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FLARE STACK CALCULATION

DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

PAGE
1 of 28

PT. PERTAMINA EP
ASSET 2
PEMBELIAN & PEMASANGAN FASILITAS KOMPRESOR
UNTUK GAS MUSI TIMUR
FIELD PENDOPO

MDY

MDY

HNK

12-May-2015

MDY

MDY

HNK

Issued for Construction

29-Apr-2015

MDY

MDY

HNK

Issued for Approval

10-Apr-2015

MDY

MDY

HNK

Issued for Approval

11-Mar-2015

MDY

MDY

HNK

Issued for Review

24-Feb-2015

MDY

MDY

HNK

PREP'D

CHK'D

APV'D

REV.

DESCRIPTION

DATE

Issued for Construction

1-Jun-2015

Issued for Construction

CHK'D

APV'D

PT.KOTAMINYAKINTERNUSA PT.INDOTURBINE/PT.PEP

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

REVISION SUMMARY

REV.

DATE

DESCRIPTIONOFCHANGE

Page
2 of 28

Comment Resolution Sheet

Document No.

GCMT-13-MS-DS-FLR-001

Rev.

Document Title

Flare Stack Calculation

Date

1-Jun-15

No.

Reference

Description
Check thickness diam.26 sch STD
or SCH 20

Clarification
Thickness diam. 26 as per request, n/a sch STD
or Sch 20
For Flare Tip 26 thickness 6 mm
For riser stack 26 thickness 9,52 mm

Remark &
Status

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

Page
3 of 28

Table of Contents
Page

1.0

SCOPE

2.0

REFERENCES

3.0

ANAYSIS CONDITIONS

3.1
3.2
3.3
3.4
3.5

Total Stack Height


Material Of Stack
Guy Wire Information
Deadman Information
Attachments at Stack
3.5.1 Piping
3.5.2 Platforms
3.5.3 Ladders
3.5.4 Flare Tip
3.6 Base Plate Information
3.7 Guy Lug Information
3.8 Damping Calculations
3.9 Deflection Limits
3.10 Fatigue
3.11 Along Wind Code : ASCE 7-05
3.12 Seismic Code: Uniform Building Code 1997
3.13 Pressure
3.14 External Load

4
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
6
7

4.0

APPLICATION SOFTWARE

5.0

RESULTS

5.1 Cable Loading (Maximum Load Summary)


5.2 Foundation Loading
5.2.1 Load Acting on Deadman Foundation
5.3 Guy Wire Hardware for Set # 1@ Elev 27,5 meter
5.4 Weight Summary
5.5 Wind Area Summary
5.6 Corroded Stack Properties
5.7 Summarized Worst Stresses Ratios
5.8 Deflection Summary
5.9 Stack Baseplate Summary
5.10 Guy Lug #1 Analysis @ 27,5 meter

7
8
8
9
10
10
11
12
12
13
14

ATTACHMENT

16

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

Page
4 of 28

1.0 SCOPE
This report describes the result of Steel Stack Calculation for flare stack.
The purpose of a stack is to vent process exhaust gases to the atmosphere. The mechanical design of stacks
is now controlled in part by air pollution rules and regulations. Heights and diameters are set by a balance
between structural stability and function, while at the same time meeting the requirements for air pollution
control dispersion of the gases to the atmosphere. The heights of steel stacks have increased to satisfy
ambient air quality, and stack inlet gas temperatures have decreased as more heat energy is recovered. The
importance of attention to stack heat losses has therefore increased. Stack minimum metal temperature should
be held above the acid dew point of the vented gases, if possible. Stacks are being designed with many
appurtenances to monitor the gases and make stack inspections.
2.0 REFERENCES
ASME STS-2011

Steel Stack

ASME Section IIA

Material Properties

GCMT-13-MS-DB-001

Mechanical Design Basis

GCMT-13-PRO-DS-005

Process Data Sheet Flare Stack

GCMT-13-MS-DS-012

Mechanical Data Sheet For Flare Stack

3.0 ANALYSIS CONDITIONS


3.1 Total Stack Height : 32 m
OUTER DIAMETERS
Elevation
Diameter
(m )
(mm)
---------------32
660,0
29
660,0

STACK THICKNESS
Elevation
Thickness
(m)
(mm)
----------------32,00
6,0
29,00
9,5

CORROSION ALLOWANCE
Elevation
Cor. Allow
(m)
(mm)
-----------------32,00
0,0
29,00
3,2

3.2 MATERIAL Of STACK:


Elev
m
-----32,00
29,00

Material
--------------310 SS
API-5L-B

Temp
Deg. C
-------371
35
100
35

Fyld
Elas Mod
MPa
MPa
------- -------137,22
170998
206,84
195974
220,41
196778
241,32
200007

Alpha
Allow Strs Density
mm/mm/C
MPa
kg/m^3
---------- ---------- ------1,74E-5
91,71
7849,0
1,54E-5
137,90
7849,0
1,22E-5
100,66
7849,0
1,22E-5
100,66
7849,0

3.3 GUY WIRE INFORMATION:


Number of Sets of Guy Wires = 1
Each guy set consists of 3 guy wires evenly spaced 120 Deg. apart.
Loads applied from 0 to 60 degrees in increments of 30 Deg,
to find the worst case for the system.
Installation Temperature = 35 Deg. C
Elev
DM #
Dia
Type
Elas Mod Area
Br Str
Wt
Pretens Effic.
m
mm
MPa
cm^2
KN
kg/m
KN
%
------ -------- ------- ----------- -------- ------ -------- ------- ------- ------27,50
1-1
19,1
IWRC
93080 1,703
205,0
1,60
16,40
80,0
27,50
1-2
19,1
IWRC
93080 1,703
205,0
1,60
16,40
80,0
27,50
1-3
19,1
IWRC
93080 1,703
205,0
1,60
16,40
80,0

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

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JOB NO. :

31-12008PO053

Page
5 of 28

3.4 DEADMAN INFORMATION:


MATERIAL: A36
Set #

DM #

----1
1
1

---1
2
3

Radius
m
------16,00
16,00
16,00

Elev
m
------0,00
0,00
0,00

Orien
Deg
-----0,0
120,0
240,0

3.5 Attachment at Stack


3.5.1 PIPING:
Description

Top El Bot El Nom Dia Qty Act Dia


Pipe
Thickness Insul Thk
m
m
mm
mm
Schedule
mm
mm
--------------- ------- ------- ------- ----- ------- -------- --------- --------fuel gas pipe
29,00
5,00 25,400
1
33,4
80
4,5
0,0
conduit pipe
29,00
1,00 38,100
6
21,0
STD
3,7
0,0

3.5.2 PLATFORMS:
Plat Elev
m
--------28,25
19,00
9,50
2,25

Start Ang
Deg
--------0
0
0
0

End Ang
Deg
------360
90
90
360

Width
m
------1,067
1,067
1,067
1,067

Stack OD
m
-------0,660
0,660
0,660
0,660

Weight
kg
------185
137
137
185

3.5.3 LADDERS:
Top Elev
m
-------29,00
20,00
10,50
3,25

Bot Elev
m
-------19,00
9,50
2,25
0,00

Type of Ladder
-----------------------Caged Ladder Only
Caged Ladder Only
Caged Ladder Only

Weight
kg/m
-----34,2
34,2
34,2
0,0

Area
m ^2
----0,07
0,07
0,07
0,00

3.5.4 FLARE TIP


Outer Diameter
Overall Length
Number of Pilots
Flare Tip Weight

= 26 inch
= 3000 mm
= 3 ea
= 6000 N

3.6 BASEPLATE INFORMATION: A 36


Ds:
Di:
Dbc:
Do:
Tb:
Fw:
Db:
Dbh:
Nb:
Fu:
CA:
Ec:
Fc:
Fy:
Es:
Dens:
u:

Outer Diameter of Stack at Base


Inside Diameter of Baseplate
Bolt Circle Diameter
Outside Diameter of Baseplate
Thickness of Bottom Plate
Fillet Welds
Nominal Bolt Diameter
Diameter of Bolt Hole
Number of Bolts
Ultimate Bolt Tensile Stress
Total Corrosion Allowance for Bolts and Baseplate
Modulus of Elasticity of Concrete
Allowable Compressive Stress of Concrete
Yield Stress of Baseplate Material
Modulus of Elasticity of Baseplate
Density of Baseplate
Poisons Ratio for Baseplate Material

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

660,0 mm
609,0 mm
774,0 mm
870,0 mm
25,0 mm
6,0 mm
32,0 mm
38,0 mm
8
399898 KPa
1,0000 mm
20684400,0E+ KPa
10561 KPa
226536 KPa
197000000,0E+ KPa
7849,0 kg/m^3
0,30

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

Ngus:
hg:
tg:
wg:

Number of Gussets per Bolt


Height of Gusset
Thickness of Gusset
Spacing of Gussets

= 2
= 152,0 mm
=
12,0 mm
= 127,0 mm

3.7 Guy Lug INFORMATION


Single Ring : A36
Elev
A
B
D
Bt
Hd
Rt
Rt1
Rs
Pt
Pd
Tw
m
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------------27,50 102,0 64,0 102,0
17,0
38,0
19,0
19,0
25,0
10,0 114,0
10,0
Notes:

Elev = Elevation of Guy Lug


B = Radius of Corner
Bt = Thickness of Guy Lug
Rt = Thk of Top Stiffening Ring
Rs = Top of Stiffener to Reinf. Ring
Pd = Diameter of Repad

A = Pad OD to Center of Hole


D = Hole Center to Top of Lug
Hd = Diameter of Hole
Rt1 = Thk of Reinf. Ring
Pt = Thickness of Repad
Tw = Fillet Welds

3.8 DAMPING CALCULATIONS:


Structural Damping Criteria:
ASME STS-1-2011
Lining
: UNLINED
Support
: RIGID
Bs
: 0,006
Log Decrement Damp
: 0,0377
Aerodynamic Damping Criteria: ASME STS-1-2011

3.9 DEFLECTION LIMITS:


DEFLECTION LIMITS:

Ht/200 =

160 mm

3.10 FATIGUE:
Design Code
Fatigue Life
Number of Cycles
Stress Category

:
:
:
:

American Institute of Steel Construction ASD 9th Ed.


20 Years
Calculated per ASME STS-1-2011 Appendix E-5
C

VORTEX SHEDDING CODE: ASME STS-1-2011


Stack Arrangement
: SINGLE
3.11 ALONG WIND CODE: ASCE 7-05
Wind Speed
: 13,4 m/s
Exposure
: C
Structural Category
: 3
Importance Factor
: 1,15
Shape Factor (Piping D*qz^0.5 > 2.5)
Shape Factor (Piping D*qz^0.5 < 2.5)
Shape Factor (L&P's)
Stack Enclosed to Elev
Stack Elev above Grade

: 0,700
: 1,200
: 2,000
:
0,0 m
:
0,0 m

(No wind below this elev)


(used for gust calculations)

3.12 SEISMIC CODE: Uniform Building Code 1997


Seismic Zone
Site Coefficient
Importance Factor
Rw
Seismic Source Type
Closest Dist to Source

:
:
:
:
:
:

3
SE
1,25
2,9
A
15KM

3.13 PRESSURE:
Elevation
m
--------32,00

Pressure
KPa/psi
-------248,20/36

Joint Eff Circum

Joint Eff Longitudinal

---------------0,850

---------------------0,850

Page
6 of 28

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

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JOB NO. :

31-12008PO053

3.14 EXTERNAL LOADS:


Description

Elev
Shear Vertical Moment
Load Type
m
N
N
N-m
--------------------------- ------- -------- -------- -------- -------------------Flare Header
2,60
3338
4673
2021
OPERATING

4.0 APPLICATION SOFTWARE


Mecastack 5.2.6.4, Flare Stack Calculation program, has been applied for this calculation.

5.0 RESULTS
5.1 C A B L E L O A D I N G S (M A X I M U M L O A D S U M M A R Y)

DETAILED GUY WIRE LOADS (Units in KN )


Positive Forces are Tensile Loads, and Negative are Reductions in Tensile Loads
Set Ld

Load Case
Dir
Guy
Guy
Guy
Max
Unity Result
(P)=Primary (C)=Combination Deg
# 1
# 2
# 3
Tension Ratio
---------------------------------------------------------------------------------------1
1PASS
ALL -0,18 -0,18 -0,18
0,00 0,00
PASS
1
2(P)PRETENSION GUY WIRE
ALL 16,21 16,21 16,21
16,21 0,30
PASS
1
3(P)LIVE
ALL -0,18 -0,18 -0,18
0,00 0,00
PASS
1
4(P)OPERATING
ALL -0,07
0,03
0,03
0,03 0,00
PASS
1
5(P)THERMAL COLD
ALL
2,03
2,03
2,03
2,03 0,04
PASS
1
6(P)THERMAL HOT
ALL 11,15 11,15 11,15
11,15 0,20
PASS
1
7(P)WIND @ 0 Deg
0 -2,80
1,41
1,41
1,41 0,03
PASS
1
8(P)WIND @ 30 Deg
30 -2,43
0,00
2,44
2,44 0,04
PASS
1
9(P)WIND @ 60 Deg
60 -1,40 -1,40
2,81
2,81 0,05
PASS
1 10(P)SEISMIC @0 Deg
0 -15,12 18,57 18,57
18,57 0,34
PASS
1 11(P)SEISMIC @30 Deg
30 -14,89
4,40 25,05
25,05 0,46
PASS
1 12(P)SEISMIC @60 Deg
60 -10,94 -12,61 26,51
26,51 0,48
PASS
1 13(P)VORTEX STATIC @ 0 Deg*
0
0,00
0,61 -0,61
0,61 0,01
PASS
1 14(P)VORTEX STATIC @ 30 Deg*
30 -0,35
0,70 -0,35
0,70 0,01
PASS
1 15(P)VORTEX STATIC @ 60 Deg*
60 -0,60
0,61 -0,00
0,61 0,01
PASS
1 16(P)VORTEX FATIGUE @ 90 Deg
90
0,00
0,30 -0,30
0,30 0,01
PASS
1 17(P)VORTEX FATIGUE @ 120 Deg
120 -0,17
0,35 -0,18
0,35 0,01
PASS
1 18(P)VORTEX FATIGUE @ 150 Deg
150 -0,30
0,30 -0,00
0,30 0,01
PASS
1 19(C)Wind Comb Hot w Live
0 24,84 28,12 28,13
28,13 0,51
PASS
1 20(C)Wind Comb Hot w Live
30 25,12 27,06 28,90
28,90 0,53
PASS
1 21(C)Wind Comb Hot w Live
60 25,90 26,00 29,19
29,19 0,53
PASS
1 22(C)Wind Comb Hot no Live
0 24,27 28,61 28,61
28,61 0,52
PASS
1 23(C)Wind Comb Hot no Live
30 24,65 27,19 29,65
29,65 0,54
PASS
1 24(C)Wind Comb Hot no Live
60 25,68 25,78 30,02
30,02 0,55
PASS
1 25(C)Wind Comb Cold w Live
0 15,73 19,01 19,02
19,02 0,35
PASS
1 26(C)Wind Comb Cold w Live
30 16,02 17,95 19,79
19,79 0,36
PASS
1 27(C)Wind Comb Cold w Live
60 16,79 16,89 20,08
20,08 0,37
PASS
1 28(C)Wind Comb Cold no Live
0 15,17 19,50 19,50
19,50 0,36
PASS
1 29(C)Wind Comb Cold no Live
30 15,54 18,09 20,53
20,53 0,38
PASS
1 30(C)Wind Comb Cold no Live
60 16,58 16,68 20,91
20,91 0,38
PASS
1 31(C)Seismic Comb Hot
0 10,16 35,50 35,50
35,50 0,65
PASS
1 32(C)Seismic Comb Hot
30 12,39 27,06 41,63
41,63 0,76
PASS
1 33(C)Seismic Comb Hot
60 18,52 17,39 45,12
45,12 0,83
PASS
1 34(C)Seismic Comb Cold
0
2,48 27,43 27,43
27,43 0,50
PASS
1 35(C)Seismic Comb Cold
30
3,89 18,40 32,95
32,95 0,60
PASS
1 36(C)Seismic Comb Cold
60
9,58
8,46 36,11
36,11 0,66
PASS
1 37(C)Vortex Comb Hot
0 27,09 27,81 26,59
27,81 0,51
PASS
1 38(C)Vortex Comb Hot
30 26,74 27,90 26,84
27,90 0,51
PASS
1 39(C)Vortex Comb Hot
60 26,48 27,81 27,20
27,81 0,51
PASS
1 40(C)Vortex Comb Cold
0 17,98 18,69 17,48
18,69 0,34
PASS
1 41(C)Vortex Comb Cold
30 17,63 18,79 17,73
18,79 0,34
PASS
1 42(C)Vortex Comb Cold
60 17,37 18,70 18,09
18,70 0,34
PASS

Page
7 of 28

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

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JOB NO. :

31-12008PO053

Page
8 of 28

5.2. Foundation Loading


5.2.1 Load Acting on Deadman
Load

Load Case
Dir
Fx
Fy
Fz
Shear
(P)=Primary, (C)=Combination
Deg
KN
KN
KN
KN
-------------------------------------------------------------------------------1
(P)DEAD
ALL
-0,00 -70,73
0,00
0,00
2
(P)PRETENSION GUY WIRE
ALL
0,00
0,00
-0,00
0,00
3
(P)LIVE
ALL
0,00 -72,36
0,00
0,00
4
(P)OPERATING
ALL
3,34
-4,67
0,00
3,34
5
(P)THERMAL COLD
ALL
-0,00
-0,00
-0,00
0,00
6
(P)THERMAL HOT
ALL
-0,00
0,00
-0,00
0,00
7
(P)WIND @ 0 Deg
0
4,72
-0,00
0,00
4,72
8
(P)WIND @ 30 Deg
30
4,09
0,00
2,36
4,72
9
(P)WIND @ 60 Deg
60
2,36
-0,00
4,09
4,72
10
(P)SEISMIC @0 Deg
0
27,44
-0,00
0,00
27,44
11
(P)SEISMIC @30 Deg
30
23,76
0,00
13,72
27,44
12
(P)SEISMIC @60 Deg
60
13,72
0,00
25,14
28,64
13
(P)VORTEX STATIC @ 0 Deg*
0
0,00
0,00
0,81
0,81
14
(P)VORTEX STATIC @ 30 Deg*
30
-0,40
0,00
0,70
0,81
15
(P)VORTEX STATIC @ 60 Deg*
60
-0,70
-0,00
0,40
0,81
16
(P)VORTEX FATIGUE @ 90 Deg
90
-0,00
-0,00
0,40
0,40
17
(P)VORTEX FATIGUE @ 120 Deg
120
-0,20
-0,00
0,35
0,40
18
(P)VORTEX FATIGUE @ 150 Deg
150
-0,35
-0,00
0,20
0,40
19
(C)Wind Comb Hot w Live
0
6,88 -129,68
-0,00
6,88
20
(C)Wind Comb Hot w Live
30
6,40 -129,68
1,77
6,64
21
(C)Wind Comb Hot w Live
60
5,11 -129,68
3,06
5,96
22
(C)Wind Comb Hot no Live
0
8,06 -75,41
0,00
8,06
23
(C)Wind Comb Hot no Live
30
7,42 -75,41
2,36
7,79
24
(C)Wind Comb Hot no Live
60
5,70 -75,41
4,09
7,01
25
(C)Wind Comb Cold w Live
0
6,88 -129,68
-0,00
6,88
26
(C)Wind Comb Cold w Live
30
6,40 -129,68
1,77
6,64
27
(C)Wind Comb Cold w Live
60
5,11 -129,68
3,06
5,96
28
(C)Wind Comb Cold no Live
0
8,06 -75,41
0,00
8,06
29
(C)Wind Comb Cold no Live
30
7,42 -75,41
2,36
7,79
30
(C)Wind Comb Cold no Live
60
5,70 -75,41
4,09
7,01
31
(C)Seismic Comb Hot
0
22,55 -147,77
0,00
22,55
32
(C)Seismic Comb Hot
30
19,97 -147,77
9,60
22,16
33
(C)Seismic Comb Hot
60
12,94 -147,77
17,60
21,85
34
(C)Seismic Comb Cold
0
22,55 -147,77
-0,00
22,55
35
(C)Seismic Comb Cold
30
19,97 -147,77
9,60
22,16
36
(C)Seismic Comb Cold
60
12,94 -147,77
17,60
21,85
37
(C)Vortex Comb Hot
0
3,34 -75,41
0,81
3,43
38
(C)Vortex Comb Hot
30
2,93 -75,41
0,70
3,02
39
(C)Vortex Comb Hot
60
2,64 -75,41
0,40
2,67
40
(C)Vortex Comb Cold
0
3,34 -75,41
0,81
3,43
41
(C)Vortex Comb Cold
30
2,93 -75,41
0,70
3,02
42
(C)Vortex Comb Cold
60
2,64 -75,41
0,40
2,67

Notes:
Vertical
Shear
Moment
Torsion

=
=
=
=

Force acting in vertical direction (+ is acting upward, - is acting downard)


Lateral force (Fx^2+Fz^2)^0.5
Overturning moment on foundation (Mx^2+Mz^2)^0.5
Torsional moment about vertical axis (My).

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

5.3 GUY WIRE HARDWARE FOR SET # 1 @ ELEV.27,5 m


Guy Wire
Rope
Rope
Rope
Rope
Rope
Rope
Rope

to Stack Connection
Clips: Wire Rope Clip Type
Clips: Number of Wire Rope Clips per Guy
Clips: Cable Turnback
Clips: Clip Spacing (Wc)
Clips: Torque on U-bolts
Clips: Clip Weight(each)
Clips: Clip - Crosby Model #

Rope Clips
=
U-Bolt
=
4
= 457,20 mm
= 107,95 mm
= 176,25 N-m
=
0,64 kg
=
G-450

Thimble:
Thimble:
Thimble:
Thimble:

Width (D)
Length (B)
Weight(each)
Model #

=
=
=
=

Shackle:
Shackle:
Shackle:
Shackle:
Shackle:
Shackle:

Pin Diameter
Inside Clearance
Jaw Width
Weight(each)
Working Load
Model #

= 31,75 mm
= 123,95 mm
= 45,97 mm
=
3,76 kg
= 42,26 KN
=
G-2130

Guy Wire to
Rope Clips:
Rope Clips:
Rope Clips:
Rope Clips:
Rope Clips:
Rope Clips:
Rope Clips:
Thimble:
Thimble:
Thimble:
Thimble:

Deadman Connection
Wire Rope Clip Type
Number of Wire Rope Clips per Guy
Cable Turnback
Clip Spacing (Wc)
Torque on U-bolts
Clip Weight(each)
Clip - Crosby Model #

Width (D)
Length (B)
Weight(each)
Model #

=
Turnbuckle
=
U-Bolt
=
4
= 457,20 mm
= 107,95 mm
= 176,25 N-m
=
0,64 kg
=
G-450
=
=
=
=

Turnbuckle Type
Turnbuckle: Size
Turnbuckle: Model #
Turnbuckle: Weight #
Turnbuckle: Capacity
Turnbuckle: Half Length
Turnbuckle-Jaw Side: Pin Diameter
Turnbuckle-Jaw Side: Jaw Width
Turnbuckle-Jaw Side: Inside Clearance
Both ends of the Turnbuckle(Jaw-Jaw) are exactly the same.

50,80 mm
95,25 mm
0,72 kg
G-414

50,80 mm
95,25 mm
0,72 kg
G-414

=
Jaw-Jaw
=
1.50X24
=
HG-228
= 18,87 kg
= 95195,8 N
= 1355,9 mm
= 35,05 mm
= 57,15 mm
= 88,90 mm

DEADMAN:
DM #
---1
2
3

Length Pin to Pin


m
----------------31,59
31,59
31,59

Purchased Cable Length


m
---------------------34,27
34,27
34,27

Notes: Assumes 1/2 open 'TakeUp' or 'Turnbuckle'


Length Pin to Pin = Length of cable plus the 1/2 open turnbuckle length.
Purchased Cable Length = Length from the Pin on the Stack to the
thimble eye + Turnback + extra 10%

Page
9 of 28

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

5.4 WEIGHT SUMMARY


Component

Elev COG

Weight

------------------------------------Cylinders (Corroded Wt =
2959 lbs)
Ladders
Platforms
Piping
Flare Tip
Baseplate
Guy Lugs
------------------------------------Total

m
---------14,50
14,26
15,22
13,13
30,50
0,03
27,50
---------15,93

kg
-------4433
1081
644
310
612
76
154
-------7309

5.5 WIND AREA SUMMARY


Elev
m
------32,00
29,00
28,91
28,52
28,00
27,65
27,61
27,50
27,41
24,41
23,00
20,00
19,52
18,91
18,00
15,00
12,00
10,52
9,91
9,00
7,00
5,91
5,00
2,00
1,00
0,15

Riser
m
------0,70
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46

Ladder
m
-------0,00
0,00
0,00
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,69
0,69
0,46
0,46
0,46
0,69
0,69
0,46
0,46
0,46
0,46
0,46
0,46
0,46

Platform
m
---------0,00
0,00
2,79
2,79
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
1,73
0,00
0,00
0,00
0,00
1,73
0,00
0,00
2,79
0,00
0,00
0,00
0,00

Piping
m
-------0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,16
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,06
0,06
0,00
0,00

Attachment
m
-----------0,00
0,00
0,00
0,00
0,00
0,00
0,57
0,57
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
1,28

Ext Loads
m
----------0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00

Notes:
* All areas include appropriate shape factors
* Any wind area due to external insulation/refractory included in Riser

Total
m
------0,70
0,46
3,26
3,71
0,92
0,92
1,49
1,49
0,92
0,92
1,08
1,14
1,37
3,09
1,14
1,14
1,14
1,37
3,09
1,14
1,14
3,93
0,98
0,98
0,92
2,20

Page
10 of 28

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

5.6 CORRODED STACK PROPERTIES


Top El

Bot El
D
Thick
r
Area
Z
Smod
Imom
m
m
m
mm
mm
cm^2
cm^3
cm^3
cm^4
-----------------------------------------------------------------------------------32,00
29,00
0,66000 5,9999
231,234
123,24
2566,32
1997,37 65908,37
29,00
28,91
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
28,91
28,52
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
28,52
28,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
28,00
27,65
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
27,65
27,61
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
27,61
27,50
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
27,50
27,41
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
27,41
24,41
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
24,41
23,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
23,00
20,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
20,00
19,52
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
19,52
18,91
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
18,91
18,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
18,00
15,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
15,00
12,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
12,00
10,52
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
10,52
9,91
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
9,91
9,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
9,00
7,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
7,00
5,91
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
5,91
5,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
5,00
2,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
2,00
1,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
1,00
0,15
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
0,15
0,00
0,66000 6,3300
231,118
230,73
2704,78
3291,32 143162,30

Page
11 of 28

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

5.7 SUMMARIZED WORST STRESSES RATIOS


STACK STRESS WORST CASE SUMMARY
Summary of the load and highest stress ratios for each stack element
Top El Bot El Load #
Load Case
Controlling Case
Ratio Result
m
m
--------------------------------------------------------------------------------------32,00 29,00
19
Wind Comb Hot w Live
Circumferential Tensile
0,14 PASS
29,00 28,91
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
28,91 28,52
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
28,52 28,00
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
28,00 27,65
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
27,65 27,61
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
27,61 27,50
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
27,50 27,41
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
27,41 24,41
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
24,41 23,00
31
Bending, Comp & Circumfer
0,11 PASS
23,00 20,00
31
Bending, Comp & Circumfer
0,13 PASS
20,00 19,52
31
Bending, Comp & Circumfer
0,13 PASS
19,52 18,91
31
Bending, Comp & Circumfer
0,13 PASS
18,91 18,00
31
Bending, Comp & Circumfer
0,13 PASS
18,00 15,00
31
Bending, Comp & Circumfer
0,12 PASS
15,00 12,00
19
Wind Comb Hot w Live
Circumferential Tensile
0,11 PASS
12,00 10,52
33
Bending, Comp & Circumfer
0,11 PASS
10,52
9,91
33
Bending, Comp & Circumfer
0,12 PASS
9,91
9,00
33
Bending, Comp & Circumfer
0,14 PASS
9,00
7,00
33
Bending, Comp & Circumfer
0,18 PASS
7,00
5,91
34
Bending, Comp & Circumfer
0,22 PASS
5,91
5,00
34
Bending, Comp & Circumfer
0,25 PASS
5,00
2,00
34
Bending, Comp & Circumfer
0,37 PASS
2,00
1,00
34
Bending, Comp & Circumfer
0,40 PASS
1,00
0,15
34
Bending, Comp & Circumfer
0,44 PASS
0,15
0,00
34
Bending, Comp & Circumfer
0,27 PASS

5.8 DEFLECTION SUMMARY


Elev Load
m
------- ----32,00
34
29,00
34
28,91
34
28,52
34
28,00
34
27,65
34
27,61
34
27,50
34
27,41
34
24,41
34
23,00
34
20,00
34
19,52
34
18,91
34
18,00
34
15,00
34
12,00
34
10,52
34
9,91
34
9,00
34
7,00
34
5,91
34
5,00
34
2,00
34
1,00
34
0,15
34

Load Case

Max Lateral Defl Allowable


Result
mm
mm
----------------------------- ---------------- --------- ---------------Seismic Comb Cold
94,95
160,00
PASS
Seismic Comb Cold
86,30
145,00
PASS
Seismic Comb Cold
86,06
144,57
PASS
Seismic Comb Cold
84,97
142,62
PASS
Seismic Comb Cold
83,52
140,00
PASS
Seismic Comb Cold
82,55
138,23
PASS
Seismic Comb Cold
82,45
138,04
PASS
Seismic Comb Cold
82,16
137,50
PASS
Seismic Comb Cold
81,92
137,06
PASS
Seismic Comb Cold
73,83
122,06
PASS
Seismic Comb Cold
69,89
115,00
PASS
Seismic Comb Cold
60,82
100,00
PASS
Seismic Comb Cold
59,29
97,62
PASS
Seismic Comb Cold
57,28
94,57
PASS
Seismic Comb Cold
54,18
90,00
PASS
Seismic Comb Cold
43,35
75,00
PASS
Seismic Comb Cold
31,92
60,00
PASS
Seismic Comb Cold
26,29
52,62
PASS
Seismic Comb Cold
23,99
49,57
PASS
Seismic Comb Cold
20,61
45,00
PASS
Seismic Comb Cold
13,61
35,00
PASS
Seismic Comb Cold
10,15
29,57
PASS
Seismic Comb Cold
7,50
25,00
PASS
Seismic Comb Cold
1,29
10,00
PASS
Seismic Comb Cold
0,31
5,00
PASS
Seismic Comb Cold
0,00
0,76
PASS

Page
12 of 28

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

Page
13 of 28

5.9 STACK BASEPLATE SUMMARY


CONCRETE
fcmax:
Fc:
Ratio:

COMPRESSIVE STRESS:
4*M / (PI*Dbc*2*(Do-Di)*0.5)
Allowable Concrete Bearing Stress
Unity Ratio fcmax / Fc

= 2825 KPa
= 10561 KPa
= 0,27 PASS

BOLT LOADING:
Pbolt: Max Bolt Load - 4*M/(N*Dbc) - V / N
Pallow: Allowable Bolt Load - Abolt * Ften
Ratio: Unity Ratio Pbolt / Pallow

= 27525 N
= 69443 N
= 0,40 PASS

BOTTOM PLATE:
b:
(PI*Dbc - Nbolt*Wg)/Nbolt
L:
(Do - Ds) / 2
lb:
L / b
cc1: Value from Table 10.3
cc2: Value from Table 10.3
Mx:
cc1 * fcmax * b^2
My:
cc2 * fcmax * L^2
Mmax: Maximum of Mx or My
tb : Required Baseplate Thickness (6*Mmax/fb)^.5+CA
Ratio: Unity Ratio Tb / tb

= 176,9 mm
= 105, mm
= 0,593
= 0,044
= 0,267
=
0,87 KN -mm
=
1,86 KN -mm
=
1,86 KN -mm
= 14,398 mm
= 0,58 PASS

GUSSET ANALYSIS:
y
w
tg (tens)
tg (comp)
tg
mm
mm
mm
mm
mm
------------------------------------0,00
25,40
1,0000
1,3120
1,3120
38,00
49,29
3,3752
2,3736
3,3752
76,00
73,19
3,1550
2,2752
3,1550
114,00
97,08
2,8372
2,1331
2,8372
126,60
105,00
2,7440
2,0915
2,7440
152,00
120,97
2,5775
2,0171
2,5775
Notes:
y - Distance from Top of Gusset downwared
tg(Tens) = 6 * Pbolt / Ngus * ((Dbc - Ds) / 2) * Y / (W ^ 2 * fb * hg)+CA
tg(Comp) = 6 * Fc * wg * (L / 2) * y / (fb * hg * W ^ 2) + Fc * wg / (L * fb)+CA
tg (max) = Maximum of tg(Tens) or tg(Comp)
Tg:
Required Thickness of Gussets
Ratio: Unity Ratio Tg / tg

=
=

3,3752 mm
0,28 PASS

ts:
1.5*Pbolt/Ngus*(D0-Ds)/2)/(PI()*Fb*hg))^0.5+CA
Ts:
Actual Thickness of Skirt
Ratio: Unity Ratio ts / Ts

=
=
=

5,7184 mm
9,5300 mm
0,60 PASS

ANCHOR BOLT SPACING:


Angle:
Angle between bolts: 360/Nbolt
Actual:
Actual Spacing: 2*(Dbc/2)*Sin(Angle/2) / Db
Minimum:
Minimum required spacing
Ratio: Minimum / Actual

=
=
=
=

45,0 Deg
9,256 x Bolt Dia
8,000 x Bolt Dia
0,86 PASS

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

Page
14 of 28

5.10 Guy Lug #1 Analysis @ 27,5 m


Guy Single Lug Analysis - Guy Set # 1
Checked for the maximum cable load for this set of guy wires
Load:
Angle:
CA:
SA:
HL:
HV:

Maximum Cable Tensile Load


Cable Angle to Horizontal
Cos (Angle)
Sin (Angle)
Horizontal Load Component (Pmax * CA)
Vertical Load Component (Pmax * SA)

=
=
=
=
=
=

45,3
59,8
0,5
0,9
22,8
39,2

Ft:
Fv:
Fb:
Fbr:

Allowable
Allowable
Allowable
Allowable

=
=
=
=

132,2
88,2
145,5
220,4

Tensile Stress: 0,600* Fy


Shear Stress:
0,400* Fy
Bending Stress: 0,660* Fy
Bearing Stress (Fy)

Stresses on Plane a-a


Aaa:
Area of Section (B + D - Hd)*Bt
ft:
Tensile Stress (HL / Aaa)
Ratio: Unity Ratio ft / Ft
fv:
Shear Stress (HV / Aaa)
PASS --> Shear Stress is Acceptable.
Ratio: Unity Ratio

KN
Degrees

KN
KN

MPa
MPa
MPa
MPa

= 2176,0 mm^2
=
10,5 MPa
= 0,08 PASS
=

18,0 MPa

0,20 PASS

Stresses on Plane b-b


Sbb:
Sec Modulus (B + D)^2 * Bt / 6
Abb:
Area of Section (B + D) * Bt
Mbb:
Bending Moment HV * (B + D) / 2
ft:
Tensile Stress (Mbb / Sbb + HL / Abb)
Ratio: Unity Ratio

= 78051, mm^3
= 2822,0 mm^2
= 3998,5 KN-mm
=
59,3 MPa
= 0,45 PASS

Check Welding of Lug:


Aw:
Weld Area: (B+D)*2*Tw*0.707
Sw:
Section modulus of weld: 0.707*Tw*(B+D)^2 / 6
fw:
Weld stress: Hl/Aw + Hv*A/Sw
Fw:
Allowable weld stress: 0.3*70 ksi [482 MPa]
Ratio: Unity Ratio

= 2347,2 mm^2
= 32460, mm^3
= 132,8 MPa
= 144,8 MPa
= 0,92 PASS

fv:
Ratio:

=
=

r:
w:
Mmax:
Fmax:

Shear Stress (HV / Abb)


Unity Ratio
(OD/2) + (A+B)/2 + Rt1
HL / (2 * PI * r)
1.5 * w * r^2
w * r / 2

Ring Properties
Zg:
Center of Gravity
I:
Moment of Inertia
S:
Section Modulus
A:
Area
fb:
Ring Bending Stess (Max / S + Fmax / A)
Ratio: Unity Ratio
Check Shackle
Type:
Guy Wire Type
Dia:
Guy Wire Diameter
B:
Shackle Pin Diameter
Hd:
Hole Diameter
PASS --> Shackle Pin will work with this Lug.
C+B/2: Shackle Inside Clearance
B:
Radius of corner of Lug
PASS --> The Shackle has adequate clearance.

13,9 MPa
0,16 PASS

= 432,0 mm
=
0,0 KN /mm
= 2352,2 KN-mm
=
1,8 KN

=
42,9 mm
= 25193880,0E+ mm^4
= 586730,9 mm^3
= 8308,8 mm^2
=
4,2 MPa
= 0,03 PASS

=
=
=
=

IWRC
19,1 mm
31,8 mm
38,0 mm

=
=

124,0 mm
64,0 mm

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

Ttot:
Total Thickness of Lug (Bt + 2 * Pt)
A:
Shackle Jaw Spacing
PASS --> The clearance is adequate.

=
=

37,0 mm
46,0 mm

Shackle Model #

G-2130

fbr:
Ratio:

Bearing Stress (Pmax / (D * (Bt + 2 * Pt)))


Unity Ratio

=
=

38,6 MPa
0,18 PASS

As:
fs:
Ratio:

(B - Hd / 2)* Bt + (Pd / 2 -Hd / 2) * Pt


Shear Tearout (Pmax / (2 * As)
Unity Ratio

= 1525,0 mm^2
=
14,9 MPa
= 0,17 PASS

Pmax:
Maximum Tensile Load in Cable
TCp:
Turnbuckle Capacity
PASS --> The Turnbuckle Capacity is Acceptable.

Description
---------------------Plane a-a: Tension
Plane a-a: Shear
Plane b-b: Tension
Plane b-b: Shear
Ring Bending Stress
Pin Bearing Stress
Pin Shear Tearout
Weld Stress
Turnbuckle Capacity

Units
-------MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
KN

Actual
-------6,76
11,62
38,24
8,96
2,73
24,90
9,59
85,69
45,34

=
=

Allow
-------85,32
56,88
85,32
56,88
93,86
142,21
56,88
93,42
95,20

SR
-----0,08
0,20
0,45
0,16
0,03
0,18
0,17
0,92
0,48

45,3 KN
95,2 KN

Result
-------PASS
PASS
PASS
PASS
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PASS
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PASS

Page
15 of 28

FLARE STACK CALCULATION


DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

JOB NO. :

31-12008PO053

6.0 ATTACHMENT

Attachment 1 :

Drawing Output Software

Page
16 of 28

GUY WIRE HARDWARE FOR SET # 1 @ ELEV. 27,50 m


Guy Wire to Stack Connection:
Cable Size

= 19,05 mm

Pretension

= 16,4 KN

Cable Type

= IWRC

Cable Breaking Strength

= 204,98 KN

Rope Clips: Wire Rope Clip Type

U-Bolt

Rope Clips: # of Wire Rope Clips per Guy = 4


Rope Clips: Cable Turnback

= 457,2 mm

Rope Clips: Clip Spacing

= 107,95 mm

Rope Clips: Torque on U-bolts

= 176,254

Rope Clips: Clip Weight(each)

= 0,644112 kg

Rope Clips: Clip - Crosby Model #

= G-450

Thimble: Width (D)

= 50,8 mm

Thimble: Length (B)

= 95,25 mm

Thimble: Weight(each)

= 0,716688 kg

Thimble: Model #

= G-414

Shackle: Pin Diameter

= 31,75 mm

Shackle: Inside Clearance

= 123,952 mm

Shackle: Jaw Width

= 45,974 mm

Shackle: Weight(each)

= 3,76488 mm

Shackle: Working Load

= 42,2598 KN

Shackle: Model #

= G-2130

N-m

Guy Wire to Deadman Connection:


Rope Clips: Wire Rope Clip Type

= U-Bolt

Rope Clips: # of Wire Rope Clips per Guy = 4


Rope Clips: Cable Turnback

= 457,20 mm

Rope Clips: Clip Spacing (Wc)

= 107,95 mm

Rope Clips: Torque on U-bolts

= 176,25

Rope Clips: Clip Weight(each)

Rope Clips: Clip - Crosby Model #

= G-450

Thimble: Width (D)

50,80 mm

Thimble: Length (B)

95,25 mm

Thimble: Weight(each)

0,72 kg

Thimble: Model #

= G-414

Turnbuckle Type

= Jaw-Jaw

Turnbuckle: Size

= 1.50X24

Turnbuckle: Model #

= HG-228

Turnbuckle: Weight #

Turnbuckle: Capacity

= 95195,8

Turnbuckle: Half Length

= 1355,9 mm

Turnbuckle-Jaw Side: Pin Diameter

35,05 mm

Turnbuckle-Jaw Side: Jaw Width

57,15 mm

Turnbuckle-Jaw Side: Inside Clearance

88,90 mm

N-m

0,64 kg

18,87 kg
N

Both ends of the Turnbuckle(Jaw-Jaw) are exactly the same.


Guy Wire Information:
DM #

Length Pin to Pin

Purchased Cable Length

----

-----------------

----------------------

31,6

34,27

31,6

34,27

31,6

34,27

Notes: Assumes 1/2 open 'TakeUp' or 'Turnbuckle'


Length Pin to Pin = Length of cable plus the 1/2 open turnbuckle length.
Purchased Cable Length = Length from the Pin on the Stack to the
thimble eye + Turnback + extra 10%

1 TAILINGLUGONFLARESTACK
NumberofLiftingLugs
ImpactFactor
LiftingAngle
WeightofRiser
Loadoneachlug,
TotalLoadoneachLug,
DetailsofShackle
Make/Model
Capacity
PinDiameter
O.Dofeye
Jawwidth
Insidelength

=
=
=
=
=
=

N
I

We
Fy=I*We/N
F=Fy/Sin

=
=
=
=
=
=

CROSBY/G2130
13,5
39
84
57
133

2
2
60
7309
71701,29
82793,51816

degree
kg
N
N

tons
mm
mm
mm
mm

Detailsofliftinglugs
Minimumyield,
Radiusoflug,
diameterpinhole,
thicknessoflug,
DiameterofPin,

=
=
=
=
=

305
123
45
25
39

N/mm2
mm
mm
mm
mm

fs=0,4xfy =

122,00

N/mm2

As=(2Rd)t+Nt'(d'd) =
Fs=Asxfs =
UC=F/Fs
=

5025
613050
0,14

mm2
N

ft=0,45xfy =

137,25

N/mm2

At=(2Rd)t+Nt'(d'd) =
Ft=Atxft =
UC=F/Ft
=

5025
689681,25
0,12

mm2
N

fb=0,9xfy =

274,5

N/mm2

Ab=dp(t+Nt') =
Fb=Abxfb =
UC=F/Fb
=

975
267637,5
0,31

mm2
N

fy
R
d
t
dp

Allowableloadsandfactorofsafetyforlug
Shear
Allowableshearstress,
Sheararea,
Allowableshearload,
UnityCheck
Tensile
Allowabletensilestress,
Tensilearea,
Allowabletensileload,
UnityCheck
Bearing
Allowablebearingstress,
Bearingarea,
Allowabletensileload,
UnityCheck

2.0CombinedStressatBaseofLug

l=
h=

257
123

mm
mm

Fx=Fy/tan =
Mx=Fx*h
=

41397,97344
5091950,733

N
N

Zx=t*l2/6 =

275204,1667

mm3

BendingstressatBase,

fbx=Mx*Zx =

18,50

N/mm2

Shearstress,

Fsx=Fx/(l*t)

6,44

N/mm2

BendingstressinZdirection(perpendicularofLug)
Assume,
Fz=0,1*F
BendingMomentatBase,
Mz=Fz*h

=
=

8279,35
1018360,273

N
N

Zz=l*t2/6 =

26770,83

mm3

BendingstressatBase,

fbz=Mz*Zz =

38,04

N/mm2

Shearstress,

Fsz=Fz/(l*t)

1,29

N/mm2

TensileStressatbaseofLug,
ForceatBase,

Fy

71701,29

Areaatbase,

Ab=tXl

6425

N
mm2

TensileStressatBase,

fa=Fy/Ab

11,16

N/mm2

BendingStressinXdirection,
BendingMomentatBase,
Availablesectionmodulus,

Availablesectionmodulus,

StressUnityCheck
fa/Fa+fbx/Fbx+fbz/Fbz

0,32 <1,OK

3.0CombinedStressatBaseofLug

Fx=
Fy=

h=
lv =
l =

123
150
257

41397,97 N
71701,29 N

WeldMaterialE7018
fw=

2
137,93 N/mm

AllowableShear,

S=0,4fy

122

N/mm2

AllowableTensile,

S=0,3fw

41,38

N/mm2

Assumesizeoffilletweld,t
Case1,
AssumeFyisactingonlyontheverticalweld,inducedshearis
S1t=Fy/2lv0,7

341,43

N/mm

Case2,
AssumeFxisactingonlyonthehorizontalweld,inducedshearis
S2t=Fx/2l0,7

115,06

N/mm

Case3,

ShearinducedduetothemomentfromFxtocenterofattachment,
S3t=Fx(h+(lv/2))/lvl0,7
=
S4t=Fx(h+(lv/2))/lvl0,7
MaximumInducedShear,
St=Max.{(S1t+S4t),(S2t+S3t)}
FilledWeldselected

303,75

N/mm

303,75

N/mm

=
t=
t=

645,19
5,29
10
0,53

N/mm
mm
mm
OK