Sw360-Ag-mmo-012 5.56mm Lightweight Machine Gun, Mk46 Mod 1 Feb. 2006

NAVY SW360-AG-MMO-012
SOFWEP-01-G10-00017-02
Operators Manual
5.56mm Lightweight Machine Gun, MK46 MOD1
NSN 1005-01-534-3682
DISTRIBUTION STATEMENT B: Distribution authorized to U.S. Government agencies to protect

proprietary information 15 Feb 97.
DESTRUCTION NOTICE For unclassified, limited documents, destroy by any method that will
prevent disclosure of contents or reconstruction of the document.
28 February 2006
FN Manufacturing, LLC. P.O. Box 24257 Columbia, SC 29224
SOFWEP-01-G10-00017-02
THIS PAGE INTENTIONALLY LEFT BLANK
SOFWEP-01-G10-00017-02
Operators Manual
NSN 1005-01-534-3682
1.
Retain this sheet in front of manual for reference purposes.
2.
Dates of issue for original and changes are:

Original
28 February 2006
SOFWEP-01-G10-00017-02
WARNINGS
1. Be sure to clear weapon before disassembling, cleaning, inspecting, transporting or
storing.
2.
Stay clear of muzzle and always keep weapon pointed downrange.
3.
Keep safety on until ready to fire.
4.
Before firing, make sure the barrel is locked tightly.
5.
Never remove trigger mechanism before weapon is cleared. Removal of the trigger
mechanism from a loaded weapon will cause a runaway.
6.
Hot fired cartridge cases may strike right arm as they are ejected from the weapon
when firing left-handed. Operators firing left-handed should not roll up right arm
sleeve of clothing.
7.
Never open the cover of weapon if the barrel is hot and you suspect there is a live
round in chamber.
a
SOFWEP-01-G10-00017-02
WARNINGS (cont)
8.
Always look into chamber after clearing weapon.
9.
With ammunition and weapon exposed to the sun on a hot sunny day a cook-off
can occur with 50 rounds of continuous firing.
10.
Use only blank M200 Ammunition with the Blank Firing Attachment (BFA).
11
Do not interchange barrel assemblies (to include spare barrel) or bolt

assemblies from one weapon to another without having headspace checked.
12.
Do not allow round to hit any hard surface or it may fire. Dispose of live rounds
appropriately.
13.
Do not modify components, use repair parts, or interchange components other

than those authorized by this manual. This includes other models of machine
guns or foreign versions of this weapon.
14.
Never reload a runaway weapon until it has been repaired or replaced.

b
SOFWEP-01-G10-00017-02
WARNINGS (cont)
15.
Ensure moving part components are in the forward position.
16.
If nothing is ejected and barrel is hot (200 rounds fired within a 2 minute period);
DO NOT open the cover, push safety to right (red band not visible). Keep weapon
pointed down range, and remain clear for 15 minutes, clear your weapon.
17.
The firing of long sustained bursts of greater than 25 rounds or a continuous

firing of approximately 200 rounds will present a danger of cook off in the
event a malfunction occurs; and will accelerate the wearing out of the barrel.
18.
Never remove a hot barrel to clear malfunction. Wait 15 minutes for barrel to
cool.
19.
Blank ammunition should not be fired toward personnel within 20 feet or less
from the muzzle because fragments of a closure wad or particles of unburnt
propellant may inflict injury within that range.
20.
All personnel shall wear approved single hearing protection devices during
training exercises.
c
SOFWEP-01-G10-00017-02
WARNINGS (cont)
21.
Sound Suppressor Kit; refer to Special Operations Peculiar Modifications

Accessories kit ST 23-31-1 and heed all Warnings, Cautions, and Notes
pertaining to the use and maintenance of sound suppressor.
22.
When the Lower Pin (pivot) retention is not positively retained it can work loose
during firing. If it works completely out, the Trigger Mechanism can separate
from the weapon. Separation of the Trigger Mechanism when the weapon is
loaded will create a runaway weapon.
23.
Ensure barrel is not obstructed by water and mud.
CAUTIONS
SOFWEP-01-G10-00017-02
1. Rotate usage of Barrel Assemblies to minimize wear.

2. The weapon can be manipulated to the close bolt on a empty chamber and
placed the safety in the on position (red band not visible). However, doing so
renders the weapon not Combat Ready and if bolt is mistakenly charged when
ammunition has been loaded with the safety on, damage to the weapon and/or
ammunition can occur.
3. DO NOT use tools to tighten Blank Firing Attachment, hand tighten only.
4. Ensure barrel(s) is not obstructed by water or mud.
5. To avoid damage to equipment, DO NOT use dry cleaning solvent on plastic
components, sealed buffer, etc.
6. DO NOT use abrasives to clean the bore, piston, gas cylinder, or gas block.
7. DO NOT lubricate chrome areas of piston, gas cylinder, or gas block.
8. Be sure to clean your barrel(s) bore from chamber end to the muzzle end with
barrel removed from weapon.
e
CAUTIONS (cont)
SOFWEP-01-G10-00017-02
9. Improper assembly of the transfer mechanism can cause damage to the receiver and/or the
assembly itself. If the horizontal pins of the transfer assembly are not placed on the hooks,
inside the receiver, when the buttstock is pivoted in the up position for pinning, the
receiver hooks can be bent. If the horizontal pins of the transfer assembly are rotated to
the vertical position and the bottom pin is hooked into the lightening hole in the bottom of
the receiver, the pin can be sheared, damaged or lost when weapon is fired.
10. If ammunition is wet or dirty, wipe it off with a dry rag prior to use. Do not lubricate
ammunition. Dust and other abrasives that collect on oily ammunition are damaging to
operating parts of the weapon. Lubricated cartridges produce excessive chamber pressure.
11. Never touch a Hot Barrel.
SOFWEP-01-G10-00017-02
SOFWEP-01-G10-00017-02
Operators Manual
(NSN 1005-01-534-3682)
DISTRIBUTION STATEMENT B: Distribution authorized to U.S. Government agencies
to protect proprietary information 15 Feb 97.
DESTRUCTION NOTICE For unclassified, limited documents, destroy by any

method that will prevent disclosure of contents or reconstruction of the document.
FN Manufacturing, LLC P.O. Box 24257 Columbia, SC 29224
SOFWEP-01-G10-00017-02
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

Errors in this publication or recommendations for its improvement shall be
Submitted to:
Commander
Crane Division
Naval Surface Warfare Center
Attn; Code 4081, Bldg 2521
300 Highway 361
Crane, IN. 47522
ii
SOFWEP-01-G10-00017-02
TABLE OF CONTENTS
CHAPTER 1
Section I
Section II
INTRODUCTION
General Information
1.1 Scope
1.2 Corrosion, Prevention and Control
1.3 Reporting Equipment Improvement Recommendations
(EIR)
Equipment Description
1.4 Equipment Characteristics, Capabilities and Features
1.5 Location and Description of Major Components
1.6 Equipment Data
iii
PAGE
1-1
1-3
1-3
1-4
1-5
1-5
1-6
1-12
SOFWEP-01-G10-00017-02
CHAPTER 2
Section I
Section II
OPERATING INSTRUCTION
Preventative Maintenance Checks and Services (PMCS)
2.1 Preventative Maintenance Checks and Services (PMCS)
Operation of Weapon
2.2 Operation of Weapon
2.3 Loading
2.4 Clearing
2.5 Field Zero, Rear Sight
2.6 Field Zero, Front Sight
2.7 Confirmation of Battlefield Zero
2.8 Immediate Action
2.9 If Immediate Action Does Not Work
2.10 Stuck Cartridge Case or Live Round
2.11 Runaway Machine Gun
2.12 Barrel Assembly
2.13 Bipod Positioning and Stowage
2.14 Accessory
2.14.1 Stock Assembly, Collapsible
2.14.2 100 Round Assault Magazine
2.14.3 Blank Firing Attachment (BFA)
2.14.4 Blank Firing Barrel (BFB)
2.14.5 Sound Suppressor (SOPMOD)
iv
PAGE
2-1
2-2
2-11
2-11
2-12
2-18
2-22
2-27
2-30
2-31
2-33
2-34
2-38
2-39
2-40
2-42
2-42
2-44
2-47
2-50
2-51
SOFWEP-01-G10-00017-02
CHAPTER 2
Section III
OPERATING INSTRUCTION (cont)

Operation Under Unusual Condition
2.15 Environment/Weather (Protective Measures)
2.15.1 Exposure to Water-Mud
2.15.2 Hot-Wet/Salt Air
2.15.3 Hot-Dry-Sand-Dust
2.15.4 Cold-Ice-Snow
CHAPTER 3
Section I
MAINTENANCE INSTRUCTION
Lubrication Instructions
3.1 Lubrication Guide
Troubleshooting Procedures
3.2 Troubleshooting
Maintenance Procedures
3.3 Field Strip (Disassembly)
3.3.1 Sling & Snap Hook Assembly
3.3.2 Cover, Feed Mechanism Assembly
3.3.3 Buttstock w/Hydraulic Buffer
3.3.4 Trigger Assembly
3.3.5 Drive Spring & Return Rod Transfer Mechanism
Section II
Section III
PAGE
2-53
2-53
2-55
2-55
2-56
2-56
3-1
3-1
3-3
3-3
3-16
3-16
3-16
3-17
3-18
3-19
3-20
SOFWEP-01-G10-00017-02
CHAPTER 3
MAINTENANCE INSTRUCTION (cont)

3.3.6 Moving Parts (Operating Rod, Slide Assembly &
Bolt Assembly)
3.3.7 Barrel Assembly
3.3.8 Gas Cylinder Assembly
3.3.9 Bipod Assembly
3.4 Cleaning, Inspection and Repair
3.5 Field Strip (Assembly)
3.5.1 Bipod Assembly
3.5.2 Gas Cylinder Assembly
3.5.3 Barrel Assembly, Fluted
3.5.4 Moving Parts (Operating Rod, Slide Assembly &
Bolt Assembly)
3.5.5 Drive Spring & Return Rod Transfer Mechanism
3.5.6 Trigger Assembly
3.5.7 Buttstock Assembly w/Hydraulic Buffer
3.5.8 Cover, Feed Mechanism Assembly
3.5.9 Sling & Snap Hook Assembly
3.6 Function Check
vi
PAGE
3-21
3-22
3-23
3-24
3-25
3-42
3-42
3-43
3-44
3-45
3-48
3-50
3-51
3-53
3-54
3-55
SOFWEP-01-G10-00017-02
CHAPTER 4
Section I
MAINTENANCE OF AUXILIARY EQUIPMENT

Auxiliary Equipment
4.1 Blank Firing Attachment (BFA)
4.2 Stock Assembly, Collapsible (Accessory)
4.3 Magazine, Cartridge (100 Rd)
4.4 Accessory Kit Components (SOPMOD)
CHAPTER 5
AMMUNITION
PAGE
4-1
4-1
4-1
4-1
4-2
5-1
APPENDIX A Basic Issue Items (BII) Lists

Section I
Scope
- Basic Issue Items
Section II
A-1
A-4
APPENDIX B Additional Authorized List

Section I
Scope
Section II
Additional Authorized List
B-1
B-3
APPENDIX C Expendable/Durable Supplies and Materials List

Section I
Scope
Section II
Expendable/Durable Supplies and Materials List
vii
C-1
C-3
SOFWEP-01-G10-00017-02
viii
SOFWEP-01-G10-00017-02
FRONT SIGHT
CHAPTER 1
INTRODUCTION
Section I. General Information
BARREL
LATCH
FEED TRAY
RECEIVER ASSEMBLY
TRIGGER MECHANISM
ASSEMBLY
LEFT SIDE
1-1
BUTTSTOCK
W / HYDRAULIC
BUFFER
SOFWEP-01-G10-00017-02
HEAT SHIELD
BARREL ASSEMBLY
(FLUTED)
COVER ASSEMBLY
REAR SIGHT
ASSEMBLY
BIPOD
ASSEMBLY
CHARGING HANDLE
ASSEMBLY
LOWER RAIL
ADAPTER
RIGHT SIDE
1-2
SOFWEP-01-G10-00017-02
1.1 SCOPE
A. Type of Manual: Operators Manual.
B. Model number and equipment name: 5.56mm, Lightweight Machine Gun, MK46 MOD1
w/equipment.
C. Purpose of equipment: The MK46 MOD 1 machine gun is designed as a fire team
automatic weapon providing suppressive fire at extended ranges allowing fire and
movement to make contact with and destroy the enemy.
1.2 CORROSION, PREVENTION AND CONTROL (CPC)
CPC of material is a continuing concern. It is important any corrosion problems with this item
be reported so that the problem can be corrected and improvements can be made to prevent the
problem in the future. While corrosion is typically associated with rusting of metals, it can also
include deterioration of other materials such as rubber or plastic. Unusual cracking, softening,
swelling or breaking of these materials may be a result of a corrosion problem.
1-3
SOFWEP-01-G10-00017-02
1.3 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)

If your machine guns need improvement, let us know. You, as the users, are the only ones
who can tell us what you dont like about your equipment. Let us know why you dont
like the design or performance. Tell us why a procedure is hard to perform.
A reply will be furnished directly to you.
Report to:
Commander
Crane Division
Naval Surface Warfare Center
Attn: Code 4081, Bldg 2521
300 Highway 361
Crane, IN. 47522
1-4
SOFWEP-01-G10-00017-02
Section II. EQUIPMENT DESCRIPTION

1.4 EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES
A. CHARACTERISTICS:
The MK46 MOD1 Machine Gun is belt-fed, gas-operated, air-cooled, and fires from the open bolt
position.
B. CAPABILITIES:
The MK46 MOD1 Machine Gun can be used as a Light Machine Gun (LMG). It can be fired from
the shoulder, hand-held, or bipod steadied (prone) positions. It has two (2) barrel assemblies to
extend the life of the barrels, retain accuracy, and allow for continuous firing over long periods of
time.
C. FEATURES:
The quick-change barrel is air-cooled and has a fixed headspace. The bolt is a multiple-lug type
which rotates into a positive locked position in the barrel extension prior to firing. Gas is taken from
the barrel acting on a piston directly to the bolt carrier (slide). The barrel has a preset gas orifice.
The MK46 MOD1 is equipped with a spare barrel in addition to the main barrel. The weapon
contains four (4) integrated rail systems per MIL-STD-1913 capable of mounting various electrooptical devices.
1-5
SOFWEP-01-G10-00017-02
1.5 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

Major Components of the Machine Gun are:
1. Barrel Assembly
Houses cartridge for firing, directs projectile,

and supports fixed front sight. Compensator
minimizes muzzle flash, reduces muzzle climb.
Allows for easy attachment or detachment of
SOPMOD sound suppressor.
2. Lower Rail Adapter
Allows easy attachment or detachment for

mounting of various SOPMOD electro-optical
devices on three (3) independent rails.
3. Receiver Assembly
Serves as a support for all major components.

Houses action of weapon and through a series
of guide rails, controls functioning of weapon.
4. Rear Sight Assembly
Rear sight is adjustable for both windage and

elevation.
1-6
SOFWEP-01-G10-00017-02
1.5 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (cont)

Major Components of the Machine Gun are: (cont)
5. Cover and Feed Mechanism
Assembly
Provides support for rear sight and

means for gaining access to feed tray.
By means of cam and lever action,
feeds linked ammunition and holds
cartridges in position for feeding and
chambering. Cover also provides for
ease of attachment or detachment for
mounting various SOPMOD electrooptical devices.
6. Feed Pawl Assembly
Feeds linked belt ammunition, positions

and holds cartridges in position for
stripping and feeding.
7. Feed Tray Assembly
Serves as a guide for positioning

cartridges and assists in chambering.
8. Cocking Handle Assembly
Pulls the moving parts rearward. Moves

in a guide rail fixed to the right side of
receiver.
1-7
SOFWEP-01-G10-00017-02

9. Buttstock Assembly w/Hydraulic Buffer
Serves as a shoulder support for aiming

and firing machine gun. Contains a
hydraulic buffer for absorbing recoil energy.
10. Bolt Assembly
Provides feeding, chambering, firing, and

extraction, using the propellant gases and
recoil spring for power.
11. Slide Assembly
Houses the bolt assembly, firing pin and roller

assembly and cams bolt assembly to lock and
unlock.
12. Piston Assembly
Transfers power from propelling gases to bolt

and slide assemblies to function the machine
gun (move recoiling-parts rearward).
13. Spring, Helical Compression
Provides power to the piston assembly for

moving slide and bolt assemblies forward
during weapon functioning.
1-8
SOFWEP-01-G10-00017-02

14. Return Rod and Transfer Mechanism
Assembly or Rod Assembly, Operating
Absorbs recoil from bolt, slide and piston

assemblies at the end of recoil movement, and
transfers recoil pressure to the buffer in the
buttstock.
15. Trigger Mechanism Assembly
Houses the trigger, sear, safety, and controls the

firing of the machine gun.
16. Sling and Snap Hook Assembly
Provides a means of carrying the weapon.
17. Bipod, Assembly
Supports machine gun in prone position. The two

(2) telescopic legs can be individually adjusted to
three (3) different lengths..
1-9
SOFWEP-01-G10-00017-02

Major Components of the Machine Gun: (cont)
18. Gas Cylinder Assembly
Locks bipod in place on receiver and

provides passageway for operating gases.
19. 11 Rib Rail Cover Assembly
Allows easy attachment/detachment on

Lower Rail Adaptors. Provides heat
protection for hands.
20. Heat Shield Assembly
Protects hands and other items from being

burnt when coming onto contact with a hot
barrel.
NOTE:
FOR BASIC ITEMS OF ISSUE (BII), See Appendix A
1-10
SOFWEP-01-G10-00017-02
20
EXPLODED VIEW
4
5
6
3
7
9
18
2
15
14
13
17
10
8
Not shown
11
12
19
16
1-11
SOFWEP-01-G10-00017-02
1.6 EQUIPMENT DATA

Complete Weapon System
7.02 kg (15.44 lbs.)
Included in Complete Weapon System:

Fluted Barrel Assembly
Titanium Bipod Assembly
Fixed Buttstock
Sling Assembly
Miscellaneous Accessories
Blank Firing Attachment (BFA)
Rib, Rail Cover (4 each)
Collapsible Buttstock Assembly
w/Hydraulic Buffer
200 rd. Ammo Box (Filled)
100 rd. Assault Magazine (Filled)
1-12
1.49 kg (3.28 lbs.)

0.42 kg (0.94 lbs.)
0.63 kg (1.39 lbs.)
0.23 kg (0.52 lbs.)
0.08 kg (0.17 lbs.)

0.10 kg (0.22 lbs.) total
0.72kg (1.58 lbs.)
3.14 kg (6.92 lbs.)
1.36 kg (3.00 lbs.)
SOFWEP-01-G10-00017-02
1.6 EQUIPMENT DATA (cont)

Length
Overall Weapon (w/o BFA)
Barrel Assembly
Rifling Twist (RH)
920.0 mm (36.22 in.)

414.0 mm (16.30 in.)
1 turn in 7 inches
Rate of Fire
Cyclic
Sustained
(3-5 burst, 4-5 seconds between bursts)
Rapid
(8-10 rd burst, 2-3 seconds between bursts)
750 rds / min

85 rds / min
100 rds / min
NOTE
RECOMMEND BARREL CHANGE AFTER FIRING 200 ROUNDS OF
CONTINUOUS FIRING TO ENSURE MAXIMUM BARREL LIFE
1-13
SOFWEP-01-G10-00017-02
1.6 EQUIPMENT DATA (cont)

Range
Maximum
Maximum Effective
1,800 meters
800 meters (Tracer Burnout)
Sights
Front
Rear
Semi-fixed hooded type post

Fully adjustable peep type for elevation
and windage
Attaches various sights by means of
grooved dove tail feature.
4 Integrated Rail System
1-14
SOFWEP-01-G10-00017-02
CHAPTER 2
OPERATING INSTRUCTIONS
Section I.
PREVENTATIVE MAINTENACE CHECKS AND SERVICES

(PMCS)
WARNING
BE SURE TO CLEAR WEAPON BEFORE DISASSEMBLY, CLEANING,

INSPECTING, TRANSPORTING OR STORING.
THE FIRING OF LONG SUSTAINED BURSTS OF GREATER THAN 25
ROUNDS OR A CONTINUOUS FIRING OF APPROXIMATELY 200
ROUNDS WILL PRESENT A DANGER OF COOK-OFF IN THE EVENT
A MALFUNCTION OCCURS; AND WILL ACCELERATE THE WEARING
OUT OF THE BARREL.
2-1
SOFWEP-01-G10-00017-02
2.1 PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

Item
No.
1
Interval
Location Item to
Check/Service
Procedure
Before
Machine Gun 5.56;

MK46 Mod 1
W / Basic Items of
Issue
Visually check for

missing or damaged
components.
Not Fully Mission

Capable if:
M.G., MK46 MOD 1
includes;
Bipod Assembly,
Softpak Cleaning Kit
WARNING
DO NOT INTERCHANGE BARREL ASSEMBLIES (TO INCLUDE SPARE
BARREL) OR BOLT ASSEMBLIES FROM ONE MACHINE GUN TO
ANOTHER WITHOUT HAVING HEADSPACE CHECKED. DOING SO MAY
RESULT IN INJURY TO PERSON OR DAMAGE TO WEAPON.
CAUTION
ROTATE USAGE OF THE BARREL ASSEMBLIES TO MINIMIZE WEAR.
2-2
SOFWEP-01-G10-00017-02
2.1 PREVENTATIVE MAINTENACE CHECKS AND SERVICES (PMCS) (cont)

Item No.
Interval
Location
Procedure
Not Fully
Item to Check/Service
Mission
Capable If:
1
Before
Machine Gun, 5.56mm:
Visually check for Includes;
(cont)
MK46 MOD1
missing or
Scraper Assy
W / Basic Items of Issue
damaged
Wrench, Spanner
components
Operator Manual
Blank Firing
Attachment
(BFA)
Sling and
Snap Hook Assy
Barrel Assy
(spare)
Carrying Case,
Barrel
**Front Sight
Adjusting Tool
** 1 for each 4 weapons
2-3
SOFWEP-01-G10-00017-02

Item No.
Interval
Location
Procedure
Not Fully
Mission
Capable If:
a. An
2
Before
Barrel
Remove barrel;
obstruction in
Assembly (fluted)
check bore and
barrel cannot be
chamber
removed.
Using cleaning rod
assembly and
swab, remove
lubricant, foreign
material or
obstructions
b. Barrel will
Install and lock
not lock securely
barrel assembly
in receiver.
securely in
receiver (Spare
barrel must also be
checked before
use)
2-4
SOFWEP-01-G10-00017-02

Item No.
Interval
Location
Procedure
Not Fully
Mission
Capable If:
a. Obstruction in
3
After
Barrel
Clear weapon;
Assembly (fluted)
check chamber and barrel cannot be
removed
bore for
obstructions
Install and lock
barrel assembly
securely in
receiver (Spare
barrel must also be
checked before
use)
b. Barrel will
not lock securely
in receiver.
NOTE
WHEN A BARREL IS REMOVED DURING EXTENDED FIRING MISSIONS, LUBRICATION
SHOULD BE REAPPLIED AFTER COOLING PERIOD.
2-5
SOFWEP-01-G10-00017-02

Item No.
Interval
Location
Procedure
Not Fully
Mission
Capable If:
4
Before
Cover, Feed Mechanism
Squeeze cover
a. Latches fail
latches and raise
to hold cover
cover. Let go of
shut.
latches and close
b. Catch and
cover. Inspect
spring fails to
cover assembly to
hold cover
ensure it will
assembly
remain fully
fully open.
opened.
2-6
SOFWEP-01-G10-00017-02

Item No.
Interval
Location
Procedure
Not Fully
Mission
Capable If:
With palm up pull Cocking handle
5
Before
Cocking
does not fully
cocking handle
Handle
rearward to charge charge weapon.
Assembly
weapon. Confirm
that bolt assembly
moves freely
without binding
and locks to rear.
The bolt
6
Before
Safety
With bolt
assembly locked to assembly moves
forward with the
the rear (cocked
safety engaged.
position), push
safety to SAFE
(RED BAND not
visible). Pull
trigger; bolt
assembly should
not move forward.
2-7
SOFWEP-01-G10-00017-02

Location
Procedure
Not Fully Mission
Item No. Interval
Item to
Capable If:
Check/Service
7
Before
a. Bolt assembly binds

While charging
in receiver.
weapon, confirm that
bolt assembly moves b. Bolt assembly fails to
lock in cocked
freely without binding
position.
and locks in cocked
position.
Bolt
Assembly
NOTE
ENSURE PROPER LUBRICATION HAS BEEN APPLIED TO THE WEAPON.
After
If cyclic rate slows

down or weapon
becomes sluggish;
clear, clean and
lubricate weapon.
2-8
a. Cleaning and
lubricating weapon
does not improve
functioning.
b. Forward to unit
armorer for
corrective action as
soon as possible if
weapon does not
function properly.
SOFWEP-01-G10-00017-02

Item No.
Interval
Location
Procedure
Not Fully
Mission
Capable If:
a. Any part to
9
After
Machine
Clear,
include the
Gun, LMG
disassemble, clean,
spare barrel
inspect, lubricate,
assembly is
reassemble and
broken
function check
missing or
weapon.
damaged to
the extent that
it could cause
the weapon to
malfunction.
b. Spare barrel
assembly is
not
accompanying
the weapon.
2-9
SOFWEP-01-G10-00017-02

Item No.
Interval
Location
Procedure
Not Fully
Mission
Capable If:
Forward to unit
10
Before
Sling & Snaphook
Visually inspect
armorer for
Assembly
for improperly
assembled, broken, corrective action.
missing or
damaged parts
appearance.
2-10
SOFWEP-01-G10-00017-02
Section II. OPERATION OF THE WEAPON

2.2 OPERATION OF THE WEAPON
WARNING
THE FIRING OF LONG SUSTAINED BURSTS OF GREATER THAN 25 ROUNDS OR
A CONTINUOUS FIRING OF APPROXIMATELY 200 ROUNDS WILL PRESENT A
DANGER OF COOKOFF IN THE EVENT A MALFUNCTION OCCURS; AND WILL
ACCELERATE THE WEARING OUT OF BARRELS.
COCKING HANDLE
(FORWARD POSITION)
With palm up, charge

weapon by pulling cocking
handle to rear, to lock bolt
(cock weapon). Push
cocking handle forward
until you hear it click. Push
safety to right (RED BAND
Not Visible).
SAFETY
OPPOSITE SIDE VIEW
2-11
SOFWEP-01-G10-00017-02
2.3 LOADING
COVER ASSEMBLY
Squeeze latches to open cover assembly
COVER
LATCHES
CHAMBER
Raise Feed Tray Assembly.

Look into chamber to make sure there is no round chambered.
Lower Feed Tray Assembly.
2-12
SOFWEP-01-G10-00017-02
2.3 LOADING (cont)

Attach 100-round semi rigid ammunition pack containing link
belt to underside of receiver, after aligning box/magazine latch
with receiver dovetail.
DOVE
TAIL
100 ROUND SEMI RIGID

AMMUNITION PACK
Pull outward on ammunition box or magazine to ensure that the aligning

box/magazine latch is engaged
2-13
SOFWEP-01-G10-00017-02
2.3 LOADING (cont)

NOTE
DURING TRAINING EXERCISES WHERE BROKEN (SHORTENED) BELTS ARE USED
AND THE LEAD LINK TAB IS NOT AVAILABLE, THE LEAD ROUND SHOULD BE
STRIPPED FROM THE LINK. PLACE THE OPEN LINK WELL ONTO THE FEED
TRAY UNTIL THE FIRST ROUND IS AGAINST THE CARTRIDGE STOP.
THE OPEN SIDE OF LINKS IS DOWN.
Place link belt in feed tray assembly

with first round against cartridge
stop. Feed pawls will hold belt in the
proper position. Close cover
assembly.
2-14
SOFWEP-01-G10-00017-02
2.3 LOADING (cont)

Loading Using Feeder Strap
Attach first link of belt to feeder strap as
shown. NOTE: IT MAY BE NECESSARY
TO REMOVE THE FIRST BULLET TO
HAVE A LINK AVAILABLE TO ATTACH
THE FEEDER STRAP.
Charge Weapon and place safety in safe
position (red line not visible). Push charging
handle forward to locked position.
Insert Feeder Strap from left side as shown.
Push Feeder Strap into weapon until it

protrudes from right side as shown.
2-15
SOFWEP-01-G10-00017-02
2.3 LOADING (cont)

Loading Using Feeder Strap (cont)
Pull Feeder Strap to right until white line

can be seen from right side of weapon as
shown.
The weapon is now loaded.

Note: When the first round is fired the
Feeder Strap will be ejected from the
weapon.
White line
indicating first
round is properly
positioned
2-16
SOFWEP-01-G10-00017-02
2.3 LOADING (cont)
WARNING
YOUR WEAPON IS NOW COMBAT READY, E.G., AMMUNITION LOADED, BOLT
TO THE REAR AND SAFETY ON (RED BAND NOT VISIBLE).
CAUTION
THE WEAPON CAN BE MANIPULATED TO CLOSE THE BOLT ON AN EMPTY
CHAMBER AND PLACE THE SAFETY IN THE ON POSITION (RED BAND NOT
VISIBLE). HOWEVER, DOING SO RENDERS THE WEAPON NOT "COMBAT
READY", AND IF THE BOLT IS MISTAKENLY CHARGED WHEN AMMUNITION
HAS BEEN LOADED WITH THE SAFETY ON, DAMAGE TO THE WEAPON AND/OR
AMMUNITION CAN OCCUR.
2-17
SOFWEP-01-G10-00017-02
2.4 CLEARING
Charge weapon (pull cocking handle rearward). Be sure bolt is locked in rear position.
Push charging handle forward until you hear it click.
SAFETY
COCKING HANDLE
(FORWARD POSITION)
Push safety to right (RED BAND not visible).
2-18
SOFWEP-01-G10-00017-02
2.4 CLEARING (cont)

COVER ASSEMBLY
Squeeze latches to open cover

assembly.
Remove ammunition belt and
loose links.
AMMUNITION BELT
2-19
SOFWEP-01-G10-00017-02
2.4 CLEARING (cont)

NOTE
WHEN CLEARING THE WEAPON, ENSURE THE CLEANING ROD
DOES NOT TOUCH THE EJECTOR.
Raise feed tray assembly. Look

into chamber. Round still in
Chamber? Remove it.
A cleaning rod (30) may be used
to ensure barrel and chamber is cleared.
CHAMBER
Receiver/Cavity/Chamber empty?
Lower feed tray assembly. Close
Cover assembly. Make sure it
locks shut.
2-20
SOFWEP-01-G10-00017-02
2.4 CLEARING (cont)

Push safety to left (RED BAND visible). Hold cocking handle to rear, pull trigger, and
ride bolt forward to close and lock.
NOTE
WHEN CLEARING THE WEAPON AFTER USE, ENSURE THE CLEANING ROD
USED FOR CLEARING DOES NOT TOUCH THE EJECTOR
2-21
SOFWEP-01-G10-00017-02
2.5 FIELD ZERO, REAR SIGHT

NOTE
WEAPON AND BOTH BARREL ASSEMBLIES HAVE BEEN ZEROED AT 300 METERS
PRIOR TO SHIPMENT.
REAR SIGHT WINDAGE ADJUSTMENT:
EACH SIGHT MAY VARY AS TO HOW MANY CLICKS ARE NEEDED TO CENTER THE SIGHT.
TO CHECK YOUR SIGHT, START WITH THE SIGHT LEAF ALL THE WAY TO THE LEFT;
COUNTING THE CLICKS, ROTATE THE WINDAGE KNOB (FRONT KNOB) UNTIL THE SIGHT
LEAF STOPS ON THE RIGHT SIDE. DIVIDE THE NUMBER OF CLICKS BY TWO AND MOVE
LEAF SIGHT LEFT TO CENTER-EXAMPLE: 24 CLICKS=12 TO CENTER; EXAMPLE: 23
CLICKS = 12 TO CENTER (11+12=23, USE LARGER FIGURE).
To field zero your machine gun for windage, you must first center your rear sight leaf (see note above).
WINDAGE
KNOB
2-22
2.5 FIELD ZERO, REAR SIGHT (cont)
SOFWEP-01-G10-00017-02
NOTE
TO MAKE THE PEEP SIGHT EASIER TO GRASP WITH FINGERS OR SPANNER
WRENCH,
ROTATE THE ELEVATION KNOB (REAR KNOB) TO THE 10 (1000 METER)
MARK. AFTER ADJUSTMENT, MOVE THE ELEVATION KNOB BACK TO
ORIGINAL POSITION.
REAR SIGHT ELEVATION ADJUSTMENT:

EACH SIGHT MAY VARY AS TO HOW MANY CLICKS ARE NEEDED TO CENTER
THE SIGHT. TO CHECK THE SIGHT, START WITH THE PEEP SIGHT POST ALL
THE WAY TO THE TOP; COUNTING THE CLICKS, SCREW IT DOWN AS FAR AS
IT WILL GO. DIVIDE THE NUMBER OF CLICKS BY TWO AND MOVE PEEP
SIGHT TO CENTER
EXAMPLE: 13 CLICKS = 7 TO CENTER (6 + 7 = 13, USE LARGER FIGURE).
To field zero your machine gun in elevation, you must center your peep sight (see note
above).
2-23
SOFWEP-01-G10-00017-02
PEEP SIGHT
ELEVATION
KNOB
Rotate the elevation knob (rear knob) to the desired range. Fire a 3-5 round burst
on the center of the target.
NOTE
EACH NUMBER (3 TO 10) ON THE ELEVATION SCALE STANDS FOR 100 METERS.
THE MARKS BELOW 3 ON THE RIGHT HAND SCALE ARE
500, 700 AND 900 METERS RESPECTIVELY.
2-24
SOFWEP-01-G10-00017-02
NOTE
EACH CLICK OF THE WINDAGE KNOB (FRONT KNOB) MOVES THE SIGHT 1/2
MIL, AND THE GROUP ON THE TARGET;
6 INCHES (15.24 CENTIMETERS) AT 300 METERS
10 INCHES (25.4 CENTIMETERS) AT 500 METERS.
Make windage and elevation corrections as follows:
To move group right: Turn windage knob (front knob) counterclockwise (CCW).
To move group to left: Turn windage knob (front knob) clockwise (CW)
To raise the group: Turn peep sight counterclockwise (CCW).
To lower the group: Turn peep sight clockwise (CW).
Fire another group. Repeat above procedures until zeroed.
2-25
SOFWEP-01-G10-00017-02
NOTE
IF THE WEAPON CANNOT BE ZEROED IN ELEVATION, AND THE PEEP
SIGHT IS SCREWED ALL THE WAY IN OR OUT, THE FRONT SIGHT POST
CAN BE ADJUSTED UTILIZING THE SPANNER WRENCH.
CENTER YOUR PEEP SIGHT IN ELEVATION AND FIRE A BURST OF 3-5
ROUNDS FOR A SHOT GROUP. RE-ADJUST AS REQUIRED UNTIL
DESIRED ZERO IS OBTAINED.
2-26
SOFWEP-01-G10-00017-02
2.6 FIELD ZERO, FRONT SIGHT
NOTE
RE-ZEROING WEAPON MAY BE REQUIRED WHEN GUNNER HAS PROBLEM
ZEROING WEAPON FOR ELEVATION. ONLY ADJUST FRONT SIGHT IN
WINDAGE OR ELEVATION IF WEAPON CANNOT BE ZEROED BY THE
ADJUSTMENTS ON THE REAR SIGHT ASSEMBLY.
FRONT SIGHT ELEVATION ADJUSTMENT:

Install Wrench, Spanner through hole in top of Front Sight housing with notched groove
inserted over flats of Front Sight Post. To raise the impact group, screw the Sight post
down clockwise (CW). To lower the impact group, screw the Sight post up
counterclockwise (CCW).
NOTE
EACH TURN OF THE SIGHT POST IS EQUAL TO 1 MIL OF ELEVATION. EACH
MIL OF ELEVATION MOVES THE GROUP ON THE TARGET APPROXIMATELY
30CM (12 INCHES) AT 300 METERS.
CW
2-27
CCW
2.6 FIELD ZERO, FRONT SIGHT (cont)
SOFWEP-01-G10-00017-02
NOTE
REZEROING WEAPON MAY BE REQUIRED WHEN GUNNER HAS PROBLEM ZEROING
WEAPON FOR WINDAGE.
FRONT SIGHT WINDAGE ADJUSTMENT:
Ensure Knurled Knob is screwed back to clear Gas Block Housing. Install Adjusting Tool on Sight
Base, Knurled Knob on left side of barrel. Insert Pin, Locator into spring pin cavity. Screw Knurled
Knob until tension is felt against Gas Block Housing. Turn Knurled Knob (CW) against Gas Block
Housing and listen for clicks, Sight Base will move to the left.
NOTE
EACH CLICK = 0.5 MIL OF MOVEMENT
SIGHT BASE
PIN LOCATOR
KNURLED KNOB
GAS BLOCK HOUSING
2-28
2.6 FIELD ZERO, FRONT SIGHT (cont)
SOFWEP-01-G10-00017-02
Ensure Knurled Knob is screwed back to clear Gas Block Housing. Install Adjusting
Tool on Sight Base on right side of barrel. Insert Pin, Locator into spring pin cavity.
Screw Knurled Knob until tension is felt against Gas Block Housing. Turn Knurled
Knob (CW) against Gas Block Housing and Listen for clicks, Sight Base will move to the
right.
NOTE
EACH CLICK = 0.5 MIL OF MOVEMENT
PIN LOCATOR
SIGHT BASE
SPRING PIN CAVITY

(not shown)
KNURLED KNOB
GAS BLOCK HOUSING
2-29
SOFWEP-01-G10-00017-02
2.7 CONFIRMATION OF BATTLEFIELD ZERO
Field Expedient Zeroing Distances
Elevation Setting
One Turn Equals
25.4 meters (1000 inch)
300
2.54 cm (1 inch)
10 meters (10.94 yards)
700
1 cm (0.4 inch)
300 meters
300
30 cm (12 inches)
2-30
SOFWEP-01-G10-00017-02
2.8 IMMEDIATE ACTION

If the weapon stops firing, take immediate action. Charge weapon and push cocking
handle forward until you hear it click.
If a round is ejected FIRE AGAIN.
COCKING HANDLE
2-31
SOFWEP-01-G10-00017-02
2.8 IMMEDIATE ACTION (cont)

WARNING
IF NOTHING IS EJECTED AND BARREL IS HOT (200 ROUNDS FIRED WITHIN A 2
MINUTE PERIOD); DO NOT OPEN THE COVER, PUSH SAFETY TO RIGHT (RED
BAND NOT VISIBLE). KEEP WEAPON POINTED DOWN RANGE, AND REMAIN
CLEAR FOR 15 MINUTES. AFTER 15 MINUTES, CLEAR YOUR WEAPON.
SAFETY
If nothing is ejected, look to see if any rounds remain on the feed tray assembly. If not,
you have run out of ammunition. If the barrel is not hot, clear the weapon.
2-32
SOFWEP-01-G10-00017-02
2.9 IF IMMEDIATE ACTION DOES NOT WORK

Be sure weapon is cleared.
Check for:
Obstructions
Lubrication
Dirt
Damaged Parts
Take corrective action
as required.
Reload, and fire again.
2-33
SOFWEP-01-G10-00017-02
2.10 STUCK CARTRIDGE CASE OR LIVE ROUND

WARNING
STAY CLEAR OF MUZZLE. DO NOT ALLOW ROUND TO HIT ANY HARD
SURFACE OR IT MAY FIRE. DISPOSE OF LIVE ROUND ACCORDINGLY.
SAFETY
If it did fire and didnt extract, you have a stuck cartridge case. If weapon can be
charged, do so, push safety to right (RED BAND not visible). Remove barrel.
2-34
SOFWEP-01-G10-00017-02
2.10 STUCK CARTRIDGE CASE OR LIVE ROUND (cont)

NOTE
IF YOU ARE UNABLE TO CHARGE THE WEAPON, BOLT MAY BE STUCK IN BARREL EXTENSION.
WARNING
IF YOU TRY TO CHARGE THE WEAPON AND THE COCKING HANDLE WILL NOT UNLOCK THE
BOLT. PERFORM THE FOLLOWING STEPS:
KEEP MUZZLE POINTED DOWN RANGE.
PLACE CHARGING HANDLE AGAINST A SOLID OBJECT AND APPLY CONSTANT FORWARD
PRESSURE TO MOVE COCKING HANDLE REARWARD TO UNLOCK.
NOTE
DO NOT USE YOUR FOOT OR OTHER HEAVY OBJECTS TO FORCE CHARGING HANDLE TO
THE REAR AS THIS CAN CAUSE DAMAGE TO THE WEAPON OR HARM TO THE OPERATOR.
BARREL MUST BE REMOVED TO PERFORM STUCK CARTRIDGE CASE REMOVAL.
CLEANING 30" ROD
STUCK CARTRIDGE
Insert Cleaning Rod 30 through muzzle end of barrel, use of Obstruction Remover is optional.
Gently tap out stuck cartridge case.
2-35
SOFWEP-01-G10-00017-02
RED BAND
SAFETY
If it didnt fire and didnt extract, you have a stuck live round. If weapon can be charged, do so.
Push safety to left (RED BAND visible). Pull trigger; if it still doesnt fire, wait until barrel is
cool (approximately 15 min). If weapon can be charged, do so, and push safety to right (RED
BAND not visible). Remove barrel.
2-36
SOFWEP-01-G10-00017-02
NOTE
IF YOU ARE UNABLE TO CHARGE THE WEAPON, BOLT MAY BE STUCK IN BARREL EXTENSION.
WARNING
IF YOU TRY TO CHARGE THE WEAPON AND THE COCKING HANDLE WILL NOT UNLOCK THE
BOLT. PERFORM THE FOLLOWING STEPS:
KEEP MUZZLE POINTED DOWN RANGE.
PLACE CHARGING HANDLE AGAINST A SOLID OBJECT AND APPLY CONSTANT FORWARD
PRESSURE TO MOVE COCKING HANDLE REARWARD TO UNLOCK.
NOTE
DO NOT USE YOUR FOOT OR OTHER HEAVY OBJECTS TO FORCE CHARGING HANDLE TO THE
REAR AS THIS CAN CAUSE DAMAGE TO THE WEAPON OR HARM TO THE OPERATOR.
BARREL MUST BE REMOVED TO PERFORM LIVE ROUND REMOVAL.
OBSTRUCTION REMOVER
CLEANING 30" ROD
STUCK LIVE ROUND

Assemble cleaning rod (30) with Obstruction Remover. Insert through muzzle end of barrel.
Gently tap out live round.
The weapon must be treated as though it has a live round in the chamber if the bolt is locked and it
cannot be charged. If you experience this condition, forward to unit armorer for corrective action.
2-37
SOFWEP-01-G10-00017-02
2.11 RUNAWAY MACHINE GUN

If runaway occurs (weapon wont stop firing), take action to correct it quickly.
WARNING
STAY CLEAR OF MUZZLE AND ALWAYS KEEP WEAPON POINTED
DOWNRANGE.
Take either of the following actions:

1. Let weapon continue firing if near end of belt.
2. Grab cocking handle (palm up), pull all the way back and hold. Push safety to right
(RED BAND not visible); raise cover, remove link belt.
3. Twist belted ammunition or break links.
WARNING
NEVER RELOAD A RUNAWAY WEAPON UNTIL IT IS REPAIRED.
BE SURE WEAPON IS CLEARED.
Forward to unit armorer for corrective action.
2-38
SOFWEP-01-G10-00017-02
2.12 BARREL ASSEMBLY

NOTE
WHEN THE BARREL IS REMOVED OR INSTALLED THE BOLT MUST BE LOCKED

TO THE REAR WITH THE SAFETY PUSHED TO THE RIGHT
(RED BAND NOT VISIBLE).
REMOVE:
Clear weapon. Charge weapon and lock operating group to the rear, push the safety to
the right (RED BAND Not Visible). Point muzzle downward, depress barrel locking
lever with left hand and lift the barrel out by the carrying handle. Return operating
group to forward position.
BARREL
LOCKING
LEVER
WARNING
DO NOT TOUCH
HOT BARREL(S)
2-39
SOFWEP-01-G10-00017-02
2.13 BIPOD POSITIONING AND STOWAGE

To fold the bipod rearward, hold the two legs together and bring them up under the
barrel. When released they will lock into bipod stowed position.
Positioning of Legs for Stowage
2-40
SOFWEP-01-G10-00017-02
2.13 BIPOD POSITIONING AND STOWAGE (cont)

To operate the weapon from the bipod, push down on either legs to rotate to the vertical
position. To return the Bipod to the stowed position, squeeze legs together and rotate legs
upward toward the receiver.
To extend Bipod Leg pull downward. To retract Bipod Leg depress Bipod Latch while
pushing leg upward. Each leg is adjustable to 3 different lengths.
BIPOD LATCH
(one each side)
2-41
SOFWEP-01-G10-00017-02
2.14 ACCESSORY
2.14.1 STOCK ASSEMBLY, COLLAPSIBLE
To shorten the overall length of the weapon, pull back on buttplate, twist to the left
(counterclockwise), and push buttplate fully forward.
Extended Position
Closed Position
2-42
SOFWEP-01-G10-00017-02
2.14 ACCESSORY (cont)

2.14.1 STOCK ASSEMBLY, COLLAPSABLE (cont)
When shoulder rest firing is required, pull shoulder rest to the rear and up. Shoulder rest is secure
when it snaps into notches at the top of the buttstock.
SHOULDER REST
2-43
SOFWEP-01-G10-00017-02

2.14.2 100 ROUND ASSAULT MAGAZINE
NOTE
THE FOLLOWING INSTRUCTIONS ARE FOR LOADING TWO REUSABLE

100 ROUND MAGAZINES.
1.
2.
With canvas up, unzip 100 round

magazine, remove the reusable
plastic feed strap and attached link
packed inside (these are spares and
should be kept for future use). Note
the silhouette of a cartridge on the
inside of the plastic.
100 ROUND ASSAULT MAGAZINE
Remove 200 round ammo belt from

disposable container. Determine the
center point of the belt (holding the
loose ends together) and by twisting,
separate it into two belts of
approximately equal length.
100 ROUND SEMI RIGID ASSAULT PACK
2-44
SOFWEP-01-G10-00017-02
2.14.2 100 ROUND ASSAULT MAGAZINE (cont)

3. By twisting, remove the plastic feed strap and first link from the first cartridge. With
the cartridges pointing as the silhouette depicts, insert several rounds from the inside
of the magazine through the feed opening (the first cartridge will have no open link
loops). Turn the magazine, plastic up, check for proper cartridge position as the
silhouette depicts, and reattach the feed strap and link to the first cartridge.
4. Using moderate pressure to overcome the spring force, push belt back into magazine
until the feed strap seats into the feed opening.
5. Turn magazine canvas up and fold the ammo belt back and forth so that it fits inside
the magazine, close the zipper, and secure the snap on the zipper pull.
2-45
SOFWEP-01-G10-00017-02

2.14.2 100 ROUND ASSAULT MAGAZINE (cont)
6. The reusable 100 round magazine is now ready for use and for attachment to the
weapon.
7. To load the second magazine, repeat step one.
8. With the cartridges pointing as the silhouette depicts, insert several rounds from the
inside of the magazine through the feed opening (the first cartridge will have no open
link loops). Turn the magazine, plastic up, and attach the supplied feed strap and link
to the first cartridge.
9. Follow the procedures in steps four and five above.
10. After use, save feed strap and attached link for future use.
2-46
SOFWEP-01-G10-00017-02

2.14.3 BLANK FIRING ATTACHMENT (BFA)
WARNING
USE ONLY BLANK M200 AMMUNITION WITH THE BFA.
DO NOT FIRE BLANK AMMUNTION TOWARD PERSONNEL
WITHIN 20 FEET OF THE MUZZLE.
CAUTION
DO NOT USE TOOLS TO TIGHTEN ATTACHMENT,
HAND TIGHTEN ONLY.
2-47

2.14.3 BLANK FIRING ATTACHMENT (BFA) (cont)
1- Unscrew the
restrictor tube and
slide it all the way
back.
2- Hook in forward
groove of compensator
2-48
SOFWEP-01-G10-00017-02
3- Insert resistor tube into

the muzzle end of
compensator. Screw in
resistor tube until contact is
made. Hand tighten.

2.14.3 BLANK FIRING ATTACHMENT (BFA) (cont)
SOFWEP-01-G10-00017-02
NOTE
AFTER EVERY 50 ROUNDS, CHECK TO SEE IF BFA IS STILL TIGHT.
WARNING
BEWARE BFA RING COULD BE HOT
Thoroughly clean your weapon and Blank Firing Attachment (BFA) after each firing
exercise. Blank ammunition builds up carbon faster than live ammunition.
To ensure continued / proper weapon function, it is conceivable that thorough
cleaning may be necessary after firing each 500 rounds.
If necessary, clean weapon before firing blank rounds.
Use of BFA Rate of Fire goes up approximately 100 rounds per minute.
2-49

2.14.4 BLANK FIRING BARREL (BFB)
SOFWEP-01-G10-00017-02
Thoroughly clean your weapon and Blank Firing Barrel (BFB) after each firing
exercise. Blank ammunition builds up carbon faster than live ammunition.
To ensure continued / proper weapon function, it is conceivable that thorough
cleaning may be necessary after firing each 500 rounds.
If necessary, clean weapon before firing blank rounds.
2-50
SOFWEP-01-G10-00017-02

2.14.5 SOUND SUPPRESSOR (SOPMOD)
NOTE
THE RATE OF FIRE WILL INCREASE TO APPROXIMATELY 900 ROUNDS PER

MINUTE. THE WEAPON AND SUPPRESSOR SHALL BE CLEANED AFTER EVERY
1000 ROUNDS.
CAUTION
DO NOT EXCEED SUSTAINED FIRING RATE OF 85 RDS/MIN WITH SUPPRESSOR
ATTACHED.
IF EXCEEDED, DAMAGE TO SUPPRESSOR WILL RESULT.
THE SUPPRESSOR MUST BE COOLED TO AMBIENT TEMPERATURE AFTER
EVERY 200 ROUNDS FIRED AT THE 85 RDS/MIN RATE.
Refer to Special Operations Peculiar Modifications Accessories Kit ST-23-31-1 and

heed all WARNINGS, CAUTIONS, AND NOTES pertaining to the use and
maintenance of Sound Suppressor. See Appendix B.
2-51
SOFWEP-01-G10-00017-02

2.14.5 SOUND SUPPRESSOR (SOPMOD) (cont)
LATCH PLATE
LATCH PLATE
RETAINING RING
RETAINING RING
UNLOCKED POSITION
LOCKED POSITION
2-52
SOFWEP-01-G10-00017-02
Section III.
OPERATION UNDER UNUSUAL CONDITIONS
2.15 ENVIRONMENT/WEATHER (Protective Measures)

NOTE
SEE LUBRICATION GUIDE.
2-53
SOFWEP-01-G10-00017-02
2.15 ENVIRONMENT/WEATHER (Protective Measures) (cont)

WARNING
WITH AMMUNITION AND WEAPON EXPOSED TO THE SUN ON A HOT SUNNY DAY
COOK-OFF CAN OCCUR WITH 50 ROUNDS OF CONTINUOUS FIRING.
Do not remove linked ammunition from the 200 round container. Operation with free hanging
linked ammunition will allow water, sand, dirt, mud, snow and ice to enter the weapon,
causing feed problems.
Be sure weapon covers, such as the link ejection port cover, are closed when weapon is not in
operation. This will prevent sand, dirt, mud and snow from entering the weapon.
Keep weapon covered when possible. This will prevent sand, dirt, snow and water from
accumulating.
CAUTION
TO AVOID DAMAGE TO EQUIPMENT, DO NOT USE DRY CLEANING SOLVENT ON
PLASTIC COMPONENTS, SEALED BUFFERS, ETC..
During unusual conditions, it may be necessary to periodically flush out sand, mud and other
debris from areas like the trigger assembly that you are not authorized to disassemble.
2-54
SOFWEP-01-G10-00017-02
2.15 ENVIRONMENTAL/WEATHER (Protective Measures) (cont)

2.15.1 EXPOSURE TO WATER-MUD
WARNING
ENSURE BARREL IS NOT OBSTRUCTED BY WATER OR MUD.
Disassemble, clean, lightly lubricate and assemble as soon as possible.

Make sure it is dry before lubricating.
Generously lubricate external surface.
2.15.2 HOT-WET/SALT AIR
Inspect more frequently for signs of rust.

Keep gun as moisture-free as possible.
Clear and lubricate as necessary to preserve the metal and prevent rust.
Use a generous second coat of lubrication on external surfaces for extra protection.
2-55
SOFWEP-01-G10-00017-02
2.15 ENVIRONMENTAL/WEATHER (Protective Measures) (cont)

2.15.3 HOT - DRY - SAND - DUST
NOTE
DO NOT LUBRICATE THE EXTERIOR METAL SURFACES,
AS THIS WILL ONLY COLLECT DUST AND SAND.
Clean in enclosed areas when possible, away from blowing sand and dust.
Clean and lubricate only moving parts.
Extreme heat dries up lubricant. Clean and lubricate more frequently.
2.15.4 COLD - ICE SNOW
If possible, thoroughly clean, dry and lubricate the weapon in a warm dry place.
If weapon is brought indoors, keep it away from direct heat.
Exercise weapon and lubricate daily to help prevent corrosion
If metal "sweats" dry and lubricate parts before taking weapon outdoors. Apply a
light second coat of lubrication to provide protection.
2-56
SOFWEP-01-G10-00017-02
CHAPTER 3
MAINTENANCE INSTRUCTIONS
Section I. LUBRICATION INSTRUCTIONS
3.1 LUBRICATION GUIDE
Cleaner, Lubricant, and Preservative (CLP) is the only lubricant to use on your
weapon.
Remember to remove excessive lubricant from the bore before firing.
CLP - Grade 2 is used for all temperatures.
Lightly Lubricate - a film of oil barely visible to the eye.
Generously Lubricate - Heavy enough so that it can be spread
with finger.
3-1
SOFWEP-01-G10-00017-02
3.1 LUBRICATION GUIDE (cont)

NOTE
CLP WILL PROVIDE REQUIRED LUBRICATION AT TEMPERATURES BETWEEN
0F AND -35F (-19C AND - 37C).
HOWEVER, IF 1/2 OZ. BOTTLE IS STOWED WHERE TEMPERATURES REACH
0F (-19C) OR LOWER, BOTTLE BECOMES RIGID AND HARD TO DISPENSE CLP.
Disassemble, clean, lubricate, and reassemble as required.
3-2
SOFWEP-01-G10-00017-02
Section II. TROUBLESHOOTING PROCEDURES

3.2 TROUBLESHOOTING
a.
The table lists the common malfunctions which may occur during the operation or
maintenance of the weapon or its components. Perform the tests/inspections and
corrective actions in the order listed.
b.
This manual cannot list all malfunctions that may occur, nor all tests or inspections
and corrective actions. If a malfunction is not listed or is not corrected by listed corrective actions, forward to unit armorer for corrective action.
3-3
SOFWEP-01-G10-00017-02
3.2 TROUBLESHOOTING (cont)

TROUBLESHOOTING TABLE
MALFUNCTION
1. Sluggish Operation
TEST OR INSPECTION
Dirty receiver
Lack of lubricants
Carbon buildup in gas system
2. Failure to feed
Insufficient lubrication
Defective ammunition links
Obstruction in receiver
Insufficient gas pressure
Unlatched cover
3-4
CORRECTIVE ACTION
Clean and lubricate
Lubricate
Clean gas block, piston and
gas cylinder
Lubricate as required
Remove defective ammunition, install
new ammunition
Remove obstruction
gas cylinder
Latch cover
SOFWEP-01-G10-00017-02

MALFUNCTION
2. Failure to feed (cont.)
3. Double feed
TEST OR INSPECTION
Long/short rounds
Inverted link belt
Damaged, weak or worn
operating parts
Dirty ammunition or chamber
Broken extractor/spring
CORRECTIVE ACTION
Align rounds in link belt
Reinstall link belt with open end of
link facing down
Forward to unit armorer for corrective
action
Clean ammunition and /or chamber
Forward to unit armorer for corrective
action
SPRING
(not shown)
EXTRACTOR
3-5
SOFWEP-01-G10-00017-02

MALFUNCTION
4. Failure to chamber
TEST OR INSPECTION
Dirty ammunition
Carbon build up in gas system
Carbon build up in receiver

Damaged round
Damaged or weakened helical compression
spring (driving)
HELICAL COMPRESSION SPRING

(DRIVING)
3-6
CORRECTIVE ACTION
Clean ammunition
Clean gas block, piston and gas
cylinder. If problem still exists,
forward to unit armorer for
corrective action
Clean receiver
Remove round and recharge
weapon
Forward to unit armorer for
corrective action
SOFWEP-01-G10-00017-02
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
4. Failure to chamber
(cont)
Dirty chamber
Damaged gas block
Clean chamber
corrective action
5. Failure to fire
Safety on
Push safety left

(RED BAND visible)
SAFETY
RED BAND
3-7
SOFWEP-01-G10-00017-02
MALFUNCTION
5. Failure to fire (cont)
TEST OR INSPECTION
Link belt improperly loaded
CORRECTIVE ACTION
Remove and install link belt
properly.
LINKED BELT
Faulty Ammunition
3-8
Eject round, Replace

ammunition.
SOFWEP-01-G10-00017-02
MALFUNCTION
5. Failure to fire (cont)
TEST OR INSPECTION
CORRECTIVE ACTION
Broken or damaged firing pin

corrective action.
Broken or weakened helical

compression spring (driving)

corrective action.
HELICAL
COMPRESSION SPRING
(DRIVING)
3-9
SOFWEP-01-G10-00017-02
3.2 TROUBLESHOOTING (cont.)
MALFUNCTION
6. Failure to extract
TEST OR INSPECTION CORRECTIVE ACTION

Inspect for stuck cartridge case
Follow instructions in Chapter 2,

Section II of this manual.
Dirty chamber/bolt and slide

assembly
Clean chamber and/or clean bolt

and slide assembly. If problem
still exists forward to unit armorer
for corrective action.
Clean gas block, piston and gas

cylinder.
Damaged extractor/spring

corrective action.
EXTRACTOR
SPRING
(not shown)
3-10
SOFWEP-01-G10-00017-02

MALFUNCTION
7. Failure to eject
TEST OR INSPECTION
CORRECTIVE ACTION
Short recoil
Clean and lubricate bolt and

slide assembly. If problem
still exists forward to unit
armorer for corrective action.
Damaged ejector/spring
Forward to unit armorer

Clean gas block piston and gas

cylinder.
EJECTOR
3-11
SOFWEP-01-G10-00017-02

MALFUNCTION
8. Stops firing
TEST OR INSPECTION
CORRECTIVE ACTION
Defective round in chamber.
Eject round.
Bolt and slide assembly not forward

and locked
Remove obstruction or clean

and lubricate as required.
LOCKED
UNLOCKED
Primer indented but not fired
3-12
Eject round. If this occurs more

then once; Faulty ammunition or
worn firing pin may cause it.
corrective action.
SOFWEP-01-G10-00017-02

MALFUNCTION
8. Stops firing (cont)
TEST OR INSPECTION
CORRECTIVE ACTION
Sticking feed mechanism.
Clean and lubricate feed

mechanism. If problem still
exists forward to unit armorer
Carbon buildup in gas system

gas cylinder. If problem still
exist, forward to unit armorer
Short recoil
Clean gas block, bolt and piston

assembly. Lubricate bolt. If
problem still exists forward to
unit armorer for corrective action.
Bolt jammed in barrel socket

corrective action.
3-13
SOFWEP-01-G10-00017-02
3.2 TROUBLESHOOTING (cont.)
MALFUNCTION
9. Failure to cock or
runaway weapon.
TEST OR INSPECTION
CORRECTIVE ACTION
Broken, worn or burred sear.

corrective action.
Piston assembly sear notch worn
Forward to unit armorer

NOTCHES
3-14
SOFWEP-01-G10-00017-02

MALFUNCTION
9. Failure to cock or
runaway weapon
(cont).
10. Failure to Lock in

open blot position
TEST OR INSPECTION
CORRECTIVE ACTION
Sear stuck in trigger housing

corrective action.
Short recoil.
Clean and lubricate bolt and

slide assembly.
Carbon buildup in gas system.

gas assembly.
Safety fails to slide properly
Clean and lubricate safety and

or replace.
3-15
SOFWEP-01-G10-00017-02
SECTION III MAINTENANCE PROCEDURES

3.3 FIELD STRIPPING (Disassembly)
3.3.1 Sling & Snap Hook Assembly:

Removal:
Squeeze the latch on snaphooks and remove hooks from buttstock, and forward area of receiver.
LATCH
LATCH
3-16
SOFWEP-01-G10-00017-02
3.3 FIELD STRIP (Disassembly) (cont)

3.3.2 Cover, Feed Mechanism, Assembly:
Squeeze cover latches inward, raise cover until it engages cover latch, to remain in open position.
3-17
SOFWEP-01-G10-00017-02

3.3.3 Buttstock w/Hydraulic Buffer:
WARNING
ENSURE MOVING PART COMPONENTS ARE IN FORWARD POSITION,
THIS MINIMIZES SPRING TENSION
Removal:
Pull the upper retaining pin at rear of receiver to the left. Removal may be easier by
depressing the locking spring tip on the right side of the receiver. The lower pin may be
removed in a similar manner. Remove the buttstock assembly by pulling it rearward
while supporting trigger mechanism once both pins have been disengaged.
UPPER RETAINING
PIN
LOWER
PIN
3-18
SOFWEP-01-G10-00017-02

3.3.4 Trigger Assembly:
WARNING
NEVER REMOVE TRIGGER MECHANISM BEFORE WEAPON IS CLEARED.
REMOVAL OF THE TRIGGER MECHANISM FROM LOADED WEAPON WILL
CAUSE A RUNAWAY.
ENSURE MOVING PART COMPONENTS ARE IN FORWARD POSITION,
THIS MINIMIZES
SPRING TENSION
.
Removal:
Pull trigger assembly down and rearward
3-19
SOFWEP-01-G10-00017-02

3.3.5 Drive Spring & Return Rod Transfer Mechanism:
WARNING
ENSURE MOVING PART COMPONENTS ARE IN THE FORWARD POSITION,
THIS MINIMIZES SPRING TENSION.
Removal:
Push in and up on the return rod transfer mechanism and remove. Separate drive spring from
return rod.
3-20
SOFWEP-01-G10-00017-02

3.3.6 Moving Parts (Operating Rod, Slide Assembly & Bolt Assembly):
Removal:
Pull the cocking handle rearward. Slide the moving parts rearward and out of receiver. Rotate
the bolt clockwise to disengage the lug and pull it out of the slide assembly. To separate slide
assembly from the piston assembly, press the retaining pin to the left using cleaning rod section
and lift off the slide assembly. Return cocking handle to forward position.
3-21
SOFWEP-01-G10-00017-02

3.3.7 Barrel Assembly:
Removal:
Depress barrel locking level with left hand and lift the barrel out by the carrying handle.
Carrying Handle
BARREL LOCKING
LEVER
3-22
SOFWEP-01-G10-00017-02

3.3.8 Gas Cylinder Assembly:
Removal:
Grasp knurled end, turn left or right to release the locking spring and pull out
3-23
SOFWEP-01-G10-00017-02

3.3.9 Bipod Assembly:
Removal:
Slide Bipod Assembly off the receiver boss.
3-24
SOFWEP-01-G10-00017-02
3.4 CLEANING, INSPECTION AND REPAIR

WARNING
USING GASOLINE, KEROSENE, HYDRAULIC OIL, BENZENE, BENSOL
HIGH-PRESSURE WATER, STEAM FOR CLEANING IS PROHIBITED.
CAUTION
DO NOT USE ABRASIVES TO CLEAN THE BORE, PISTON, GAS CYLINDER
OR GAS BLOCK.
NOTE
DO NOT REMOVE EXTRACTOR COMPONENTS DURING CLEANING
3-25
SOFWEP-01-G10-00017-02
3.4 CLEANING, INSPECTION AND REPAIR (cont)

1. Softpak Cleaning Kit (includes items specified on Appendix B).
2. Scraper Assembly.
3. Wrench, Spanner.
3-26
SOFWEP-01-G10-00017-02
CAUTION
DO NOT LUBRICATE GAS BLOCK ON BARREL.
DO NOT USE ABRASIVES TO CLEAN GAS BLOCK, BORE AND CHAMBER.
BORE AND CHAMBER
GAS BLOCK REGULATOR
3-27
SOFWEP-01-G10-00017-02

CAUTION
BE SURE TO CLEAN YOUR BARREL BORE FROM THE CHAMBER END WITH BARREL
REMOVED FROM WEAPON.
1. Inspect bore and chamber.

2. Wipe outside of barrel with a lightly lubricated rag.
3. If heavy carbon deposits are present in the bore, chamber, gas block, and compensator,
clean with bore brush/chamber brush and scraper assembly.
4. Inspect for cracks, dents, burrs or other damage on compensator, barrel extension,
and barrel release lever. Check front sight for looseness, if loose forward to unit
armorer for corrective action.
3-28
SOFWEP-01-G10-00017-02

NOTE
USE CARE WHEN CLEANING THE COVER AND FEED MECHANISM TO AVOID
KNOCKING THE SPRINGS OUT.
5. Check cover feed mechanism for smooth operation, spring tension,

bent parts or excessive wear.
CLP, COVER LATCHES
CLP
COVER
PIN
CLP, FEED LEVER
CLP, COCKING HANDLE
CLP - Lightly lubricate moving parts.
CLP,
FEED
PAWLS
3-29
SOFWEP-01-G10-00017-02

6. Check for bends and cracks, free movement of cocking assembly and excessively
worn, burred or chipped rails. Check barrel locking latch and cover detent springs for
spring tension. Lightly lubricate all rails. Check ejector and ejector spring for free
movement, lightly lubricate spring.
CLP, COCKING HANDLE GUIDES
CLP, RAILS
EJECTOR,
SPRING CLP
3-30
SOFWEP-01-G10-00017-02

7. Check for broken pistol grip and chipped or cracked trigger housing holding lug.
Forward to unit armorer for corrective action if problem exists.
8. Check tripping lever and sear for burrs, cracks, chips and wear.
Forward to unit armorer for corrective action if problem exists.
9. Check cocking action by pushing back on tripping lever, sear will rise.
Pull trigger, sear will lower. Push back on tripping lever.
10. Check safety function. When safety is pushed to right (RED BAND not visible), pull
trigger, sear will not lower. When safety is pushed to left (RED BAND visible) pull
trigger, sear will lower.
11. CLP - Lightly lubricate tripping lever and sear surfaces, ends of trigger pin, safety
shaft and sear pivot pin.
TRIPPING LEVER
CLP
SEAR
CLP
HOLDING LUGS
CLP
TRIGGER
SAFETY
CLP
PISTOL GRIP
3-31
SOFWEP-01-G10-00017-02

12. Check slide assembly, bolt assembly, piston assembly, and return rod and transfer
mechanism assembly for burrs, cracks or broken pins. Push down on roller of slide
assembly to make sure it will retract. Check driving spring for broken strands.
Forward to unit armorer for corrective action if more than one broken strand is found
on same coil or if more than two strands are broken regardless of location on entire
spring.
13. CLP Lightly lubricate driving spring, return rod and transfer mechanism assembly,
bolt assembly, piston assembly, slide assembly, moving parts, polished areas, firing
pin and roller.
CAUTION
DO NOT LUBRICATE PISTON OR BOLT FACE
BOLT FACE
NO CLP
BOLT
CLP
FIRING PIN
CLP
ROLLER
CLP
SLIDE ASSEMBLY
CLP
PISTON
NO CLP
OPERATING ROD ASSEMBLY CLP

DRIVING SPRING
CLP
TRANSFER MECHANISM
CLP
3-32
SOFWEP-01-G10-00017-02

14. Clean and check Bipod Assembly, for operation; CLP - lightly lubricate. Forward to
unit armorer for corrective action if problem exists.
3-33
SOFWEP-01-G10-00017-02

15. Clean and check the rear sight assembly for windage and elevation; CLP - lightly
lubricate. If rear sight does not function properly, forward to unit armorer for
corrective action.
CLP
WINDAGE
ELEVATION
CLP
3-34
SOFWEP-01-G10-00017-02

CAUTION
DO NOT LUBRICATE CHROME AREA OF GAS BLOCK
16. Gas Block:

Clean the front of gas block on barrel by inserting tip of scraper into inside diameter and
rotate handle. Move forward until blade engages gas block groove, rotate back and forth.
Remove Scraper from inside diameter and with tip inserted into grooves, rotate back and
forth under barrel diameter.
(10 to 2 oclock position) until grooves are clean.
TIP
TIP
3-35
SOFWEP-01-G10-00017-02

17. Gas Cylinder:
Clean the inner most internal groove of the gas cylinder by inserting and rotating the flat
side of the scraper in the hole.
3-36
SOFWEP-01-G10-00017-02

CAUTION
DO NOT LUBRICATE INTERIOR OF GAS CYLINDER
17. Gas Cylinder (cont):

Clean the outer most internal groove of the gas cylinder by inserting and rotating the flat side of
the scraper in the hole.
Lightly lubricate exterior of gas cylinder only.
3-37
SOFWEP-01-G10-00017-02

18. Piston:
The grooves of the piston will be cleaned as shown.
Squeeze and rotate.
(Typical cleaning of one of three grooves.)
3-38
SOFWEP-01-G10-00017-02

CAUTION
DO NOT LUBRICATE INTERIOR OR EXTERIOR PISTON.
18. Piston (cont):

Clean the hole on the front of piston with the scraper as shown below.
Lightly lubricate piston rod, but not the piston.
PISTON
3-39
SOFWEP-01-G10-00017-02

19. Rail Adapter:
Remove; 11 - Rib, Rail, Cover.
Inspect for loose or missing screws, 3 each side.
Replace or tighten as required with 1/8 hex Allen wrench.
SCREWS
3-40
SOFWEP-01-G10-00017-02
3-41
SOFWEP-01-G10-00017-02
3.5 FIELD STRIP (Assembly)

NOTE
THE RECEIVER AND BIPOD LEGS SHOULD BE POSITIONED AS SHOWN BELOW
3.5.1 Bipod Assembly:

Place the bipod on the forward area of receiver.
3-42
SOFWEP-01-G10-00017-02
3.5 FIELD STRIP (Assembly) (cont)

3.5.2 Gas Cylinder Assembly:
With weapon in vertical position, push the gas cylinder through the bipod yoke into the
receiver.
Push the cylinder to the rear while countering the pressure of the locking spring and
guiding the end of the cylinder into receiver with the other hand applying downward
pressure.
Turn the cylinder until the spring click
into the recess at the rear of the gas cylinder
3-43
SOFWEP-01-G10-00017-02

3.5.3 Barrel Assembly, Fluted:
Lay barrel bushing of barrel on top of receiver and slide rearward (the carrying handle
may be used for this purpose), while aligning gas block, depress barrel latch, install into
receiver opening and release latch. Ensure barrel is positively latched.
3-44
SOFWEP-01-G10-00017-02

3.5.4 Moving Parts (Operating Rod, Slide Assembly & Bolt Assembly):
Assemble the slide assembly to the piston assembly, and secure by pushing retaining pin
from left to right.
RETAINING PIN
3-45
SOFWEP-01-G10-00017-02

3.5.4 Moving Parts (Operating Rod, Slide Assembly & Bolt Assembly) (cont):
NOTE
BE SURE FIRING PIN SPRING IS ON FIRING PIN
Put the bolt assembly into the slide assembly.

Press in to compress the firing pin spring,
rotate the bolt and hook its driving lug into the
slide assembly.
3-46
SOFWEP-01-G10-00017-02

WARNING
ENSURE CHARGING HANDLE IS ALL THE WAY FORWARD
CAUTION
ENSURE BOLT LUGS AND SLIDE CUTOUTS ARE PROPERLY ALIGNED
ON RECEIVER GUIDES
3.5.4 Moving Parts (Operating Rod, Slide Assembly & Bolt Assembly) (cont):
Put the moving parts into the receiver with the feed cover open. Locate the bolt lugs and
slide cutouts carefully on the rails. At the same time locate the piston into the rear of the
gas cylinder.
3-47
SOFWEP-01-G10-00017-02

3.5.5 Drive Spring & Return Rod Transfer Mechanism:
CAUTION
IMPROPER ASSEMBLY OF THE TRANSFER MECHANISM CAN CAUSE DAMAGE
TO THE RECEIVER AND/OR THE ASSEMBLY ITSELF. IF THE HORIZONTAL PINS
OF THE TRANSFER ASSEMBLY ARE NOT PLACED ON THE HOOKS, INSIDE THE
RECEIVER, WHEN THE BUTTSTOCK IS PIVOTED IN THE UP POSITION FOR
PINNING, THE RECEIVER HOOKS CAN BEND. IF THE HORIZONTAL PINS OF
THE TRANSFER ASSEMBLY ARE ROTATED TO A VERTICAL POSITION AND THE
BOTTOM PIN IS HOOKED INTO THE LIGHTENING HOLE IN THE BOTTOM OF
THE RECEIVER, THE PIN CAN BE SHEARED, DAMAGED OR LOST WHEN THE
WEAPON IS FIRED.
3-48
SOFWEP-01-G10-00017-02

3.5.5 Drive Spring & Return Rod Transfer Mechanism (cont):
NOTE
ENSURE THAT THE HEADED END OF VERTICAL PIN, IN THE
TRANSFER MECHANISM ASSEMBLY, IS UP (on top)
While rotating in either direction, slide spring on return rod and transfer mechanism
assembly:
HEADED PIN
Push the return rod and transfer

mechanism assembly into its housing
in the rear of the piston. Press
in and down on the rear of the assembly
until its two protruding pins are positioned in
the receiver grooves
PROTRUDING PINS
(BOTH SIDES)
3-49
SOFWEP-01-G10-00017-02

3.5.6 Trigger Assembly:
NOTE
ENSURE RETAINING PIN IS TO THE LEFT
Install trigger assembly mechanism onto support and receiver, rotate upward and hold in
place (rear mounting hole).
3-50
SOFWEP-01-G10-00017-02

3.5.7 Buttstock Assembly w/Hydraulic Buffer:
WARNING
WHEN THE LOWER PIN (PIVOT) RETENTION IS NOT POSITIVELY RETAINED IT
CAN WORK LOOSE DURING FIRING. IF IT WORKS COMPLETELY OUT, THE
TRIGGER MECHANISM CAN SEPARATE FROM WEAPON. SEPARATION OF THE
TRIGGER MECHANISM WHEN THE WEAPON IS LOADED, WILL CREATE A
RUNAWAY WEAPON.
Push lower pivot pin through one side of trigger frame. Insert buttstock assembly and
push lower pivot pin completely to the right. Rotate buttstock assembly upward and push
upper retaining pin to right to secure.
If positive retention does not exist with both grooves of the lower pivot pin and upper
retaining pin forward to unit armorer for corrective action.
3-51
SOFWEP-01-G10-00017-02

3.5.7 Buttstock Assembly w/Hydraulic Buffer (cont):
LOWER
RETAINING
PIN
UPPER
RETAINING
PIN
3-52
SOFWEP-01-G10-00017-02

3.5.8 Cover, Feed Mechanism Assembly:
Depress barrel locking lever. Pull cover downward and lightly slam cover latch into
receiver. Ensure proper latching.
BARREL LOCKING LEVER
3-53
SOFWEP-01-G10-00017-02

3.5.9 Sling & Snap Hook Assembly:
Squeeze the latch on the snap hook and install hook in loop of buttstock assembly
and in opening at forward end of receiver.
LATCH
LATCH
3-54
SOFWEP-01-G10-00017-02
3.6 FUNCTION CHECK
Assure the safety is to the left (RED BAND visible) and charge the weapon by pulling the
cocking handle to the rear to lock the bolt (cock the weapon). Push cocking handle forward
until you hear it click.
Push safety to the right (RED BAND not visible).
Open cover assembly and place link belt of several rounds of M199 dummy ammunition on
feed tray with first round against cartridge stop.
Pull the trigger nothing should happen.
Push safety to the left (RED BAND visible) and pull the trigger. The bolt assembly should
move forward, stripping, feeding and locking a dummy round (M199) in the chamber.
Pull cocking handle to rear. Dummy round (M199) should extract and eject and the bolt
assembly should remain to rear.
Repeat the cycle several times. Each time the cycle is repeated, a link should exit the cover
assembly.
With bolt assembly held to the rear, check for clear weapon. Hold cocking handle to rear, pull
the trigger and ride the bolt assembly forward to close and lock on empty chamber.
If for any reason the weapon fails the function test, check for missing or improperly
assembled components. If the reason for failure cannot be detected forward to unit armorer
3-55
SOFWEP-01-G10-00017-02
THIS PAGE IS INTENTIONALLY LEFT BLANK
3-56
SOFWEP-01-G10-00017-02
CHAPTER 4
MAINTENANCE OF AUXILARY EQUIPMENT
Section I.
AUXILARY EQUIPMENT
4.1 BLANK FIRING ATTACHMENT (BFA)

Clean frequently using CLP. If BFA becomes cracked or distorted, replace.
4.2 STOCK ASSEMBLY, COLLAPSIBLE (Accessory)
If collapsible buttstock is damaged or does not function correctly, forward to unit
armorer for corrective action for repair.
4.3 MAGAZINE, CARTRIDGE (100 Rd)
Inspect magazine for missing parts, broken zipper; torn cloth; Deformed feed lips;
cracked top; deformed, cracked or broken dovetail; and bent or loosen spring catch.
If magazine does not function properly or cannot be retained in weapon dovetail,
forward to unit armorer for corrective action.
4-1
SOFWEP-01-G10-00017-02
4.4 ACCESSORY KIT COMPONENTS (SOPMOD)

SOPMOD items identified for authorized use with MK46 MOD 1 Machine Gun,
for maintenance refer to Special Operations Peculiar Modifications Accessories Kit ST
23-31-1.
As applicable; (See Appendix B)
SCOPE, DAY, OPTICAL
HANDGRIP FORWARD
SIGHT, REFLEX
AN/PEQ-2 (ITPIAL) SYSTEM
AN/PEQ-5 VISIBLE LASER POINTER
MINI NIGHT VISION SIGHT (AN/PVS-17A)
SOUND SUPPRESSOR
11 - RIB RAIL COVERS
NOTE
ALL WARNINGS, CAUTIONS, NOTES IN KIT ST 23-31-1 ARE APPLICABLE
TO USAGE WITH MK46 MOD 1
4-2
SOFWEP-01-G10-00017-02
CHAPTER 5
AMMUNITION
WARNING
DO NOT FIRE:
Seriously corroded ammunition
Dented cartridges
Cartridges with loose bullets
Cartridges exposed to extreme heat (direct sunlight on a hot day) until they have cooled
Cartridges with pushed in (short) bullets
CAUTION
IF AMMUNITION IS WET OR DIRTY, WIPE IT OFF WITH A DRY RAG PRIOR TO USE.
DUST AND OTHER ABRASIVES THAT COLLECT ON OILY AMMUNITION ARE
DAMAGING TO OPERATING PARTS OF THE WEAPON.
DO NOT LUBRICATE. LUBRICATED CARTRIDGES PRODUCE EXCESSIVE CHAMBER
PRESSURE.
5-1
SOFWEP-01-G10-00017-02
Use only authorized ammunition that is manufactured to U.S. specifications
KEEP DRY, CLEAN, AND FREE OF CRUD. YOUR LIFE DEPENDS ON IT!
WARNING
BLANK AMMUNITION SHOULD NOT BE FIRED TOWARD PERSONNEL
WITHIN 20 FEET OR LESS FROM THE MUZZLE, BECAUSE FRAGMENTS
OF A CLOSURE WAD OR PARTICLES OF UNBURNED PROPELLANT
MIGHT INFLICT INJURY WITHIN THAT RANGE.
DO NOT LUBRICATE AMMUNITION UNDER ANY CIRCUMSTANCES!
ALL PERSONNEL WITHIN 20 FEET OF A WEAPON FIRING SHALL WEAR
APPROVED SINGLE HEARING DEVICES DURING TRAINING EXERCISES!
5-2
SOFWEP-01-G10-00017-02
APPENDIX A
BASIC ISSUE ITEMS LIST
Section I. INTRODUCTION
SCOPE
This appendix lists the basic issue (BII) for the MK46 MOD1 Machine Gun to help you
inventory items required for safe and effective operation.
GENERAL
The BII lists is described as follows:
A-1
SOFWEP-01-G10-00017-02
GENERAL (cont.)
BII
These are the minimum essential items required to place the MK46 MOD1 Machine Gun
in operation, to operate it and to perform emergency repairs. Although shipped separately
packaged, BII must be with the MK46 MOD1 Machine Gun during operation and
whenever it is transferred between property accounts. The illustrations will assist you in
identifying the items. This manual is your authority to request/requisition replacement
BII, based on TOA authorization of the end item.
The following provides an explanation of columns found in the tabular listing:
Column (1) - Illustration Number (Illus. No.). This column indicates the number of the
illustration in which the item is shown.
Column (2) - National Stock Number. Indicates the national stock number (NSN)
assigned to the item and will be used for requisitioning purposes.
A-2
SOFWEP-01-G10-00017-02
GENERAL (cont.)
Column (3) - Description CAGEC and Part No. Indicates the Federal item name and,
if required a minimum description to identify and locate the item. The last line for each
item indicates the Commercial and Government Entity Code (CAGEC) followed by the
part number.
Column (4) - Unit of Issue (U/I). Indicates how the item is issued for the NSN shown in
column two.
Column (5) - Quantity required (Qty Req). Indicates the quantity of the item
authorized to be used with/on the equipment
A-3
SOFWEP-01-G10-00017-02
SECTION II.
5
BASIC ISSUE ITEMS

5
3
1A
1B
5
2
A-4
SOFWEP-01-G10-00017-02
SECTION II.
BASIC ISSUE ITEMS
(1)
ILLUS.
NUMBER
(2)
NATIONAL
STOCK
(3)
DESCRIPTION, CAGEC &
PART NO.
(4)
U/I
(5)
QTY
REQ.
1005-01-448-8513
EA
1A
5110-01-485-1405
EA
1B
5120-01-141-3839
EA
NONE
EA
1005-01-485-1409
EA
1005-21-912-8997
SOFTPAK CLEANING KIT

(01VS3) 223M16
INCLUDES:
SCRAPER ASSEMBLY
(3S679) 46055
WRENCH, SPANNER
(19200) 9350033
MANUAL OPERATORS
(3S679) SW-360-AG-MMO-012
FRONT SIGHT ADJUSTING TOOL
(3S679) 46070
BLANK FIRING ATTACHMENT
(BFA)
(19200) 12598135
EA
* one (1) for every four (4) weapons
A-5
SOFWEP-01-G10-00017-02
(1)
ILLUS.
NUMBER
5
SECTION II.
(2)
NATIONAL
STOCK
NONE
5340-01-158-0134
1005-00-312-7177
6
NONE
1005-00-791-5420
NONE
BASIC ITEMS OF ISSUE

(3)
PART NO.
SLING & SNAP HOOK ASSY.
(19200) 9348467
COMPOSED OF:
SNAP HOOKS
(19200) 9348468
SLING PADDED ADJUSTABLE
(19200) 12002983
BARREL ASSEMBLY (SPARE)
(3S679) 46121
CARRYING CASE, BARREL
(19200) 7791009
EXTENSION, STRAP
(3S679) 49244
A-6
(4)
U/I
(5)
QTY
REQ.
EA
EA
EA
EA
EA
SOFWEP-01-G10-00017-02
APPENDIX B
ADDITIONAL AUTHORIZATION LIST
SECTION I. INTRODUCTION
SCOPE.
This appendix lists additional items you are authorized for the support of the
MK46 MOD1 Machine Gun.
GENERAL.
This list identifies items that do not have to accompany the MK46 MOD1 Machine Gun and that
do not have to be turned in with it. These items are all authorized to you by TOA.
EXPLANATION OF LISTING
National stock numbers, descriptions and quantities are provided to help you identify and request
the additional items you require to support this equipment. The items are listed in alphabetical
sequence by item name under the type document (i.e., TOA which authorizes the item(s) to you.)
B-1
SOFWEP-01-G10-00017-02
EXPLANATION OF COLUMNS.
Column (1) - National Stock Number. Indicates the national stock number (NSN) assigned
to the item and will be used for requisitioning purposes.
Column (2) - Description CAGEC and Part Number. Indicates the Federal item name
and if required, a minimum description to identify and locate the item. The last line for each item
indicates the Commercial and Government Entity Code (CAGEC), in parenthesis, followed by
the part number.
Column (3) - Unit of issue (U/I). Indicates how the item is issued for the NSN shown in
column one.
Column (4) - Quantity Required (Qty Req). Indicates the quantity of the item authorized to
be used with/on equipment.
B-2
SOFWEP-01-G10-00017-02
SECTION II
(1)
NATIONAL
STOCK
NONE
1005-01-334-1507
NONE
NONE
NONE
NONE
NONE
ADDITIONAL AUTHORIZED LIST

(3)
(2)
U/I
PART NO.
SCRAPER ASSEMBLY
(3S679) 46055
MAGAZINE, CARTRIDGE
(100 RD)
(19200) 12944203
STOCK ASSEMBLY, COLLAPSIBLE
(3S679) 46060
BLANK FIRING BARREL (BFB)
(N00164) 1005-LL-L99-7749
ASSAULT PACK, 100 RND 5.56MM
(SEMI RIGID) (3S679) PN 46098
LOAD BEARING EQUIPMENT
POUCH (3S679) PN 46130
STRAP, FEEDER MK46 5.56MM
NATO (3S679) PN 46097
B-3
(4)
QTY
REQ.
EA
EA
EA
EA
EA
EA
EA
20
SOFWEP-01-G10-00017-02
SECTION II
(1)
NATIONAL
STOCK
1005-01-448-8513
1005-01-449-9683
1005-01-449-9257
1005-01-449-8934
1005-01-445-6003
1005-01-445-6799
1010-01-445-6797
ADDITIONAL AUTHORIZED LIST (cont.)

(2)
PART NO.
SOFTPAK CLEANING KIT
(01VS3) 223M16
CONSISTS OF:
CASE, SOFTPAK
(01VS3) 911-7
PATCHES
(01VS3) 921
ROD, CLEANING 30
(01VS3) C-30-5
ROD, CLEANING 8
(01VS3) C-6
BRUSH, SHORT
(01VS3) 324K
SCRAPER
(01VS3) 206K
B-4
(3)
U/I
(4)
QTY
REQ.
EA
EA
EA
10
EA
EA
EA
EA
SOFWEP-01-G10-00017-02
SECTION II
(1)
NATIONAL
STOCK
1005-01-449-8928
1005-01-449-8902
1005-01-449-9315
1005-01-449-9672
1005-01-449-9943
1005-01-445-6798
NONE
1005-01-445-5889

(3)
(4)
(2)
U/I
QTY
DESCRIPTION, CAGEC & PART
REQ.
NO.
BRUSH
(01VS3) 318-5
HANDLE T
(01VS3) 01-5
TIP, SLOTTED BRASS
(01VS3) 202-5
REMOVER, OBSTRUCTION
(01VS3) 104-5
PICK
(01VS3) 100-39-5
BRUSH, LENS
(01VS3) 3762
LENS CLEANING
SOLUTION & CLOTH
(01VS3) 240-4
HANDLE, ROD
(01VS3) 9098
B-5
EA
EA
EA
EA
EA
EA
EA
EA
SOFWEP-01-G10-00017-02
SECTION II
(1)
NATIONAL
STOCK

(SOPMOD)
(2)
(3)
U/I
PART NO.
(4)
QTY
REQ.
1240-01-412-6608
SCOPE, DAY, OPTICAL

(0FL29) MODEL TA01M4A1
EA
1005-01-416-1091
HANDGRIP, FORWARD
(1S002) 95122
SIGHT, REFLEX
(0FL29) RX01M4A1
AN/PEQ-2 (ITPIAL) SYSTEM
(0B107) ITP-001
AN/PEQ-5 VISIBLE LASER
POINTER
(0B107) CVL-001
MINI NIGHT VISION SIGHT
AN/PVS-17A
(55311) 242970-004
SOUND SUPPRESSOR
(1S002) 96062
EA
EA
EA
EA
EA
EA
1240-01-435-1916
5855-01-422-5253
5860-01-439-5409
5855-01-474-8904
1005-01-437-0324
B-6
SOFWEP-01-G10-00017-02
SECTION II
(1)
NATIONAL
STOCK
1005-01-453-4228
1005-01-453-4223
1005-01-453-4221
1005-01-453-4222
1005-01-453-5383
1005-01-453-5386

(SOPMOD)
(2)
(3)
(4)
U/I
QTY
PART NO.
REQ.
2 RIB RAIL COVER
(19200) 12973138
4 RIB RAIL COVER
(19200) 12973137
5 RIB RAIL COVER
(19200) 12973136
6 RIB RAIL COVER
(19200) 12973135
9 RIB RAIL COVER
(19200) 12973134
EA
EA
EA
EA
EA
11 RIB RAIL COVER

(19200) 12973132
EA
B-7
SOFWEP-01-G10-00017-02
THIS PAGE IS INTENTIONALLY LEFT BLANK
B-8
SOFWEP-01-G10-00017-02
APPENDIX C
EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION I. INTRODUCTION
SCOPE.
This appendix lists expendable/durable supplies and materials you will need to operate
and maintain the MK46 MOD1 Machine Gun. These items are authorized to you by
TOA.
EXPLANATION OF COLUMNS.
Column (1) - Level. This column identifies the lowest level of maintenance that requires
the listed items (e.g., "C- OPERATOR/CREW").
C-1
SOFWEP-01-G10-00017-02
EXPLANATION OF COLUMNS (cont.)

Column (2) - National Stock Number. This is the National stock number assigned to
the item; use it to request or requisition the item.
Column (3) - Description CAGEC & Part Number. Indicates the Federal item name
and if required, a description to identify the item. The last line for each item indicates the
Commercial and Government Entity Code (CAGEC), in parenthesis, followed by the part
number.
Column (4) - Unit of Measure (U/M). Indicates the measure used in performing the
actual maintenance function. If the unit of measure differs from the unit of issue,
requisition the lowest unit of issue that will satisfy your requirements.
C-2
SOFWEP-01-G10-00017-02
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST

(1)
LEVEL
(2)
NATIONAL STOCK
NO.
9150-01-102-1473
CLEANER, LUBRICANT AND

PRESERVATIVE (CLP)
(81349) MIL-L-63460
1/2 OZ BTL
EA
9150-01-079-6124
CLEANER, LUBRICANT AND

PRESERVATIVE (CLP)
(81349) MIL-L-63460
4 OZ BTL
EA
9920-00-292-9946
CLEANER, TOBACCO PIPE

(89855) DILLSPIPECLEANER
(3)
DESCRIPTION CAGEC &
PART NO.
C-3
(4)
U/M
EA
SOFWEP-01-G10-00017-02
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST

(cont.)
(1)
LEVEL
(2)
NATIONAL STOCK
NO.
7920-00-205-1711
1005-00-912-4248
(3)
DESCRIPTION CAGEC & PART
NO.
RAG, WIPING; COTTON
(58536) A-A-531
50 lb. bdl.
SWAB, SMALL ARMS
CLEANING; COTTON
(19204) 11686408
C-4
(4)
U/M
EA
EA
SOFWEP-01-G10-00017-02
THE METRIC SYSTEM AND EQUIVALENTS
LIQUID MEASURE
1 Milliliter = 0.001 Liters =0.0338 Fluid Ounces
LINEAR MEASURE
Centimeter
10 Millimeters = 0.01 meters = 0.3937 inches
Temperatures
100 Centimeters = 1000 Millimeters = 39.37 inches
212F = 100 C
Meter
1000 Meters = 0.621 Miles
100F = 38C
Kilometer
Millimeters
Inches times 25.4
32F = 0C
Inches
Millimeters divided by 25.4
0F = - 18C
-35F = -37C
WEIGHTS
1 Gram = 0.001 Kilogram = 1000 milligrams = 0.035 Ounces
1 Kilogram = 1000 Grams = 2.2lb.
APPROXIMATE CONVERSION FACTORS
TO CHANGE
Inches
Feet
Yards
Miles
Fluid Ounces
Ounces
Pounds
Centimeters
Meters
Meters
Kilometers
Milliliters
Grams
Kilograms
Fahrenheit
Celsius
TO
Centimeters
Meters
Meters
Kilometers
Millimeters
Gram
Kilograms
Inches
Feet
Yards
Miles
Fluid Ounces
Ounces
Pounds
Celsius
Fahrenheit
MULTIPLY BY
2.540
0.305
0.914
1.609
29.573
28.349
0.454
0.394
3.280
1.094
0.621
0.034
0.035
2.205
C = (F - 32) x 5 9
F =(C x 9 5) +32

Sw360-Ag-mmo-012 5.56mm Lightweight Machine Gun, Mk46 Mod 1 Feb. 2006

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NAVY SW360-AG-MMO-012

DISTRIBUTION STATEMENT B: Distribution authorized to U.S. Government agencies to protect

THIS PAGE INTENTIONALLY LEFT BLANK

Retain this sheet in front of manual for reference purposes.

Dates of issue for original and changes are:

Stay clear of muzzle and always keep weapon pointed downrange.

Keep safety on until ready to fire.

Before firing, make sure the barrel is locked tightly.

Always look into chamber after clearing weapon.

Do not interchange barrel assemblies (to include spare barrel) or bolt

Do not modify components, use repair parts, or interchange components other

Never reload a runaway weapon until it has been repaired or replaced.

Ensure moving part components are in the forward position.

The firing of long sustained bursts of greater than 25 rounds or a continuous

Sound Suppressor Kit; refer to Special Operations Peculiar Modifications

Ensure barrel is not obstructed by water and mud.

1. Rotate usage of Barrel Assemblies to minimize wear.

THIS PAGE INTENTIONALLY LEFT BLANK

DESTRUCTION NOTICE For unclassified, limited documents, destroy by any

FN Manufacturing, LLC P.O. Box 24257 Columbia, SC 29224

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

OPERATING INSTRUCTION (cont)

MAINTENANCE INSTRUCTION (cont)

MAINTENANCE OF AUXILIARY EQUIPMENT

APPENDIX A Basic Issue Items (BII) Lists

APPENDIX B Additional Authorized List

APPENDIX C Expendable/Durable Supplies and Materials List

THIS PAGE INTENTIONALLY LEFT BLANK

1.3 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)

Section II. EQUIPMENT DESCRIPTION

1.5 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

Houses cartridge for firing, directs projectile,

2. Lower Rail Adapter

Allows easy attachment or detachment for

Serves as a support for all major components.

4. Rear Sight Assembly

Rear sight is adjustable for both windage and

1.5 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (cont)

Provides support for rear sight and

6. Feed Pawl Assembly

Feeds linked belt ammunition, positions

7. Feed Tray Assembly

Serves as a guide for positioning

8. Cocking Handle Assembly

Pulls the moving parts rearward. Moves

1.5 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (cont)

Serves as a shoulder support for aiming

10. Bolt Assembly

Provides feeding, chambering, firing, and

11. Slide Assembly

Houses the bolt assembly, firing pin and roller

12. Piston Assembly

Transfers power from propelling gases to bolt

13. Spring, Helical Compression

Provides power to the piston assembly for

1.5 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (cont)

Absorbs recoil from bolt, slide and piston

15. Trigger Mechanism Assembly

Houses the trigger, sear, safety, and controls the

16. Sling and Snap Hook Assembly

Provides a means of carrying the weapon.

17. Bipod, Assembly

Supports machine gun in prone position. The two