Академический Документы
Профессиональный Документы
Культура Документы
Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
01 ' 5
Jawaharlal Nehru
! $ ' +-
Satyanarayan Gangaram Pitroda
! > 0 B
BharthariNtiatakam
IS : 7291 - 1981
(Reaffirmed 2004)
Indian Standard
SPECIFICATION FOR
HIGH SPEED TOOL STEELS
(First Revision)
Second
Reprint
AUGUST
1996
UDC 669.14.018.252.3
0 Copyright
BUREAU
MANAK
Gr8
1982
OF~NDIANSTANDARDS
BHAVAN,
9 BAHADUR
SHAH
NEW DELHI
110002
ZAFAR
MAR-G
November
1982
IS:7291-
1981
Indian Standard
SPECIFICATION FOR
HIGH SPEED TOOL STEELS
( First Revision
19
Representing
DR G. MUXHEBJEE
for
Mcmbcrs
SERI INDER MOHAN AGGARWAL
BUREAU
Copyranht 1982
OF
INDIAN
STANDARDS
IS:7291-1981
( ContinucdJrom pnpr 1 )
R+resmtin;
Members
Ministry of Defence ( R 8t D )
DR D. P. LAEIRI
SHRI I. N. BHATIA ( Alternate)
Firth ( India ) Steel CO Ltd, Thane
SHRI I. K. NAYATC
SERI U. P. GROSH ( Alternate )
Ashok Leyland Limited, Madras
SHRI K. PARTHAEARATHY
Mahindra Ugine Steel CO Ltd, Bombay and Alloy
DR R. V. PATHY
Steel Producers Association of India, Bombay
SRRI R. NARAYANA
(Alternate) Mahindra Ugine Steel Co Ltd, Bombay
Ministry of Steel & Mines ( Iron 8t Steel Control ),
SHRI M. K. PR AMANIK
Calcutta
SHRI S. S. SAHA ( 4llCractC )
Research & Development Centre for Iron and Steel
DR V. RAMASWAMY
( SAIL ), Ranchi
San1 S. R. MEDIRATTA ( Alternate )
REPRESENTATIW
Hindustan Aeronautics Ltd, Bangalore
The Tata Engineering & Locomotive
Co Ltd,
SHRI A. K. ROY
Jamshedpur
DR P. G. RENAVIKAR
( Alfernafe)
Directorate General of Supplies & Disposals ( InspecSHRI R. N. SAHA
tion Wing ), New Delhi
SHRI D. K. PAUL ( Alternate )
Ministry of Defence ( DGI )
SHRI M. K. SEN
SHRI V. I. RAMASWAMY ( Alternate )
HMT Limited, Bangalore
SHR~ SANJIT Smr
SHRI A. SANTHARAM ( Alternate I )
SHRI P. RAMA PRASAD ( Alternate II )
Steel Furnace Association of India, Calcutta
Snnr D. SQINIVASAN
DK S. K. CHATTERJEE ( Alfemate )
Ministry of Defence ( DGOF )
SHRI D. S. P. SRIVASTAVA
M. N. Dastur & Co Pvt Ltd, Calcutta
SHRI
K. S. VAIDYANATHAN
SRRI C. J. DAVE ( Alternate )
Directorate General of Technical Development, New
SHRI V. V. VIRABHADRAYYA
Delhi
SHRI S. K. JAIN ( Alternate )
SHRI C. R. R 4MA RAO,
Director General,BIS ( Ex-o#cio Member )
Director ( Strut & Met )
Secwtary
SHRI JAOBXOHAN
SIN~H
Assistant Director ( Metals ), BIZ
_
Subcommittee
Chvenef
DR D. MUKHERJEE
Members
Snag M. K. DTJTTA ( Alternate to
Dr D. Mukherjee )
( Contimud on pcrg# 33 )
IS:7291-1981
Indian Standard
SPECIFICATION FOR
HIGH SPEED TOOL -STEELS
( First Revision
0.
FOREWORD
0.1 This Indian Standard ( First Revision ) was adopted by the Indian
Standards Institution on 30 Decerrber 15 81, after the draft finalized by
the Alloy Steels and Special Steels Sectional Commitee had been approved
by the Structural and Metals Division Council.
0.2 This standard was first published in 1574. On the basis of experience
gained in the production and use of high speed steels, the following
major modifications have been incorporated in this revision:
a) Scope of the standard has been enlarged to include the requirements of high speed tool steels in the form of sheets and strips;
b) The requirements for machining
limits have been modified;
on comparable
foreign
IS : 72910.5 For
standard
sing the
with IS
rounded
standard.
1981
1. SCOPE
1.1 This standard
specifies
in the following forms:
a>Forged
the requirements
for high
speed
tool steels
shapes;
b) Billets;
cl Bars - round, square, hexagonal or octagonal;
4 Drill rods - round, square or rectangular;
e) Flats;
f) Strip in coils; and
9) Sheets in cut lengths.
2. TERMINOLOGY
the definitions
OF MATERIAL
relating
shall be
IS :7291-1981
3.2 Steels covered
in this standard
basis of any one of the following:
a) Chemical
b) Chemical
or
composition
shall be ordered
and delivered
on the
only; or
composition
and
hardness,
in the annealed
condition;
c) Chemical
composition,
hardness in the annealed
condition;
and
hardness in the hardened and tempered condition, if required by
the purchaser.
3.3 Unless otherwise
annealed condition.
specified,
in the
spherodized
as
4. MANUFACTURE
4.1 The
In case,
shall be
4.2 Sufficient
reduction
and discard shall be made from each ingot to
ensure freedom from piping, segregation and other harmful defects.
4.3 The material
shall be reasonably
free
any
surface
internal
defects.
However,
completely removed after machining.
4.4 The
material
may
be conditicned
to remove injurious
surface
defects
by chipping,
machining,
grinding or any other means at a suitable stage during reduction from the ingot to the finished size.
4.4.1 If the material is conditioned
by grinding or chipping, the depth
of conditioning
shall not exceed half the machining allowance per side
and width of conditioning
shall be at least four times its greatest depth.
5. CHEMICAL
COMPOSITION
TABLE
CH&ICAL
COMPOSITION
OF HIGH
SPEED TOOL
B
..
STEELS
C~~~POSITION,PERCENT
---Si
-----h-----_._
Mn
Cr
MO
!i
I
----------_-_
W
Co
A4:
P
Max
0 15-0.40
OQO-040
3.75450
100-1.25
17.50-19.00
0.030
0030
XT75W18Co5Cr
4MoV 1
0.70-0.80
0.15~940
0.20-040
3.75-450
840-1.00
1.00-1.25
17~50-1900
450-5.50
8030
0.030
XT86W20Co12Ct
4V2Mol
O-75-0.85
6 15-040
0.20-040
400-475
040-190
1.25-1.75
19.50-21.00
1 l-O-12.5
8030
0.030
XT125WColOCr
Mo4V3
1.20-1.30
0.15-040
0*20-040
3.75-450
3.00-400
280-3.50
8.8-187
8.8-10.7
0.030
0.030
:;7W6Mo5Ct
@82-T92
815-040
@15-040
3-75-450
475-5.50
1.75-2-05
5.75-675
9030
0.030
XT9OWGCoMo
5Cr4V2
0.85-095
815-040
@20-040
3.75-450
475-5.50
1*70-2.20
5.75-6.75
475-5.25
8030
0.030
XTllOMolOCo
8Cr4W2
105-1.15
815-040
0.15-O%
3.50-450
9.0-10.0
115-1.85
7.75-875
8030
0.030
XT72W18Cr4V
Q,
?-
1 065-0.80
895-l-35
NOTE - If sulphur is added to give free machining properties the content shall he between 0.09 and 0.15 percent.
Other elements, such as selenium or lead, may be added as alternatives by agreement between the purchaser and the
manufacturer.
*Code for designation o_f steel
g
c1
IS:7291-1981
5.1.2 Elements not included in Table 1 shall not be intentionally added
to the steel without the agreement of the purchaser except when required
for the purpose of finishing the heat. All reasonable precautions shall be
taken to prevent the addition of such elements from scrap or other
materials used in manufacture.
5.1.3 Where
acceptable:
the element
is not specified,
Comtituent
Percent
Ni
0.40
cu
0.20
Sn
o-05
MO
0.70
PERMISSIBLE
c-_--L_~
Over
0.60
Si
VARIATI~NINPR~DUCTANALYSIS
PERCENT
PERMISSIBLE
Up to and
Including
-
VARIATION, PERCENT
* 0.03
1.0
+ O-03
Mn
1.5
+ 0.04
Cr
3.5
95
MO
1.0
1.0.
* 0.05
f 0.10
2.5
2.5
-
f 005
2.0
2.0
110
0.10
11.0
15.0
0.15
15.0
25.0
0.20
7.0
7.0
-
0.10
co
0.10
f 0.10
f 005
f 0.15
0.05
+ 0905
0.05
f 0905
,c*
IS I 7291.1981
6. HEAT
TREATMENT
6.1 Recommended
7. HARDNESS
7.1 The
maximum
hardness
for the products
delivered
in annealed
condition when determined in accordance
with IS : 1500-1968*
shall be
as given in Table 3.
TABLE
HARDNESS
IN THE
DESIGNATION
ANNEALED
CONDITION
HARDNESS
( HB ), MUX
XT72W18Cr4Vl
255
XT75W18Co5Cr4MoVl
269
XT80W20ColZCr4V2Mol
302
XT125WColOCrMo4V3
269
XT87W6Mo5Cr4VZ
248
XT9OW6CoMo5Cr4VZ
269
XT1 loMolOCo8Cr4W2
269
in
the hardened
and tempered
MINIMUM
HARDNESS
IN THE
AND TEMPERED
CONDITION
condition
shall be as
HARDENED
DESIGNATION
( HRC ), ( HV ), Min
XT72W 18Cr4V 1
63
XT75W 18Co5Cr4MoV 1
63 ( 772 )
( 772 )
XT80WZOColZCr4Mol
64 ( 800 )
XT125WColOCrMo4V3
66 ( 862 )
XT87W6Mo5Cr4V2
63 ( 772 )
XT90W6CgMo5Cr4VZ
64 ( 800 )
XT1 lOM010Co8Cr4WZ
66 ( 862 )
*Method
.P
r,
IS :7291- 1981
8. MACRO-STRUCTURE
8.1 The macrostructure
in the annealed
condition
shall be clean and
exhibit
a uniform
and dense structure
free from excess porosity, pipe,
It is
checks, cracks, non-metallic
inclusions and other injurious defects.
recommended
for guidance only that 15 to 30 ,minutes etching
time is
necessary for revealing macrostructure
in the annealed condition.
9. SURFACE
DECARRURIZATION
9.1 Except
as provided
in 9.1.1 the uepth of decarburization
when
measured
in accordance
with IS : 6369-1971*
or any other method as
agreed between the manufacturer
and the purchaser shall not exceed the
limits given in Tables 5 to 8. The tool holder bit, not ordered ground
shall meet the requirements
for hot rolled products given in Table 5.
TABLE
AND
5 MINIMUM
ALLOWANCE
PER SIDE FOR MACHINING
MAXIMUM
DECABBUBIZATION
LIMITS FOR ROUNDS,
HAXAGONS
AND OCTAGONS
All dimensions in millimetres.
SPECIFIED
SXDE
HOT
ROLLED
FOIXGED
iOUND8
.LOUQEI
TURNED
0.41
Up to and including 13
Over 13 up to and including 25
tIr79
COLD
DRAWN
0.41
0.79
1.83
1.22
1.22
2.39
1.60
@4u
160
3.05
2.24
0.50
224
3.68
284
0.65
0.80
1Ql
1.00
430
3.81
5.08
5.08
5.08
Over 200
NOTE-
Maximum
decarburization
aide.
9.1.1
ground
tion.
*Methods
of measuring decarburixed
depth of steel.
TABLE
MINIMUM
ALLOWANCES
LIMITS
DECARBURIZATION
( Clause 9.1 )
All dimensions
SPECIFIED THICKNESS
SPECIFIED WIDTH
_--_-_-_-_---------_~
_-_-__-~._________h_
Over
25
Over
Over
Over
Over
Over
50
75
100
125
150
Over
Over
Over
175
200
225
up to
up to
up to
up to
up to
up to
up to
and
and
and
and
and
and
and
and
and
Including
Including
Including
Including
Inclu-
Including
Including
Inclu-
ding
ding
Including
50
75
100
125
150
175
200
225
250
Over 13 up to and
including
25
1.52
1.83
1.65
2.13
1.65
2.54
1.90
3.05
2.03
3.66
2.16
427
2.29
5.08
2.54
5.08
2.79
5.08
Over 25 up to and
including
50
2.29
2.29
2.29
2.54
229
274
254
3.15
279
3.76
2.92
4.37
3.18
5.08
3.56
5.08
3.81
5.08
3.05
3.45
3.18
3.56
3.30
3.76
3.43
437
3.81
5.08
4.06
5.08
444
5.08
Over 75 ui to and
including
100
3.05
3.05
-
3.81
3.81
3.81
3.81
4.06
406
457
457
5.08
5.08
5.33
5.33
5.72
5.72
4.57
457
4.57
457
483
483
5.33
5.33
5.72
5.72
6.35
6.35
Over
Bupto
;5
in millimetres.
Over 50 up to and
including 75
150
NOTE -
Maximum decarburization
limit is 80 percent
of the machining
5.33
5.33
5.72
5.72
5.72
5.72
635
6.35
6.35
6.35
635
6.35
6.35
6.35
allowance
per side.
up
to
6.35
6.35
6.35
635
TABLE 7 MINIMUM
DECARBURIZATION
ALLOWANCES
PER SIDE FOR MACHINING
AND MAXIMUM
LIMITS FOR HOT ROLLED
SQUARE AND FLAT BARS
( chlusc 9.1 )
All dimensions
SPECIFIED THICKNESS
r---------LUp to
1 A
IB
----i
Over
and
13 Up
25 Up
50 Up
75 Up
100 Up
to and
to and
to and
to and
to and
toand
to and
to and
to and
to and
Includ-
Includ-
Includ-
Includ-
Includ-
Includ-
Includ-
ing
In&d-
Includ-
Includ-
ing
ing
ing
ing
ing
ing
ing
13
25
50
75
100
125
150
175
200
225
300
0.51
0.51
051
0.66
0.61
0.81
0.71
0.97
0.8 1
1.12
0.91
1.37
102
157
1.12
1.68
1.22
1.98
1.22
2.03
1.22
244
0.91
0.91
091
1.07
0.91
1.17
1.02
1.42
1.12
1.63
132
208
1.42
229
152
2.49
1.52
2.59
1.52
2.74
1.32
1.32
1.42
1.42
152
1.42
1.83
1.52
218
1.52
2.49
1.63
2.84
173
3.00
1*83
3.10
1.63
1.63
163
1.83
1.73
208
173
239
1.83
2.79
1.83
3.10
2.03
3.30
203
3.45
2.03
203
2.03
2.29
218
254
2.34
3.05
2.39
3.35
2.54
335
2.54
2.81
treatment
IS ZJ
I-
13
BIncludIng
Up to and including
Over
in miliimrtrcs.
Over 13 up to and
including
25
?A
IB
Over 25 up to and
including
50
>;:
Over 50 up to and
including
75
>
X
-__
___
Over 75 up to and
including
100
>
A
B
allowariccs
for machining
ing
prior
to heat
. __
percent
greater
ing
than
the
t:
0
4
l
TABLE
MINlMUM
ALLOWANCES
LIMITS
DECARBURIZATION
t:
..
4
( Cluuse 9.1 )
I
SPECIFIED THIOKNESS
h--
r---Up to and
i-_---
Including
13
Over I3
Up to and
Including
Over 25
Qver 50
Over 75
OverlOO
Up to and
Up to and
Up to and
Up to and
Up to and including
13
Over 13 up to and
including 25
Over 25 up to and
including 50
>;-
Including
Including
Including
50
75
100
125
Including
25
;3
ti
H
LIMITS SPECIFIEDWIDTH
A
B
0.51
0.51
0.51
0.66
0.61
0.81
0.71
0.97
081
1.12
0.91
137
A
B
0.91
0.91
0.91
107
0.91
1.17
1.02
1.42
1.12
1.63
1.32
1.32
1.32
1.42
1.42
1.52
NoTE-;.T~~
recommended minimum
maximum decarburization allowed.
allowance
for machining
prior
to heat treatment
25%
greater
than the
IS:
7291-
1981
9.2 In case of sheets or strips, when supplied with mill edges, the depth
of decarburization
when measured in accordance
with the microscopic
method given in IS : 6396-1971*
will not exceed 3 percent of the nominal
thickness on either side of the material at a distance not less than 20 mm
from edge.
9.2.1
percent
edge decarburization
AND
)
10. CARBIDE
FORM
MICROSTRUCTURE
DISTRIBUTION
( ANNEALED
10.1When tested in accordance with 10.2, the high speed tool steels shall
show well broken up evenly distributed
carbide with segregation
not
greater than that shown in the microphotographs
referred to in Table 9.
TABLE
MICROGRAPHIC
STANDARDS
SIZEOS MATERIAL
mm
FOR CARBIDE
DISTRJBUTION
APPLWABLE
MICROQRAPHIC
STANDARD
Rounds:
Up to and including 50
.%r Fig. 1
I25
Over 125
Flats:
Up to and including
25
75
Ser Fig. 2
See Fig. 2
-I______
SIZE
Site
Up to and including
Over
according
to Synder
shall conform to the
Requirement
25
11 or finer
25
10 or finer
i(_
IS : 7291-
1981
12. DIMENSIONAL
12.1 Tolerances
and Table 11.
TABLE
10
TOLERANCES
DIMENSIONAL
SQUARES,
10
TOLERANCE
FOR FORGED BARS ( ROUNDS,
HEXAGONS
AND OCTAGONS )
All dimensions in millimetres.
TOLERANCE
~--_--h_-_-__~
Under
SPECIFIEDDIMENSIOPIS
Over
0.76
1.52
0.76
2.03
1.52
318
3.18
475
475
7.92
125
175
the dimensional
tolerances
shall be as
NOTE 2 -Measurement
edge.
14
IS : 7291- 1981
DESIRABLE
ACCEPTABLE
Up to and including
SO mm
15
IS : 72911 1981
I
ACCEPTABLE
DES I RABLE
Up to and including
Over
25 x 75 mm
25 x 75 mm up to and including
25 x
125
16
TABLE
11
DIMENSIONAL
TOLERANCES
FOR FORGED
FZATS
( ClUUSG
12.1 )
All dimensions in millimetres.
SPECXFIED WIDTH
C- ---7
,~-_-_---~---_--------h_
Width
Over Up to and
Including
r----7
c-Under Over
Up to and
including 25
_-__-h__T
Under Over
PERMISSIBLE VARIATION
__
Thickness for Specified Thickness of
--_
*
Over 25 up to
Over 75 up to
Over 125 up to
and including
and including
and including
75
125
175
C--A--~
P---7
r---7
Under Over
Under Over
Under Over
--7
---_9
Over 175
r---7
Under Over
25
75
10
3.0
0.5
1.5
1.00
3.0
75
125
2.0
40
I.0
3.0
1.5
3.5
20
4.0
125
175
2.8
64
1.0
4.0
1.5
40
2.0
5.0
2.0
6.0
175
3.0
9.0
1.5
4.5
20
5.5
25
65
3.0
7.5
S.0
NOTE-
Closer tolerances, if any, can be agreed to between the purchaser and the manufacturer.
PO
X1:7291-1981
TABLE
12 DIMENSIONAL
TOLERANCES
FOR HOT ROLLED BARS
( ROUNDS, SQUARES, HFXAGONS
AND OCTAGONS
)
( C&we 12.2 )
SIZE
mm
PEILYIJSIBLE VARIATION,~~
OUTOF
SECTIOX
Over ---7
r-U--n
Up to and including 10
0.15
0.30
0.35
Over 10 up to and
including 20
0.15
040
0.50
0.30
0.70
0.78
I.0 percent of
size
2.5 percent.
of size
70 percent of
range of
permissible
variation
Over 20 up to and
excluding 30 mm
30 mm and over
18
may be mutually
agreed to between
the
-TABLE
13
SIZE TOLERANCES
( muse
FLATS
12.2 ) 1
Over
Up to and
Including
PERMISSIBLEVARIATION
A_---_-------------~
~---_-----__-_-I--_-
----_1
Under
Width
Over
25
0.4
0.8
0.16
0.25
0.20
0.32
0.25
0.40
0.50
0.50
25
50
0.8
13
0.16
0.35
0.20
0.40
025
0.50
@50
060
50
75
0.8
1.3
0.16
0.45
0.20
0.50
0.25
0.60
0.50
0.70
75
100
1.3
1.8
0.20
0.50
0.25
0.55
0.32
0.60
0.60
075
100
125
1.3
1.8
0.25
0.50
032
0.60
0.40
075
0.10
0.90
125
150
1.8
2.4
0.32
0.50
0.35
0.75
0.45
0.75
0.75
0.90
IS: 729111981
12.3Minimum corner radius of round cornered square billets shall be l/8
of the size.
12.4 The tolerance on thickness for sheets and strip shall conform
Table 14.
TABLE
14
TOLERANCES
to
ON THICKNESS
TYLER ANCE
c-_--_*-_-_
For Strips
mm
For Sheets
041-0.8
* 0.05
*PO6
O-81-1.2
0.06
f 0.07
l-21-1.6
f 008
f 0.08
1.61-2.0
0.09
f 0*09
201-3.0
f 0.10
f 0.10
12.5 The tolerance on width of ,mill edge strips and sheets shall be
+ A0mm. For strips with sheared edge, the tolerance will be as per
Table 15.
TABLE
NOWNAL
THIOKNESS
Up to and
Including
50 mm
031-0.8
0.15
0.81-l-2
020
1.21-l-6
0.25
Above 50
Up to 100 mm
f
0.20
0.25
f 030
-----
Above 100
Above 250 mm
Up to 250 mm
f
0.25
f 0.30
f 0.30
l 0.35
fO-40
035
161-2.0
090
f 0.35
*O-40
f 0.45
201-3.0
O-35
fO40
f 0.45
f 0.50
12.6 Tolerances for cold drawn bars, squares, flats and other shapes shall
be as given in Table 16 and Table 17.
20
IS : 7291.1981
TABLE
16 DImNSIONAL
TOLERANCES
BARS
( ckzuss 12.6)
All dimensions in millimetres.
ROUIW, HEXAQOX AND OCTAQON
-----A
Specified Size
Permissible
Variation
FromTo
6
120
>
0.05
19.0
0.05
13
240
0.063
190
3&O
0.075
25
70.0
0.075
3&O
0.10
TABLE
17
DIMENSIONAL
TOLERANCES
FOR SHAPES OTHER
ROUNDS COLD DRAWN ( DRILL RODS )
THAN
( Claws 12.6 )
All dimensions in millimetres.
TOLERANOE
SIZE RANGE
Up to but not including
6.35
19-O
0.013
0.025
0.038
12.7 Grinding
tolerances
for drill rods and centreless-ground
be as given in Tables 18 to 20.
TABLE
18 CBNTRELESS$XO&k~J=,
ROUNDS,
bars shall
DIAMETER
( Clause 12.7)
All dimensions in millimetres.
TOLERANCE
DIAMETER RANGE
c----p
Under
190
21
Over
0.038
0.038
0050
0.050
IS: 7291-
1981
TABLE 19
) SIEE
( Clause12.7 )
STANDARDMANUFACTCRIND
TOLERANCE
CLOSER
TOLERANCE
f 0.013
f 0.006 3
f 6025
f 0.013
TABLE 20
l 0+0051
6007 6
BARS
0.007
0.014
0.025
O-060
0808
0.018
0.030
0.075
0.009
0.022
0.036
0.090
O-027
0043
0110
O-011
O-013
O-033
0052
0.130
O-016
0.039
0.062
0160
O-016
0.039
O-062
0.160
shall be as agreed
to between
the
12.9 Tolerances
on Length
- High speed tool steel bars and flats shall
be delivered in 2 to 4 metre lengths with a maximum of 10 percent shorts
down to 1 metre.
12.9.1 When ordered in exact lengths, cutting and shearing
shall not exceed f 6 mm.
12.10
The permissible
tolerance
tolerances
IS : 7291 - 1981
13. SAMPLING
13.1 Sampling
for Chemical
Analysis
- The ladle analysis shall be
If a product analysis is required by the
supplied by the producer.
purchaser, at least one sample product shall be taken from each cast.
13.2 Sampling
for Physical Tests - Samples shall be selected from
each size group. from each heat-treatment batch and for the material of
the same c&t as-follows:
&umber of Samples
Test
Hardness test in the annealed and
hardened and tempered condition
5 percent of number
of
pieces in the charge up
to a maximum of 10 and
a minimum of 2 but all
sixes shall be covered
1 from each heat treatment
batch
Surface decarburixation
batch
Carbide distribution
batch
Macroscopic
examination
14. RETESTS
14.1 Retest for Product
Analysis
- If the results of the product
analysis do not meet the composition requirements given in Table 1,
unless otherwise agreed to between the purchaser and the manufacturer,
two new samples shall be taken on different pieces from the same cast. If
the two analysis satisfy the requirements, the lot represented shall be
If, either of the tests fails, the material shall be taken as not
accepted.
complying with this standard.
14.2 Retest for Physical Tests - If the samples selected under 13.2
fail to meet the specified requirements, two samples shall be seiected
The consignment shall
further from the same consignment* of material.
be considered to conform to the requirements if both the additional
tests are satisfactory.
If either of the samples fail, the manufacturer
shall have the right, if he so desires, to heat-treat the product again but
not more than twice in any suitable manner and after two fresh samples
If the two tests satisfy the requirements of this standard, the
for testing.
If either of the sample fails, the
lot represented shall be accepted.
material shall be taken as not complying with this standard.
Consignmentconstitutionmaterial of the same size groupingsame heat treatment
batch and of the same cast.
23
IS : 729111981
15. ADDITIONAL
TESTS
IS:7291-1981
18. MARKING
18.1 Bars - Each bar above 50 mm diameter or of the equivalent crosssectional area shall be stamped or suitably marked at the end with the
following:
a) Name or trade-mark
of the manufacturer,
b) Grade,
c) Size, and
d) Cast number or any other identification mark by which -the steel
can be traced to the cast from which it was made.
181.1 Bars of 50 mm diameter or of the equivalent cross section and
below shall be bundled as agreed to between the purchaser and the manuThe metal tag attached to each bundle shall be marked with
facturer.
the information required under 18.1.
18.1.2 If the material has been packed in boxes as specified in 17, the
details given in 18.1 shall be marked legibly on these boxes.
18.2 Sheet and Strip with:
a) Name or trade-mark
of the manufacturer,
b) Grade,
c) Size, and
d) Cast number or any other identification
mark.
*Colour code for the identification of wrought steels for general engineering purposes.
25
/ IS : 7291-1981
APPENDIX
( Clause 0.3 i)
PARTICULARS
TO BE FURNISHED
BY THE
WHILE PLACING
ORDER
PURCHASER
of steel.
requirements.
steel is to be made
if not by electric-furnace
test, if required.
26
APPENDIX
$3
( Clauses 6.1 and 15.1 1 )
RECOMMENDED
TREAWENT
- _-_---XT72W18Cr4Vl
Annealing
temperature
Rate of
cooling
--~--_-----_-_h-__
XT75Wl8Co5
XT80W20C012
Cr4MoV 1
Cr4V2h401
950-l 150
Forging
temperature
range, C
lC
HEAT-TREATMENT
FOR INDIAN
HIGH SPEED TOOL STEEL
950-I 150
950-l
150
STANDARD
DESIQNATIONS
-____-__-_________
XT125WColO XT87W6Mo5
X.~E?~GCoMo5
Cr4V2
CrMo4V.3
950-l 150
900-l 100
950-I 150
__~
XT1 lOh4010
Co8Cr4W2
950-l 150
860
860
860
860
860
860
860
15%/h
15%/h
15%/h
15%/h
15C/h
15%/h
15*C/h
Rapid from
preheat
Rapid from
preheat
Rapid from
preheat
Rapid from
preheat
Harden&
Rate of heati%
Preheating,
lC
Hardening,
Rapid from
preheat
850
1 250-I 290
Time at the
temperature,
min
Quenching
medium
Tempering temperature. C
Hardness,
HRC
NOTE 1 NOTE 2 -
Rapid from
preheat
Rapid from
preheat
850
850
850
850
850
850
1 270-l 310
1 280-I 320
1 230-I 250
1 190-I 230
1 200-I 240
1 180-l 230
2-5
2-5
2-5
2-5
2-5
0,&S
0,&S
O,AS
530 to 570
63, Min
530 to 570
63, Min
temperature
is recommended
530 to 570
2-5
2-5
O,A,S
0,&S
0,&S
530 to 570
530 to 570
530 to 570
66, Min
63, Min
0,&S
63, Min
cannot be specified
64, Min
530 to 570
66, Min
E
;
E
I
z
z
IS : 7291- 1981
_-__
"3TiNDABD
GRADE
_---__-_---_-_-_-__-C
Si
(1)
AS: 1239
(2)
M2 A-8
-_
.--
CHEMICALCOMPOSITION,
PERCENLWB
--*-_-__--_--*--_----_-_..___.__~
V
W
co
s
MO
Cr
Max
Mn
(3)
(4)
0.85
(6)
4.00
400
3?3/44
(5)
(7)
(8)
(IC)
(11:
-
200
6.00
5.00
2.00
6.00
4515.5
l-812.2
5.516.5
5.00
P
\lQS
CJuntrier
(12)
(13)
Australia
0.85
BDS 7008
P6 M5
080,0~90
CSN
419830
19830
@80:0.90
0.45, bfux
450/5.:0
1.50/2.20
5.50/7%0
0.035
0.035
Czechoslovakia
@78/W88
0.30, Mm
480/5*30
170/200
SW/S.70
--
0.030
0.030
GDR
AS : 1239
TGL 7571
MSZ 4351,
JISG 4403
BS4ri59
X82W
Mo6.5
ASTM
A600
COST
19265
7291
Australia
nulgaria
R6
0.80/0.90
040, Maax
040, Max
3.8146
4815.3
1712.1
G.017.0
0.030
0.030
0.80/@90
040, Max
0.40, Max
3.804.50
450/5-50,
l-60/2-20
5.50/670
-_
0030
0.030
Japan
BM2
0.80/090
0.40, Max
0+4Q,Max
3.75 45
&75/5ei
l-75/2.05
G.O/C,.75
0.035
0.035
UK
400
5.00
6.00
0.20/045
@15/@40
375,450
450/5?lo
@15!040
3.75450
4.50/5.50
0.85 or1.00
M2
Regular C
0*78!0.88
MZHigh C
P6M5
0.80!0.88
0.5, Afax
XT91 W6
CoMo5Cr
4V2
0.85-0.95
@15,040
M35 A
0.80
TGL 7571
X85W
MoCo
6.5.5
082,0.90
0.30. Max
MSZ 4351
R8
0~80/0~90
AS 1239
SKH9
M2
AISI
IS
M2 A-8-5
Sulphurized
0.4, Max
0.20,0.40
-_
2.00
l-7512.20
1.75f2.20
3.8 49
5.015.5
17/2-1
3.75 4.50
4.75 5.50
1*90/2.20
5.50/6.i5
Hungary
us.\
0.03
0.03
LSA
5.50/6.75
-_
0.03
0.03
us.4
5.516.5
-_
0.03
0.03
L-SSR
0.03
0.03
India
G*OO/S.iS
4.75 5.25
~00
5.00
2.00
6.00
5.00
Australia
045, Max
3.80,450
4.8Oj5.30
2.00/2-30
6.OOi6.70
4~50~5~00
0.030
0.030
GDR
040, Max
0.43, .Wr
3.8 46
48 z5.3
1.712.1
6.0/70
t5i5.5
0.030
@030
Hungary
48Oj6.20
1*70/2.30
5.50/630
4.50!5.50
Of30
0030
Japan
JISCWf
SKH55
0.80,0.90
040, Mm
JISG4403
SKH56
0.80 090
0.40, h4a.v
040, lllax
3.80 4.50
480b.20
1*70/2*30
5.50/6.70
7q9&
0.030
0.030
Japan
0.840.92
0~15~040
0.20,0.40
3.5 4.5
45:5.5
1-7121
C.Oi7.0
4.5,5.5
c.030
0.030
Finland
SFS 517
( Conti~~wd
)
31
IS : 72!u- 1981
STANDARD
(1)
GRADE
(2)
~-----------__-C
(3)
Mn
(4)
015/040
(5)
SIS
142723
2723
BS 4659
BM34
0850.95
04Q, Max
0.40, Max
M36
0.80/@90
0.2010.45
@15/040
AISI
0.84/0.92
Si
@20/044J
CW~ICAL
_ _-__
-MO
Cr
(6)
3.5145
COMPOSITION,PERCENTAOE
-h--------------~-------V
W
co
(7)
(8)
4515.5
l-7/2*1
3.75145
8-o/9.0
1*75/2.05
3*75/45
*50/5.50
1.7512.25
(9)
S
MUX
(10)
(11)
(12)
0030
@030
1*7/22
7.751875
0.035
0.035
UK
5.50/&50
7.7518.75
0.035
0.035
USA
0.035
USSR
@030
India
P6M5K5
0.8OjO.88
0.5, MO*
0.4, MOT
3.8143
48/5*8
l-712.2
@O/7.0
4815.3
a.03
IS : 7291
XT110
MolOCo
8Cr4W2
105/115
0.15/040
@ 15/O%
3.50/450
90/100
095/1*35
l-15/1*85
7.751875
0.030
1239
MSZ
4351
BS 4659
AlSI
ASTM
A600
M42A
1.10
R 11
105/115
040, MUX
O+O, Max
BM 42
h442
l.OO/l.lO
1.10
040, Max
-
0.40, Max
M42
105/115
015/0*65
@ 15/040
Countries
45!55
6.017.0
GOST
19265
AS:
P
Ml&X
b3)
Sweden
3.75
950
115
1.50
8-o
Australia
3.8146
90/1@0
10/15
1*2/17
7*5/&5
0.030
0.030
Hungary
0.035
0035
UK
3.51125
9-0/10-o
l-O/1.3
10/20
75/8*5
3.75
9.50
1.15
1.50
8.00
350/425
900/1Of%l
@95/l-35
115/1.85
7.7518.75
0.03
USA
0.03
USA
IS : 7291- 1981
Repesmting
Members
33
INTERNATIONAL
SYSTEM
OF UNITS
( SI UNITS)
Base Units
QUANTITY
UNIT
SYMBOL
Length
metre
Mass
kilogram
Time
second
kg
s
Electric current
ampere
Thermodynamic
temperature
kelvin
Luminous intensity
candela
cd
Amount of substance
mole
mol
Supplementary
Units
QUANTITY
UNIT
SYXBOL
Plane angle
radian
rad
Solid angle
steradian
sr
UNIT
SYMBOL
Derived Units
QUANTITY
DEFINITION
Force
newton
Energy
joule
Power
watt
1 W = 1 J/s
Flux
weber
Wb
1 Wb = 1 V.s
Flux density
tesla
hertz
HZ
1 Hz = 1 c/s (s-l)
. Frequency
, Electric conductance
Electromotive
force
Pressure, stress.
N = 1 kg.m/s
J = 1 N.m
T = 1 Wb/ms
siemens
S = 1 A/V
volt
V = 1 W/A
Pascal
Pa
1 Pa = 1 N/m3