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Modal is a new regenerated cellulosic fibre; it is a type of viscose, and its name has been a
generic name for modified rayon. Moreover, Modal--- according to an old school research done
by an Indian fashion designer named Prashant Verma (http://www.fibre2fashion.com/industryarticle/30/2940/Modal-fibre-to-fabric1.asp) --- is a wood pulp based cellulosic fiber made out of
pure wooden chips from a beech tree.
Rayon is the original artificial fiber, created by George Audemars in 1885. There are many
types of rayon, but it all boils down to one fact: they all came from cellulose--- an organic
compound, which in most cases came from wood pulp---, dissolved in numerous chemicals,
mixed
until
you
get
slime-like
material
(see
process
in
YouTube
video:
Fiber Composition
Then again, Modal is made from the wood pulp of the beech tree. A web article stated that
(http://www.aaatextiles.com/knit/Modal.html) Modal is made from reconstructed cellulose which
is called polymeric polysaccharide carbohydrate, and this forms the primary structural
component of the plant.
Fiber Properties
When it comes to structure, Modal fibres are typically of round cross-section, in
reference to Handbook of Textile Fibres, and do not display any skin effect. Moreover, it is said
that the micro-structure is fibrillar, which means that it is made of small fibrils or threads; the
filament breaks up into smaller fibrils when disintegrated by a number of solutions such as nitric
acid. A great thing about it though is that the fibrils are distributed evenly all throughout the
cross-section, creating a homogenous structure. As also stated in the book, The degree of
polymerization is in the region of 500. The degree of crystallinity of HWM Modal fibres is in the
region of 55 per cent, compared with 40-45 per cent for ordinary rayon and 70-80 per cent for
cotton.
Additionally
from
an
article
made
by
K.L.
Gray
softer,
bright
and
has
woolen
characteristics, thanks to combination of wool fibers warm, softer, stuffed handle, that
characteristics;
Modal/Polyester: Modal/polyester blend presents brightness, softer handle and
comfort with easy clean and higher tenacity characteristics. Fabric has well-fitting
structure;
Modal/Acrylic: Has a softer handle and silky surface. Adheres to higher comfort.
Pilling is lower;
Modal/Tencel: Better dimensional stability; good handle and comfort characteristics
dimension stability is well. Has lower pilling value, and easy clean;
Modal/Nylon: Ratio is 80:20 per cent. Blend has well-known characteristics of modal
corresponding to softness, doesnt disturb skin, and also has higher wet and dry
tensile strength; easy iron.
biodegradable.
According
to
web
article
by
Ed
Mass
the sustainability of the fabric still is dependent on the fact that the company--- of which Modal is
made--- follows the principle of sustainability.
Fiber Production
Similar to what is also stated in the Handbook of Textile Fibres, Verma summarized the
process done by the Tachikawa patent in manufacturing Modal fibers. The process uses number
of chemicals, and the manufacturing is similar to rayon except for slight modifications in a step
or two. These are the following steps:
1. Steeping and Pressing
The objective of this process is to convert cellulose to its alkoxide derivative (alkcell).
Here pulp is steeped in an aqueous solution of sodium hydroxide 17%, causing fibers to
swell and converting cellulose to sodium cellulosate. The slurry so obtained is pressed
to remove excess soda from the alkcell slurry.
2. Shredding
Alkcell here contains 30 36% cellulose and 13 17% soda. To assist subsequent
mercerizing and xanthation reactions, alkcell slurry is opened to facilitate the
penetration of oxygen and CS2.
3. Mercerizing
HWM viscose rayon can also be mercerized, like cotton, for increased strength and
luster. The reduction in DP is achieved by oxidative depolymerisation or can also be
achieved by irradiative depolymerisation.
4. Xanthation
Here mercerized alkcell reacts with CS2 vapor, under vacuum, to form sodium cellulose
xanthate. To form the solution, xanthate is dissolved in dilute sodium hydroxide solution
to give final composition in terms of percentage cellulose and soda in viscose rayon.
5. Filtration and Deaeration
The impurities present (substantial) must be removed prior to spinning to prevent
blockage of spinneret holes. Lenzing KKF is exclusively using automatic mechanical
filters of sintered metal screens with automatic back flush. Then it is deaerated, by
applying vacuum, to remove any dispersed air forming bubbles.
6. Spinning
Very high modulus and tenacity is achieved when cellulose is spun from liquid
crystalline solution. Unlike viscose rayon, the use of zinc in the spin bath is eliminated
completely, and only short period immersion in cold low acidlow salt bath is followed.
Jets used to spin these fibers are fabricated from platinum/gold alloy.
7. Coagulation Bath
In Modal process, coagulation and stretch occur together and are followed by
regeneration, leading to high wet modulus. Unlike viscose rayon, filaments in the bath
are stretched 3 times their spun length before regeneration, thus forming a structure
with fibrillar texture. This stretch orients the cellulose molecule to a very high degree
resulting in very high dry and wet strength ratio.
8. After Treatment
Modal fabric is given a clean soft touch finish by impregnating the fabric with an acid
donor; heat treating in gaseous atmosphere to activate the acid and subsequently
dyeing, washing and drying it. The resulting fabric has a sheen and glossy peach touch
finish
The company Lenzing also has a video that shows the general process of the
manufacturing of Modal, and can be seen in a YouTube video by a user under the name of Tex.
Lenzing: https://www.youtube.com/watch?v=bIJceUIEmS8
applications such as tire cord, abrasive ground fabric, rubber cloths, and other coating supports.
Uses in Fashion
In fashion, Modal is great for sportswear, health suit, and/or exercising clothing because it
has good moisture regain and air permissibility. Other than that, it is a good material for the said
garments because it can serve to benefit physiology circulation and health for the body.
Fashion brands such as annie + jade, Sosume, and Goddess on the Go created
sustainable fashion pieces , like dresses and such, from Modal, and can be seen from their
collection/s--- which will be tackled later on.
Usually, Modal is a great material for body contact clothing such as underwear and lingerie,
because it exhibits properties such as extra softness and high wet strength.
The website called The Underwear Expert (http://www.underwearexpert.com/underwear101/fabrics/) also pointed out that Modal can also be used for underwear because it is an
extremely luxurious fabric that is cool to the touch, is absorbent, with texture similar to silk or
cotton, and resistant to shrinkage and pilling. Another company named Zimmerli of
Switzerland produces underwear, knitwear, and woven goods with Modal, too.
The brand Lenzing manufactures Modal to be used as soft flowing tops and lingerie.
Lastly, Modal can also be used for socks and stocking to be worn on a day-to-day basis.
From
annie
jades
Spring
2013 collection.
Chloe
Pleated
Micro-
Faux
Front
Opening
made
From
Off
annie
maxi
dress.
IT IS RESISTANT TO PILLING.
shown earlier.
There is also an underwear company named Zimmerli of Switzerland that produces highquality handmade knitwear, woven goods, and most especially underwear, having Modal as one
of the fabric choices. They elaborated on how their fineness of the fabrics and materials is
unique, and how the elaborate cuts and perfection in detail ensure the perfect fit.
From
Zimmerli
Switzerlands
of
Ladies
category
700 PURENESS SHIRT NS
95% MICROMODAL, 5%
ELASTHAN,
SINGLE
JERSEY
The Pureness collection is
comprised of lots of nature
and
breathability.
The
combination of beechwood
fibres and Modal provides
maximum
elasticity
that
From
Zimmerli
Switzerlands
of
Mens
category
186
PIQU
COMO
SHIRT NS
46% COTTON, 46%
MICROMODAL,
8%
ELASTANE
It is the combination
that
makes
Como
Piqu
dynamic
underwear
collection
our
skin.
fibres
natural
from
beechwood
are
the
in
colors:
From
Zimmerli
Switzerlands
of
Mens
category
700
PURENESS
LONG JOHNS
95%
MICROMODAL,
5%
ELASTANE,
SINGLE JERSEY
The
pureness
collection
with
is
packed
nature
and
breathability.
The
beechwood cellulose is
processed
into
MicroModal
tenderly
body.
which
hugs
The
the
tapering
waistband
in
colors:
From
Zimmerli
Switzerlands
of
Mens
Category
186
PIQU
COMO
SLIP
46%
COTTON,
46%
MICROMODAL,
8%
ELASTANE
It is the combination
that
makes
Como
Piqu
dynamic
underwear
collection
our
skin.
fibres
natural
from
beechwood
cellulose,
cotton
and
elasthane
are
the
decorative
elements
in
the
waistband.
Available
in
colors:
From
Zimmerli
Switzerlands
of
Ladies
category
700
PURENESS
PANTY
95%
MICROMODAL,
5%
ELASTANE,
SINGLE JERSEY
The
pureness
collection
with
is
packed
nature
and
breathability.
The
beechwood cellulose is
processed
into
MicroModal
which
panty
is
an
not
show
through.
Available
in
colors:
From
Zimmerli
Switzerlands
of
Mens
category
1277 HOME DRESS
RZ3
50% BAUMWOLLE,
50% MODAL
MicroModal is very
breathable
and,
combined
with
This
innovative microfibre
fabric is made from
all-natural
beechwood cellulose.
This
casual-fit
pockets
From
Zimmerli
Switzerlands
of
Ladies
category
718 LUNA SHIRT LS
80%
MODAL,
POLYAMID,
13%
7%
ELASTHAN
The
pureness
collection is comprised
of lots of nature and
breathability.
The
combination
of
provides
wide
long-sleeve
From
Zimmerli
Switzerlands
of
Mens
category
718 WINTER DENIM
SHIRT VN SS
80%
MODAL,
13%
POLYAMID,
7%
ELASTHAN
Indulgently soft and
elastic,
the
V-Neck
to
Produced
natural
the
body.
from
wood
MicroModal
is
a
base
very
From
Zimmerli
of
Switzerlands Ladies
category
700
PURENESS
FASHION
LOOP
SHIRT
95% MICROMODAL,
5%
ELASTHAN,
SINGLE JERSEY
The
pureness
collection
is
comprised of lots of
nature
and
breathability.
The
combination
of
beechwood
fibres
and
MicroModal
provides
maximum
elasticity
and
pampering
softness
Lastly, an Indonesia-based Australian fashion designer named Janet Molloy found the
female-focused company, Goddess on the Go. This company actually produces versatile,
travel-friendly mix and match separates for active women; an encouragement of selfconfidence and self-empowerment with style. Her passion then led her in creating comfortable,
figure-flattering, ethically produced clothing for women of all ages, shapes and sizes with the
aim of helping each individual look amazing, feel fabulous and live joyfully.
An interview with Janet and the General Manager of Goddess on the Go, Lianna Yau, was
done
by
person
under
the
pseudonym
Greenspeak
Flowing Tunic
Lenzing Modal - Cap sleeve tunic is
cut to flatter fuller figures with the
beautiful drape of Modal accentuating
the extended side seams. S-XL
Lengths: 75.5-78.5 cms / 31-32 inches
Posted review:
Must have!!
Posted by Liza Huston on 24th Jun 2012
Ronda Vest
Lenzing Modal - This all-purpose vest
dresses up any outfit with gentle drapes
down the center and one-button
accent.
Adeline Dress
Lenzing Modal - A very
feminine dress, sleeveless,
with deep U neckline and
empire waist. The bias-cut
skirt drapes beautifully and
moves easily with you.
Cullottes
Lenzing Modal - The perfect partner for
dancing or relaxing. Wide waistband falls
below the waist. S-XL inseam Lengths:
42.5-41.5 cms / 17-16 inches
Source/s:
http://laundry.about.com/od/carebytypeoffabric/a/How-To-Care-For-Modal-Clothes.htm
http://www.fibre2fashion.com/industry-article/30/2940/Modal-fibre-to-fabric1.asp (see
PDF)
http://www.aaatextiles.com/knit/Modal.html
http://www.fibre2fashion.com/industry-article/34/3385/dimensional-stability-of-Modal-
fibre-fabrics-during-processing-on-a-jigger1.asp
https://books.google.com.ph/books?
id=S_aiAgAAQBAJ&pg=PA55&lpg=PA55&dq=tachikawa+Modal+process&source=bl&ot
s=fKL9aibkrj&sig=c0bi254hvTrh0lPdHikCFKHMtg&hl=en&sa=X&ved=0CCIQ6AEwAWoVChMIx4TDqtqTxwIVx4uUCh1
3nQl7#v=onepage&q=tachikawa%20Modal%20process&f=false (Handbook of Textile
%20INGLES.pdf
http://www.goddessonthego.net/watch-lenzing-make-modal-fiber/
http://pac.iupac.org/publications/pac/pdf/1967/pdf/1403x0337.pdf
http://www.life.ca/naturallife/0908/ecofiber_or_fraud.htm
http://vasantkothari.com/home/wp-content/uploads/2014/11/05-Application-of-
Contemporary-Fibers-in-Apparel-Modal.pdf
http://style2designer.com/apparel/fabrics/modal-fibre-properties-and-its-uses/
http://www.annieandjade.com/fabrics.php\
http://sosumeclothing.com/about_company/
http://www.viscose.us/Modal.html
http://www.swicofil.com/viscose.html
http://www.lenzing.com/en/home.html
http://www.lenzing-fibers.com/en/lenzing-modal/softness/
http://www.zimmerli.com/row_en/our-values
http://www.zimmerli.com/row_en/our-commitment
http://www.zimmerli.com/row_en/700-pureness-long-johns-700-1349-86.html
http://www.zimmerli.com/row_en/186-pique-como-shirt-ns-186-1420-01.html
http://www.zimmerli.com/row_en/700-pureness-shirt-ns-700-3460-136.html
http://www.zimmerli.com/row_en/186-pique-como-slip-186-1423-01.html
http://www.zimmerli.com/row_en/700-pureness-panty-700-3420-30.html
http://www.zimmerli.com/row_en/1277-home-dress-rz3-1277-2054-055.html
http://www.zimmerli.com/row_en/718-luna-shirt-ls.html
http://www.zimmerli.com/row_en/718-winter-denim-shirt-vn-ss.html
http://www.zimmerli.com/row_en/700-pureness-fashion-loop-shirt.html
http://www.goddessonthego.net/pages/about-us.html
http://www.novica.com/artistdetail/?faid=7148
http://www.baliadvertiser.biz/articles/greenspeak/2011/garment.html
http://www.goddessonthego.net/flowingtunic/#.VcdS1Pmqqko
http://www.goddessonthego.net/ronda-vest/#.VcdSKvmqqko
http://www.goddessonthego.net/goddess-hood-jacket/#.VcdSMfmqqko
http://www.goddessonthego.net/adeline-dress/#.VcdSNfmqqko
http://www.goddessonthego.net/cullottes/#.VcdSQfmqqko
http://www.goddessonthego.net/jaime-jacket-w-long-sleeves/#.VcdSUvmqqko
Picture/s:
http://www.annieandjade.com/Fall_12_collections.php#!prettyPhoto[gal]/10/
http://www.annieandjade.com/spring2013lookbook.php#!prettyPhoto[gal]/8/
http://www.annieandjade.com/Fall11_Collection.php#!prettyPhoto
http://sosumeclothing.com/collection_aw2012.html
http://sosumeclothing.com/images/aw2012/18_thumb.jpg
http://sosumeclothing.com/images/aw2012/19_thumb.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/image/9df78eab33525d08d6e
5fb8d27136e95/i/m/image_706_710_490.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/small_image/275x396/9df78ea
b33525d08d6e5fb8d27136e95/i/m/image_706_710_25.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/image/9df78eab33525d08d6e
5fb8d27136e95/i/m/image_706_710_1038.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/image/9df78eab33525d08d6e
5fb8d27136e95/i/m/image_706_710_31.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/image/9df78eab33525d08d6e
5fb8d27136e95/i/m/image_706_710_516.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/image/9df78eab33525d08d6e
5fb8d27136e95/i/m/image_706_710_723.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/image/9df78eab33525d08d6e
5fb8d27136e95/i/m/image_706_710_1228.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/image/9df78eab33525d08d6e
5fb8d27136e95/i/m/image_706_710_1167.jpg
http://www.zimmerli.com/media/catalog/product/cache/11/image/9df78eab33525d08d6e
5fb8d27136e95/i/m/image_706_710_1167.jpg
http://cdn2.bigcommerce.com/server2900/7fc99/products/343/images/1812/Lenzing_Mo
dal_flowing_tunic_plus_size_eco_friendly_front_view__00687.1436167814.350.500.jpg?
c=2
http://cdn2.bigcommerce.com/server2900/7fc99/products/458/images/1331/mt057__929
60.1393315018.350.500.jpg?c=2
http://cdn2.bigcommerce.com/server2900/7fc99/products/403/images/1038/10__71987.
1347943585.350.500.jpg?c=2
http://cdn2.bigcommerce.com/server2900/7fc99/products/474/images/1377/md060_front
__96810.1409727290.1280.1280.jpg?c=2
http://cdn2.bigcommerce.com/server2900/7fc99/products/327/images/611/MP001__567
21.1328161284.1280.1280.jpg?c=2
http://cdn2.bigcommerce.com/server2900/7fc99/products/397/images/2030/Eco_friendly
_Lenzing_Modal_Jaime_jacket_plus_size_front_view__11310.1438832999.1280.1280.j
pg?c=2
Video/s:
https://www.youtube.com/watch?v=yHXBOznRMDk
https://www.youtube.com/watch?v=bIJceUIEmS8