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Company Name

Madina Trading & Contracting Est. Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/WPS012

Test Conducted On

Date of Test

24 - JUNE - 98

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

KEITH HARMER
ENGINEERING
03 - JULY - 98
R. VAIRAMANI
QA / QC
03 - JULY - 98
S.E. LANGLEY
BUREAU VERITAS
03 - JULY - 98

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW 00201
00201
RAMDAS SAPATHE
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

012
000
012
GTAW
-Ve
6G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
MACHINING &/OR GRIND
37.5 Deg +/- 2 Deg
5.54 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

API5L
GRADE B
A 1156
1
1
2"
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

LINCOLN
2.4 mm
5.18

Classification
Type of Flux
Other

ER 70S-3
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

ARGON
10 LTR/MIN
99.99 %
10 mm
N/A
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

AMBIENT
AMBIENT
AMBIENT

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 150 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified


Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO


ASME IX
NOT APPLICABLE
P1 TO P1

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

1.58 - 11.08 mm
NOT APPLICABLE
ALL
F6
A1
GRINDING & BRUSHING
NOT APPLICABLE
2 % THORIATED
2.4 mm

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3

WELDING
ELECTRODE
GTAW - ER 70S-3
GTAW - ER 70S-3
GTAW - ER 70S-3

ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
2.4 mm

CURENT TYPE ACTUAL


WPS
& POLARITY
AMPS
AMPS
Direct -Ve
88
80 - 100
Direct -Ve
61
54 - 67
Direct -Ve
92
80 - 100

ACTUAL
VOLTS
12
14
13

WPS
VOLTS
11 - 13
13 - 15
12 - 14

TRAVEL
SPEED
75
65
45

UTS
N/mm2
481
468

Fracture
Position

Comments
Location
Nil
Nil

TENSILE TEST
Mark No.
536
537

Type
Cross-weld
Cross-weld

Dimensions
mm
5.0 x 12.6
5.1 x 13.0

Area mm2
63.0
63.6

UTL kN
30.3
31.0

Type
Face Bend
Face Bend
Root Bend
Root Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Result
Acceptable
Acceptable
Acceptable
Acceptable

Location

Dimensions
mm
10 x 3.33
10 x 3.33

Temperature
C
-29
-29

Parent Mat'l
Parent Mat'l

BEND TEST
Mark No.
538
539
540
541

Comments
Location
Nil
Nil
Nil
Nil

CHARPY IMPACT
Mark No.
544
545

WCL
HAZ

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY

Absorbed Energy
Joules, J
39
34
41
40
44
39

Average

38
41

Comments
Nil
Nil

WPS
TRAVEL ACTUAL INTER
SPEED
KJ/mm
TempC
60 - 80 0.84
Ambient
60 - 80 0.79
116
35 - 50 1.59
112

Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK
ACCEPTABLE

mm2

4
4
4
4

t
t
t
t

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No. 012


WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

:
:
:
:
:
:
:

Welding Consumables

012
000
012

Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

GTAW

-Ve
6G
ALL

PQR Details

Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3

Material (QW 403) Qualified


ANY METAL ASSIGNED TO
P1 TO P1
Plate & Pipe Details
Thickness : 1.58 - 11.08 mm
Thickness : NOT APPLICABLE
Diameter : ALL

Interpass Temperature

Temperature
Time
Equipment
Other

TEST POSITION 6G
Root Gap :

2.5 - 3.0 mm

Electrode
Diameter

Current Type
& Polarity

2.4 mm
2.4 mm
2.4 mm

Direct -Ve
Direct -Ve
Direct -Ve

GTAW - ER 70S-3
GTAW - ER 70S-3
GTAW - ER 70S-3

PQR Base Matl. P Nos & Group Nos


PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

: NOT TO EXCEED 150 C

Root Face : 1.0 - 2.0 mm


Amps
(a)

Volts
(v)

80 - 100
54 - 67
80 - 100

11 - 13
13 - 15
12 - 14

ASME Notes
1.
2.
3.
4.
5.

:
:
:
:

Qualified Weld Preparations - Qualified Joint Configuration

37.5 Deg +/- 2 Deg


5.54 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
2"
Welding Electrode
Welding Class

PWHT Details

Pipe to Pipe
: AMBIENT
Pipe to Fittings : AMBIENT
Fitting to Fitting : AMBIENT

Joint On Qualification Test

:
:
:
:
:
:

LINCOLN
5.18
ER 70S-3
NOT APPLICABLE
ARGON
10 LTR/MIN
N/A

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL

### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia

:
:
:
:
:
:
:

PQR Material Details

Travel Speed
mm / min
60 - 80
60 - 80
35 - 50

Additional Notes
:
:
:
:
:

P1 TO P1
F6
A1
GRINDING & BRUSHING
2 % THORIATED

PREPARED BY

REVIEWED BY

APPROVED BY

Name
Name

: KEITH HARMER

Name

: R. VAIRAMANI

Name

: S.E. LANGLEY

Sign

Sign

Sign

Dept

: ENGINEERING

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

: 03 - JULY - 98

Date

: 03 - JULY - 98

Date

: 03 - JULY - 98

KH/Excel/Welding/WPS012

Madina Trading & Contracting Est. Mechanical Division


PROCEDURE QUALIFICATION RECORD
PQR : 012
Company Name

REV : 000

Sheet : 1 of 2

: Madina Trading & Contracting Est. Mechanical Division

Original Procedure Qualification Record No

: 012

Date

: 24 - JUNE - 98

Original WPS No. : 012

Welder ID

: MW 00201

Welding Process

Name

: RAMDAS SAPATHE

Location

: MADINA WORKSHOP, SALWA, QATAR.

: GTAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS (QW - 402)

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

37.5 Deg +/- 2 Deg


5.54 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE

Root Gap :

TEST POSITION
2.5 - 3.0 mm

BASE METAL (QW - 403)


Material Specification
Type or Grade
Heat Number
From P No.
: 1 To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:
:

API5L
GRADE B
A 1156
1
5.54 mm
2"

:
:
:
:
:
:
:

5.18
ER 70S-3
F6
A1
2.4 mm
5.54 mm
NOT APPLICABLE

POSITION (QW - 405)


Position of Groove
Welding Progression
Other

: 6G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)


Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
KH/Excel/Welding/WPS012

:
:
:
:

AMBIENT
NOT TO EXCEED 150 C
NOT APPLICABLE
NOT APPLICABLE

Root Face : 1.0 - 2.0 mm

POSTWELD HEAT TREATMENT (QW - 407)


Temperature
Time
Equipment Type
Other

FILLER METAL (QW - 404)


SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other

6G

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS (QW - 408)


Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
ARGON
99.99 %
ADDITIONAL NOTES

Flow Rate
10 LTR/MIN
-

Madina Trading & Contracting Est. Mechanical Division


PROCEDURE QUALIFICATION RECORD
PQR : 012

REV :

000

Sheet : 2 of 2

TECHNIQUE (QW - 410)


String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3

:
:
:
:
:
:

STRING / WEAVE
10 mm
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Welding Electrode
Welding Class
GTAW - ER 70S-3
GTAW - ER 70S-3
GTAW - ER 70S-3

TENSILE TEST
Mark No.
536
537

Type
Cross-weld
Cross-weld

BEND TEST
Mark No.
538
539
540
541

Amps
(a)

Volts
(v)

2.4 mm
2.4 mm
2.4 mm

Direct -Ve
Direct -Ve
Direct -Ve

88
61
92

12
14
13

Dimensions
mm

Area
mm2

10 x 3.33
10 x 3.33

30.3
31.0

Former Diameter
4t
4t
4t
4t

Absorbed Energy
Joules, J
39
40

34
44

41
39

:
:
:
:
:
:

SINGLE
3 x Core Dia
BUTT WELD
MACHINING &/OR GRIND
ASME IX
NOT APPLICABLE

Heat Input Travel


Interpass
Kj / mm mm / min TempC
0.84
0.79
1.59

75
65
45

Ambient
116
112

TEST SPECIFICATION - ASME IX


UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position

63.0
63.6

180
180
180
180

CHARPY IMPACT
Mark No.
Location Dimensions
mm
WCL
HAZ

Current Type
& Polarity

Bend Angle

Face Bend
Face Bend
Root Bend
Root Bend

544
545

Electrode
Diameter

5.0 x 12.6
5.1 x 13.0

Type

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

481
468

Nil
Nil

Parent Mat'l
Parent Mat'l

TEST SPECIFICATION - ASME IX


Result
Comments/Location
Acceptable
Acceptable
Acceptable
Acceptable

Nil
Nil
Nil
Nil

TEST SPECIFICATION - ASTM E23


Average
Temperature C
Comments
J
38
41

-29
-29

Nil
Nil

TEST HOUSE LABORITORY : MTS INTERNATIONAL HOLDING


Test No.
AD-81429
Rev'n 0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination

:
:
:
:
:
:

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY
SATISFACTORY
SATISFACTORY

Fillet Weld Fracture Test


NOT APPLICABLE
Charpy Vee Notch Test
SATISFACTORY
Other Tests
HARDNESS - OK
OVERALL TEST RESULT
ACCEPTABLE
We certify that the statements in the record above are
correct in accordance with the standard indicated above.

PREPARED BY

REVIEWED BY

APPROVED BY

Name

: KEITH HARMER

Name

: R. VAIRAMANI

Name :

Sign

Sign

Sign

Dept

: ENGINEERING

Dept

: QA / QC

Dept

Date

: 03 - JULY - 98

Date

: 03 - JULY - 98

Date :

KH/Excel/Welding/WPS012

S.E. LANGLEY

BUREAU VERITAS
03 - JULY - 98