The

###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division

###

WELDING PROCEDURE SPECIFICATION - No. 023

WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Process Type
Code/Testing Std.
Others

:
:
:
:
:
:
:

Welding Consumables

023
0
23A, 23B & 23C
SMAW

Manual
AWS D 1.1
MITS - 12

Electrode Brand
SFA / AWS No
Classification
F.Number
Gas Type
Gas Flow Rate
Backing Gas

Technique
Weld Direction
Max Bead Width
Multi / Single Pass
Manual /Automatic
Position

:
:
:
:
:

:
:
:
:
:
:
:

St 52-3N/S355J2G3 to St 52-3N/S355J2G3

Thickness & Diameter Qualified

Thickness : 3.2mm to Unlimited(GROOVE)
Diameter : 24" & Over
Fillet
: All thickness & Diameter

Preheat Details Deg C

Uphill
3.0 x Core
Multi Pass
Manual
All

PWHT Details

Minimum Preheat: 53C

In Addition
: Refer TableX1-1&X1-2
Maitenence By : Torch

Joint Design

:
:
:
:

Base Metals

ESAB or Equivalent
5.1
E7016-1, E-7018
F4
N.A
N.A
N.A

Interpass Temperature

### Angle
Root Gap
Root Face
Backing

Rev. 00

Temperature
Time
Equipment
Other

:
:
:
:

None
None
None
None

250C Maximum

Qualified Weld Preparations - Qualified Joint Configuration

35 +/- 2.5C
3.0 +/- 1.0mm
1.0-2.0mm
With or Without
POSITION QUALIFIED: ALL
Refer drawing for other joint configuration. WPS-D-01- Rev. (0)

Pass
Number
1
2
3-8
10 & Over

Welding Process
Electrode Classification
SMAW
SMAW
SMAW
SMAW

E7016-1
E7018
E7018
E7018

Electrode
Diameter
2.5
3.2
3.2
4.0

Current Type
& Polarity

Amps
(a)

Volts
(v)

DCEN
DCEP
DCEP
DCEP

60 - 76
110 - 125
160 - 195
160 - 200

22 - 26
22 - 26
22 - 26
22 - 26

Other Information
1.
2.
3.
4.

Interpass Cleaning Method

Backing Gouging (when required)
String or Weave Beed
Joint Type

Additional Notes

Grinding & Wire Brushing

Grinding &/or Air Arc Gouging
String or Weave
Refer WPS-D-01 Rev 0

PREPARED BY

REVIEWED BY

APPROVED BY

Name
Name

: R. Muthu Kumar

Name

: R. Vairamani

Name

: C. Siva Kumar

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

: Bureau Veritas

Date

Date

Date

FORM NO.: QAF/029/WPS Rev. (A)

Travel Speed
mm / min
42-50
117-200
124-233
162-256

The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 23A
Company Name

REV : 00

Sheet : 1 of 2

: Madina Mechanical

Original Procedure Qualification Record No

: 23A

Date

: 18-11-2000

Original WPS No. : 23 Rev. 0

Welder ID

: MW 00072

Welding Process

Name

: Thomas Mathew

Location

: Madina Yard, Salwa, Doha, Qatar

: SMAW

Type (Manual / Automatic / Semi-Automatic)

: Manual

JOINTS (QW - 402)

###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

34.5
25.5 mm
3 mm
1.5 mm
None

Groove Design/Joint type: Single 'V'/ Butt

BASE METAL
Material Specification
Type or Grade
Heat Number
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:

BSEN10025
St 52-3N/S355J2G3
5459
25.5 mm
Plate

POSTWELD HEAT TREATMENT

Temperature
Time
Equipment Type
Other

FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Lot No

:
:
:
:
:
:
:

5.1
E7016-1 & E7018
4
Not Required
2.5,3.2 & 4.0 mm
25.5 mm
2.5 - 8381651 - E7016-1
3.2 - 8324681 - E7018
4.0 - 9400341 - E7018

POSITION
Position of Groove
Welding Progression
Other

:
:
:

:
:
:
:

FORM NO. QAF/029/PQR Sht. 1 Rev. (A)

:
:
:
:

None
None
None
None

GAS
Type
-----

Percent Composition
Gas(es)
Mixtures
---------

ADDITIONAL NOTES
2G
N/A
Nil

PRE - HEAT
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other

TEST POSITION: 2G

66C
204C Max.
Heating Torch
N/A

Flow Rate
-----

The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 23C

REV : 00

Sheet : 2 of 2

TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number

:
:
:
:
:
:

String or Weave
Not Required
Brushing / Grinding
Not back gouged
Not Required
Multi Pass

Welding Electrode
Welding Class

TENSILE TEST
Mark No.
700
701

Type
Cross - weld
Cross - weld

BEND TEST
Mark No.
702
703
704
705

Type
Side Bend
Side Bend
Side Bend
Side Bend

CHARPY IMPACT
Mark No.
Location Dimensions
mm

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

Electrode
Diameter

Current Type
& Polarity

Dimensions
mm

Area
mm2

24.5 x 19.2
24.2 x 19.1

470.4
462.2

Amps
(a)

Volts
(v)

:
:
:
:
:
:

Single Side
3 X Core diameter
Single 'V', Butt
Machining/Flame Cut/Grinding
AWS D1.1
MITS - 12

Heat Input Travel

Interpass
Kj / mm mm / min TempC

TEST SPECIFICATION UTL

UTS
Fracture
kN
N/mm2
Position
220.0
218.0

469.0
471.0

Parent Metal
Parent Metal

TEST SPECIFICATION Former Diameter

Result

Bend Angle
180
180
180
180

38
38
38
38

Absorbed Energy
Joules, J

Acceptable
Acceptable
Acceptable
Acceptable

AWS D1.1
Comments/Location
Nil
Nil
AWS D1.1
Comments/Location
Nil
Nil
Nil
Nil

TEST SPECIFICATION Average

Temperature C
J

TEST HOUSE LABORITORY : Bodycote MTS Abu Dhabi

WITNESSED BY
: Bureau Veritas, Abu Dhabi, U.A.E

Comments

Report No.: AD 02519 Rev. 1

Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Not Required
Fillet Weld Fracture Test : Not Applicable
Ultrasonic Test
: Satisfactory
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Satisfactory
Other Tests : Hardness - Satisfactory
OVERALL TEST RESULT : ACCEPTABLE
Bend Test
: Satisfactory
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of code indicated above.
PREPARED BY

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name : C. Siva Kumar

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

: Bureau Veritas

Date

Date

Date :

FORM NO. QAF/029/PQR Sht. 2 Rev. (A)

The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 23B

REV : 00

Sheet : 2 of 2

TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number

:
:
:
:
:
:

String or Weave
Not Required
Brushing / Grinding
Not back gouged
Not Required
Multi Pass

Welding Electrode
Welding Class

TENSILE TEST
Mark No.
685
686

Type
Cross - weld
Cross - weld

BEND TEST
Mark No.
687
688
689
690

Type
Side Bend
Side Bend
Side Bend
Side Bend

CHARPY IMPACT
Mark No.
Location Dimensions
mm

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

Electrode
Diameter

Current Type
& Polarity

Dimensions
mm

Area
mm2

24.3 x 19.0
24.4 x 18.9

461.7
461.2

Amps
(a)

Volts
(v)

:
:
:
:
:
:

Single Side
3 X Core diameter
Single 'V', Butt
Machining/Flame Cut/Grinding
AWS D1.1
MITS - 12

Heat Input Travel

Interpass
Kj / mm mm / min TempC

TEST SPECIFICATION UTL

UTS
Fracture
kN
N/mm2
Position
219.0
219.0

474.0
475.0

Parent Metal
Parent Metal

TEST SPECIFICATION Former Diameter

Result

Bend Angle
180
180
180
180

38
38
38
38

Absorbed Energy
Joules, J

Acceptable
Acceptable
Acceptable
Acceptable

AWS D1.1
Comments/Location
Nil
Nil
AWS D1.1
Comments/Location
Nil
Nil
Nil
Nil

TEST SPECIFICATION Average

Temperature C
J

TEST HOUSE LABORITORY : Bodycote MTS Abu Dhabi

WITNESSED BY
: Bureau Veritas, Abu Dhabi, U.A.E

Comments

Report No.: AD 02518 Rev. 1

Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Not Required
Fillet Weld Fracture Test : Not Applicable
Ultrasonic Test
: Satisfactory
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Satisfactory
Other Tests : Hardness - Satisfactory
OVERALL TEST RESULT : ACCEPTABLE
Bend Test
: Satisfactory
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of the code indicated above.
PREPARED BY

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name : C. Siva Kumar

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

: Bureau Veritas

Date

Date

Date :

FORM NO. QAF/029/PQR Sht. 2 Rev. (A)

The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 23C
Company Name

REV : 00

Sheet : 1 of 2

: Madina Mechanical

Original Procedure Qualification Record No

: 23C

Date

: 18-11-2000

Original WPS No. : 23 Rev. 0

Welder ID

: MW 00171

Welding Process

Name

: T. Sreenu

Location

: Madina Yard, Salwa, Doha, Qatar

: SMAW

Type (Manual / Automatic / Semi-Automatic)

: Manual

JOINTS (QW - 402)

13

12 11

10

###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

9
8
:
:
:
:
:

35
25.5 mm
3 mm
1.5 mm
None

1
TEST POSITION: 4G
Groove Design/Joint type: Single 'V'/ Butt

:
:
:
:
:

BSEN10025
St 52-3N/S355J2G3
5459
25.5 mm
Plate

POSTWELD HEAT TREATMENT

Temperature
Time
Equipment Type
Other

FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Lot No

:
:
:
:
:
:
:

5.1
E7016-1 & E7018
4
Not Required
2.5,3.2 & 4.0 mm
25.5 mm
2.5 - 8381651 - E7016-1
3.2 - 8324681 - E7018
4.0 - 9400341 - E7018

POSITION
Position of Groove
Welding Progression
Other

:
:
:

:
:
:
:

FORM NO. QAF/029/PQR Sht. 1 Rev. (A)

:
:
:
:

None
None
None
None

GAS
Type
-----

Percent Composition
Gas(es)
Mixtures
---------

ADDITIONAL NOTES
4G
N/A
Nil

PRE - HEAT
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other

BASE METAL
Material Specification / Standard
Type or Grade
Heat Number
Thickness of Test Coupon
Diameter of Test Coupon

66C
200C Max.
Heating Torch
N/A

Flow Rate
-----

The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 23B
Company Name

REV : 00

Sheet : 1 of 2

: Madina Mechanical

Original Procedure Qualification Record No

: 23B

Date

: 18-11-2000

Original WPS No. : 23 Rev. 0

Welder ID

: MW 00077

Welding Process

Name

: Subramanian

Location

: Madina Yard, Salwa, Doha, Qatar

: SMAW

Type (Manual / Automatic / Semi-Automatic)

: Manual

JOINTS (QW - 402)

###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

35
25.5 mm
3 mm
1.5 mm
None

Groove Design/Joint type: Single 'V'/ Butt

BASE METAL
Material Specification / Standard
Type or Grade
Heat Number
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:

BSEN10025
St 52-3N/S355J2G3
5459
25.5 mm
Plate

POSTWELD HEAT TREATMENT

Temperature
Time
Equipment Type
Other

FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Lot Number

:
:
:
:
:
:
:

5.1
E7016-1 & E7018
4
Not Required
2.5,3.2 & 4.0 mm
25.5 mm
2.5 - 8381651 - E7016-1
3.2 - 8324681 - E7018
4.0 - 9400341 - E7018

POSITION
Position of Groove
Welding Progression
Other

:
:
:

:
:
:
:

FORM NO. QAF/029/PQR Sht. 1 Rev. (A)

:
:
:
:

None
None
None
None

GAS
Type
-----

Percent Composition
Gas(es)
Mixtures
---------

ADDITIONAL NOTES
3G
Uphill
Nil

PRE - HEAT
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other

TEST POSITION: 3G

66C
191C Max.
Heating Torch
N/A

Flow Rate
-----

The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 23A

REV : 00

Sheet : 2 of 2

TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number

:
:
:
:
:
:

String or Weave
Not Required
Brushing / Grinding
Not back gouged
Not Required
Multi Pass

Welding Electrode
Welding Class

TENSILE TEST
Mark No.
670
671

Type
Cross - weld
Cross - weld

BEND TEST
Mark No.
672
673
674
675

Type
Side Bend
Side Bend
Side Bend
Side Bend

CHARPY IMPACT
Mark No.
Location Dimensions
mm

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

Electrode
Diameter

Current Type
& Polarity

Dimensions
mm

Area
mm2

23.6 x 19.0
24.2 x 19.0

448.4
459.8

Amps
(a)

Volts
(v)

:
:
:
:
:
:

Single Side
3 X Core diameter
Single 'V', Butt
Machining/Flame Cut/Grinding
AWS D1.1
MITS - 12

Heat Input Travel

Interpass
Kj / mm mm / min TempC

TEST SPECIFICATION UTL

UTS
Fracture
kN
N/mm2
Position
215.0
218.0

478.0
475.0

Parent Metal
Parent Metal

TEST SPECIFICATION Former Diameter

Result

Bend Angle
180
180
180
180

38
38
38
38

Absorbed Energy
Joules, J

Acceptable
Acceptable
Acceptable
Acceptable

AWS D1.1
Comments/Location
Nil
Nil
AWS D1.1
Comments/Location
Nil
Nil
Nil
Nil

TEST SPECIFICATION Average

Temperature C
J

TEST HOUSE LABORITORY : Bodycote MTS Abu Dhabi

Comments

Report No.: AD 02517 Rev. 1

WITNESSED BY
: Bureau Veritas, Abu Dhabi, U.A.E
Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Not Required
Fillet Weld Fracture Test : Not Applicable
Ultrasonic Test
: Satisfactory
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Satisfactory
Other Tests : Hardness - Satisfactory
Bend Test
: Satisfactory
OVERALL TEST RESULT : ACCEPTABLE
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of the code indicated above.
PREPARED BY

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name : C. Siva Kumar

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

: Bureau Veritas

Date

Date

Date :

FORM NO. QAF/029/PQR Sht. 2 Rev. (A)

The Madina Group W.L.L. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 23C
REV : 00

ANNEXURE - 1
Pass
Number
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
2.1
2.2
2.3
2.4
2.5
3.1
3.2
3.3
3.4
3.5
3.6
4.1
4.2
4.3
4.4
4.5
4.6
5.1
5.2
5.3
5.4
6.1
6.2
6.3
6.4
6.5
7.1
7.2
7.3
7.4
8.1
8.2
8.3
8.4
9.1
9.2
9.3
9.4
9.5
9.6
10.1
10.2
10.3
10.4
11.1
11.2
11.3
11.4
12.1
12.2
12.3
13.1
13.2

Welding Electrode
Welding Class
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

Electrode
Diameter
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2

Current Type
& Polarity
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

PREPARED BY

Amps
(a)
82
86
79
76
78
82
83
84
83
84
83
96
98
99
98
99
140
122
121
119
125
126
133
136
137
135
124
126
134
136
134
135
118
116
115
117
117
124
128
127
123
120
121
120
133
125
123
124
127
125
126
125
124
122
125
129
130
128
115
128
126
125
126
125

Volts
(v)
22
21.3
23.2
23.3
22
23
22
23
21
22
24
24
25
24
23
24
21
23
24
23
23
24
24
23
24
24
25
23
25
24
23
24
22
24
23
24
23
25
23
24
24
23
23
24
25
24
22
24
23
22
23
24
24
23
24
23
23
24
24
23
24
22
23
24

Heat Input Travel

Interpass
Kj###
/ mm mm / min TempC
2.81
38.5
2.85
38.5
2.86
38.5
2.76
38.5
2.67
38.5
2.94
38.5
2.85
38.5
3.01
38.5
2.72
38.5
2.88
38.5
3.10
38.5
66
1.67
83
1.77
83
1.72
83
1.63
83
1.72
83
104
3.46
51
3.30
51
3.42
51
3.22
51
3.38
51
3.56
51
104
3.42
56
3.35
56
3.52
56
3.47
56
3.32
56
3.11
56
163
2.58
78
2.51
78
2.37
78
2.49
78
200
2.86
54.5
3.06
54.5
2.91
54.5
3.09
54.5
2.96
54.5
200
2.70
69
2.56
69
2.65
69
2.57
69
200
2.51
66
2.53
66
2.62
66
3.02
66
200
3.83
47
3.45
47
3.80
47
3.73
47
3.51
47
3.70
47
200
2.54
71
2.51
71
2.37
71
2.54
71
200
2.47
72
2.49
72
2.56
72
2.30
72
200
1.88
94
1.93
94
1.76
94
200
1.32
132
1.36
132
200
###
191

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name :

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

Date

Date

Date

C. SIVAKUMAR

:
Bureau Veritas

The Madina Group W.L.L. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 23B
REV : 00

ANNEXURE - 1
Pass
Number
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
2.1
2.2
2.3
2.4
2.5
2.6
3.1
3.2
3.3
3.4
4.1
4.2
4.3
5.1
5.2
5.3
5.4
6.1
6.2
6.3
6.4
7.1
7.2
7.3
7.4
7.5
8.1
8.2
8.3
9.1
9.2
9.3
10.1
10.2
10.3
10.4
11.1
11.2
11.3
11.4
12.1
12.2
12.3
12.4
13.1
13.2
13.3
13.4
14.1
14.2
14.3
15.1
15.2
15.3
15.4
16.1
16.2
16.3
17.1
17.2
17.3

Welding Electrode
Welding Class
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

Electrode
Diameter
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2

Current Type Amps

& Polarity
(a)
Direct -Ve
68
Direct -Ve
69
Direct -Ve
65
Direct -Ve
64
Direct -Ve
69
Direct -Ve
68
Direct -Ve
69
Direct -Ve
70
Direct -Ve
71
Direct -Ve
72
Direct -Ve
69
Direct +Ve
89
Direct +Ve
86
Direct +Ve
89
Direct +Ve
89
Direct +Ve
97
Direct +Ve
103
Direct +Ve
120
Direct +Ve
120
Direct +Ve
122
Direct +Ve
124
Direct +Ve
124
Direct +Ve
120
Direct +Ve
122
Direct +Ve
122
Direct +Ve
120
Direct +Ve
123
Direct +Ve
123
Direct +Ve
120
Direct +Ve
124
Direct +Ve
125
Direct +Ve
123
Direct +Ve
123
Direct +Ve
125
Direct +Ve
124
Direct +Ve
123
Direct +Ve
123
Direct +Ve
124
Direct +Ve
122
Direct +Ve
125
Direct +Ve
125
Direct +Ve
124
Direct +Ve
124
Direct +Ve
124
Direct +Ve
125
Direct +Ve
123
Direct +Ve
125
Direct +Ve
124
Direct +Ve
124
Direct +Ve
125
Direct +Ve
124
Direct +Ve
125
Direct +Ve
124
Direct +Ve
124
Direct +Ve
125
Direct +Ve
124
Direct +Ve
125
Direct +Ve
124
Direct +Ve
124
Direct +Ve
125
Direct +Ve
124
Direct +Ve
123
Direct +Ve
122
Direct +Ve
120
Direct +Ve
122
Direct +Ve
123
Direct +Ve
123
Direct +Ve
124
Direct +Ve
123
Direct +Ve
122
Direct +Ve
123
Direct +Ve
123

PREPARED BY

Volts
(v)
24
25
25
24
23
24
23
24
23
24
24
23
24
23
23
24
23
23
24
24
23
24
23
23
23
24
24
24
23
23
24
23
23
24
23
24
24
23
23
24
23
23
24
24
23
24
23
23
23
24
24
24
23
23
24
23
24
23
23
24
23
24
24
23
23
23
24
23
23
24
24
23

Heat Input Travel

Interpass
Kj###
/ mm mm / min TempC
2.64
37.1
2.79
37.1
2.63
37.1
2.48
37.1
2.57
37.1
2.64
37.1
2.57
37.1
2.72
37.1
2.64
37.1
2.79
37.1
2.68
37.1
66
1.55
79.1
1.57
79.1
1.55
79.1
1.55
79.1
1.77
79.1
1.80
79.1
66
2.39
69.3
2.49
69.3
2.54
69.3
2.47
69.3
66
1.83
97.8
1.69
97.8
1.72
97.8
66
2.37
71
2.43
71
2.49
71
2.49
71
163
1.96
84.3
2.03
84.3
2.14
84.3
2.01
84.3
163
2.83
60
3.00
60
2.85
60
2.95
60
2.95
60
163
1.63
105
1.60
105
1.71
105
177
1.73
100
1.71
100
1.79
100
177
2.26
79
2.18
79
2.24
79
2.18
79
191
2.22
77
2.22
77
2.34
77
2.32
77
191
2.05
88
1.94
88
1.94
88
2.05
88
191
2.38
72
2.50
72
2.38
72
2.38
72
191
1.91
94
1.82
94
1.88
94
191
1.97
89
1.86
89
1.89
89
1.91
89
191
1.79
99
1.73
99
1.71
99
191
1.79
98
1.81
98
1.73
98
191
191

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name :

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

Date

Date

Date

C. SIVAKUMAR
Bureau Veritas

The Madina Group W.L.L. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 23A
REV : 00

ANNEXURE - 1
Pass
Number
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.1
2.2
2.3
3.1
3.2
4.1
4.2
4.3
5.1
5.2
6.1
6.2
7.1
7.2
8.1
8.2
9.1
9.2
10.1
10.2
11.1
11.2
12.1
12.2
13.1
13.2
14.1
14.2
15.1
15.2
16.1
16.2
17.1
17.2
18.1
18.2
19.1
19.2
20
21
22
23

Welding Electrode
Welding Class
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

Electrode
Diameter
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
3.2
3.2
3.2
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

Current Type
& Polarity
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

PREPARED BY

Amps
(a)
69
69
69
69
69
68
67
67
67
120
118
179
179
180
179
180
179
178
180
181
180
179
179
180
179
179
180
180
180
179
179
181
180
180
179
180
180
180
179
180
180
181
180
181
181
180
181
181
181
180
180

Volts
(v)
24
25
25
25
25
23
23
23
23
23
24
24
24
24
24
24
24
24
24
24
23
23
23
23
23
23
23
24
24
24
24
24
25
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24

Heat Input Travel

Interpass
Kj
/
mm
mm
/
min
TempC
#DIV/0!
2.33
42.7
2.42
42.7
2.42
42.7
2.42
42.7
2.42
42.7
2.20
42.7
2.17
42.7
2.17
42.7
2.17
42.7
66
1.42
117
1.45
117
2.20
117
107
1.19
217
1.19
217
2.08
124
2.09
124
2.08
124
150
1.10
233
1.11
233
1.93
135
1.84
135
1.63
152
1.63
152
163
1.19
208
1.19
208
200
1.16
213
1.17
213
200
1.59
163
1.59
163
200
1.42
181
1.42
181
200
1.68
155
1.74
155
200
1.71
152
1.70
152
200
1.53
169
1.53
169
200
1.53
169
1.53
169
200
1.16
224
1.16
224
200
1.47
177
1.46
177
200
1.30
200
1.30
200
200
1.20
216
1.21
216
120
1.02
256
120
1.02
256
120
1.01
256
120
1.01
256
120

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name :

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

Date

Date

Date :

C. SIVAKUMAR
Bureau Veritas