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Company Name

Madina Trading & Contracting Est. - Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

QIS/Excel//WPS007

Test Conducted On

Date of Test

16 - MARCH - 99

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department

STEVE LANGLEY
QA / QC
18-03-99
KEITH HARMER
ENGINEERING
18-03-99
SATHIS KULKARNI
BUREAU VERITAS
18-03-99

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW 00256
00256
SANTHOSH NAIR
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

007
000
007
GTAW / SMAW
-Ve &+Ve
3G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint Details

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD(single vee)


FLAME CUT &/OR GRIND
30-35 Deg
16.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

ASTM A240
316L
314827
8
8
NOT APPLICABLE
PLATE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

HOBART
2.4, 3.25 mm
5.9& 5.4

Classification
Type of Flux
Other

ER316L &E316L-16
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

ARGON
10LTR/MIN
99.99%
10mm
ARGON
IOLTR/MIN
99.99%

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 250 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified


Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO


ASME IX
NOT APPLICABLE
P8 - GROUP No. 1

Plate & Pipe Ranges

Base Metal Thickness


Weld Deposit Thick-GTAW
Weld Deposit Thick-SMAW
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

4.75 - 32.00 mm

ALL
F6 & F5
A8
GRINDING & BRUSHING
NOT APPLICABLE
2% THORIATED
NOT APPLICABLE
NOT APPLICABLE

PASS
WELDING
NUMBER ELECTRODE
Pass No. 1 GTAW - ER316L
Pass No. 2 GTAW - ER316L
Pass No. 3 SMAW - E316L-16
Pass No. 4 SMAW - E316L-16
Pass No. 5 SMAW - E316L-16
Pass No. 6 SMAW - E316L-16
Pass No. 7 SMAW - E316L-16
Pass No.8 SMAW - E316L-16
Pass No.9 SMAW - E316L-16
TENSILE TEST
Mark No.
765
766

ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
2.4 mm
3.25 mm
3.25 mm
3.25 mm
2.4mm
2.4mm
2.4mm

CURENT TYPE ACTUAL


& POLARITY
AMPS
Direct -Ve
108
Direct -Ve
109
Direct +Ve
70
Direct +Ve
81
Direct +Ve
80
Direct +Ve
84
Direct +Ve
60
Direct +Ve
62
Direct +Ve
58

Type
Cross-weld
Cross-weld

Dimensions
mm
16.1 x 19.2
16.3 x 18.7

Area mm2
309.1
'304.8

UTL kN
179.2
174.8

Type
Side Bend
Side Bend
Side Bend
Side Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Result
Acceptable
Acceptable
Acceptable
Acceptable

Location

Dimensions
mm
10 x 10
10 x 10

Temperature
C
-29
-29

WPS
AMPS
95-120
95-120
65-79
81-99
68-93
72-95
55-70
55-70
50-70

ACTUAL
VOLTS
10
10
29
24
24
23
26
25
24

WPS
VOLTS
10-12
10-12
27-30
22-26
22-26
21-25
24-28
23-27
22-26

TRAVEL
SPEED
40
67
68
96
73
78
74
80
98

UTS
N/mm2
580
573

Fracture
Position

Comments
Location

Parent Mat'l
Parent Mat'l

BEND TEST
Mark No.
767
768
769
770

Comments
Location

CHARPY IMPACT
Mark No.
773
774

WCL
HAZ

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test

SATISFACTORY
QIS/DP/WPS/VP/004
QIS/RT/WPS/VP/37
SATISFACTORY

Absorbed Energy
Joules, J
70
77
76
128
112
128

Average

74
123

Comments
Nil
Nil

WPS
TRAVEL
SPEED
40-50
60-78
60-80
86 - 105
60-85
65-90
61-85
68-92
86-105

ACTUAL INTER
KJ/mm
TempC
1.62
Ambient
0.98
50
1.79
73
1.22
60
1.58
81
1.65
140
1.26
110
1.16
100
0.85
112

Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
Refer to Report
Refer to Report
ACCEPTABLE

mm2

4
4
4
4

t
t
t
t

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. - Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No. 007


WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

:
:
:
:
:
:
:

Welding Consumables

007
000
007
GTAW / SMAW

-Ve &+Ve
3G
ALL

Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

Welding Technique

HOBART
5.9& 5.4
ER316L &E316L-16
NOT APPLICABLE
ARGON
10LTR/MIN
ARGON

Material (QW 403) Qualified


ANY METAL ASSIGNED TO
P8 - GROUP No. 1
Thickness Qualified (QW 451)
Base Metal: 4.75 - 32.00 mm
Diameter

Interpass Temperature

: ALL
PWHT Details

Pipe to Pipe
: NOT APPLICABLE
Pipe to Fittings : NOT APPLICABLE
Fitting to Fitting : NOT APPLICABLE

Joint Details

: 30-35 Deg
: 2.5 - 3.0 mm
: 1.0 - 2.0 mm

Qualification Range

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL

### Angle
Root Gap
Root Face

:
:
:
:
:
:
:

REV: 000

Temperature
Time
Equipment
Other

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

: NOT TO EXCEED 250 C

Welding Sequence & Qualified Joint Configuration

(rg)
(rf)
TEST POSITION 6G
Root Gap :

Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
PassNo 4/5
Others
1.
2.
3.
4.
5.

Welding Electrode
Welding Class

Electrode
Diameter

2.5 - 3.0 mm
Current Type
& Polarity

GTAW - ER316L
2.4 mm
Direct -Ve
GTAW - ER316L
2.4 mm
Direct -Ve
SMAW - E316L-16
2.4 mm
Direct +Ve
SMAW - E316L-16
3.25 mm
Direct +Ve
SMAW - E316L-16
2.4 mm
Direct +Ve
ASME Numbers for Filler/Base/Weld Metals

PQR Base Matl. P Nos & Group Nos


PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type

:
:
:
:
:

Root Face : 1.0 - 2.0 mm


Amps
(a)

Volts
(v)

95-120
95-120
65-79
81-99
60-90

10-12
10-12
27-30
22-26
23-28
Additional Notes

Travel Speed
mm / min
40-50
60-78
60-80
86 - 105
60-100

P8 - GROUP No. 1
F6 & F5
A8
GRINDING & BRUSHING
2% THORIATED

PREPARED BY

REVIEWED BY

APPROVED BY

Name
Name

: STEVE LANGLEY

Name

: KEITH HARMER

Name

: SATHIS KULKARNI

Sign

Sign

Sign

Dept

: QA / QC

Dept

: ENGINEERING

Dept

: BUREAU VERITAS

Date

: 18-03-99

Date

: 18-03-99

Date

: 18-03-99

QIS/Excel//WPS007

Madina Trading & Contracting Est. - Mechanical Division


PROCEDURE QUALIFICATION RECORD
PQR : 007
Company Name

REV : 000

Sheet : 1 of 2

: Madina Trading & Contracting Est. - Mechanical Division

Original Procedure Qualification Record No

: 007

Date

: 16 - MARCH - 99

Original WPS No. : 007

Welder ID

: MW 00256

Welding Process

Name

: SANTHOSH NAIR

Location

: MADINA WORKSHOP, SALWA, QATAR.

: GTAW / SMAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS (QW - 402)

Welding Sequence

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

9
5
2

:
:
:
:
:

30-35 Deg
16.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

(t)
(rg)
(rf)
Root Gap :

TEST POSITION
2.5 - 3.0 mm

BASE METAL (QW - 403)


Material Specification
Type or Grade
Heat Number
From P No.
: 8 To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:
:

ASTM A240
316L
314827
8
16.0 mm
NOT APPLICABLE

:
:
:
:
:

5.9& 5.4
A5.9 & A5.4
F6 & F5
A8
2.4, 3.25 mm

POSITION (QW - 405)


Position of Groove
Welding Progression
Other

: 3G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)


Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
QIS/Excel//WPS007

:
:
:
:

NOT APPLICABLE
NOT TO EXCEED 250 C
NOT APPLICABLE
NOT APPLICABLE

3G
Root Face : 1.0 - 2.0 mm

POSTWELD HEAT TREATMENT (QW - 407)


Temperature
Time
Equipment Type
Other

FILLER METAL (QW - 404)


SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS (QW - 408)


Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
ARGON
99.99%
ARGON
### 99.99%
ADDITIONAL NOTES

Flow Rate
10LTR/MIN
10 LTR/MIN
-

Madina Trading & Contracting Est. - Mechanical Division


PROCEDURE QUALIFICATION RECORD
PQR : 007

REV :

000

Sheet : 2 of 2

TECHNIQUE (QW - 410)


String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number

:
:
:
:
:
:

STRING / WEAVE
10mm
GRINDING & BRUSHING
NOT APPLICABLE
MANUAL
MULTIPASS

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

Welding Electrode
Welding Class

Electrode
Diameter

Pass No. 1
GTAW - ER316L
Pass No. 2
GTAW - ER316L
Pass No. 3
SMAW - E316L-16
Pass No. 4
SMAW - E316L-16
Pass No. 5
SMAW - E316L-16
Pass No. 6
SMAW - E316L-16
Pass No. 7
SMAW - E316L-16
Pass No.8
SMAW - E316L-16
Pass No 9
SMAW - E316L-16
TENSILE TEST
Mark No.
Type

2.4 mm
2.4 mm
2.4 mm
3.25 mm
3.25 mm
3.25 mm
2.4mm
2.4mm
2.4mm

Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Dimensions
mm

Area
mm2

765
766

Cross-weld
Cross-weld

BEND TEST
Mark No.

16.1 x 19.2
16.3 x 18.7

Type

767
768
769
770

10 x 10
10 x 10

77
112

Volts
(v)

SINGLE
3 x Core Dia
BUTT WELD(single vee)
FLAME CUT &/OR GRIND
ASME IX
NOT APPLICABLE

Heat Input Travel


Interpass
Kj / mm mm / min TempC

108
10
1.62
40
Ambient
109
10
0.98
67
50
70
29
1.79
68
73
81
24
1.22
96
60
80
24
1.58
73
81
84
23
1.65
78
140
60
26
1.26
74
110
62
25
1.16
80
100
58
24
0.85
98
112
TEST SPECIFICATION - ASME IX
UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position
179.2
174.8

580
573

###
###

Parent Mat'l
Parent Mat'l

TEST SPECIFICATION - ASME IX


Result
Comments/Location

4t
4t
4t
4t

Absorbed Energy
Joules, J
70
128

Amps
(a)

Former Diameter

180
180
180
180

CHARPY IMPACT
Mark No.
Location Dimensions
mm
WCL
HAZ

309.1
'304.8

Bend Angle

Side Bend
Side Bend
Side Bend
Side Bend

773
774

Current Type
& Polarity

:
:
:
:
:
:

Acceptable
Acceptable
Acceptable
Acceptable

###
###
###
###

TEST SPECIFICATION - ASTM E23


Average
Temperature C
Comments
J

76
128

74
123

-29
-29

Nil
Nil

TEST HOUSE LABORITORY : MTS INTERNATIONAL HOLDING


Test No.
AD-90578
Rev'n 0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination

:
:
:
:
:
:

SATISFACTORY
QIS/DP/WPS/VP/004
QIS/RT/WPS/VP/37
SATISFACTORY
SATISFACTORY
SATISFACTORY

Fillet Weld Fracture Test


NOT APPLICABLE
Charpy Vee Notch Test
Refer to Report
Other Tests
Refer to Report
OVERALL TEST RESULT
ACCEPTABLE
We certify that the statements in the record above are
correct in accordance with the standard indicated above.

PREPARED BY

REVIEWED BY

APPROVED BY

Name

: STEVE LANGLEY

Name

: KEITH HARMER

Name :

Sign

Sign

Sign

Dept

: QA / QC

Dept

: ENGINEERING

Dept

Date

: 18-03-99

Date

: 18-03-99

Date :

QIS/Excel//WPS007

SATHIS KULKARNI

BUREAU VERITAS
18-03-99