Belzona Polymeric

Repair Solutions
For Machinery and Equipment

Belzona Polymeric
Repair Solutions
For Machinery and Equipment

Belzona is a global organisation

that specialises in the design
and manufacture of polymer
repair composites and industrial
protective coatings for the repair,
protection and improvement of
machinery and equipment.

Belzona Polymerics Ltd.

Harrogate, UK
t: +44 1423 567641
f: +44 1423 505967
e: belzona@belzona.co.uk

Belzona Canada Inc.

Ontario, Canada
t: +1 (905) 737-1515
f: +1 (905) 737-1597
e: belzonacanada@belzona.com

Belzona Inc.

Belzona Hong Kong

Miami, FL, USA

t: +1 (305) 594-4994
f: +1 (305) 599-1140
e: belzona@belzona.com

Hong Kong, China

t: +852 3753 7505
f: +852 3753 7510
e: belzona@belzona.hk

Belzona Asia Pacific

Chonburi, Thailand
t: +66 38 491031
f: +66 38 491102
e: belzona@belzona.cn

1/2

About Us

Research and Development

Since 1952 Belzona has pioneered innovative

technology that has revolutionised the ways in which
repair and maintenance procedures are carried out
within industrial and commercial facilities.

Belzona is committed to an aggressive research and development

programme to ensure market driven solutions to problems are being
developed continually to meet the ever increasing demands of industry
and commerce. Stringent quality control guidelines in all aspects of
manufacturing and supply are governed by a total quality management
system ensuring the availability of the highest quality products.

Belzona is not just a product, it is a complete service with a global

distribution network of over 140 Distributors operating in 120 countries.
Local support is provided by a network of trained Belzona Technical
Consultants who will diagnose the problem, recommend the Belzona
solution and provide on-site application training and supervision
24 hours a day.

Belzona products are engineered to withstand the most aggressive

environments such as erosion, corrosion, abrasion, chemical attack
and mechanical damage, extending equipment life and improving
efficiency.

Belzona products have stood the test of time by providing high

performance solutions which are proven to last. On countless
occasions Belzona polymeric repair composites and industrial
protective coatings are still in service many years after installation.
Due to this proven longevity, numerous product applications are
internationally approved by engineers, contractors and maintenance
personnel worldwide.
As a result of over 50 years of continuous development, Belzona
can provide a complete range of innovative repair and protection
systems for all types of machinery and equipment.

Belzona products and systems include:

 etallic polymers for the repair, coating and upgrading of

M
metallic components

Elastomeric polymers for flexible repair and coating

applications

 nvironmental barrier polymers to protect against and reduce

E
environmental impact

A Total Supply and Fix Service

When a high performance material has been specified as a solution to
the repair, protection or improvement of machinery or equipment, it is
essential that it is applied to the best possible standards.
Belzona through its network of approved contractor specialists can
provide a comprehensive professional local service which includes
diagnosis of the problem, recommendation of the Belzona solution and
a complete supply and fix package.
All Belzona contractors have extensive experience within the
machinery and equipment maintenance sector and have a proven
track record of professional working standards and high quality
customer service.
Each contractor is vetted to establish if the high standards demanded
by Belzona can be met. These include standards of working practice,
health and safety procedures, documentation, approvals and
accreditation.
All Belzona contractors chosen must attend comprehensive training at
the Belzona headquarters with authorised status only being granted
to those who can demonstrate a high level of competence and
knowledge.

ISO
9001:2000
The
full Belzona product range of advanced polymers is
Qmanufactured
09335
under stringent quality and environmental
ISO
14001:2004
control
guidelines, coplying with the internationally recognised
EMS
509612
requirements
of ISO 9001:2008 and ISO 14001:2004.

Metallic polymers
for the repair and rebuilding
of metallic components

Belzona metallic polymers are a range

of high performance solutions for
the repair and rebuilding of metallic
components.
Durable
Withstands industrial
environments

High adhesion
Ensures long service life
onto a variety of surfaces

Chemical resistance
Withstands a wide range
of chemicals

Impact resistance
Minimal remedial repairs

Abrasion resistance
Extends service life

Abrasion
Resistance

Cold applied
Safe

No shrinkage
Permanent repair

Longevity
Stands the test
of time

Environmentally friendly
Low VOCs

Surface tolerant
Good adhesion to a
variety of surfaces

Potable water
WRAS approved

Electrical insulator
Eliminates galvanic
corrosion

These two component reactive systems can both repair damaged machinery and equipment and offer protection against erosion, corrosion,
abrasion and other forms of mechanical damage.
The products consist of a metallic base and solidifier which are easily mixed and applied, resulting in a repair that can meet, and often exceed,
the durability of the damaged substrate.

Products and Systems Selector

Belzona 1111 (Super Metal) Machinable, rebuilding, bonding and

coating grade system.
Belzona 1121 (Super XL Metal) Machinable, extended life rebuilding

grade system.
Belzona 1131 (Bearing Metal) Machinable, self-lubricating rebuilding

grade system.
Belzona 1141 (Conductive Metal) Electrically conductive, repair and

bonding system.
Belzona 1151 (Smoothing Metal) Semi paste grade rebuilding

material.
Belzona 1211 (E-Metal) Machinable, rapid curing, emergency repair
system.
Belzona 1221 (Super E-Metal) Rapid curing, emergency repair system.

Belzona 1251 (HA-Metal) Single component, heat-activated

resurfacing grade system.
Belzona 1311 (Ceramic R-Metal) Erosion/corrosion resistant
resurfacing grade system.
Belzona 1511 (Super HT-Metal) Resurfacing and bonding composite
for high temperature service.
Belzona 1821 (Fluid Metal) Fluid system for creating positive grip
surfaces and casting of components.
Belzona 1831 (Super UW-Metal) Water and oil tolerant paste grade
repair system.
Belzona SuperWrap ISO/ASME compliant composite repair system.

For further information refer to: Belzona Product Specification/Belzona Instructions For Use/Belzona KNOW-HOWIn Action

3/4

Before

Before

Before

After

Before

10
11

After

Before

7 8
After

11 12

1 & 2 Shaft rebuilding

3 & 4 Keyway repair
5 & 6 Flange face protection
7 & 8 Cold plate bonding
9 & 10 Leaking pipework repair
11 & 12 Bearing housing rebuild
13 & 14 Oil leak repair

13
Before

4
After

Before

3
After

14
After

16

After

Metallic polymers
for the coating, protection and upgrading
of metallic surfaces

Belzona metallic polymers offer high

performance erosion corrosion resistant
repair and coating systems for the
rebuilding and protection of damaged
machinery and equipment.
Durable
Withstands industrial
environments

High adhesion
Ensures long service life
onto a variety of surfaces

Chemical resistance
Withstands a wide range
of chemicals

Impact resistance
Minimal remedial repairs

Abrasion resistance
Extends service life

Abrasion
Resistance

Cold applied
Safe

No shrinkage
Permanent repair

Constant immersion
Peace of mind

Efficiency enhancement
Increased performance

Hydrophobic
Low surface tension

Longevity
Stands the test
of time

Environmentally friendly
Low VOCs

Smooth
Reduced turbulence

Electrical insulator
Eliminates galvanic
corrosion

Potable water
WRAS approved

These highly advanced polymer based coating systems provide outstanding resistance and long term protection
against erosion, corrosion, abrasion and chemical attack on equipment operating at elevated temperatures.

Products and Systems Selector

Belzona 1321 (Ceramic S-Metal) Erosion/corrosion resistant coating.
Belzona 1341 (Supermetalglide) Efficiency enhancement coating.
Belzona 1391 (Ceramic HT) High temperature erosion/corrosion
resistant coating.
Belzona 1391S Spray applied high temperature erosion/corrosion
resistant coating.
Belzona 1391T High temperature erosion/corrosion resistant coating.
Belzona 1392 (Ceramic HT2) High temperature erosion/corrosion
resistant coating with additional acid resistance.

Belzona 1521 (HTS1) Spray applied protective coating for high

temperature immersion service.
Belzona 1591 (Ceramic XHT Metal) Ultra high temperature erosion/
corrosion resistant coating for immersion service.
Belzona 1811/2 (Ceramic Carbide) Abrasion resistant lining systems.

For further information refer to: Belzona Product Specification/Belzona Instructions For Use/Belzona KNOW-HOW In Action

5/6

Before

1 2

3 4

After

Before

After

Before

After

Before

After

Before

5 6
Before

Before

9 10
11

7 8

13 14
Before

1 & 2 Butterfly valves

5 & 6 Heat exchanger tube sheets
9 & 10 Pipework
13 & 14 Centrifuges

After

After

11 12
16

After

15 16
3 & 4 Centrifugal pumps
7 & 8 Impellers
11 & 12 Tanks
15 & 16 Heat exchanger end covers

After

Elastomeric polymers
for flexible repair and coating applications

Belzona elastomeric polymers

are high performance cold curing
polyurethane systems designed for
the repair, casting and coating of
rubber components.
Durable
Withstands industrial
environments

High adhesion
Ensures long service life
onto a variety of surfaces

Chemical resistance
Withstands a wide range
of chemicals

Impact resistance
Minimal remedial repairs

Abrasion resistance
Extends service life

Abrasion
Resistance

Cold applied
Safe

No shrinkage
Permanent repair

Seamless
Seals around irregular
contours

Longevity
Stands the test
of time

Environmentally friendly
Low VOCs

Flexible
Moves in sympathy
with the substrate

Constant immersion
Peace of mind

Electrical insulator
Eliminates galvanic
corrosion

These versatile materials can be used to repair and protect machinery and equipment subject to abrasion, cavitation, erosion, corrosion and
impact.
The resulting repairs are extremely durable, yet retain the elastic properties of the original material.

Products and Systems Selector

Belzona 2111 (D&A Hi-Build Elastomer) Abrasion resistant rebuilding
and bonding grade system.
Belzona 2121 (D&A Hi-Coat Elastomer) Abrasion resistant coating
grade system.
Belzona 2131 (D&A Fluid Elastomer) Abrasion resistant casting/
coating grade system.
Belzona 2141 (ACR Fluid Elastomer) Cavitation resistant elastomeric
coating.

Belzona 2211 (MP Hi-Build Elastomer) Multi-purpose rebuilding and

bonding grade system.
Belzona 2221 (MP Fluid Elastomer) Multi-purpose casting grade
system.
Belzona 2311 (SR Elastomer) Rapid curing, emergency repair system.

For further information refer to: Belzona Product Specification/Belzona Instructions For Use/Belzona KNOW-HOWIn Action

7/8

Before

1 2

After

Before

After

Before

After

Before

After

Before

5 6
Before

1 & 2 Conveyor belts

5 & 6 Impellers
9 & 10 Ship fenders
13 & 14 Turbines

After

11 12

13 14
Before

After

7 8

9 10
Before

3 4

16

After

15 16
3 & 4 Expansion joints
7 & 8 Pump casings
11 & 12 Floating hoses
15 & 16 Kort nozzles

After

Environmental barrier polymers

to protect against and reduce environmental impact

Belzona environmental barrier

polymers are high performance
systems for the long term protection
of machinery and equipment
subject to abrasion, chemical and
environmental attack.

Durable
Withstands industrial
environments

No shrinkage
Permanent repair

Chemical resistance
Withstands a wide range
of chemicals

Impact resistance
Minimal remedial repairs

Abrasion resistance
Extends service life

Abrasion
Resistance

Longevity
Stands the test
of time

High Adhesion
Ensures long service life
onto a variety of surfaces

Constant immersion
Peace of mind

Environmentally
friendly
Low VOCs

Cold applied
Safe

Products and Systems Selector

Belzona 5811  (Immersion Grade) High performance protective
coating for surfaces operating under immersion.
Belzona 5831 (ST Barrier) Moisture tolerant protective barrier coating.
Belzona 5841 High performance coating for protection against

corrosion under insulation.
Belzona 5851 (HA Barrier) Heat activated corrosion resistant coating.
Belzona 5891 (HT Immersion Grade) Protective coating for surfaces
subject to hot aqueous and hydrocarbon immersion.

Belzona 5111 (Ceramic Cladding) Chemical and abrasion resistant

coating.
Belzona 6111 (Liquid Anode) Steel protection system for surfaces
subject to environmental corrosion.
Belzona 4311 (Magma CR1) Barrier coating for protection against
chemical attack.
Belzona 4341  (Magma CR4) High performance coating for protecting
surfaces subject to acid attack.

For further information refer to: Belzona Product Specification/Belzona Instructions For Use/Belzona KNOW-HOWIn Action

9/10

Before

Before

Before

13
Before

1 & 2 Silos
5 & 6 Risers
9 & 10 Corrosion under insulation
13 & 14 Containment areas

10
11

After

Before

After

Before

After

Before

After

Before

14

11

12
16

15
3 & 4 Pipework
7 & 8 Scrubbers
11 & 12 Structural steelwork
15 & 16 Vessel linings

After

After

After

16
After

ISO
ISO9001:2000
9001:2008
QQ09335
09335
ISO
14001:2004
ISO 14001:2004
EMS
EMS509612
509612

Copyright Belzona International Limited 2012

UK USA Canada Thailand China

www.belzona.com

ZCORPM&E(E) 03/12