MAY BE MOUNTED (25.4)
(25.4)
2.312 (58.72)
2.312 (58.72)
(28.4)
C 2.250
.397 [2]
IN EITHER OF
(57.15)1.75
p20 (10.31) A
(10.08)
TWO POSITIONS
(44.5)
.75
L LONG LEVER
1.25
1.25
1/8-27 NPT
1/8-27 NPT
(19.1) .265 [2]
MAY BE MOUNTED
(31.8)
(31.8)
p220
.397
PORT
.531
IN EITHERPORT
OF
(6.73)
1.13 (10.08) (13.49)
1.13
3.86 (98.0)
3.86 (98.0)
TWO POSITIONS
B (28.7)
B (28.7)
1.250
hydraulic
.32R
M MACHINED CAM
(31.75) A
(8.1)
6.49 (164.8) 5/32" Thick Disc
MAY BE MOUNTED
.397
brakes
.531
6.49(13.49)
(164.8) 5/32" Thick Disc
6.58 (167.1) 1/4" Thick Disc
IN ANY OF
(10.08).56
1.37
.56
6.58 (167.1) 1/4" Thick Disc
EIGHT
POSITIONS
(34.8)
1.00
(14.2)
(14.2)
h10
1.12
.406R
(25.4)
(28.4)
(10.31)
1.75
h20
.56
A
(44.5)
.75
.75
1.37
(14.2)
1.25
2.50
(63.5)
1/8-27 NPT
(19.1)
(19.1)
.406R .265 [2]
(34.8)
(31.8)
h220
3.50 (88.9)
PORT
(10.31) (6.73)
1.13
A
3.86 (98.0) .75 B 1.37
(28.7)
.32R
1.25
2.50 (63.5)
H220I
M MACHINED
CAM
1/8-27
NPT
(19.1)
3.12 (79.2) (34.8)
NG LEVER
(8.1)
3.75
(95.3)
3.75 (95.3)
(31.8)
MAY BE MOUNTED
6.49 (164.8) 5/32" Thick Disc
3.50 (88.9)
PORT
E MOUNTED
2.312
(58.72)
IN
ANY
OF
1.37 C
6.58
(167.1)
1/4"
Thick
Disc
H441
C
3.86POSITIONS
(98.0)
THER OF
EIGHT
(34.8)
POSITIONS
4.50 (114.3)
6.49 (164.8) 5/32"
H960
3.53 (89.7)
6.58 (167.1)
1/4"(85
T
.397
.531
3.38 (85.9)
3.38
(10.08)
.397 [2]
(13.49)
.397 [2]
Hydraulic/
2.250 (57.15)
2.250 (57
1.38 (35.1)
1.250
1.250
(10.08)
(10.08)
mechanical
(31.75) L LONG LEVER
(31.75)
MAY BE MOUNTED
brake
1.01
C
IN EITHER OF .56
(25.7) 1.50
combos
1.00 TWO POSITIONS
1.00
(14.2)
1.12
.406R
(38.1)
(25.4)
(25.4)
(28.4)
(10.31)
1.75
H/ME20
.397
.531
A
(10.08) (13.49).75
3.12 (79.2)(44.5)
L LONG LEVER
3.75
1.25
1.250 1.25
1/8-27 NPT
1/8-27 NPT
(19.1) .265 [2]
MAY BE MOUNTED
H/ME220
2.312 (58.72)
(31.8)
(31.8)
PORT
IN EITHERPORT
OF (31.75)
(6.73)
1.13
1.13
3.86 (98.0)
3.86 (98.0)
TWO POSITIONS
B (28.7)
B .56(28.7)
Mechanical
.32R
.56
M MACHINED CAM
1.00
(8.1)
(14.2)
A
brakes
MAY
BE
MOUNTED
6.49(14.2)
(164.8) 5/32" Thick Disc
.397
.531
.406R
(25.4)
(164.8) 5/32" Thick Disc
IN ANY OF
1.37
6.58 (167.1) 1/4" Thick Disc
(10.08) 6.49(13.49)
(10.31)
6.58
(167.1)
1/4"
Thick
Disc
EIGHT POSITIONS
A(34.8)
ME10
.75
.75
1.37
1.25
2.50
(63.5)
1/8-27
NPT
(19.1)
(19.1) .265 [2]
(34.8)
MODEL DISC OPTIONS
/
ASSEMBLY
(31.8)
3.50 (88.9)
PORT
ME20
.56
(6.73)
CODE THK. A
B
C DESCRIPTION NUMBER
1.13
(14.2)
3.86 (98.0)
B (28.7)
.406R
.32R
ME220
H/ME20LAC 5/32" .164" .25" Long Lever, Buna-N Seals 0755-0360
(10.31)
(8.1)
6.49 (164.8) 5/32" Thick Disc
A
.75
6.58
Disc
1.37(167.1) 1/4" Thick
1.37
MB3
2.50 (63.5)
H/ME20LACG 5/32" .164" .25" Long Lever
0755-0660
1/8-27 NPT (34.8) 1.25
(19.1)
(34.8)
(31.8)
3.50 (88.9)
PORT
Spring
H/ME20LBC
1/4" .164" .34" .094" Long Lever, Buna-N Seals 0755-0370
3.86 (98.0)
MODEL
DISC OPTIONS /
ASSEMBLY
Applied
H/ME20LBCG 1/4" .164" .34" .094" Long Lever
0755-0670
CODE THK. A B C DESCRIPTION NUMBER 6.49 (164.8) 5/32"
brakes
6.58 (167.1) 1/4" T
H/ME20LAFC 5/32" .164" .25" Long Lever, Fltng Brkt, Buna-N 0755-0260
FS20
3.12 (79
3.12 (79.2)
L LONG LEVER
H/ME20LAFCG 5/32" .164" 3.75
.25" (95.3)
Long Lever, Fltng Brkt
0755-0560
FS220
MAY BE MOUNTED
2.312 (58
2.312 (58.72)
C
IN EITHER OF
H/ME20LBFC 1/4" .164" .34" .094" Long Lever, Fltng Brkt, Buna-N 0755-0270
TWO POSITIONS
FS220I
H/ME20LBFCG 1/4" .164" .34" .094" Long Lever, Fltng Brkt,
0755-0570
.397
.531
FS595
(10.08) (13.49)
1.250
(31.75)
Discs
hubs &
.56
.56
1.00
(14.2)
(14.2)
bushings
.406R
(25.4)
(10.31)
tension
A
.75
.75
1.37
1.25
2.50 (63.5)
control
1/8-27 NPT
(19.1) .265 [2]
(19.1)
(34.8)
(31.8)
3.50 (88.9)
PORT
combinations
(6.73)
1.13
3.86 (98.0)
B (28.7)
.32R
intensifier
(8.1)
6.49 (164.8) 5/32" Thick Disc
1.37
6.58 (167.1) 1/4" Thick Disc
Selection Cam Travel Data
Brake
model
letter
codes
(34.8)
worksheet
ME Mechanical Brake
A 5/32" Thick Disc
G EPR Seals
1.800.328.2174
1.800.328.2174
1.250
(31.75)
1.250
(31.75)
1.00
(25.4)
65 [2]
73)
.32R
(8.1)
1.37
(34.8)
.56
1.12
(14.2)
(28.4)
1.75
(44.5)
.75
(19.1) .265 [2]
(6.73)
M MACHINED CAM
.32R
A
MAY BE MOUNTED
(8.1)
IN ANY OF
1.37
EIGHT POSITIONS
(34.8)
1.12
(28.4)
1.75
(44.5)
1.25
(31.8)
1/8-27 NPT
PORT
1.13
3.86 (98.0)
B (28.7)
M MACHINED CAM
A
MAY
MOUNTED
6.49BE
(164.8)
5/32" Thick Disc
IN(167.1)
ANY OF1/4" Thick Disc
6.58
EIGHT POSITIONS
.32R
(8.1)
.56
(14.2)
1.00
(25.4)
1.25
1/8-27 NPT
(31.8)
PORT
3.86 (98.0)
.75
(19.1)
1.13
(28.7)
1.250
(31.75)
1.00
(25.4)
1.37
(34.8)
1.75 (44.5)
.32R
(8.1)
.56
(14.2)
.75
S SHORT(19.1)
LEVER
MAY BE MOUNTED
IN EITHER OF
TWO POSITIONS
CALIPER
A DISC
BRAKES 1/8-27
1.25
1.371/8-27 NPT
S SHORT
LEVER
(31.8)
(34.8) PORTMAY
BE MOUNTED
POR
1.13
1.75 (44.5) 3.86IN(98.0)
EITHER OF B (28.7)
3
TWO POSITIONS
6.49 (164.8) 5/32" Thick Disc features 6
6.58 (167.1) 1/4" Thick Disc
6
aPplications
Selection
fixed mount - floating disc
fixed mount - floating disc
graphs
Accommodates disc thickness: 5/32" 1/4"
Accommodates disc thickness: 5/32" 1/4"
Pneumatic
Weight 1.5 lbs. .68 kgs.
Weight 1.5 lbs. .68 kgs.
brakes
3.12 (79.2)
3.12 (79.2)
3.75 (95.3)
3.75 (95.3)
3.12 (79.2)
3.12 (79.2)
3.75 (95.3)
2.312 (58.72)
2.312 (58.72)
p10
C
C
2.312 (58.72)
2.312 (58.72)
C
p20
.265
.265
See L LONG LEVER
(6.73)
See L LONG LEVER
(6.73)
SINGLE ACTING
p220 1
SINGLE ACTING 1.250
.32R
1.250
1.250
.32R
dimensional drawing for
(31.75)for
(3
(8.1)
dimensional drawing
(31.75)
(31.75)
(8.1)
hydraulic
additional measurements
additional measurements
.56
brakes
.56
.56
1.00
(14.2)
1.12
1.00
1.00
(14.2)
(14.2)
1.12
(25.4)
(28.4)
(25.4)
(25.4)
h10 (
(28.4)
1.75
.75
1.75
.75
A
(44.5)
A
(19.1)
1.37
(44.5)
.75
1.25
1.25
1.371/8-27 NPT
S SHORT(19.1)
LEVER
h20
1/8-27 NPT
1.25
S SHORT
LEVER
(34.8)
1/8-27 NPT
1/8-27
65 [2]
(19.1) .265 [2]
(31.8)
(31.8)
(34.8) PORTMAY
MAY BE MOUNTED
PORT
(31.8)
BE MOUNTED
PORT
POR
73)
1.13
1.13
1.75
(44.5)
(6.73)
IN
EITHER
OF
1.13
h220
1.75
(44.5)
3.86 (98.0)
3.86
(98.0)
IN
EITHER
OF
B
B
3.86 (98.0)
3
(28.7)
(28.7)
B (28.7)
TWO POSITIONS
.32R
M MACHINED CAM
TWO POSITIONS
.32R
M
MACHINED
CAM
(8.1)
A
MAY BE MOUNTED
6.49 (164.8) 5/32" Thick Disc
(8.1)
A
H220I
MAY
BE
MOUNTED
6
6.49
(164.8)
5/32"
Thick
Disc
IN ANY OF
1.37
6.58 (167.1) 1/4" Thick Disc
6.49 (164.8) 5/32" Thick Disc
IN(167.1)
ANY OF1/4" Thick Disc
1.37
6
6.58
EIGHT POSITIONS
(34.8)
6.58 (167.1) 1/4" Thick MODEL
Disc
DISC OPTIONS /
ASSEMBLY
EIGHT POSITIONS
(34.8)
H441
CODE THK. A
B
C DESCRIPTION NUMBER
H960
MODEL DISC OPTIONS /
ASSEMBLY
H/ME20SAC 5/32" .164" .25" Short Lever, Buna-N Seals 0755-0330
CODE THK. A B C DESCRIPTION NUMBER
Hydraulic/
H/ME20SACG 5/32" .164" .25" Short Lever
0755-0630
mechanical
H/ME20MAC 5/32" .105" .25" Machined Cam, Buna-N Seals 0755-0300
brake
H/ME20SBC 1/4" .164" .34" .094" Short Lever, Buna-N Seals 0755-0340
H/ME20MACG 5/32" .105" .25" Machined Cam
0755-0600
combos
H/ME20SBCG
1/4" .164" .34" .094" Short
Lever
0755-0640
H/ME20MBC 1/4" .105" .34" .094" Machined Cam, Buna-N Seals 0755-0310
H/ME20
H/ME20MBCG 1/4" .105" .34" .094" Machined Cam
0755-0610
H/ME220
Mechanical
brakes
M Machined Cam - Single Acting
S Short lever - Single Acting
ME10
with floating Bracket
with floating Bracket
floating mount - fixed disc
floating mount - fixed disc
ME20
Accommodates disc thickness: 5/32" 1/4"
Accommodates disc thickness: 5/32" 1/4"
ME220
4.50 (114.3)
4.50 (114.3)
Weight 2.25 lbs. 1.02 kgs.
Weight 2.25 lbs. 1.02 kgs.
MB3
3.53 (89.7)
3.53 (89.7)
3.38 (85.9)
3.38 (85.9)
.397 [2]
2.250 (57.15)
Spring
2.250 (57.15)
1.38 (35.1)
1.38 (35.1)
(10.08)
4.50 (114.3)
Applied
1.01 3.53 (89.7)
C
C brakes
3.38 (85.9)
3.38 (85.9)
.397 [2]
.397 [2]
See2.250
L LONG
(25.7) 1.50
See
L
LONG
LEVER
(57.15) LEVER
2.250
(57.15)
1.38 (35.1)
(10.08)
(10.08)
(38.1)
SINGLE
ACTING
WITH
.265
FS20
SINGLE ACTING WITH
(6.73)
FLOATING BRACKET
1.01
1.01
FLOATING BRACKET
C
FS220
dimensional drawing for
(25.7) 1.50
(25.7) 1.50
1.250
.32R
dimensional drawing for
(38.1)
(38.1)
(31.75)
(8.1)
additional
measurements
.265
additional measurements
FS220I
(6.73)
.56
1.00
(14.2)
FS595
1.250
1.250
.32R
1.12
(25.4)
(31.75)
(31.75)
(8.1)
(28.4)
.75
1.75
A
Discs
(19.1)
(44.5)
.56
.56
1.37
1.25
1.25
LEVER
1/8-27 NPT
1/8-27 NPT
hubs &
1.00
1.00 S SHORT
(14.2)
(14.2)
(34.8)
265 [2]
(31.8)
MAY BE MOUNTED
PORT 1.12 (31.8)
PORT
(25.4)
(25.4)
bushings
(28.4)
.73)
1.13
1.13
1.75 (44.5)
IN
EITHER
OF
.75
3.86 (98.0) 1.75
3.86
(98.0)
B (28.7)
BA (28.7)
TWO POSITIONS
.32R
(19.1)
(44.5)
M MACHINED.75CAM
1.37
1.25
S SHORT
LEVER
(8.1)
1/8-27 NPT
1/8-27 N
6.49
(164.8) 5/32"
Thick Disc tension
(19.1) .265A
MAY BE MOUNTED
(34.8)
[2]
(31.8)
MODEL
DISC OPTIONS /
ASSEMBLY
6.49 (164.8) 5/32" Thick Disc
MAY
BE MOUNTED
PORT
6.58 (167.1)
1/4" Thick Disc controlPORT
IN ANY OF
1.37
(6.73)
1.13
1.75
(44.5)
6.58
(167.1)
1/4"
Thick
Disc
IN
EITHER
OF
A B C DESCRIPTION NUMBER
EIGHT POSITIONS
3.86 (98.0)
(34.8)
B CODE THK.
combinations 3
(28.7)
TWO POSITIONS
.32R
M MACHINED CAM
A
(8.1)
H/ME20SAFC 5/32" .164" .25" Short Lever, Fltng Brkt, Buna-N 0755-0230
MAY BE MOUNTED
intensifier 6.6.
6.49 (164.8) 5/32" Thick Disc
IN ANY OF
1.37
6.58
(167.1)
1/4"
Thick
Disc
EIGHT POSITIONS
H/ME20SAFCG 5/32" .164" .25" Short Lever, Fltng Brkt
0755-0530
(34.8)
Selection
H/ME20SBFC 1/4" .164" .34" .094" Short Lever, Fltng Brkt, Buna-N 0755-0240
worksheet
3.12 (79.2)
MODEL
DISC OPTIONS
ASSEMBLY
3.12 (79.2)
3.75/ (95.3)
3.75 (95.3)
H/ME20SBFCG 1/4" .164"
.34" .094" Short Lever, Fltng Brkt
0755-0540
2.312 (58.72) CODE THK. A
2.312
(58.72)
B C DESCRIPTION NUMBER
C
C
1.250
31.75)
1.00[2]
265
25.4)
.73)
.32R
(8.1)
.265
(6.73)
H/ME20MBFC 1/4" .105" .34" .094" Mach Cam, Fltng Brkt, Buna-N (31.75)
0755-0210
.32R
(8.1)
H/ME20MBFCG 1/4" .105" .34" .094" Mach Cam, Fltng Brkt 0755-0510
1.00
.56
(14.2)
1.12
(28.4)
.56
(14.2)
(25.4)
1.75
(44.5)
www.tolomatic.com
M MACHINED.75CAM
(19.1)
MAY BE MOUNTED
.75
(19.1)
3.12 (79.2)
2.312 (58.72)
.265
(6.73)
1.250
(31.75)
.32R
(8.1)
.56
1.37
1.25
S SHORT
LEVER
1/8-27 NPT
1.00
(14.2)
(34.8)
(31.8)
MAY BE MOUNTED
PORT
(25.4)
1.13
1.13
1.75 (44.5)
IN EITHER
53
.75OF
53
3.86 (98.0)
BA (28.7)
(28.7)
TWO POSITIONS
(19.1)
1.37
1.25
S SHORT LEVER
1/8-27 NPT
1/8-27 N
performance data
3,616
28
3,164
24
16"
16
H/ME220 Specifications
1,500 PSI
580 Lbs.
6-5/16", 8", 10", 12", 16"
16"
Cast aluminum
Zinc plated grade 8
EPR Standard
1.6 in3
Replaceable, high-grade
7.5 in2
1.625 in.
Single acting = 0.124 in3
Options
12
8
12"
10"
8"
6516"
1. Gap between lining faces and disc when new = .048" total.
2. Angular movement required to actuate brake when new = 7
30".
3. Maximum axial movement without intermediate
adjustment = .387".
4. Wear allowed before adjustment .104" each side.
1,808
1,356
904
452
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
Hydraulic - Static Torque vs Pressure
16
1,808
14
1,582
12
16"
8
6
4
2
1,356
1,130
10
2,712
2,260
20
Pictured: 0744-0630
32
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
12"
10"
8"
6516"
904
678
452
226
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
Hydraulic:
Dynamic Torque (IN.-LBS.) = 2.88 x Braking Radius (in.) x Pressure (PSI)
Static (Parking) Torque (IN.-LBS.) = 1.44 x Braking Radius (in.) x Pressure (PSI)
Mechanical:
Dynamic Torque (IN.-LBS.) = 7.45 x Braking Radius (in.) x Lever Force (LBS.)
Static (Parking) Torque (IN.-LBS.) = 3.725 x Braking Radius (in.) x Lever Force (LBS.)
54
54
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
5.75 (146.1)
Mechanical - Dynamic
Torque vs Lever Force
2,669
Bleeder
Screw [2]
12"
10"
12
8"
2.38 (60.5)
6516"
4.00 (101.6)
4
0
0
2,712
1.02
1.00
(25.4)
1,356 (25.9)
904
.500
452 / .502
(12.70/12.75)
Thru [2]
2,669
12"
10"
8"
1,130
904
678
452
4
6516"
2
0
0
1,356
226
2,224
1,779
1,334
890
445
1,808
1,582
10
www.tolomatic.com
1,808
16"
.462
(11.73)
Max.
1.31 2.84
.94 (33.3) (72.1)
(23.9)
.94
(23.9)
12
1.47
(37.3)
2,260 (54.1)
14
1.24
(31.5)
2.25
(57.2)
2.72 kgs.
1.59
(40.4)
.50
(12.7)
2.13
16
16
16"
.397
(10.08)20
Thru
1/8 NPT
Port 3,164
24
.38 R
(9.7)
2,224
1,779
1,334
1.500
(38.10)
.750
(19.05)
3.50 (88.9)
28
890
32
445
4.500 (114.30)
leVer
force
(newtons)
2.25 (57.2)
2.16
(54.9)
MODEL
DISC OPTIONS /
ASSEMBLY
CODE THK.
A
B
DESCRIPTION NUMBER
H/ME220SACG 5/32"
.084"
3.144"
Hyd./Mech. Brake
0744-0630
H/ME220SBCG 1/4"
.178"
3.238"
Hyd./Mech. Brake
0744-0640
H/ME220SLCG 3/8"
.303"
3.363"
Hyd./Mech. Brake
0744-0650
H/ME220SECG 1/2"
.428"
3.488"
Hyd./Mech. Brake
0744-0660
Mounting Dimensions
Disc Diameter
6.313"
8"
10"
12"
16"
Braking Radius
2.35"
3.15"
4.11"
5.75 (146.1)
4.500 (114.30)
2.25 (57.2)
3.50 (88.9)
1.500
(38.10)
1/8 NPT
.750
Port
(19.05)
.397
(10.08)
Thru
5.08"
7.14"
1/8 NPT
Bleeder
Screw [2]
2.13
(54.1)
1.02
(25.9)
.38 R
(9.7)
2.38 (60.5)
4.00 (101.6)
.500 / .502
(12.70/12.75)
Thru [2]
CL
55
55
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
2.25
(57.2)
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Available Styles
Selection
graphs
L Long Lever (3.50") L Long Lever (3.50")
Single Acting with
Pneumatic Single Acting
brakes
Floating Bracket
fixed mount - floating disc
p10
floating mount - fixed disc
p20
p220
hydraulic
brakes
h10
h20
Pictured: 0732-0002
Pictured: 0732-0003
h220
H220I
H441
M Machined Cam M Machined Cam
H960
Lever (1.75")
Lever (1.75")
Single Acting with
Hydraulic/ Single Acting
mechanical fixed mount - floating disc
Floating Bracket
brake
floating mount - fixed disc
combos
H/ME20
H/ME220
Mechanical
brakes
Pictured: 0707-0000
ME10
ME20
Pictured: 0707-0001
ME220
MB3
S Short Lever (1.75") S Short Lever (1.75")
Spring
Applied
Single Acting with
Single Acting
brakes
Floating Bracket
fixed mount - floating disc
FS20
floating mount - fixed disc
FS220
FS220I
FS595
Discs
Pictured: 0732-0000
hubs &
bushings
tension
control
Pictured: 0732-0001
combinations
intensifier
Selection Disc Sizing Equations
worksheet L Long Lever (3.50"):
ME10 Specifications
Maximum lever force "L" Long Lever:
Maximum lever force "M" & "S" Levers:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Wearable friction material:
Friction material:
Total lining area:
Lever / Cam:
Options
Floating bracket: Stamped steel construction
with zinc plated steel bushings
Additional lever positions: Consult factory
Mounting Dimensions
Disc Diameter
56
56
8"
10"
12"
16"
DISC DIA.
.750
(19.05)
6.313"
Braking Radius
Dynamic Torque (IN.-LBS.) = 5.38 x Braking Radius (in.) x Lever force (LBS.)
Static (Parking) Torque (IN.-LBS.) = 2.69 x Braking Radius (in.) x Lever force (LBS.)
225 Lbs.
450 Lbs.
6-5/16", 8", 10", 12", 16"
none
Cast aluminum
Zinc plated grade 5
0.47 in3
Replaceable, high-grade
1.84 in2
Heat treated one-piece lever/cam or
machined "V" notch cam
CALIPER
DISC
BRAKES
features
aPplications
L long lever - Single Acting
performance data
Selection
fixed mount - floating disc
graphs
Accommodates disc thickness: 5/32"
Dynamic Torque vs Lever Force
Pneumatic
Weight .75 lbs. .34 kgs.
leVer force (newtons)
brakes
2.31 (58.7)
0
222 445 667 890 3.5" lever
L LONG LEVER Arm May Be
p10
1.625
(41.28)
(58.7) 1,779 L
Mounted in Either of Two Positions
size Arm May Be
0
445 890 2.31
1,334
1.75"
LONG LEVER
1.625
(41.28)
Mounted
in
Either
of
Two
Positions
10
p20
.531
1,130
.397
(10.08) (13.49)
.531
.397
.938
p220
(10.08) (13.49)
(23.83)
.938
(23.83)
hydraulic
8
904
brakes
.406R
16"
h10
(10.31)
2.50 (63.5)
.406R
6
678
3.50 (88.9)
(10.31)
2.50 (63.5)
h20
12"
2.25 (57
3.50 (88.9)
h220
2.31 (58.7) 2.25 (57.2)
.9
.69
10" 452
4
(23
1.625 (41.28)
(17.5)
2.31
2.31 (58.7)
H220I(58.7
.94
.69
5/16-24
1.625 (41.2
1.625 (41.28) 8"
(17.5) (23.9)
H441
.265
.38 (9.7)
(6.73)
M
MACHINED
CAM
.938
2
6516" 226
H960
May Be Mounted
(23.83)
M MACHINED CAM
.938
.937
.32R
in Any
of
May Be Mounted
(23.83)
(23.80)
(8.1)
Hydraulic/
Eight Positions
in Any of
mechanical
Eight Positions
1.12
0
brake
.69 (17.5)
(28.4) 1.75
0
50
100 150 1.12
200 3.5" lever
.
S &combos
L
(44.5)
(1
0
100 200 300 (28.4)
400 1.751.75" size
.69
#8 Gage
S
&
L
S
SHORT
LEVER
(44.5)
(17.5)
.164 (4.17)
H/ME20
#8 Gage
leVer force (Pounds)
Arm May Be
Mounted in EitherM #12 Gage
.265 [2] .164 (4.17)
H/ME220
of Two Positions .104 (2.64)
(6.73) M #12 Gage
.32R (8.1)
.265 [2]
.104 (2.64)
(6.73)
.32R
(8.1)
3.15
(80.0)
Mechanical
Static Torque vs Lever Force
.32R (8
.265 [2]
3.15 (80.0)
(6.73) brakes
leVer force (newtons)
2.31 (58.7)
1.75 (44.5)
ME10
MODEL 1.625
DISC OPTIONS
/
ASSEMBLY
(41.28)
(58.7) 890
0
222 445 2.31667
3.5" lever
CODE THK.
DESCRIPTION NUMBER
.265
(41.28) 1,779 1.75" size
ME20
0
445 890 1.625
1,334
(6.73)
.265
ME10LA 5/32"
Long Lever
0732-0003
5
565
(6.73)
ME220
.938
.32R
(23.83)
(8.1)
.938
.32R
MB3
(23.83)
(8.1)
4
452
- Single Acting with
Spring
L longSlever
SHORT LEVER
Applied
Arm
May Be
Floating
bracket
S SHORT LEVER
1.75 (44.5)
Mounted in Either
16"
brakes
Arm May Be
floating mount
fixed disc
of Two- Positions
1.75 (44.5)
Mounted
in
Either
3
339
FS20
of Two Positions
Accommodates disc thickness: 5/32" 1/4"
12"
FS220
Weight 1.25 lbs. .56 kgs.
10"
2
226
FS220I
2.50 (63.5)
.332 [2]
(8.43)
1.625 (41.28)
8"
FS595
L LONG LEVER Arm May Be
Mounted
in
Either
of
Two
Positions
Discs
5
1
6 16" 113
hubs &
.531
.397
bushings
(10.08) (13.49)
.938
See S
(23.83)
0
tension
SHORT LEVER
0
50
100 150 200 3.5" lever
control
SINGLE
0
100 200 300 400 1.75" size
ACTING WITH combinations
.406R FLOATING
leVer force (Pounds)
intensifier
(10.31)
2.50 (63.5)
BRACKET
3.50 (88.9)
Selection
dimensional
drawing for
worksheet
additional
measurements
www.tolomatic.com
.332 [2]
(8.43)
MODEL
2.50 (63.5)
1.625 (41.28)
DISC OPTIONS
/
CODE THK. a b
ME10LAF 5/32"
ME10LBF 1/4"
.938
(23.83)
ASSEMBLY
DESCRIPTION NUMBER
.28
(7.1)
0732-0002
0732-0004
M MACHINED CAM
May Be Mounted
in Any of
Eight Positions
1.12
57
57
(28.4) 1.75
(44.5)
3.00 (76
1.97 (50.0)
.98
(24.9)
AS
.94
.69
(17.5) (23.
2.31 (58.7)
1.625 (41.28)
CALIPER
DISC
BRAKES
.69
(17.5)
M MACHINED CAM
May Be Mounted
in Any of
Eight Positions
.938
(23.83)
.531
.397
ME10
SERIES - ALUMINUM
(10.08) (13.49)
.938
1.12
(28.4) 1.75
features
(23.83)
S & L
(44.5)
#8 Gage
aPplications
.164 (4.17)
M Machined Cam - Single Acting
S Short lever - Single Acting
Selection
fixed mount - floating disc
LONG LEVER
fixedArm
- floating disc
2.31 (58.7)
M #12 Gage
.265
[2]mount
.406R
L
May Be
graphs
.104 (2.64)
(6.73)of
(10.31) 1.625 (41.28)
2.50 (63.5)
.32R5/32"
(8.1)
Mounted
in Either
Two
Positions
Accommodates disc thickness:
5/32"
Accommodates
disc
thickness:
3.50 (88.9)
3.15 (80.0)
Pneumatic
.531
L LONG L
.397
Weight .75 lbs. .34 kgs.
2.25 (57.2)
Weight .75 lbs. .34 kgs.
brakes
(13.49)
Mounted in Ei
(10.08)
.938
2.31 (58.7)
2.31 (58.7)
2.31 (58.7)
.94
.69
(23.83)
5/16-24
p10
1.625 (41.28)
1.625 (41.28)
1.625 (41.28)
(17.5) (23.9)
.265
.265
.38 (9.7)
p20
(6.73)
(6.73)
.406R
M MACHINED CAM
.938
.938
.937
p220
2.50
(63.5)
.32R
.32R
.332
[2]
(10.31)
2.50 (63.5)
May Be Mounted
(23.83)
(23.83)
(8.1)
(8.1)
(8.43)
1.625 (23.80)
(41.28)
in Any of
3.50 (88.9)
hydraulic
Eight
Positions
L LONG LEVER Arm May
2.25Be(57.2)
brakes
Either of Two Positions
.69 (17.5) SMounted
SHORTinLEVER
1.12
2.31 (58.7)
.94
.69
Arm May Be.397
h10
(28.4) 1.75
5/16-24
.531
1.75
.69 (44.5)
1.625
(41.28)
(17.5)
Mounted inS
Either
See S SHORT
LEVER
S & L
(13.49) (23.9)
(10.08)
SHORT LEVER
(44.5)
.938
(17.5)
of Two Positions
#8 Gage(23.83)
h20
SINGLE ACTING
Arm May Be
.38 (9.7)M MACHINED C
.164 (4.17)
Mounted in Either
dimensional drawing for
in Any of E
h220
of
Two
Positions
M
MACHINED
CAM
.938 measurements M #12 Gage
.937
additional
.265 [2]
May
Be
Mounted
(23.83)
(23.80)
.104 (2.64)
(6.73)
.32R (8.1)
H220I
.406R
in Any of
.32R (8.1)
(10.31).265 [2]
3.15 (80.0)
2.50 (63.5)
Eight Positions
(6.73)
H441
3.50 (88.9)
.69 (17.5)
2.50 (63.5)
1.75 (44.5)
1.12
(28.4) 1.75
2.31 (58.7)
3.50 (88.9)
H960
.69
MODEL DISC OPTIONS
/
ASSEMBLY (44.5)
S & L
S S
1.625 (41.28)
(17.5)
3.00 (76.2)
CODE THK.
DESCRIPTION NUMBER
#8
Gage
A
Hydraulic/ .265
1.97 (50.0)
.164
(4.17)
Mou
2.50 (63.5)
mechanical (6.73) ME10MA 5/32"
.332 [2]
Machined Cam
0707-0000
.98
of Tw
M #12 Gage
.265 [2]
(8.43)
(24.9)
1.625 (41.28)
2.50 (63.5) .938
brake .32R .332 [2]
.104
(2.64)
(6.73)
A
Spacer
.32R
(8.1)
(23.83)
1.625 (41.28)
combos (8.1) (8.43)
.28
.94
.69
(7.1)
3.15 (80.0)
L
LONG
LEVER
Arm
May
Be
(17.5) (23.9)
H/ME20
Mounted in Either of Two Positions
MODEL DISC OPTIONS /
ASSEMBLY
S SHORT LEVER
2.31 (58.7)
CODE THK.
DESCRIPTION NUMBER
Arm May Be
M
MACHINED CAM
H/ME220
.938
.531
.397
1.75 (44.5)
May Be Mounted
1.625 (41.28)
Mounted in Either
(23.83)
(10.08) (13.49)
Any of
Shortin Lever
0732-0000
of Two Positions
.265
.938
Mechanical
2.50 (63.5) ME10SA 5/32"
.332
[2]
Eight Positions
(6.73)
(23.83)
brakes
(8.43)
1.625 (41.28)
1.12
M Machined Cam.32R- Single Acting .938
L LONG LEVER Arm
Be
(28.4)May
1.75
ME10
(23.83)
with floating Bracket
Mounted in Either of Two Positions
(8.1)
(44.5)
S
Short
lever
- Single Acting
.406R
floating mount - fixed disc
ME20
.531
.397
with
floating
Bracket
(10.31)
2.50 (63.5)
.69
S SHORT LEVER.265 [2] (10.08) (13.49)
S & L
Accommodates disc thickness: 5/32"
.938
(17.5)
3.50 (88.9)
ME220
Be (6.73)
floating mount - fixed disc
#8 Gage
Arm May
(23.83)
.32R (8.1)
1.75
(44.5)
.164 (4.17)
Mounted in
Either
Weight 1.50 lbs. .68 kgs.
Accommodates
disc thickness: 5/32" 1/4"
MB3
of Two Positions
M #12 Gage
.104 (2.64)
3.00 (76.2)
Weight .406R
1.25 lbs. .56 kgs.
Spring
1.97
(50.0)
(10.31)
B
2.50
(63.5)
Applied
2.50 (63.5)
2.50 (63.5)
.332 [2]
.332 [2]
.98
(8.43)3.50 (88.9) 1.625 (41.28)
brakes
(8.43)
(24.9)
1.625 (41.28)
A Spacer
.28
2.50 (63.5)
FS20
.332 [2]
.94
.69
(7.1)
3.00
(76.2)
(8.43)
.265 (23.9)
1.625 (41.28)
(17.5)
1.97 (50.0)
FS220
(6.73)
2.50 (63.5)
LLE
.332 [2]
.98
1.00
.938
(8.43)
.32R
(24.9)
1.625 (41.28)
E
FS220I
M MACHINED CAM
.938
(25.4) (23.83)
(8.1)
A
Spacer
May Be Mounted
(23.83)
.28
.265
.94
.69
FS595
in Any of
(7.1)
(17.5) (23.9)
Eight Positions
.937S SHORT LEVER
Discs
.32R
(23.80) Arm May Be
1.12
1.00
1.75MACHINED
(44.5)
M
CAM Mounted in Either
hubs &
.938
(25.4)
(28.4) 1.75
of Two Positions
See
S
SHORT
LEVER
May
Be
Mounted
(23.83)
bushings
(44.5)
in Any of.69 (17.5)
SINGLE ACTING WITH
Eight Positions
.937
FLOATING BRACKET
tension
ARM
(23.80)
1.12
.69
S
&
L
dimensional
drawing
for
control
MA
Y
BE
.265 [2]
(17.5)
#8 Gage(28.4) 1.75
additional measurements
combinations
M MA
CHINE
(6.73)
.32R (8.1)
.69 (17.5)
.164 (4.17) (44.5)
IN ANY OF EIGHT
OF TW O
intensifier
M #12 Gage
.69
S & L
.265 [2] .104 (2.64)
(17.5)
#8
Gage
.32R
Selection
.265 (2)
(6.73)
.32R (8.1)
.164 (4.17)
B
2.50 (63.5)
.332
[2]
worksheet
2.50
1.75
M #12 Gage
(8.43)
1.625 (41.28)
MODEL
DISC OPTIONS
/
ASSEMBLY
.104 (2.64)
3.50
CODE THK. a b DESCRIPTION NUMBER
B
.265
ME10MAF 5/32"
(6.73)
.332 [2]
.938
(23.83)
.32R
(8.1)
1.75 (44.5)
2.50 (63.5)
S SHORT LEVER
Arm May Be
Mounted in Either
of Two Positions
58
58
.265
(6.73)
ME10SAF 5/32"
.9381/4"
ME10SBF
.32R
(8.1)
(23.83)
1.75 (44.5)
S SHORT LEVER
Arm May Be
Mounted in Either
of Two Positions
0732-0001
0732-0005
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
Available Styles
L Long Lever (3.50")
Single Acting
fixed mount - floating disc
Pictured: 0731-0003
Pictured: 0731-0002
Maximum lever force "L" Long Lever:
Maximum lever force "M" & "S" Levers:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Wearable friction material:
Friction material:
Total lining area:
Lever / Cam:
225 Lbs.
450 Lbs.
6-5/16", 8", 10", 12", 16"
none
Cast aluminum
Zinc plated grade 5
0.8 in3
Replaceable, high-grade
3.75 in2
Heat treated one-piece lever/cam or
machined "V" notch cam
Options
M Machined Cam
Lever (1.75")
Single Acting
fixed mount - floating disc
M Machined Cam
Lever (1.75")
Single Acting with
Floating Bracket
floating mount - fixed disc
Floating bracket: Stamped steel construction
with zinc plated steel bushings
Additional lever positions: Consult factory
Mounting Dimensions
Disc Diameter
Pictured: 0726-0001
8"
10"
12"
16"
Braking Radius
Pictured: 0726-0000
6.313"
DISC DIA.
.875
(22.23)
Pictured: 0731-0000
Pictured: 0731-0001
www.tolomatic.com
59
59
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
fixed mount - floating disc
8
16"
678
12"
10"
452
8"
2
0
0
0
226
6516" 1.125
(28.58)
50
100 150 200
100 200 300 400
leVer force (Pounds)
3.12 (79.2)
L LONG LEVER2.312
Arm (58.72)
May Be
Mounted in Either of Two Positions
16"
452
1.75 (44.5)
339
12"
10"
1
0
0
0
6516"
50
100 150 200
100 200 300 400
LEVER FORCE (Pounds)
.32R (8.1)
.32R (8.1)
.265
ME20LA 5/32"
(6.73)
.32R ME20LB
1.125
(8.1)
(28.58)
1/4"
1
(3
.41 (10.4)
1.250
(31.75)
1.00 (25.4)
S & L
#8 Gage
.164 (4.17)
1.12
(28.4)
S & L
#8 Gage
.164 (4.17)
M #12 Gage
.104 (2.64)
M #12 Gage
.104 (2.64)
0731-0003
1.125Long Lever
.094" 3.73"
0731-0005
(28.58)
S SHORT LEVER
Arm May Be
S SHORT LEVER
1.75
(44.5)
Mounted in Either
Arm May Be
of
Positions
Mounted in Either
floating mountTwo
- fixed
disc
of Two Positions
3.5" Lever
1.75" Size
1/4"
.397 [2]
(10.08)
3.38 (85.9)
2.250 (57.15)
L LONG LEVER Arm May Be
Mounted in Either of Two Positions
113
60
60
3/8-24
.531 See S
(13.49) SHORT LEVER
.397
(10.08)
1.125
(28.58)
2.312 (58.72)
.81
(20.6)
3.12 (79.2)
MODEL DISC OPTIONS
/
ASSEMBLY
2.312 (58.72)
CODE THK.
A B DESCRIPTION NUMBER
226
8"
1.12
(28.4) 1.75
(44.5)
1.12
(28.4) 1.75
(44.5)
.265 [2]
(6.73)
3.00 (76
3.00 (76.2)
A Spacer
1.38
.81
(35.1)
(20.6)
M MACHINED CAM
May Be Mounted
in Any of
Eight Positions
1.125
(28.58) CAM
M MACHINED
May Be Mounted
in Any of
Eight Positions
(6.73)
.531
(13.49)
.406R
(10.31)
3.12 (79.2)
2.312 (58.72)
.397
(10.08)
3.12 (79.2)
2.312 (58.72)
.265 [2]
(6.73)
.531
(13.49)
2.50 (63.5)
3.50 (88.9)
3.5" lever
1.75" size
1/4"
1.125.397
(28.58)(10.08)
0
0
10
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
SINGLE
ACTING WITH
FLOATING
BRACKET
.406R
(10.31)dimensional
drawing for
additional
measurements
2.50 (63.5)
3.50 (88.9)
2.250 (57.15)
ME20LAF 5/32"
ME20LBF 1/4"
1.125
(28.58)
0731-0002
0731-0006
M MACHINED CAM
May Be Mounted
in Any of
Eight Positions
1.800.328.2174
1.800.328.2174
3.75 (95
2.50 (63.5)
1.25
(31.8)
AS
1.38
.81
(20.6) (35.1
3.12 (79.2)
2.312 (58.72)
CALIPER
DISC
BRAKES
M MACHINED CAM
May Be Mounted
in Any of
Eight Positions
1.125
(28.58)
ME20
SERIES - ALUMINUM
1.125
.397
(10.08)
3.00 (76.2
AS
1.3
.81
(35.
(20.6)
features
1.1
aPplications
S & L
(28.
#8 Gage
M Machined Cam - Single Acting
S Short lever - Single Acting
.164 (4.17)
Selection
3.12 (79.2)
fixed mount - floating disc
fixed
mount
- floating
disc
.406R
L LONG
LEVER
Arm May
Be
graphs
M #12 Gage
2.312 (58.72)
.265
[2] of Two Positions
Mounted
in
Either
(10.31)
2.50
(63.5)
Accommodates disc thickness: 5/32" 1/4"
Accommodates
5/32" 1/4"
.104 (2.64)
(6.73)disc thickness:
.32R (8.1)
3.50 (88.9)
3.00 (76.2).397
Pneumatic
.531
Weight 1.50 lbs. .68 kgs.
Bbrakes
(13.49) 1.50 lbs. .68 kgs.
(10.08) Weight
A Spacer
1.125
(28.58)
3.12 (79.2)
1.38 3.12 (79.2)
.81
3/8-24
p10
(35.1) 2.312 (58.72)
2.312 (58.72)
(20.6)
.265
p20
.41 (10.4)
(6.73)
.406R
(10.31)
2.50
(63.5)
p220
3.38 (85.9) 1.250 1.125
M MACHINED CAM
1.125
.397
[2]
.32R
3.50 (88.9)
May Be Mounted
(10.08)
(28.58)
2.250 (57.15)
(31.75) (28.58)
3.00 (76.2)
(8.1)
hydraulic
in Any of
L LONG LEVER Arm May Be A Spacer
Eight Positions
brakes
Mounted in Either of Two Positions
3.12 (79.2)
1.38
.81
S SHORT LEVER
3/8-24
1.00
(25.4)
1.12
(35.1)
2.312 (58.72)
(20.6)
Arm May Be.397
h10
.531
1.75 (44.5)
(28.4) 1.75
Mounted in Either
See S SHORT LEVER
.41 (10.4)
(10.08) (13.49)
1.12
S &1.125
L
of Two Positions
(44.5)
h20
SINGLE ACTING
(28.4)
(28.58)
#8 Gage
M MACHINED CAM
1.125
1.250
dimensional(28.58)
drawing for
.164 (4.17)May Be Mounted
(31.75)
h220
additional measurements M #12 Gage in Any of
.265 [2]
Eight Positions
.104 (2.64)
(6.73)
H220I
.406R
.32R (8.1)
1.00 (25.4)
1.12
(10.31)
2.50 (63.5)
(28.4) B
H441
1.75
3.50 (88.9)
1.12
S & L
(44.5)
2.312 (58.72)
(28.4)
#8 Gage
H960
3.12 (79.2)
MODEL DISC OPTIONS
/
ASSEMBLY
.164 (4.17)
3.75 (95.3)
CODE THK. a b
DESCRIPTION NUMBER
2.312 (58.72)
M #12 Gage
.265 [2]
Hydraulic/
2.50 (63.5)
.265
.104 (2.64)
(6.73)
3.38 (85.9)
mechanical
.397 [2]
ME20MA 5/32"
3.63" Machined Cam
0726-0000 .32R (8.1)
1.25
(6.73)
3.38 (85.9)
(10.08)
(31.8)
2.250 (57.15)
.397 [2]
B
brake
1.125Machined Cam
ME20MB 1/4" 2.250
.094"
3.73"
0726-0002
Acombos
Spacer
(57.15)
.32R (10.08)
MODEL
DISC OPTIONS
/
ASSEMBLY
(28.58)
(8.1)
1.38
.81
3.12 (79.2)
L LONG LEVER Arm May Be
CODE THK. a b DESCRIPTION NUMBER
(20.6) (35.1)
H/ME20
Mounted in Either of Two Positions 2.312 (58.72)
M MACHINED
CAM
.265
ME20SA
5/32"
3.63"
Short
Lever
0731-0000
S SHORT LEVER
May
Be
Mounted
(6.73)
H/ME220
1.125
.531
.397
Arm May Be
in Any
of
(28.58)
1.125
ME20SB
1/4" .094" 3.73" Eight
Short
Lever
0731-0007
(10.08).32R (13.49)
1.75 (44.5)
Positions
Mounted in Either
1.125
Mechanical
(28.58)
(8.1)
of Two Positions
(28.58)
3.38 (85.9)
.397 [2]
brakes
Acting
(10.08)
M Machined Cam - Single
2.250 (57.15)
1.12
(28.4)
ME10
S SHORT LEVER
L LONG LEVER Arm May1.75
Be
with floating Bracket
(44.5)
Arm May
BeS
Short
lever
Single
Acting
Mounted
in Either
of Two Positions
.406R
1.75 (44.5)
floating mount - fixed disc
Mounted in Either
ME20
(10.31)
2.50 (63.5)
floating
Bracket
of Two
Positions
.265
[2] with
.531
.397
1.12
Accommodates disc thickness: 5/32" 3.50
1/4" (88.9)
S & L
(6.73)
(13.49)
(10.08)
ME220
floating mount - fixed disc
(28.4)
1.125
#8 Gage
2.312 (58.72)
.32R (8.1)
.164 (4.17)
Weight 2.25 lbs. 1.02 kgs. (28.58)
Accommodates2.312
disc(58.72)
thickness: 5/32" 1/4"
MB3
M #12 Gage
3.75 (95.3)
Weight 2.25 lbs. 1.02 kgs.
.104 (2.64)
Spring
2.50 (63.5)
.406R
B
Applied
3.38 (85.9)
.397 [2]
3.38
(85.9)
1.25
(10.31)
.3972.50
[2] (63.5)
brakes
(10.08)
(31.8) 3.50 (88.9)
2.250 (57.15)
(10.08)
2.250 (57.15)
A Spacer
2.312 (58.72)
FS20
1.38
.81
.265
(20.6) (35.1)
3.75 (95.3)
FS220
(6.73)
2.50 (63.5)
M MACHINED CAM
1.00
3.38
(85.9)
.397 [2]
1.25
1.125
May Be Mounted
FS220I
.32R
1.125
(25.4)(28.58)
(10.08)
(31.8)
2.250 (57.15)
in Any of
(8.1)
(28.58)
A Spacer
Eight Positions
FS595
1.38
.81
1.250S SHORT LEVER
(35.1)
(20.6)
Discs
(31.75) Arm May Be
1.12
M MACHINED
CAM
Mounted in Either
hubs &
2.312
(58.72)
1.00
(28.4) 1.75
May
Be
Mounted
See S SHORT
LEVER
of Two Positions
1.125
bushings
(25.4)
1.75 (44.5)
in Any of 1.00 (25.4)
(44.5)
(28.58)WITH
SINGLE ACTING
Eight Positions
FLOATING BRACKET
tension
1.250
.265 [2]
dimensional drawing for
control
S & L1.12 1.12
(31.75)
(6.73)
(28.4)
#8 Gage(28.4)
additional measurements
combinations
.164 (4.17) 1.75
2.312 (58.72) .32R (8.1)
(44.5)
1.00 (25.4) intensifier
M #12 Gage
.265 [2]
.104 (2.64)
1.12
S & L
Selection
(6.73)
(28.4)
#8 Gage
B
3.38 (85.9)
.164 (4.17)
.397 [2]
2.312 (58.72) .32R (8.1)
worksheet
(10.08)
MODEL
DISC OPTIONS
/
ASSEMBLY
2.250 (57.15)
M #12 Gage
CODE THK. a b DESCRIPTION NUMBER
.104 (2.64)
B
.265
ME20MAF 5/32"
3.63" Machined Cam, Floating Bracket
3.38 (85.9)
.397 [2] 0726-0001
MODEL DISC OPTIONS /
ASSEMBLY
(10.08)
2.250 (57.15)
(6.73)
ME20MBF 1/4" .094" 3.73" Machined Cam, Floating Bracket
0726-0003
CODE THK. a b DESCRIPTION NUMBER
(28.58)
1.125
(28.58)
.32R
(8.1)
2.312 (58.72)
1.75 (44.5)
S SHORT LEVER
Arm May Be
Mounted in Either
of Two Positions
www.tolomatic.com
1.12
(28.4) 1.75
(44.5)
ME20SAF 5/32"
.265
(6.73)
ME20SBF 1/4"
0731-0001
0731-0004
1.125
(28.58)
.32R
(8.1)
S SHORT LEVER
Arm May Be
61
61
2.312 (58.72)
Mounted in Either
of Two Positions
performance data
Aluminum
Single Acting
2,669
2,224
1,779
1,334
890
3,616
3,164
28
24
20
12
580 Lbs.
660 Lbs.
6-5/16", 8", 10", 12", 16"
16"
Cast aluminum or Cast ductile iron
Zinc plated grade 8
1.6 in3
Replaceable, high-grade
7.5 in2
Heat treated one-piece lever/cam or
machine "V" notch cam
One step procedure
Options
452
16
2,669
14
12
1,356
16"
10
12"
10"
8"
6516"
2
0
0
1,130
904
678
452
1. Gap between lining faces and disc when new = .048" total.
62
62
1,356
226
Maximum lever force Aluminum Housing:
Maximum lever force Cast Iron Housing:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Wearable friction material:
Friction material:
Total lining area:
Lever / Cam:
Lining Wear Adjustment:
1,808
ME220 Specifications
6516"
Pictured: 0745-0002
2,260
904
0
0
Pictured: 0745-0003
8"
1,779
10"
1,334
Cast Iron
Single Acting with
Floating Bracket
16
890
Cast Iron
Single Acting
12"
445
Pictured: 0745-0001
2,712
16"
2,224
Pictured: 0745-0000
32
445
Aluminum
Single Acting with
Floating Bracket
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
Single Acting
C
1.56
(39.6)
1.56
(39.6)
7.00 (177.8)
5.75 A
(146.1)
4.750 (120.65)
.45
(11.4)
.386 [2]
(9.80)
.25 (6.4)
.50 (12.7)
1.312 2.84
.937 (33.32) (72.1) 2.92
(23.80)
2.17 (74.2)
(55.1)
1.00
(25.4)
.397
(10.08)
Thru
1.312 2.84
.937 (33.32) (72.1)
(23.80)
1.00
(25.4)
.38 R
(9.7)
2.38 (60.5)
4.00 (101.6)
4.38 (111.3)
0745-0000
ME220AF
0745-0002
ME220MAFI 5/32" .500" 3.45" 5.64" Fltg Brkt, Mach Cam, Cast Iron 0745-0003
ME220B 1/4" .094" 3.13" 5.22" Mechanical Brake
0745-0010
ME220BF
0745-0012
ME220MBFI 1/4" .594" 3.55" 5.73" Fltg Brkt, Mach Cam, Cast Iron 0745-0013
ME220L 3/8" .218" 3.25" 5.34" Mechanical Brake
0745-0015
ME220LF
ME220E 1/2" .344" 3.38" 5.47" Mechanical Brake
0745-0020
ME220A
5/32"
5/32"
0745-0001
0745-0011
0745-0008
ME220MLFI 3/8" .718" 3.67" 5.86" Fltg Brkt, Mach Cam, Cast Iron 0745-0017
ME220EF
0745-0021
ME220MEFI 1/2" .844" 3.80" 5.98" Fltg Brkt, Mach Cam, Cast Iron 0745-0024
Mounting Dimensions
Disc Diameter
6.313"
8"
ME220MQFI 1-1/2" 1.844" 4.80" 6.98" Fltg Brkt, Mach Cam, Cast Iron 0745-0026
10"
12"
16"
Braking Radius
2.38"
3.15"
4.11"
5.08"
7.21"
5.75 (146.1)
4.500 (114.30)
2.25 (57.2)
1.500
(38.10)
.750
(19.05)
Mounting Dimensions
Disc Diameter
6.313"
Braking Radius
.45
(11.4)
1.56
(39.6)
2.38"
.38 R
(9.7)
2.38 (60.5)
.500 / .502
(12.70/12.75)
Thru [2]
CL
www.tolomatic.com
3.15"
4.11"
A
1.312 2.84
.937 (33.32) (72.1)
(23.80)
12"
16"
5.08"
7.21"
.386 [2]
(9.80)
2.92
2.17 (74.2)
(55.1)
1.00
(25.4)
.38 R
(9.7)
4.00 (101.6)
4.38 (111.3)
10"
7.00 (177.8)
5.75 (146.1)
4.750 (120.65)
.397
(10.08)
Thru
.397
(10.08)
Thru
8"
2.38 (60.5)
4.00 (101.6)
4.38 (111.3)
CL
63
63
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
performance data
Single Acting
10
600
500
400
300
200
10"
100
2.3
1.1
15"
10
5
600
500
400
300
200
100
10"
20"
15
2.8
2.3
1.7
1.1
0.6
700
25"
20
4.0
3.4
30"
25
3,114
2,669
2,224
1,779
1,334
890
30
3.4
35
4.5
445
15"
20
20"
30
25"
5.7
700
30"
50
40
MB3 Specifications
7.9
6.8
60
Pictured: 0790-0000
3,114
2,669
2,224
1,779
1,334
890
70
445
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
64
64
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Single Acting
7.58 (192.5)
2.93 (74.4)
4.38 (111.3)
.63
2.10 (53.3)
(16.0)
.25
(6.4)
6.41
3.75 (162.8)
95.3)
4.38
(111.3)
.63
(16.0)
2.28 (57.9)
DISC
CL
MODEL DISC OPTIONS / ASSEMBLY
CODE THK. DESCRIPTION NUMBER
MB3 1/2"
Mechanical Brake 0790-0000
Mounting Dimensions
Disc Diameter
10"
15"
20"
25"
30"
Braking Radius
4.09"
6.59"
9.09"
11.59"
14.09"
.390 [2]
(9.91)
.25
(6.4)
.640 [4]
(16.26)
6.41
3.75 (162.8)
(95.3)
4.38
(111.3)
1.44
(36.6)
7.58 (192.5)
2.93 (74.4)
4.38 (111.3)
.63
2.10 (53.3)
(16.0)
.63
(16.0)
1.50
(38.1)
2.75 (69.9)
5.50 (139.7)
3.50 (88.9)
7.00 (177.8)
www.tolomatic.com
2.28 (57.9)
DISC
CL
65
65
performance data
*For pneumatically released units (FS20P) see Disc Sizing Equations below
500
0
0
9.53
2.49
6.35
4.78
3.18
8"
113
6516"
57
1000
500
9.53
Tangential Force
LINING WEAR (mm)
2.2
400
1.8
300
1.3
200
LIC
P Pneumatically Released
170
100
IC
F S Spring Applied
G EPR Seals
10"
T
MA
1500
.89
EU
226
.44
12"
AU
DR
HY
Options
2000
2.49
283
6.35
Maximum hydraulic pressure:
Maximum pneumatic pressure:
Minimum hydraulic pressure to release brake:
Minimum pneumatic pressure to release brake:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material, hydraulic:
Wearable friction material, pneumatic:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement, hydraulic:
Fluid displacement, pneumatic:
16"
4.78
FS20 Specifications
2500
339
3.18
Pictured: 0760-0016
396
3000
1.60
Pictured: 0760-0000
3500
1.60
PN
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
0
0 .063 .125 .188 .250 .313 .375
LINING WEAR (Inches)
66
66
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
1.75
(44.5)
6.50 (165.1)
5.00 (127.0)
3.38 (85.9)
(5.6)
2.312.22
(58.72)
1.62
1.156 (41.1)
(29.36)
1.21
(30.7)
.88
1.56
(10.08)
(39.6) .397(20.3)
Thru [2]
.25
.06
(6.4)
(1.5)
1.56
(39.6)
.75 (19.1)
3.50
3.06
(88.9) (77.7)
1.25 (31.8) 2.66 .69 (17.5)
(67.6)
.38
(9.7)
3/8-16
.62
(15.7)
5.00 [4]
(127.0)
0760-0003
FS20B
1/4"
0760-0001
FS20BG
1/4"
0760-0004
8"
.40 (10.2)
2.06
(52.3)
3.06
(77.7)
.23
(5.8)
Disc
Thickness
1/4-18 NPT
1.59"
Spring Applied
0760-0023
FS20PB
1/4"
1.68"
Spring Applied
0760-0016
6.18" .26"
Mounting Dimensions
Mounting Dimensions
6.313"
.24
(6.1)
0760-0000
Disc Diameter
B
1.56
(39.6)
Breather
(1/8-27 NPT)
.25 (6.4)
2.00
(50.8)
3.50
(88.9)
4.25 (108.0)
1.81
(46.0)
10"
12"
Disc Diameter
16"
6.313"
8"
10"
12"
16"
Braking Radius
Braking Radius
.397 (10.08)
thru [2]
3.38 (85.9)
2.312 (58.72)
1.156
(29.36)
.81 (20.6)
1.25 (31.8)
.22 (5.6)
1.62
(41.1)
(127.0)
6.005.00
(152.4)
3.38 (85.9)
A 2.312 (58.72)
.88
1.56
1.156
(20.3)
(39.6)
(29.36)
.25
.06
(6.4)
(1.5)
3.06
(77.7)
1.25 (31.8)
2.66 .69 (17.5)
(67.6)
www.tolomatic.com
3/8-16
1.56
(39.6)
.62
(15.7)
[4]
.397 (10.08)
Thru [2]
3.50
(88.9)
5.00
(127.0)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
67
67
10"
339
2
1
0
0
8"
226
6516"
113
452
9.53
7.95
6.35
4.78
1000
3.18
Tangential Force
LINING WEAR (mm)
4.45
4.00
800
3.56
700
3.11
600
2.67
500
2.22
400
1.78
300
1.33
200
.89
100
.44
900
.375
12"
.313
.250
565
.188
16"
.125
1.60
Maximum hydraulic pressure:
Minimum hydraulic pressure to release brake:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement:
678
.063
FS220B Specifications
791
Pictured: 0740-0000
2.49
6.35
4.78
3.18
performance data
1.60
Available Styles
9.53
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
68
68
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
2.172
(55.17
H220I
H441
H960 .
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
.26 (6.6)
.48 (12.2)
A
B
1/8 NPTF
PORT
.386
(9.80) [2]
1.22
(31.0)
.937 1.312
(23.80) (33.32)
CDEF
BLEEDER
SCREW [2]
0740-0000
FS220BB 1/4"
0740-0017
FS220BL 3/8"
0740-0019
FS220BE 1/2"
0740-0021
Mounting Dimensions
Disc Diameter
6.313"
8"
Braking Radius
2.38"
3.15"
10"
4.11"
12"
5.08"
16"
7.21"
.386
(9.80) [2]
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
.48 (12.2)
1/8 NPTF
PORT
A
B
.26 (6.6)
1.84
(46.7)
1.22
(31.0)
CDEF
www.tolomatic.com
BLEEDER
SCREW [2]
69
69
performance data
1,130
10
FS220C Specifications
Maximum hydraulic pressure:
Minimum hydraulic pressure to release brake:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement:
12"
904
10"
678
4
2
0
0
8"
452
6516"
.125
.250
.375
LINING WEAR (Inches)
226
.500
Tangential Force
LINING WEAR (mm)
2000
1.60
3.18
4.78
6.35
7.95
9.53
11.1
12.7
Pictured: 0741-0000
1,356
12
8.90
1800
8.00
1600
7.12
1400
6.23
1200
5.34
1000
4.45
800
3.56
600
2.67
400
1.78
200
.89
0
.063
.125
.188
.250
.313
.375
.438
.500
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
70
70
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
.48 (12.2)
A
B
.26 (6.6)
1/8 NPTF
PORT
1.22
(31.0)
1.84
(46.7)
.84
2.1)
BLEEDER
SCREW [2]
0741-0000
FS220CB 1/4"
0741-0018
FS220CL 3/8"
0741-0020
FS220CE 1/2"
0741-0022
Mounting Dimensions
Disc Diameter
6.313"
8"
Braking Radius
2.38"
3.15"
10"
4.11"
12"
5.08"
16"
7.21"
.386
(9.80) [2]
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
.48 (12.2)
1/8 NPTF
PORT
A
B
.26 (6.6)
1.84
(46.7)
1.22
(31.0)
CDEF
www.tolomatic.com
.31 (7.9)
BLEEDER
SCREW [2]
71
71
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Pictured: 0740-0001
FS220BI Specifications
Maximum hydraulic pressure:
Minimum hydraulic pressure to release brake:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement:
Recommended wear compensation interval:
F S Spring Applied
I Iron
J Manual Retractor
K Manual Compensator
L 3/8" Thick Disc
678
565
16"
452
12"
10"
339
8"
226
6516"
1
0
0
113
.125
.250
.375
LINING WEAR (Inches)
.500
Tangential Force
TANGENTIAL FORCE
RELEASE PRESSURE
1000
1000
900
900
800
800
700
700
600
600
500
500
400
300
200
100
E
ORC
AN. F
ED T
.
JUST
ESS
UNAD
E PR
EAS
REL
12.7
791
400
300
200
performance data
Available Styles
D
STE
DJU
UNA
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
100
0
0
0 .063 .125 .188 .250 .313 .375.438 .500
LINING WEAR (Inches)
72
72
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
6.58 kgs.
STANDARDMODELS
MODELS
STANDARD
1/8-27
1/8-27
NPTF
PORT
NPTF
PORT
OPTIONMODELS
MODELS
JKJKOPTION
1/8-27
1/8-27
NPTF
PORT
NPTF
PORT
(12.2)
.48.48
(12.2)
1.25
A A 1.25
1.16
1.16
(29.5)
(29.5)
1.25
A A 1.25
1.16
1.16
(29.5)
(29.5)
(31.8)
(31.8)
(12.2)
.48.48
(12.2)
(31.8)
(31.8)
2.84
3.032.84
(72.1)
(72.1)
0)7.0)
7.9)
)
1.53
1.53
(38.9)
(38.9)
1.53
1.53
(38.9)
(38.9)
BB
BB
5/32"
0740-0001
FS220BIB
0740-0003
FS220BIL
0740-0004
FS220BIE
0740-0005
Mounting Dimensions
Disc Diameter
6.313"
8"
Braking Radius
2.38"
3.15"
10"
12"
4.11"
5.08"
16"
7.21"
.386
(9.80) [2]
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
STANDARD MODELS
1/8-27
NPTF PORT
.48 (12.2)
1.16
(29.5)
2.172 3.03 2.84
(55.17) (77.0) (72.1)
1.25
(31.8)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
JK OPTION MODELS
control
1/8-27
combinations
.48 (12.2)
NPTF PORT
1.16
A 1.25 intensifier
(29.5)
(31.8)
Selection
worksheet
.31 (7.9)
CDEF
5.75 (146.1)
www.tolomatic.com
JK Option shown.
Mounting dimensions
are same for standard
models
1.53
(38.9)
1.53
(38.9)
73
73
14
10.2
16"
1,130
10
FS220CI Specifications
Maximum hydraulic pressure:
Minimum hydraulic pressure to release brake:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement:
Recommended wear compensation interval:
F S Spring Applied
I Iron
J Manual Retractor
K Manual Compensator
L 3/8" Thick Disc
12"
904
10"
678
4
2
0
0
1,356
12
1,582
8"
452
6516"
226
.50
Tangential Force
2000
TANGENTIAL FORCE
RELEASE PRESSURE
2000
1800
1800
1600
1600
1400
1400
1200
1200
1000
1000
800
600
400
200
0
0
.10
.20
.30
.40
LINING WEAR (Inches)
800
600
400
7.62
5.08
performance data
2.54
Available Styles
12.7
CE
OR
.
N. F
SS
TA
RE
TED
EP
JUS
AS
AD
LE
UN
RE
ED
ST
JU
AD
UN
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
200
0
.50
74
74
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
STANDARD MODELS
1/8-27
NPTF PORT
JK OPTION MODELS
1/8-27
NPTF PORT
.48 (12.2)
1.68
(42.7)
1.16
(29.5)
1.25
(31.8)
.48 (12.2)
1.68
(42.7)
1.16
(29.5)
1.25
(31.8)
2.84
) (72.1)
)
1.53
(38.9)
1.53
(38.9)
5/32"
0741-0005
FS220CIB
0741-0006
FS220CIL
0741-0007
FS220CIE
0741-0008
Mounting Dimensions
Disc Diameter
6.313"
8"
Braking Radius
2.38"
3.15"
10"
4.11"
12"
16"
5.08"
7.21"
.386
(9.80) [2]
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
STANDARD MODELS
1/8-27
NPTF PORT
.48 (12.2)
1.68
(42.7)
1.16
(29.5)
2.172 3.03 2.84
(55.17) (77.0) (72.1)
A 1.25
(31.8)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
JK OPTION M
tension
1/8-27 control
.48 (
NPTF PORT
combinations
1.
1.16
intensifier (42
(29.5)
Selection
worksheet
.31 (7.9)
CDEF
5.75 (146.1)
www.tolomatic.com
JK Option shown.
Mounting dimensions
are same for standard
models
1.53
(38.9)
1.53
(38.9)
75
75
Pictured: 0781-0000
FS595 Specifications
Maximum hydraulic pressure:
Minimum hydraulic pressure to release brake:
Accommodates Tolomatic disc diameters:
Minimum disc diameter:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Friction material:
Total lining area:
Fluid displacement for .03 inch clearance:
Recommended wear compensation interval:
35
F S Spring Applied
I Iron
K Manual Compensator
25
16"
2.82
20
14"
2.26
15
1.70
10
1.13
.57
.250
.500
LINING WEAR (Inches)
.750
Tangential Force
TANGENTIAL FORCE
RELEASE PRESSURE
4500
4000
3500
3000
2500
2000
1500
1000
500
UNA
DJU
STE
DR
ELE
ASE
0
0
RCE
. FO
TAN
3.39
30
0
0
Options
3.96
PRE
SS.
.25
.50
LINING WEAR (Inches)
Double Acting
12.7
performance data
6.35
Available Styles
19.1
D
STE
DJU
UNA
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
1500
1000
500
0
.75
76
76
1.800.328.2174
1.800.328.2174
00 [4]
50.8)
CALIPER
DISC
BRAKES
5.75 (146.1)
3.250 (82.55)
2.312
(58.72)
3.63 (92.2)
7.63 (193.8)
3.81 (96.8)
1.75
(44.5)
.781 [2]
(19.84)
blEEdER
VAlVE [2]
3.437
(87.30)
1.69
(42.9)
3.38
(85.9)
1.500
(38.10)
thk.
dISC
1/8-27 nPtF [REF]
INlEt [2]
2.00 [4]
(50.8)
7.44
(189.0)
2.437
(61.90)
4.88 [2]
(123.9)
1/2"
0781-0011
FS595DCIKO
1-1/4"
0781-0018
FS595DCIKQ
1-1/2"
0781-0000
FS595DCIKQV
1-1/2"
0781-0001
Mounting Dimensions
Disc Diameter
14"
16"
A 9.16" 10.16"
Braking Radius
B 5.72" 6.72"
5.75 (146.1)
3.250 (82.55)
2.312
(58.72)
3.63 (92.2)
.781 [2]
(19.84)
BLEEDER
VALVE [2]
3.44
(87.4)
7.44
(189.0)
2.44
(62.0)
4.88 [2]
(123.9)
www.tolomatic.com
77
77
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
performance data
Double Acting
6.35
F S Spring Applied
I Iron
K Manual Compensator
16"
5.65
4.52
14"
30
3.39
20
2.26
10
1.13
.250
.500
LINING WEAR (Inches)
.750
Tangential Force
TANGENTIAL FORCE
RELEASE PRESSURE
9000
8000
7000
6000
5000
4000
3000
2000
1000
UNA
DJU
STE
DR
ELE
ASE
0
0
RCE
. FO
TAN
40
0
0
Options
50
6.78
Pictured: 0782-0003
60
PRE
SS.
.25
.50
LINING WEAR (Inches)
12.7
Available Styles
19.1
D
STE
DJU
UNA
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
1500
1000
500
0
.75
78
78
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
fixed mount - fixed disc
Accommodates disc thickness: 3/8" 1/2" 1" 1-1/2"
9.88 (251.0)
1.48
(37.6)
6.874 (174.60)
3.437
(87.30)
1.69
(42.9)
2.44
(62.0)
BLEEDER
VALVE [4]
3.38
(85.9)
1/8-27 NPTF
INLET [4]
1.500
(38.10)
THK.
DISC
[REF]
3.44
(87.4)
A
2.00 [8]
(50.8)
2.44
(62.0)
B
4.88 [4]
MODEL
DISC OPTIONS /
ASSEMBLY(123.9)
CODE THK. DESCRIPTION NUMBER
FS595DCIKL-Dual
FS595DCIKE-Dual
FS595DCIKN-Dual
1"
7.44
(189.0)
FS595DCIKQ-Dual 1-1/2" DUAL, Double Acting, Iron, Man Wear Comp 0782-0003
Mounting Dimensions
Disc Diameter
14"
16"
A 8.58" 9.67"
B 5.23" 6.23"
Braking Radius
C 5.72" 6.72"
9.88 (251.0)
.48
7.6)
6.874 (174.60)
3.437
(87.30)
Top View
2.44
(62.0)
BLEEDER
VALVE [4]
3.44
(87.4)
.00 [8]
50.8)
7.63 (193.8)
3.81 (96.8)
1.75
(44.5)
B
4.88 [4]
(123.9)
1.69
(42.9)
3.38
(85.9)
www.tolomatic.com
7.44
(189.0)
2.44
(62.0)
9.88 (251.0)
1.48
(37.6)
6.874 (174.60)
3.437
(87.30)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
2.44
(62.0)
BLEEDER
VALVE [4]
3.44
1.500 79
(87.4)
7.44
A
(38.10) 79
(189.0)
THK.
Performance Data
1,500
500
1,000
DISC SIZE
6516"
Pictured: 0802-0020
8"
10"
12"
2,110
1,582
1,055
35
3.4
4.0
40
25
20
2.3
2.8
15
1.7
Disc material:
Disc manufacturing details:
Hub material:
Included fasteners:
527
16"
6516"
DISC SIZE
8"
10"
12"
4.5
1.1
.56
16"
8"
500
400
300
200
43.55 BTU
73.93 BTU
120.05 BTU
10"
164.71 BTU
12"
494.12 BTU
422
317
211
105
16"
528
6516"
100
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
DISC SIZE
CALIPER
DISC
BRAKES
80
80
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
10" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
.38 (9.7)
2.250
(57.15)
6.312
(160.32)
.156
(3.96)
bORE
ASSY no.
.bore
key size
0801-0008
.500"
.125" x .125"
.875
(22.23)
10.000
(254.00)
ASSY no.
.156
(3.96)
bORE
1.250
(31.75)
.bore
key size
ASSY no.
0803-0016
3.625
(92.08)
2.250
(57.15)
1.078
(27.38)
.bore
key size
ASSY no.
.bore
key size
1.000"
.250" x .250"
0803-0024
1.500"
.375" x .375"
0801-0010
.625"
.188" x .188"
0801-0014
.875"
.188" x .188"
0803-0018
1.125"
.250" x .250"
0803-0026
1.625"
.375" x .375"
0801-0012
.750"
.188" x .188"
0801-0016
1.000"
.250" x .250"
0803-0020
1.250"
.250" x .250"
0803-0028
1.750"
.375" x .375"
0803-0022
1.375"
.313" x .313"
8" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Weight 3.5 lbs. 1.59 kgs.
12" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Weight 7.9 lbs. 3.58 kgs.
.875
(22.23)
3.625
(92.08)
8.000
(203.20)
.156
(3.96)
bORE
ASSY no.
.bore
2.250
(57.15)
key size
3.625
(92.08) 5.250
(133.35)
12.000
(304.80)
1.078
(27.38)
.156
(3.96)
bORE
3.750
(95.25)
2.000
(50.80)
0802-0016
1.000"
.250" x .250"
ASSY no.
.bore
key size
0802-0018
1.125"
.250" x .250"
0802-0024
1.500"
.375" x .375"
0804-0024
1.500"
.375" x .375"
ASSY no.
.bore
key size
0802-0020
1.250"
.250" x .250"
0802-0026
1.625"
.375" x .375"
0804-0028
1.750"
.375" x .375"
0804-0036
2.250"
.500" x .500"
0802-0022
1.375"
.313" x .313"
0802-0028
1.750"
.375" x .375"
0804-0032
2.000"
.500" x .500"
0804-0040
2.500"
.625" x .625"
ASSY no.
.bore
key size
16" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Weight 14.1 lbs. 6.40 kgs.
3.625
(92.08) 5.250
(133.35)
16.000
(406.40)
bORE
www.tolomatic.com
.250
(6.35)
3.750
(95.25)
ASSY no.
.bore
key size
ASSY no.
.bore
key size
0805-0024
1.500"
.375" x .375"
0805-0036
2.250"
.500" x .500"
0805-0028
1.750"
.375" x .375"
0805-0040
2.500"
.625" x .625"
0805-0032
2.000"
.500" x .500"
2.000
(50.80)
81
81
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Fixed Hub & Disc Assemblies with Quick Disconnect (Q.D.) Bushings
Available Styles
6516" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Disc Thickness: 0.156"
2.69
(68.3)
6.312
(160.32)
.156
(3.96)
bORE
Pictured: 0808-0114
ASSY no.
.bore
key size
1.968
(50.00)
ASSY no.
.bore
0801-0109
.563"
.125" x .125"
0801-0114
.875"
.188" x .188"
.625"
.188" x .188"
0801-0115
.938"
.250" x .250"
0801-0111
.688"
.188" x .188"
0801-0116
1.000"
.250" x .250"
0801-0112
.750"
.188" x .188"
0801-0117
1.063"
.250" x .250"
8" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Weight 2.8 lbs. 1.27 kgs.
Performance Data
Maximum Torque Ratings
6516" SH Bushing
3,500 IN.-LBS.
8" SH Bushing
3,500 IN.-LBS.
10" SH Bushing
3,500 IN.-LBS.
3.625
(92.08)
12,000
1,356
1,130
904
11,000 IN.-LBS.
678
16" SF Bushing
452
11,000 IN.-LBS.
226
12" SF Bushing
.156
(3.96)
bORE
10,000
(IN.-LBS.)
8,000
6,000
4,000
2,000
MAX. TORQUE
key size
0801-0110
8.000
(203.20)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
DISC SIZE
CALIPER
DISC
BRAKES
ASSY no.
.bore
key size
0802-0108
.500"
.125" x .125"
ASSY no.
0802-0117
1.468
(37.29)
.bore
key size
1.063"
.250" x .250"
0802-0109
.563"
.125" x .125"
0802-0118
1.125"
.250" x .250"
0802-0110
.625"
.188" x .188"
0802-0119
1.188"
.250" x .250"
0802-0111
.688"
.188" x .188"
0802-0120
1.250"
.250" x .250"
0802-0112
.750"
.188" x .188"
0802-0121
1.313"
.313" x .313"
0802-0113
.813
.188" x .188"
0802-0122
1.375"
.313" x .313"
0802-0114
.875"
.188" x .188"
0802-0123
1.438"
.375" x .250"*
0802-0115
.938"
.250" x .250"
0802-0124
1.500"
.375" x .250"*
0802-0116
1.000"
.250" x .250"
0802-0125
1.563"
.375" x .250"*
*Non-standard keys are supplied along with hub and disc assemblies
82
82
1.800.328.2174
1.800.328.2174
Fixed Hub & Disc Assemblies with Quick Disconnect (Q.D.) Bushings
10" Disc
12" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
ASSY no.
.bore
key size
0803-0110
.625"
.188" x .188"
ASSY no.
0803-0119
1.468
(37.29)
.bore
key size
1.188"
.250" x .250"
0803-0111
.688"
.188" x .188"
0803-0120
1.250"
.250" x .250"
0803-0112
.750"
.188" x .188"
0803-0121
1.313"
.313" x .313"
0803-0114
.875"
.188" x .188"
0803-0122
1.375"
.313" x .313"
0803-0115
.938"
.250" x .250"
0803-0123
1.438"
.375" x .250"*
0803-0116
1.000"
.250" x .250"
0803-0124
1.500"
.375" x .250"*
0803-0117
1.063"
.250" x .250"
0803-0125
1.563"
.375" x .250"*
0803-0118
1.125"
.250" x .250"
*Non-standard keys are supplied along with hub and disc assemblies
5.250
(133.35)
.156
(3.96)
bORE
.156
(3.96)
bORE
12.000
(304.80)
3.625
(92.08)
10.000
(254.00)
ASSY no.
.bore
key size
0804-0108
.500"
.125" x .125"
ASSY no.
0804-0128
2.030
(51.56)
.bore
key size
1.750"
.375" x .375"
0804-0112
.750"
.188" x .188"
0804-0130
1.875"
.500" x .500"
0804-0114
.875"
.188" x .188"
0804-0131
1.938"
.500" x .500"
0804-0115
.938"
.250" x .250"
0804-0132
2.000
.500" x .500"
0804-0116
1.000"
.250" x .250"
0804-0133
2.063
.500" x .500"
0804-0117
1.063"
.250" x .250"
0804-0134
2.125"
.500" x .500"
0804-0118
1.125"
.250" x .250"
0804-0135
2.188"
.500" x .500"
0804-0119
1.188"
.250" x .250"
0804-0136
2.250"
.500" x .500"
0804-0120
1.250"
.250" x .250"
0804-0137
2.313"
.500" x .625"*
0804-0121
1.313"
.313" x .313"
0804-0138
2.375"
.500" x .625"*
0804-0122
1.375"
.313" x .313"
0804-0139
2.438"
.500" x .625"*
0804-0123
1.438"
.375" x .375"
0804-0140
2.500"
.500" x .625"*
0804-0124
1.500"
.375" x .375"
0804-0141
2.563"
.375" x .625"*
0804-0125
1.563"
.375" x .375"
0804-0142
2.625"
.375" x .625"*
0804-0126
1.625"
.375" x .375"
0804-0143
2.688"
.375" x .625"*
0804-0127
1.688"
.375" x .375"
0804-0144
2.750"
.375" x .625"*
16" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Weight 18.1 lbs. 8.21 kgs.
16.000
(406.40)
bORE
www.tolomatic.com
5.250
(133.35)
.250
(6.35)
2.406
(61.11)
ASSY no.
0805-0108
0805-0112
0805-0114
0805-0116
0805-0117
0805-0118
0805-0119
0805-0120
0805-0121
0805-0122
0805-0123
0805-0124
0805-0125
0805-0126
.bore
key size
.500"
.750"
.875"
1.000"
1.063"
1.125"
1.188"
1.250"
1.313"
1.375"
1.438"
1.500"
1.563"
1.625"
.125" x .125"
.188" x .188"
.188" x .188"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.313" x .313"
.313" x .313"
.375" x .375"
.375" x .375"
.375" x .375"
.375" x .375"
ASSY no.
0805-0128
0805-0130
0805-0131
0805-0132
0805-0134
0805-0135
0805-0137
0805-0138
0805-0139
0805-0140
0805-0141
0805-0143
0805-0144
.bore
key size
1.750"
1.875"
1.938"
2.000
2.125"
2.188"
2.313"
2.375"
2.438"
2.500"
2.563"
2.688"
2.750"
.375" x .375"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .625"*
.500" x .625"*
.500" x .625"*
.500" x .625"*
.375" x .625"*
.375" x .625"*
.375" x .625"*
83
83
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Available Styles
1/4-20, 3 holes
equally Spaced on
2.250 b.C.
.12
(3.0)
1.25
(31.8)
1.871
(47.52)
4.63
(117.6)
.38
bORE kEY SEAt (9.7)
.500 to 1.375: Std.
1.438 to 1.625: 3/8 x 1/16
Pictured: 0801-1151
Pictured: 0801-1119
.12
(3.0)
1.25
(31.8)
.75 in./ft.
(62.5mm/m)
TAPER
1.871
(47.52)
4.63
(117.6)
.88
(22.4)
.75 in./ft.
(62.5mm/m)
tAPER
.88
(22.4)
0801-1122
SH
.500"
.125" x .125"
0.9
.41
0801-1123
SH
.563"
.125" x .125"
0.9
.41
0801-1124
SH
.625"
.188" x .188"
0.9
.41
0801-1125
SH
.688"
.188" x .188"
0.8
.36
0801-1126
SH
.750"
.188" x .188"
0.8
.36
0801-1127
SH
.813"
.188" x .188"
0.8
.36
0801-1128
SH
.875"
.188" x .188"
0.8
.36
0801-1129
SH
.938"
.250" x .250"
0.8
.36
0801-1131
SH
1.000"
.250" x .250"
0.7
.32
0801-1132
SH
1.063"
.250" x .250"
0.7
.32
0801-1133
SH
1.125"
.250" x .250"
0.7
.32
0801-1134
SH
1.188"
.250" x .250"
0.6
.27
0801-1135
SH
1.250"
.250" x .250"
0.6
.27
0801-1123
SH
.563"
.125" x .125"
0.9
.41
0801-1136
SH
1.313"
.313" x .313"
0.5
.23
0801-1125
SH
.688"
.188" x .188"
0.8
.36
0801-1137
SH
1.375"
.313" x .313"
0.5
.23
0801-1126
SH
.750"
.188" x .188"
0.8
.36
0801-1138
SH
1.438"
.375" x .250"*
0.5
.23
0801-1127
SH
.813"
.188" x .188'
0.8
.36
0801-1139
SH
1.500"
.375" x .250"*
0.4
.18
0801-1128
SH
.875"
.188" x .188"
0.8
.36
0801-1140
SH
1.563"
.375" x .250"*
0.4
.18
0801-1129
SH
.938"
.250" x .250"
0.8
.36
0801-1141
SH
1.625"
.375" x .250"*
0.4
.18
0801-1131
SH
1.000"
.250" x .250"
0.7
.32
0801-1132
SH
1.063"
.250" x .250"
0.7
.32
0801-1133
SH
1.125"
.250" x .250"
0.7
.32
*Non-standard keys are supplied along with hub and disc assemblies
q.d. hub -
6516"
Disc (SH)
.81
(20.6)
1.31
(33.3)
+.002
1.869 +.002
(47.47) -.000
lARgE ENd
.75 in./ft.
tAPER
1.869-.000
(47.47)
lARgE ENd
.75 in./ft.
tAPER
+.015
1.125 -.000 2.69
(68.3)
(28.58)
.88
(22.4)
84
84
3.62
(91.9)
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
2.00
(50.8)
.12
(3.0)
3/8-16, 3 holes
equally Spaced on
3.875 b.C.
4.63
(117.6)
108
27
SF
360
60
1.25
(31.8)
+.002
3.123-.000
(79.32)
lARgE ENd
.75 in./ft.
tAPER
5.25
(133.4)
*Non-standard keys are supplied along with hub and disc assemblies
www.tolomatic.com
0801-1142
0801-1143
0801-1144
0801-1145
0801-1146
0801-1147
0801-1148
0801-1149
0801-1150
0801-1151
0801-1152
0801-1153
0801-1154
0801-1155
0801-1156
0801-1157
0801-1158
0801-1159
0801-1160
0801-1161
0801-1162
0801-1163
0801-1164
0801-1165
0801-1166
0801-1167
0801-1168
0801-1169
0801-1170
0801-1171
0801-1172
0801-1173
0801-1174
0801-1175
0801-1176
0801-1177
0801-1178
0801-1179
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
.75 in./ft.
(62.5mm/m)
tAPER
3.125
(79.38)
1.50
(38.1)
.125" x .125"
.125" x .125"
.188" x .188"
.188" x .188"
.188" x .188"
.188" x .188"
.188" x .188"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.313" x .313"
.313" x .313"
.375" x .375"
.375" x .375"
.375" x .375"
.375" x .375"
.375" x .375"
.375" x .375"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .625"*
.500" x .625"*
.500" x .625"*
.500" x .625"*
.375" x .625"*
.375" x .625"*
.375" x .625"*
.375" x .625"*
NONE
NONE
4.9
4.9
4.8
4.8
4.8
4.7
4.7
4.6
4.6
4.5
4.5
4.4
4.4
4.3
4.2
4.1
4.0
4.0
3.9
3.8
3.7
3.5
3.4
3.3
3.2
3.1
3.0
2.9
2.9
2.8
2.7
2.6
2.4
2.3
2.2
2.0
1.8
1.5
2.22
2.22
2.18
2.18
2.18
2.13
2.13
2.09
2.09
2.04
2.04
2.00
2.00
1.95
1.91
1.86
1.81
1.81
1.77
1.72
1.68
1.59
1.54
1.50
1.45
1.41
1.36
1.32
1.32
1.27
1.22
1.18
1.09
1.04
1.00
.91
.82
.68
85
85
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
FEATURES
APPLICATIONS
SELECTION
GRAPHS
PNEUMATIC
BRAKES
P10
P20
P220
HYDRAULIC
BRAKES
H10
H20
H220
H220I
H441
H960
HYDRAULIC/
MECHANICAL
BRAKE
COMBOS
H/ME20
H/ME220
MECHANICAL
BRAKES
ME10
ME20
ME220
MB3
SPRING
APPLIED
BRAKES
FS20
FS220
FS220I
FS595
DISCS
HUBS &
BUSHINGS
TENSION
CONTROL
COMBINATIONS
INTENSIFIER
SELECTION
WORKSHEET
BLANK DISC
AVAILABLE STYLES
AVAILABLE STYLES
Blank Disc
PICTURED: 0801-1210
PICTURED: 0801-1200
Disc material:
Disc manufacturing details:
Included fasteners:
Disc material:
Disc manufacturing details:
Included fasteners:
6" DISC
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Weight 1.8 lbs. .82 kgs.
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
1.30
(33.0) .95 +.02
(24.1 +-.5)
6.00
(152.4)
1.114 +.010
-.000
.187
(4.75)
5/16-18
UNC-2B THRU
[0801-1230 ONLY]
ASSY. NO.
1.75 2.00
(44.5) (50.8)
1.0025 (25.463)
1.0000 (25.400)
DISC DIAMETER
DISC THICKNESS
WT. (LBS.)
WT. (KGS.)
6.313"
.156"
1.3
.59
0802-1200
8.000"
.156"
2.2
1.00
0803-1200
10.000"
.156"
3.4
1.54
0804-1200
12.000"
.156"
4.8
2.18
0805-1200
16.000"
.250"
13.7
6.21
0801-1200
1.25
(31.8)
ASSY. NO.
.BORE
KEY SIZE
DIM A
0801-1210
1.000"
.188" x .188"
.190" / .188"
0801-1230
1.000"
.25" x .125"
.253" / .251"
86
86
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
INTENSIFIER
Available Styles
Available Styles
Intensifier
Pictured: 1770-0000
Pictured: 0801-1208
intensifier Specifications
Disc Specifications
Disc material:
Disc manufacturing details:
Included fasteners:
INPUT:
Pneumatic pressure, maximum:
Piston seal:
Cylinder material:
Input to output ratio:
OUTPUT:
Hydraulic pressure, maximum:
Hydraulic fluid displacement:
Cylinder seal:
Cylinder material:
1/8 NPT Port:
100 PSI
U-cup design
Hard coated aluminum
1 : 10
1,000 PSI
0.44 in3
O-ring, Buna-N
Aluminum
Standard, for oil reservoir and/or
pressure gauge
Options:
Intensifier kit
For use with non-spring retracting hydraulic caliper disc brakes,
Tolomatic series: H10, H20, H/ME20, H220, H/ME220
b.C.
dIA.
dISC
dIA.
2.00
(50.8)
Check Valve
Must Be Mounted
Vertically
THREE-WAY
VALVE
Check Valve
Pipe Nipple
1/8 NPT Male X
1/8 NPT Male
Free
Flow
E dIA. (d hOlES)
1/4-20 x
1/2 Deep
b dISC
TUBE MUST
BE METAL
thICkNESS
A
B
C
D
E
F
assembly DISC DISC B.C. No. of Hole Pilot Clear.
NUMBER DIA.
thk Dia. Bolt Holes Dia. Dia.
CALIPER
INTENSIFIER
Bleeder
Valve
2.00
(50.8)
1.69
(42.9)
4.44 (112.8)
Air Inlet
1/8 NPT
.75
(19.1)
2.375 3.00
(60.33) (76.2)
2.375 (60.33)
3.00 (76.2)
0801-1206
6.313"
.156"
1.812"
.332"
1.376"
0802-1208
8.000"
.156"
3.125"
.343"
2.375"
0803-1210
10.000"
.156"
3.125"
.343"
2.375"
ASSEMBLY
NUMBER
0804-1212
12.000"
.156"
4.500"
.406"
3.750"
1770-0002
0805-1216
16.000"
.250"
4.500"
.406"
3.750"
1770-0003
EPR
0805-1220
16.000"
.500"
4.500"
.406"
3.750"
1770-0004
Viton
www.tolomatic.com
seal Kit
type includes:
Buna-N
intensifier
number
87
87
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
performance data
Ventilated Disc
203
400
68
45
6516"
23
200
20
40
60
80
PRESSuRE (PSI)
20
21.0
15
15.8
10
10.5
5.27
26.4
700
600
79
68
12"
500
57
10"
400
45
8"
300
200
34
23
6516"
11
100
0
0
20
40
60
80 100
PRESSuRE (PSI)
6516"
1,582
12
16"
1,800
1,500
1,200
900
600
300
1,356
1,130
10
12"
10"
8"
6516"
904
678
452
226
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
5.75
(171.45)
5.21
(132.33)
(146.05)
4.75
2.00
(50.80)
1.56
(39.62)
(120.65)
1.19
(30.2)
TYP.
4.50
(114.30)
1.50
(38.10)
MOUNTING
HOLES .50
(12.70) (4)
6.32
(160.53)
1/8 - 27 NPT
PORT (2)
(147.07)
5.42
OPTIONAL
MOUNTING
SURFACE
(137.67)
4.48
(113.79)
11.02
(279.90)
VENTILATED
DISC
11" Disc
For use with hydraulic caliper disc brakes
Weight 15.4 lbs. 6.99 kgs.
904
1,808
14
5.79
RPM
1,356
452
90
16"
8"
1,808
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
101
800
10"
12
113
900
2,712
2,260
12"
16
0
100
8"
600
Pictured: 0803-1214
113
90
16"
20
136
10"
800
3,164
24
158
12"
1000
1200
25
181
16"
1400
1600
3,616
28
1800
0
0
226
P220 Caliper
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
QD TYPE BUSHING IS
SUPPLIED BY CUSTOMER
PER CUSTOMERS SHAFT
REQUIREMENTS (TYPE SK)
1.20
2.29
(58.17)
(30.48)
3.14
(79.76)
assy. no.
0735-0304
P220DX
0803-0202
Ventilated Disc
Assembly
0735-0704
P220DX
0735-0312
H220DXC
Dynamic Torque (IN.-LBS.) = 2.88 x Braking Radius (in.) x Pressure (PSI)
Static (Parking) Torque (IN.-LBS.) = 1.44 x Braking Radius (in.) x Pressure
(PSI)
C w/ bleeder fittings
D Dual Acting
88
88
H Hydraulic
P Pneumatic
X Non-standard Disc
Thickness
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
Selection: general
How Caliper Disc Brakes Work
Basically, a caliper disc brake functions like an ordinary rod
cylinder. Components consist of a piston, a puck (or pad) of
wearable friction material, a housing, and opposing side and a
disc on which the brake acts. When pressure is applied to the
piston, the puck is
moved into contact
Housings
with the disc, causing
Pucks
the disc to stop
rotating or, in a
tensioning application,
to supply constant
Pistons
drag. The housing
contains the piston and
puck and is located above the disc. There are always two
sides to a caliper disc brake: One is known as the live side
with the piston and puck; the other may be either another live
side or it may be a dead side (another puck which contacts
the disc when the live side piston is actuated).
Disc brakes are widely used in three areas: Stopping,
retarding (tensioning) and holding. In any application it is
necessary to determine how much torque is required, how
much heat will be generated (and thus, to be dissipated) and
the anticipated service life of the linings. Once these variables
are determined, then find the combination of disc and caliper
that will most economically meet these requirements.
to be Done
Industrial
Tensioning
Constant Slip)
Vehicular
Determine Pressure
www.tolomatic.com
89
89
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Selection: general
Hydraulic
Cross Porting
Hydraulic actuated brakes
are normally used in
applications where higher
torque output is needed.
They may be operated with
Hydraulic
Pucks
a variety of fluids including
Fluid
the standard mineral based
hydraulic oils, automotive brake fluids and nonflammable phosphate ester fluids (each requires
different seals).
Floating
Mechanical
Mount
Mechanically actuated
brakes are often used for
emergency stopping or
holding brakes or in
situations where pneumatic
or hydraulic pressure is not
Pucks
available. Mechanical caliper
disc brakes operate when the cam lever is rotated.
This pushes the actuating pins against the linings
backing plate thus forcing the lining into the disc.
90
90
Static (Parking) Torque (IN.-LBS.) = 6.99 x Braking Radius (in.) x Lever Force (LBS.)
Fixed
Mount
Single Acting
Live
Side
Dead
Side
Fixed
Disc
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
Selection: general
disc when pressure is released. Retractable brakes are
used in applications that require a brake with absolutely no
residual drag from the linings on the disc.
and Disc
Fixed
Mount
Fixed
Mount
Fixed disc
Floating
Disc
Floating Caliper
Fixed Caliper Mount/
Mount/Fixed Disc A
Floating Disc The
floating mount bracket
caliper is rigidly mounted
permits the caliper to shift and a floating disc mount
position when braking
attaches the disc to the
force is applied. The disc
shaft. The two forms of
is rigidly mounted to the
floating disc are:
1.) Disc and hub are
shaft.
mounted on a spline on
the shaft. 2.) Hub is rigidly
keyed to the shaft and the
disc is spring loaded to the
hub, providing floating
ability.
Consider Options
Hydraulic brakes may operate with a variety of fluids.
Tolomatic brakes use Buna-N seals most commonly.
These seals are suited for use with standard mineral based
hydraulic oil. EPR seals, for use with automotive brake
fluids, are available for most Tolomatic brakes. Some
models also give you the choice of Viton seals, these
seals are suited for use with nonflammable phosphate
ester fluids.
Some Tolomatic brakes are available with retractable
pistons. A brake with this feature has a small compression
spring within the piston which causes it to retract from the
www.tolomatic.com
91
91
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
T = Torque; ft-lbs
or:
Where:
T = Torque; in-lbs
2 2
BTU / Stop = WK e n s
4, 570, 000
[4]
[5]
or
tn St
BTU / Stop =
46, 680
Where:
T = Torque; ft-lbs
[6]
92
92
BTU / Stop =
[7]
BTU/hr. = (BTU/stop)(stops/hr.)
[1b]
For the best service life the disc temperature should not
exceed 300F. Higher disc temperatures can be allowed,
however, there will be a reduction in the life of the friction
material. See Figure 1 (page 94).
In many applications there are no restrictions to disc
diameter (within reason). Convert your calculated BTU/
Stop to BTU/hr. with the following formula:
btu/hr.
(220)(Sp)
[9]
wd
(A)(.28)
[10]
Where:
Thickness is in inches
1.800.328.2174
1.800.328.2174
k2 =
r2
2
k2 =
r2
r12
+ r22
2
Where:
WK e2 = WK S2 + WK 12
n1
nS
[2]
WK 2eNs
T=
308t
Where:
T = Torque; ft-lbs
WK e 2Ns
or T = 3,696t
Where:
[3a]
T = Torque; in-lbs (WK e2 is in lbs-in2)
T = Torque; in-lbs
+...
Where:
[3b]
[15]
[16]
www.tolomatic.com
93
93
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
DISC
EXPOSED AREA
WEIGHT* MAXIMUM MAXIMUM
DIAMETER In2 SQ. FT. SQ mm LBS. KGS. BTU / HR. JOULE/HR.
62.58
0.43
40,374
1.37 0.62
283.8
299,360
8.000 100.53
0.70
64,858
3.52 1.60
462.0
487,329
10.000 157.08
1.09 101,342
5.46 2.48
719.4
758,842
12.000 226.20
1.57 145,935
7.91 3.59
1,036.0
1,092,799
6.313
700
CALIPER
DISC
BRAKES
1,841.4 1,942,356
600
500
400
300
200
100
0
100
200
300
400
500
600
700
DISC TEMPERATURE, F
1,980,000
[17]
[18]
)(
)(
[19]
HP hrs. / Stop =
E
1, 980, 000
)(
)(
[22]
[23]
Lining life calculations are estimates and do not account for foreign
contaminants that may abrade the lining or disc and reduce life. When
the life must be known accurately, field tests should be conducted
under actual or simulated service conditions.
94
94
caliper Cubic
series Inches
caliper Cubic
series Inches
series Inches
10
.46
FS440 1.75
20
.83
FS220
Aluminum 1.66
H441 3.71
H220
Aluminum 1.66
H220
Cast Iron 2.35
FS220
Cast Iron w/ 2.35
JK options
H440 3.32
FS595 4.57
H960 8.00
MB3 6.06
caliper Cubic
1.800.328.2174
1.800.328.2174
CALIPER
DISC
BRAKES
[24]
WV 2
2g
Where:
Where:
g = 32.2 ft./sec2
BTU/hr. =
generated
b = % of grade
And
V V2
a= =
t
2S
b
100
D
[25]
Where:
WR
778
[28]
(E) (stopping
frequency/hr.)
[27]
[14]
[26]
wd =
btu/hr.
(220)(Sp)
[9]
wd
(A)(.28)
[10]
www.tolomatic.com
95
95
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
TITLE:______________________________________________________________
__________________________________________________________________
FIRM:______________________________________________________________
__________________________________________________________________
ADDRESS:__________________________________________________________
CITY:_______________________________________________________________
STATE:_______________________________ ZIP:________________________
PHONE: (_______________ ) __________________________________________
FAX: (__________________ ) __________________________________________
A. VEHICLE SPECIFICATIONS
PLEASE CONTACT FACTORY
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
MODEL:________________________ PROJECT #:______________________
B. TENSIONING DATA
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
C. STATIONARY EQUIPMENT
SPECIFICATIONS
CYCLIC STOPS? Yes
No
W = Weight of rotating member, lbs.
R = Radius of rotating member, ft.
DECELERATION NEEDED:
TYPE OF ACTUATION:
E. ADDITIONAL COMMENTS
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
* Recommendation is based on information supplied by the customer. Final
acceptance and approval is the responsibility of the customer after field testing or simulation of field testing on the machine it is designed for.
96
96
1.800.328.2174
1.800.328.2174
DISC CONE
CLUTCHES
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Applications
www.tolomatic.com
97
97
selection Graph
15
10
71 2
5
3
21 2
2
11 2
1
3
1
1
1
1
40.27
26.85
20.13
13.42
8.05
6.71
5.37
4.03
2.68
2.01
1.34
0.89
0.67
0.34
2
3
4
8
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
RPM
98
98
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
DISC CONE
CLUTCHES
1.800.328.2174
1.800.328.2174
DISC CONE
CLUTCHES
Features
COIL SPRING
PILOT CONE
Needle Roller
Bearing
Thrust Ball
Bearings
CLUTCH SHAFT
Pictured: 1207-0008
Air CYLINDER
www.tolomatic.com
99
99
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
1207 Series
Performance Data
Torque vs Pressure - 1207, 1307D
1.4
Pictured: 1207-0008
Pictured: 1307-0308
toRque (in.-lbs.)
250
PRESSuRE (bar)
2.8
4.1
5.5
StAtIC
300 RPM
600 RPM
1200 RPM
1745 RPM
200
6.9
28.2
22.6
toRque (n-m)
1307D Series
150
16.9
100
11.3
50
5.7
20
40
60
80
100
PRESSuRE (PSI)
1207 Series
Specifications
Performance data
4.0 lbs.
1207-0010 Clutch 1207-10 5/8"
15.9mm 1.81 kg.
600 240 240 240 240 240 240 240 240 240 180
300 247 247 247 247 247 247 247 247 247 247
rpm
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
1200 220 220 220 220 220 220 220 203 180 160
1745 200 200 200 200 200 200 160 143 123 105
TORQUE (In.-Lbs.)
1307D Series
Specifications
Performance data
300 247 247 247 247 247 247 247 247 247 222
600 240 240 240 240 240 240 240 240 190 177
rpm
DISC CONE
CLUTCHES
1200 220 220 220 220 190 65 37
1745 200
200 200
57
35
TORQUE (In.-Lbs.)
100
100
1.800.328.2174
1.800.328.2174
DISC CONE
CLUTCHES
1207 only
Performance Data
Response Times - 1207, 1307D
Performance Data
Heat Dissipation - (1207 only)
tORque (in.-lbs.)
37
89
140
167
80
Retur
60
n tim
tIME (mSec.)
tIME (mSec.)
80
60
time
ment
engag
40
125
100
20
40
60
80
75
12
50
C
07
C
ut
h
1/32
25
0
20
0
1/16
150
40
20
0
175
224
100
btu/hour
100
600
1200
RPM
thermal horsepower
1800
100
PRESSuRE (PSI)
1207 Series
Dimensional Data
3.75 (95.3)
A KEYWAY
B BORE
.62 (15.8)
ASSembly
b bore
Number A Diameter C
.97
(24.6)
(12.7mm)
1.44
(36.6)
1.50
(38.1)
Mounting Holes
6-32 x .38 on
1.843 Dia. B.C.
1/8 NPT
.49 (12.5)
1307D Series
Dimensional Data
3.75 (95.3)
A KEYWAY
.62 (15.8)
ASSembly
b bore
Number A Diameter C
.97
(24.6)
(12.7mm)
.88 2.75
(22.4) (69.9)
B BORE
.62
(15.8)
Mounting Holes
6-32 x .38 on
1.843 Dia. B.C.
www.tolomatic.com
1.50
(38.1)
1/8 NPT
.49 (12.5)
101
101
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Available Styles
1208 Series
Performance Data
Torque vs Pressure - 1208, 1308D
1.4
700
tORquE (In.-lbs.)
Pictured: 1308-0310
2.8
4.1
5.5
6.9
StAtIC
300 RPM SlIP
600 RPM SliP
1200 RPM SlIP
1745 RPM SlIP
600
Pictured: 1208-0010
PRESSuRE (bar)
500
79
68
56
toRque (n-m)
1308D Series
400
45
300
34
200
23
100
11
20
40
60
80
100
PRESSuRE (PSI)
1208 Series
Specifications
Performance data
600 600 600 600 600 600 600 600 600 550 475
8.0 lbs.
1208-0014 Clutch 1208-14 7/8"
22.2mm 3.63 kg.
300 635 635 635 635 635 635 635 635 635 635
rpm
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
1200 560 560 560 450 330 275 150 85
1745 430 370 315 205 80 50 35
TORQUE (In.-Lbs.)
1308D Series
Specifications
Performance data
1308-0310 Clutch 1308D-10 5/8" 8.0 lbs. 0.50 cu.in. 2.65 cu.in. 100 PSI
15.9mm 3.63 kg. 8.2 ml
43.4 ml 6.9bar
1308-0312 Clutch 1308D-12 3/4" 8.0 lbs. 0.50 cu.in. 2.65 cu.in. 100 PSI
19.1mm 3.63 kg. 8.2 ml
43.4 ml 6.9bar
300 635 635 635 635 635 635 635 635 635 635
1308-0314 Clutch 1308D-14 7/8" 8.0 lbs. 0.50 cu.in. 2.65 cu.in. 100 PSI
22.2mm 3.63 kg. 8.2 ml
43.4 ml 6.9bar
102
102
600 600 600 600 600 405 290 225 155 80 40
rpm
DISC CONE
CLUTCHES
1200 505
1745 315
380 275
85
35
TORQUE (In.-Lbs.)
1.800.328.2174
1.800.328.2174
DISC CONE
CLUTCHES
1208 only
Performance Data
Response Times - 1208, 1308D
Performance Data
Heat Dissipation - (1208 only)
tORque (in.-lbs.)
140
800
167
224
100
tIME (mSec.)
Retur
60
n tim
ment
e
engag
40
time
60
20
40
60
80
PRESSuRE (PSI)
500
400
0
12
300
8C
t
lu
Ch
100
0
20
0
600
200
40
20
0
700
80
80
5/16
9/32
1/4
7/32
3/16
5/32
1/8
3/32
1/16
1/32
thermal horsepower
89
btu/hour
37
tIME (mSec.)
100
600
1200
RPM
1800
100
1208 Series
Dimensional Data3/16 x 3/32
4.66 (118.4)
KEYWAY
A BORE
.72 (18.3)
ASSembly A bore
Number Diameter B
1.14
(29.0)
1208-0010 .625"
(15.88mm)
1208-0012
.75"
(19.1mm)
1208-0014
.875"
2.00"
(22.23mm) (50.8mm)
1.94
(49.3)
1.81
(46.0)
Mounting Holes
10-24 x .38 on
2.593 Dia. B.C.
1/8 NPT
.60 (15.2)
1308D Series
Dimensional Data
4.66 (118.4)
3/16 x 3/32
KEYWAY
.72 (18.3)
ASSembly A bore
Number Diameter
1.14
(29.0)
1.25 3.75
(31.8) (95.3)
A BORE
.63
(16.0)
Mounting Holes
10-24 x .38 on
2.59 Dia. B.C.
www.tolomatic.com
1.81
(46.0)
1/8 NPT
1308-0310
.625"
(15.88mm)
1308-0312
.75"
(19.1mm)
1308-0314
.875"
(22.23mm)
.60 (15.2)
103
103
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
1200
PRESSURE (bar)
2.8
4.1
5.5
STATIC
300 RPM SLIP
600 RPM SLIP
1200 RPM SLIP
1745 RPM SLIP
800
6.9
136
113
90
TORQUE (N-m)
1000
TORQUE (In.-Lbs.)
introduction
Applications
Available Styles
SELECTION
GRAPH
1209 Series
1309C Series
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION Pictured: 1209-0016
Pictured: 1309-0316
600
68
400
45
200
23
20
40
60
80
PRESSURE (PSI)
100
1209 Series
Specifications
Performance data
1209-0018 Clutch 1209-18 1-1/8" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
28.6mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
600 960 960 960 960 960 960 960 960 885 810
1209-0022 Clutch 1209-22 1-3/8" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
34.9mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
rpm
1209-0020 Clutch 1209-20 1-1/4" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
31.8mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
300 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
1200 900 900 900 900 900 900 725 560 425
1750 830 830 760 550 360 220
TORQUE (In.-Lbs.)
1309C Series
Specifications
Performance data
1309-0318 Clutch 1309C-18 1-1/8" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
28.6mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
300 1000 1000 1000 1000 1000 960 855 725 660 585
1309-0320 Clutch 1309C-20 1-1/4" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
31.8mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
1309-0322 Clutch 1309C-22 1-3/8" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
34.9mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
600 960 960 960 700 470 270 200
rpm
DISC CONE
CLUTCHES
1200 650
550 425
1750 430
210
TORQUE (In.-Lbs.)
104
104
1.800.328.2174
1.800.328.2174
DISC CONE
CLUTCHES
1209 only
Performance Data
Response Times - 1209, 1309C
Performance Data
Heat Dissipation - (1209 only)
2.8
4.1
80
TIME (mSec.)
Enga
gem
5.5
e
ent Tim
60
60
ime
rn T
40
40
20
20
20
40
60
80
1400
80
Ret
1600
6.9
100
BTU/Hour
100
PRESSURE (bar)
TIME (mSec.)
1.4
1200
1000
800
600
12
400
C
09
C
UT
200
0
600
RPM
1200
5/8
9/16
1/2
7/16
3/8
5/16
1/4
3/16
1/8
1/16
Thermal Horsepower
1800
100
PRESSURE (PSI)
1209 Series
Dimensional Data
5.75 (146.1)
A KEYWAY
B BORE
1.06 (26.9)
ASSembly
b bore
Number A Diameter C
1.50
(38.1)
(25.4mm)
1.75 4.56 8.00
(44.5) (115.8) (203.2)
2.34
(59.4)
2.25
(57.2)
Mounting Holes
5/16-18 x .38 on
3.5 Dia. B.C.
1/8 NPT
.50 (12.7)
(28.58mm)
1209-0020 1/4" x 1/8" 1.25"
(31.8mm)
1209-0022 5/16" x 1/8" 1.375"
2.50"
(34.93mm) (63.5mm)
1309C Series
Dimensional Data
5.75 (146.1)
A KEYWAY
1.06 (26.9)
ASSembly
b bore
Number A Diameter C
1.50
(38.1)
(25.4mm)
1309-0318 1/4" x 1/8" 1.125"
(28.58mm)
1.75 4.56
(44.5) (115.8)
B BORE
.63
(16.0)
Mounting Holes
5/16-18 x .38 on
3.5 Dia. B.C.
www.tolomatic.com
(31.8mm)
1309-0322 5/16" x 5/32" 1.375"
2.50"
(34.93mm) (63.5mm)
2.25
(57.2)
1/8 NPT
.50 (12.7)
105
105
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
DISC CONE
CLUTCHES
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Sprocket Combinations
Available Styles
Sprocket Mount
Refer to page 100 for DCC 1207 & 1307D specifications and performance data
Refer to page 102 for DCC 1208 & 1308D specifications and performance data
Refer to page 104 for DCC 1209 & 1309C specifications and performance data
Refer to page 34 for P20DA caliper disc brake specifications and performance data
Refer to page 36 for P220DA caliper disc brake specifications and performance data
Refer to page 80 for disc specifications and performance data
Pictured: 1310-0122
Pictured: 1507-0010
B
ASSy No. Clutch Sprocket
A
a
1507-0108
1207-08
35A25
3.75"
0.97"
0.40"
1507-0110
1207-10
35A25
3.75"
0.97"
0.40"
1508-0110
1208-10
40A22
4.66"
1.14"
0.47"
1508-0112
1208-12
40A22
4.66"
1.14"
0.47"
1508-0114
1208-14
40A22
4.66"
1.14"
0.47"
1509-0116
1209-16
40A28
5.75"
1.50"
0.48"
1509-0118
1209-18
40A28
5.75"
1.50"
0.48"
1509-0120
1209-20
40A28
5.75"
1.50"
0.48"
1509-0122
1209-22
40A28
5.75"
1.50"
0.48"
1509-0216
1209-16
50A27
5.75"
1.50"
0.51"
1509-0218
1209-18
50A27
5.75"
1.50"
0.51"
1509-0220
1209-20
50A27
5.75"
1.50"
0.51"
1509-0222
1209-22
50A27
5.75"
1.50"
0.51"
106
106
1607-0108
1307D-08
35A25
3.75"
0.97"
0.40"
1607-0110
1307D-10
35A25
3.75"
0.97"
0.40"
1608-0110
1308D-10
40A22
4.66"
1.14"
0.47"
1608-0112
1308D-12
40A22
4.66"
1.14"
0.47"
1608-0114
1308D-14
40A22
4.66"
1.14"
0.47"
1609-0116
1309C-16
40A28
5.75"
1.50"
0.48"
1609-0118
1309C-18
40A28
5.75"
1.50"
0.48"
1609-0120
1309C-20
40A28
5.75"
1.50"
0.48"
1609-0122
1309C-22
40A28
5.75"
1.50"
0.48"
1609-0216
1309C-16
50A27
5.75"
1.50"
0.51"
1609-0218
1309C-18
50A27
5.75"
1.50"
0.51"
1609-0220
1309C-20
50A27
5.75"
1.50"
0.51"
1609-0222
1309C-22
50A27
5.75"
1.50"
0.51"
1.800.328.2174
1.800.328.2174
DISC CONE
CLUTCHES
3.40
(86.4)
1.70
(43.2)
1.16
(29.5)
4.38
(111.3)
3.40
(86.4)
1.70
(43.2)
1.16
(29.5)
4.38
(111.3)
2.75
(69.9)
.27
(6.9)
8" dISC
35A25 SPROCkEt
dIA.
2.75
(69.9)
.27
(6.9)
8" DISC
35A25 SPROCKET
DIA.
.74 (18.8)
3.75 (95.3)
.74 (18.8)
3.75 (95.3)
1507-0608
1207-08
P20DA
8 in.
35A25
1607-0608
1307D-08
P20DA
8 in.
35A25
1507-0610
1207-10
P20DA
8 in.
35A25
1607-0610
1307D-10
P20DA
8 in.
35A25
1.500 (38.10)
2.375 (60.33)
2.250 (57.15)
4.750 (120.65)
4.500 (114.30)
3.40
(86.4)
1.70
(43.2)
.750
(19.05)
1.500 (38.10)
2.375 (60.33)
2.250 (57.15)
4.750 (120.65)
4.500 (114.30)
3.40
(86.4)
1.70
(43.2)
.750
(19.05)
C
B
www.tolomatic.com
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
10"
10"
10"
12"
12"
12"
12"
12"
12"
12"
12"
4.66"
4.66"
4.66"
5.75"
5.75"
5.75"
5.75"
5.75"
5.75"
5.75"
5.75"
0.91"
0.91"
0.91"
1.27"
1.27"
1.27"
1.27"
1.27"
1.27"
1.27"
1.27"
0.36"
0.36"
0.36"
0.71"
0.71"
0.71"
0.71"
0.49"
0.49"
0.49"
0.49"
4.00"
4.00"
4.00"
5.00"
5.00"
5.00"
5.00"
5.00"
5.00"
5.00"
5.00"
5.31"
5.31"
5.31"
6.31"
6.31"
6.31"
6.31"
6.31"
6.31"
6.31"
6.31"
4.94"
4.94"
4.94"
5.94"
5.94"
5.94"
5.94"
5.94"
5.94"
5.94"
5.94"
1308D-10
1308D-12
1308D-14
1309C-16
1309C-18
1309C-20
1309C-22
1309C-16
1309C-18
1309C-20
1309C-22
1608-0510
1608-0512
1608-0514
1609-0516
1609-0518
1609-0520
1609-0522
1609-0616
1609-0618
1609-0620
1609-0622
107
107
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Selection
Compile Application
Requirements
308t
Required
15
10
71 2
5
3
21 2
2
11 2
1
3
1
1
1
1
WK 2N2
TNt
E=
or E =
5872
60
2
3
4
8
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
RPM
40.27
26.85
20.13
13.42
8.05
6.71
5.37
4.03
2.68
2.01
1.34
0.89
0.67
0.34
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
DISC CONE
CLUTCHES
108
108
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DISC CONE
CLUTCHES
Selection
repeated for reference:
Calculating Torque
Sprockets
Tolomatic offers several varieties of sprockets for Disc/
Cone clutches. (See page 106 for models available.) Like
sheave mounts, these sprockets are factory-mounted to
the pilot and the pilots have bolt holes that can easily
handle other sizes of sprockets.
Select Options
WK 2N2
TNt
or E =
5872
60
WK 2N
308t
N1
Ns
+ . . .
2
2 N1
WK e2 = WK 2s + WK
+ Where:
. .
2 1 of
= Equivalent
WK2
of .multiple
shaft system
N
s
N
2
2
2
1
2
WK
WK
+ . . .
21
e = WK s + =
WK
Nofs shaft on which clutch is mounted
2
2
2 N1
WK e = WK
+2 of
. .second
.
s + WK1 N= WK
shaft assembly
s
Ns = RPM of shaft on which clutch is mounted
T=
Then use:
BTU / Start =
E
778
BTU / Hour
2545
www.tolomatic.com
109
109
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
ENGINEERING
RESOURCES
GLOSSARY
CONVERSION
TABLES
Engineering Resources
GLOSSARY
110
110
R
RESERVOIR: Chamber connected to the
master cylinder (usually by hoses) and used
for storing hydraulic fluid.
Roller Bearing: An anti-friction device
consisting of a journal which rests on freerolling, hardened cylinders in a race.
ROTOR: Alternative name for brake disc.
RUN-OUT: Rotors which are warped or out-oftrue have excess run-out, meaning the
surface varies or wobbles as it rotates
around a fixed point.
S
Single-acting Brakes: Single-acting
brakes have piston and puck on live side
and a non-actuated puck on the dead
side. Since only one side applies force to
the disc, a means to allow movement of the
disc or caliper must be provided.
SLOTTED DISC: Type of disc brake rotor
which has a series of slots or grooves
across its friction surfaces. These are
designed to improve the bite of the pads
and break down the build-up of gas and
dirt which can occur between pad and
rotor. High-performance rotors can be both
slotted and cross-drilled.
SOLID ROTOR: Disc rotor with solid metal
between the two friction surfaces.
SPONGY PEDAL: Pedal which feels springlike, perhaps due to the presence of air in
the hydraulic system.
SWEPT AREA: Total friction area contacted by
the pads during one revolution of the rotor.
T
Tensile Strength: The greatest
longitudinal stress a substance can bear
without permanent deformation.
T.I.R. (Total Indicated Reading): An industryaccepted standard for measuring
straightness and roundness.
Tolerance: A specified allowance for error
from a desired or measured quantity.
Torque: A force that produces rotation. A
turning or twisting force. (From the Latin
torquere - to twist.)
V
VENTILATED ROTOR: Disc rotor which has a
series of fins (or cooling passages)
between the two friction surfaces to aid
in heat dissipation.
VITON: A DuPont Chemical Co. trademark
for a fluorocarbon rubber used in high
temperature applications. At Tolomatic,
Viton is used for seals in high temperature
situations and for brakes designed to be
operated with non-flammable hydraulic
fluids such as phosphate-ester.
1.800.328.2174
1.800.328.2174
Engineering Resources
ENGINEERING
RESOURCES
CONVERSION TABLES
GLOSSARY
CONVERSION
TABLES
Length
Mass
B
A in ft yd mm cm m
in 1 0.0833 0.028 25.4 2.54 0.0254
ft 12
1 0.333 304.8 30.48 0.3048
yd 36
3
1 914.4 91.44 0.914
mm
0.03937 0.00328 0.00109 1 0.1 0.001
cm
0.3937 0.03281 0.0109 10 1 0.01
m
39.37 3.281 1.09 1,000 100 1
B
A gm kg slug lb(m) oz(m)
gm
1
0.001 6.852 x 10 -5 2.205 x 10 -3 0.03527
kg 1,000
1
6.852 x 10 -2 2.205 35.274
slug 14,590 14.59
1
32.2 514.72
lb(m) 453.6 0.45359 0.0311
1
16
oz(m) 28.35
0.02835 1.94 x 10 -3 0.0625 1
Pressure
Temperature
B
lbs/sqr ft lbs/sqr in N/sqr m N/sqr mm
bar millibar (PSF)
A atm
(PSI)
(NSM)
(NSMM)
atm 1 1.01325 1,013.25 2116.22 14.6454 101,325 0.101325
bar 0.986923 1 1,000 2088.54 14.5037 100000 0.1
millibar 0.000987 0.001
1
2.08854 0.014504 100
0.0001
PSF 0.000473 0.000479 0.478803 1 0.006944 47.880 0.000048
PSI 0.068046 0.068948 68.94757 144
1 6,894.757 0.006895
NSM 0.00001 0.00001 0.01 0.020885 0.000145 1 0.000001
NSMM 98,692 10 10,000 20,885.43 145.0377 1,000,000 1
Force
Power
B
A lb(f) N dyne oz(f) kg(f) gm(f)
lb(f)
1
4.4482 4.448 x 10 5 16 0.45359 453.6
N 0.22481 1 100,000 3.5967 0.10197 101.97
dyne 2.248 x 10 -6 0.00001
1
3.59 x 10 -5 1.02 x 10 -6 0.00102
oz(f)
0.0625
0.27801 2.78 x 104
1
.02835
28.35
kg(f) 2.205 9.80665 980,665 35.274 1 1,000
gm(f) 2.205 x 10 -3 0.0098 980.665 0.03527 0.001 1
B
Watts
F = (1.8 xC) + 32
C = .555 (F - 32)
Gravity
(Acceleration Constant)
g = 386 in/s2 = 32.2 ft/s2 = 9.8 m/s2
KW
-3
-3
Watts 1
1 x 10 1.34 x 10
kw 1,000 1
1.34
hp(English) 746 0.746
1
hp(Metric) 736 0.736 0.986
ft-lb/s 1.36 1.36 x 10 -3 1.82 x 10 -3
in-lb/s 0.113 1.13 x 10 -4 1.52 x 10 -4
in-lb/s
-3
Abbreviated Terms
atm = atmosphere (STD)
C = Celsius
cm = centimeter
F = Fahrenheit
ft = foot
g = gravity
gm = gram
gm(f) = gram force
hp = horse power
in = inch
kg = kilogram
kg(f) = kilogram force
kw = Kilowatt
lb(f) = pound force
lb(m) = pound mass
min = minute
mm = millimeter
m = meter
N = Newton
oz(f) = ounce force
oz(m) = ounce mass
www.tolomatic.com
rad = radians
rpm = revs per minute
rps = revs per second
s = seconds
sqr = square
111
111
ENGINEERING
RESOURCES
GLOSSARY
CONVERSION
TABLES
Engineering Resources
CONVERSION TABLES
Torque
B
dyne-cm gm-cm
-2
oz-in
kg-cm
-5
lb-in
-7
N-m
-7
lb-ft
kg-m
dyne-cm
1
1.019 x 10 1.416 x 10 1.0197 x 10 8.850 x 10 10
7.375 x 10 1.019 x 10 -6
gm-cm
980.665
1
1.388 x 10 -2
10-3
8.679 x 10 -4 9.806 x 10 -5 7.233 x 10 -5 10-5
4
-2
oz-in 7.061 x 10
72.007
1
7.200 x 10 6.25 x 10 -2 7.061 x 10 -3 5.208 x 10 -3 7.200 x 10 -4
kg-cm 9.806 x 10 5
1,000
13.877
1
0.8679
9.806 x 10 -2 7.233 x 10 -2 10-2
6
3
lb-in 1.129 x 10 1.152 x 10
16
1.152
1
0.112
8.333 x 10 -2 1.152 x 10 -2
N-m 107
1.019 x 10 4 141.612 10.197 8.850
1 0.737 0.102
7
lb-ft 1.355 x 10 1.382 x 10 4 192 13.825 12 1.355 1 0.138
kg-m 9.806 x 10 7 10 5
1.388 x 10 3 100 86.796 9.806 7.233 1
Inertia
(Rotary) note: Mass inertia =
-6
-6
wt. inertia
g
lb-ft-s2 or
B
gm-cm2 oz-in2 gm-cm-s2 kg-cm2 lb-in2 oz-in-s2 lb-ft2 kg-cm-s2 lb-in-s2
A
slug-ft-s2
gm-cm2
1
5.46 x 10 -2 1.01 x 10 -3 10 -3
3.417 x 10 -4 1.41 x 10 -5
2.37 x 10 -6
1.01 x 10 -4
8.85 x 10 -7
7.37 x 10 -4
-2
-4
-4
-4
2
oz-in
182.9
1
0.186
0.182
0.0625
2.59 x 10
4.34 x 10
1.86 x 10
1.61 x 10
1.34 x 10 -5
gm-cm-s2
980.6
5.36
1
0.9806
0.335
1.38 x 10 -2
2.32 x 10 -3 10-3
8.67 x 10 -4
7.23 x 10 -5
-2
-3
-3
-4
2
kg-cm
1,000
5.46
1.019
1
0.3417
1.41 x 10
2.37 x 10
1.019 x 10
8.85 x 10
7.37 x 10 -5
lb-in2 2.92 x 10 3
16
2.984
2.925
1
4.14 x 10 -2
6.94 x 10 -3
2.96 x 10 -3
2.59 x 10 -3
2.15 x 10 -4
4
-2
-2
2
oz-in-s 7.06 x 10
386.08
72.0
70.615
24.13
1
0.1675
7.20 x 10
6.25 x 10
5.20 x 10 -3
lb-ft2 4.21 x 105
2,304
429.71
421.40
144
5.967
1
0.4297
0.3729
3.10 x 10 -2
5
3
2
kg-cm-s
9.8 x 10
5.36 x 10
1,000
980.66
335.1
13.887
2.327
1
0.8679
7.23 x 10 -2
lb-in-s2 1.129 x 104 6.177 x 103 1.152 x 10 3 1.129 x 10 3
386.08
16
2.681
1.152
1
8.33 x 10 -2
7
4
4
4
3
2
lb-ft-s 1.355 x 10 7.41 x 10 1.38 x 10 1.35 x 10 4.63 x 10 192 32.17 13.825 12
1
Angular Velocity
Linear Velocity
B
A deg/s rad/s rpm rps
deg/s
1
1.75 x 10 -2
0.167
2.78 x 10 -3
rad/s
57.3 1 9.55
0.159
rpm
6
0.105
1
1.67 x 10 -2
rps 360 6.28 60
1
112
112
B
in/min ft/min
in/sec
in/min
1
0.0833
0.0167
1.39 x 10 -3
0.42
4.2 x 10 -4
ft/min
12
1
.2
0.0167
5.08 5.08 x 10 -3
in/sec 60 5 1 0.083 25.4 0.0254
ft/sec 720 60 12 1 304.8 0.3048
cm/sec 23.62 1.97 0.3937 0.0328 10 0.01
m
2,362.2
196.9 39.37 3.281 1,000 1
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9. SHIPPING SCHEDULES. All quoted shipping schedules are approximate and will depend upon prompt
receipt from Purchaser of confirming
copy of Purchase Order. Dimensional
drawings and specifications submitted
by Tolomatic, Inc. to Purchaser for
approval must be returned to
Tolomatic, Inc. within 10 working days,
with approval granted, and any exceptions noted, in order to avoid delay in
manufacturing schedules.
Orders which include penalty
clauses for failure to meet shipping schedules will not be
acceptable, except in those
cases specifically approved in
writing by the General Manager
of Tolomatic, Inc..
a.
TO
PRODUCT
NOT
MANUFACTURED BY Tolomatic,
Inc. WITH RESPECT TO PRODUCT
NOT MANUFACTURED BY
Tolomatic, Inc.. THE WARRANTY
OBLIGATIONS OF Tolomatic, Inc.
SHALL IN ALL RESPECTS
CONFORM AND BE LIMITED TO
THE WARRANTY ACTUALLY
EXTENDED TO Tolomatic, Inc. BY
ITS SUPPLIER.
POWER
POWER TRANSMISSION
TRANSMISSION
THE TOLOMATIC DIFFERENCE What you expect from the industry leader:
EXCELLENT CUSTOMER SERVICE & TECHNICAL SUPPORT
Our people make the difference! Expect prompt, courteous replies to all of your
application and product questions.
INNOVATIVE PRODUCTS
From standard catalog products... to modified products... to completely unique
custom products, Tolomatic designs and builds the best solutions for your
challenging applications.
ACTUATOR
SIZING
Online sizing that is easy to use, accurate and always up-to-date. Input your
application data and the software will determine a Tolomatic electric actuator to
meet your requirements.
ELECTRIC PRODUCTS
Toll-Free: 1-800-328-2174
Email: help@tolomatic.com http://www.tolomatic.com
All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing.
However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of
the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.
201503301031
LITERATURE NUMBER:
9900-4009_02.13