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S . R.Mendis
M. T. Bishop
J. C. McCall
W. M. Hurst
Member, IEEE
Member, IEEE
Member, IEEE
I. ~TRODUCTION
Capacitor banks applied in industrial distribution
systems are an important electrical component of the
industrial facility due to a variety of reasons, including:
The capacitors improve the power factor of the
1)
system, and thus power factor billing penalties
imposed by the electric utility are avoided. The cost
of the capacitors can be justified in a short period of
time in these situations.
System losses are reduced thereby improving the
2)
electrical system efficiency.
System voltage is improved, aiding power transfer to
3)
some loads, such as induction motors.
System capacity may be increased due to the supply
4)
of reactive power from the capacitors, allowing the
power system to supply only real power.
In spite of all the benefits of installing capacitors in
industrial plants, they can also contribute to power quality
problems when specified and installed improperly. Capacitors
installed in a harmonic environment are susceptible to
harmonic resonances. These harmonic resonances can lead to
catastrophic failures of the capacitor bank, or failures of surge
arresters due to sustained overvoltages. If the capacitors are
used in a system where many high magnitude transients are
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94-CH3451-2/94/0000-0285
$03.00 8 1994 IEEE
to 15% are also taken into account when specifying the kvar
size of a bank.
This paper focuses on issues associated with the
overcurrent protection of capacitor banks in industrial
facilities. The paper is written primarily for the application of
high voltage capacitors (2.4 kV and higher). Only wyeconnected capacitor banks are discussed. Delta-connected
capacitor banks are not addressed in this paper as they are not
commonly applied in large capacitor banks used for power
factor correction and harmonic filters. Selection and cost
associated with proper fusing is a factor in delta connected
capacitor banks not been used commonly in larger
installations.
The main form of overcurrent protection for a capacitor
bank is the fuse. The selection of appropriate fuses becomes
a critical part in the overall protection scheme, as several
different objectives are to be satisfied depending on the
application.
IV INDIVIDUAL FUSING
Individual fusing can be described as each capacitor in a
bank being protected by an individual fuse as shown in Fig. 2.
This type of protection is generally used in outdoor substation
capacitor banks and metal enclosed banks. Fuses are normally
the bus mounted type.
Fig. 2: An Individual Fusing Arrangement in a Wyeconnected Ungrounded Capacitor Bank With Four Capacitor
Units Per Phase.
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1.
2.
3.
Transient Current
4.
5.
6 . Harmonic concerns
9.
Outrush current
Continuous Current
The fuse selected to protect the capacitor should have a
continuous current capability equal to or greater than 135% of
the rated capacitor current. This over-rating is required for
possible overvoltage conditions (1 OYO),capacitance tolerances
(15%), and harmonics (10%). This is consistent with all
internationally recognized capacitor standards. In general, a
factor of 135% is used for grounded-wye banks a factor of
125% is used for ungrounded-wye connected banks.
The minimum size fuse link is dictated by the continuous
current and is calculated as follows:
k Var,,,
K
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6000
A
TABLEI
FAULTCURRENT
LIMITATIONS
inc:
1000
Capmaitor rmting
Phase A
-woo
6000
A
~
inc:
1000
2600
3000
2500
Greater than 9 kV
3100
2200
1900
1800
2000
1700
1500
1400
8400 5900
7900 5600
6300 4400
5700 4000
3200 2300
4100 3400
5100
4800
3800
3400
4800
80
50
100'
65
40
2000
4600
3600
3300
1900
3100
1900
65 BX
mase e
-6000
6000
-6000
vvly
Fig. 3: Transient Inrush Current Waveform During Back-toBack Switching of Capacitor Banks.
20
30
30
.z
20
(10.
100.
40 82
Fault Current
The available fault current at the capacitor bank location
is an important factor in the selection of the fuse type. When
capacitors are grounded-wye connected in a single series
group substation bank application (or grounded-wye
connected in a pole-mounted rack), a capacitor failure
(terminal-to-terminal) will cause the available system fault
current to flow. The capacitor must be able to withstand the
fault current until the fuse interrupts the circuit. Additionally
the fuse must be able to successfully interrupt the available
fault current. For typical all-film capacitors, the available
fault current should not exceed the limits shown in Table I
below. If these levels are exceeded or the maximum
interrupting rating of the fuse is exceeded, current limiting
fuses should be applied.
25
50
4300
TABLEI1
FOR HIGH ENERGY
FAULTCURRENT LIMITATIONS
CAPACITORS
~~~~
Haximum L i n k
Ratinq
Coordinates With
Available Fault
Curront
mm
up
to
25 LEV
cutouts
38 kV
cutouts
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%
12,000
8,500
7,400
7,100
lOOEK
80ET
lo00
I 1
\\
100
\\
TABLEI11
PER UNIT VOLTAGE ON UNFAILED CAPACITORS.
s
Ln
10
I-
\I
0.10
0.010
10
100
lo00
loo00
CURRENT (A)
Harmonic Concerns
An important consideration in the application of
capacitors on industrial distribution systems today is the effect
of harmonic producing loads on systems with shunt capacitors
installed for the benefits listed in the introduction. Capacitors
do not produce harmonics, however, the addition of capacitors
to the electrical system will change the frequency response
characteristics of the system, and in some cases can result in
magnification of the voltage and current distortion in the
system. The increase in harmonic distortion is usually due to
a resonant condition. Fig. 5 shows the resonant characteristics
of an industrial plant where a capacitor bank is installed.
Harmonic Number
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as:
1
2
E = -cV'
kJ
where:
c = capacitance
V = voltage in per unit
where:
Q=
V=
f=
Outrush Current
The fuses connected to unfailed capacitor p i t s should be
capable of withstanding the high frequency I t discharge of
their capacitors into the failed one. When a capacitor failure
occurs, the remaining units will discharge energy into the
failed capacitor. The fuses on the unfailed capacitors should
be able to withstand this high frequency discharge in order to
avoid multiple fuse operations. Proper consideration of thp
criteria requires the knowledge of a fuSels high frequency I t
withstand capabilities, as well as the I t outrush capacity of the
capacitor. This is data which is typically known only as a
result of extensive testing. The most common effect that this
phenomena has in fuse link size selection is associated with
the choice of link speed.
In general, the fastest link size available is chosen for
any given application. This will result in the maximum
coordination margin between the fuse's maximum clear TCC
and the capacitor's tank rupture TCC. Therefore K speed links
are usually chosen. However the faster the fuse link, the
lower the I't withstand. With lower ampere size fuse links,
coordinatioq of the capacitor's outrush and the fuse's high
frequency I t withstand is frequently lost, forcing the change
to slower T speed links. Most of the time this change is
sufficient. In some circumstances though, a change in both
link size a;r well as speed may be required to achieve
sufficient I t withstand in the fuse. If this phenomena is
suspected to be causing spurious fuse operations, it is
recommended that the manufacturer of the capacitor be
consulted.
V CONCLUSIONS
There are many considerations involving the operation
of a capacitor bank that effect the selection of protection for
the bank. The electric power industry has developed a variety
of protection scheme alternatives that address a particular
aspect of bank protection. The variety of fuse types and
ratings supplied by electrical manufacturers is one example of
this.
REFERENCES
[ 11 Porter, G. A., and McCall, J. C., "Application and
[2]
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[4]
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