Water Proofing Toilets Works

LARSEN & TOUBRO CONSTRUCTION
Quality Assurance Plan

BUILDINGS & FACTORIES INDEPENDENT
No: HM-LE-NDPNDP-M0301-DOC-MS-QMS-00-092 Rev 00
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HYDERABAD METRO RAIL PROJECT
Construction work procedure for Typical Toilets Water Proofing works(UPPAL DEPOT) in HMRP
CONSTRUCTION WORK PROCEDURE

FOR
TYPICAL TOILETS WATER PROOFING WORKS
(UPPAL DEPOT) IN HMRP
Document No: HM-LE-NDPNDP-M0301-DOC-MS-QMS-00-092 Rev 00.
Works at
Stations
Depots
Viaduct
Casting yard
Discipline
Civil
Mechanical
Electrical
Railways
Issue status
For review
For approval
Downloaded from EDMS by Pradeep Kumar Karne () on 26-Sep-2013 09:03:13 AM

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INDEX
Clause
Clause Description
1.0
SCOPE OF WORK
2.0
TECHNICAL SPECIFICATION REFERENCES
3.0
OPERATING STRATEGY
4.0
SEQUENCE OF ACTIVITIES
5.0
CONSTRUCTION METHODOLOGY
6.0
QUALITY CONTROL & QUALITY ASSURANCE

6.1
INSPECTION PLAN (IP)
6.2
TEST PLAN (TP)
6.3
QUALITY FORMATS
7.0
8.0
Page No.
ENVIRONMENT, HEALTH & SAFETY

7.01
ENVIRONMENTAL TEST
7.02
HEALTH
7.03
SAFETY
ATTACHEMENTS/ANNEXURES

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SCOPE OF WORK:
This Construction Work Procedure is applicable for execution of Typical Toilet Water Proofing works as per
approved drawing and technical specification, at Uppal Depot, Hyderabad Metro Rail Project.
This work procedure includes the following:
a.
b.
c.
d.
e.
2
Surface Preparation & Cleaning of Joint portion

Pressure Grouting/Injection Grouting
Water Pond test
Water Proofing coat
Protective layer
TECHNICAL SPECIFICATION REFERENCES:
2.1. CODES & SPECIFICATIONS:
IRS: Concrete Bridge Code

MORTH Specifications
National Building Code of India (NBC 2005)
IS 3370 part-1 Method of Hydro test
Safety, Health & Environment (SHE) Manual document no.: L&TMRHL/OE/SATGE2A/D-8/2, Rev 1.
Safety, Health & Environment CONDITIONS Document no.: L&TMRHL/OE/STAGE2A/D-8/1, Rev 0.
2.2 DRAWINGS:
i)
S.No
MAIN WORK DRAWINGS:

Drawing NO.
As per technical Specifications and
Manufacturers recommendations
Rev no
Description

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3.0
OPERATING STRATEGY:
3.1
ORGANISATION CHART
XXXXXXXX
PROJECT MANAGER
XXXXXXX
PLANNING
xxxxxxxxxxxx
CONSTRUCTION
MANAGER
XXXXXXX
P&M
INCHARGE
XXXXXXX
SHE MANAGER
XXXXXX
QUALITY
xxxxxxxxxxx
Site Engineer
(Day & Night)
XXXXXX
P&M Engineer
Safety
Steward
Xxxxxxxx
Q/C Engineer
xxxxxxxx
Q/A Engineer
XXXXXXXX
Site Engineer
(Day & Night)
3.1.1 Roles & Responsibilities

3.1.1.1. Project Manager
Organize & manage all resources and field activities to achieve an efficient and effective completion
of the contract, within the agreed time and cost, whilst paying due regard to safety and meeting
Quality requirements.

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3.1.1.2. Planning Engineer:
Ensures information to LTMRHL at various stage of the activity.

Co-ordinates with all concern departments for technical and administrative help.
Coordinates to get statutory permits from all concerned.
Monitors optimum utilization of machine and equipment.
Involves in Safety and Quality Pep talks regularly.
3.1.1.3. Construction Manager:
Ensure the construction activity as per approved construction & work methods.
Ensure completion of activities to meet the project time schedules
Organize & manage all resources and field activities to achieve an efficient and effective completion
of the contract, within the agreed time and cost, whilst paying due regard to safety and meeting
Quality requirements.
Implementation of Project Quality Plan, EHS Plan, Liaison with Customer, Regional, Head Office and
local authorities.
Negotiation with S/c and suppliers for fixing rates.
Improving Customer satisfaction including handling customer complaints
3.1.1.4. Site Engineer:
Co-ordinate with Water proofing agency on day to day activities to monitor work sequence &
progress.
Ensure the materials brought to site for work is approved one only.
To ensure the work shall be executed and inspected stage wise as per approved work procedure.
Interacts with the LTMRHL Representatives and generates RFIs for inspection activity as per Inspection
plan.
To ensure that the relevant project specification, approved working procedure and approved shop
drawings are available in coordination with construction manager and QC engineer.
Submits the requirement of materials and other resources for his work to Construction manager.
Liaison with internal departments like Planning cell, Quality control cell, Plant & Machinery
department, Safety department and Stores for synchronizing all activities in execution.
Ensures to implement all mandatory safety requirements within his work limits.
Ensure all works are carried out as per the working procedure.
Follows the Inspection plan, Test plans and submits records to LTMRHL for their reviews and approval
through EDMS.
Maintain all format and checklist
3.1.1.5. P&M Incharge:
Responsible for equipment fitness inspection, monitoring and maintain records.

Responsible for all mechanical and electrical equipments ensuring continuous availability and proper
functioning of P&M at site.
Ensure periodic preventive maintenance & timely breakdown repairs of all machinery & electrical
equipment as per their inspection manuals.
Ensure operation of P&M as per company norms

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3.1.1.6. P&M Engineer:
Responsible for Operational inspection and maintenance of P&M equipments on regular basis
Reporting of required data related for operation and maintaining records.
Responsible for co-ordination with site engineer for arranging dewatering pump.
Responsible for arranging power supply at workplace day to day basis by co-ordination with site
engineer.
Ensure continuous availability and proper functioning of P&M at site.
Ensure periodic preventive maintenance & timely breakdown repairs of all machinery & electrical
equipment as per their inspection manuals.
3.1.1.7. Quality Head/Incharge:
Review & advice Quality Assurance Management Plans for Approval

Issue and validate codes & standards.
Deploy & control movement of QA/QC staff of the project
Monitor & control Quality performance of HMRL jobs
Conduct Internal Audits of the project
Monitor Corrective & Preventive actions
Procurement inspection/C0-ordination of Specialized vendor items
3.1.1.8. Quality Engineer(QC/QA):
Check the quality of materials cement, Fine aggregate and Coarse aggregates etc.
Check and ensure the water proofing materials batch number, manufacturing date, MTC and expiry
date before opening the seal for usage.
Responsible for inspecting the stage wise work as per IPT and clearing for next stage activity after
getting clearance from LTMRHL.
Responsible for the compressive strength of the concrete, cement mortar batched at site or RMC
Identify material sources, and conduct material tests and ensure conformity with specifications &
standards
Conduct Routine Tests on materials as per ITP for conformance and maintain records.
Identify, Calibrate and maintain Master List of Testing and Measuring Equipment
Responsible for submission of all reports related to quality matters
3.1.1.9. Quality Supervisor/Mate:
Responsible for casting of concrete/Mortar cubes for every batch produced from the plant or site.
Responsible for the compressive strength of the concrete/Mortar batched at site.
3.1.1.10. SHE Manager:
Disseminate and Communicate HSE Policy, HSE Management System requirements to site personnel.
Provide necessary advice, information and support in the effective implementation of the HSE
Management System requirements and this HSE plan.
Updating the HSE Plan to the requirements of the activities being carried out when there is a revision.
Plan and conduct Internal HSE training programs, initiate drive to promote HSE awareness and
performance

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Carry out HSE inspection of Work Area, Work Method, etc. as per the IMS requirement.
Advising line management in preparing HSE risk assessment for the new activities.
Creating HSE awareness through PEP talks.
Conduct investigation of all incidents / dangerous occurrences & recommend appropriate corrective
measures.
Advice & co-ordinate for implementation of Work Permit Systems.
Convene HSE Committee meeting & minute the proceedings for circulation & follow-up action.
Plan procurement of PPE & safety devices and inspect before use as per laid down norms.
Report to CHSEM on all matters pertaining to status of HSE and promotional programme at site level.
Facilitate screening of workmen and conduct HSE induction.
Monitoring administration of First Aid.
Conduct Fire Drill, Procure, inspect and arrange to maintain Fire Extinguishers.
Organise campaigns, competitions & other special emphasis programmes to promote HSE in the
workplace.
Record, analyse and cascade lateral learning points from First Aid Cases, Near Miss Cases & Accidents
to all project personnel and analyse the trends & effectiveness.
Maintain all HSE related documents & Update HSE training records
3.1.1.11. Safety Engineer:
Identify potentially unsafe acts, areas and implement practice measures and educate staff &
workmen.
Investigate unsafe occurrences and initiate corrective steps.
Discuss near miss accidents with staff and workmen
Involves in regular safety pep talks, periodical demonstrations of safe practices in work.
Helps to provide necessary safety materials as per work requirements.
Implement EHS system at site; supervise for the safety lapse before commencement of work.
Organize training programs for safety awareness.
Coordinates with site administration, first-aid centre, doctors & hospitals during emergency.
3.2 RESOURCE SOURCING:

3.2.1. WORKMEN:
S.No
Manpower
(other than in organization chart)
Nos. per
Day Shift
Nos For
Night Shift
1
2
3
Applicators
Helpers
Mason
02
04
02
02
04
02
4
5
Unskilled
Vendor Supervisor
10
01
10
01
Total Manpower
19
Remarks
19

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3.2.2 Materials
1
2
3
4
5
6
7
Cement
Water
CEBEX 200
NITOBOND SBR Latex
HYDROPROOF
SILICA SAND
CONPLAST X 421 IC
3.2.2.1. Cement:
Ordinary Portland cement (OPC) of the following grade shall be used.

43 grade Ordinary Portland Cement conforms to IS: 8112.
53 grade Ordinary Portland Cement conforms to IS: 12269.
Approval of sources and brands of cement shall be obtained from LTMRHL.
3.2.2.2. Water:
Water shall be conformed the IS: 3025 and IRS Concrete Bridge code
Water shall be potable and free from substances that may be deleterious to concrete or
steel. Water shall be fresh, clean and free from injurious amounts of oil, salts, acids, alkali,
other chemicals and organic matter.
3.2.2.3. CEBEX 200:
Cebex 200 is a plasticising and hydrogen free expansion grout admixture is supplied as a powder.
Cebex 200 is a suitable pressure grouting admixture complying with ASTM C827
3.2.2.4. NITOBOND SBR(Latex):
Nitobond SBR (latex) is modified styrene butadiene emulsion specially designed for use as a bonding aid and
gauging liquid for cementitious systems.
Nitobond SBR (Latex) shall be procured only after obtaining approval from LTMRHL.
Nitobond SBR (latex) materials shall be used and application done as per manufacturer specification and
recommendations.
3.2.2.5. HYDROPROOF:
Hydroproof is single component acrylic polymer from cement based water proof composite
coating membrane.
Hydroproof formulated to be mixed with cement on site or simply brush applied over
concrete or masonry surface to provide an effective waterproof membrane.
Hydroproof shall be used and application done as per manufacturer specification and
recommendations.
3.2.2.6. SILICA SAND or RIVER SAND:
River sand shall conform to IS 2836 and IS 383.

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3.2.2.7. CONPLAST X 421 IC:
Conplast X421IC is a dark brown liquid based on lignosulphonates which mixes readily with
water and therefore disperses evenly.
Conplast X421IC shall be conformed to IS 2645 2003.
3.2.3
EQUIPMENTS:
Sl.No.
Machinery
Nos. per Day
Remarks
Chipping Machine
One No
For chipping excess concrete and bulging

portion
Marble/Cutting Machine
One No
LPG Cylinder with Heating Torch
As per Site requirement
Spray Machine-Grew 2030
Pressure Grouting Machine 40 PSI
Epoxy Grout Machine- Cowgley
Wooden Float
Brush
Rollers
10
Mason Trowel
Batching Plant
12
Chiller Plant
As per site requirement
13
Loader
14
Tippers
15
Concrete pump /Boom placer
For Concrete pumping.
16
Transit mixers
17
18
Air Compressor
Stone chiselers
1 no. /As per site

requirement
Nos
as
per
site
requirement
01
19
Water Pump(1/2/5 HP)
For Curing of Concrete
For concrete production(Calibrated once

in a month)
For
Water
cooling
for
concrete
production.
For bulk materials loading to batching
plant bins
For shifting of materials
For transporting the concrete

batching plant to site.
As per site requirement for cleaning
For joint preparation & cleaning
from

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4.0 WORK SEQUENCE:
4.01. Surface preparation
4.02. Injection Grouting/Pressure Grouting
4.03. Water pond testing
4.04. Application of Water Proofing coat
4.05. Protective Layer Finishing
5.
CONSTRUCTION METHODOLOGY:
5.01 Surface Preparation:
The joint inspection shall be done prior to surface preparation along with LTMRHL.
If any defect identified, the same should be rectified with approved methodology by LTMRHL.
The concrete surface and construction joints location (Slab & Beam) has to be clean thoroughly by
removing the debris and mortar droppings, loose particles and any other foreign materials, which may
affect the adhesion the further treatments with the mother surface.
If any honeycombs/defects are identified in concrete surface, loose particles shall be removed from
that surface by and it should be finished with approved materials and approved CWP.
HYDROPROOF XTRA and packing the all honeycombed area either Conbextra GP2 / Renderoc RG of
FOSORC
Note: CWP for rectification works shall be submitted separately and obtained approval from LTMRHL.
5.02. Injection Grouting/Pressure Grouting:
5.02.1. Fixing of Nozzles:
The entire construction joint portion at every one meter c/c holes shall be drilled for fixing of nozzles
with drilling machine to the required depth as per annexure scheme drawing.( Annexure xx)
PVC/GI nozzles shall be fixed in to holes and gap shall be filled with quick setting cement only.
The nozzles shall be fixed from inside only. Outside the joint shall be filled with renderoc plug after
cleaning the in around joint.
5.02.2. Mixing of grout Materials:
The approved grout materials shall be procured and shifted to site grouting location.
The grout materials (CEBEX 200 plasticizing and hydrogen free expansion grout admixture) shall be
mixed with cement and water.
The grout materials one pocket (225 grams) shall be mixed with one bag of cement.
Mixing of grout materials shall be done with mechanically powered slow speed drill machine fitted
with stirrer
The cement shall be slowly added to Cebex 200 grout mixture along with water (20 to 22 liters per
bag) and mixed with drill machine.
Mixing shall be continued for 5 minutes as per manufacturer recommendations, till it become smooth
even consistency obtained.

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5.02.3. Injection/Pressure Grouting:
After nozzles set completely, the pressure grouting application shall be started.
The grouting machine pipe out let shall be fitted with existing nozzles.
The grout materials shall be grouted with pressure grouting machine (40 Psi capacity) in to nozzles till it
get filled and grout materials shall come out from the nozzle.
The mixed grout materials shall be consumed within 30 minutes of final mixing time.
After completion of grouting the nozzle shall be sealed with renderoc plug materials only.
The nozzles shall be removed after 24 hours or the grout is set, whichever is later.
The exposed portion of nozzles from concrete surface shall be cut and removed.
The depressions shall be filled with renderoc plug materials and finished to match wall surface.
5.03.
Water Ponding Test:
After completion of Injection/pressure grouting, water shall be filled in water tank up to a free board
level.
Water ponding test shall conform the section 10 of IS3370-Part 1.
The water shall be filled up to free board level.
The water level (initial level) shall be marked on wall surface at all corners.
The water level shall be monitored and recorded at subsequent intervals of 24 hours over a period of
seven days along with LTMRHL.
The water ponding test shall be continued for 7 days and level shall be recorded.
The continuous observation shall be done for outer wall surface for any leakage
The total drop in surface level over a period of seven days shall be taken as an indication of the water
tightness of the tank.
If the total drop in surface water level does not exceed 40 mm for a period of seven days, tank may
be deemed to be water-tight.
If the structure does not satisfy the condition of test, and the daily drop in water level decreasing, the
period of test may be extended for a further seven days and if specified limit is then reached, the
structure may be considered as satisfactory.
If any leakage found, it shall be rectified by pressure grouting as explained above in section 5.02.
5.04.
Application of Water Proofing Coat:
5.04.1. Surface Preparation:
After completion of water pond test, water shall be drained out and allow to get dry
concrete surface.
The entire surface to be treated must be ensured thoroughly cleaned.
The surface must also be free from oil, grease, wax or any other foreign materials which might
affect adhesion.
5.04.2. Priming/First Coat:
The approved materials only shall be procured for application.

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The primer/first coat shall be prepared with the ratio of 1:2:4 (1 part of Hydroproof: 2 part of
Water: 4 parts of cement)
Mixing shall be done thoroughly with slow speed drilling machine attached with mixing
paddle till it get uniform colour and consistent slurry avoiding any lump formation.
Do not mix more than two minutes.
The mixing materials shall be consumed with in pot life(30 minutes).
Retempering the mix with water should not be done. Occasionally stir the materials till the
entire quantity is applied.
Before application of water proofing paint, the concrete surface shall be weted.
The application shall be done by using paint brush consistently and the application shall be
overlapped 300 mm minimum over the vertical and horizontal surface.
The same paint shall be be applied on wall surface for minimum height of 300 mm from
finished floor level(FFL).
The minimum thickness shall be 1 to 2 mm.
The priming/first coat should be allowed to dry for 5-6 hours.
Note: To control the thickness of coat, the area coverage shall be monitored as per
manufacturer specification, ie. 16 -17 sqm/ liter for Priming/First Coat
5.04.3. Second Coat/Final Coat Application:
After drying of first coat application, second coat application shall be applied.
The second/final coat shall be prepared with the ratio of 1:2 (1 part of Hydroproof: 2 parts of
cement)
The application shall be done same as explained above in section 5.04.2.
When the second coat is in green status, silica/coursed sand shall be sprinkled prior to ensure
bonding with water proof plaster.(grain size of coarse sand shall conform to table 1 of
IS1542)
After application of final coat, initial air drying shall be allowed for 2 to 6 hours. During this
period water should not be used for curing.
Moist curing should be done for the next 24 hours by spraying water on hydroproof coating.
Following moist curing, hydroproof should be allowed to dry for three days before subjecting
it to submersion in water.
Note: To control the thickness of coat, the area coverage shall be monitored as per
manufacturer specification, ie. 4.5 -5.0 sqm/ liter for / Coat
5.05.
Protective Layer Finishing :
5.05.1. Cement Concrete on Floor:
The concrete portion of floor area shall be free from debris and other foreign materials.
Floor area shall be cleaned properly before starting of concrete activity.
40 mm thick level pads shall be fixed at every 6 0 intervals and slope shall be maintained as
per specification and drawings.
After obtaining the clearance and approval of level pads from LTMRHL,(Refer Pour Card)
place the concrete order to batching plant trough QA/QC dept.

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Toilet slab/sunken slab area should be free from debris and any other foreign materials. Keep
the sufficient manpower, tools for placing and compaction of concrete.
Ensure the grade of concrete should be as per GFC drawing before unloading from transit
mixer.
The concrete workability & temperature should be checked and recorded at batching plant
and also at site before unloading of concrete from transit mixture.
The concrete should be placed from one end and Concrete shall be compacted
immediately after placing and leveled uniformly with using hammer/floats made of steel
channels (ISMC) and long handles for manual compaction.
The approved water proofing admixture (conplast X421IC) should be mixed along with
concrete at batching plant as per manufacturer recommendations. The concrete shall be
stiff as possible ( 50 15 mm) at pour location.
The concrete surface shall be finished smoothly before final setting of concrete.
5.05.2. Water Proof Plastering:
Fix plaster buttons (50mm X 50mm size) at 2.0m intervals on the wall surface to a depth of 18mm.
The level pads shall be fixed line and plumb in order to maintain uniform thickness of plaster.
Plastering Mortar shall be prepared in proportion of 1:4, cement : sand
Volumetric boxes to be made and used for measurement.
Cement and sand to be mixed and blended together using a mechanical mixer machine or
manually. Water to be added to obtain required consistency. Water shall be added to such quantity
of dry mix prepared, which can be consumed within 30 minutes of mixing water. Unused Mortar shall
not be reworked with addition of water.
The approved water proofing compound should be added(for better results water proofing
compound shall be mixed with water, then it to be added to mortar) to the mix while mixing mortar,
125 ml of water proofing compound to 50 kg of cement bag.
The water proofing compound materials make and product approval should be obtained from
LTMRHL before using in plastering.
The surface to be plastered shall be dampened with water prior to applying the plaster mix.
The prepared Plaster Mix to be dashed against the wall with force.
Carryout plastering with reference of guide levels and finish to smooth using straight Edge, trowel and
spatula.
Polythene sheet can be laid at the floor surface, so that the fallen plaster mix can be collected and
reapplied within 30 minutes of mixing water.
Check the surface levels using straight edge and verticality with plumb and finish smooth without
undulations.
Plastering around the MEP Pipe fixtures to be trowelled to smoothness and squareness to be checked
prior to drying of mortar.
The flatness, right angle and plumb shall be checked whilst the mortar is green, so that the same shall
be rectified immediately.
The plastered surface shall be kept wet for a period of 7 days from the date of applying plaster.
5.05.3. Bore Packing(Gap Packing):
Where ever the outlets of plumbing pipes are there, the gap between the pipe and concrete/wall
surface shall be filled with non-shrink grout (Conbextra GP2) materials.
Sunken portion of toilet shall be filled with brick bat coba or any other filling materials and level the
surface to the required level as per GFC drawing.

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Laying of Brick bat Coba:
The brick bat coba materials grade shall be obtained approval from LTMRHL before using at site.
The brick bat of size 25 to 40 mm out of well burnt bricks shall be used for brick bat coba.
The brick bats coba shall be mixed in the ration of 1:4:8(1 cement/4 fine aggregate/8 brick bats) in
mechanical mixture and filled in sunken portion to the required level.
5.06.
Curing:
Exposed surfaces of concrete shall be kept continuously in a damp or wet condition by ponding or
covering with a layer of sacks, canvas, Hessian or by similar materials and shall be kept constantly wet
at least for a period of 14 days
6. QUALITY CONTROL & QUALITY ASSURANCE:

6.1 Inspection Plan:
6.2 Test Plan:

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6.1. Inspection Plan for UG Sump Water Proofing works at
Sl.
No
1
Description of sub-activity
Fixing of temporary bench marks
Uppal depot area:

Check by
L&T C
Check
by
LTMRHL
RFI, Check list
RFI, Check list
MTC
QCP
QHP
Surface Preparation and construction joints

location cleaning
Drilling the holes at construction joint location
at every 1 mts c/c
Fixing of Nozzles(PVC/GI) in to holes
Filling of gaps around nozzles with quick
setting cement or any grout materials
Receipt & Stacking of grout materials
(Cebex 100)
Mixing of grout materials
Injection/Pressure grouting through nozzles
Water ponding test
10
Dewatering of tested water

Application of water proofing coat
a. Application of primer/First coat
b. Application of Second/Final coat
Protective Layer Finishing: 1.Cement
Concrete
2
3
4
5
6
11
Documentation
RFI, L F book, list of
TBMs
RFI, checklist
Approval for sources of concrete ingredients
RFI, Test reports and
Mix design of concrete and its approval
RFI, mix design

approval
Format No
Remarks
LTMRHL/CMP011F01(Rev 01)
LTMRHL/AF3(Rev01)
List of RFIs through

EDMS
L&TC/B&F/TF 67

EDMS
L&TC/B&F/TF 67

EDMS
LRMRHL/CMP011F01(Rev01)

EDMS
EDMS

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LTMRHL/TF8
LTMRHL/
Batch sheets and trip

sheets
-
Concrete pour card
LTMRHL/CF2
RFI, Pre-concrete
checklist and pour
cards
LTMRHL/CF2
Pour Card, slump test

records
LTMRHL/CF2
LTMRHL/TF9
Checklist
LTMRHL/TF7
LTMRHL/CF3
Production of concrete
Transportation of concrete
Temperature of concrete
Rain and hot weather protection
Placing of concrete on floor.
Sampling, Casting and testing of workability

by slump cone method and casting of cubes
for compressive strength
Compressive strength of Cubes
10
Compaction of concrete and finishing
11
Curing for Cement concrete
Post- concrete check

list
12
Post concrete check
RFI, Post- concrete LRMRHL/CMP011F01(Rev01)

check list
LTMRHL/TF3

EDMS

EDMS
Protective Layer Finishing: 1.Cement Plastering

1
Plastered Wall/concrete Surface Preparation &

Cleaning
2
3
4
5
Fixing of Button Markings

Preparation & mixing of mortar
Plastering
Trueness and plumb
W
W
W
W
R
R
R
R
6
7
Surface smoothness or roughness

Curing
W
W
R
R
RFI and Check list
L&T C/B&F/TF 19
LTMRHL/TF7

EDMS

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8
Compressive strength of cement mortar
1
2
3
4
5
6
7
Others:
Housekeeping check list
Excavation Clearance permit
Pep talk report
Vehicle & earth moving equipment inspection
Equipment fitness report
Weekly environment inspection
Electrical safety check list
QCP
QHP
W
R
EDMS
QC
Quality Control Point

Quality Hold Point
Witness
Review
Enterprise Data Management System
Quality Control
W
W
W
W
W
W
W
R
W
R
R
R
R
R
MTC
TBM
RFI
BBS
LF
PCC
Inspection
Manufacturer Test Certificate

Temporary Bench Mark
Request for Inspection
Bar Bending Schedule
Level Field Book
Profile correction concrete
HMRP-31-A-rev 00
HMRP-14-C-Rev 00
HMRP-12-A-Rev 00
HMRP-09-AS-Rev00
HMRP-15-B Rev 00
HMRP-28-A3 Rev00
HMRP-09-A2 Rev00

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6.2. Test Plan for Grout materials and concreting application works for Toilet Water Proofing Works at Uppal depot area:
Grouting Materials for routine tests during permanent works
S.No.
TEST TYPE
CODE OF PRACTICE
1
Conbextra GP2 or Rendroc RG
IS1786
2
Cebex 200
BS8110
3
Nitobond SBR(Latex)
BS 6319
Manufacturer
4
HYDROPROOF
specification
5
Conplast X 421 IC
IS 2645
6
Nitocote EP 405
IS 9833-1981
Concrete For routine tests during permanent works
CODE OF
S.No.
TEST TYPE
PRACTICE
1
Cement
IS 4031-Part1 to 6
Flyash
IS 3812-Part1
Water
IS 3025
Admixture
IS 9103
FREQUENCY OF TESTING
02 tests for every Consignment
MTC to be maintained for every batch
As per manufacturer specification

MTC to be maintained and in-house tests
for setting time and strength once per
week and third party test once for every
three months
MTC, Third party test for physical
/chemical properties once per week
1 per source per 3 months
MTC to be maintained for every batch and
Third party uniformity test per each batch
Sieve Analysis of aggregate
IS 2386 Part-1
Once per source per day (CA,FA and all

in aggr)
6
7
8
9
10
Los Angeles Abrasion value

Aggregate Impact Value
Flakiness Index and Elongation Index
Deleterious Content
Water Absorption of aggregate
Soundness with Sodium Sulphate
5cycles
Crushing Value of aggregate
IS 2386 Part-4
IS 2386 Part-4
IS 2386 Part-1
IS 2386 3
IS 2386 Part-3
1 per source change

Once per source per week
Once per source per week
Once per Source
Once per month
IS 2386 Part-5
1 per source change
IS 2386 Part-4
1 per source change
11
12
SPECIFICATION REQUIREMENT
Fe500 as per IS1786
Shall conform to BS 8110 part 1
Shall conform to BS 6319
Shall conform to IS 2645 2003

Shall conform to IS 9833-1981
Shall confirm to IS12269
Shall confirm to IS3812-Part1
Shall confirm to clause 4.3 of IRS:CBC
Shall confirm to ASTM C494 /C-260/ IS9103
Shall conform to 20 mm size graded aggregate
conforming Table-2 IS 383, Zone 1&2 of table 4
IS383 and 20 mm size all-in-aggregate of Table 5 of
IS 383.
50%
45%
35% for flakiness index
3%
3%
12% for Coarse aggregate and <10% for Fine
aggregate
45%

COMPANY
Page 20 of 25
13
Workability of concrete & temperature
14
Compressive strength of concrete
15
16
17
18
Chloride content in hardened concrete

Sulphate content in hardened concrete
Drying shrinkage
Permeability
19
Once per transit mixer per grade of

concrete
IS 1199
BS1881 Part 6
BS1881 Part 6
BS 1881
MoRT&H
As per approved
Calibration of batching plant
method
Plastering For routine tests during permanent works
Cement
IS 12269
2
3
Sieve Analysis of Fine aggregate

Water
IS 1542
IS 3025
Compressive strength of cement mortar
Water Proofing compound
Other tests
S.No.
TEST TYPE
1
Calibration of auto level
2
Environment monitoring
3
4
Illumination monitoring
Noise levels monitoring
As per Manufacturer
specification
A.P State
Pollution Board
BOCW act
BOCW act
Once per month
2% variation in each ingredient
No of samples
1
2
3
4
4+1 for every 50cum or
part thereof
MTC to be maintained and in-house tests

for setting time and strength once per
week
Once per source per day
1 per source per 3 months
One set of sample per batch(for 28 days
strength)
IS 2250-1981
CODE OF PRACTICE
1 per grade of concrete per 3 months

1 per grade of concrete till 60 samples
(1 sample is a set of 3nos. Of 150x150x150mm

cubes, in addition to this 1 sample to be taken for 7
days strength determination.) The compressive
strengths shall confirm to target mean strength. If
any individual cube strength is less than the target
2
strength by 3N/mm , standard deviation shall be
applied. Mean strength any three cubes shall be
fck+3Mpa but not equal.
0.5% by the weight of cement
3.7% by the weight of cement
0.05%
<25mm
Quantity
1-5 cum
6-15 cum
1630cum
31-50cum
51 above
IS 516
17525mm & <30C
MTC should review for every batch
Shall confirm to IS12269

Shall conform to IS 1542
Shall confirm to IRS:CBC
Shall conform to IS 2250-1981
As per Manufacturer specification &
recommendation
Once per 6 months
<2mm per Km
Once per 6 months (air and ground water)
As per APPB norms comparing to base line reading
Once per week

Once per week
>33 lux (using calibrated lux meter)

<63 dB (using calibrated decibel meter)

COMPANY
Page 21 of 25
7. ENVIRONMENT, HEALTH & SAFETY:
7.1. ENVIRONMENTAL:
Vehicle / machinery and equipment operation, maintenance and refuelling shall be carried out in such a
fashion that spillage of fuels and lubricants does not contaminate the ground.
Shall ensure that no trees / branches to be fell by labourer for fuel, warmth during winter. Enough provision of
fuel to be ensured.
General refuse shall be stored in enclosed bins or units and it should to be separated from construction and
chemical wastes.
7.2. HEALTH:
Section In-charge / Engineer shall ensure all workers are screened before engaging them for duties.
In-charge shall ensure availability of first aider with first aid kit.
Shed / shelter shall be provided for workers for weather protection along with drinking water.
7.3. SAFETY:
All transit mixers / tankers shall be provided with reverse horns.

Flagman shall be provided at all exit points of the trucks / tippers.
Warning Sign Boards like Men at Work, Deep Excavation, Go Slow etc shall be displayed at work area.
The speed of vehicles plying in the work area shall be restricted to 15kmph maximum.
Levelling staff shall be made of wood.
If night work is to be carried out the area shall be sufficiently provided with lighting.
It shall be ensured that the safety belts were worn, tied and anchored properly while working at heights.
All working platforms shall be tied at the both ends firmly.
For taking down the concrete, chutes shall be used.
The working condition of the reinforcement cutting and bar bending machines limit switches shall be ensured
before starting the days work.
Hand gloves shall be used for cutting, bending and shifting of reinforcement rods.
The electrical connections for vibrators / lighting shall be given by qualified / experienced P&M personnel
through ELCB only.
Ensure that all moving parts of vibrator / compressor if any shall be provided with guards.
If concrete is being done by crane, the capacity of crane and its reach shall be reviewed.
Sign Boards/warning signs shall be displayed at prominent locations near to work places.

COMPANY
Page 22 of 25
REFERENCE :
L&T METRO RAIL HYDERABAD Ltd.
SAF 30
SITE EMERGENCY CONTACT LIST

Name of the Contractor: L&T ECCD B&F IC
Contract No. ---
The following persons have been appointed to be our representatives on site for all site safety emergencies.
Position
Name of
Representative
RAJESH B KONDLE(RBK)
A G CHANDRA SEKHAR
S K JHA
K. SRINIVAS
P CHAITHANYA
Home
Tel.
-
Mobile No.
PM
7799699880
CM
9963027004
PROJECT HEAD
K. SRINIVAS REDDY
Dr. KARUNAKAR
Office
Tel.
-
ACM
9849949767
9912855721
EHSM
9666097111
DOCTOR
9985738741
886998920
IR
Project Manager
Signature

COMPANY
Page 23 of 25
LARSEN & TOUBRO LIMITED ECC DIVISION B & F IC
CONTINGENCY PLAN FOR HYDERABAD METRO RAIL PROJECT
Ambulance vehicle Number;

(Stationed at Uppal Depot)

COMPANY
Page 24 of 25
LIST OF HOSPITALS IN HYDERABAD (NEARBY WORK PLACE)

Sl Name of the
No
Hospital
1
CARE
HOSPITALS
2
MEDICITI
HOSPITALS
Hospital Location
Contact No:
Exhibition Grounds Road, Nampally, Hyderabad - 500

004
5-9-22, Secretariat Road, Hyderabad - 500 063
+9140 30417777, 30417488

+9140 23231111
YASHODA
HOSPITALS
Nalgonda X Roads, Malakpet, Hyderabad - 500 036
+9140 24555555
IMAGE
HOSPITALS
Madhapur, Hyderabad - 500 081
+9140 23116666, 23116000
APOLLO
HOSPITAL
Jubilee Hills, Hyderabad - 500 033
+9140 23607777, 23607760
JAGDAMBA
HOSPITAL
#1-1-380/3, Gandhi Nagar, Hyderabad - 500 080
+9140 27613419, 27613420
IMAGE
HOSPITALS
903/F12 & 13, Ameerpet, Hyderabad 500 016
+9140 23750000
SWAPNA
NURSING HOME
6-3-1111/19, Nishanth Bagh, Begum pet

Hyderabad 500016
+9140 23402417, 23405019
4-1-1227, King Koti

Road, Hyderabad,
Andhra Pradesh, India
10
GLOBAL
Lakdi-kaHOSPITALS
Pul,
Hyderabad
Andhra Pradesh, India
11 JAYABHUSHAN
Santosh Nagar
HOSPITALS
Colony,
Mehdipatnam,
Hyderabad
12
KAMINENI
: Cross
Road, L B Nagar , Hyderabad- 500068 , Andhra
HOSPITALS
Pradesh
9
KAMINENI
HOSPITALS
+9140 66924444
+9140 23244444
+9140 66563334
+9140 39879999

COMPANY
Page 25 of 25
8. ATTACHEMENTS/ ANNEXURES:
1. Annexure 1 Risk Assessment
2. Annexure 2 Incident Flow
3. Annexure 3 - Formats
RISK ASSESSMENT/ SUMMARY SHEET
CONTRACTOR NAME: L&T CONSTRUCTION
RISK ASSESSMENT FOR: WATER PROOFING WORKS
Originator Name (Print): K. SRINIVAS
Contract:
Signature:
Date: 13.07.2013
KEY:
L = Likelihood
S = Severity
R = Risk (Likelihood x Severity)
RISK RANKING:
L = Low priority to be implemented when resources

allow.
M = Medium priority to be scheduled as soon as practicable.
H = High priority to be acted on

immediately.
Task/Element
Confine Space
Potential Hazards
Low Oxygen Level

Suffocation
Chemical
Shifting of materials
Working Platform
Mixing & Placing

(Application)
Improper shifting of
materials
Fall of material, hitting,
slip & fall
Population at
Risk
Workmen
Employee &
Workmen
Employee &
Workmen
Employee &
Workmen
Risk Rating
Revised Rating
Control Measures/ Follow-up Checklist
Ref: HM RP 12A Rev 00

Ref: HMRP-14-A Confined Space Permit

Ref: HMRP 31A Rev 00
Ref: HMRP-12-A Rev 00

Ref: HMRP-09-C1 & C2 Rev 00
Ref: HMRP-09-D Rev 00
Spillage of chemical
Employee &
Workmen
Nonuse of
PPEs
Employee &
Workmen
Ref: HMRP 12A Rev00
No approach/
No access
Employee &
Workmen

Ref: HMRP 09A 13 Rev00
CONTRACTOR NAME: L&T CONSTRUCTION
RISK ASSESSMENT FOR:
Originator Name (Print): K. SRINIVAS
Contract:
Signature:
Date: 13.07.2013
KEY:
L = Likelihood
RISK RANKING:
Task/Element
L = Low priority to be
implemented when resources
allow.
Population
Risk Rating
Potential Hazards
at Risk
Confine Space
Shifting of
Materials
Working
Access /egress
/ Working
Platform
Mixing /
Placing / Grout
(Application)
Low Oxygen Level

Suffocation
Employees /
Workmen
Chemical
Injury to arms/
eyes
Employee &
Workmen
Improper shifting of
Materials
Employee &
Workmen
Falling of material,
hitting, slip & fall
Spillage of chemical
Employee &
Workmen
WATER PROOFING WORKS
S = Severity
R = Risk (Likelihood x Severity)
M = Medium priority to be scheduled as

soon as practicable.
H = High priority to be acted on

immediately.
1. Confined Space permit shall be obtained prior to

enter the sump.
2. Conduct gas testing prior to entry inside the sump
3. The persons shall be given PEP talk required to enter
the confined space been trained in dealing
with the specified hazards
4. Continues watch a rescue team equipped with
emergency rescue devices rope are put on standby
5. 24v hand lamp shall been provided for adequate
lighting
6. Exhaust / fresh-air-flow fan shall be provided
1. MSDS is briefed to the worked with dos and donts.

2. Hand gloves, goggles are provided for handling the
chemical.
1. Proper handling shall be ensured without dropping

the containers on the ground.
1. Nose mask and rubber hand gloves shall be provided

to the worker.
2. PEP talk shall be conducted for all workmen engaged
in the activity.
3. Step Ladder shall be utilized for the activity properly
supported by 2 workmen.
4. Workmen shall not overreach on the step ladder.
5. Continuous supervision by site engineer shall be
ensured.
1. Conduct Pep Talk before everyday work starts.

2
3
M 2.
3. Ensure 100% mandatory PPE.
4. Carrying container sealed condition.
Employee &
Workmen
Revised Rating
L
S
R
Control Measures
5. Recap after every withdrawal.

6. Taking the full quantities by proper draining.
7. Usage of trays for handling or transferring to other
containers.
No approach/
No access
Employee &
Workmen
Employee &
Workmen
1. Goggles / Hand gloves (Rubber)/ Safety belts/ Shoes

shall be worn by all persons.
1. Approach staircase is kept safe & free from material

stacking.
2. Working platform shall be provided for height work.
3. Edge protection like guard rails shall be provided for
platforms
4. Life Line & Full Body Harness shall be used while
working above 6 Feet height.
RISK MATRIX
SEVERITY
PROBABILITY
Nonuse of
PPEs
4
5
L
M
M
M
M
H
H
H
H
H
LARSEN & TOUBRO LIMITED :: ECC DIVISION

BUILDINGS AND FACTORIES OPERATING COMPANY
Ref: HMRP 12A Rev00

PEP TALK REPORT
Identity / Name of the Site
Location
Name of the Section Incharge
Name of the HSEO
Name of the Sub-Contractor/Dept.:

Number of workmen present
Date & Time
Topics discussed
Response of workmen
Remark / Any significant problem :

identified
Signature:
-----------------------HSEO
---------------------Site Engineer
LARSEN & TOUBRO LIMITED - ECC DIVISION

BUILDINGS AND FACTORIES OPERATING COMPANY
ENVIRONMENT INSPECTION CHECKLIST
Name of the Project:
Location:
Description
Sl.No
Land
Land contamination due to storage of

inflammable substances
Disposal of oils
Disposal of batteries
Reduction in usage of non bio degradable

items
Disposal of waste
Wood waste
Concrete waste
Food related waste
Biological waste
10
Others
II
Water
Water Stagnation (esp. canteen, camps)
Contamination due to run off water
Contamination due to oil spillage
Conservation measures
Quality of drinking water
Sewage disposal
III
Air
Dust pollution & its mitigation
Exhaust emissions
Obnoxious gases release
IV
Noise
Acoustic arrangement for DG
Date:
Observation
Measures
Description
Sl.No
Noise levels in the workplace
Noise levels outside workplace
Site Engineer
Observation
EHS OFFICER
Measures
CONSTRUCTION VESSEL OR CONFINED SPACE ENTRY PERMIT

___________________________________________________________________________
Project
: Hyderabad Metro Rail
Client
: Hyderabad Metro Rail Limited
Independent Engineer
: Louis Berger Consulting Pvt.Ltd
Concessionaire
: L&T Metro Rail Hyderabad Limited
Contractor
: L&T Construction
B&F IC
Infra IC
___________________________________________________________________
To identify safe work practices related to working inside a confined space or a vessel or a plant / equipment.
A.
1.
2.
3.
The person taking permit (permittee) to fill up.

IDENTITY OF THE CONFINED SPACE
LOCATION
PURPOSE OF ENTRY
DATE :
4. VALIDITY OF CONFINED SPACE PERMIT

FROM : (Time) _____________ (DATE) _____________
TO
: (Time) _____________ (DATE) _____________
5. HAS THE VESSEL / EQUIPMENT / SPACE BEEN CLEANED, PURGED, ISOLATED
YES
6. HAVE ALL THE ELECTRICAL / AIR / HYDRAULIC EQUIPMENT / DRIVES BEEN DISCONNECTED
YES
7. HAVE THE PERSONS REQUIRED TO ENTER THE CONFINED SPACE BEEN TRAINED IN DEALING
WITH THE SPECIFIED HAZARDS
8. PPE PROVIDED
9. HAS A RESCUE TEAM EQUIPPED WITH EMERGENCY RESCUE DEVICES PUT ON STANDBY
YES
YES
YES
10. HAS 24V HAND LAMP BEEN PROVIDED
YES
11. EXHAUST / FRESH-AIR-FLOW FAN BEEN PROVIDED
YES
12. TESTS REQUIRED

A.
B.
C.
D.
E.
F.
G.
OXYGEN LEVEL (19.5% - 23.5%)

EXPLOSIBILITY (0%)
CARBON MONOOXIDE LEVEL (50 PPM Max )
CARBON DIOXIDE LEVEL (1200 ppm Max)
TEMPERATURE
AIR FLOW
OTHERS
13. LIST OF AUTHORIZED PERSONS TO WORK INSIDE A CONFINED SPACE & THE RESCUE TEAM (LIST TO BE
ENCLOSED)
I have checked the above points and found conditions suitable to undertake the work.
_____________________
Name of the permittee
(Site Engineer)
__________________
Signature
______________________
Designation
B) The person giving permit (Issuing Authority) to fill up

The precautions and safe conditions mentioned above have been verified and the work can be started.
Name & Signature of
Issuing authority
C) Time ____________
FOR L&TC
________________________
Section In-charge
_______________
EHSO
Date____________________ at which the permit closed & filed.
FOR LTMRHL/LBC
IDENTIFICATION OF ENVIRONMENTAL ASPECTS AND IT'S IMPACTS

NAME OF THE OPERATION Water Proofing Works
Shifting of Materials /
Fixing & Placing
(Application)
1
Chemical
Spillage
AIR
WATER
Dust due to
the mixing /
Pollution /
Vapors
Air pollution
due to
emissions
from diesel
engines
Contamination Due to
flowing to nearby
drains
LAND
Contamination
RATINGS
OTHER
Noise level of that area

may increase
Disturbance to local
community
Mud scaling on the road /
location
DURATION
IMPACT
PROBABILITY
ASPECT
SEVERITY
ACTIVITY
SCALE
S.No.
Note:
SCALES:
RATINGS
1
SCALE OF
IMPACT
Localized
SEVERITY OF
IMPACT
very low
PROBABILITY OF
OCCURANCE
Rare
Department
Low
Once a year
Factory
Moderate
Once a month
City
High
Once a week
Global
Very high
Intermittently/
when activity goes
on
DURATION
OF IMPACT
LAST
Momentary
Lasts for a
day
Lasts for a
month
As long as
aspect
continues
Total= Scale x Severity x Probability x Duration

Total rating if >150 or any Legal Compliance is observed then Operation
Control Procedure required.
Permanent
INCIDENT COMMUNICATION FLOW CHART
MINOR INCIDENTS
(Such as Near miss, First-Aid, Property damage, Traffic zone
incidents etc.)
STEPS
L&T Construction
LTMRHL
Receive SMS
(by EHS Department)
Receive e-mail
(by EHS Department)
Inform
By SMS Immediately
Identify, Register and send
e-mail (register in .exl)
Complete correction
Investigate
1
2
Propose Corrective Action
MAJOR INCIDENTS
(such as Dangerous Occurrences, LTI, Fatal, Working zone incidents)
STEPS
1
2
L&T Construction
LTMRHL
Inform
By SMS Immediately
Identify, Register and send email (register in .exl)
Receive SMS
(by EHS Department)
Receive e-mail
(by EHS Department)
Complete Correction
Within 24 hrs., prepare report in

the prescribed format
Send report by Email within 24

hrs. of incidence
Receive a written report in a

prescribed format
(by EHS Department)
Implement Corrective
Action
Inform to all personnel,

Statutory authorities as per
Clause 14.2 of SHE Contract
conditions
Record and Update

Register
Send copies by e-mail
Receive a copy of the said

communication
Investigate and report
Attend and receive an

Investigation report
(by EHS Department)
Receive updated register

every Saturday by e-mail
Inform By e-mail
(by EHS Department)
Discuss in
weekly review meeting
Discuss in
LTMRHL EHS TEAM

1. K.P.SREEHARI7702555383
2. Prakash Rahamatkar- 7702222693
3. Bhaskar Kunadharaju- 9866299599
(by EHS Department)
Propose Corrective Action
10
Implement Corrective Action

Circulate the incident report to
all Interested Parties through
EDMS
Discuss in
11
12
Discuss in
Format No: LTMRHL/CMP 011 F01 (Rev.01)
REQUEST FOR INSPECTION

PROJECT
CLIENT
INDEPENDENT ENGINEER
CONCESSIONNAIRE
CONTRACTOR

: Louis Berger Consulting Pvt. Ltd
: L&T Metro Rail (Hyderabad) Limited
: L&T Construction
B&F IC
Infra IC
EDMS submission No:

RFI No :
Date:
Date:
Discipline: CIVIL / MECHANICAL / ELECTRICAL / RAILWAYS

Activity:
ITEM LOCATION
Corridor No:
Stage No:.
Area name:
Drawing Number:
Quality Hold Point
Quality Control Point
Details of item :
Reduced From:
level
To:
Requested by:
Quantity:
Inspected by:
Name
Name
Date
Date
Time
Time
Signature:
Signature:
Details of inspection :
1. Inspection completed, the contractor may proceed with the works.
Yes
No
2. Remedial works required as below but further inspection not required.
Yes
No
3. Remedial works required as below and re-inspection is required.
Yes
No
Remarks by LTMRHL:
FOR L&T
Distribution :
FOR LTMRHL / LBC

Original to Contractor ; Duplicate to LTMRHL
Format No. LTMRHL / AF3
(Rev.01)
LEVEL FIELD BOOK

PROJECT
CLIENT
CONCESSIONNAIRE
CONTRACTOR

B&F IC
: L&T Construction
Infra IC
Date:
Drawing Number:
Instrument and its number:
Date of next calibration:
SERIES OF LEVELS FROM................................... TO...............................

No. of
station
Offset
Back
Sight (m)
FOR L&T C
Intermedi
Heigth of
Fore Sight
ate Sight
collimation
(m)
(m)
(m)
Reduced
level (m)
Required
Level (m)
Difference
Remarks
FOR LTMRHL / LBC
PROJECT
CLIENT
CONCESSIONNAIRE
CONTRACTOR

: L&T Construction
B&F IC
Infra IC
CHECK LIST FOR INJECTION /PRESSURE GROUTING & APPLICATION OF WATER PROOFING COMPOUND/Bitumen Emulsion
Structure
Floor Level
Location
Drg. Reference
Sl.no
Format No.: L&T C / B&F / TF67
Description
Check for
01
02
03
04
05
06
07
Date
Verified Signature
L&T
LTIL
Surface preparation by cleaning and removing

unwanted materials
Providing GI or PVC grouting nozzles of at 1.00m
c/c in construction joints or any defect /honey
comb area
Mixing of grout Materials
Injecting/Pressure grouting the cement slurry
admixed with non-shrink expanding grout by low
pressure grout pump till it fill
Cutting the projected portion of nozzle after
completing he grouting operation and setting of
grout materials
Water filling in tank/floor
08
Water ponding test(Water leakage shall be

observed two times in a day 9.00am & 9.00pm
and recorded for 3 days)
Application of Water Proofing Coat
Surface preparation
Mixing of water Proof coating Materials
Primer/First Coat application
Second coat/Final Coat application
Protective layer finishing
Cement Concrete on Floor
Plastering the flooring with CM 1:4 and 15mm

thick mixed with integral WP compound
Remarks
Format No: LTMRHL / TF 8
CONCRETE BATCH SHEET

PROJECT
CLIENT
CONCESSIONNAIRE
CONTRACTOR

B&F IC
: L&T Construction
Location of testing lab:

Corrridor No:
Stage No:
Source
DATE, TIME & Plant location:
Aggregate in the Design mix

20mm (%)
12.5mm (%)
River Sand (%)
Crusher Sand (%)
Admixture (%)
Portland Cement
Flyash
Micro Silica
Crushed Aggregate
River Sand
Admixture
Grade of Concrete:
Ingredients of Mix
Infra IC
Qunitity per
cum (as per
mix design)
(kG)
2
Free Moisture in
Water
Water absorption Free Moisture
ingredients (kG)
absorption (kG) (col.4 = clo.2 x in ingredients
(col.6 = col.2 x col.5
(%)
col.3 / 100)
(%)
/ 100)
3
4
5
6
Corrected weight of ingredients per

cum after moisture corrections (kG)
for
_______cum
(kG)
Ordinary Portland Cement (kG)
col.2 =
Flyash (kG)
col.2 =
Micro Silica (kG)
col.2 =
Coarse Aggregate Fraction 1 20mm (kG)

Coarse Aggregate Fraction 2 10mm (kG)
Fine Aggregate Fraction 3 River Sand (kG)
Fine Aggregate Fraction 4 Cruhser Sand (kG)
col.2 + col.6 =
col.2 + col.6 =
col.2 + col.6 =
col.2 + col.6 =
Free Water (kG)
col.2 + col.4 - col.6 =
Admixture (kG)
col.2 =
FOR L&T C
FOR LTMRHL / LBC
Format no: LTMRHL / CF2
CONCRETE POUR CARD

PROJECT
CLIENT
CONCESSIONNAIRE
CONTRACTOR
Drawing no.
Structure
Location
Segment

B&F IC
: L&T Construction
Date:
Grade of concrete
Quantity of concrete
Cement Required in MT
:_________________
Date & time of start
Expected time of completion
Method of transportation
Method of mixing
Method of pouring
Rate of pour achieved
Water- cement ratio
Admixture
Slump observed:
1
mm
No. Of cubes taken
ID Marks on cubes
APPROVED TO POUR
FOR L&T C
Infra IC
mm
cum/hour.
Retarder/ super plasticizer
mm
mm
mm
mm
:
:
: YES/ NO
FOR LTMRHL / LBC
Format No.: LTMRHL / TF 9
WORKABILITY OF CONCRETE BY SLUMP CONE TEST

PROJECT
CLIENT
CONCESSIONNAIRE
CONTRACTOR

B&F IC
: L&T Construction
Infra IC
Date :
Weather condition at concrete placing location :

Structure
Corridor
Stage
Location
Name
Part
Identification
number
FOR L&T C
Time of
Transit mixer
observation
number
Grade of
concrete
Slump
observed
(mm)
FOR LTMRHL / LBC
COMPRESSIVE STRENGTH OF CONCRETE CUBES

PROJECT
CLIENT
CONCESSIONNAIRE
CONTRACTOR

Corrridor No:
S.No Date of casting

: L&T Construction
B&F IC
Infra IC
Date of testing:
Stage No:
Location / Identification mark
Grade of
concrete
W-C ratio
Age on
testing
FOR L&T C
Cube
number
Weight of
cube (gm)
Machine
load (kN)
Compressive strength
(N/mm2)
Individual
Ave
FOR LTMRHL / LBC
Page ____ of ____

Format no: LTMRHL / CF 3
POST-CONCRETE CHECKLIST
PROJECT
CLIENT
CONCESSIONNAIRE
CONTRACTOR
Drawing no.
Location
Structure
Segment
Quantity of concrete poured
Achieved pouring time
Date of pour
Date of side shutter stripped
Date of soffit shutter stripped

B&F IC
: L&T Construction
Date
:
:
:
:
:
:
:
:
:
Infra IC
:
POSITION/ DIMENSIONS
Alignment
Levels
Dimensions
Non-conformance report no.
: S / NS
: S / NS
: S / NS
:
dated
CURING
Method
Starting date
Finishing date
Checks
Date
:
:
:
:
Remarks
References: S-Satisfactory
SURFACE DEFECTS
NS-Not satisfactory.
No defects/ Minor defects/ Major defects

dated:
CRACKS
No cracks/ cracks
date observed:
Nature of cracks: Hairline/ <0.25mm/ >0.25mm

SPALLING
No spalling/ Spalling
dated

for cracking/ spalling
SKETCH( indicate position/ dimensions of crack/spalling)
Inspected by:
Date:
Signature:
CALIBRATION OF SAND POURING CYLINDER

[As per IS 2720, (Part - 28)]
Project
Client
Concessionaire
Contractor

: L&T Construction
B&F IC
Infra IC
Pouring Set No.
Tested By
Proposed Use
Source of Sand

Corrridor No:
Weight of Sand in Cone
Date of testing:
Stage No:
Trials
2
Average
1 Weight of sand in pouring cylinder before pouring, A

(gm)
2 Weight of sand in pouring cylinder after filling in the Cone, B (gm)
3 Weight of sand in the cone C = (A-B)
(gm)
Bulk Density of Sand
1 Weight of sand in pouring cylinder before pouring, W 1
(gm)
2 Weight of sand in pouring cylinder after filling in the
(gm)
3 Weight of sand in the calibrating container and cone
(gm)
4 Weight of sand in the cone W c
(gm)
5 Weight of sand in the calibrating container, W 4 = (W 3-W c)
(gm)
6 Volume of calibrating container, W 5
(cc)
7 Bulk Density of Sand, W 2/W 5 (gm/cc)
Note : Sand to be used shall be clean, uniformly graded natural sand passing 1.00 mm sieve and retained on
600 micron sieve.
Results
=
gm/cc
1. Average Bulk density of sand
2. Weight of sand in Cone of the
=
gm
Pouring cylinder
Remarks :
FOR L&T C
FOR LTMRHL / LBC
Format no: LTMRHL / CF 3
POST-CONCRETE CHECKLIST
PROJECT
CLIENT
CONCESSIONNAIRE
CONTRACTOR

B&F IC
: L&T Construction
Infra IC
Page 01 of 02
DEPUTED ENGINEERS EVALUATION(tick as applicable)

Not significant (use as it is)
Structural or indeterminable origin
NCR to be raised
Name:
Date:
Signature:
QUALITY FOLLOW-UP
Given by
Signature
TEST RESULTS SUMMARY

Test
No.
Mean
SD
Max
Min
Compliance
Slump (mm)
Yes/ No
Compressive strength7days (N/mm2)
Yes/ No
Compressive strength28days (N/mm2))
Yes/ No
Any non-compliance
: Yes/No
:
If yes- action taken
===============================================
===============================================
===============================================
=====......................................................................................................................................................
........................................................................................................................................................................
........................................................................................................................................................................
........................................................................................................................................................................
........................................................................................................................................................................
..................==========================================
===============================================
=================.....................................................................
DATA TRANSFER
Date passed to structure records
FOR L&T C
: Yes/ No
FOR LTMRHL / LBC
Page 02 of 02
Format no: L&T C/B&F/ TF19
CHECK LIST FOR PLASTERING WORKS

PROJECT
CLIENT

CONCESSIONNAIRE
CONTRACTOR
: L&T Construction
B&F IC
Corridor No:
Stage No:
Structure
Floor Level
Location
Drg. Reference
Sl.no
01
Infra IC
Type
Description
Check for
Clearance for plastering (like door or window frame
: External / Internal / Ceiling

Date
Date:
Verified Signature
L&T Site
L&T QA
fixing, electrical conduits, other embedments, etc)

02
Roughening the surface

If block work - racking out joints
If concrete surface hacking
03
04
05
06
Providing the chicken wire mesh at the junction of

block work and concrete surfaces
Cleaning and dampening the surfaces
Fixing of mortar gauges with line, level and plumb
Carrying out the plastering as per the drawing and
technical specification procedures by following the:
Thickness as _______mm
Cement mortar ratio as CM ______
07
Line, level and plumb

Adding water proofing compound for external
plastering, others if required as per drawing
08
Curing the surface
Guideline:
Type
Wall Plastering
Internal
External
1st coat
2nd coat
Ceiling plastering
Thk.
Ratio
12mm
1:6
12mm
6mm
6mm
1:6
1:4
1:3
FOR L&T C
FOR LTMRHL
Remarks
HOUSEKEEPING CHECK-LIST
Ref: HMRP-31 A Rev 00
__________________________________________________________________________________________
Project
Client
Concessionaire
Contractor
: L&T Construction
B&F IC
Infra IC
__________________________________________________________________________________________
Location:
Date:
S.NO
POINTS TO BE CHECKED
1.
Is the working place cleaned properly?
2.
Is the approach road to the workplace proper and clear of

obstruction
3.
Are the internal roads barricaded from pedestrian path
4.
Is the road maintained daily from removal of any spoil
5.
Periodical spraying of water for dust suppression
6.
Are all lights working properly in the night shift?
7.
Is there any loose & hanging temporary wiring?
8.
Is there any wastage/ leakage of water, oil in the work

place?
9.
Waste collecting drums are available
10.
Are the machines & equipment kept clean while working &
guarded properly?
11.
Are fire protection appliances kept un obstructed?
12.
Mud sediment cleaned from the wheel wash area
13.
Are all instruction charts, sign boards, notice boards etc. in

position and kept up to date?
14.
Goal post is installed under overhead LT / HT power lines?
YES
NO
REMARKS
SIGNATURE CHECKED BY
SIGNATURE WITNESSED BY
SITE-INCHARGE/ ENGINEER
EHSO/ SITE EHS PERSONNEL
EXCAVATION CLEARANCE PERMIT

Ref: HMRP-14-C Rev 00
___________________________________________________________________________
Project
Client
Concessionaire
Contractor
: L&T Construction
B&F IC
Infra IC
___________________________________________________________________
(In respect to (i) Existence of service lines and utilities (ii) In the proximity of existing structures,
buildings, foundations, installations like gas, electrical service stations etc. (iii) Any other conditions
which may result in serious hazardous consequences.)
Please permit the following excavation job as per sketch enclosed:
Details of excavation: Lengthm Width.m Depth.m

Location: Performing Agency:
Permit valid from (Date). to.....Execution In harge
Tel. No.:
Name:
Date:
Designation:
Signature:
Proj/Mfg/Maint/TS/ES
I ELECTRICAL:
1. Details of underground cable present in the area to be excavated..
2. Electrical isolation of the following required...
Date:
Name & Designation:
Signature:
II INSTRUMENTS:
1. Details of underground cable present in the area to be excavated....
2. Precautions to be observed for safe excavation job...
Date:
Name & Designation:
Signature:
III COMPUTER SERVICES:
1. Details of underground cable present in the area to be excavated....
2. Precaution to be observed for safe excavation job....
Date:
Name & Designation:
Signature:
IV ENGINEERING SERVICES:
1. Description of underground facilities existing at the proposed location....
2. Precaution to be observed for safe excavation job....
Date:
Name & Designation:
Signature:
V. FIRE & SAFETY:
1. Provide: Cross over....Barricades...
Road Blocks...Shoring....Others..
2. Use following safety equipment: Gas Masks...Eye Protection..
Wooden Handled Tools....Others..
3. Provide following: Approach for the Fire/Emergency Tenders/ Road closure boards/Other
Precautions...
Date:
Name & Designation:
Signature:
Remarks if any..
The Above Mention Job Can Commence.....
Date:
Name & Designation:
ISSUING AUTHORITY
Signature:
The above mentioned excavation work has been completed satisfactorily.

Date:
Name & Designation:
Signature:
ISSUING AUTHORITY
__________________________________________________________________________________
_
Note: The scope of this permit is limited to carrying out the excavation work safely. This permit is not
intended / applicable till closing of the excavated area.
FOR L&TC
FOR LTMRHL/LBC
VEHICLE & EARTH MOVING EQUIPMENT INSPECTION CHECKLIST

Ref: HMRP-09-A5 Rev 00
_____________________________________________________________________
Project
Client
Concessionaire
Contractor
: L&T Construction
B&F IC
Infra IC
______________________________________________________________
Make / Model
Job No.
Inspected By
Date
:
:
:
:
Sl. No.
Asset code (If applicable) :

Owned by
:
Points
Engine condition
Clutch / brake / Hand brake
Hydraulic System
Guards / Covers / Doors
Fastener lock pins / Keys
Horn / Reverse horn / Lights
Indicators / Wiper Blades
Operators fitness
Tyre pressure / Tyre Condition
10
Condition of Battery and Lamps
11
Operating levers / steering
12
Gauges & warning devices
13
Fire extinguisher provided
14
Rear Side Mirror
15
Seat Belt
16
Triangular Retro Reflectors 4 nos.

(Front side 02, Rear side 02)
17
Chock blocks (min 02 nos.)
18
Delay Start Mechanism
19
Validity of PUC Certificate
20
Validity of Fitness Certificate
FOR L&TC
Observation
Measures
FOR LTMRHL/LBC
EQUIPMENT FITNESS REPORT FOR VEHICLE & EARTH MOVING EQUIPMENT

Ref: HMRP-15-B Rev 00
___________________________________________________________________________
Project
Client
Concessionaire
Contractor
: L&T Construction
B&F IC
Infra IC
___________________________________________________________________
Make / Model
:
Asset code (If applicable)
Owned by
:
Identification/Reg No
Date :
Inspected Team :
Sl.
No.
Check Points
Engine condition
Clutch / brake
Hydraulic System
Guards / Covers / Doors
Fastener lock pins / Keys.
Horn / Reverse horn / Lights/
Indicators / Wiper Blades
Operators fitness
Tyre pressure
10
Condition of Battery and Lamps
11
Operating levers / steering
12
Gauges & warning devices
13
Fire extinguisher Provided
14
First Aid Box
15
Swing Alarm Provided
16
Validity of PUC Certificate
17
Validity of Fitness Certificate
18
Delay Start Mechanism
Observation
Remarks
This Vehicle/ Earth Moving Equipment has been checked for the above points and
Found FIT for deployment
_________________
(P&M Engineer)
FOR L&TC
Found UN FIT for deployment

___________________
(EHSO)
FOR LTMRHL/LBC
Weekly Environmental Inspection Checklist

HMRP-28 A3 Rev 00
_______________________________________________________________________________________
Project
Client
Concessionaire
Contractor
: L&T Construction
B&F IC
Infra IC
________________________________________________________________________________________
A) SUMMARY SHEET
1.
Major issues of non-conformity in the past week are:

Issue
2.
Reason
(i)
Air (Specify)
(ii)
Water (Specify)
(iii)
Noise (Specify)
(iv)
Waste (Specify)
(v)
Storage (Specify)
(vi)
Housekeeping (Specify)
(vii)
Roads (Specify)
Over the last week have been able to implement environmental management requirements as per
contract
Yes
if not yes reasons are
No
(i)
(ii)
3.
Following issues have not been resolved for more than past two weeks
(i)
(ii)
4.
Support/Clarification from L&TMRHL and/or its representative required in the following:

(i)
(ii)
5.
Complaints received in the past week.

(i)
From
(ii)
Public
(iii)
Client
(iv)
Statutory Agency
Action Taken
Reasons for Delay
Auditor:
Project Manager
Contract Number:
Contractor
Environmental Manager
Project Manager
Document No.:
B) Weekly Environmental Inspection

Report No.:
Inspection Date:
Inspected by :
Inspection Area:
Participants:
Action
S. No.
Item
1.0
AIR POLLUTION
1.1
Dust
(approach
roads,
adjacent
roads,
working
area,
cement
handling etc.)
Site Satisfactory
Generators
Satisfactory
1.2
Observation
Remarks
Site Dusty
Sprinkling carried out as required
Excavate removal within 2 days
Black smoke
Leaking oil
Drip Pans not available
1.3
Vehicles
Satisfactory
PUC certificate available
Black smoke
Wheel Washed /Cleaned
Leaking oil
Side of vehicle clear of mud
Material transported in closed
manner
1.4
Air Monitoring
Carried out as per contract Results

reported as per contract Remedial
measures in place where
required
2.0
WATER POLLUTION
2.1
Site Drains
Drainage system functional
By date
By
whom
Action
S. No.
Item
Observation
Remarks
No Contamination
Not blocked by debris/ garbage No
indications of Oil spilled in drains
Storage of chemical waste not
nearby
2.1
Site Drains
Storage of refuse/ excavate muck not

near the drains
2.2
Adjacent Drains
Not damaged
No signs of pouring bentonite No
signs of pouring Chemicals
Signs of discharging Silt/ debris
2.3
Separator Tanks
Tank not full of silt

Tank regularly emptied
3.0
NOISE POLLUTION
3.1
Noise
control
measures
All powered mechanical equipments

are sound reduced
Acoustic / enclosures constructed in
areas of excessive noise
Equipment located and directed
away from noise receptors
3.2
3.3
Generators
provided
with
acoustic
enclosures
Effective
Noise
Monitoring
Carried out as per contract
Not effective
Not provided
Not exceeded baseline values

Remedial measures in place
Results evaluated statistically for
inclusion in Monthly repot
4.0
WASTE MANAGEMENT
4.1
Waste Identified
Chemical Flammable Corrosive

Construction related/ oil/ Filters/
Batteries
Hazardous
Other (Specify)
4.2
Storage
Containers
Adequate number and properly place

&
By date
By
whom
Action
S. No.
Item
Observation
Remarks
Proper quality
Bins
Emptied regularly
Labeling proper
No spillage on container surface
noticed
Pollutants (e.g. waste chemical), not
dumped in bins
Recyclable (e.g. metal) not dumped
in garbage bins
4.3
Oil Waste
Drip pans available

No oil stains on ground
Spill absorption material available
Waste oil poured in to designated
waste drums
Used oil filters not dumped in
garbage bins
4.4
Excavate/Muck
Storage satisfactory/ properly

secured
Dumping in authorized areas
No interference with nearby drainage
5.0
STORAGE
5.1
Diesel Storage
Extensive diesel spillage on ground

not visible
Drip pans used when pumping diesel
Pipes / connectors/ pumps not
leaking
Not located close to storm water
drains
transfer arrangement satisfactory
6.
AESTHETICS & CLEANLINESS
6.1
Housekeeping &
Hygiene
Designated storage area for

materials
Scraps/brickbats/rubbish scattered at
site
Proper space for handling waste
Area Clean and dry
Stagnant water treated weekly
By date
By
whom
Action
S. No.
Item
Observation
Remarks
Proper stacking of drums

Barricades are clean, in line, firmly
secured and proper earthling
Water not allowed to accumulate in
work area for any reason
7.0
ROADS
7.1
Access Roads
Satisfactory Maintenance
In urgent need of Maintenance
7.2
Public
Roads
used
by
Contractor
Satisfactory maintenance
Repair not carried out
By date
By
whom
WEEKLY ENVIRONMENTAL AUDIT
AUDIT No. :
WEEK ENDING :
POGRESS IN THE LAST WEEK:
PLANNING /GOALS FOR THE NEXT WEEK:
Environmental Manager
FOR L&TC
Project Manager
Document No.:
FOR LTMRHL/LBC
ELECTRICAL SAFETY INSPECTION CHECKLIST

Ref: HMRP-09-A2 Rev 00
_____________________________________________________________________
Project
Client
Concessionaire
Contractor
: L&T Construction
B&F IC
Infra IC
______________________________________________________________
Inspected By
Date
Sl.
No.
:
:
Points
Observation
Measures
CABLES
1
2
Whether the condition of Cable is

checked?
Are Cables received from other site
checked for Insulation Resistance before
putting them into use?
Are all main Cables,

underground / Overhead?
Are welding Cables routed properly above

the Ground?
Are
welding
overlapping?
Is any improper jointing of Cables wires

prevailing at Site?
&
taken
electrical
either
Cables
DBs / SDBs
1
Is earth conductor continued upto DB /

SDB?
Whether DBs & extension boards are

protected from rain / water?
Is there any overloading of DBs / SDBs?
Are correct / proper fuses & CBs provided

at main boards & sub- boards?
Is energised wiring in junction boxes, CB

panels & similar places covered all times?
Page 1 of 3
Sl.
No.
Points
Is periodical maintenance done and loose

connections are avoided?
Observation
Measures
Page 2 of 3
Sl.
No.
Points
Observation
RCBO / RCCB
1
Whether the connections are routed through

RCBO / RCCB?
Is RCBO/RCCB sensitivity maintained at 30

mA?
Are the RCBO/RCCB numbered & tested

periodically & test results recorded in a
logbook countersigned by competent person?
EARTHING
Is neutral earthing ensured at the source of

power (Main DB at Gen. or Transformer)?
Whether the continuity & tightness of earth

conductor are checked?
Mention the SWG of earth conductor used
Mention the value of Earth Resistance

ELECTRICALLY OPERATED MACHINES /
ACCESSORIES
Whether the plug top provided for all electrical

connections?
Are all metal parts of electrical equipments &

light fittings / accessories grounded?
Is there any shed / cover for welding

machines?
Are light fittings fixed at proper places?
Are Portable power tools maintained as per

norms?
Any other Information
Page 3 of 3
Measures

Water Proofing Toilets Works

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LARSEN & TOUBRO CONSTRUCTION

Quality Assurance Plan

CONSTRUCTION WORK PROCEDURE

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LARSEN & TOUBRO CONSTRUCTION

TECHNICAL SPECIFICATION REFERENCES

QUALITY CONTROL & QUALITY ASSURANCE

INSPECTION PLAN (IP)

TEST PLAN (TP)

ENVIRONMENT, HEALTH & SAFETY

Downloaded from EDMS by Pradeep Kumar Karne () on 26-Sep-2013 09:03:13 AM

LARSEN & TOUBRO CONSTRUCTION

Surface Preparation & Cleaning of Joint portion

TECHNICAL SPECIFICATION REFERENCES:

2.1. CODES & SPECIFICATIONS:

IRS: Concrete Bridge Code

MAIN WORK DRAWINGS:

Downloaded from EDMS by Pradeep Kumar Karne () on 26-Sep-2013 09:03:13 AM

LARSEN & TOUBRO CONSTRUCTION

3.1.1 Roles & Responsibilities

Downloaded from EDMS by Pradeep Kumar Karne () on 26-Sep-2013 09:03:13 AM

LARSEN & TOUBRO CONSTRUCTION

Ensures information to LTMRHL at various stage of the activity.

3.1.1.3. Construction Manager:

3.1.1.4. Site Engineer:

3.1.1.5. P&M Incharge:

Responsible for equipment fitness inspection, monitoring and maintain records.

Downloaded from EDMS by Pradeep Kumar Karne () on 26-Sep-2013 09:03:13 AM

LARSEN & TOUBRO CONSTRUCTION

3.1.1.7. Quality Head/Incharge:

Review & advice Quality Assurance Management Plans for Approval

3.1.1.8. Quality Engineer(QC/QA):

3.1.1.9. Quality Supervisor/Mate:

3.1.1.10. SHE Manager:

Downloaded from EDMS by Pradeep Kumar Karne () on 26-Sep-2013 09:03:13 AM

LARSEN & TOUBRO CONSTRUCTION

3.1.1.11. Safety Engineer:

3.2 RESOURCE SOURCING:

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LARSEN & TOUBRO CONSTRUCTION

Ordinary Portland cement (OPC) of the following grade shall be used.

3.2.2.3. CEBEX 200:

3.2.2.4. NITOBOND SBR(Latex):

River sand shall conform to IS 2836 and IS 383.

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LARSEN & TOUBRO CONSTRUCTION

3.2.2.7. CONPLAST X 421 IC:

Nos. per Day

For chipping excess concrete and bulging

LPG Cylinder with Heating Torch

As per Site requirement

Spray Machine-Grew 2030

As per Site requirement

Pressure Grouting Machine 40 PSI

As per Site requirement

Epoxy Grout Machine- Cowgley

As per Site requirement

As per Site requirement

As per Site requirement

As per Site requirement

As per Site requirement

As per Site requirement

As per site requirement