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DESIGN
PROPOSAL
Content
I. PROJECT BRIEF INTRODUCTION
Structure&Main Photo
Brief Introduction
Technical Parameters
WIP Cleaning System
Photos
Standard Model
III. DEHUMIDIFIER
1.
2.
3.
4.
5.
General Description
Working Principle
Flow Chart
Technical Parameter
Photos
V.GRINDING&GRANULATING MACHINE
1.General Description
2.Working Principle
3.Features
4.Application
5.Technical Parameters
6.Photos
2.Structure features
3.Technical Parameter
4.Some photos
Feed the original dried powder into the trolley of FL300 granulator,
1st stage, powder will be mixed and heated up inside the chamber by clean&heated dry
air, then spray the liquid(adhensive) for granulating, till granules reach required we
should stop spraying, at this moment we are entering drying stage, till water content
reach required, 1nd stage, screen qualified products, those bigger size(>0.8mm) would
be grinded by Grinder&Granulator, those very fine powder(<0.1mm) would be screened
by Vibration Screen Machine, two sizes of products would enter further procedures....
GL3 have a capacity of dealing 8500m3 new air per hour, on base of
Air Qty: 8500m3/h
RH:90%
Temp.: 29C
Absolute moisture content: 28.5g/kg air
Reach
Temperature: 22C
RH18.5%
FL300 have a capacity of 300kg at most, equip with three trolleys, use it alternatively,
control by PLC, touch screen. WIP clean system would be installed together with
FL300.controlled by PLC, touch screen.
LVC180 can transport 500kg maximum.Equipped with a mobile trolley, which can
adjust the hopper height by hands. Connect with other parts by Health Grade soft
tubes;
I. Structure&Installed Photos
. Applications
Pharmaceutical industry: tablet capsule, low sugar or no sugar granule of Chinese
traditional medicine.
Foodstuff: cocoa, coffee, milk powder, granules of juice, flavor and so on.
Other industries: pesticide, feed, chemical fertilizer, pigment, dyestuff and so on.
Drying: powder or granule state of wet material
Coating: protection layer, color, controlled release, film, or bowels, solved coating of
granules and pills.
Working principle
The powder granule in vessel (fluid bed) appears in the state of fluidization. It is
preheated and mixed by clean and heated air. At the same time the solution of
adhesive is sprayed into the container. It makes the particles become granulating that
contains adhesive. Being of unceasing dry through hot air, the moisture in the
granulating is evaporated. The process is carried out continuously. Finally it forms ideal,
uniform and porous granules.
spray guns
Note: The pictures are for reference only, the real object should be considered as final.
Qualification
1. Multi-functional with mixing,granulating and drying, finish in one step.
2. Main machine adopt imported good quality 3042B single&mirror polish panel,
Interface clean and bright, no dead angles, easy to clean(use water gun is ok);Outer
surface Polishing(yogon) process, no visual pollusion.
3. Collect bags adopt Anti-staticµwave filter cloth firstly in China, and adopt
vertical shaking bags, which can guarantee working stably,also can avoid steel cable
crack.
4. Heat-exchanger adopt SS pipe firstly in China,compared to other materials heat
exchanger,can enhance thermal efficiency, can control it freely.
5. Inlet air will go through pre&Mid&Low-high filtering process, can reach 100,000
cleaning standard.
6. Up to GMP standard, offer Certificates related(JB20014-2004&GMP)
Volume
Top-spray
Rated Capacity
Steam
Diameter
Top-spray
Unit
FL300
1000
mm
1600
kg/time
300
Pressure
MPa
0.3~0.6
Consumption
kg/h
380
m2
165
MPa
Min 0.4~0.6
m3/min
1.8
kw
45
m /h
8500~10000
Pa
9550
Heat-exchange Square
Pressure
Main Granulator Pressure Air
Consumption
Consumption
Fan Power
Fan Qty
Total Pressure
Model
Silencer
355
dB
(isolation)
Noise
Motor Power
kw
2.2
m3/h
Pure Water(consumption)
m3/min
0.5(on base of 5
each time)
Cool Water(consumption)
m3/min
0.5(on base of 5
each time)
Hot Water(consumption)
m3/min
0.5(on base of 5
each time)
Flow
WIP Cleaning
Cleanser Pump
Materials of Main Body
Auxiliary Device
75
Clean Gun
Connector size
G3/4
Connector size
G3/4
Flow(consumption)
L/h
85
ii. Components
1Inlet Air System
No
Component Name
Materials
Unit
Qty
Heating Cabinetinterlayer
304/2B
set
304/2B
set
1Cr18Ni9Ti
set
High-filter Cabinet
304
pc
304
pc
dehumidifier)
Note
Component Name
Materials
Unit
Qty
304
pc
304
set
Raw Materials
Container
Trolley
1Cr18Ni9Ti
set
Spray Room
304
set
Filter Room
304
set
69
Diffusion Room
Note
Note:Raw materials container will be put on a movable trolley,there are two cylinders, which are used
to up the container .
All of them gasbag sealing ring and flange sealing are all silicate rubber, up to FDA standard.
Base interface is mirror surface,surface Polishing deal.
3. Spray System
No
Component Name
Materials
Unit
Qty
Spray Gun
304
pc
304
set
Note
Liquid Trolley(include SS
barrel,stirrer,filter,laminate
304
Set
d insulation)
4. Filtering System
No
Component Name
1
2
3
Materials
Unit
Qty
set
set
set
PLC Control
Unit
Qty
Note
pc
Display on PLC
Spray Pressure
Adjustment
Note
Component Name
Air frequency
304
set
304
45KW
A3
5
6
Materials
Frequency Control
A3
6.Control System
No
Component Name
Unit
Note
Control
set
box,PLC,Touch
Screen
Alarm Device
pcs
Include:
wrong inlet air temp.
3
4
Spray Pressure
set
Auto-control
Dust Exhaust System
Cabinet type
7.Parameters Settable
No
Component Name
Unit
Qty
Note
Materials Temp.
Wind Qty
Adjusted by transducer
Can be amended
temp./Outlet air
temp.Difference
9. Auxiliary
No
Component Name
Inlet Air
Filter
High
Materi
als
H14
Unit
Qty
Paper(100,000
grade)
3
4
Collect Bag
10%
Anti-static Microwave
Cloth
Sealing
type
Silicate Rubber
Manufacture
Sealed
type
Gasbag
Dust
Silicate Rubber
set
Exhaust
System
Note: Sealing adopted Gas-bag Sealing,Flange adopt SS304, thickness 18mm,capture room,
spray room and base all SS304, thickness is 3mm, electric controller cabinet,inlet air
pipelines and radiator adopt SS304,thickness is 2mm,inlet air flange adopt SS304,flange
thickness of inlet air pipe thickness 6mm.
1
2
Name
Brand
Unit
Qty
Manufacture
Note
Control Box
SINOPED
set
SINOPED
13inch
set
Simens,German
Simens
set
Simens,German
Simens
set
Simens,German
set
Simens, German
control
Human-compute
r Interface
Temp. Control
Module
Control,display
temperature
VVVF
PLC
Proportion valve
FESTO
set
FESTO, German
Auto-airswitch
Schneider
pc
Schneider,France
Total Power
AC Toucher
Schneider
pc
Schneider,France
Membrane Valve
Slyer
pc
10
Reducing Valve
FESTO
pc
Simens
S7-200
Control steam
FESTO, German
11
Pressure Gage
FESTO
pc
FESTO, German
Display pressure
12
Cylinder
AirTAC
set
AirTAC, TAIWAN
actuator
AirTAC
set
AirTAC, TAIWAN
Pneumatic switch
13
Pneumatic
Manifold Blocks
14
Steam Heater
JIMGUAN
set
WUXI JINGUAN
Steam heating
15
SunRise
300
SunRise,TAIWAN
Pneumatic use
16
Anemograph
Dewey
set
Dewey,USA
Fan auto-control
LANGE
set
Chenxing
pc
SHANGHAI,CHINA
pc
Dewey, USA
17
18
Peristaltic pump
head
Temp. Sensor
Differential
19
High Temp.High
PressureGauge
BAODING
LANGE,CHIINA
Liquid supply
Temp. test
Effect Filter
High Filter
set
20
Induced Fan
RITONG
pc
21
Hygrometer
EYC
pc
WUXI
LINGJIE,CHINA
HANGZHOU
RITONG
TAIWAN
III. GL Dehumidifier
Use for offering dried air(reach 3g water/kg air)
I. General Description
New air will be processed Low-temp. Low humidity air by Front-surface Cooler,
then will be enter into drying processed by Desiccant-wheel, air has become High
temp. Low humidity air, after this, add Back-surface Cooler cooling, air will be come
Low temp. Low humidity air, finally will be input the pipe, which is connected with
inlet mouth of Granulator.
RH18.5%
Theory
A: Original Cooling
B. Desiccant-wheel Dehumidifying
State
Air Flow
Temp.
RH
Point
Water
Enthalpy
Content
Value
m3/h
W1
8500
35
80
28.8
109
8500
14
95
9.5
40.6
8500
40
6.2
2.8
47.6
8500
22
17.2
2.8
29.3
W2
2800
35
80
28.8
109
V. Technical Parameter
NO
1
Item
Spec.
Desiccant
wheel
Reduction
gear motor
Blowing-in
fan
Back surface
cooler
Brand
set
Proflute.Sweden
set
set
n air fan
cooler
Qty
Note
SHENGBANG,TAI
WAN
0.1
kw
Deleted, but add FL300 blower fan power from 37KW to 45KW.
Regeneratio
Front surface
Unit
Simens Motor
194 kw
DN100*2
52 kw
DN50*2
Regeneratio
0.4MPa0.6MPa
n heater
saturated vapor
Installed
Heat by Electric
Power
Heat by Steam
4.1
175
kw
kg/h
kw
kw
Control
sensor,Schneider electric elements, control box can be install inside the room,
distance from main body <15m
10
Overall Size
11
Weight
2200kg
12
Electricity
General Description
Vacuum feeding machine is a kind of vacuum transportation machine using pneumatic
vacuum pump as vacuum resource. It can delivery materials directly from storage to
another container, such as mixing machine and humid method cuber machine.
Working Process
When turn the button of pneumatic valve to OPEN, air will be compressed into the
vacuum pump, and generate vacuum. Then the materials will be automatically indraft
mixing machine, After indraft the materials, spin the vacuum valve to CLOSE, then air
in mixing machine will disappear, In this meantime, the compressed air will be storge in
the gas bag blows the filter in reverse.
Features
---Using compressed air as primary energy sources
---According with GMP standard
---Solving the stratification of powder and granules
---The filters made of Ti will never be jammed and be abraded
---Eliminate the static electricity
---Made of nontoxic and corrosion resistant materials
---Leakage free capsule, to prevent cross contamination
---Materials are not adhering to the inner surface of the conveyor
---Intelligent control and high automation
---Modular structure, easy to clean and dismantle
---Low noise and free from vibration
---Energy saving and low running cost.
---Move easily and can adjust containers height by hand.
---SIMENS PLC+touch screen control system, can control the whole three tems
together,also control LVC180 separately;
LVC conveying system consist of material container, pipeline, vacuum conveyor,
control system and so on.
Application
Pharmaceutical: Powder, granules or mixed materials, tablet, pellets, capsules etc.
Foodstuff: Addictive, candies, pellets, coca powder, gourmet powder etc.
Chemical: Chemical materials, color, easy-explode&position materials etc.
Industrial: Industrial materials, waste etc.
Agriculture: Bulk etc.
Technical Parameters:
Sucking
Types
Feed bin
mouth
volume
diameter
( 1)
LVC-180
7 litres
38mm
Body
Blanking butterfly
diameter
valve diameter
(2)
( 3)
180mm
150mm
Blanking connection
diameter ( 4)
185mm
Height (H)Weight
850mm 20Kg
Photos Reference
Butter-fly Valve
V. SL Grinding&Granulating Machine
Use for calibrating final granules(diameter smaller than 0.8mm)
I. General Description
SL series mill is used in pharmaceutical, food, fine chemical processing industries. This
machine reaches the world advanced level and conforms to the GMP specification. It is
completely made of SS materials.
II. Features
1. Thoroughly solving the tough problem of material contaminated by the debris of
worn sieve mesh in a pendulum-type granulating machine.
2. The unique patented shaft sealing technology ensures no leakage od lubrication oil.
3. Easy to control granularity.
4. No retention dead corner, no material overheating.
5. Less dust, no vibration,low noise.
6. High efficiency,energy saving,large production capacity.
7. Attractive appearance, easy to clean.
8. A-type machine apply to the work requirements of 100-grade workshop.
IV. Application
Pharmacy Grinding of raw material
Granulating of wet material
Granulating of dry material
Unqualified tablets to be recycled can be granulated according to the
requirement of granularity
Food
Grinding of biscuit for recycling
Others
Grinding and granulating of rough raw material
Grinding and granulating of lump raw material
V. Technical Parameter
Model
Capacity of Cone Mill(kg/h)
Granularity(mesh)
Drive Seat Temp. Rise(C)
Range of Speed Regulation(rpm)
Motor Power(kw)
Overall Dimension LxWxH mm
Height of Discharge Hopper from
Ground(mm)
SL300
30~300
6~80
<30
FZB Frequency Control
300~3600
1.5
810x445x1345(dynamic)
650
General Description:
This machine is high effective sieving equipment used wide in China now.It adapts the
principle of vibration to realize the sieving of plenty of raw materials. It is wide used for
metallurgy industry. chemical industry pharmaceutical industry. grain industry and so
on.
Structure Feature:
(1) The machine consist of hopper,vibrating chamber,couple and motor. there are
eccentric wheel,rubber software,main shaft and shaft-bearing in the vibration chamber.
The adjustable eccentric hammer is driven to the center line through the motor, Cause
centrifuged force under the state of unbalance and so that the materials from regular
eddy. The amplitude of the hammer may be adjusted according to the property of
material and the mesh screen.
(2) It is compact in structure,small in volume,tightness dust free,noise-free,high
output,low in energy consumption,easy to move and easy to maintain.
Model
ZL1200
Effect Diameter(mm)
1200
Effect Square
0.98m2
Motor Power
1.1kw
Meshes
12~200
Capacity
100~500kg/h
Some Photos
Upcap
SS Screen Net
Brief Introduction
It is include one set clean base and clean gun, they are connected by high pressure soft tubes.
Have:
7.Lower noise, anti-noise pollution;
8.No electric spark;
9.All of its body is made of SS&anti-corrosive materials, up to GMP standard;
10.General used, easy to exchange;
11.No ned to install,just put on level ground;
12.Connecting method adopt PJE type, easy to remove;
Pipe DiaDN
27
Motor PowerKW
2.2
Pump
Exhaust QtyL/h
4
0.37
85