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General ................................................................................ 1
Basic C280 Diesel Engine Design ................................................................ 1
C280 Diesel Engine Ratings ........................................................................ 2
Propulsion Engines ................................................................................ 2
Matching of Propellers and Waterjets ........................................................... 4
System Response ................................................................................. 5
Engine and Waterjet Tolerances .............................................................. 5
Waterjet Tolerances .............................................................................. 7
Serviceability ...................................................................................... 79
System Pressures and Velocities ........................................................... 79
Heat Recovery ........................................................................................ 82
Water Maker ...................................................................................... 82
Generator Cooling ................................................................................... 82
Cooling Water Requirements ..................................................................... 82
Water Quality, Rust Inhibitors and Antifreeze ......................................... 82
Customer Piping Connections ................................................................... 83
Cooling System Schematics ...................................................................... 83
General
Basic C280 Diesel Engine Design
The C280 Engine Family for marine applications is a modern, highly efficient, IMO
certified engine series consisting of in-line engines of 6 and 8 cylinders and vee
engines of 12 and 16 cylinders. These are four stroke, non-reversible engines rated
at speeds from 900 to 1000 rpm and intended for use as main propulsion and
electric power generator drivers for marine applications. The engines are
turbocharged, charge air cooled and with a direct injection fuel system using unit
fuel injectors. The use of individual fuel injectors eliminates the need for high
pressure piping and provides for an accurate, high injection pressure.
The engine block is a nodular cast iron block. The intake plenum runs the full
length of the engine, providing even air distribution to the cylinders.
The crankshaft is a pressed forging that is induction hardened. A counter-weight
for each cylinder is bolted to the crankshaft using a robust 3 bolt design.
Crankshaft end flanges are identical so full power can be taken off from either end.
The main, rod and camshaft bearings are steel-backed, nickel bonded aluminum
with a lead-tin overlay, copper-bonded to the aluminum. Experience has shown this
produces the best bearing construction available for the longest possible life.
The connecting rods are forged, heat treated and shot peened before machining.
The special four-bolt design allows for an extra-large bearing which reduces bearing
load and extends bearing life.
The cylinder liners are high alloy iron castings, induction hardened, plateau honed
and water jacketed over their full length. The liners are equipped with an antipolishing ring (cuff) to avoid piston / liner carbonizing and thus improve lube oil
control and liner life.
The pistons are two-piece with a steel crown and forged aluminum skirt for
excellent strength and durability, yet light weight. Each piston has four rings, two
in hardened grooves in the crown and two in the skirt. The top compression ring is
asymmetrically faced with a chrome-ceramic matrix coating to provide extended
ring and liner life. The two middle rings are taper-faced and chrome plated, while
the lower lube oil control ring is double rail chrome faced, with a spring expander.
Oil is jet sprayed into passageways within the pistons for cooling and lubrication of
the piston pin.
The valve seats on the replaceable inserts are induction-hardened. Positive
rotators on all the valves maintain a uniform temperature and wear pattern across
the valve face and seat. The exhaust and air inlet valves are both manufactured
from Nimonic 80A material.
GENERAL
The cooling system can either be combined circuit or separate circuit, depending
on emissions levels and available sea water temperature. Both versions use two
identical centrifugal pumps to get coolant (usually a 50/50 water/glycol mix) to the
aftercooler, oil cooler, block, and heads. Orifices are used to ensure correct coolant
C280-6
C280-8
900
1000
900
1000
1730
1850
2300
2460
2320
2481
3084
3299
2352
2515
3127
3345
C280-12
C280-16
900
1000
900
1000
3460
3700
4600
4920
4640
4962
6169
6598
4704
5031
6255
6690
32 oC (90 oF)
GENERAL
The above ratings are based on the following approximate load profile:
C280-6
C280-8
900
1000
900
1000
900
1000
900
1000
1900
2030
2530
2710
2548
2722
3393
3634
C280-12
C280-16
900
1000
900
1000
3800
4060
5060
5420
5096
5444
6785
7268
5167
5520
6879
7369
32 oC (90 oF)
The above ratings are based on the following approximate load profile:
These ratings correspond to the ISO 3046 Fuel Stop Power definitions.
These ratings can also be used for AUX, DEP Prime Ratings.
** See Heat Exchanger Sizing Chart for C280 engines on page 78.
GENERAL
C280-16
1000
5650
7577
7682
45 oC (113 oF)
38 oC (100 oF)
The above ratings are based on the following approximate load profile:
15% of the engine operating hours at less than 50% of rated power.
These ratings correspond to the ISO 3046 Fuel Stop Power definitions.
** See Heat Exchanger Sizing Chart for C280 engines on page 78.
Ratings are based on ISO 3046/1 and SAE J1995 standard reference conditions
of 100 kPa (30 in. Hg), 25C (77F), and 30% relative humidity at the stated
charge air cooler water temperature.
Performance and fuel consumption based on 35 API, 16C (61F) fuel used @
29C (84F) with a density of 838.9 g/l (7.001 lbs/U.S. gal). Lower heat value of
fuel 42 750 kJ/kg (18,380 btu/lb).
Ratings meet the classification society maximum requirements of 45C (113F)
to the air inlet of the turbocharger and 32C (100F) sea water temperature
without derate, unless otherwise stated.
GENERAL
Waterjets approximate a fixed pitch propeller demand curve and can also be
affected by vessel loading, weather conditions, sea state, and hull fouling. The
waterjet power demand should be matched such that these conditions do not result
in engine overload. The waterjet to engine match should be based on expected
heavy ship conditions, propulsion system power losses, reduction gear losses, etc.
The following graph provides an example of a correct waterjet match.
2012 Caterpillar All rights reserved.
System Response
The waterjet should be matched to the engine such that the engine can smoothly
reach its rated speed in a time frame that optimizes acceleration and fuel
combustion (smoke). This optimized condition is frequently programmed into the
electronic governing system and the waterjet should not inhibit the programmed
acceleration rate. An oversized waterjet may result in engine lug (maximum fuel @
less than rated rpm), resulting in owner dissatisfaction with vessel performance, as
well as possible harm to the engine from excessive exhaust temperatures.
GENERAL
2. ISO standard reference conditions apply for power, not site conditions.
3. Minimum power setting (no negative tolerance in the dyno) will be driven by
the quoter including the associated additional cost.
4. The minimum tolerance on engine power in the dyno will be reduced to 2%.
2012 Caterpillar All rights reserved.
Waterjet Tolerances
Standard waterjet tolerances are +/- 1.5% speed at rated power. This speed
tolerance is a function of the pump design, hull form, vessel speed and waterjet
intake design. The engine speed tolerance at rated power is less than the waterjet
tolerance (+0.5%/-1.0% versus +/- 1.5%). This means there is a possibility for
the waterjet to be oversized or undersized if the maximum minus or plus speed
tolerance on the water jet is obtained at rated power.
GENERAL
An oversized waterjet will cause the engine to operate at fuel stop rack (lug)
when the engine is set for the rated 2710 bkW at 1000 rpm. The engine speed
may be less than the minimum 990 rpm (-1.0% engine speed tolerance) required to
obtain power within the minus tolerance band with factory rack setting. The engine
can operate in lug continuously down to 980 rpm. However, the engine power
output will be out of the minus tolerance band.
GENERAL
Technical Data
C280 Technical Data Sheets
The following Technical Data Sheets represent the latest available C280 engine
series technical information at the time of publication and are subject to change.
Consult with a Caterpillar dealer to obtain the most current data.
TECHNICAL DATA
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8389-01
DM8390-01
bkW
mm
(bhp)
(in)
1730
280
(2320)
(11.0)
1850
280
(2481)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
162
20.8
9.0
(2350)
(302)
(29.5)
162
20.0
10.0
13:1
rpm
rpm
hrs
13:1
(2350)
(291)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-5-3-6-2-4
1-4-2-6-3-5
mm H2O
kPa
C
m /min
kPa
(oF)
(ft /min)
(in H2O)
125/380
3.7
61
98
255
45
171
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
9.64
9.02
0.55
0.62
0.17
(0.0159)
(0.0148)
(0.0009)
(0.0010)
(0.0003)
9.03
8.18
0.95
0.85
0.17
(0.0148)
(0.0135)
(0.0016)
(0.0014)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
294
379
550
555
630
371
25.4
(122)
(561)
(714)
(1022)
(1031)
(1166)
(13,084)
(10)
50
294
373
550
527
630
399
25.4
(122)
(561)
(703)
(1022)
(981)
(1166)
(14,105)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
182
387
518
1321
86
11.0
426
762
1,188
(10,350)
(22,008)
(29,458)
(75,124)
(4,891)
(626)
(24,209)
(43,351)
(67,560)
204
376
572
1480
91
12.5
414
845
1,259
(11,601)
(21,383)
(32,529)
(84,166)
(5,175)
(711)
(23,521)
(48,077)
(71,598)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
38.0
30.8
433
210.0
206.0
201.6
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(10.0)
(8.1)
(114.4)
(0.345)
(0.339)
(0.331)
66
72
820
546 - 1090
260
140
75
-20
350
41.5
33.9
459
208.0
204.0
198.5
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(11.0)
(8.9)
(121.2)
(0.342)
(0.335)
(0.326)
C
C
kPa
o
(in H2O)
(in H2O)
(oF)
(oF)
(psi)
3
(5/15)
(14.9)
(142)
(208)
(37)
(113)
(6,049)
(16.1)
125/380
3.7
61
98
238
45
187
4.0
(5/15)
(14.9)
(142)
(208)
(35)
(113)
(6,586)
(16.1)
o
o
TECHNICAL DATA
Fuel System
10
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8390-01
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(184)
(152)
(20)
(6)
(0.35)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
697
577
76
23
1.4
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(184)
(152)
(20)
(6)
(0.38)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
77
1,315
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.2)
(347)
83
90
95
99
103
109
30
70
295
99
1,460
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.4)
(386)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
240
84
71
1230
(90)
(100)
(102)
(108)
(-0.73)
(10)
(34.8)
(12.2)
(10.3)
(325)
32
38
39
42
-5.0
70
295
104
91
1365
(90)
(100)
(102)
(108)
(-0.73)
(10)
(42.8)
(15.1)
(13.2)
(361)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8389-01
380
320
120
260
105
85
92
98
104
70
165
50
697
577
76
23
1.3
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
11
C280-6
900
1730
2082
13:1
32
90
EUI
16200
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Marine CSR
IMO II/EPA MARINE TIER II
157-5514
DI
Distillate
DRY
9
Engine Performance
2500
2000
1800
2000
1400
1600
1200
1000
800
600
400
0
400
500
600
700
800
900
1000
A
500
P1
200
1500
P1
0
400
1000
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Power
bkW
1730
1634
1538
1442
987
841
704
567
430
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
600
700
800
900
1000
Air
4
Flow
cu m/
Min
171.3
164.7
148.6
127.3
79.7
64.3
52.6
42.7
33.9
Air
4
Flow
cu m/
Min
166.8
137.5
105.2
81.0
63.9
51.3
41.7
34.1
28.2
Exh
Temp to
Turbo
C
555
559
576
605
609
631
633
608
553
Exh
Stack
Temp
C
379
389
413
447
464
480
482
462
411
Exh
Flo w
cu m/
min
370.5
361.6
338.1
305.1
196.3
162.0
133.0
105.2
77.6
Exh
Temp to
Turbo
C
545
543
547
560
563
547
512
462
402
Exh
Stack
Temp
C
378
393
413
428
433
423
395
348
294
Exh
Flo w
cu m/
min
359.8
303.7
239.8
189.0
150.4
119.2
92.7
70.4
53.1
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Powe r
bhp
2320
2191
2062
1934
1324
1128
944
760
577
Power
bhp
2088
1759
1466
1208
982
787
619
477
358
Air
Flow4
cfm
6049
5815
5248
4495
2815
2270
1857
1508
1196
Air
4
Flow
cfm
5891
4857
3717
2860
2258
1813
1471
1204
997
Exh
Temp to
Turbo
F
1031
1039
1069
1122
1128
1168
1172
1127
1028
Exh
Stack
Temp
F
714
733
775
837
868
896
899
863
772
Exh
Flo w
cfm
13084
12771
11942
10775
6932
5721
4698
3716
2741
Exh
Temp to
Turbo
F
1012
1010
1017
1040
1046
1017
954
864
756
Exh
Stack
Temp
F
713
740
776
802
811
794
742
658
561
Exh
Flo w
cfm
12705
10724
8468
6674
5311
4210
3274
2487
1874
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
182
387
518
1087
1321
86
( 10356
( 22020
( 29474
( 61850
( 75165
( 4893
)
)
)
)
)
)
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
12
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8389-01
3/4/10
TECHNICAL DATA
13
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8391-01
DM8392-01
bkW
mm
(bhp)
(in)
1900
280
(2548)
(11.0)
2030
280
(2722)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.8
9.0
(2509)
(331)
(29.5)
173
22.0
10.0
13:1
rpm
rpm
hrs
13:1
(2509)
(319)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-5-3-6-2-4
1-4-2-6-3-5
mm H2O
kPa
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(39)
(113)
(6,184)
(16.1)
125/380
3.7
61
98
254
45
192
4.0
(5/15)
(14.9)
(142)
(208)
(37)
(113)
(6,766)
(16.1)
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
266
45
175
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
9.30
8.68
0.63
0.62
0.18
(0.0153)
(0.0143)
(0.0010)
(0.0010)
(0.0003)
8.67
7.96
1.04
0.71
0.16
(0.0143)
(0.0131)
(0.0017)
(0.0012)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
302
384
550
563
630
382
25.4
(122)
(576)
(723)
(1022)
(1045)
(1166)
(13,494)
(10)
50
298
379
550
541
630
415
25.4
(122)
(568)
(714)
(1022)
(1006)
(1166)
(14,645)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
191
385
536
1379
92
11.0
424
792
1,216
(10,862)
(21,895)
(30,482)
(78,422)
(5,232)
(626)
(24,084)
(45,040)
(69,124)
212
402
613
1228
99
12.5
442
898
1,340
(12,056)
(22,861)
(34,861)
(69,835)
(5,630)
(711)
(25,147)
(51,071)
(76,219)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
38.0
30.3
460
203.0
199.1
195.2
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(10.0)
(8.0)
(121.5)
(0.334)
(0.327)
(0.321)
66
72
820
546 - 1090
260
140
75
-20
350
41.5
33.2
498
206.0
202.1
197.0
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(11.0)
(8.8)
(131.7)
(0.339)
(0.332)
(0.324)
o
o
o
o
TECHNICAL DATA
Fuel System
14
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8392-01
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(184)
(152)
(20)
(6)
(0.39)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
697
577
76
23
1.6
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(184)
(152)
(20)
(6)
(0.41)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
77
1,315
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.2)
(347)
83
90
95
99
103
109
30
70
295
99
1,460
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.4)
(386)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
240
84
71
1230
(90)
(100)
(102)
(108)
(-0.73)
(10)
(34.8)
(12.2)
(10.3)
(325)
32
38
39
42
-5.0
70
295
104
91
1365
(90)
(100)
(102)
(108)
(-0.73)
(10)
(42.8)
(15.1)
(13.2)
(361)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8391-01
380
320
120
260
105
85
92
98
104
70
165
50
697
577
76
23
1.5
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
15
TECHNICAL DATA
16
TECHNICAL DATA
17
TECHNICAL DATA
18
TECHNICAL DATA
19
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8397-02
DM8398-02
bkW
mm
(bhp)
(in)
2300
280
(3084)
(11.0)
2460
280
(3299)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
162
20.8
9.0
(2350)
(301)
(29.5)
162
20.0
10.0
13:1
rpm
rpm
hrs
13:1
(2350)
(290)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-6-2-5-8-3-7-4
1-4-7-3-8-5-2-6
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
265
45
252
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
10.00
9.27
0.47
0.73
0.20
(0.0164)
(0.0152)
(0.0008)
(0.0012)
(0.0003)
10.33
9.26
0.64
1.07
0.18
(0.0170)
(0.0152)
(0.0011)
(0.0018)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
344
364
550
543
630
530
25.4
(122)
(651)
(687)
(1022)
(1009)
(1166)
(18,731)
(10)
50
320
375
550
543
630
587
25.4
(122)
(608)
(707)
(1022)
(1009)
(1166)
(20,744)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
242
484
696
1804
114
14.6
532
1,021
1,554
(13,762)
(27,525)
(39,581)
(102,592)
(6,483)
(830)
(30,277)
(58,075)
(88,352)
271
499
626
2056
125
16.7
549
983
1,531
(15,411)
(28,378)
(35,600)
(116,923)
(7,109)
(950)
(31,215)
(55,874)
(87,089)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
38.0
28.5
568
207.0
203.1
199.8
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(10.0)
(7.5)
(149.9)
(0.340)
(0.334)
(0.328)
66
72
820
546 - 1090
260
140
75
-20
350
41.5
31.1
625
213.0
208.9
204.6
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(11.0)
(8.2)
(165.0)
(0.350)
(0.344)
(0.336)
mm H2O
kPa
o
o
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(38)
(113)
(8,889)
(16.1)
125/380
3.7
61
98
268
45
274
4.0
(5/15)
(14.9)
(142)
(208)
(39)
(113)
(9,680)
(16.1)
o
o
TECHNICAL DATA
Fuel System
20
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8398-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(201)
(192)
(20)
(6)
(0.47)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
760
728
76
23
1.9
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(201)
(192)
(20)
(6)
(0.50)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
77
1,315
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.2)
(347)
83
90
95
99
103
109
30
70
295
99
1,460
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.4)
(386)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
240
84
71
1230
(90)
(100)
(102)
(108)
(-0.73)
(10)
(34.8)
(12.2)
(10.3)
(325)
32
38
39
42
-5.0
70
295
104
91
1365
(90)
(100)
(102)
(108)
(-0.73)
(10)
(42.8)
(15.1)
(13.2)
(361)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8397-02
380
320
120
260
105
85
92
98
104
70
165
50
760
728
76
23
1.8
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
21
C280-8
900
2300
2076
13:1
32
90
EUI
16200
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Marine CSR
IMO II/EPA MARINE TIER II
284-8280
DI
Distillate
DRY
9
Engine Performance
3500
2500
3000
2000
1500
1000
2500
2000
1500
1000
500
P1
0
400
500
600
700
800
900
P1
500
0
400
1000
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Power
bkW
2300
2172
2044
1917
1266
1029
822
705
587
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
600
700
800
900
1000
Air
4
Flow
cu m/
Min
251.7
240.9
226.1
192.3
132.9
97.8
76.3
68.4
51.6
Air
4
Flow
cu m/
Min
242.4
210.3
172.7
135.2
104.8
80.9
63.9
53.2
42.1
Exh
Temp to
Turbo
C
543
543
543
528
517
530
540
540
538
Exh
Stack
Temp
C
364
367
372
373
399
431
450
455
458
Exh
Flo w
cu m/
min
530.4
510.3
482.1
411.1
295.5
228.3
183.5
165.3
125.8
Exh
Temp to
Turbo
C
529
500
485
483
493
500
484
404
388
Exh
Stack
Temp
C
358
348
352
373
398
416
411
383
344
Exh
Flo w
cu m/
min
505.3
430.8
356.2
288.7
232.7
184.7
145.1
115.4
85.7
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Powe r
bhp
3084
2913
2742
2570
1698
1380
1103
945
787
Power
bhp
2776
2338
1950
1606
1306
1046
822
634
476
Air
Flow4
cfm
8889
8508
7983
6790
4693
3453
2696
2414
1823
Air
4
Flow
cfm
8559
7428
6100
4776
3700
2857
2258
1878
1485
Exh
Temp to
Turbo
F
1009
1009
1010
982
962
985
1005
1004
1000
Exh
Stack
Temp
F
687
693
701
703
750
807
843
851
856
Exh
Flo w
cfm
18732
18020
17026
14517
10435
8062
6480
5838
4443
Exh
Temp to
Turbo
F
984
932
904
902
920
931
903
759
730
Exh
Stack
Temp
F
676
658
666
704
749
781
773
721
651
Exh
Flo w
cfm
17846
15214
12580
10196
8219
6524
5123
4075
3026
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
242
484
696
1422
1804
114
( 13770
( 27540
( 39602
( 80912
( 102648
( 6487
)
)
)
)
)
)
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
22
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8397-02
3/15/10
C280-8
1000
2460
1998
13:1
32
90
EUI
16200
Marine CSR
IMO II/EPA MARINE TIER II
284-8276
DI
Distillate
DRY
10
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Engine Performance
3500
3000
3000
2500
2000
1500
1000
A
P1
500
0
400
500
600
700
800
900
1000
2500
2000
1500
1000
P1
500
1100
0
400
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Power
bkW
2460
2337
2239
2091
1474
1212
950
760
741
532
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
600
700
800
900
1000
1100
Air
4
Flow
cu m/
Min
274.1
263.3
247.8
216.7
139.6
105.2
78.5
59.5
55.4
38.9
Air
4
Flow
cu m/
Min
268.3
230.7
192.2
140.8
109.1
85.5
68.0
50.6
44.9
31.7
Exh
Temp to
Turbo
C
543
541
544
562
584
615
628
634
654
616
Exh
Stack
Temp
C
375
368
374
405
466
509
536
545
561
523
Exh
Flo w
cu m/
min
587.4
557.9
530.6
487.0
343.0
274.5
212.2
163.2
155.3
104.3
Exh
Temp to
Turbo
C
523
524
529
550
571
585
579
528
496
370
Exh
Stack
Temp
C
361
378
402
446
479
501
501
458
429
320
Exh
Flo w
cu m/
min
562.0
495.6
428.8
335.6
272.9
220.5
175.5
123.4
105.1
62.3
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Curve A
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Optimum
Load
(Curve P1)
Powe r
bhp
3299
3134
3002
2804
1976
1625
1274
1019
994
714
Flow
cfm
9680
9297
8751
7652
4929
3717
2772
2101
1956
1375
Power
bhp
2969
2546
2237
1823
1520
1253
1018
742
641
371
Flow
cfm
9474
8148
6787
4974
3854
3019
2400
1788
1586
1119
Air
4
Air
4
Exh
Temp to
Turbo
F
1010
1006
1011
1043
1082
1138
1163
1172
1210
1141
Exh
Stack
Temp
F
707
694
706
762
872
948
996
1013
1042
973
Exh
Flo w
cfm
20743
19702
18739
17200
12112
9693
7494
5762
5484
3685
Exh
Temp to
Turbo
F
973
974
983
1022
1060
1085
1074
982
924
698
Exh
Stack
Temp
F
683
712
756
835
895
935
934
857
805
607
Exh
Flo w
cfm
19847
17502
15143
11853
9638
7789
6198
4360
3711
2199
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
271
499
626
1396
2056
125
( 15420
( 28393
( 35619
( 79432
( 116986
( 7113
)
)
)
)
)
)
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8398-02
3/4/10
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
23
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8399-01
DM8400-02
bkW
mm
(bhp)
(in)
2530
280
(3393)
(11.0)
2710
280
(3634)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.8
9.0
(2509)
(331)
(29.5)
173
22.0
10.0
13:1
rpm
rpm
hrs
13:1
(2509)
(319)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-6-2-5-8-3-7-4
1-4-7-3-8-5-2-6
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
284
45
263
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
9.58
8.87
0.66
0.71
0.19
(0.0158)
(0.0146)
(0.0011)
(0.0012)
(0.0003)
9.87
8.88
0.73
0.99
0.17
(0.0162)
(0.0146)
(0.0012)
(0.0016)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
338
370
550
554
630
560
25.4
(122)
(640)
(698)
(1022)
(1029)
(1166)
(19,776)
(10)
50
329
386
550
563
630
628
25.4
(122)
(624)
(727)
(1022)
(1045)
(1166)
(22,167)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
255
513
716
1947
123
14.6
564
1,058
1,622
(14,502)
(29,174)
(40,718)
(110,724)
(6,995)
(830)
(32,091)
(60,156)
(92,247)
284
537
883
2272
137
16.7
591
1,268
1,859
(16,151)
(30,539)
(50,215)
(129,206)
(7,791)
(950)
(33,593)
(72,107)
(105,700)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
38.0
27.7
615
204.0
200.1
197.2
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(10.0)
(7.3)
(162.5)
(0.335)
(0.329)
(0.324)
66
72
820
546 - 1090
260
140
75
-20
350
41.5
30.0
688
213.0
208.9
205.0
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(11.0)
(7.9)
(181.8)
(0.350)
(0.344)
(0.337)
mm H2O
kPa
o
o
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(41)
(113)
(9,295)
(16.1)
125/380
3.7
61
98
289
45
288
4.0
(5/15)
(14.9)
(142)
(208)
(42)
(113)
(10,153)
(16.1)
o
o
TECHNICAL DATA
Fuel System
24
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8400-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(201)
(192)
(20)
(6)
(0.51)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
760
728
76
23
2.1
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(201)
(192)
(20)
(6)
(0.55)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
77
1,315
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.2)
(347)
83
90
95
99
103
109
30
70
295
99
1,460
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.4)
(386)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
240
84
71
1230
(90)
(100)
(102)
(108)
(-0.73)
(10)
(34.8)
(12.2)
(10.3)
(325)
32
38
39
42
-5.0
70
295
104
91
1365
(90)
(100)
(102)
(108)
(-0.73)
(10)
(42.8)
(15.1)
(13.2)
(361)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8399-01
380
320
120
260
105
85
92
98
104
70
165
50
760
728
76
23
1.9
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
25
C280-8
900
2530
2283
13:1
32
90
EUI
17300
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Marine MCR
IMO II/EPA MARINE TIER II
284-8280
DI
Distillate
DRY
9
Engine Performance
4000
3000
3500
3000
2500
2000
1500
1000
A
500
500
600
700
800
900
2000
1500
1000
P1
0
400
2500
P1
500
0
400
1000
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Power
bkW
2530
2389
2249
2108
1417
1204
986
818
650
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
600
700
800
900
1000
Air
4
Flow
cu m/
Min
263.2
248.6
233.9
206.8
145.1
110.4
85.2
70.9
53.9
Air
4
Flow
cu m/
Min
246.3
217.2
178.9
140.3
108.1
82.9
65.9
48.9
42.5
Exh
Temp to
Turbo
C
554
550
546
540
519
541
564
584
572
Exh
Stack
Temp
C
370
369
370
374
392
429
462
472
484
Exh
Flo w
cu m/
min
560.0
528.3
497.7
442.9
319.1
257.0
208.4
176.0
136.2
Exh
Temp to
Turbo
C
531
508
486
486
495
504
489
458
386
Exh
Stack
Temp
C
357
350
350
372
400
419
415
388
338
Exh
Flo w
cu m/
min
512.7
446.5
367.6
298.8
240.5
190.0
150.3
107.5
86.1
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Powe r
bhp
3393
3204
3016
2827
1900
1614
1322
1097
871
Power
bhp
2884
2430
2026
1669
1357
1087
855
658
495
Air
Flow4
cfm
9296
8779
8261
7304
5124
3898
3009
2503
1903
Air
4
Flow
cfm
8697
7670
6317
4955
3817
2926
2326
1728
1503
Exh
Temp to
Turbo
F
1028
1022
1015
1004
967
1006
1047
1083
1062
Exh
Stack
Temp
F
697
696
698
705
737
804
864
882
903
Exh
Flo w
cfm
19778
18657
17576
15642
11270
9077
7361
6217
4812
Exh
Temp to
Turbo
F
988
946
907
908
924
939
913
856
727
Exh
Stack
Temp
F
674
662
661
701
751
786
780
730
640
Exh
Flo w
cfm
18106
15767
12981
10551
8494
6711
5309
3796
3039
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
255
513
716
1484
1947
123
( 14483
( 29187
( 40747
( 84418
( 110784
( 6999
)
)
)
)
)
)
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
26
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8399-01
3/4/10
C280-8
1000
2710
2201
13:1
32
90
EUI
17300
Marine MCR
IMO II/EPA MARINE TIER II
284-8276
DI
Distillate
DRY
10
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Engine Performance
4000
3000
3500
2500
2000
1500
1000
A
P1
500
0
400
500
600
700
800
900
1000
3000
2500
2000
1500
1000
P1
500
1100
0
400
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Power
bkW
2710
2574
2466
2303
1651
1361
1053
806
779
579
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
600
700
800
900
1000
1100
Air
4
Flow
cu m/
Min
287.5
274.1
257.4
225.4
157.0
116.5
84.7
61.6
57.0
40.3
Air
4
Flow
cu m/
Min
270.7
238.8
200.3
146.7
113.0
88.0
69.6
51.6
45.7
31.9
Exh
Temp to
Turbo
C
563
553
554
575
586
623
646
653
674
661
Exh
Stack
Temp
C
386
370
375
409
457
506
545
560
577
560
Exh
Flo w
cu m/
min
627.7
583.9
552.3
509.9
380.8
302.8
231.8
172.1
162.8
113.3
Exh
Temp to
Turbo
C
528
527
531
551
574
591
589
541
509
381
Exh
Stack
Temp
C
365
376
398
443
479
505
509
469
440
329
Exh
Flo w
cu m/
min
570.5
511.3
444.6
348.1
282.4
228.0
181.5
127.8
108.7
63.8
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Curve A
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Optimum
Load
(Curve P1)
Powe r
bhp
3634
3452
3307
3089
2214
1824
1412
1081
1045
777
Flow
cfm
10153
9680
9091
7959
5545
4114
2992
2174
2011
1423
Power
bhp
3090
2649
2328
1897
1582
1303
1060
773
667
386
Flow
cfm
9560
8431
7075
5179
3991
3108
2458
1822
1614
1128
Air
4
Air
4
Exh
Temp to
Turbo
F
1045
1027
1029
1066
1086
1153
1195
1207
1245
1221
Exh
Stack
Temp
F
727
699
707
768
855
944
1012
1040
1071
1040
Exh
Flo w
cfm
22168
20620
19505
18009
13448
10692
8187
6077
5750
4002
Exh
Temp to
Turbo
F
983
980
987
1024
1066
1096
1092
1006
947
718
Exh
Stack
Temp
F
689
708
749
830
894
940
947
877
825
624
Exh
Flo w
cfm
20146
18058
15700
12295
9973
8052
6410
4512
3840
2252
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
284
537
883
1703
2272
137
( 16145
( 30531
( 50229
( 96905
( 129277
( 7795
)
)
)
)
)
)
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8400-02
3/4/10
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
27
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8405-01
DM8406-01
bkW
mm
(bhp)
(in)
3460
280
(4640)
(11.0)
3700
280
(4962)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
162
20.8
9.0
(2350)
(302)
(29.5)
162
20.0
10.0
13:1
rpm
rpm
hrs
13:1
(2350)
(291)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-12-9-4-5-8-11-2-3-10-7-6
1-6-7-10-3-2-11-8-5-4-9-12
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
245
45
334
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
10.20
9.60
0.51
0.60
0.16
(0.0168)
(0.0158)
(0.0008)
(0.0010)
(0.0003)
9.69
8.89
0.91
0.80
0.17
(0.0159)
(0.0146)
(0.0015)
(0.0013)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
294
378
550
551
630
722
25.4
(122)
(561)
(712)
(1022)
(1024)
(1166)
(25,480)
(10)
50
293
374
550
523
630
733
25.4
(122)
(559)
(705)
(1022)
(973)
(1166)
(25,875)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
364
727
962
2561
169
22.0
800
1,447
2,247
(20,700)
(41,344)
(54,708)
(145,642)
(9,611)
(1,251)
(45,478)
(82,284)
(127,762)
377
758
1188
2768
179
25.0
834
1,700
2,534
(21,440)
(43,107)
(67,560)
(157,413)
(10,180)
(1,422)
(47,417)
(96,666)
(144,083)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
72.0
57.8
850
206.0
202.1
199.9
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(19.0)
(15.3)
(224.5)
(0.339)
(0.332)
(0.329)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
63.5
900
204.0
200.1
197.3
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(16.8)
(237.7)
(0.335)
(0.329)
(0.324)
mm H2O
kPa
o
o
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(36)
(113)
(11,795)
(16.1)
125/380
3.7
61
98
224
45
341
4.0
(5/15)
(14.9)
(142)
(208)
(32)
(113)
(12,039)
(16.1)
o
o
TECHNICAL DATA
Fuel System
28
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8406-01
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(240)
(229)
(20)
(6)
(0.70)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
910
868
76
23
2.8
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(240)
(229)
(20)
(6)
(0.75)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
81
2,630
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.7)
(695)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
245
66
66
1560
(90)
(100)
(102)
(108)
(-0.73)
(10)
(35.5)
(9.6)
(9.6)
(412)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
10.4
13.8
2.8
10.4
(75)
(60)
(150)
(200)
(40)
(150)
5.2
4.1
10.4
13.8
2.8
10.4
(75)
(60)
(150)
(200)
(40)
(150)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8405-01
380
320
120
260
105
85
92
98
104
70
165
50
910
868
76
23
2.7
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
29
C280-12
900
3460
2082
13:1
32
90
EUI
16200
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Marine CSR
IMO II/EPA MARINE TIER II
157-5514
DI
Distillate
DRY
9
Engine Performance
5000
4000
4500
3500
4000
3000
2500
2000
1500
1000
3000
2500
2000
1500
1000
P1
500
3500
P1
500
0
400
500
600
700
800
900
0
400
1000
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Power
bkW
3460
3268
3076
2884
1974
1682
1408
1134
860
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
600
700
800
900
1000
Air
4
Flow
cu m/
Min
334.0
319.8
289.2
249.3
156.9
127.1
104.4
85.1
67.6
Air
4
Flow
cu m/
Min
326.4
268.9
205.8
158.7
125.7
101.5
82.7
67.9
56.4
Exh
Temp to
Turbo
C
551
557
575
605
607
630
634
609
554
Exh
Stack
Temp
C
378
388
412
447
463
480
483
463
411
Exh
Flo w
cu m/
min
721.5
701.6
657.5
597.5
385.5
320.1
264.7
210.1
155.1
Exh
Temp to
Turbo
C
541
544
551
563
565
547
511
462
402
Exh
Stack
Temp
C
376
392
412
427
433
424
395
348
294
Exh
Flo w
cu m/
min
702.2
593.3
468.3
370.1
296.0
235.9
184.1
140.3
106.0
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Powe r
bhp
4640
4382
4125
3867
2647
2256
1888
1521
1153
Power
bhp
4176
3518
2933
2417
1965
1573
1237
953
716
364
727
962
2053
2561
169
( 20692 )
( 41380 )
( 54759 )
( 116830 )
( 145721 )
( 9616 )
Air
Flow4
cfm
11795
11294
10212
8804
5541
4487
3688
3005
2389
Air
4
Flow
cfm
11527
9497
7268
5603
4439
3583
2922
2400
1991
Exh
Temp to
Turbo
F
1023
1035
1067
1120
1125
1166
1173
1128
1028
Exh
Stack
Temp
F
712
731
773
836
865
895
901
865
772
Exh
Flo w
cfm
25482
24778
23219
21099
13615
11306
9347
7418
5476
Exh
Temp to
Turbo
F
1005
1011
1023
1045
1049
1017
952
863
756
Exh
Stack
Temp
F
709
738
773
801
812
796
743
658
561
Exh
Flo w
cfm
24798
20951
16538
13069
10453
8331
6502
4955
3744
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
30
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8405-01
3/4/10
TECHNICAL DATA
31
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8407-01
DM8408-01
bkW
mm
(bhp)
(in)
3800
280
(5096)
(11.0)
4060
280
(5445)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.8
9.0
(2509)
(331)
(29.5)
173
22.0
10.0
13:1
rpm
rpm
hrs
13:1
(2509)
(319)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-12-9-4-5-8-11-2-3-10-7-6
1-6-7-10-3-2-11-8-5-4-9-12
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
261
45
345
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
10.20
9.60
0.51
0.60
0.16
(0.0168)
(0.0158)
(0.0008)
(0.0010)
(0.0003)
9.69
8.89
0.91
0.80
0.17
(0.0159)
(0.0146)
(0.0015)
(0.0013)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
301
382
550
557
630
750
25.4
(122)
(574)
(720)
(1022)
(1035)
(1166)
(26,479)
(10)
50
298
375
550
536
630
815
25.4
(122)
(568)
(707)
(1022)
(997)
(1166)
(28,796)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
382
770
1059
2686
182
22.0
847
1,570
2,417
(21,724)
(43,789)
(60,224)
(152,750)
(10,350)
(1,251)
(48,168)
(89,304)
(137,472)
397
803
1334
3097
198
25.0
883
1,877
2,760
(22,577)
(45,666)
(75,863)
(176,123)
(11,260)
(1,422)
(50,232)
(106,749)
(156,981)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
72.0
56.8
910
201.0
197.2
195.2
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(19.0)
(15.0)
(240.5)
(0.330)
(0.324)
(0.321)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
62.0
992
205.0
201.1
198.6
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(16.4)
(262.1)
(0.337)
(0.331)
(0.326)
mm H2O
kPa
o
o
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(38)
(113)
(12,166)
(16.1)
125/380
3.7
61
98
251
45
379
4.0
(5/15)
(14.9)
(142)
(208)
(36)
(113)
(13,381)
(16.1)
o
o
TECHNICAL DATA
Fuel System
32
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8408-01
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(240)
(229)
(20)
(6)
(0.77)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
910
868
76
23
3.1
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(240)
(229)
(20)
(6)
(0.83)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
81
2,630
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.7)
(695)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
245
66
66
1560
(90)
(100)
(102)
(108)
(-0.73)
(10)
(35.5)
(9.6)
(9.6)
(412)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
10.4
13.8
2.8
10.4
(75)
(60)
(150)
(200)
(40)
(150)
5.2
4.1
10.4
13.8
2.8
10.4
(75)
(60)
(150)
(200)
(40)
(150)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8407-01
380
320
120
260
105
85
92
98
104
70
165
50
910
868
76
23
2.9
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
33
C280-12
900
3800
2286
13:1
32
90
EUI
17300
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Marine MCR
IMO II/EPA MARINE TIER II
157-5514
DI
Distillate
DRY
9
Engine Performance
6000
4000
3500
5000
3000
2500
2000
1500
1000
P1
500
0
400
500
600
700
800
900
4000
3000
2000
A
1000
P1
0
400
1000
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Power
bkW
3800
3588
3378
3166
2200
1800
1506
1212
920
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
600
700
800
900
1000
Air
4
Flow
cu m/
Min
344.5
327.8
296.7
257.5
172.1
133.2
109.1
88.7
70.1
Air
4
Flow
cu m/
Min
330.1
279.6
213.7
163.6
128.8
103.5
84.2
68.9
57.0
Exh
Temp to
Turbo
C
557
557
577
615
618
638
650
629
577
Exh
Stack
Temp
C
382
385
409
450
472
489
497
480
431
Exh
Flo w
cu m/
min
749.8
716.6
672.7
620.9
428.5
339.9
281.8
224.0
165.5
Exh
Temp to
Turbo
C
544
547
554
567
573
557
522
473
413
Exh
Stack
Temp
C
377
392
413
430
438
431
403
356
301
Exh
Flo w
cu m/
min
711.0
616.7
487.0
382.9
305.2
243.0
189.7
144.3
108.6
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Powe r
bhp
5096
4812
4530
4246
2950
2414
2020
1625
1234
Power
bhp
4331
3649
3042
2507
2038
1632
1283
989
743
382
770
1059
2212
2686
182
( 21745 )
( 43825 )
( 60266 )
( 125836 )
( 152833 )
( 10356 )
Air
Flow4
cfm
12167
11577
10479
9095
6076
4702
3854
3131
2476
Air
4
Flow
cfm
11657
9875
7548
5777
4547
3655
2972
2433
2012
Exh
Temp to
Turbo
F
1035
1035
1071
1139
1145
1180
1202
1165
1070
Exh
Stack
Temp
F
720
725
767
842
882
912
926
895
807
Exh
Flo w
cfm
26480
25305
23756
21927
15134
12003
9953
7912
5844
Exh
Temp to
Turbo
F
1012
1017
1029
1053
1063
1035
971
883
775
Exh
Stack
Temp
F
710
738
775
806
820
807
757
673
575
Exh
Flo w
cfm
25108
21778
17198
13524
10779
8581
6698
5097
3836
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
34
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8407-01
3/4/10
TECHNICAL DATA
35
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8413-01
DM8414-02
bkW
mm
(bhp)
(in)
4600
280
(6169)
(11.0)
4920
280
(6598)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
162
20.8
9.0
(2350)
(301)
(29.5)
162
20.0
10.0
13:1
rpm
rpm
hrs
13:1
(2350)
(290)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8
1-8-7-14-13-12-11-16-15-10-9-4-3-6-5-2
mm H2O
kPa
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(38)
(113)
(17,244)
(16.1)
125/380
3.7
61
98
252
45
526
4.0
(5/15)
(14.9)
(142)
(208)
(37)
(113)
(18,579)
(16.1)
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
260
45
488
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
10.51
9.88
0.45
0.63
0.19
(0.0173)
(0.0162)
(0.0007)
(0.0010)
(0.0003)
10.70
9.72
0.63
0.98
0.17
(0.0176)
(0.0160)
(0.0010)
(0.0016)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
343
351
550
535
630
1007
25.4
(122)
(649)
(664)
(1022)
(995)
(1166)
(35,562)
(10)
50
311
371
550
532
630
1122
25.4
(122)
(592)
(700)
(1022)
(990)
(1166)
(39,630)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
484
968
1085
3178
213
29.3
1,065
1,720
2,785
(27,525)
(55,049)
(61,703)
(180,730)
(12,113)
(1,666)
(60,554)
(97,818)
(158,372)
543
1000
1467
3932
243
33.3
1,100
2,192
3,292
(30,880)
(56,869)
(83,427)
(223,609)
(13,819)
(1,894)
(62,556)
(124,654)
(187,210)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
72.0
54.2
1069
195.0
191.3
189.7
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(19.0)
(14.3)
(282.5)
(0.321)
(0.315)
(0.312)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
58.2
1220
208.0
204.0
201.9
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(15.4)
(322.3)
(0.342)
(0.335)
(0.332)
o
o
o
o
TECHNICAL DATA
Fuel System
36
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8414-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(0.94)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
3.8
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(1.00)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
81
2,630
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.7)
(695)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
245
66
66
1560
(90)
(100)
(102)
(108)
(-0.73)
(10)
(35.5)
(9.6)
(9.6)
(412)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8413-01
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
3.5
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
37
C280-16
900
4600
2076
13:1
32
90
EUI
16200
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Marine CSR
IMO II/EPA MARINE TIER II
284-8280
DI
Distillate
DRY
9
Engine Performance
7000
5000
4500
6000
3500
4000
3000
2500
2000
1500
5000
4000
3000
2000
1000
P1
1000
P1
500
0
400
500
600
700
800
900
0
400
1000
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Power
bkW
4600
4344
4089
3833
2532
2058
1645
1409
1174
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
600
700
800
900
1000
Air
4
Flow
cu m/
Min
488.3
467.4
438.6
373.0
257.8
189.7
148.1
132.6
100.2
Air
4
Flow
cu m/
Min
472.6
410.2
336.8
263.7
204.3
157.8
124.7
103.7
82.0
Exh
Temp to
Turbo
C
535
530
532
524
515
528
538
543
537
Exh
Stack
Temp
C
351
357
358
372
395
426
447
454
461
Exh
Flo w
cu m/
min
1007.0
972.5
913.9
796.6
569.9
440.8
355.4
320.9
246.3
Exh
Temp to
Turbo
C
520
490
480
480
491
498
480
400
385
Exh
Stack
Temp
C
351
347
350
372
395
415
411
382
343
Exh
Flo w
cu m/
min
974.6
839.3
692.7
562.1
451.7
359.8
282.9
224.8
167.0
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Powe r
bhp
6169
5826
5483
5141
3395
2760
2206
1890
1574
Power
bhp
5552
4677
3899
3213
2612
2091
1645
1267
952
484
968
1085
2537
3178
213
( 27541 )
( 55079 )
( 61759 )
( 144379 )
( 180828 )
( 12120 )
Air
Flow4
cfm
17246
16506
15488
13173
9104
6698
5230
4683
3537
Air
4
Flow
cfm
16691
14486
11895
9313
7215
5571
4404
3661
2897
Exh
Temp to
Turbo
F
995
986
990
975
959
982
1000
1009
999
Exh
Stack
Temp
F
664
675
676
702
743
799
837
849
862
Exh
Flo w
cfm
35563
34344
32276
28131
20127
15567
12551
11333
8698
Exh
Temp to
Turbo
F
968
914
896
896
916
928
896
752
725
Exh
Stack
Temp
F
664
657
662
702
743
779
772
720
649
Exh
Flo w
cfm
34419
29641
24464
19850
15953
12705
9990
7938
5898
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
38
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8413-01
3/4/10
C280-16
1000
4920
1998
13:1
32
90
EUI
16200
Marine CSR
IMO II/EPA MARINE TIER II
284-8276
DI
Distillate
DRY
10
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Engine Performance
7000
6000
6000
5000
4000
3000
2000
A
P1
1000
0
400
500
600
700
800
900
1000
1100
5000
4000
3000
2000
1000
P1
0
400
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Power
bkW
4920
4674
4477
4182
2947
2424
1900
1520
1482
1065
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
600
700
800
900
1000
1100
Air
4
Flow
cu m/
Min
526.1
506.3
477.3
418.3
271.9
206.6
156.1
119.7
111.5
77.4
Air
4
Flow
cu m/
Min
508.2
449.7
372.1
272.9
211.7
167.7
135.4
101.7
90.2
63.5
Exh
Temp to
Turbo
C
532
533
539
563
581
608
620
626
648
617
Exh
Stack
Temp
C
371
365
374
408
466
504
525
529
545
509
Exh
Flo w
cu m/
min
1122.2
1069.1
1021.4
944.9
668.4
535.9
416.4
321.8
306.2
203.8
Exh
Temp to
Turbo
C
520
523
530
549
567
577
569
519
489
371
Exh
Stack
Temp
C
365
377
402
445
475
492
487
443
415
311
Exh
Flo w
cu m/
min
1070.8
965.0
830.9
649.6
526.7
427.5
343.2
242.5
206.8
122.7
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Curve A
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Optimum
Load
(Curve P1)
Powe r
bhp
6598
6268
6004
5608
3952
3251
2548
2038
1987
1428
Flow
cfm
18580
17880
16855
14771
9603
7297
5512
4227
3936
2732
Power
bhp
5938
5091
4475
3647
3040
2505
2037
1485
1283
742
Flow
cfm
17946
15880
13141
9638
7475
5922
4781
3592
3187
2241
543
1000
1467
3010
3932
243
( 30885 )
( 56886 )
( 83480 )
( 171250 )
( 223731 )
( 13827 )
Air
4
Air
4
Exh
Temp to
Turbo
F
989
992
1002
1045
1078
1127
1148
1158
1199
1142
Exh
Stack
Temp
F
701
689
704
767
871
940
977
984
1013
948
Exh
Flo w
cfm
39630
37754
36071
33368
23604
18925
14706
11364
10814
7196
Exh
Temp to
Turbo
F
968
974
986
1021
1053
1071
1056
967
913
700
Exh
Stack
Temp
F
688
710
756
832
887
918
909
829
779
591
Exh
Flo w
cfm
37817
34077
29344
22941
18602
15097
12121
8566
7305
4335
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8414-02
3/4/10
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
39
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8415-01
DM8416-02
bkW
mm
(bhp)
(in)
5060
280
(6786)
(11.0)
5420
280
(7268)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.8
9.0
(2509)
(331)
(29.5)
173
22.0
10.0
13:1
rpm
rpm
hrs
13:1
(2509)
(319)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8
1-8-7-14-13-12-11-16-15-10-9-4-3-6-5-2
mm H2O
kPa
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
276
45
516
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
10.51
9.88
0.45
0.63
0.19
(0.0173)
(0.0162)
(0.0007)
(0.0010)
(0.0003)
10.70
9.72
0.63
0.98
0.17
(0.0176)
(0.0160)
(0.0010)
(0.0016)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
340
353
550
536
630
1068
25.4
(122)
(644)
(667)
(1022)
(997)
(1166)
(37,727)
(10)
50
320
373
550
543
630
1170
25.4
(122)
(608)
(703)
(1022)
(1009)
(1166)
(41,311)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
509
1026
1352
3391
233
29.3
1,129
2,030
3,159
(28,946)
(58,348)
(76,887)
(192,843)
(13,250)
(1,666)
(64,182)
(115,467)
(179,649)
567
1074
1561
4122
262
33.3
1,181
2,319
3,501
(32,245)
(61,077)
(88,773)
(234,414)
(14,900)
(1,894)
(67,185)
(131,905)
(199,090)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
72.0
52.5
1170
194.0
190.3
188.9
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(19.0)
(13.9)
(309.1)
(0.319)
(0.313)
(0.311)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
56.6
1312
203.0
199.1
197.2
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(15.0)
(346.5)
(0.334)
(0.327)
(0.324)
o
o
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(40)
(113)
(18,219)
(16.1)
125/380
3.7
61
98
271
45
547
4.0
(5/15)
(14.9)
(142)
(208)
(39)
(113)
(19,314)
(16.1)
o
o
TECHNICAL DATA
Fuel System
40
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8416-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(1.03)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
4.2
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(1.10)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
81
2,630
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.7)
(695)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
245
66
66
1560
(90)
(100)
(102)
(108)
(-0.73)
(10)
(35.5)
(9.6)
(9.6)
(412)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8415-01
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
3.9
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
41
C280-16
900
5060
2283
13:1
32
90
EUI
17300
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Marine MCR
IMO II/EPA MARINE TIER II
284-8280
DI
Distillate
DRY
9
Engine Performance
8000
6000
7000
6000
5000
4000
3000
2000
A
1000
P1
0
400
500
600
700
800
900
5000
4000
3000
2000
1000
P1
0
400
1000
500
Curve A
Optimum
Load
(Curve P1)
600
700
800
900
1000
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Air
Power
bkW
5060
4779
4498
4217
2833
2408
1972
1636
1300
Exh
Temp to
Turbo
C
536
532
530
524
515
539
560
580
571
Exh
Stack
Temp
C
353
356
365
381
428
473
510
539
568
Exh
Flo w
cu m/
min
1068.3
1014.4
967.8
878.0
659.5
536.3
435.6
376.8
289.2
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Exh
Stack
Temp
C
342
346
340
363
398
412
414
380
363
Exh
Flo w
cu m/
min
979.0
868.0
707.9
576.7
469.5
368.1
293.6
207.8
175.3
Flow
cu m/
Min
515.9
487.3
458.5
405.4
284.4
216.3
167.0
138.9
102.5
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
900
850
800
750
700
650
600
550
500
Powe r
bhp
6785
6408
6032
5654
3799
3229
2644
2194
1743
Power
bhp
5769
4860
4052
3339
2714
2173
1709
1317
989
509
1026
1352
2888
3391
233
( 28971 )
( 58391 )
( 76941 )
( 164303 )
( 192948 )
( 13258 )
Air
Flow4
cfm
18220
17208
16192
14315
10044
7639
5898
4907
3622
Air
4
Flow
cfm
17012
15002
12356
9691
7465
5723
4550
3381
2939
Exh
Temp to
Turbo
F
997
990
986
975
959
1002
1040
1076
1060
Exh
Stack
Temp
F
667
673
689
718
802
884
950
1002
1055
Exh
Flo w
cfm
37728
35823
34178
31008
23289
18938
15384
13305
10214
Exh
Temp to
Turbo
F
972
941
903
907
921
934
910
842
797
Exh
Stack
Temp
F
648
655
644
685
748
774
777
716
685
Exh
Flo w
cfm
34572
30654
24999
20365
16581
13000
10370
7338
6192
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
42
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8415-01
3/4/10
C280-16
1000
5420
2201
13:1
32
90
EUI
17300
Marine MCR
IMO II/EPA MARINE TIER II
284-8276
DI
Distillate
DRY
10
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Engine Performance
8000
6000
7000
5000
4000
3000
2000
A
P1
1000
0
400
500
600
700
800
900
1000
6000
5000
4000
3000
2000
P1
1000
1100
0
400
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Power
bkW
5420
5149
4932
4607
3302
2721
2105
1612
1559
1159
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
600
700
800
900
1000
1100
Air
4
Flow
cu m/
Min
546.9
528.6
499.8
439.9
306.2
230.2
168.5
123.8
114.6
80.0
Air
4
Flow
cu m/
Min
510.5
462.1
387.4
283.9
219.2
172.5
138.6
103.6
91.8
63.9
Exh
Temp to
Turbo
C
543
537
543
573
585
619
638
645
668
661
Exh
Stack
Temp
C
373
361
370
410
460
505
536
545
561
545
Exh
Flo w
cu m/
min
1169.8
1110.1
1064.0
996.5
745.7
597.4
456.1
339.7
321.2
220.9
Exh
Temp to
Turbo
C
523
526
531
551
571
584
579
532
502
383
Exh
Stack
Temp
C
367
375
398
442
475
496
495
453
426
320
Exh
Flo w
cu m/
min
1080.8
988.5
859.8
673.5
545.6
442.1
355.1
251.1
213.9
125.7
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Curve A
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Optimum
Load
(Curve P1)
Powe r
bhp
7268
6905
6614
6178
4428
3649
2823
2162
2090
1554
Flow
cfm
19312
18666
17651
15535
10814
8130
5950
4373
4047
2825
Power
bhp
6179
5298
4657
3795
3164
2607
2120
1545
1335
772
Flow
cfm
18030
16318
13681
10027
7742
6091
4894
3660
3242
2257
567
1074
1561
3203
4122
262
( 32289 )
( 61104 )
( 88832 )
( 182225 )
( 234542 )
( 14908 )
Air
4
Air
4
Exh
Temp to
Turbo
F
1009
999
1009
1063
1085
1146
1181
1194
1234
1222
Exh
Stack
Temp
F
703
682
697
770
859
941
997
1013
1041
1013
Exh
Flo w
cfm
41310
39202
37574
35193
26333
21096
16107
11997
11344
7803
Exh
Temp to
Turbo
F
974
978
988
1023
1059
1083
1074
990
936
721
Exh
Stack
Temp
F
693
707
749
828
887
925
923
848
798
608
Exh
Flo w
cfm
38167
34910
30364
23786
19267
15612
12540
8869
7553
4440
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
Notes
o
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8416-02
3/4/10
TECHNICAL DATA
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
43
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Units
Performance DM#
General Data
DM8972-00
bkW
mm
(bhp)
(in)
5650
280
(7577)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
Firing Order CW (Reverse Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.9
10.0
13:1
rpm
rpm
hrs
(2509)
(333)
(32.8)
350
300
36,000 - 44,000
1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8
1-8-7-14-13-12-11-16-15-10-9-4-3-6-5-2
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
284
45
567
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
10.70
9.72
0.63
0.98
0.17
(0.0176)
(0.0160)
(0.0010)
(0.0016)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
328
377
550
571
630
1221
25.4
(122)
(622)
(711)
(1022)
(1060)
(1166)
(43,123)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
591
1120
1627
4297
273
33.3
1,232
2,418
3,650
(33,610)
(63,693)
(92,526)
(244,366)
(15,525)
(1,894)
(70,063)
(137,484)
(207,546)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
55.0
1408
209.0
205.0
203.1
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(14.5)
(371.9)
(0.344)
(0.337)
(0.334)
mm H2O
kPa
o
o
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(41)
(113)
(20,006)
(16.1)
o
o
TECHNICAL DATA
Fuel System
44
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
Technical Data
EPA Tier 2 / IMO II Propulsion Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(1.15)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8972-00
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
4.3
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
3%
10%
5%
50%
10%
5%
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
TECHNICAL DATA
Notes
1
45
C280-16
1000
5650
2294
13:1
32
90
EUI
17300
Fast Vessel
IMO II/EPA MARINE TIER II
284-8276
DI
Distillate
DRY
10
ENGINE RATING:
CERTIFICATION5:
TURBOCHARGER PART #:
COMBUSTION:
FUEL TYPE:
EXHAUST MANIFOLD:
MEAN PISTON SPEED (m/s):
Engine Performance
8000
6000
7000
5000
4000
3000
2000
A
P1
1000
0
400
500
600
700
800
900
1000
6000
5000
4000
3000
2000
P1
1000
1100
0
400
500
Curve A
Optimum
Load
(Curve P1)
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Power
bkW
5650
5307
5141
4720
3480
2810
2310
1632
1496
1160
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
600
700
800
900
1000
Air
4
Flow
cu m/
Min
566.5
546.0
530.0
475.1
323.2
244.7
173.0
128.3
116.5
81.0
Air
4
Flow
cu m/
Min
566.5
541.8
390.7
289.5
229.5
181.4
137.6
108.0
93.7
60.8
Exh
Temp to
Turbo
C
571
568
549
580
591
623
645
646
672
663
Exh
Stack
Temp
C
377
370
372
415
455
510
532
543
571
549
Exh
Flo w
cu m/
min
1221.1
1163.4
1132.6
1084.1
782.3
638.6
467.2
350.7
329.6
224.9
Exh
Temp to
Turbo
C
571
575
543
545
580
591
592
541
505
390
Exh
Stack
Temp
C
377
388
401
453
479
504
502
463
431
328
Exh
Flo w
cu m/
min
1221.1
1183.8
875.7
701.2
577.3
472.6
358.7
266.8
221.3
122.1
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Curve A
Engine
Speed
rpm
1000
950
910
850
800
750
700
630
600
500
Optimum
Load
(Curve P1)
Powe r
bhp
7577
7117
6894
6330
4667
3768
3098
2189
2006
1556
Flow
cfm
20007
19282
18715
16778
11414
8642
6109
4530
4113
2861
Power
bhp
7577
6496
5710
4653
3879
3196
2599
1895
1637
947
Flow
cfm
20007
19133
13798
10222
8106
6407
4858
3815
3308
2146
567
1074
1561
3203
4122
262
( 32289 )
( 61104 )
( 88832 )
( 182225 )
( 234542 )
( 14908 )
Air
4
Air
4
Exh
Temp to
Turbo
F
1060
1054
1020
1076
1096
1153
1193
1195
1242
1225
Exh
Stack
Temp
F
711
698
702
779
851
950
990
1009
1060
1020
Exh
Flo w
cfm
43122
41087
39997
38284
27628
22553
16498
12385
11641
7942
Exh
Temp to
Turbo
F
1060
1067
1009
1013
1076
1096
1098
1006
941
734
Exh
Stack
Temp
F
711
730
754
847
894
939
936
865
808
622
Exh
Flo w
cfm
43122
41807
30924
24762
20386
16690
12669
9420
7816
4313
kW
kW
kW
kW
kW
kW
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
( Btu/min )
Notes
o
TECHNICAL DATA
1 Ratings are based on ISO 3046/1 and SAEJ1995 Jan 90 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature.
2 Exhaust Heat rejection is based on fuel LHV and is not normally recoverable in total
46
1100
3 At 100% load with JW and Oil pumps, without seawater pump, +/- 3%. Performance and fuel consumption are based on 35 API, 16oC fuel having a lower heating value of
42,780 kJ/kg used at 29oC with a density of 838.9 g/liter.
4 Air flows are shown for 25oC air inlet to the turbocharger and 32oC cooling water to the charge air cooler.
5 This engine's exhaust emissions are in compliance with the INTERNATIONAL MARINE ORGANIZATION'S (IMO) standard as described in REGULATION 13 of ANNEX VI of
MARPOL 73/78 and ISO 8178 for measuring HC, CO, PM, and NOx.
DM8972-00
4/10/07
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Units
Performance DM#
General Data
DM8396-02
DM8395-02
bkW
mm
(bhp)
(in)
1730
280
(2320)
(11.0)
1850
280
(2481)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
162
20.8
9.0
(2350)
(301)
(29.5)
162
20.0
10.0
13:1
rpm
rpm
hrs
13:1
(2350)
(290)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-5-3-6-2-4
mm H2O
kPa
C
m /min
kPa
(oF)
(ft /min)
(in H2O)
125/380
3.7
61
98
348
45
179
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
9.62
8.79
0.96
0.84
0.27
(0.0158)
(0.0145)
(0.0016)
(0.0014)
(0.0004)
8.95
8.07
0.54
0.89
0.21
(0.0147)
(0.0133)
(0.0009)
(0.0015)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
323
379
550
554
630
381
25.4
(122)
(613)
(715)
(1022)
(1029)
(1166)
(13,469)
(10)
50
278
376
550
523
630
405
25.4
(122)
(532)
(709)
(1022)
(973)
(1166)
(14,313)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
183
365
559
1365
86
11.0
402
807
1,208
(10,407)
(20,757)
(31,790)
(77,626)
(4,891)
(626)
(22,833)
(45,868)
(68,701)
205
377
586
1470
92
12.5
415
861
1,276
(11,658)
(21,440)
(33,325)
(83,597)
(5,232)
(711)
(23,584)
(48,981)
(72,565)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
38.0
30.9
429
207.8
203.8
199.5
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(10.0)
(8.2)
(113.2)
(0.342)
(0.335)
(0.328)
66
72
820
546 - 1090
260
140
75
-20
350
41.5
33.9
458
207.7
203.7
198.2
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(11.0)
(8.9)
(121.0)
(0.342)
(0.335)
(0.326)
C
C
kPa
o
(in H2O)
(in H2O)
(oF)
(oF)
(psi)
3
(5/15)
(14.9)
(142)
(208)
(51)
(113)
(6,332)
(16.1)
125/380
3.7
61
98
334
45
196
4.0
(5/15)
(14.9)
(142)
(208)
(48)
(113)
(6,925)
(16.1)
o
o
Fuel System
o
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
TECHNICAL DATA
47
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8395-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(184)
(152)
(20)
(6)
(0.35)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
697
577
76
23
1.4
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(184)
(152)
(20)
(6)
(0.38)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
77
1,315
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.2)
(347)
83
90
95
99
103
109
30
70
295
99
1,460
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.4)
(386)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
240
84
71
1230
(90)
(100)
(102)
(108)
(-0.73)
(10)
(34.8)
(12.2)
(10.3)
(325)
32
38
39
42
-5.0
70
295
104
91
1365
(90)
(100)
(102)
(108)
(-0.73)
(10)
(42.8)
(15.1)
(13.2)
(361)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8396-02
380
320
120
260
105
85
92
98
104
70
165
50
697
577
76
23
1.3
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
TECHNICAL DATA
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
48
3%
10%
5%
50%
10%
5%
Notes
1
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Units
Performance DM#
General Data
DM8394-02
DM8393-02
bkW
mm
(bhp)
(in)
1900
280
(2548)
(11.0)
2030
280
(2722)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.9
9.0
(2509)
(332)
(29.5)
173
22.0
10.0
13:1
13:1
rpm
rpm
hrs
(2509)
(319)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-5-3-6-2-4
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
363
45
185
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
9.65
8.86
0.84
0.78
0.32
(0.0159)
(0.0146)
(0.0014)
(0.0013)
(0.0005)
8.78
7.87
0.56
0.91
0.19
(0.0144)
(0.0129)
(0.0009)
(0.0015)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
323
383
550
559
630
396
25.4
(122)
(613)
(721)
(1022)
(1038)
(1166)
(13,978)
(10)
50
278
377
550
545
630
426
25.4
(122)
(532)
(710)
(1022)
(1013)
(1166)
(15,037)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
192
387
598
1418
92
11.0
426
858
1,284
(10,919)
(22,008)
(34,008)
(80,640)
(5,232)
(626)
(24,209)
(48,811)
(73,020)
213
404
653
1562
99
12.5
444
941
1,386
(12,113)
(22,975)
(37,135)
(88,829)
(5,630)
(711)
(25,273)
(53,528)
(78,801)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
38.0
30.4
458
202.3
198.4
194.6
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(10.0)
(8.0)
(121.0)
(0.333)
(0.326)
(0.320)
66
72
820
546 - 1090
260
140
75
-20
350
41.5
33.2
496
205.1
201.2
196.2
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(11.0)
(8.8)
(131.1)
(0.337)
(0.331)
(0.323)
mm H2O
kPa
o
o
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(53)
(113)
(6,526)
(16.1)
125/380
3.7
61
98
349
45
205
4.0
(5/15)
(14.9)
(142)
(208)
(51)
(113)
(7,236)
(16.1)
Fuel System
o
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
TECHNICAL DATA
49
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8393-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(184)
(152)
(20)
(6)
(0.39)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
697
577
76
23
1.6
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(184)
(152)
(20)
(6)
(0.41)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
77
1,315
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.2)
(347)
83
90
95
99
103
109
30
70
295
99
1,460
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.4)
(386)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
240
84
71
1230
(90)
(100)
(102)
(108)
(-0.73)
(10)
(34.8)
(12.2)
(10.3)
(325)
32
38
39
42
-5.0
70
295
104
91
1365
(90)
(100)
(102)
(108)
(-0.73)
(10)
(42.8)
(15.1)
(13.2)
(361)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8394-02
380
320
120
260
105
85
92
98
104
70
165
50
697
577
76
23
1.5
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
TECHNICAL DATA
50
+/+/+/+/+/+/-
3%
10%
5%
50%
10%
5%
Notes
1
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Units
Performance DM#
General Data
DM8404-02
DM8403-02
bkW
mm
(bhp)
(in)
2300
280
(3084)
(11.0)
2460
280
(3299)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
162
20.8
9.0
(2350)
(301)
(29.5)
162
20.0
10.0
13:1
rpm
rpm
hrs
13:1
(2350)
(290)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-6-2-5-8-3-7-4
mm H2O
kPa
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(49)
(113)
(8,002)
(16.1)
125/380
3.7
61
98
378
45
291
4.0
(5/15)
(14.9)
(142)
(208)
(55)
(113)
(10,270)
(16.1)
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
340
45
227
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
8.47
7.74
0.46
0.73
0.25
(0.0139)
(0.0127)
(0.0008)
(0.0012)
(0.0004)
8.47
7.40
0.76
1.07
0.24
(0.0139)
(0.0122)
(0.0012)
(0.0018)
(0.0004)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
316
361
550
519
630
459
25.4
(122)
(601)
(682)
(1022)
(966)
(1166)
(16,199)
(10)
50
322
359
550
507
630
617
25.4
(122)
(612)
(678)
(1022)
(945)
(1166)
(21,779)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
243
485
660
1640
109
14.6
534
985
1,518
(13,819)
(27,581)
(37,534)
(93,265)
(6,199)
(830)
(30,340)
(55,993)
(86,333)
272
502
808
1978
123
16.7
552
1,175
1,727
(15,468)
(28,548)
(45,950)
(112,487)
(6,995)
(950)
(31,403)
(66,810)
(98,213)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
38.0
28.9
544
198.4
194.6
191.5
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(10.0)
(7.6)
(143.7)
(0.326)
(0.320)
(0.315)
66
72
820
546 - 1090
260
140
75
-20
350
41.5
31.3
614
209.4
205.4
201.2
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(11.0)
(8.3)
(162.2)
(0.344)
(0.338)
(0.331)
o
o
Fuel System
o
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
TECHNICAL DATA
51
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8403-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(201)
(192)
(20)
(6)
(0.47)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
760
728
76
23
1.9
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(201)
(192)
(20)
(6)
(0.50)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
77
1,315
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.2)
(347)
83
90
95
99
103
109
30
70
295
99
1,460
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.4)
(386)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
240
84
71
1230
(90)
(100)
(102)
(108)
(-0.73)
(10)
(34.8)
(12.2)
(10.3)
(325)
32
38
39
42
-5.0
70
295
104
91
1365
(90)
(100)
(102)
(108)
(-0.73)
(10)
(42.8)
(15.1)
(13.2)
(361)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8404-02
380
320
120
260
105
85
92
98
104
70
165
50
760
728
76
23
1.8
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
TECHNICAL DATA
52
+/+/+/+/+/+/-
3%
10%
5%
50%
10%
5%
Notes
1
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Units
Performance DM#
General Data
DM8402-02
DM8401-03
bkW
mm
(bhp)
(in)
2530
280
(3393)
(11.0)
2710
280
(3634)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.8
9.0
(2509)
(331)
(29.5)
173
22.0
10.0
13:1
rpm
rpm
hrs
13:1
(2509)
(319)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-6-2-5-8-3-7-4
mm H2O
kPa
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
361
45
241
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
8.51
7.86
0.46
0.64
0.23
(0.0140)
(0.0129)
(0.0008)
(0.0011)
(0.0004)
9.06
7.98
0.79
1.08
0.28
(0.0149)
(0.0131)
(0.0013)
(0.0018)
(0.0005)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
316
361
550
544
630
512
25.4
(122)
(601)
(682)
(1022)
(1011)
(1166)
(18,095)
(10)
50
322
357
550
529
630
654
25.4
(122)
(612)
(675)
(1022)
(984)
(1166)
(23,078)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
255
515
775
1791
120
14.6
567
1,120
1,686
(14,502)
(29,288)
(44,073)
(101,852)
(6,824)
(830)
(32,216)
(63,679)
(95,895)
285
539
866
2043
132
16.7
593
1,251
1,844
(16,208)
(30,652)
(49,249)
(116,183)
(7,507)
(950)
(33,718)
(71,160)
(104,878)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
38.0
28.0
599
198.5
194.7
191.8
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(10.0)
(7.4)
(158.1)
(0.326)
(0.320)
(0.315)
66
72
820
546 - 1090
260
140
75
-20
350
41.5
30.5
661
204.6
200.7
196.9
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(11.0)
(8.1)
(174.6)
(0.336)
(0.330)
(0.324)
o
o
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(52)
(113)
(8,493)
(16.1)
125/380
3.7
61
98
398
45
306
4.0
(5/15)
(14.9)
(142)
(208)
(58)
(113)
(10,820)
(16.1)
Fuel System
o
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
TECHNICAL DATA
53
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8401-03
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(201)
(192)
(20)
(6)
(0.51)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
760
728
76
23
2.1
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(201)
(192)
(20)
(6)
(0.55)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
77
1,315
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.2)
(347)
83
90
95
99
103
109
30
70
295
99
1,460
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.4)
(386)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
240
84
71
1230
(90)
(100)
(102)
(108)
(-0.73)
(10)
(34.8)
(12.2)
(10.3)
(325)
32
38
39
42
-5.0
70
295
104
91
1365
(90)
(100)
(102)
(108)
(-0.73)
(10)
(42.8)
(15.1)
(13.2)
(361)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
5.2
4.1
8.3
13.8
2.8
6.2
(75)
(60)
(120)
(200)
(40)
(90)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8402-02
380
320
120
260
105
85
92
98
104
70
165
50
760
728
76
23
1.9
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
TECHNICAL DATA
54
+/+/+/+/+/+/-
3%
10%
5%
50%
10%
5%
Notes
1
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Units
Performance DM#
General Data
DM8412-02
DM8411-03
bkW
mm
(bhp)
(in)
3460
280
(4640)
(11.0)
3700
280
(4962)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
162
20.8
9.0
(2350)
(302)
(29.5)
162
20.0
10.0
13:1
13:1
rpm
rpm
hrs
(2350)
(291)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-12-9-4-5-8-11-2-3-10-7-6
mm H2O
kPa
C
m /min
kPa
(oF)
(ft /min)
(in H2O)
125/380
3.7
61
98
348
45
353
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
10.50
9.72
0.84
0.78
0.26
(0.0173)
(0.0160)
(0.0014)
(0.0013)
(0.0004)
10.93
10.02
0.75
0.91
0.23
(0.0180)
(0.0165)
(0.0012)
(0.0015)
(0.0004)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
323
379
550
550
630
740
25.4
(122)
(613)
(714)
(1022)
(1022)
(1166)
(26,136)
(10)
50
278
374
550
518
630
821
25.4
(122)
(532)
(704)
(1022)
(964)
(1166)
(28,986)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
365
730
1166
2593
170
22.0
803
1,662
2,465
(20,757)
(41,514)
(66,309)
(147,461)
(9,668)
(1,251)
(45,666)
(94,533)
(140,199)
378
760
1155
2911
182
25.0
836
1,666
2,502
(21,496)
(43,220)
(65,684)
(165,546)
(10,350)
(1,422)
(47,542)
(94,764)
(142,306)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
72.0
57.9
848
205.5
201.6
199.4
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(19.0)
(15.3)
(223.9)
(0.338)
(0.331)
(0.328)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
63.4
909
206.0
202.1
199.3
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(16.7)
(240.0)
(0.339)
(0.332)
(0.328)
C
C
kPa
o
(in H2O)
(in H2O)
(oF)
(oF)
(psi)
3
(5/15)
(14.9)
(142)
(208)
(51)
(113)
(12,448)
(16.1)
125/380
3.7
61
98
329
45
386
4.0
(5/15)
(14.9)
(142)
(208)
(48)
(113)
(13,631)
(16.1)
o
o
Fuel System
o
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
TECHNICAL DATA
55
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8411-03
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(240)
(229)
(20)
(6)
(0.70)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
910
868
76
23
2.8
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(240)
(229)
(20)
(6)
(0.75)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
81
2,630
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.7)
(695)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
245
66
66
1560
(90)
(100)
(102)
(108)
(-0.73)
(10)
(35.5)
(9.6)
(9.6)
(412)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
10.4
13.8
2.8
10.4
(75)
(60)
(150)
(200)
(40)
(150)
5.2
4.1
10.4
13.8
2.8
10.4
(75)
(60)
(150)
(200)
(40)
(150)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8412-02
380
320
120
260
105
85
92
98
104
70
165
50
910
868
76
23
2.7
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
Tolerances
TECHNICAL DATA
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
56
3%
10%
5%
50%
10%
5%
Notes
1
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Units
Performance DM#
General Data
DM8410-02
DM8409-03
bkW
mm
(bhp)
(in)
3800
280
(5096)
(11.0)
4060
280
(5445)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.9
9.0
(2509)
(332)
(29.5)
173
22.0
10.0
13:1
rpm
rpm
hrs
13:1
(2509)
(319)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-12-9-4-5-8-11-2-3-10-7-6
mm H2O
kPa
(in H2O)
(in H2O)
(5/15)
(14.9)
(142)
(208)
(52)
(113)
(12,840)
(16.1)
125/380
3.7
61
98
349
45
409
4.0
(5/15)
(14.9)
(142)
(208)
(51)
(113)
(14,458)
(16.1)
C
C
kPa
(oF)
(oF)
(psi)
o
C
m3/min
kPa
(oF)
(ft3/min)
(in H2O)
125/380
3.7
61
98
356
45
364
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
10.75
9.93
0.96
0.82
0.28
(0.0177)
(0.0163)
(0.0016)
(0.0013)
(0.0005)
10.22
9.30
0.66
0.92
0.21
(0.0168)
(0.0153)
(0.0011)
(0.0015)
(0.0003)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
323
374
550
545
630
746
25.4
(122)
(613)
(706)
(1022)
(1013)
(1166)
(26,334)
(10)
50
278
377
550
540
630
876
25.4
(122)
(532)
(710)
(1022)
(1004)
(1166)
(30,943)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
384
774
1251
2761
184
22.0
851
1,774
2,626
(21,838)
(44,017)
(71,143)
(157,015)
(10,464)
(1,251)
(48,418)
(100,906)
(149,324)
398
806
1312
3142
199
25.0
887
1,855
2,742
(22,634)
(45,836)
(74,612)
(178,682)
(11,317)
(1,422)
(50,420)
(105,503)
(155,923)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
72.0
56.8
915
201.9
198.1
196.1
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(19.0)
(15.0)
(241.6)
(0.332)
(0.326)
(0.322)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
62.0
992
204.9
201.0
198.5
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(16.4)
(262.0)
(0.337)
(0.330)
(0.326)
o
o
Fuel System
o
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
TECHNICAL DATA
57
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8409-03
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(240)
(229)
(20)
(6)
(0.77)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
910
868
76
23
3.1
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(240)
(229)
(20)
(6)
(0.83)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
81
2,630
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.7)
(695)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
245
66
66
1560
(90)
(100)
(102)
(108)
(-0.73)
(10)
(35.5)
(9.6)
(9.6)
(412)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
5.2
4.1
10.4
13.8
2.8
10.4
(75)
(60)
(150)
(200)
(40)
(150)
5.2
4.1
10.4
13.8
2.8
10.4
(75)
(60)
(150)
(200)
(40)
(150)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8410-02
380
320
120
260
105
85
92
98
104
70
165
50
910
868
76
23
2.9
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
TECHNICAL DATA
58
+/+/+/+/+/+/-
3%
10%
5%
50%
10%
5%
Notes
1
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Units
Performance DM#
General Data
DM8420-02
DM8419-02
bkW
mm
(bhp)
(in)
4600
280
(6169)
(11.0)
4920
280
(6598)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
162
20.8
9.0
(2350)
(301)
(29.5)
162
20.0
10.0
13:1
13:1
rpm
rpm
hrs
(2350)
(290)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8
mm H2O
kPa
C
m /min
kPa
(oF)
(ft /min)
(in H2O)
125/380
3.7
61
98
331
45
441
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
9.92
9.31
0.46
0.61
0.26
(0.0163)
(0.0153)
(0.0008)
(0.0010)
(0.0004)
10.86
9.80
0.76
1.06
0.25
(0.0179)
(0.0161)
(0.0012)
(0.0017)
(0.0004)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
318
364
550
514
630
939
25.4
(122)
(604)
(687)
(1022)
(957)
(1166)
(33,160)
(10)
50
322
366
550
501
630
1137
25.4
(122)
(612)
(691)
(1022)
(934)
(1166)
(40,142)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
485
971
1241
3192
215
29.3
1,068
1,885
2,953
(27,581)
(55,220)
(70,574)
(181,526)
(12,227)
(1,666)
(60,742)
(107,201)
(167,943)
544
1004
1330
3694
235
33.3
1,104
2,049
3,154
(30,937)
(57,096)
(75,636)
(210,074)
(13,364)
(1,894)
(62,806)
(116,542)
(179,348)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
72.0
54.2
1071
195.3
191.6
190.0
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(19.0)
(14.3)
(282.9)
(0.321)
(0.315)
(0.312)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
59.0
1172
199.9
196.1
194.0
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(15.6)
(309.7)
(0.329)
(0.322)
(0.319)
C
C
kPa
o
(in H2O)
(in H2O)
(oF)
(oF)
(psi)
3
(5/15)
(14.9)
(142)
(208)
(48)
(113)
(15,581)
(16.1)
125/380
3.7
61
98
345
45
536
4.0
(5/15)
(14.9)
(142)
(208)
(50)
(113)
(18,915)
(16.1)
o
o
Fuel System
o
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
TECHNICAL DATA
59
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8419-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(0.94)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
3.8
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(1.00)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
81
2,630
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.7)
(695)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
245
66
66
1560
(90)
(100)
(102)
(108)
(-0.73)
(10)
(35.5)
(9.6)
(9.6)
(412)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8420-02
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
3.5
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
TECHNICAL DATA
60
+/+/+/+/+/+/-
3%
10%
5%
50%
10%
5%
Notes
1
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Units
Performance DM#
General Data
DM8418-02
DM8417-02
bkW
mm
(bhp)
(in)
5060
280
(6786)
(11.0)
5420
280
(7268)
(11.0)
Stroke
Displacement/Cylinder
Compression Ratio
Firing Pressure, Maximum
BMEP @ 100% Load
Mean Piston Speed
Idle Speed
Crash Reversal Speed, Minimum
Time Before Overall (Main)
Firing Order CCW (Standard Rotation)
mm
liters
(in)
(in3)
300
18.5
(11.8)
(1127)
300
18.5
(11.8)
(1127)
bar
bar
m/s
(psi)
(psi)
(ft/s)
173
22.8
9.0
(2509)
(331)
(29.5)
173
22.0
10.0
13:1
13:1
rpm
rpm
hrs
(2509)
(319)
(32.8)
350
350
300
300
36,000 - 44,000
36,000 - 44,000
1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8
mm H2O
kPa
C
m /min
kPa
(oF)
(ft /min)
(in H2O)
125/380
3.7
61
98
359
45
478
4.0
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
9.54
8.95
0.46
0.59
0.24
(0.0157)
(0.0147)
(0.0008)
(0.0010)
(0.0004)
11.66
10.55
0.79
1.11
0.28
(0.0192)
(0.0173)
(0.0013)
(0.0018)
(0.0005)
C
C
o
C
o
C
o
C
o
C
m3/min
cm H2O
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(ft3/min)
(in H2O)
50
318
362
550
536
630
1023
25.4
(122)
(604)
(684)
(1022)
(997)
(1166)
(36,123)
(10)
50
322
363
550
524
630
1209
25.4
(122)
(612)
(685)
(1022)
(975)
(1166)
(42,695)
(10)
kW
kW
kW
kW
kW
kW
kW
kW
kW
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
(Btu/min)
511
1029
1457
3511
237
29.3
1,132
2,143
3,275
(29,060)
(58,518)
(82,858)
(199,667)
(13,478)
(1,666)
(64,370)
(121,873)
(186,243)
569
1079
1472
3833
253
33.3
1,187
2,228
3,415
(32,358)
(61,362)
(83,711)
(217,979)
(14,388)
(1,894)
(67,498)
(126,727)
(194,225)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(lb/bhp-hr)
(lb/bhp-hr)
66
72
820
546 - 1090
260
140
75
-20
350
72.0
52.3
1181
195.8
192.1
190.6
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(19.0)
(13.8)
(312.0)
(0.322)
(0.316)
(0.313)
66
72
820
546 - 1090
260
140
75
-20
350
78.5
57.5
1262
195.3
191.6
189.8
(151)
(162)
(119)
(79 - 158)
(38)
(20)
(11)
(-2.9)
(51)
(20.7)
(15.2)
(333.3)
(0.321)
(0.315)
(0.312)
C
C
kPa
o
(in H2O)
(in H2O)
(oF)
(oF)
(psi)
3
(5/15)
(14.9)
(142)
(208)
(52)
(113)
(16,873)
(16.1)
125/380
3.7
61
98
365
45
566
4.0
(5/15)
(14.9)
(142)
(208)
(53)
(113)
(19,995)
(16.1)
Fuel System
o
C
C
kPa
kPa
kPa
kPa
kPa
kPa
kPa
lpm
lpm
l/hr
g/bkW-hr
g/bkW-hr
g/bkW-hr
o
TECHNICAL DATA
61
Technical Data
EPA Tier 2 / IMO II Auxiliary or DEP Engine
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Lube
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Units
Performance DM#
kPa
kPa
kPa
kPa
kPa
DM8417-02
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(in)
(gal)
(gpm)
(gpm)
(gpm)
(gal/hr)
(lb/bhp-hr)
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(1.03)
(0.0012)
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
4.2
0.7
(55)
(46)
(17)
(38)
(15)
(185)
(198)
(208)
(15)
(10)
(24)
(2)
(280)
(295)
(20)
(6)
(1.10)
(0.0012)
(oF)
(oF)
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(gpm)
83
90
95
99
103
109
30
70
240
81
2,630
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(34.8)
(11.7)
(695)
83
90
95
99
103
109
30
70
295
103
2,920
(181)
(194)
(203)
(210)
(217)
(228)
(4.4)
(10)
(42.8)
(14.9)
(771)
C
C
o
C
o
C
kPa
kPa
kPa
kPa
kPa
lpm
(oF)
(oF)
(oF)
(oF)
(psi)
(psi)
(psi)
(psi)
(psi)
(gpm)
32
38
39
42
-5.0
70
245
66
66
1560
(90)
(100)
(102)
(108)
(-0.73)
(10)
(35.5)
(9.6)
(9.6)
(412)
32
38
39
42
-5.0
70
305
85
85
1730
(90)
(100)
(102)
(108)
(-0.73)
(10)
(44.2)
(12.3)
(12.3)
(457)
bar
bar
bar
bar
(psi)
(psi)
(psi)
(psi)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
5.2
3.4
10.4
13.8
(75)
(50)
(150)
(200)
C
C
o
C
kPa
kPa
kPa
mm
liters
lpm
lpm
lpm
l/hr
g/bkW-hr
o
DM8418-02
380
320
120
260
105
85
92
98
104
70
165
50
1060
1117
76
23
3.9
0.7
(psi)
(psi)
(psi)
(psi)
(psi)
C
C
o
C
o
C
o
C
o
C
kPa
kPa
kPa
kPa
lpm
o
o
o
Tolerances
Engine Power
Heat Rejection JW (Block)
Heat Rejection SCAC
Heat Rejection Radiant
Charge Air Pressure
Exhaust Flow
TECHNICAL DATA
62
+/+/+/+/+/+/-
3%
10%
5%
50%
10%
5%
Notes
1
Continuous prelube system requires lines group for continuous prelube (Contact factory if prelube not factory supplied)
Ratings are based on ISO 3046/1 and SAEJ1995 Jan 1990 standard reference conditions of 100 kPa, 25 C, and 30% relative humidity at the stated aftercooler water temperature
Exhaust heat rejection is based on fuel LHV to 25 C and is not normally recoverable in total
At 100% loads with pumps +/- 3% except where specified differently. Performance and fuel consumption are based on 35 API, 16 C fuel having a lower heating of 42,780 kJ/kg
used at 29 C with a density of 838.9 g/liter. Does not include sea water pump pa
Air Flows are shown for 25 C air inlet to the turbocharger and 32 C cooling water to the charge air cooler. Adjust aftercooler heat load for higher ambients using the Aftercooler
Heat Rejection Factors.
This engine's exhaust emissions are in compliance with the International Marine Organization's (IMO) standard as described in Regulation 13 of ANNEX VI of MARPOL, 73/79 and
ISO 8178 for measuring HC, CO, PM, NOx.
Normal variation in cylinder to cylinder exhaust port temperatures from the average of exhaust port temperatures for the engine.
Shallow oil pan is available for light weight option and dry sump option available where required.
10
The lube system is designed to provide a constant supply of filtered oil at 430
kPa pressure under all engine operating conditions. The major feature of the C280
lube system is the priority valve, shown in Figure 1, to regulate the oil pressure at
the cylinder block main oil gallery rather than at the oil pump. The oil gallery
pressure thus becomes independent of the oil filter and oil cooler pressure drops.
Priority Valve
Figure 1
Thermostats
Four thermostats in the lube system control the oil inlet temperature to 85C.
Oil Filters
The oil pan is equipped with a 650-micron suction screen. The duplex final 20micron lube oil filters can be changed while the engine is operating. The normal
procedure specifies the filters to be changed at 100 kPa pressure drop across the
filters.
2012 Caterpillar All rights reserved.
Oil Coolers
The engines are equipped with an engine mounted two element lube oil cooler,
with the water flow arranged in series. A three element lube oil cooler is available
on vee engines to ensure proper cooling in high ambient conditions. These oil
coolers are in a shell and tube type design.
63
Circulating pump
Electric oil heater (9 kW for In-line engines and 11 kW for Vee engines)
Lube oil heaters may be necessary when ambient temperatures are below 10C
(50F) or when quick start capability is required. In some applications, jacket water
heaters in conjunction with continuous prelubrication may satisfy lube oil heating
requirements; however, this method of heating should be carefully considered
before ordering.
Prelubrication
Prelubrication is required for C280 series engines and several types of automatic
prelubrication systems are available from Caterpillar. These automatic prelubrication
systems include starting controls, electric or air powered pumps, a check valve and
engine piping. The prelube pumps, whether electric or air powered, must be
powered from a source independent of any single failure that could prohibit the
engine from starting. A check valve is used to prevent pressurized oil from flowing
through the prelube pump during engine operation.
64
intermittent prelube pump will operate. This system is typically selected for
dynamic positioning rig applications (DP2 and DP3), when it is critical that an
engine is able to start.
Intermittent Prelube System
The pneumatic intermittent prelube system uses an engine mounted pump that is
engaged immediately prior to engine start-up, providing suitable performance for
applications not requiring quick start capability.
Continuous Prelube System
The electric continuous prelube system eliminates the delay of waiting for the
completion of the intermittent prelube cycle. This system is for immediate starting
applications and is typically used in conjunction with jacket water and lube oil
heating systems.
Postlubrication
C280 diesel engines have a standard postlubrication cycle of 60 seconds that
maintains the oil flow after engine shutdown to protect the turbocharger bearings.
However, an engine will not postlube if the Emergency Stop (E-Stop) button is
depressed to shutdown the engine. Since an oil leak could potentially require the
use of the E-Stop button, the postlube is disabled to stop the flow to a possible
leak. Since no postlube occurs with the use of the E-Stop button, it should be used
for emergency shutdowns only.
The large generators packaged with C280 Series Generator Set packages will
typically require a forced bearing lubrication system, which typically utilizes a
mechanical generator-driven pump to supply lubrication to both front and rear
generator bearings.
Caterpillar supplies a Generator Lubrication Module (GLM) for Kato Generators to
provide for prelubrication of the generator bearings prior to start-up and to operate
in the event of the mechanical pump failure. The GLM is a prepackaged unit that is
typically base mounted, but can be remote mounted to suit site specific application
requirements. The typical GLM package includes:
Oil tank
Oil cooler
Oil filter
The redundant GLM air prelube pump is available for black start conditions and
will operate in parallel with the engine air prelube pump.
65
Oil Requirements
SAE Viscosity
Grade
TBN
DEO
SAE 30
SAE 40
13.0
13.0
Ambient Temperature
Minimum
Maximum
0C (32F) 40C (104F)
5C (41F) 50C (122F)
DEO
Multigrade
SAE 15W-40
11.3
-15C (5F)
50C (122F)
Lubricant Viscosity
The primary recommendation for the C280 family of engines is SAE 40-grade oil.
SAE 30 and some multigrade oils may be used if the application requires. SAE 30 is
preferable to multigrade oil.
66
To achieve maximum life from the engine oil and provide optimum protection for
the internal engine components, a Scheduled Oil Sampling program (SOS) should
be used. This program is available through the Caterpillar dealer network. If an
2012 Caterpillar All rights reserved.
SOS analysis program is not available, the oil change interval is recommended in
accordance with the following table.
Oil Change Intervals for C280 Series Diesel Engines Operating on Distillate
Diesel Fuel
Engine Model
Lube Oil Capacity
Oil Change Interval
C280-6
C280-8
C280-12
C280-16
1400
1350
1000
1000
Service
Service
Service
Service
Hours
Hours
Hours
Hours
Inclination Capability
The standard marine propulsion engine oil pan is capable of meeting the
inclination criteria for installation angles (rear down), of 5 for the C280-6/C28012 engines and 3 for the C280-8/C280-16 engines.
2012 Caterpillar All rights reserved.
67
Engine internal and typical external lube oil systems are illustrated on the
schematic shown on the following page.
68
69
Do not vent crankcase and integral oil sump fumes into the engine room. The oily
fumes will have a tendency to clog air filters.
70
The engine has breathers located on each cylinder bank on the engine. Crankcase
fumes vent pipes must be of sufficient size to prevent the buildup of excessive
backpressure in the crankcase. Blow-by on a new engine will be approximately
0.02 m/hr-bkW (0.5 ft/hr bhp). The pipes should also be adequately sized to
accommodate a worn engine. Size the vent piping for 0.04 m/hr-bkW (1.0 ft/hr
bhp) with a maximum of 13 mm H2O (0.5 in. H2O) pressure drop in the piping.
Formulas for calculating backpressure can be found in the Crankcase Ventilation
section of the current Application and Installation Guide.
Loops or low points in a crankcase vent pipe must be avoided to prevent liquid
locks from the condensation in the pipe and thus restricting the discharge of fumes.
Where horizontal runs are required, install the pipe with a gradual rise of 41.7
mm/m, ( in/ft) slope from the engine. The weight of the vent pipes will require
separate off-engine supports as part of the installation design. Further additional
flexible connections will need to be installed to accommodate the engine
movement.
The pipe should vent directly into the atmosphere at a well-considered location
and be fitted with a gooseneck or similar arrangement to keep rain or water spray
from entering the engine. Consideration should also be given to other equipment
located near the discharge area. If not located properly, the oil carryover can
accumulate over time and become unsightly.
An oil condensate trap, as shown on the following drawing, will minimize the
amount of oil discharged from the vent pipe.
The crankcase pressure should not vary more than 25.4 mm H2O (1.0 in. H2O)
of water from ambient barometric pressure. Measurement should be made at the
engine dipstick location with the engine at operating temperature and minimum at
80%-90% of rated load.
Customer Piping Connections
Rubber boot for 60.3 mm (2.375 in.) O.D. tubing. In-line engines require 1 boot
and vee engines require 2 boots.
71
72
Fuel System
General
The fuel system utilizes unit injectors to deliver the correct amount of fuel to the
cylinder at the precise moment it is needed, enabling the C280 diesel engine to
produce maximum power at maximum efficiency with a minimum of exhaust
emissions.
The main fuel system components are the engine driven transfer pump,
secondary duplex media type fuel filters (5 micron), fuel unit injectors and a fuel
backpressure regulator.
A manual fuel priming pump is also available. This pump is recommended if no
electrical priming pump is available.
Fuel Transfer Pump
The engine driven fuel transfer pump is a gear type pump that delivers the fuel
through the filters to the injectors. The recommended delivery pressure to the
injectors is 800 to 840 kPa (116 to 122 psi) at rated load and speed for C280
engines. The delivery pressure is controlled by adjusting the fuel pressure regulator
setting on site during commissioning of the engine. The pump is equipped with a
pump mounted safety valve and the fuel flow at rated rpm is listed in the technical
data and varies with engine speed. The pump is mounted on the left hand side.
Unit Injectors (EUI)
The electronically controlled fuel unit injectors combine the pumping, metering
and injecting elements into a single unit mounted in the cylinder head. External
manifolds supply low pressure fuel from the transfer pump to the cylinder heads.
High pressure lines are not used. A 100 micron edge type filter is built into each
unit injector.
Diesel fuel supply systems must ensure a continuous and clean supply of fuel to
the engines fuel system. The fuel system is designed for distillate fuel, requiring
viscosity ranging from 1.4 cSt to 20 cSt at 38C (100F).The external fuel system
typically has three major components: a fuel storage system, a fuel transfer system
and fuel filtration system; and each of these systems demand careful attention to
ensure the success of each installation.
Fuel Storage System
COOLING SYSTEM
Tank Location
The tanks should not exceed the height of the engine fuel injectors in order to
prevent possible leakage of fuel into the cylinders. If a higher position is
unavoidable, then an auxiliary fuel tank or head limiting tank may be required.
Otherwise, check valves with backpressures set to the fuel column height must be
installed. Caterpillar fuel transfer pumps lifting capability is equivalent to 40 kPa (6
psi) inlet restriction.
73
COOLING SYSTEM
Fuel Temperature
Engines are power set at the factory with 30C 3C (86F 5F) fuel to the
engine transfer pump. Higher fuel temperatures will reduce fuel stop power
capability. The fuel stop power reduction is 1% for each 5.6C (10F) fuel
supply temperature increase above 30C (86F). If the engine is operating below
the fuel stop limit, the governor will add fuel as required to maintain the required
engine speed. The classification societies have a maximum return to tank fuel
temperature. This temperature is related to the fuel flash point. To obtain good fuel
filter life, the engine fuel supply temperature should be less than 40C (104F).
The minimum allowable viscosity of the fuel entering the engine is 1.4 cSt.
74
Fuel Coolers
The need for fuel coolers is project specific and depends greatly on day tank size
and location. See the following table for fuel heat rejection data.
Rated Speed
rpm
1000
900
1000
900
1000
900
1000
C280-6
C280-8
C280-12
C280-16
900
Fuel Flow to
Engine
L/min (gal/min)
41.5
38.0
41.5
38.0
78.5
72.0
78.5
Fuel Heat
Rejection
kW (Btu/min)
(11.0)
(10.0)
(11.0)
(10.0)
(20.7)
(19.0)
(20.7)
12.5 (712)
11.0 (626)
16.7 (951)
14.6 (831)
25.0 (1423)
22.0 (1252)
33.3 (1895)
72.0 (19.0)
25.4 (1668)
Fuel Recommendations
The fuels recommended for use in Caterpillar C280 series diesel engines are
normally No. 2-D diesel fuel and No. 2 fuel oil, although No. 1 grades are also
acceptable. The following table lists worldwide fuel standards which meet
Caterpillar requirements.
Fuel with CIMAC designation DB, commonly referred to as Marine Diesel Oil
(MDO), is an acceptable fuel, provided the fuel complies with Caterpillar fuel
recommendations.
Standard
American
British
West German
U.S. Government
U.S. Military
1. These fuel standards are usually acceptable, but are subject to change. The distillate fuel chart
for acceptable limits should be used as the guide for any fuel whether its listed in this chart or not
(consult Caterpillar A&I for acceptability of any other fuels).
2012 Caterpillar All rights reserved.
COOLING SYSTEM
Australian
Japanese
75
Fuel Supply
38 mm (1-1/2 in.) ANSI Flange
COOLING SYSTEM
76
Cooling System
General
The cooling system configuration for the Caterpillar C280 series diesel engine in
marine applications can be either the separate circuit system or the combined
circuit system, also referred to as the single circuit - two pump system. The
selection of either of these systems is based on several criteria:
1. Applicable emission requirements, i.e. EPA Tier 2 or IMO.
2. Available sea water temperature.
The heat rejection data in this project guide are based on 32C water to the
aftercooler and 45C air to the turbocharger inlet. The cooling system is laid out
for the following temperature levels:
1. 32C (90F) nominal water temperature to the aftercooler and oil cooler
(IMO allows 32C water with 25C ambient sea water; and EPA Tier 2
requires 32C water with 27C ambient sea water). Refer to the Heat
Exchanger Sizing Requirements for C280 Engines chart on page 78.
2. 90C (194F) nominal jacket water temperature to the cylinder block (93C
thermostatic valve is used for heat recovery applications).
3. 85C (185F) nominal oil temperature to bearings.
COOLING SYSTEM
77
C280
C280
Differential Press kPa (PSI) Differential Press kPa (PSI)
Full cooler flow
Full by-pass flow
91 (13)
130% of 91 (13)
71 (10)
130% of 71 (10)
C280
C280
Differential Press kPa (PSI) Differential Press kPa (PSI)
Full cooler flow
Full by-pass flow
85 (12)
130% of 85 (12)
66 (9.6)
130% of 66 (9.6)
C280
C280
Differential Press kPa (PSI) Differential Press kPa (PSI)
Full cooler flow
Full by-pass flow
104 (15)
130% of 104 (15)
84 (12)
130% of 84 (12)
C280
C280
Differential Press kPa (PSI) Differential Press kPa (PSI)
Full cooler flow
Full by-pass flow
99 (14)
130% of 99 (14)
77 (11)
130% of 77 (11)
COOLING SYSTEM
78
Engine Speed
RPM
1000
900
C280
C280
Differential Press kPa (PSI) Differential Press kPa (PSI)
Full cooler flow
Full by-pass flow
85 (12)
130% of 85 (12)
66 (9.6)
130% of 66 (9.6)
C280
C280
Differential Press kPa (PSI) Differential Press kPa (PSI)
Full cooler flow
Full by-pass flow
103 (15)
130% of 103 (15)
81 (12)
130% of 81 (12)
C280-6
C280-8
C280-12
C280-16
Engine
Coolant
Volume
400
530
800
1060
(400)
(530)
(800)
(1060)
Expansion Tank
Standard
Capacity
Liters
300 (300)
300 (300)
300 (300)
300 (300)
Increased
Capacity
(kg)
475 (475)
475 (475)
475 (475)
475 (475)
Expansion
Tank Piping
150
150
200
200
(150)
(150)
(200)
(200)
Heat
Exchanger
50
50
100
100
(50)
(50)
(100)
(100)
C280-6
C280-8
C280-12
C280-16
105 (875)
140 (1167)
210 (1751)
280 (2334)
80
80
80
80
(667)
(667)
(667)
(667)
125
125
125
125
(1042)
(1042)
(1042)
(1042)
40
40
55
55
(333)
(333)
(441)
(441)
15
15
30
30
(125)
(125)
(250)
(250)
COOLING SYSTEM
79
COOLING SYSTEM
See the technical data section of this project guide for specific heat rejection
figures. For more reference, refer to the following Heat Exchanger Sizing Chart.
80
Pressurized Lines
Pressurized Thin Walled Tubes
Suction Lines (Pump Inlet)
Low Velocity De-aeration Line
COOLING SYSTEM
Water Velocities
81
COOLING SYSTEM
82
COOLING SYSTEM
83
Generator Cooling
Generators can be furnished either air cooled or water cooled. Air cooled
generators must be included in the ventilation system sizing considerations. Water
cooled generators are typically sea water cooled; Similar to the engines sea water
pump, the generator sea water pump will be customer furnished. This pump must
have sufficient suction capability to lift water from sea level to the engine room on
a vessel. Depending on the overall cooling system configuration, generator cooling
water can be supplied from a separate pump or combined with the engines sea
water pump supply capacity.
COOLING SYSTEM
84
Package Connections
Package Sea Water Inlet/Outlet
Available in CAT standard, ANSI standard, or DIN standard. CAT standard weld
flanges at every connection point, ANSI or DIN can be furnished.
Typical Combined Circuit and Separate Circuit Cooling Systems are illustrated on
pages 84 and 85.
Watermaker connections for heat recovery are shown on pages 86 through 88.
Water flow path through the engine is shown on pages 89 through 92 and
customer connections configurations and sizes are shown on pages 93 through 96
showing emergency connections and standard connections.
COOLING SYSTEM
85
COOLING SYSTEM
86
COOLING SYSTEM
87
COOLING SYSTEM
88
COOLING SYSTEM
89
COOLING SYSTEM
90
Vent Line
11.
COOLING SYSTEM
9. Turbocharger
91
COOLING SYSTEM
7. Bypass Line
92
Turbochargers
11.
Vent Line
COOLING SYSTEM
93
6. Water Manifold
94
Turbochargers
E
171
171
171
171
COOLING SYSTEM
95
A
143
143
143
143
B
116
116
143
143
COOLING SYSTEM
Engine
C280-6
C280-8
C280-12
C280-16
96
H
143
143
171
171
I
143
143
143
143
J
143
143
143
143
K
171
171
171
171
Engine
C280-6
C280-8
C280-12
C280-16
F
143
143
143
143
G
171
171
171
171
COOLING SYSTEM
97
A
116
116
143
143
B
116
116
143
143
COOLING SYSTEM
Engine
C280-6
C280-8
C280-12
C280-16
98
H
143
143
143
143
I
143
143
143
143
J
143
143
143
143
K
171
171
171
171
The Caterpillar C280 Series engine supplied air starting system includes TDI
turbine type air starters, air relay valve, solenoid valve, strainer, shut off valve and
optional pressure regulator, if required. One TDI turbine type air starter is needed
for inline and 12 cylinder engines, while two are needed for the 16 cylinder
engines. For starting with gear boxes and drive line loads attached to the engine
there are optional dual starters for the 12 cylinder and Heavy Duty single starters
available for the inline engines. The turbine driven air motor is highly reliable,
tolerant of debris and does not require external lubrication.
The standard TDI turbine starters operate on air inlet pressures from 6.2 to 10.4
bar (90 to 150 psi). These pressures are required at the starter inlet port. An air
tank pressure below 7 bar (100 psi) will generally not start the engine because of
the pressure drop associated with the air supply lines. For initial system evaluation,
assume a 2 bar (29 psi) pressure drop between the tank and the air starter inlet.
A pressure regulator (available as an option in the pricelist) is necessary when the
supply pressure exceeds the starter dynamic operating pressure. The pressure
regulator should be set from 6.2 to 10.4 bar (90 to 150 psi). Inline engines should
have the capacity to flow 450 l/sec (15.9 ft3/sec) per starter at regulator inlet
pressure of (90 psi) (regulators with a Cv factor of 40 or higher are required).
The quantity of air required for each start and the size of the air receiver depend
upon cranking time and air-starter consumption. A typical first start at 25C (77F)
ambient will take five to seven seconds. Restarts of warm engines normally take
place in three to four seconds. The control system will shut off the air to the air
starters at 170 rpm engine speed. At this firing speed, the governor is activated to
allow fuel to the engine.
Large or complex drive lines can increase starting air volume required by 20 or 30
percent depending on loads on the engine during starting. Gearbox designs can
have a significant impact on the starting loads if connected during starting
especially if driving a shaft driven generator.
The size of the air receivers should be increased if the starting air receiver also
supplies air for purposes other than the main engine starting (e.g. engine air
prelube, work air, auxiliary gensets). The Caterpillar intermittent air prelube pump
consumption rate is 28.2 l/sec (1 ft3/sec) based on free air at 21C at 100 kPa
2012 Caterpillar All rights reserved.
The following charts are for estimating typical air receiver sizing for starting
anengine only. The chart shows the estimated number of starts available with an
initial starting air receiver pressure as shown on the curves. The starting air
receiver size is normally determined by the requirements of the classification
society for the number of starts or start attempts. Refer to the Air Supply Line
Sizing section for additional information.
99
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
Tank
pressure
145 psi (10 bar)
200 psi (14 bar)
230 psi (16 bar)
290 psi (20 bar)
435 psi (30 bar)
580 psi (40 bar)
Number of Starts
100
Tank
pressure
Number of Starts
101
Requires quanty(2) 40 Cv regulators and 300 mesh strainers for tank pressures above 200 psi
Add additional capacity for higher loads
2000
1900
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
Tank
pressure
4
5
6
7
Number of Starts
102
10
Tank
pressure
Number of Starts
TDI turbine starters must be supplied with clean dry air. Deposits of oil-water
mixture must be removed by traps installed in the lines. Lines should slope towards
the traps and away from the engine. Air supply lines should be routed and sized to
ensure adequate pressure and flow at the starter(s). As a general rule, the air
supply pipes should be short with number of elbows kept to a minimum to reduce
pressure loss to the starter.
For dual starting motor systems the customer connection is 3 inch ANSI flange. A
3 inch supply line size is minimum required.
A flexible connection between engine starting line and supply line should always
be used to prevent vibration induced fatigue.
For single starting motor systems the customer connection is either 1 inch or 2
inch NPT. A 2 inch (minimum) supply line size is required and recommend a
customer-provided 3 inch supply air line for installations with more than 50 ft (15
m) of equivalent straight length of pipe from receiver or regulator to air starter.
103
Starting Air System with Emergency Shutoff and Oil Mist Detector
104
3. The engine room air inlets should be placed such that water or dirt cannot
enter.
Separate Combustion Air System
Supplying the engines with direct outside air for combustion if possible is
beneficial to the installation for a number of reasons. It will bring down the air
movement in the engine room, may reduce the cooling load on the charge air cooler
and thus reduce the maximum heating load on the cooling water heat exchanger.
This in turn will reduce the required sea water circulation in the system. Direct air
to the turbocharger inlet will provide a bigger margin to the point where engine load
2012 Caterpillar All rights reserved.
2. Additional air should flow along the engine, coupling, and reduction gear to
absorb the radiated heat.
105
Installations intended for operation in extreme cold may require heated air for
starting purposes. In addition, it may be necessary to control the inlet boost
pressure for cold air installations. Contact your Caterpillar dealer or the regional
Caterpillar representative for further information when extreme ambient conditions
are expected.
106
107
108
109
Although not part of the Caterpillar Scope of Supply for a typical diesel generator
package, the engine room ventilation system is a vital part of a successful
installation. The two primary aspects of a properly designed engine room
ventilation system addressed in this document are cooling air and combustion air.
Cooling Air: The flow of air required to carry away the radiated heat of the
engine(s) and other engine room machinery.
Combustion Air: The flow of air required to burn the fuel in the engine(s).
Sizing Considerations
Cooling Air
Engine room ventilation air (cooling air) has two basic purposes:
110
Radiated heat from the engines and other machinery in the engine room is
absorbed by engine room surfaces. Some of the heat is transferred to atmosphere,
but the remaining radiated heat must be carried away by the ventilation system.
A system for exhausting ventilation air from the engine room must be included in
the ventilation system design. The engine(s) will not be able to carry all of the
heated ventilation air from the engine room by way of the exhaust piping.
Combustion Air
In many installations, combustion air is drawn from outside of the engine room
via ductwork, in which case, the combustion air is not a factor in the ventilation
system design calculations. However, many installations require that combustion
air be drawn directly from the engine room. In these installations, combustion air
requirements become a significant ventilation system design parameter. Engine
specific combustion air requirements can be found in the Technical Data section for
the specific engine and rating.
2012 Caterpillar All rights reserved.
A properly designed engine room ventilation system will maintain engine room air
temperatures within 8.5 to 12.5C (15 to 22.5F) above the ambient air
temperature (ambient air temperature refers to the air temperature surrounding the
power plant, vessel, etc.). Maximum engine room temperatures should not exceed
49C (120F). If they do, then outside air should be ducted directly to the engine
air cleaners. The primary reason for cooling an engine room is to protect various
components from excessive temperatures. Items that require cool air are:
Torsional dampers
In larger multiple engine sites, the normal 8.5 to 12.5C (15 to 22.5F)
temperature rise guidelines for engine rooms may require unobtainable or
uncomfortable air velocities. For these larger sites, a ventilation system that gives
priority to the five items listed above and provides a bottom to top air flow can be
designed for a temperature rise of 17C (30F).
ENGINE ROOM VENTILATION
111
P=
Eff =
Example:
A C280-16, 4840 ekW generator set has a generator efficiency of 95%.
What is the generator radiant heat for this genset?
Solution:
HRG = 4840 x (1 0.95)
HRG = 242 kW
Calculating Required Ventilation Air Flow
Engine room ventilation air required for Caterpillar engines and packages can be
estimated by the following formula, assuming 38C (100F) ambient air
temperature.
V=
Where:
112
H
D x Cp x T
+ Combustion Air
V=
H=
D=
Cp =
T =
Note: If duct work is used to bring in air for the engines combustion air, the last
term in the equation can be dropped.
Example:
A C280-16, 4840 ekW genset has the following data:
Heat rejection: 242 kW (13,770 Btu/min)
Temperature rise: 11C (20F)
Solution:
The estimated engine room ventilation required for this arrangement:
V=
242
1.099 x 0.017 x 11
= 1178 m3/min
V=
13770
0.071 x 0.24 x 20
= 40,400 cfm
Ventilation Fans
Fan Type
Ventilation fans are typically of the vane-axial, tube-axial or propeller type, or the
centrifugal type (squirrel cage blowers). The selection of fan type is usually
determined by ventilation air volume and pressure requirements, and also by space
limitations within the engine room. When mounting exhaust fans in ventilation air
discharge ducts, which are the most effective location, the fan motors should be
mounted outside the direct flow of hot ventilating air for longest motor life. The
design of centrifugal fans (squirrel cage blowers) is ideal in this regard, but their
size, relative to the vane-axial or tube-axial fans, sometimes puts them at a
disadvantage.
Fan Sizing
Fan sizing involves much more than just selecting a fan that will deliver the air
flow volume needed to meet the cooling air and combustion air requirements
determined earlier in this section. It requires a basic understanding of fan
performance characteristics and ventilation system design parameters.
Exhaust Fans
Similar to a centrifugal pump, a fan operates along a specific fan curve that
relates a fans volume flow rate (m3/min or cfm) to pressure rise (mm H2O or in.
H2O) at a constant fan speed. Therefore, fan selection not only requires that the
volume flow rate be known, but also that the ventilation distribution system be
known in order to estimate the system pressure rise. This information allows the
optimum fan to be selected from a set of manufacturers fan curves or tables.
113
It prevents the ingress of dust and dirt, which is especially beneficial for
those applications involving engines that draw their combustion air from the
engine room.
It creates an out draft to expel heat and odor from the engine room.
Routing Considerations
Correct ventilation air routing is vital for creating and maintaining the optimum
engine room environment required to properly support the operation of Caterpillar
engines and packaged units. Maintaining recommended air temperatures in the
engine room is impossible without proper routing of the ventilation air.
Fresh air inlets should be located as far from the sources of heat as practical and
as high as possible; and since heat causes air to rise, it should be exhausted from
the engine room at the highest point possible, preferably directly over the engine.
Where possible, individual exhaust suction points should be located directly above
the primary heat sources in order to remove the heat before it has a chance to mix
with engine room air and raise the average temperature. However, it must be noted
that this practice will also require that ventilation supply air be properly distributed
around the primary heat sources.
114
Avoid ventilation air supply ducts that blow cool air directly toward hot engine
components. This mixes the hottest air in the engine room with incoming cool air,
raising the temperature of all the air in the engine room, and leaves areas of the
engine room with no appreciable ventilation.
For offshore applications, where the potential exists for sea water to be drawn
into the ventilation air supply, the combustion air should be delivered in a manner
that will preclude any sea water from being ingested by the turbochargers through
the air intake filters.
These General Routing Principles, while driven by the same basic principles of
heat transfer, will vary with the specific application. This section discusses the
general considerations relating to 1 and 2 engine applications, multiple engine (3+)
applications, and several special applications.
2012 Caterpillar All rights reserved.
This system will work only where the air inlets circulate the air between the
engines, for 2 engine applications. Air inlets located at the end of the engine room
will provide adequate ventilation to only the engine closest to the inlet.
Ventilation Type 4 (Alternate Design)
If Ventilation Types 1, 2 or 3 are not feasible, the following method can be used;
however, it provides the least efficient ventilation and requires approximately 2.5
times the air flow of Ventilation Types 1 and 2:
Outside air is brought into the engine room using supply fans, and discharged
toward the turbocharger air inlets on the engines. See Figure 4.
2010 Caterpillar All rights reserved.
If the air is not properly routed, it will rise to the ceiling before it gets to the
engines.
115
Figure 1
Ventilation Type 2
116
Figure 2
Ventilation Type 3
Figure 3
Ventilation Type 4
Figure 4
117
Figure 5
118
Figure 6
Exhaust System
General
The C280 engine uses a pulse exhaust manifold system. The front and rear three
cylinders are connected to separate turbine inlets.
EXHAUST SYSTEM
The exhaust bellows are intended to compensate for thermal growth and
movement of the engine. The exhaust system structure immediately after the
engine exhaust bellows must be a fixed, rigid point. The supplied exhaust bellows
will only handle the engine movement and thermal growth. No additional external
loading is allowed on the turbochargers.
119
Engine can be run for 100 hours, and then should be taken to a minimum
load of 70% for 1 hour; then the engine can be returned to idle at the low
load condition.
No restrictions
Exhaust Piping
A common exhaust system for multiple installations is not acceptable. An exhaust
system combined with other engines allows operating engines to force exhaust
gases into engines not operating. The water vapor condenses in the cold engines
and may cause engine damage. Additionally, soot clogs turbochargers, aftercoolers,
and cleaner elements. Valves separating engine's exhaust systems are also
discouraged. High temperatures warp valve seats and soot deposit causes leakage.
EXHAUST SYSTEM
The exhaust pipe diameter is based on engine output, gas flow, and length of
pipe and number of bends. The maximum gas velocity should not exceed 50 m/s
(164 ft/sec) at full load. Sharp bends should be avoided, and where necessary,
should have the largest possible radius. The minimum radius should be 1 pipe
diameters. The piping should be as short as possible and insulated. The insulation
should be protected by mechanical lagging to keep it intact. All flexible exhaust
fittings should be insulated using removable quilted blankets. It is recommended to
provide the system with a valve drain arrangement to prevent rainwater from
entering the engine during prolonged shutdown periods. For testing purposes, the
exhaust system must have a test port installed after the turbocharger outlet. This
test port should be a 10 to 13 mm (0.39 to 0.51 in.) plugged pipe welded to the
exhaust piping and of sufficient length to bring it to the outer surface of the
insulated piping.
120
Exhaust piping must be able to expand and contract. It is required that one fixed
point be installed directly after the flexible exhaust fitting at the turbocharger
outlet. This will prevent the transmission of forces resulting from weight, thermal
expansion or lateral displacement of the external exhaust piping from acting on the
turbocharger.
For the single turbocharger 6 cylinder engine and the two turbocharger 12
cylinder engine, the turbocharger exhaust outlet is rectangular with an area
equivalent to 311 mm (12 in.) diameter.
For the single turbocharger 8-cylinder engine and the two turbocharger 16cylinder engine, the turbocharger exhaust outlet is 355 mm (14 in.) diameter with
cast adaptors mounted to each turbocharger to provide a 457 mm (18 in.) diameter
customer connection point.
EXHAUST SYSTEM
121
This section and the following section describe the standard Caterpillar GMS or
MMS control and governor arrangement and optional ECP control systems. The
standard control system offering is a PLC based control and monitoring system
with a relay based backup safety shutdown system. The system is capable of
communicating with the vessel main control system through various
communication protocols. The ECP control system options provide a relay based
system only and provides no remote communication capabilities.
Generator Engine Governing System
C280
ADEM III
Note: Direct Rack is mutually exclusive with the load sharing module.
Generator Engine Control System
The control system uses single Caterpillar ADEM A3 Electronic Engine Control
Modules with Electronic Unit Injection Fuel System.
The following main components are included:
122
The PLC based system provides protection, monitoring, and control housed in a
NEMA 4 (IP66) enclosure. All critical shutdowns have both relay and PLC based
protection. Sensors are factory wired directly to an engine mounted terminal box
for a ship loose package or an engine only selection. Sensors are wired directly to
the control panel when an accessory module is ordered and is factory packaged;
Otherwise control panel is shipped loose for customer mounting. Use of PLC
eliminates the need for a separate gauge panel and annunciator panel.
Features
254 mm (10.0 in.) color monitor to display all engine parameters and alarm
annunciation. The color monitor has a general overview screen, an exhaust
screen, lube oil screen, cooling screen, air and fuel screen and an auxiliary
screen. The alarms are annunciated with a time and date stamp.
Start/prelube control switch, fuel control switch and emergency stop button.
Engine Sensors
All package mounted sensors are wired to a common junction box.
The following are the different sensor types and their descriptions:
Contactors
Lube oil pressure (hi/low speed)
AC/OC pressure
Crankcase pressure
4-20 mA Transducers
Lube oil pressure (to filter/to engine)
RTD (PT100)
Lubricating oil to engine temperature
Inlet air manifold temperature
Switches
Jacket water detector
Thermocouples
Exhaust thermocouples (one per cylinder plus inlet to turbine and stack)
123
Alarms
Pressure:
Low oil pressure
Temperature:
High lube oil temperature
124
Other:
Low battery voltage
Shutdowns
Pressure:
Low oil pressure
Temperature:
High jacket water temperature
Other:
Metal particle detection
Engine overspeed
Programmable Inputs
The customer can wire, display and alarm on two customer supplied RTDs, and
two customer-supplied 4-20 mA (0-10 VDC) sensors, three discrete alarms, and
three discrete shutdowns.
Lights
Four lights are included on the control panel for displaying prelube status,
summary alarm, summary shutdown and PLC failure.
Construction
Enclosure NEMA 4 (IP66).
Gauges
In addition to the 10 inch color monitor that displays all engine parameters, there
are also three engine mounted gauges and three control panel gauges. The three
engine mounted gauges are fuel pressure, lube oil pressure and inlet air restriction.
The three control panel gauges include an engine hour meter, digital tachometer
and a starting air pressure gauge.
125
126
The Engine Control Panel (ECP) provides protection and control for a single diesel
engine utilizing contactors and relay based logic housed in a NEMA 4 (IP66)
enclosure. If factory wired, the contactors are wired to an engine mounted terminal
box. The ECP's shutdown and alarm system has electronic detection of engine
overspeed which will disable fuel injection. The ECP also has electrical detection for
other shutdown or alarm faults. The air inlet shutoff supply safety device is
configured for energized to shutoff operation (ETS logic). Includes Marine Society
approved contactors and drip-proof junction box (NEMA 4 or IP66).
Features
Local prelube control of the engine
Digital tachometer
Pyrometer
The ECP has an option to have an individual light for each alarm when the
annunciator option is ordered.
Alarms
Low oil pressure (low and high speed)
Lights
The ECP has a light for displaying engine prelube pressure available.
127
Alarms
High fuel temperature
128
Alarms
Low fuel pressure
System required by marine societies for Alarm and Safety Requirements for
Unmanned Machinery Space (UMS) under the following conditions:
o For DNV: An engine rating greater than or equal to 2250 kW or an engine
bore size greater than 200mm.
o For ABS, BV, GL, LRS, RINA: An engine rating greater than or equal to
2250 kW or an engine bore size greater than 300mm.
Torsional Coupling
Accessory Module
129
Turbo Kit
Basic Engine
Basic Engine Kit
Cylinder Head
Head Kit Common
Fuel System
Fuel Kit Common
130
Cooling System
Cooling System Kit Common
Instrumentation
Instrument Kit Distillate Fuel
Cylinder Valve Kit
Valve Kit Distillate Fuel
Optional Engine Testing
Turbocharger and Crankshaft Work Certificates
Storage Preservation
Optional Literature
Installation Drawings
131
The C280 engine is installed with shutdown protection for overspeed, low
lubrication oil pressure, high crankcase pressure, high jacket water temperature,
and Metal Particle Detection. High oil mist level alarm and/or shutdown are
available as an option to satisfy marine societies which typically require this feature
on engines above 2250 bkW. In addition, the engine can be shut down through the
electrical control system via emergency shutdown buttons installed as required by
the Marine Classification Society on the bridge and the engine control panel. For
the shutdowns, the engine is stopped via the shutdown solenoid in the governor.
However in case of an overspeed or activated emergency stop button, the engine
will be stopped by an emergency air shutoff system. Both of these measures are
taken as a precaution and to fulfill society requirements.
The engine safety system is operationally independent from the monitoring
system. That means the engine will shut down for the safety functions, high
crankcase pressure, overspeed and low lubrication pressure even when the PLC is
not operational.
Engine Monitoring
Pressure Sensors
The engine is installed with a sensor package in accordance with the sensor list
enclosed. The pressure sensors are generally mounted on a common panel on
either the front or side of the engine.
132
Temperature Sensors
The exhaust temperature sensors are thermocouples and the remaining sensors
are RTD's (PT100).
Engine Control Panel
The Engine Control Panel contains the PLC, start / stop logic and man-machine
interface (MMI) touch screen for displaying the operating parameters. The operator
is able to view engine parameters from different screens for each system (exhaust,
water, and air) on the engine. The various screens are called to view by buttons
located at the bottom of each screen. All the engine parameters are further
available to the vessel control system via P/C communications.
The monitoring and alarm functions listed in the instrumentation list overleaf are
typical for a C280 Marine engine supply, Marine Classification Society with
notation: Unmanned Machinery Space (UMS).
This section discusses propulsion engine and reduction gear foundations and their
relationship to ship framing.
Exact analytical methods cannot always be used to design engine foundations.
The design is also influenced by several factors, including previous successful
installations, the designer's experience, and the basic dimensions of the specific
engine being installed. Refer to this guide for specific information on C280 Engine
weights and dimensions.
The engine foundation must resist vertical, horizontal and fore-and-aft deflection.
It should also be integrated into the reduction gear foundation to connect the
overall structure to the ship's inner bottom structure. In this manner, the thrust
from the propeller, and the dynamic forces from the main engine and reduction gear
are evenly distributed over a large area of the inner bottom structure. If the engine
foundation has too little resistance against deflection, it may show up during the
alignment of the engines as the mount depressions may be influenced by the
combination of foundation deflection and engine forces, and may be out of
tolerance.
The main engine foundation must have sufficient rigidity to transmit static and
dynamic forces from the main engine into the foundation.
The girder and faceplate must:
increase bending inertia of the structure
The main engine and reduction gear foundation must also be designed to absorb
the loads from:
ship's vibration
propeller thrust
crash reversal
Because the loads originate from sources other than the engine, the foundation
sections should be uninterrupted and have adequate section strength.
To avoid natural frequency resonance between engine and hull, the engine's 1st
and 2nd order free forces and moments must be taken into account when
designing the mounting structure. The ship builder must ensure that resonance
between torque excitation and the natural transverse hull frequencies does not
2012 Caterpillar All rights reserved.
133
Cause of Excitation
order =
x engine speed
134
Design of Component's
Natural Frequencies
(Correctable) misfiring of
Stay Above
one or more cylinders
Unbalance, misalignment,
1st order =
crankcase overfill
Stay Above
1 x engine speed
(Correctable)
1 order =
Normal cylinder combustion Avoid: side to side and roll
1.5 x engine speed
(NOT Correctable)
modes excited by this order
nd
2 order =
Normal cylinder combustion Avoid: side to side and roll
2 x engine speed
(NOT Correctable)
modes excited by this order
Firing frequency for a six
(6) cylinder engine or one
3rd order =
Avoid: side to side and roll
bank of a twelve (12)
3 x engine speed
modes excited by this order
cylinder engine (NOT
Correctable)
Firing frequency for an
eight
(8) cylinder engine or
4th order =
Avoid: side to side and roll
one bank of a sixteen (16)
4 x engine speed
modes excited by this order
cylinder engine (NOT
Correctable)
Firing frequency for a six
(6) cylinder engine or one
6th order =
Avoid: side to side and roll
bank of a twelve (12)
6 x engine speed
modes excited by this order
cylinder engine (NOT
Correctable)
Firing frequency for an
eight
(8) cylinder engine or
8th order =
Avoid: side to side and roll
one bank of a sixteen (16)
8 x engine speed
modes excited by this order
cylinder engine (NOT
Correctable)
The engine speed varies from 350 rpm for low idle to 1000 rpm for rated speed.
This section describes packaged generator set foundations and their relationship
to platform framing.
Exact analytical methods cannot always be used to design foundations. The
design is also influenced by several factors, including previous successful
installations, the designer's experience, and the basic dimensions of the specific
package being installed.
C280 packaged generator set weights can vary from 38,900 kg (86,000 lb) for a
6-cylinder, low voltage package with air cooling (excluding radiator weight) up to
95,500 kg (210,000 lb) for a 16-cylinder, high voltage package including a platetype heat exchanger cooling system and generator forced lubrication module.
The generator set foundation must resist vertical, horizontal and fore-and-aft
deflection. If the engine foundation has too little resistance against deflection, it
may show up during the alignment of the engines as the mount depressions may
be influenced by the combination of foundation deflection and engine forces, and
may be out of tolerance.
The generator set foundation must have sufficient rigidity to transmit static and
dynamic forces from the package into the foundation.
Mounting
C280 packaged generator sets are furnished on Caterpillar designed rigid bases in
order to maintain alignment between engine, generator and other engine driven
equipment, and must be mounted on spring isolators unless hard mounting has
been approved by Caterpillar.
Generators
General
Caterpillar C280 Marine Generator Sets (Auxiliary and Diesel Electric Propulsion
(DEP)), are packaged with free-standing two-bearing generators, matched to the
engine output to provide the customer maximum electrical output to meet their
requirements, as well as marine classification requirements for the application.
Generator specifications and generator testing requirements will need to be
reviewed during the pre-sale phase of the project and established prior to order
placement. Options to be considered should include sub-transient reactance needed
to meet transient responses required and type of current transformers to be
mounted and supplied for the project.
For generators supplied by others, generator manufacturer is responsible for
providing any forced lubrication system that may be required for their generator to
meet tilt requirements.
General
All mounting systems must have provisions for alignment retention, collision
stops and engine thermal growth.
135
Miscellaneous
Engine Weights
The following weight schedule lists the weights of the C280 series engines and
optional supplied items. Select the optional items and add to the engines dry
weight to estimate the weight of an engine shipset. Generator set package weights
vary as discussed on page 131.
C280 Engine Weights
kg (lb)
C280-6
C280-8
15,680
19,000
(34,568) (41,888)
Engine Model
Engine Dry Weight
(See Note below)
Optional Supplied Items:
Torsional Coupling
Plate Type, Heat Exchanger
Water Temperature Regulator
Primary Fuel Strainer
Pressure Reduction Valve
Freshwater Expansion Tank
C280-12
25,980
(57,276)
C280-16
31,000
(68,343)
319
(703)
250
(551)
86
(190)
11
(24)
20
(44)
135
(298)
319
(703)
275
(606)
86
(190)
11
(24)
20
(44)
135
(298)
420
(926)
300
(661)
86
(190)
11
(24)
20
(44)
135
(298)
480
(1,058)
375
(827)
86
(190)
11
(24)
20
(44)
135
(298)
134
(295)
134
(295)
268
(591)
268
(591)
634
(1,398)
400
(882)
70
(154)
691
(1,523)
530
(1,168)
70
(154)
828
(1,825)
800
(1,764)
80
(176)
961
(2,119)
1060
(2,337)
133
(293)
MISCELLANEOUS
136
Note: Engine Dry Weight consists of the following engine mounted items: a one piece, gray iron
cylinder block, governor actuator, two freshwater pumps, one sea water pump, one lube oil filter,
fuel and lube oil duplex filters, centrifugal lube oil filters, electric prelube pump, exhaust shielding,
intake air silencer, air starting motors, barring device, oil mist detector, flywheel and 6 x antivibration mounts.
2. The transient response test is performed at 0.8 PF with load stepping from 0%
to 100% ekW, with pre-determined intervals depending on engine frequency,
then back to 0%, with examples as follows:
3. The vibration test is taken at 0% and 100% load, and printed by computer. This
is a 14-point, 1-dimensional test around the operating genset package to ensure
no unusual vibration is occurring on the as-built configuration.
The standard testing also includes the following data as obtained through the
data acquisition system.
Performance Data:
rpm
Voltage B-C
Voltage C-A
Average Voltage
Current Phase A
Power Factor
Current Phase B
Frequency
Current Phase C
Average Current
Electrical data:
Voltage A-B
Pressures (kPa):
JW Pump Inlet
JW Pump Outlet
AC Outlet
MISCELLANEOUS
137
Engine Fuel
Supply Fuel
Oil
Test Date
Boost
ESO Number
AC/OC Pump In
General Information:
Customer Name
Engine Data:
Engine Serial Number
Generator RTD:
Stator Phase A
Engine Arrangement
E Model
Stator Phase B
Engine
Stator Phase C
Front Bearing
OT or 2T
Rear Bearing
Generator Data:
Generator Serial Number
Generator Arrangement
JW Outlet
Volts/Phase/Hertz
Oil
ekW
Inlet Manifold
ekVA
AC Outlet
Power Factor
AC/OC In
AC/OC Out
Inlet Fuel
Inlet Air
Turbocharger Outlet
Test Conditions:
Barometer (kPa)
MISCELLANEOUS
Lastly, the following temperatures are recorded during load testing at 50%, 75%,
100% (3 separate recordings at this load), and 110% (2 separate recordings at this
load) power:
138
Ensure that all safety information, warnings, and instructions are read and
understood before any operation or any maintenance procedures are performed.
The user is responsible for the performance of maintenance, including all
adjustments, the use of proper lubricants, fluids, filters, and the replacement of
components due to normal wear and aging. Failure to adhere to proper
maintenance intervals and procedures may result in diminished performance of the
product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, whichever occurs
first, in order to determine the maintenance intervals. Products that operate in
severe operating conditions may require more frequent maintenance.
Every Service Hour
o Trend Data - Record
Daily
Every Week
o Jacket Water Heater - Check
Every 250 Service Hours
o Cooling System Coolant Sample (Level 1) Obtain
o Cooling System Supplemental Coolant Additive (SCA) Test/Add
Every 250 Service Hours or 6 Weeks
o Air Shutoff Test
o Engine Oil Sample Obtain
Every 500 Service Hours or 3 Months
o Engine Mounts Inspect
o Engine Protective Devices - Check
MISCELLANEOUS
139
MISCELLANEOUS
140
MISCELLANEOUS
141
This specification describes methods and materials used to provide for the
preservation of engines as defined in Caterpillar Document No. 1E2566, Processing
Engine Preservation. These procedures are intended for all C280 engines.
Preservation Procedures
MISCELLANEOUS
142
Fill Engine Jacket Water (EJW) system with a solution of 20% VCI 379 and
80% water or equivalent solution. A regulator bypass line must be used to allow
filling on both sides of the regulator. Vent and EJW system at the highest point
possible to assure complete filling.
For engines with Separate Circuit Aftercooler (SCAC) systems fill the SCAC
system with a solution of 20% VCI 379 and water or equivalent solution. Vent
the SCAC system at the highest point possible to assure complete filling.
Drain the VCI solution from the EJW system at multiple locations to assure
complete drainage. (EJW pump, 10 block face cover, oil cooler, etc.)
Drain the VCI solution from engines with SCAC system at the SCAC water
pump. Close all EJW and SCAS system openings with the parts specified on
engineering drawings.
Spray a mixture of 50% 1 E2359 VCI oil and 50% engine oil into the air intake
or turbocharger inlet. Minimum application rate is 7.5 mL/L of engine
displacement. Install covers specified on engineering drawing to seal in VCI
vapors.
Spray a mixture of 50% 1E2359 VCI oil and 50% engine oil into the exhaust
opening. Minimum application rate is 7.5 mL/L of engine displacement. Install
covers specified on engineering drawing to seal in VCI vapors.
Fill oiler reservoir for air starter with a mixture of 50% 1 E2359 VCI Oil and
50% engine oil.
All other lubricating oil compartments are to be protected by 1E2359 VCI Oil by
one of the following methods:
Run the engine for the final 3 to 5 minutes with oil which has 3 to 4% of 1
E2359 VCI Oil by volume. This oil may be drained or left in the engine. Seal VCI
vapors in the engine with covers specified on engineering drawings.
The vapor phase of the VCI oil evaporates rapidly at engine operating
conditions. If further instructions are needed, consult with the Engineering
Materials Section of the Engine Division.
Install a mixture of 50% 1 E2359 VCI Oil and 50% engine oil in the lubricating
oil compartments at the rate of 1 part of mixture per 15 parts of compartment
capacity at full level. Seal VCI vapors in the engine with covers specified on
engineering drawings.
This method can be used with an empty or partially filled lubricating oil
compartment. If the compartment is already full, it may be necessary to drain
some lubricant to facilitate the addition of the mixture.
Install 30 mL of a mixture of 50% 1 E2359 VCI and 50% engine oil in each
cylinder and rotate crankshaft two turns. Tighten all fittings to the correct
torque. Check the fuel system to verify that it is full of fuel. Install covers
specified on engineering drawing to seal in fuel and vapors.
Spray a thin film of mixture of 50% 1 E2359 VCI Oil and 50% engine oil on the
flywheel, ring gear, and starter pinion. To seal in vapors, install the covers
specified on engineering drawings for the flywheel housing and starter opening,
and the plugs specified for through holes.
Apply a heavy coating of 1 E0325 Grease to the bearing surfaces of all pin and
joint connections and other non-painted surfaces.
MISCELLANEOUS
143
Note: These drawings are based on the Rear Mounted Turbocharger Option.
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
Right Side
178
179
180
Top View
181
Footprint
182
183
184
185
186
Top View
187
Footprint
188
C280-6 Genset
Right Side View
189
Top View
190
191
Top View
192
C280-12 Genset
Right Side View
193
Top View
194
C280-16 Genset
Right Side View
195
196
197
Top View
198
Plan View
199
200
201
202
Optional Items
203
204
205
206
Lifting Schematic
207
208
209
210
JW Thermostatic Valve
211
Prelubrication Pump
212
Reference Material
The following information is provided as additional reference to subjects
discussed in this guide.
LEBM0600
3606 and 3608 Marine Project Guide
LEBM0465
3612 and 3616 Marine Project Guide
LEBW0006
C280 3600 Petroleum Offshore Project Guide
LEBW4985
C280 Commissioning Guide
SENR3593
Systems Operation, Testing and Adjusting (3612 and 3616 Engines)
SEBU6965
Operation and Maintenance Manual (3600 Distillate Fuel Engines)
SEBU7003
3600 Series and C280 Series Diesel Engine Fluids Recommendations
1E2566L
Processing Engine Preservation
213
LEBM0003-01
2012 Caterpillar
Printed in U.S.A.
All rights reserved.