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USER MANUAL

WSPC USER INTERFACE MANUAL


FOR THE WS CONTROLLER

PART NUMBER:

02250167-859 R01
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!

KEEP FOR
FUTURE
REFERENCE
SULLAIR CORPORATION

The information in this manual is current


as of its publication date, and applies to
compressor serial number:

200710010000
and all subsequent serial numbers.

AIR CARE SEMINAR TRAINING


Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,
and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical
systems are offered at regular intervals throughout the year at Sullairs corporate headquarters training facility
located at Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.
For detailed course outlines, schedule, and cost information contact:

SULLAIR CUSTOMER CARE TRAINING DEPARTMENT


1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com

- Or Write Sullair Corporation


3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.

TABLE OF CONTENTS
SECTION 1SAFETY
5

1.1

GENERAL

1.2

PERSONAL PROTECTIVE EQUIPMENT

1.3

PRESSURE RELEASE

1.4

FIRE AND EXPLOSION

1.5

MOVING PARTS

1.6

HOT SURFACES, SHARP EDGES AND SHARP CORNERS

1.7

TOXIC AND IRRITATING SUBSTANCES

1.8

ELECTRICAL SHOCK

1.9

LIFTING

1.10

ENTRAPMENT

SECTION 2OVERVIEW
11

2.1

MANUAL CONTENTS

12

2.2

SYSTEM COMPATIBILITY

12

2.3

INSTALLING THE WSPC USER INTERFACE SOFTWARE

12

2.4

INSTALLING OR UPDATING THE FRAMEWORK

12

2.5

UNINSTALL THE WSPC SOFTWARE

SECTION 3GETTING STARTED


13

3.1

ACCESS PRIVILEGES

13

3.2

STARTING THE SOFTWARE

14

3.3

WINDOWS BASIC

15

3.4

CONNECTING THE PC TO THE CONTROLLER

15

3.5

CONNECTING / DISCONNECTING THE WSPC USER INTERFACE AND


THE WS CONTROLLER

17

3.6

THE WSPC DISPLAY SCREEN

17

3.7

COMPRESSOR STATUS BAR

18

3.8

FILE MENU

19

3.9

REPORT

19

3.10

COM PORT

19

3.11

ABOUT

TABLE OF CONTENTS
SECTION 4DISPLAY DESCRIPTIONS
21

4.1

COMPRESSOR STATUS BAR

22

4.2

COMPRESSOR DATA DISPLAY (DEFAULT SCREEN)

24

4.3

MACHINE INFO DISPLAY

24

4.4

SERVICE DISPLAY

27

4.5

MAINTENANCE DISPLAY

28

4.6

DISTRIBUTOR INFORMATION

29

4.7

SEQUENCE SYSTEM DISPLAY

30

4.8

ADJUSTMENTS DISPLAY

SECTION 5MENU BAR


39

5.1

FILE MENUUSER PROFILES AND PREFERENCES

43

5.2

REPORTS

44

5.3

COMMUNICATIONS PORT

45

5.4

INFORMATION ABOUT WSPC

SECTION 6VARIABLE SPEED DRIVE (VSD)


47

6.1

VSD OPERATION

47

6.2

COMPRESSOR DATA TAB

48

6.3

VSD PERFORMANCE DATA

49

6.4

CLEAR RECENT DATA

49

6.5

DELIVERY HISTORY

50

6.6

SERVICE DISPLAY TAB

50

6.7

MAIN MOTOR VFD STATUS BOX

51

6.8

ADJUSTMENTS TAB

52

6.9

ADMINISTRATOR LEVEL VSD ADJUSTMENTS

SECTION 7ADMININISTRATOR LEVEL FUNCTIONS


53

7.1

ADMINISTRATOR LEVEL FUNCTIONS

53

7.2

ACCESSING THE ADMINISTRATOR LEVEL

54

7.3

COMMISSIONING A CONTROLLER

56

7.4

MAINTENANCE DISPLAY

59

7.5

ADMINISTRATOR ADJUSTMENTS (ADMIN) DISPLAY

67

7.6

MODBUS FUNCTIONS

69

7.7

DRYER SETUP DISPLAY

Section 1

SAFETY
NOTE

the precautionary statements contained herein are


applicable to most compressors and the concepts
behind these statements are generally applicable to
all compressors.

1.2
OPERATOR IS REQUIRED TO READ
ENTIRE INSTRUCTION MANUAL.

1.1

GENERAL

Sullair Corporation and its subsidiaries design and


manufacture all of their products so they can be
operated safely. However, the responsibility for safe
operation rests with those who use and maintain
these products. The following safety precautions are
offered as a guide which, if conscientiously followed,
will minimize the possibility of accidents throughout
the useful life of this equipment.
The compressor should be operated only by those
who have been trained and delegated to do so, and
who have read and understood this Operator's
Manual. Failure to follow the instructions, procedures
and safety precautions in this manual may result in
accidents and injuries. NEVER start the compressor
unless it is safe to do so. DO NOT attempt to operate
the compressor with a known unsafe condition. Tag
the compressor and render it inoperative by
disconnecting and locking out all power at source or
otherwise disabling its prime mover so others who
may not know of the unsafe condition cannot attempt
to operate it until the condition is corrected.
Install, use and operate the compressor only in full
compliance with all pertinent OSHA regulations and/
or any applicable Federal, State, and Local codes,
standards and regulations. DO NOT modify the
compressor and/or controls in any way except with
written factory approval.
While not specifically applicable to all types of
compressors with all types of prime movers, most of

PERSONAL PROTECTIVE
EQUIPMENT

A. Prior to installing or operating the compressor,


owners, employers and users should become
familiar with, and comply with, all applicable
OSHA regulations and/or any applicable Federal,
State and Local codes, standards, and regulations relative to personal protective equipment,
such as eye and face protective equipment,
respiratory protective equipment, equipment
intended to protect the extremities, protective
clothing, protective shields and barriers and electrical protective equipment, as well as noise
exposure administrative and/or engineering controls and/or personal hearing protective equipment.

1.3

PRESSURE RELEASE

A. Install an appropriate flow-limiting valve between


the service air outlet and the shut-off (throttle)
valve, either at the compressor or at any other
point along the air line, when an air hose exceeding 1/2" (13mm) inside diameter is to be connected to the shut-off (throttle) valve, to reduce
pressure in case of hose failure, per OSHA Standard 29 CFR 1926.302(b)(7) and/or any applicable Federal, State and Local codes, standards
and regulations.
B. When the hose is to be used to supply a manifold, install an additional appropriate flow-limiting
valve between the manifold and each air hose
exceeding 1/2" (13mm) inside diameter that is to
be connected to the manifold to reduce pressure
in case of hose failure.
C. Provide an appropriate flow-limiting valve at the
beginning of each additional 75 feet (23m) of
hose in runs of air hose exceeding 1/2" (13mm)

SECTION 1
accumulate on, under or around acoustical material, or on any external surfaces of the air compressor. Wipe down using an aqueous industrial
cleaner or steam clean as required. If necessary,
remove acoustical material, clean all surfaces
and then replace acoustical material. Any acoustical material with a protective covering that has
been torn or punctured should be replaced
immediately to prevent accumulation of liquids or
fluid film within the material. DO NOT use flammable solvents for cleaning purposes.

inside diameter to reduce pressure in case of


hose failure.
D. Flow-limiting valves are listed by pipe size and
flow-rated. Select appropriate valves accordingly,
in accordance with their manufacturer's recommendations.
E. DO NOT use air tools that are rated below the
maximum rating of the compressor. Select air
tools, air hoses, pipes, valves, filters and other
fittings accordingly. DO NOT exceed manufacturer's rated safe operating pressures for these
items.
F.

Secure all hose connections by wire, chain or


other suitable retaining device to prevent tools or
hose ends from being accidentally disconnected
and expelled.

G. Open fluid filler cap only when compressor is not


running and is not pressurized. Shut down the
compressor and bleed the receiver tank to zero
internal pressure before removing the cap.
H. Vent all internal pressure prior to opening any
line, fitting, hose, valve, drain plug, connection or
other component, such as filters and line oilers,
and before attempting to refill optional air line
anti-icer systems with antifreeze compound.
I.

Keep personnel out of line with and away from


the discharge opening of hoses or tools or other
points of compressed air discharge.

J. DO NOT use air at pressures higher than 2.1 bar


for cleaning purposes, and then only with effective chip guarding and personal protective equipment per OSHA Standard 29 CFR 1910.242 (b)
and/or any applicable Federal, State, and Local
codes, standards and regulations.
K. DO NOT engage in horseplay with air hoses as
death or serious injury may result.

1.4

FIRE AND EXPLOSION

A. Clean up spills of lubricant or other combustible


substances immediately, if such spills occur.
B. Shut off the compressor and allow it to cool.
Then keep sparks, flames and other sources of
ignition away and DO NOT permit smoking in the
vicinity when checking or adding lubricant or
when refilling air line anti-icer systems with antifreeze compound.
C. DO NOT permit fluids, including air line anti-icer
system antifreeze compound or fluid film, to

D. Disconnect and lock out all power at source prior


to attempting any repairs or cleaning of the compressor or of the inside of the enclosure, if any.
E. Keep electrical wiring, including all terminals and
pressure connectors in good condition. Replace
any wiring that has cracked, cut, abraded or otherwise degraded insulation, or terminals that are
worn, discolored or corroded. Keep all terminals
and pressure connectors clean and tight.
F.

Keep grounded and/or conductive objects such


as tools away from exposed live electrical parts
such as terminals to avoid arcing which might
serve as a source of ignition.

G. Remove any acoustical material or other material


that may be damaged by heat or that may support combustion and is in close proximity, prior to
attempting weld repairs.
H. Keep suitable fully charged Class BC or ABC fire
extinguisher or extinguishers nearby when servicing and operating the compressor.
I.

Keep oily rags, trash, leaves, litter or other combustibles out of and away from the compressor.

J. DO NOT operate the compressor without proper


flow of cooling air or water or with inadequate
flow of lubricant or with degraded lubricant.
K. DO NOT attempt to operate the compressor in
any classification of hazardous environment
unless the compressor has been specially
designed and manufactured for that duty.

1.5

MOVING PARTS

A. Keep hands, arms and other parts of the body


and also clothing away from couplings, fans and
other moving parts.
B. DO NOT attempt to operate the compressor with
the fan, coupling or other guards removed.

SECTION 1
C. Wear snug-fitting clothing and confine long hair
when working around this compressor, especially
when exposed to hot or moving parts.

DANGER

D. Keep access doors, if any, closed except when


making repairs or adjustments.
E. Make sure all personnel are out of and/or clear of
the compressor prior to attempting to start or
operate it.
F.

Disconnect and lock out all power at source and


verify at the compressor that all circuits are deenergized to minimize the possibility of accidental start-up, or operation, prior to attempting
repairs or adjustments. This is especially important when compressors are remotely controlled.

G. Keep hands, feet, floors, controls and walking


surfaces clean and free of fluid, water or other
liquids to minimize the possibility of slips and
falls.

1.6

HOT SURFACES, SHARP


EDGES AND SHARP
CORNERS

A. Avoid bodily contact with hot fluid, hot coolant,


hot surfaces and sharp edges and corners.
B. Keep all parts of the body away from all points of
air discharge.
C. Wear personal protective equipment including
gloves and head covering when working in, on or
around the compressor.
D. Keep a first aid kit handy. Seek medical assistance promptly in case of injury. DO NOT ignore
small cuts and burns as they may lead to infection

1.7

TOXIC AND IRRITATING


SUBSTANCES

A. DO NOT use air from this compressor for respiration (breathing) except in full compliance with
OSHA Standards 29 CFR 1910 and/or any applicable Federal, State or Local codes or regulations.

Death or serious injury can result from


inhaling compressed air without using
proper safety equipment. See OSHA standards and/or any applicable Federal, State,
and Local codes, standards and regulations
on safety equipment.
B. DO NOT use air line anti-icer systems in air lines
supplying respirators or other breathing air utilization equipment and DO NOT discharge air
from these systems into unventilated or other
confined areas.
C. Operate the compressor only in open or adequately ventilated areas.
D. Locate the compressor or provide a remote inlet
so that it is not likely to ingest exhaust fumes or
other toxic, noxious or corrosive fumes or substances.
E. Coolants and lubricants used in this compressor
are typical of the industry. Care should be taken
to avoid accidental ingestion and/or skin contact.
In the event of ingestion, seek medical treatment
promptly. Wash with soap and water in the event
of skin contact. Consult Material Safety Data
Sheet for information pertaining to fluid of fill.
F.

Wear goggles or a full face shield when adding


antifreeze compound to air line anti-icer systems.

G. If air line anti-icer system antifreeze compound


enters the eyes or if fumes irritate the eyes, they
should be washed with large quantities of clean
water for fifteen minutes. A physician, preferably
an eye specialist, should be contacted immediately.
H. DO NOT store air line anti-icer system antifreeze
compound in confined areas.
I.

The antifreeze compound used in air line antifreeze systems contains methanol and is toxic,
harmful or fatal if swallowed. Avoid contact with
the skin or eyes and avoid breathing the fumes. If

SECTION 1
swallowed, induce vomiting by administering a
tablespoon of salt, in each glass of clean, warm
water until vomit is clear, then administer two
teaspoons of baking soda in a glass of clean
water. Have patient lay down and cover eyes to
exclude light. Call a physician immediately.

1.8

DANGER
All field equipment must be tested for electrostatic fields prior to servicing or making
contact with the machine using the following or equivalent test equipment:
90-600 VAC: Volt detector such as
Fluke Model 1AC-A
600-7000 VAC: Voltage detector
such as Fluke Networks Model
C9970
It is the responsibility of each organization
to provide/arrange training for all their
associates expected to test for electrostatic
fields.

ELECTRICAL SHOCK

A. This compressor should be installed and maintained in full compliance with all applicable Federal, State and Local codes, standards and
regulations, including those of the National Electrical Code, and also including those relative to
equipment grounding conductors, and only by
personnel that are trained, qualified and delegated to do so.
B. Keep all parts of the body and any hand-held
tools or other conductive objects away from
exposed live parts of electrical system. Maintain
dry footing, stand on insulating surfaces and DO
NOT contact any other portion of the compressor
when making adjustments or repairs to exposed
live parts of the electrical system. Make all such
adjustments or repairs with one hand only, so as
to minimize the possibility of creating a current
path through the heart.
C. Attempt repairs in clean, dry and well lighted and
ventilated areas only.
D. DO NOT leave the compressor unattended with
open electrical enclosures. If necessary to do so,
then disconnect, lock out and tag all power at
source so others will not inadvertently restore
power.
E. Disconnect, lock out, and tag all power at source
prior to attempting repairs or adjustments to
rotating machinery and prior to handling any
ungrounded conductors.

1.9

LIFTING

A. If the compressor is provided with a lifting bail,


then lift by the bail provided. If no bail is provided,
then lift by sling. Compressors to be air-lifted by
helicopter must not be supported by the lifting
bail but by slings instead. In any event, lift and/or
handle only in full compliance with OSHA standards 29 CFR 1910 subpart N and/or any applicable Federal, State, and Local codes, standards
and regulations.
B. Inspect points of attachment for cracked welds
and for cracked, bent, corroded or otherwise
degraded members and for loose bolts or nuts
prior to lifting.
C. Make sure entire lifting, rigging and supporting
structure has been inspected, is in good condition and has a rated capacity of at least the
weight of the compressor. If you are unsure of
the weight, then weigh compressor before lifting.
D. Make sure lifting hook has a functional safety
latch or equivalent, and is fully engaged and
latched on the bail or slings.
E. Use guide ropes or equivalent to prevent twisting
or swinging of the compressor once it has been
lifted clear of the ground.
F.

DO NOT attempt to lift in high winds.

G. Keep all personnel out from under and away


from the compressor whenever it is suspended.
H. Lift compressor no higher than necessary.

SECTION 1
I.

Keep lift operator in constant attendance whenever compressor is suspended.

J. Set compressor down only on a level surface


capable of safely supporting at least its weight
and its loading unit.
K. When moving the compressor by forklift truck,
utilize fork pockets if provided. Otherwise, utilize
pallet if provided. If neither fork pockets or pallet
are provided, then make sure compressor is
secure and well balanced on forks before
attempting to raise or transport it any significant
distance.
L. Make sure forklift truck forks are fully engaged
and tipped back prior to lifting or transporting the
compressor.
M. Forklift no higher than necessary to clear obstacles at floor level and transport and corner at
minimum practical speeds.

N. Make sure pallet-mounted compressors are


firmly bolted or otherwise secured to the pallet
prior to attempting to forklift or transport them.
NEVER attempt to forklift a compressor that is
not secured to its pallet, as uneven floors or sudden stops may cause the compressor to tumble
off, possibly causing serious injury or property
damage in the process.

1.10 ENTRAPMENT
A. If the compressor enclosure, if any, is large
enough to hold a man and if it is necessary to
enter it to perform service adjustments, inform
other personnel before doing so, or else secure
and tag the access door in the open position to
avoid the possibility of others closing and possibly latching the door with personnel inside.
B. Make sure all personnel are out of compressor
before closing and latching enclosure doors.

BLANK PAGE

10

WSPC USER INTERFACE MANUAL

Section 2

OVERVIEW
The WSPC User Interface is a Windows-based
software program that allows complete monitoring
and control of Sullair air compressors equipped with
a Sullair WS Controller. The software can monitor a
single compressor operating as an individual unit or
multiple machines connected in a sequence. The
WSPC program receives data about the compressor
from the WS Controller, assigns control parameters
to the controller, displays controller operating
characteristics including faults and warning
messages, and provides functionality that assists the
user with controller diagnostics.

2.1

MANUAL CONTENTS

This manual describes the features and operation of


the WSPC User Interface program. Part 1 covers
material pertaining specifically to persons operating
the program with User Level access. Part 2 covers
advanced functions available to experienced users
and persons with Administrator Level access.
This manual describes WSPC software part number
02250174-081 when operated with WS Controller
software 02250174-082 or later. This version of
WSPC is compatible with all previously released
versions of WS Controller software, but certain
features described in this manual are not available in
earlier versions.
Part 1:
Section 2: OVERVIEW provides the necessary
information to install the WSPC software. Included
are the minimum hardware and software
requirements.
Section 3: GETTING STARTED presents steps to
getting the program up and running quickly. Basic
MS Windows functions and those features necessary
to using the software are explained in this section.

Section 4: DISPLAY DESCRIPTIONS provides an


explanation of each display screen available to user
level operators. Detailed descriptions of the
operation of each display component are provided.
Section 5: MENU BAR provides steps to setting user
preferences for operating the WSPC program. This
section guides the user in creating and modifying
user profiles.
Section 6: VARIABLE SPEED DRIVE (VSD)
describes the WSPC functions that apply to Variable
Speed Drive compressors.
Part 2:
Section 7: ADMININISTRATOR LEVEL FUNCTIONS
describes those functions that apply specifically to
Administrator level operators. Each administrator
level display is presented and details of the display
components are described.
Features of the WSPC User Interface software
include:
Two-way communication channel between the user
and the compressor controller.
A comprehensive view of the compressor controllers operation at the WSPC interface.
Adjustment of all modifiable parameters of the compressor controller.
Ability to control the compressor remotely.
Access to data relating to all compressors connected as a sequence system.
Password protection capabilities to limit access to
data and controls.
A data log feature which compiles operational, service, and error data of the compressor or compressor system.

11

WSPC USER INTERFACE MANUAL


2.2

SYSTEM COMPATIBILITY

Before beginning the installation process, your


computer should meet the following minimum
requirements.
PCcompatible computer (Pentium IV based, 1.0
Ghz processor recommended)
Windows 2000 or Windows XP operating systems.
Windows 2000 may require special processing software to properly operate the WSPC software.

SECTION 2
2.4

INSTALLING OR UPDATING
THE FRAMEWORK

The WSPC software requires the Microsoft .net


Framework support program in order to run on the
PC. If Microsoft .net is already on the PC, you will be
able to run as soon as the installation is completed.
To install the framework, or update to the latest
version, use the following procedure for a free
download.

CD ROM drive

1. Connect the PC to the internet.

125 Mb of available hard disk space


256 Mb of available RAM memory

2. Go to the site: www.microsoft.com/downloads

Color monitor

3. Search for .NET Framework

RS232 communications capability

4. Follow the instructions for downloading and


installation.

2.3

INSTALLING THE WSPC


USER INTERFACE
SOFTWARE

Follow the instructions accompanying the WSPC


Installation package. The actual installation media
may be CD, internet, network, USB drive, or other
means, and the procedure will be specific to that
media. This installation will create a folder on your
disk drive, and install the necessary files into that
folder. Make a note of this location, as it may be
necessary for future updates. The default location for
all saved files will also be in that folder, but you may
browse to save into any other location in your PC as
desired. By default, the folder will be "WSPC" and will
be located in a "Sullair" folder. Recommended
locations
are
"C:\Sullair\WSPC"
or
"D:\Sullair\WSPC.

12

2.5

UNINSTALL THE WSPC


SOFTWARE

To uninstall the WSPC software:


1. Right-click any desktop shortcuts that were
created.
2. Click Delete to delete the shortcut.
3. Open My Computer and browse to the
folder created in Section 2.3.
4. Delete the folder and its contents.

NOTE
Contact your network administrator if you
are unable to perform the software
installation due to access limitations.

WSPC USER INTERFACE MANUAL

Section 3

GETTING STARTED
3.1

ACCESS PRIVILEGES

The WSPC User Interface program may be


accessed at two levels.
User Level: Allows users to access the program
without entering a password. The user should be an
individual with specific authorization to use the
WSPC software and knowledge of the compressor
operation. This level includes all data and
adjustments for normal applications of the
compressor. At this level a user has access to the
following displays: Compressor Data, Machine Info,
Service,
Maintenance,
Sequencing,
and
Adjustments.

Figure 3-1: WSPC User Interface password


request

Administrator Level: This provides additional


functions for maintenance, service, and setup for
trained compressor technicians. Administrator level
functions are described in Part 2 of this manual. A
password is required to access this level.

3.2

STARTING THE SOFTWARE

1. Click the shortcut located on the computer


desktop to start the WSPC User Interface
program.
2. When the program opens, a dialog box will
appear as shown in Figure 3-1. Click OK to
open the WSPC program. If the program
was last closed while operating at the
Administrator level the dialog box will require
a password as shown in Figure 3-2.

Figure 3-2: WSPC User Interface password


request
Do the following to select a user-level profile:
A. Click the down arrow next to the User Name
box. A drop-down list of user profiles will be presented. See Figure 3-3.
B. Click on a profile that is set for User Level
access (Default User) and click OK. User level
profiles do not require password access. More
profile options may be available in the User
Name list than the ones shown in Figure 3-3.

13

WSPC USER INTERFACE MANUAL

SECTION 3
The program will open to the Compressor Data
Display with user level access. See Figure 3-4.
From the opening screen the user may navigate to all
other features of the program.

Figure 3-3: User Option

Figure 3-4: WSPC Opening Window Compressor Data Display

3.3

WINDOWS BASIC

This section presents basic MS Windows functions


that will be useful to using the WSPC program. The
active presentations of information on the computer
screen are referred to as Displays. At the top of

14

each display is a tab showing the display title. To


make a display active, click on the desired display
tab. See Figure 3-5. The active display allows the
user to see the data related to the tab title and to
perform functions on the display page.

SECTION 3

WSPC USER INTERFACE MANUAL

Figure 3-5: User Interface display tab


Some screens allow for entry of values into fields on
the screen. To enter data into a field:
A. Click in the field to be modified.
B. Select the data currently contained in the field (if
any). Data in a field can be selected by doubleclicking on a character in a field. The entire data
field will be selected. Data can also be highlighted for editing by holding down the left mouse
button and dragging the cursor across the data in
the field.
C. Type the new data into the field. Typing the new
data will replace the old data.
Typically an option can be chosen by pressing
Enter on the computer keyboard. Some options
present a dialog box that allow the user to confirm
the entries by clicking an OK button or cancel the
entries by clicking Cancel. A window can be
reduced, expanded, or closed by clicking on the
respective button located in the upper right corner of
the display:

3.4

CONNECTING THE PC TO
THE CONTROLLER

The standard connection of the PC Interface to the


WS Controller is via a specially designed RS-232
connector. This serial line connects to the computers
DB9 socket and runs directly to a custom designed
terminal located on the left side of the controller
cabinet. The PC may also be connected to the
controller by other means such as through RS-485
connections or remotely via modem or wireless
network.

3.5

CONNECTING /
DISCONNECTING THE WSPC
USER INTERFACE AND THE
WS CONTROLLER

After the communication lines are attached and the


WSPC software is running, the WSPC program can
be connected to the controller to begin receiving
machine operation data. Control data can also be
sent from the PC to the WS Controller to configure
the machine control parameters.
1. To establish connection between the WSPC
and the WS Controller click
(Connect button)

Reduce

Expand
Figure 3-6: User Option

Close

in the status bar. The box left of the Connect


button will appear bright green indicating the
connection is active. The software will
search for communication from the controller, and fill the display with machine information.
2. During normal connection, communication
activity will be shown on the bottom edge of
the WSPC screen, as shown in Figure 3-7.
The progress bar and block numbers simply
indicate that communications are occurring.
The WS Controller also provides led indicators for communication near J13. Red indicates a request was received from the PC,
Green indicates a message is being sent to
the PC.

15

WSPC USER INTERFACE MANUAL

SECTION 3

Figure 3-7: WSPC User Interface Display Screen

Figure 3-8: WSPC User Interface Display Screen


3. If communication with the machine could not
be established, an error message will display
on the communication status line as depicted
in Figure 3-8. If this occurs, check the RS232 connection and other terminals for
proper connection.

Title Bar

4. To disconnect communication between the


WSPC and the controller, click on the Connect button. The box left of the button will
change from bright green to dark, shaded
green, indicating that the WSPC is disconnected from the controller. The controller will
continue to operate according to the latest
set of parameters entered.
Display Tabs

Menu Bar

Connection
Button

Compressor
Status Bar

Machine
Operation
Data and
Parameters

Communication
Status Indicator

User Profile
Name

Figure 3-9: WSPC User Interface Display Screen

16

Logging
Indicator

SECTION 3
3.6

THE WSPC DISPLAY


SCREEN

The WSPC display screen consists of the title bar,


the pull-down menu bar, the compressor status bar,
display tabs, machine operation data display, and the
communication status bar. Refer to Figure 3-9. The
default screen is the Compressor Data display which
appears each time the WSPC software is opened.
Listed below are main elements of the screen display
that enable the user to access and view the machine
operation data, and modify the machine control
parameters.
Title BarContains the name of the WSPC software
program.
"Menu Bar - Click to activate drop-down menus or
other screens to select WSPC configurations.
Section 5 provides additional details.
Connection ButtonWhen activated, establishes
connection between the PC Interface and the WS
Controller unit.
Compressor Status BarLocated on the left
margin of every display, the Compressor Status Bar
provides real-time data of the machines current
operation and condition. The Compressor Status Bar
is described in detail in Section 3.7.
Display TabsAllow for the selection of the desired
display. Section 4 provides a detailed description of
each display screen.
Machine Operation DataArea where the machine
parameter data and operational information is
displayed.
Communication Status IndicatorLocated at the
bottom of the display window, this line provides
communication status information.
User Profile NameThe name of the current user
profile is displayed. In Figure 3-9, the active profile is
named Default User.

WSPC USER INTERFACE MANUAL


3.7

COMPRESSOR STATUS BAR

The Compressor Status Bar, which is located left of


the main window, displays real-time data regarding
the status of the compressor. The status bar is
constantly displayed whenever the WSPC software
is connected to the controller. This feature allows the
user to quickly view the status of the compressor
operation regardless of which display screen is
active. Information presented in the status bar
includes the compressor operating mode, operating
state, compressor temperature, sump pressure, and
discharge pressure. See Figure 3-9.
The Compressor Status Bar can be displayed as a
stand alone compressor operation monitor as shown
in Figure 3-10. The full display window can be hidden
leaving only the status bar information appearing on
the screen. This feature allows the user to continue
monitoring the compressor operation while
performing other tasks on the PC.
To reduce the display to show only the status bar:
1. Place the cursor on the right border of the
WSPC display window.
2. Press and hold the left mouse button.
3. Drag the display border to the left until it
stops. The compressor data window will be
hidden leaving the status bar in the display.
4. To return to the full screen presentation, click
on the expand window icon in the upper
right
corner
of
the
display.

5. To return again to the status bar only view,


click on the reduce window icon in the upper
right
corner
of
the
display.

Logging IndicatorThis field will light when the PC


is recording data.

17

WSPC USER INTERFACE MANUAL

SECTION 3
3.8

FILE MENU

The File Menu contains options that allow the user to


configure and set preferences that control how the
program functions. See Figure 3-10 From the File
menu, the user can choose three options:
Communication
Operating Mode

ProfilesAllows the user to create and edit profiles.


A profile will contain settings that configure the
WSPC program according to the operator or groups
preferences. The features of the Profiles menu
option are described in Section 5 of this manual.

Communication
Operating State

LoginPresents the Login box which allows the


user to choose a profile from a list of available User
profiles. See Figure 3-12.

Communication
Temperature
Measurement

ExitCloses the WSPC User Interface program.


Exiting the software does not affect the compressor
or controller operation.

Sump Pressure
Measurement

Communication
Pressure
Discharge
Figure 3-10: Compressor Status Bar (Reduced)

File Menu

Figure 3-11: File Menu Options

18

SECTION 3

WSPC USER INTERFACE MANUAL


3.11 ABOUT
This provides information about the WSPC program.
See Figure 3-14

Figure 3-12: Login Screen A

3.9

REPORT

This menu Item will request a folder location and file


name in which to file a comprehensive service report.
See Figure 3-13

3.10 COM PORT


This provides a dialog to select the communications
port of the PC on which the program is running. This
is typically COM1, but your PC may be equipped with
additional ports. See Figure 3-15

Figure 3-14: About Information Box

Figure 3-13: Report Dialog

19

WSPC USER INTERFACE MANUAL

Figure 3-15: Com Port Dialog

20

SECTION 3

WSPC USER INTERFACE MANUAL

Section 4

DISPLAY DESCRIPTIONS
4.1

COMPRESSOR STATUS BAR

Located on the left edge of the WSPC User Interface


program window, the Compressor Status Bar
displays information related to the compressor
current operation. See Figure 4-1. The information
appearing in the Status Bar is machine generated,
view only data.
Above the Status Bar is a button that allows the user

to connect or disconnect communication between the


WSPC and the WS Controller. Clicking the Connect
button will alternately connect and disconnect
communication between the software and the
controller. An additional button (labeled Unload) may
appear in the Status Bar when the WSPC interface is
configured to control the compressor operation
remotely. Refer to Sequencing and Protocol Manual
for an explanation of this feature.

Compressor
Operating
Mode
Operating
State
Compressor T1

Temperature
Sump
Pressure
Compressor
Line Pressure
Controller
Control
Voltage

STATUS BAR

Figure 4-1: Default Screen: Compressor Data Display

21

WSPC USER INTERFACE MANUAL

SECTION 4

STATUS BAR COMPONENTS


Listed below is the information that is displayed in the
fields of the Compressor Status Bar.
Compressor Operating ModeThe Operating
Mode is the manner in which the machine operation
is being controlled. There are five Operating Modes:
AUTOMATIC, MANUAL, OFF, FAULT, and UI
COMM.
Operating StateThe state of the compressor
operation in response to the current mode and
current conditions. The operating state essentially
describes what the machine is currently doing.
Compressor
Temperature
temperature of the compressor.

1The

internal

Sump PressureThe compressor sump pressure.


Line PressureThe discharge pressure of the
compressor.

Control VoltsThe actual


compressor control supply.

voltage

the

Additional data may be displayed in the Compressor


Status Bar depending on user access level and
machine configuration. These include dryer dewpoint
temperature and spiral valve modulation indicators.

4.2

COMPRESSOR DATA
DISPLAY (DEFAULT
SCREEN)

The Compressor Data display is the window that


appears when the WSPC Interface is initialized. See
Figure 4-2. If the Compressor Data display is not
showing on the monitor, access the display by
clicking on the Compressor Data tab. At this display
the user can monitor compressor operating
information.

Machine
Operation
Data

Figure 4-2: Compressor Data Display

22

of

SECTION 4

WSPC USER INTERFACE MANUAL

COMPRESSOR RUN DATA

DIGITAL INPUTS AND RELAY OUTPUTS

The information presented at the Compressor Data


display is described below.

The digital inputs and relay outputs indicate that a


signal from an input/output device has been
received.

Machine hoursTotal
controller has been
operation.

number of hours the


monitoring compressor

Compressor enabled hoursTotal number of


hours the compressor has been enabled to run.
Motor running hoursTotal number of hours the
compressor motor has been running.
Compressor loaded hoursTotal number of hours
the compressor has run loaded.
Compressor full load hoursTotal number of
hours the compressor has run at full load.
Number of startsTotal number of times the
compressor has been started automatically or
manually.
Number of load cyclesTotal number of load
cycles the compressor has completed.

Digital Inputs: Definition

Digital InputsEach indicates that the input has


been activated by a machine action. When active,
the box next to the input will be bright green in color.
E-stopIndicates that an emergency stop switch
has been pressed. The E-stop is normally closed and
the box next to the E-stop input is bright green. When
the button is pressed, the E-stop input indicator will
appear dark.
Relay OutputsEach indicates that the output relay
has been activated by the controller. When active,
the box next to the output will be bright red in color.
Inputs and outputs are assigned at the factory to
indicate specific actions, and will vary with the
compressor model. Typical factory assignments of
inputs and outputs are as follows:

Relay Outputs: Definition

Input 1: Main Motor Overload-Fault

Output 1: Run

Input 2: Aux. Motor Overload-Fault

Output 2: Wye

Input 3: Starter Aux. Contact-Fault

Output 3: Delta

Input 4: NOT USED

Output 4: Load

Input 5: High Air Filter dP-Warning

Output 5: Full Load

Input 6: High Fluid Filter-Warning

Output 6: Drain

Input 7: Remote Unload (Option)

Output 7: Fault Signal

Input 8: Fault (Option)


Input 9: Warning (Option)
E-Stop: Emergency Stop Activated

23

WSPC USER INTERFACE MANUAL


4.3

MACHINE INFO DISPLAY

The Machine Info display presents information


relating to the current compressor/controller model
and configuration. See Figure 4-3. This information is
view only and cannot be changed by the operator.
The information presented in the Machine Info
display is described below.
CONTROLLER SOFTWARE INFO
Version DateDisplays the date version of the WS
Controller internal software.
I/O Version PnDisplays the WS Controller I/O unit
part number.
U/I Version PnDisplays the WS Controller User
Interface part number.
COMPRESSOR INFO
This information about the compressor package is
recorded during the WS Controllers commissioning
ModelThe model number
HPMotor Horsepower
PressureNominal pressure rating Hz Line

SECTION 4
frequency (50 or 60 Hz)
CoolingMethod of cooling (air cooled or water
cooled)
MotorThe motor control (Y-delta, full voltage,
variable -speed)
VoltsNominal Starter line voltage
DryerDryer type

4.4

SERVICE DISPLAY

The Service display provides information related to


compressor events which require service actions. A
history of the 16 most recent fault messages are
displayed on the service page along with information
detailing the time and date of the fault occurrence.
See Figure 4-4. The fault history can aid the user in
identifying related events and recurring problems that
may cause machine malfunctions or limit operation.
Refer to the WS Controller User Instruction Manual
for actions to be taken when a fault or warning
condition occurs. The first row of the fault listings
displays the most recent fault. Column one provides
a description of the fault cause. Column two displays
the number of hours the compressor has run when

Figure 4-3: Machine Info Display

24

SECTION 4

WSPC USER INTERFACE MANUAL

Figure 4-4: Service Display


the fault occurred. Column three shows the month
and day on which the fault occurred. The remaining
columns display the time of day that the fault
occurred in hour:minutes:seconds.
The lower portion reports communication errors
between the WS controller and its User Interface,
and between the WS controller and other controllers
in a group of sequenced compressors. The upper
box, labeled "Up/Down Count" shows recent
communication errors. The lower box shows the
total number of communication errors.

SENSOR LOG BUTTON


It is possible for the user to view the readings of up to
eleven sensors during the last ten minutes leading up
to a fault. While at the Service display screen, click
on the Sensor Log button (see Figure 4-5) to bring
up the Sensor Log. This log, shown in Figure 4-6,
displays each sensor reading in ten one-minute
decrements down to one minute before the last fault
occurred.

Figure 4-5: Sensor Log Button


sensor readings leading up to a fault is displayed in
12 five-second decrements. The last sensor reading
is at zero (0) seconds recorded shortly before the
fault occurrence. Using this data a user or service
technician can observe the progression of a fault as
an aid in diagnosing the problem. Refer to the WS
Controller User Instruction Manual for actions to be
taken when a warning or fault condition occurs.

In the example shown, the log shows sensor


readings for Temperature 1, Sump Pressure, Line
Pressure, and Controller Voltage. The final minute of

25

WSPC USER INTERFACE MANUAL

SECTION 4

Figure 4-6: Sensor Log Window

Figure 4-7: Saved Sensor Log File Example

LOG DATA BUTTON

3. The compressor operating state

WSPC may be used to log data about compressor


operation for extended periods. These files are
stored in the PC. A line of data is stored at least once
per minute. Additional data lines are stored if any
significant change occurs. A Logging indicator is
bright green whenever logging is turned on. This is
intended as an aid for troubleshooting. This report
may be viewed as a text file, or imported into a
spreadsheet for formatted analysis and graphing.

4. Digital input and Output condition (shown as


a hex number)

The data on each line includes:


1. The time of the record
2. The WS Controller operating mode

26

5. Data from all 11 analog inputs, including temperatures and pressures


6. Data from the variable frequency drive.
To log data, click the "Log Data" button on the
Service page. A dialog box will be presented with the
default folder location and file name. If desired,
another directory can be selected and a descriptive
filename can be typed into the Filename field to save
the log data to a user specified location. When
assigning a user specified location, be sure to note

SECTION 4

WSPC USER INTERFACE MANUAL

the directory path and filename information so that


the log data can be easily located later. Click the
"Save" button to begin logging. To stop logging, click
on the "Log Data" button again on the Service page.
To view data, simply browse to the folder, and double
click on the file created. The data may be viewed
with any text editor. To create an Excel spreadsheet,
right click on the file name, and select "Open With" >
"Excel". This will put all the data into a worksheet for
further analysis or formatting. In Excel, select all
columns, then click on "Format" > "Column" > "Auto
Fit" to adjust columns to appropriate sizes for the
new data.
When saving, Select "Save As" and
select a spreadsheet in "Save as Data Type". Refer
to the Help pages in Excel for more information on
using the data.

4.5

MAINTENANCE DISPLAY

The Maintenance Display contains listings of recent


Warnings and Recommended Service messages
that have been displayed at the controller. See
Figure 4-8. Also displayed are the hours remaining to
the next recommended service activity. When a
warning message is displayed, the compressor will
still operate. However, the condition which caused

the warning must be resolved within a short period of


time to prevent a fault condition from occurring or
damage to the machine. Refer to the WS Controller
User Instruction Manual for actions to be taken when
a warning or fault condition occurs.

WARNING MESSAGES
Warning messages that may appear on
Maintenance Display are listed below.

the

High Oil (Fluid) Filter dPIndicates the fluid filter


pressure differential is high. The fluid filter needs to
be checked or changed.
High Separator dPIndicates the fluid separator
pressure differential is high. The separator unit
needs to be checked or changed.
High Air Filter dPAir filter pressure differential is
high indicating that the air filter unit needs to be
checked or changed.
High Temperature 1, 2, or 3Compressor
Temperature at the specified temp probe location is
approaching the set high limit.
Low Temperature 1, 2, or 3Compressor
Temperature at the specified temp probe location is
approaching the set low limit.

Figure 4-8: Maintenance Display

27

WSPC USER INTERFACE MANUAL

SECTION 4

Power InterruptionAn interruption in power to the


compressor has occurred.

within the time frame noted in the machine operation


specifications.

Sequence Comm ErrorCommunication problem


exists between the compressor controllers set up for
sequential operation.

Separator ChangeThe compressor fluid separator


life interval has expired. Change the separator within
the time frame noted in the machine operation
specifications.

User WarningA user furnished switch has been


activated.
Low Computer BatteryIndicates that the
controller internal battery is low and needs to be
replaced.
Dryer WarningIndicates that the compressor
system dryer needs to be serviced. Refer to the WS
Controller Instruction Manual for additional
instructions on actions to be taken when warning
conditions exists.
The following warnings apply to optional
construction. If these occur, refer to the machine
manuals for additional information.
VFD Overtempindicates that the variable
frequency drive is operating near its design limit.
Check for unrestricted flow of cooling air, and keep
ambient temperatures below the design rating.
Check the heatsink for dust or dirt buildup, and clean
if necessary.
Dryer Relay Faultindicates that the dryer's
internal protection has tripped.
Dryer Overload Faultindicates that a dryer's
motor overload relay has tripped.
Dryer High DP Faultindicates
temperatures that caused a dryer fault.

very

high

Dryer Low DP Faultindicates


temperatures that cause a dryer fault.

very

low

Air Filter ChangeThe compressor air filter life


interval has expired. Change the air filter within the
time frame noted in the machine operation
specifications.
Oil (Fluid) AnalysisFluid analysis interval has
expired. Schedule the compressor fluid analysis per
machine operation specifications.
Oil (Fluid) ChangeThe compressor fluid life
interval has expired. Change the compressor fluid
within the time frame noted in the machine operation
specifications.
Other MaintenanceOther periodic maintenance
should be performed as scheduled per machine
operation specifications. The Interval fields show
the recommended hours remaining until the next
servicing is due for the above listed items. A zero
value indicates the reminder is disabled.

4.6

DISTRIBUTOR
INFORMATION

Distributor Information can be accessed by clicking


on the Distributor Info button on the Compressor
Data display. A window will appear, similar to Figure
4-9, presenting previously entered information. Enter
additional information here as desired in the lower
pane.

High Dryer Dewpointindicates dryer operation


near the high temperature limit.
Low Dryer Dewpointindicates dryer operation
near the low temperature limit.

SERVICE REMINDERS
Service Reminders may inform the user that a
particular component of the compressor is
recommended for servicing. An Administrator may
set service intervals and reset the service reminders.
The following service reminders can appear under
the Recommended Service heading:
Oil (Fluid) Filter ChangeThe compressor fluid
filter life interval has expired. Change the fluid filter

28

Figure 4-9: Distributor Information

SECTION 4

WSPC USER INTERFACE MANUAL

Figure 4-10: Sequence System Display

4.7

SEQUENCE SYSTEM
DISPLAY

The status of compressors connected in sequence


can be viewed at the Sequence System Display. See
Figure 4-10. The top line of the Sequence System
Display shows the total system pressure. The
sequence information contained in the table can
display compressor data for up to sixteen machines
in a sequence. The compressors are listed down the
left side of the sequence information table in order of
com number. Refer to the Adjustments Display
screen to verify the com number and sequencing
mode of the current machine.
Statusdisplays the operating state of each
compressor in the sequence. The sequence state
describes the operational role a machine is
performing as a part of the sequence. The various
states that may appear in the Sequence status
column are:
StartingIndicates the compressor is starting up.
Full LoadIndicates the compressor is fully loaded.
TrimIndicates the compressor is operating as the
trim machine in the sequence.

LoadedIndicates
loaded.

the

compressor

is

running

UnloadedIndicates the compressor is running


unloaded.
Manual StopIndicates the compressor is stopped
by the operator.
Remote DisableIndicates the compressor is
removed from sequencing remotely.
Remote StopIndicates the compressor has been
stopped remotely.
E-StopIndicates a compressor fault.
Modedisplays the Operating Mode of each
compressor in the sequence. The mode is the
manner in which the machines operation is being
controlled. When running and operating normally, a
compressors operating mode will be either Manual
or Automatic as selected by the user. Other modes
are Stopped when the machines operation has
been stopped and Faulted when a fault has
occurred.
Hoursdisplays the sequence hours of a particular
compressor. Sequence hours are the number of
hours set for a machine to run in sequence. This

29

WSPC USER INTERFACE MANUAL


parameter can be adjusted at the Adjustments
Display to assign the compressor to run in a specific
order in the sequence system. When the operating
mode is set to Automatic, the machine with the
lowest number of sequence hours will be the next to
start and the machine with the highest number of
sequence hours will be the next to stop.
PSIdisplays the output pressure of the related
compressor. This may be displayed as BAR or Kpa
depending on user profile preferences. This
measurement is taken at the P2 pressure transducer
of the compressor and may be a different value than
the overall system pressure.
ACFMshows the capacity of the specific
compressor. Capacity is the volume of air in cubic
feet per minute (cfm) being delivered by the
compressor.
Remoteindicates
whether
the
compressor
operation is being controlled remotely (including

SECTION 4
sequencing control) or by the local controller only.
Servicedisplays Yes when the compressor is in
need of service. This indication is accompanied by
either a service reminder or warning message to
inform the user of the nature of the service required.
Refer to the WS Controller Sequencing and Protocol
Manual for details on operating compressors in
sequence.

4.8

ADJUSTMENTS DISPLAY

Both the compressor control parameters and


sequencing parameters can be edited at the
Adjustments display of the WSPC User Interface.
SeeFigure 4-11. At this display the user can view the
current settings of the machine control parameters
and make adjustments as necessary. Changes to the
control parameters will be reflected at the WS
Controller located on the compressor.

Figure 4-11: Control Parameter Adjustments Display

30

SECTION 4
ADJUSTING CONTROL PARAMETERS
Listed below are the control parameters that can be
edited by the user at the Adjustments display. The
units and language appearing in the Adjustments
display correspond to the settings applied when the
User Profile was created. The WSPC must be
connected to the controller (by clicking the Connect
button) before parameter changes are allowed.
Many changes to the control parameters at the
WSPC interface will be reflected in the WS Controller
display on the compressor. However, the
compressor list is intentionally short, and limited to
adjustments that might be made frequently.
When a parameter change is made at the WSPC
interface, the corresponding change appears at the
controller after Enter is pressed on the PC
keyboard or the cursor is positioned outside of the
changed field. Likewise, a change made at the WS
Controller unit causes the corresponding value to
change at the WSPC interface.
To edit a control parameter value:
1. Select Connect in the Status Bar to connect
communication between the WSPC interface
and the WS Controller. Connection must be
enabled before adjustments can be made at
the Adjustments Display.
2. Click in the field of the parameter to be
changed and delete the current value. A
double-click in the parameter field will highlight the entire value. When the parameter
value is highlighted, typing over the current
value will delete it and replace it with the new
value.
3. Type the new value into the selected field.
4. Press Enter on the PC keyboard or click
the mouse cursor on a different item. The
parameter value will turn red to indicate that
the request has been made.
5. If the request is valid, the new setting will
now be active (indicated by the color change
from red to black). If the parameter is invalid
or out of range the color will change to black
and the parameter will return to its previous
value.

ADJUSTABLE CONTROL PARAMETERS


The following three settings affect the compressors
response to line pressure. The compressor starts to
deliver air to the system whenever pressure falls

WSPC USER INTERFACE MANUAL


below the Load pressure and stops delivering air
whenever pressure rises above the Unload
pressure. Load delta is the difference between the
two.
(Load Delta) = (Unload pressure) (Load pressure)
Unload PressureLine pressure setpoint (psi, bar,
or kpa) at which the compressor will unload and stop
delivering air. When the Unload Pressure is
changed, the Load pressure will usually be held
constant, and the Load delta pressure differential will
change automatically.
Load PressurePressure (psi, bar, or kpa) at which
the compressor motor will start and the compressor
will begin to deliver air. When the Load Pressure is
changed, the Unload pressure will usually be held
constant, and the Load delta pressure differential will
change automatically.
Load DeltaThe pressure differential (psi, bar, or
kpa) below the unload pressure at which the machine
will begin loading. When the Load delta Pressure
differential is changed, the Unload Pressure will
usually be held constant, and the Load pressure will
be adjusted automatically.
VSD Setpoint Pressure Available only with VSD
equipped machines. The targeted pressure for the
variable speed controls. This is normally adjusted
near the bottom of the load/unload band. The speed
will be adjusted to maintain this pressure. Most
packages will allow adjustment of this over a wide
range to allow tailoring of the pressure to the needs
of the application. Adjustments will be automatically
made to the maximum speed to operate the motor at
its full capacity at any pressure.
Unload Time (seconds)Set this to the time that
the machine is to run unloaded in Automatic mode
before shutting off. This value is displayed in units of
minutes at the WS Controller.
Drain Interval (seconds)Set this time as the
desired interval between activation of the drain cycle
for machines equipped with an electric solenoid
drain. This value is displayed in units of minutes at
the WS Controller.
Drain Time (seconds)Set this time as the number
of seconds that the drain is to remain energized.
Restart Time (seconds)Set this time to the
desired number of seconds before auto restart is to
occur on power up. Set it to zero (0) to disable auto
restart.
Wye-Delta Time (seconds)Set this as the time for

31

WSPC USER INTERFACE MANUAL


the wye to delta starter transition. This can also be
used to control the closed inlet valve with other motor
controls.
Cost per KWHAvailable only with VSD equipped
machines. Sets the KWH cost value, in dollars or
other currency, used in operating cost calculations.
ModulationAssigns the manner in which the
machine will be delivering air (Load/Unload or
Modulate).
ModeAssigns the desired mode for controlling the
compressor motor operation (Automatic or Manual).

ADJUSTING SEQUENCE PARAMETERS


This group of adjustments set the controller for
operation with other Sullair compressors or for
remote control. Refer to the WS Controller
Sequencing and Protocol Manual for the principles of
operating compressors in sequence. Section 4.6 of
this manual describes the features of the Sequence
System Display which allows the user to monitor the
operation of all the compressors connected in
sequence. To configure a machine for sequencing
operation:

SECTION 4
other remote connection.
The Administrator may set the controller
for remote unloading via modbus. If so,
an additional button labeled Unload will
appear under the Connection button in
the Status Bar when Remote mode is
selected. See Figure 4-13.
When active, the allows the Load/Unload
operation of the compressor to be manually controlled. A bright yellow box next
to the Unload button indicates that the
machine is being forced to unload. When
the button is inactive, indicated by a
darkened yellow box next to the button,
the machine will operate normally.
c. The Slave mode is not currently used
in this version. When selected, the controller will behave the same as if Disabled is selected.

1. Click in the Sequence Mode field to select


the mode by which sequencing of the compressor is to be controlled. See Figure 4-12.
a. Select Disabled when no sequencing
is desired. The machine will not operate
in sequence with other machines. The
compressor can still be operated as a
stand alone machine.
b. Select Remote when the compressor
is to be controlled remotely by the PC or

Figure 4-13: Unload Button During Remote


Operation

Figure 4-12: Sequence Parameters

32

SECTION 4
d. Select Hours if the compressor is set
to run in a sequence based on the
machines sequence hour meter.
Sequence hours can be adjusted to
cause the compressor to run in a specific
order in the sequence.
e. Select COMM Number if the compressor is to sequence in an order based on
the communication number assigned to
the machine.
2. If desired, click in Sequence hours to preset the order the machine is to run in a
sequence operation based on its hour meter.
3. Click in Com number to select a unique
communication number in relation to other
machines in a sequence system. The highest com number for the compressor can be
no greater the maximum number of
machines set in the Machines field (step 4).
This also sets the order the machine is to run
in a sequence operation based on the communication number assigned to the machine.
4. Click in Machines to set the total number
of machines in the sequence configuration.
The maximum number of machines that can
be connected in a sequence consisting of
WS Controllers and/or Supervisor Controllers is 16. The maximum number of
machines that can be connected in a
sequence that contains at least one Supervisor II Deluxe Controller is eight.
5. Click in Low press to set the lowest allowable system pressure before a machine in
the sequence has to start. The minimum
value for the Low pressure setting is 30 psi.
6. Click in Recover time to add a delay, in
seconds, between subsequent start, load,
and unload actions of machines in
sequence. The minimum value for the
Recover time is 2 seconds and the maximum
is 60 seconds.
7. Click in Rotate to set the time that a compressor will force a rotation between
machines. This should be used for twomachine systems only. Set to 0 to disable.
Typical forced rotations are daily or weekly.

WSPC USER INTERFACE MANUAL


8. Click in eConnect ID to provide a name
that enables communication for eConnect
communication. Each machine should have
a unique identification between 1 and 16.
9. Click in Modbus address to enter a modbus address for the compressor modbus
communications on the RS232 port. The
address may be between 1 and 247. The
default value for the WS Controller and for
WSPC software is 1. This change takes
affect after the controller power is cycled off
and on.

NOTE
The Modbus address assigned here must
match the modbus address assigned in
the WSPC User Profile or other Modbus
applications. If the IDs do not match,
communication between the PC and the
controller will be lost when the controller
is cycled.

CHANGING CONTROLLER UNITS AND


LANGUAGE PREFERENCES
The WSPC Interface program allows the user to
change display preferences of the WS Controller.
The units of measure for pressure and temperature,
and language preferences can be changed at the
Adjustments display of the WSPC User Interface
program. These changes are reflected in the WS
Controller display.
To change the WS Controller Display preferences:
1. Change the UI Pressure unit of measure by
clicking the drop-down arrow and selecting
the desired unit: PSI, Bar, or kPA. See Figure
4-14.
2. Change the UI Temperature unit of measure
by clicking the drop-down arrow and selecting the desired unit: Deg F or Deg C.
3. Change the Language preference by clicking
the drop-down arrow and selecting the
desired language: English, French, Spanish,
German, or Italian.

33

WSPC USER INTERFACE MANUAL

SECTION 4

Time Field
Hours:Minutes
:Seconds

Figure 4-14: Units and Language Preferences

NOTE
Changes to the WS Controller user interface preferences do not affect the display
of units and language in the WSPC software. WSPC preferences are set as User
Profiles.

Click to
Synchronize
with PC
Clock

TIME AND DATE ADJUSTMENTS


Synchronize Time and Date with PC Clock

Figure 4-15: Time and Date Adjustment

The date and time of the WS Controller internal clock


can be synchronized with the PC clock at the
Adjustments display.

To adjust the time setting:

To synchronize the clocks, click on the Synch with


PC clock button. See Figure 4-15. The program will
automatically adjust the controller clock and calendar
to the same time as the computer clock.

2. Type the hour of the day in 24 hour format.

Manual Time/Date Adjustment


The WS Controller date and time can be manually
adjusted when synchronizing the controller with the
PC is not desired. Follow the steps below to
manually adjust the time and date settings.

34

1. Double-click in the hour field to select the


hour value.
3. Double-click in the minutes field and type the
current minutes on the hour.
4. Double-click in the seconds field and type
the current seconds.
5. Press Enter. The new set time will be
assigned to all logs and data generated by
the WS Controller.

SECTION 4

WSPC USER INTERFACE MANUAL

NOTE
The Modbus settings assigned here must
match the modbus settings assigned in
the WSPC User Profile or other Modbus
applications. If the settings do not match,
communication with the controller will be
lost when the controller is cycled.
Modbus AddressClick in Modbus address to
enter a modbus address for the compressor modbus
communications on the RS485 port. The address
may be between 1 and 247. This change takes affect
after the controller power is cycled off and on.
Baud RateThe rate of data transmission in bits per
second. The overall range is 1200 to 57,600 baud.
The default baud rate is 19200 bps.
ParityData checking method for verifying accuracy
of data transmission. Parity options for data checking
are odd, even, none. The default setting is Even.

INTERNET TRANSMISSION SETTINGS


Figure 4-16: Port E (RS-485) Parameters
To adjust the Date setting:
1. Click the arrow at the edge of the month
field. The Month popup list will appear.
2. Select the current month.
3. Double-click in the Day field and enter the
current day of the month.
4. Double-click on the Year field and enter the
current year using four digits.
5. Press Enter on the PC keyboard. The new
date setting will be assigned to all logs and
data generated by the WS Controller.

COMMUNICATION PARAMETERS

Some controllers may be configured to allow access


and transmission of data via the internet. These
settings have no effect on standard controllers. The
TCP/IP parameters are:
IP AddressThe unique address the WSPC will use
to identify and communicate with another computer
via the internet or other network utilizing the Internet
Protocol standard.
Net Maskused to determine what subnet an IP
address belongs to.
Name Servercomputer server that implements a
name service protocol used to correlate the server
name with the IP address.
GatewayThe access address allowing data to
pass to and from the network.

Communication Parameters control the transmission


of data to and from the WS Controller via an RS-485
serial interface. These settings allow the controller to
be configured to communicate with a device having
RS-485 capabilities. The RS-485 configurable
parameters are listed below. See Figure 4-16.

35

WSPC USER INTERFACE MANUAL

SECTION 4

SAVING PARAMETER SETTINGS

EDITING AND SEARCHING MACHINE PROFILES

The settings for the current control parameters


displayed on the Adjustments display can be saved
to a file which can be accessed and loaded to the
WS Controller at a later date.

The descriptions may be edited to make searching


easier. This is helpful if many profiles are saved on
your PC.

To save the current parameter settings:


1. Access the Adjustments display by clicking
on the Adjustments tab.
2. Click the Load/Save button on the Adjustments display. See Figure 4-17.
3. The Machine Profiles window will appear.
4. Click Read from Controller to load the current parameter settings from the controller to
the WSPC.
5. The program will read the settings from the
controller, and will generate a new profile.
The new name will appear on the list as a
New Profile

1. Click on a profile to select it.


2. Click the Edit button.
3. Click in the Category 1 or Category 2
descriptions at the top of the page, and edit
as desired. See Figure 4-18.
4. Click the Save Edits button. To sort and/or
filter the Machine Profile name list:
a. Sort a column by clicking in the top
space above of a column by which values are to be sorted. One click will sort
the column in ascending order. A second
click will sort the column in descending
order. Click the Clear Sort button to
clear all sorting.
b. Filter a column by clicking on the expansion arrow in the space above the column containing the filter criteria. The
arrow will present a list of the contents of
the column. Select the item in the list by
which the column is to be filtered. Click
the Clear Filter to show all profiles.

Figure 4-17: Load/Save Button

36

c. Delete a Machine Profile by clicking on


the profile name and then clicking
Delete. A confirmation dialog box will
appear. Click Yes to confirm deletion or
No to cancel.

SECTION 4

WSPC USER INTERFACE MANUAL

Figure 4-18: Machine Profiles Window

LOADING PARAMETER SETTINGS


At the Machine Profiles window, control parameters
from a saved profile can be loaded to the WS
Controller. The values stored in the saved profile will
replace the parameter values displayed on the
Adjustments display. When an adjustment register is
loaded, the new parameter values become
immediately effective at the WS Controller.
To load a saved Machine Profile:
1. Access the Adjustments display by clicking
on the Adjustments tab.
2. Click the Load/Save button on the Adjustments display (Figure 4-17).

3. Click on the Name of the saved machine profile to be loaded. Saved Machine Profiles are
listed in the lower portion of the Machine
Profiles window. The control parameter values for the selected profile will be shown in
the upper portion of the window. These values are presented for reference only and
cannot be edited.
4. Click Write to Controller to load the parameters of the selected profile to the WS Controller. The parameters will immediately
become active at the controller and the compressor and/or compressor system will begin
operating using the new parameter values.

37

BLANK PAGE

38

WSPC USER INTERFACE MANUAL

Section 5

MENU BAR
5.1

FILE MENUUSER
PROFILES AND
PREFERENCES

User Profiles are used to configure the WSPC


software for a specific user or group of users.
Settings made in a profile only change the
appearance and action of the software program and
do not affect the operation of the WS Controller or
compressor. The User Profiles option allows the
operator to view profile settings, modify a profile,
create a new profile, save current settings as a new
profile, and switch profiles.

USER PROFILE OPTION


To view the preferences of the current running
profile:
1. Click File in the menu bar (Figure 5-1).
2. Select Profiles. The User Profiles window
will open displaying settings for the current
profile. See Figure 5-2.
3. To see the settings of a different profile, click
the name of a profile to be viewed from the
list in the lower half of the window. The settings for the selected profile will be presented in the fields in the upper section of
the window.

4. The User Name displays the name of the


active profile. The name can be an individual
name, group name, machine, etc.
5. The Notes field displays information relating to the profile entered when the profile
was created.
6. The Language field displays the current
language setting for the WSPC displays.
7. Units settings display the units of measure
displayed by the WSPC software. Setting of
the units here will not affect the units displayed on the WS Controller interface. The
following unit settings are available.
PressureDisplays pressures in units of
PSI, Bar, or kPa.
Temperature Displays temperatures in
units of Deg F or Deg C.
FlowDisplays air flow in units of ACFM,
M3/hr, M3/min, L/min, and L/sec.
PowerDisplays power in units of KW or
HP.
VolumeDisplays volume in units of KCF,
Feet3, Gallons (US), Liters, M3, and KM3.
8. Under Communication Port the settings
that control communication between the WS

Figure 5-1: Profiles Menu Selection

39

WSPC USER INTERFACE MANUAL

SECTION 5

Figure 5-2: User Profiles Window


Controller and the WSPC software can be
viewed and modified as necessary. All four
must be set properly for the programs to
communicate. The following communication
parameters can be adjusted from the User
Profiles window:
Modbus Addressdisplays the modbus
communication ID. The default modbus ID
value is 1 in the WS Controller, but is adjustable.
Com PortThis is the PCs communication
transmission channel through which data is
passed to and from the computer.
Baud RateThe communication speed in
bits per second between the WS Controller
and the PC interface. RS232 communications of the WS Controller is always 38400

40

Baud. RS485 is 19200 Baud by default, but


is adjustable.
ParityThe method used for checking the
accuracy of the flow of data between the
computer and communication devices. The
parity setting helps to determine if a transmission error has occurred between devices.
RS232 communications of the WS Controller
is always None. RS485 communication is
Even by default, but is adjustable.
When done viewing the profile settings, click
cancel to exit the profile window. The Enter
Password option box will be presented. See
Figure 5-3.
9. Select a profile and click OK to make the
profile active.

SECTION 5

WSPC USER INTERFACE MANUAL

Figure 5-3: Select Profile (Password Box)

EDIT A PROFILE
To edit an existing profile:
1. Click File on the menu bar.
2. Select Profiles. The User Profiles window
will be presented showing the settings for the
current profile.
3. Select a profile for editing from the list in the
lower portion of the User Profiles window.
4. Click Edit to allow editing of the profile on
the upper part of the scrren.
5. Change the profile name by entering a new
name in the User Name field. See Figure 54.
6. In the Notes field, enter a brief note relating
to the compressor system.
7. In the Language field, click on the drop
down arrow and select the desired language
for the WSPC software.
8. Select the desired Units of Measure. These
settings determine the units of measure to be
displayed by the WSPC software. Units
selected here will not affect units displayed
on the WS Controller user interface.
a. At the Pressure field, click on the dropdown arrow and select the pressure unit
as PSI, Bar, or Kpa.
b. At the Temperature field, click on the
drop-down arrow and select the temperature unit as Deg F or Deg C.
c. At the "Flow" field, click on the dropdown arrow and select the air flow unit
as ACFM, M3/hr, M3/min, L/min, L/sec.

d. At the "Power" field, click on the dropdown arrow and select the power unit as
KW or HP.
e. At the "Volume" field, click on the dropdown arrow and select the volume unit
as KCF, Feet3, Gallons (US), Liters, M3,
and KM3.
9. Select the desired Communication Port
settings. These settings control communication between the WS Controller and the
WSPC software.
a. At the Modbus Address field, click the
up/down arrows to increment to the
required modbus communication ID. The
default modbus value is set to 1. This
number should be changed only if the
modbus interface has been configured
for a different port.

NOTE
The Modbus Address, Baud Rate, and
Parity assigned here must match the
modbus parameters of the controller. If
the settings do not match, communication between the PC and the controller
will not occur.
b. At the Com Port field, enter the number
of the communication port to use for connecting to the PC. There are 16 com port
options listed. The actual number of com
ports available will vary depending on
the computer system being used. The
default Com Port is set to 1

41

WSPC USER INTERFACE MANUAL

SECTION 5

Figure 5-4: Edit Profile Window


c. At the "Baud Rate" field, click on the
drop-down arrow and select the desired
Baud Rate for data transmission. The
overall range is 300 to 57,600 baud. The
WS Controller RS232 baud rate is 38400
bps.
d. At the "Parity" field, click on the dropdown arrow and select the desired Parity
option for data checking: odd, even,
none. The WS Controller RS232 setting
is None.
10. When all edits are complete, click Save
Edits to save the modified profile to memory.
Clicking cancel will discard changes to the
profile and exit.
11. Click the close window button in the upper
right corner of the window to exit the User
Profiles window.
The edited profile will not become the active

42

profile until the it has been activated selecting the desired profile at the Enter Password box. Refer to Activate a Profile.

COPY A CURRENT PROFILE TO A NEW PROFILE


The preferences of the current running profile can be
copied to a new profile with a different name. When
selected, the preferences of the current profile will be
presented in the fields of the new profile. The user
can keep all the profile settings or make changes to
any of the profile preferences, and save the new
profile with a unique name.
To copy an existing profile as a new profile:
1. While in the User Profiles window, select an
existing profile with the same user level.
2. Click the Copy button.
3. In the User Name field, enter the new name
of the profile to be saved. The name can be

SECTION 5

WSPC USER INTERFACE MANUAL

an individual name, group name, machine,


etc.

5. Click OK to activate the selected profile.


Clicking Cancel will close the WSPC program.

NOTE
A new profile cannot be given the same
name of an already existing profile.
4. Make changes to the preferences in the profile window as necessary. Edit a Profile
details the steps to entering profile preferences.
5. When the profile information has been completed, click Saved Copied Profile to save
the profile.
6. Click the close window button in the upper
right corner of the window to exit the User
Profiles window. The edited profile will not
become the active profile until it has been
activated selecting the desired profile at the
Enter Password box. Refer to Activate a
Profile.

ACTIVATE A PROFILE
A profile can be made active using the Profiles
option. To activate a profile:
1. Click File on the menu bar.
2. Select Login.
3. The Enter Password box will be presented.
See Figure 5-5. At the User Name field, click
the down arrow to display a list of available
profiles.
4. Click on the desired profile from the list provided. If an Administrator profile is selected,
a password will be required for access.

Figure 5-5: Switch Profile (Password Box)

5.2

REPORTS

WSPC may be used to generate a comprehensive


report of the controller's setup and machine history.
These reports are small files that may be filed for
future reference, emailed, or pasted into other
documents. They may be viewed with any common
text editor.

CREATE A REPORT
To create a new report for the compressor:
1. Click "Report" on the menu bar. A "Save As"
box will open (Figure 5-6).
2. Select the folder location to save the report.
This is similar to any Windows(c) application.
The large buttons on the left may be used to
start browsing on a computer. The little buttons to the right of the "Save in:" box may be
used to browse through folders. The large
box shows other similar documents that are
in the selected folder.
3. Type in the desired File name. This is
"Report.txt" in Figure 5-6. Any Windows(c)permitted name may be used, but always
end it in .txt so that it can be automatically
opened later.
4. Click "Save".
Messages will appear to
describe the progress.

43

WSPC USER INTERFACE MANUAL

SECTION 5

Figure 5-6: Report

VIEWING A REPORT

5.3

1. Browse to the folder that holds the report.


Use the "My Documents" or "My Computer"
browsers provided with Windows(c).

Use the "Com Port" menu item to select different


communications ports on the PC. In most cases, a
PC will use its first communications port (COM1) as
the connection to external devices like the WS
controller. However, some PC's may have additional
ports already assigned to other devices. WSPC
must be set up with the number of the PC port that is
being used to connect to the WS controller. When
this is done, the new port will be saved in the active
user profile.

2. Locate the report file. If it ends with ".txt",


simply double-click it to open. Most PC's are
set up to use "Notepad" as the text file editor.
See Figure 5-9.
3. Use the menu "Format" > "Font" to select a
suitable font for viewing. Text reports are
generally best when viewed with a fixed font.
"Courier New" and "8pt" are a good selection
initially.
4. This is a text version of the on-screen information normally viewed with WSPC. Refer
to sections of this manual for a complete
description.
5. Additional text may be inserted by clicking on
the desired point in the report, and simply
typing. When complete, click "File" > "Save
as", and give the file a new name to preserve
the original data.

44

COMMUNICATIONS PORT

To select a different port:


1. If the "Connect" indicator in the left bar is
bright green, click on the connect button to
disconnect WSPC.
2. Click on the "Com port" menu item. See Figure 5-7.
3. WSPC will search and list the ports available
on the PC
4. Click to select the port being used for the
cable to the controller.

SECTION 5

WSPC USER INTERFACE MANUAL

5. Click OK
6. Click the "Connect: button on the left pane to
start communications with the controller.

5.4

INFORMATION ABOUT
WSPC

Click on the "About" menu item to find information


about the WSPC program. This includes the default
folder location used for the program and its files. See
Figure 5-8.

Figure 5-7: Com Port Menu

Figure 5-8: About Information Box

45

WSPC USER INTERFACE MANUAL

SECTION 5

Figure 5-9: Report.txt

46

WSPC USER INTERFACE MANUAL

Section 6

VARIABLE SPEED DRIVE (VSD)


6.1

VSD OPERATION

Generally the WSPC functions operate in the same


manner for VSD machines as with non-VSD
machines. When a VSD compressor is connected to
the WSPC, the program provides additional
functionality for monitoring and controlling VSD
operation. This section defines those additional
WSPC functions that are available for VSD
compressors.

6.2

COMPRESSOR DATA TAB

When a VSD machine is connected to the controller,


additional VSD related parameters are displayed at
the Compressor Data screen. See Figure 6-1. The
data shown indicate current, recent and lifetime
performance of the VSD compressor package.
Lifetime data are averages or totals since the time
the compressor was commissioned. Recent data are
averages and totals since the last reset. Current data
show instantaneous flow rate and power estimates of
the compressor package.

VSD
Performance
Data

Figure 6-1: Compressor Display Tab VSD Compressor

47

WSPC USER INTERFACE MANUAL


6.3

VSD PERFORMANCE DATA

Figure 6-2 shows a sample display of VSD


performance data for a compressor operating under
normal conditions. A description of the VSD data is
presented below:
Capacity indicates approximately how much air is
being delivered by the compressor package in CFM
and percent of the compressor's full capacity. The
Current data is updated frequently and shows the
instantaneous delivery rates. Recent shows the
recent average since the Clear Recent Data button
was clicked and Lifetime shows the average since
the machine was commissioned.
Capacity % shows approximately how much air is
being delivered by the compressor package as a
percentage of the compressor's full capacity. The
Current data is updated frequently and shows the
instantaneous delivery rates. Recent shows the
recent average, and Lifetime shows the average
since commissioning.
Power indicates the amount of power being used to

SECTION 6
operate the VSD compressor. The power is
presented in kilowatts (KW) approximating the
compressors total power usage. The Current power
data is updated frequently and shows the
instantaneous power usage rates. Recent shows the
recent power usage average, and Lifetime shows the
average power usage since the machine was
commissioned.
Power % shows the amount of power being used to
operate the VSD compressor expressed as a
percentage of the compressors estimated usage
when operating at full capacity. The Current power
data is updated frequently and shows the
instantaneous power usage rates. Recent shows the
recent power usage average, and Lifetime shows the
average power usage since the machine was
commissioned.
Hours indicates the amount of time (in hours and
minutes) that the machine has been operated since
the Clear Recent Data button was clicked for Recent
and since the machine was commissioned for
Lifetime.

Figure 6-2: VSD Performance Data

48

SECTION 6
Total Delivery indicates the estimated total amount
of air delivered since the last reset for Recent data
and since the machine was commissioned for
Lifetime data; measured in thousands of cubic feet
(KCF).
Total Energy indicates the estimated total electrical
energy consumption since the last reset for Recent
data and since the machine was commissioned for
Lifetime data; measured in Kilowatt-Hours (KWH).
Total Cost indicates the cost for the electrical energy
since the last reset for Recent data and since the
machine was commissioned for Lifetime data;
calculated as dollars (or other units of currency).
Savings vs Load/Unload shows the estimated
additional cost to deliver the same quantity of air
using load/unload compressor control since the last
reset for Recent data and since the machine was
commissioned for Lifetime data; calculated as
Dollars. This value is calculated using the
Compressed Air Challenge curve for Load/Unload.
Savings vs Inlet Mod. shows the estimated
additional cost to deliver the same quantity of air
using inlet modulation compressor control since the
last reset for Recent data and since the machine was
commissioned for Lifetime data; calculated as
Dollars. This value is calculated using the
Compressed Air Challenge curve for Inlet
Modulation.
Savings vs Variable Displacement shows the
estimated additional cost to deliver the same quantity
of air using variable displacement compressor
control since the last reset for Recent data and since
the machine was commissioned for Lifetime data;
calculated as Dollars. This value is calculated using
the Compressed Air Challenge curve for Variable
Displacement.
Refer to the WS Controller Instruction Manual for
descriptions of VSD functions and handling of

WSPC USER INTERFACE MANUAL


warning and fault messages.

6.4

CLEAR RECENT DATA

The Recent data column displays average and total


values since the date of the last reset. Recent data
history may be reset to zero (like a trip odometer in a
car) by clicking the Clear Recent Data button at the
bottom of the VSD Performance box. A few seconds
after the button is pressed, all values in the Recent
columns of the VSD Performance group and the
Delivery History window will be set to zero. New
machine statistics will immediately begin to be
calculated and the Recent columns will soon be
populated with the new Recent data values.

6.5

DELIVERY HISTORY

Click on the Delivery History button to open the


Delivery Profile window. See Figure 6-3. This window
displays a detailed breakdown of the compressor
operation over a Recent period or over the Lifetime
of the machine. The Delivery Profile shows the
amount of time the compressor has operated at
various rates of delivery. For example, the values
shown in Figure 6-3 correspond to a compressor that
has been delivering approximately 15% of its rated
capacity for 24 minutes; it ran 10 minutes at 25%
capacity, etc. These values may be used for further
estimates of compressor options during plant
surveys and evaluations. The Recent values shown
in the Delivery Profile window are reset to zero when
the Clear Recent Data button is pressed at the VSD
performance box.
Click on the "Report" menu item to make a
comprehensive text file that may be viewed or copied
into other documents. This includes the adjustments
for the variable speed drive and a report of its
performance. See Section 5.2.

49

WSPC USER INTERFACE MANUAL

SECTION 6

6.7

MAIN MOTOR VFD STATUS


BOX

Service data related to VSD Compressors is


displayed in the Main Motor VFD Status box. See
Figure 6-4. The VFD Status box contains the
following information:
Motor speed displays the motor speed in revolutions
per minute (RPM).
Motor current displays the motor current measured
in Amps.
Frequency displays the motor frequency measured
in Hertz.
Motor temp protection displays the percent of
motor temperature rise.
Drive temperature displays the current drive
temperature measured in degrees Fahrenheit or
Celsius.
DC link voltage displays the drive DC link voltage.
Drive Com Faults provides a count of the drive
communication faults.
Up/down count is the number of recent faults.
Total count is the total number
communication faults that have occurred.

of

Figure 6-3: Delivery (History) Profile Window

6.6

SERVICE DISPLAY TAB

This page lists the last 16 faults to occur with the


compressor. It will also contain VSD related faults
should they occur. The WSPC provides additional
service data while operating a variable speed drive
compressor. To view VSD service data, click the
"Service" tab. See Figure 6-5. The display will show
the Main Motor VFD Status box containing certain
technical details of the motor and drive. This
information may be useful in diagnosing drive or
motor problems should they occur.

50

Figure 6-4: Main Motor VFD Status Box

drive

SECTION 6

WSPC USER INTERFACE MANUAL

Figure 6-5: Service TabVSD Status

6.8

ADJUSTMENTS TAB

As discussed earlier in this manual, the adjustment


tab allows the user to modify certain control
parameters of the compressor operation. In addition
to the general control parameters previously
described, two VSD adjustments become available
when the WSPC is connected to a VSD compressor.
These VSD control parameters are setpoint pressure
and cost per kilowatt-hour. See Figure 6-6.
To view the VSD control parameters, click the
Adjustments tab to present the Adjustments display.
The additional VSD parameters are located in the left
column of the display.
The VSD control parameters are defined as follows
(ref. Figure 6-6):
VSD Setpoint pressureThe targeted pressure for
the variable speed controls. This is normally adjusted

near the bottom of the load/unload band. The speed


will be adjusted to maintain this pressure. Most
packages will allow adjustment of this over a wide
range to allow tailoring of the pressure to the needs
of the application. Adjustments will be automatically
made to the maximum speed to operate the motor at
its full capacity at any pressure.
Cost per KWHThe cost per kilowatt-hour of
energy is entered here. This setting is used in the
cost estimates displayed in the VSD Performance
box of the Compressor Data display. Value is set in
dollars or other units of currency. For example, an
entry of 0.070 equals 7 cents per KWH.
Adjustment of the VSD control parameters is
accomplished in the same manner as the
adjustments of the general parameters described in
Section 4.8 of this manual.

51

WSPC USER INTERFACE MANUAL

SECTION 6

Figure 6-6: Adjustments Tab VSD Parameters

6.9

ADMINISTRATOR LEVEL
VSD ADJUSTMENTS

Refer to Section 6: Press Enter or click the mouse


outside of the entry field to attach the variance value.
The variance value will be added to or subtracted
from each measurement received by the controller.

52

The value change can be immediately observed at


the controller and at the PC. on page 64 of this
manual for administrator level control parameter
adjustments to VSD compressors.

WSPC USER INTERFACE MANUAL

Section 7

ADMININISTRATOR LEVEL FUNCTIONS


NOTE
This section is not required for normal
machine operation.

7.1

ADMINISTRATOR LEVEL
FUNCTIONS

Persons with Administrator privileges can perform all


user level functions plus additional administrator
options that allow greater control and more detailed
adjustments of the machine parameters. These allow
setups for special applications and advanced
servicing by trained technicians. This section applies
specifically to Administrator level operations. User
level functions are described in the preceding
sections of this manual and are not repeated here
except where necessary in describing a specific
administrator function. Therefore, persons using the
program at the administrator level must be
knowledgeable in all user level functions as well. It is
assumed that these persons have read all previous
sections of this manual before proceeding.

7.2

ACCESSING THE
ADMINISTRATOR LEVEL

Administrator access requires a key file to be


installed to the admin users PC. The WSPC
installation includes the special key file along with the
WSPC files. This key file requires periodic updates.
The key is not required for normal Userlevel
operation of WSPC.
Administrator privileges are assigned when a profile
is created. Accessing an Administrator Profile
requires a specific password.
To open the program with Administrator level access:
1. Click on the shortcut located on the computer desktop. The WSPC program will open
to the Password Entry Box. See Figure 7-1.

Figure 7-1: Password Entry Box


2. Click the drop-down arrow on User Name
and select Default Admin or another
desired Administrator profile. When an
Administrator level profile is selected, a field
for password entry will be present.
3. Type the access password and click OK (or
press Enter).
a. If the correct password was entered, the
program will open with Administrator
level access.
b. If no password is entered or if the password entered was incorrect, an alert will
appear indicating either No password
entered or Password incorrect. Click
OK, enter the correct password and
press Enter.
c. If the key is missing or expired, an alert
will appear. Contact Sullair for update.
WSPC may still be used at User level.
NOTE This section is not required for
normal machine operation.
4. The WSPC program will open with access to
Administrator Level Functions.
If the program opens without displaying a password
entry field then a User level profile was selected.
Click on the down arrow next to the User Name field
and select an Administrator profile for access to
administrator level functions.

53

WSPC USER INTERFACE MANUAL


7.3

COMMISSIONING A
CONTROLLER

Commissioning is the process of initializing the WS


Controller for operation with a specific compressor
model and type. During the commissioning process,
all previous stored data (parameter values, logs,
history information, etc.) is erased from the controller
memory. The new default parameter values are then
loaded to the controller that configure it for a
particular compressor model and application.

NOTE
Controller commissioning is normally a
one-time event when a new controller is
installed.
The compressor must be stopped before
beginning the commissioning process.
When the compressor is running, the
Commission option is inoperable.

SECTION 7
To commission a controller for a compressor model:
1. Press the emergency stop button and leave
it depressed throughout the commissioning
procedure.

NOTE
Depending on the selected model, the
commissioning procedure may alter the
functions of inputs and outputs. Depress
the Emergency Stop button to prevent
output relays from operating inappropriately during the process.
2. On the Menu Bar select the File menu and
click Commission in the drop-down option
list. See Figure 7-2. The Commission window will be presented.

Figure 7-2: Commission Option

54

SECTION 7

WSPC USER INTERFACE MANUAL

3. Click the down arrows for the machine model


for which the controller is to be commissioned. See Figure 7-3.

5. When all appropriate attributes have been


selected, click OK. The program will present a Continue to Commission option box.
See Figure 7-4.

NOTE
Use care to select the proper machine
model. All machine attributes must match
the model selected during commissioning
to ensure proper and safe operation.
4. After the Model has been chosen, select the
attributes that apply to the specific machine
being commissioned. Only those options that
have multiple choices may be selected.
a. Click Hp to select the horsepower of
the compressor motor.
b. Click Hz to select the compressor
motor frequency.
c. Click Pressure to select the compressor pressure rating.
d. Click Cooling to select the compressor
cooling method.
e. Click Motor to select the compressor
motor phase type.
f.

Click Volts to select the compressor


operating voltage.

g. Click Dryer to select the compressor


dryer type.

Figure 7-4: Commissioning Confirmation


6. Click Yes to confirm commissioning the
controller to the selected compressor model.
Commissioning will begin and the progress
of the commissioning process will be shown
in the commissioning window. See Figure 75.
7. As the default settings are loaded to the controller, a commissioning progress meter will
be presented to allow the administrator to
monitor the progress of the commissioning
process. When the default settings have finished loading to the controller, a final confirmation box will appear indicating that
commissioning is complete (Figure 7-6).

Figure 7-3: Commission Select

55

WSPC USER INTERFACE MANUAL

SECTION 7

Figure 7-5: Commissioning Progress Monitor


8. Turn the controller power off, then click OK
to confirm.
9. To verify, restore power and reconnect to
controller. Pull the Emergency Stop button,
and clear the controller fault. Verify machine
information (refer to Section 4.3).
Once a controller has been commissioned, it can be
used to control and monitor the operation of the
compressor and log new compressor operation data.
Parameters set during commissioning can be later
adjusted by the end user to customize the
compressor for a specific application.
.

Figure 7-6: Commissioning Confirmation

7.4

MAINTENANCE DISPLAY

The Maintenance Display at the Administrator level


displays the same warning and maintenance
information as at the User level (Refer to Section
4.5). The Administrator level Maintenance display
includes additional functions that allow the

56

administrator to view the maintenance information in


greater detail and to reset the service and warning
messages. See Figure 7-7. The additional functions
of the administrator level Maintenance display are
described below.
Warning History buttonWhen selected,
presents a table displaying a history of the 16 most
recent warning occurrences.
Maintenance History buttonWhen selected,
presents a table displaying a history of the 16 most
recent service reminders.
Reset buttonsResets warning messages and
service reminders. Click a Reset button next to a
warning or service reminder to delete the message
from the list and clear it from the WS Controller
display. Reset All button Clears all warning
messages and resets all service reminders. Click
Reset All at the bottom of the list of warnings or
service reminders to clear all the messages in the
respective list.
Service Interval fieldsAllows intervals for Hours
To Next recommended service to be set. The
intervals are entered into fields of the Hours To
Next box in the right-hand column. When a service
interval is changed, the change does not become
affective until the Reset All button under
Recommended Service is clicked (Refer to Figure 77). When a service interval has expired, the related
service reminder message will appear in a field of the
Recommended Service box. A service interval set to
zero (0) will disable the service reminder for that
item.

SECTION 7

WSPC USER INTERFACE MANUAL

Reset All must be clicked to


allow service interval change to
become effective.

Figure 7-7: Maintenance Display Admin Level

WARNING HISTORY WINDOW


A history of the 16 most recent Warning messages
may be viewed in the Warning History window. See
Figure 7-8.
1. To access the Warning History window,
click the Warning History button on the
Maintenance display.
2. The Warning History window will appear
displaying the following elements:
a. Top row header: Displays abbreviated
headings corresponding to warnings that
may appear on WS Controller display
panel. These are broken into a compressor and dryer group - select with the
tabs. Also along the top row are head-

ings for the machine hours, date, and


time of the warning occurrence.
b. Columns: Boxes below each warning
heading will change from shaded gold to
bright gold when a warning is indicated.
c. Rows: The most recent warnings are
indicated on the first row below the
headings. Each preceding warning is
indicated chronologically down the table
column.
3. Close the table by clicking the Close button.
Warning history is also included in
comprehensive text report. See Section 5.2.

the

57

WSPC USER INTERFACE MANUAL

SECTION 7

Figure 7-8: Warning History Window

MAINTENANCE HISTORY WINDOW


A chronological history of the 16 most recent Service
Reminders may be viewed in the Maintenance
History Window. See Figure 7-9.
1. To access the Maintenance History window, click the Maintenance History button
on the Maintenance display.
2. The Maintenance History window will
appear displaying the following elements:
a. Top row header: Displays six abbreviated headings corresponding to service
reminders that may appear on WS Controller display panel. Also along the top
row are headings for the machine
hours, date, and time of the warning
occurrence.

58

b. Columns: Boxes below each maintenance heading will change from shaded
yellow to bright yellow when a service
reminder is indicated.
c. Rows: The most recent service reminders are indicated on the first row below
the headings. Each preceding service
reminder is indicated chronologically
down the table column.
3. Close the table by clicking the Close button.
Maintenance history is also included in
comprehensive text report. See Section 5.2.

the

SECTION 7

WSPC USER INTERFACE MANUAL

Figure 7-9: Maintenance History Window

7.5

ADMINISTRATOR
ADJUSTMENTS (ADMIN)
DISPLAY

The Administrator Adjustments (Admin) display tab is


available only when an administrator level profile is
active. This display allows the administrator to edit
the IDs of specific controller inputs and to make zero
calibration adjustments of measured values between
the compressor system and the controller. The
Admin user can view the current assignments of the
controller input registers and make adjustments as
necessary. See Figure 7-10. The inputs shown in the
figure are for reference and vary based on specific
machine configurations.

Changes can only be made at the Admin display


while the compressor is stopped. When the
compressor is running, the fields of the Admin
display are inactive. Changes made at the Admin
display will be applied to the WS Controller within a
few seconds after entry. Some changes may not be
shown properly on WSPC.
To ensure correct
information, always click the "Connect" button when
finished with this page to disconnect from the
controller. Click "Connect" again to reconnect and
update the WSPC displays.

59

WSPC USER INTERFACE MANUAL

SECTION 7

Figure 7-10: Administrator Adjustment Display


Described below are parameters that can be edited
by the Administrator at the Admin display. The units
and language appearing in the Administrator
Adjustment display correspond to the settings
applied when the Administrator profile was created.

SIGNAL ADDRESS FUNCTION

few seconds after the compressor starts.


Remote OperateOperates the compressor when
on. Remote Master Uses Remote inputs when on.
Remote UnloadForces the compressor to unload
when on. Refer to the Sequencing manual for details
on using the remote inputs.

Refer to Figure 7-10. The left section contains a list


of controller functions, and allows selection of signals
to operate the function. This allows special field
setups for special applications.

Dryer WarningGenerates Dryer Warning when


on.

General FaultGenerates an Option Input Fault


when on.

Phase Monitor FaultGenerates Phase Monitor


Fault when on.

General WarningGenerates User Option Warning


when on.

Water Pressure FaultGenerates Water Pressure


Fault when on.

General Runtime FaultGenerates an Option Input


Run Fault when on. This fault is enabled a few
seconds after the compressor starts.

Factory-Defined A through EOperates the


factory defined relay when on. Actual relay
assignments are shown, and depend on compressor
model.

General Runtime WarningGenerates a User


Option Warning when on. This warning is enabled a

60

Dryer FaultGenerates Dryer Fault when on.

SECTION 7

WSPC USER INTERFACE MANUAL

DIGITAL INPUT OPTIONS (DROP-DOWN


ARROWS)

OFFTurns the relay OFF.

The following options may be selected for a Digital


Input by clicking on the associated drop-down arrow
(refer to Figure 7-10):

DrainActivates the relay when the Drain solenoid


is actuated.
RunningActivates the relay when the compressor
is Running.

ONActivates the function continuously. The input


signal is ON.

EnabledActivates the relay when the compressor


is Enabled.

OffDeactivates the function. The input signal is


OFF.

FaultActivates the relay when a Fault condition


occurs.

RunningActivates the
Compressor is running.

the

WarningActivates the relay when a Warning


condition occurs.

Din 7, 8, 9, 4 ONActivates the function when the


input signal at the respective input (7, 8, 9, or 4) is
ON. The list of available inputs varies with models.

Fault or WarnActivates the relay when either a


Fault or a Warning occurs.

function

when

Din 7, 8, 9, 4 OFFActivates the function when the


input signal at the respective input (7, 8, 9, or 4) is
OFF. The list of available inputs varies with models.
MB Remote ONActivates the function when the
Modbus Remote signal is ON.
MB Timer 1, 2, 3 ONActivates the function when
the respective Modbus Timer signal (1, 2, 3) is ON.
MB Remote OFFActivates the function when the
Modbus Remote signal is OFF.
MB Timer 1, 2, 3 OFFActivates the function when
the respective Modbus Timer signal (1, 2, 3) is ON.

FACTORY-DEFINED OUTPUT OPTIONS (DROPDOWN ARROWS)


The following options may be selected for a Factory
Defined Relay (A E) by clicking on the associated
drop-down arrow (refer to Figure 7-10):
ONTurns the relay ON.

Master EnabledActivates the relay when the


controller is enabled as the Master device in a
sequence.
Dryer RunningActivates the relay to operate an
integrated refrigerated dryer.

ANALOG SIGNAL ZERO TRIMS


The Analog Zero Trim settings allow for calibration of
various analog inputs. Refer to Figure 7-10. Analog
inputs are assigned to sensors used to measure
specific characteristics of the compressor system.
The Analog Signal Zero Trims function is used to
adjust the displayed value of the measurements to
equal the measured value at the analog device.
Sensor Calibration on page 63 provides steps on
calibrating analog input measurements.
The inputs used vary with compressor models and
design. The display will indicate which sensors are
active by indicating their function.
Typical analog input assignments are shown below.

61

WSPC USER INTERFACE MANUAL

SECTION 7
ASSIGNING DIGITAL INPUTS

MAXIMUM USER UNLOAD SETTINGS


The Maximum User Unload settings allow the
maximum limit to be set for the compressor unload
pressure. These limit the setting for the User-level
adjustment of unload pressure.
Refer to Figure 7-10.
Load/Unload ModeSets the maximum Unload
pressure limit for the compressor when the machine
is operated in Load/Unload mode.
Modulating ModeSets the maximum Unload
pressure limit for the compressor when the machine
is operated in Modulating mode.

DISABLE WARNING RESET


Current versions of WS Controllers reset warnings
whenever the start or stop button is pressed on the
keypad. The administrator may disable this feature,
and require all warnings to be reset by WSPC only.
Refer to Figure 7-10.
1. Select the Start Button check box to disable
reset by the start button.

To make adjustments at the Admin Display (Refer


to Figure 7-11):

1. Click
at the WSPC
to connect communication between the computer and the WS Controller. Connection
must be enabled before adjustments can be
made at the Admin display.

2. Press
(Stop) at the controller to
stop the compressor operation. The compressor must be stopped before adjustments
can be made at the Admin display.
3. Click on the drop-down arrow at the right of
the row containing the name of the function
to be reassigned.
4. In the drop-down list, select the input to
assign to the corresponding function. The
new assignment will become active a few
seconds after entry.

2. Select the Stop Button check box to disable


reset by the stop button.

62

AI0

AI1

AI2

AI3

AI4

AI5

Separator

Temp 1

Temp 2

Temp 3

Sump
Pressure

Line
Pressure

Other
Pressure

(Sump-Line)
Pressure

SECTION 7

WSPC USER INTERFACE MANUAL

UNLOAD (REMOTE) BUTTON


The administrator may set up the controller for
remote control by Modbus. To do so, select the
Modbus timer 1 to control the Remote Unload
function above. Also select Remote, Hours, or
ComNum Sequence mode on the Users
Adjustments tab to enable remote control.
When this is done, an additional button labeled
Unload will appear under the Connection button in
the Status Bar. See Figure 7-12. Click on the
Unload button to toggle the compressor operation.
A bright yellow box next to the Unload button
indicates that the machine is being forced to unload.
A darkened yellow box next to the button indicates
that the machine will operate normally.
If continuous communication from the PC is not
received, the compressor will revert to normal
operation within a couple minutes.

Click Connect to
enable Admin
Adjustments

Figure 7-12: Unload Button During Remote


Operation

SENSOR CALIBRATION
The compressor is equipped with sensors that
monitor and measure various characteristics of the
compressor performance. These values are received
at the WS Controller as analog input signals from the
sensor. Most sensors input can be adjusted to
calibrate the reading at the controller with the actual
measured value at the sensor location. This section
will describe the steps necessary to calibrate the Line
Pressure transducer. Calibrate other sensors in the
system in a similar manner.

Analog Signal Zero


Trims for calbration
adjustments

Click drop-down
arrow to select input
assignment
Figure 7-11: Administrator Adjustment Display

63

WSPC USER INTERFACE MANUAL


P2 PRESSURE TRANSDUCER CALIBRATION
The Line pressure transducer input measurement is
assigned to analog input AI4 at the controller. This
pressure transducer measures the output line
pressure at the compressor main header. Over time,
the pressure transducer may vary slightly producing
an inaccurate reading at the controller. Periodically
and prior to operating multiple controllers in a
sequence, the controller should be calibrated to
reflect the same pressure measurement as that
measured at the Line transducer location. The
calibration should be performed when the system is
at a stable pressure with minimal load on the output
lines. Use the following steps to calibrate the WS
Controller Line pressure reading (refer to Figure 711):
1. Measure the parameter (Line pressure) at
the sensor (transducer) location using an
independent certified gauge.
2. At the WSPC interface, observe the Line
pressure reading in the Compressor Status
Bar. Compare this reading with the measurement at the transducer location.

SECTION 7
3. If the measurement on the external gauge at
the transducer does not match the discharge
pressure reading at the PC, click on the
Admin tab to access the Administrator
Adjustments display.
4. Under the category Analog Signal Zero
Trims, highlight the values in the analog
sensor field labeled AI4 (Line pressure
input).
5. Enter the value necessary to increase or
decrease the Discharge reading at the PC to
equal the measurement at the transducer.
The calibration variance limits are 7.5 to
+7.6.
6. Press Enter or click the mouse outside of
the entry field to attach the variance value.
The variance value will be added to or subtracted from each measurement received by
the controller. The value change can be
immediately observed at the controller and at
the PC.

VSD Package
Settings

Figure 7-13: Administrator Adjustments

64

SECTION 7
VSD PACKAGE SETTINGS
When a VSD compressor is connected to the WSPC,
additional VSD related adjustments are available on
the Admin display. See Figure 7-13. These values,
located in the right side of the screen are only
displayed when a VSD machine is connected. In
most cases, the factory settings are satisfactory for
normal compressor operation.
Should modification of the parameters be necessary,
adjust the VSD Package Settings in the same
manner as described in Assigning Digital Inputs on
page 62. VSD Package Settings
The VSD Package Settings are described below (ref.
Figure 7-14):

WSPC USER INTERFACE MANUAL


Gain control I and Gain control PA value of 10 is
recommended for each of these controls for almost
all end-use applications. Additional stability functions
are built into the controls that make these values
non-critical and virtually eliminate the need for
tuning. However, extremely large- or small-volume
systems may benefit from some adjustment. Consult
the factory if stability problems are encountered.
Autoset %Allows speed adjustments to be made
automatically when changes in the Setpoint pressure
are made causing the compressor to operate at its
full rated power capability. This should normally be
set to 100. If it is desired to run the compressor at
less than full capacity, simply set this to a lower
value. For example, set the Autoset % to 80 to
operate a 50HP compressor at 40HP maximum. The
WS Controller will calculate the necessary speed
adjustments whenever the setpoint is changed.
Autoset may be disabled by setting this value to 0 %
allowing the speed to be adjusted manually.
However, this is not recommended and can cause
improper machine operation.
Minimum Speedis normally left at the factory
setting, but may be increased. Enter the desired
frequency multiplied by 10 (e.g., 250 for 25.0 Hz).
Maximum SpeedIf Autoset is enabled, the
maximum speed will be set automatically as
appropriate for the machine and setpoint pressure. If
Autoset is disabled, the frequency will be required to
be entered manually to control the range of
operation. Enter the desired frequency multiplied by
10 (e.g., 814 for 81.4 Hz).
Motor Protect AmpsMaximum amp setting for
VSD operation. This should be set for the LOWER of:

Figure 7-14: VSD Package Settings


Flow calibrationThe flow indicator sets the
nominal (100%) flow value for the machine operating
under typical conditions. This value may be adjusted
as needed for specific applications and operating
conditions.
Power calibrationThe power indicator sets the
nominal (100%) power value for the machine
operating under typical conditions. This value may be
adjusted as needed for specific applications and
operating conditions.

1. Maximum motor amps. This is FLA times


service factor, unless a specific SFA is
shown. For 460V/60Hz motors connected
400V/60Hz, multiply the 460V nameplate ratings by 1.15.
2. Rated drive current. This is shown on the
drive nameplate. This will usually be the limit
for most 460V compressors.
Slow Acc/DecSetting for controlling VSD
acceleration and deceleration. The factory settings
are based on standard motors, and this setting is 0. If
a special motor is applied, this setting may be
increased to eliminate drive overvoltage during
deceleration. Slower settings will reduce system
stability, and may require additional air storage.

65

WSPC USER INTERFACE MANUAL

SECTION 7

Figure 7-15: Import Data Screen

SAVING AND LOADING ADMINISTRATOR


PARAMETERS
Administrator parameters may be Saved and loaded
by using the Load/Save button on the Admin tab.
The procedures are identical to those described for
User Adjustments in Saving Parameter Settings on
page 36 and Editing and Searching Machine Profiles
on page 36.

IMPORT COMMISSION DATA


The commissioning parameters will be updated from
time to time as new models or features are added to
the line of compressors. When this happens, a
commission data text file will be distributed. This
allows easier distribution, including simple e-mail
attachments. It also will allow the update without
affecting other WSPC preferences and saved
information. The procedure is simple and fast, and
should be done following any distribution from
Sullair.

1. Copy the new file to your PC. The preferred


location is with the other WSPC program
files. You may use Import Other Data to
copy files from other locations to this folder.
2. Start WSPC. You do not need to be connected to a controller.
3. Select the Admin tab.
4. Click the Import Commission Data tab.
5. Select the file with the new commission data.
See Figure 7-15. You may browse to other
locations, if necessary.
6. Click the Open button
7. Confirm or Cancel on the confirmation box.
All old commissioning data is cleared when
you confirm.
8. Wait while the data is updated. This takes
about a minute.
9. A final confirmation box will confirm that the
job is completed.

66

SECTION 7
IMPORT OTHER DATA
This is provided simply as a tool to copy files from
other locations into the WSPC folder. This may be
used on some update distributions. To import:
1. Start WSPC. You do not need to be connected to a controller.
2. Select the Admin tab.
3. Click the Import Other Data tab.
4. Browse to the folder and select the desired
file.
5. Click the Open button
6. Confirm or cancel the action.

RESTORE FACTORY DEFAULTS


This button may be used to restore all adjustments to
the
settings
following
the
most
recent
commissioning.
This may be used to correct
inadvertent misadjustments. All machine history will
be retained.
This feature is available only if the controller has
been previously commissioned with WSPC 2.0 or
later, and with controller software 02250165-315 or
later. Use the "Machine Info" tab of WSPC to check
prior commissioning. If the Model and other boxes in
the lower section are filled, the adjustments may be
restored.
To restore default settings:
1. Stop the machine and press the Emergency
Stop button.
2. Create a report to record the adjustments
prior to restoring defaults.
3. Click the Admin Tab. Click the "Restore Factory Defaults" button.
4. Click the "Connect" button to disconnect
from the controller.

WSPC USER INTERFACE MANUAL


5. Disconnect and restore power to the controller.
6. Click the "Connect" button one more time to
reconnect to the controller.
7. Create a second report to record the adjustments after the restoration.
8. Pull out the Emergency Stop button. Clear
the fault. Check the machine for proper
operation.

7.6

MODBUS FUNCTIONS

The Modbus display is available only when an


Administrator level profile is active. Communication
transactions between the WSPC program and the
WS Controller may be monitored at the Modbus
display. None of this is essential for machine
operation, but may be used for demonstration
purposes if setting up a dedicated Modbus network.
See Figure 7-16.
Refer to the WS Controller Modbus Specification for
information on using modbus with the WS Controller
and a complete list of associated commands.
The data communicated represents compressor
operating mode and states, including faults and
warning signals, compressor temperatures and
pressures, machine run times and intervals, VSD
performance, digital I/O states, sequence status, and
other machine parameters.
The messages appear in hexadecimal or decimal
form. The WSPC transmits a request for information
or send commands to control the compressor
operation. The controller responds with the
requested data or an acknowledgement to the
control command.
Communication must be Connected between the
PC and the controller to perform modbus functions.
Connection is indicated by the box left of the
Connect button appearing bright green.

67

WSPC USER INTERFACE MANUAL

SECTION 7

Figure 7-16: Modbus Display

MONITORING MODBUS COMMUNICATIONS


Three modes of monitoring may be selected by
clicking the radio button. When monitoring, the
WSPC request will always be shown in the
Command data window in hex form. The WS data
will be shown in the lower window in either Hex or
Decimal format.

3. Use the drop down list to select a block of


data of that type. These will be in blocks of
up to 50 registers.
4. Click the Step button to refresh the data.

OffStops monitoring, but continues to display the


most recent communication. Continuous monitors
the normal WSPC communication with the controller.
StepAllows the Administrator to select a given
block of data for monitoring. See Figure 7-17. To use
step monitoring:
1. Click Step radio button in the Mode box.
2. Use the drop-down list to select a parameter
type. Options are User Inputs, Admin Inputs,
User Holding, and Admin Holding.
Figure 7-17: Modbus Monitoring

68

SECTION 7

WSPC USER INTERFACE MANUAL

READING AND WRITING SPECIFIC REGISTERS


The Administrator is also able to select a specific
register for monitoring or changing. Always use the
decimal format when doing this. See Figure 7-18. To
read a register:
1. Click the Decimal format.
2. Click in the Address box for the Input or
Holding register, and enter the desired register number.
3. Click the Read button to get the current
value.
To change a holding register:
1. Click the Decimal format.
2. Click in the Address box for the Holding register, and enter the desired register number.
3. Click the Read button to get the current
value.
4. Click in the Value box, and enter the desired
value.
5. Click the Write button to send the request
to the controller.
6. Click the Read button to verify the new
value.

7.7

DRYER SETUP DISPLAY

This tab is for use with compressor packages with


integrated dryer controls. This is available on WS
controller software version 02250174-082. These
packages should have been factory commissioned
as dryer models, and will be shown as such on the
Machine Info Display (see Section 4.3) and on
reports. This commissioning procedure sets up all
the necessary functions for normal integrated dryer

operation. Adjustments on this display are intended


for special applications where the default settings
may need to be changed.
These settings are administrator-level and are
intended for trained servicers only.
Stop the
compressor prior to making any adjustments. Since
these adjustments also affect operation of an output
relay, depress the emergency stop button to prevent
relay operation until all adjustments are completed.
Click the "Dryer" tab to show the dryer setup display.
This will always show the current settings. If the
compressor is stopped, the settings may be
changed.
Integrated DryerWhenever this setting is
changed, the controller will alter all remaining
settings, and change its operations as appropriate.
This may be used to disable all dryer functions during
service. Be sure to disconnect all wiring and piping
to the dryer during service, and to reconnect all
wiring and piping when service is completed.
Restore power, click the down arrow and select
"Integrated Dryer" or "None" to set up default
settings:
Compressor Runs on Dryer FaultThis is
unchecked by default. If a dryer fault occurs, the
dryer and compressor will both stop, and a fault will
be recorded into the WS controller. Correct the
source of the fault, then reset the fault using the WS
controller keypad and resume operation.
If this is checked, dryer faults will stop operation of
the dryer only. The compressor will continue to run.
This will be recorded as a WS controller warning.
Start Up Load DelayThis is set to 5 minutes
default whenever integrated dryer operation is
initially selected.
When initially starting the
compressor package, the dryer also starts, but the
compressor will initially be forced to run unloaded for

Figure 7-18: Modbus Registers

69

WSPC USER INTERFACE MANUAL

SECTION 7

this amount of time. The WS controller will indicate


that the compressor is precooling the dryer. Once
this period is over, the compressor operates
normally, and the dryer runs continuously.

the adjustment shown on the "Admin" Display, and is


presented here for convenience when setting up a
dryer. Set this for the additional drop in pressure
from the dryer.

Dewpoint High Warning TemperatureThis is set


to 50 degrees F (15 degrees C) default whenever
integrated dryer operation is initially selected. The
warning functions become active when the dryer is
running. A dryer warning occurs if temperature
cannot be brought below this temperature. If the
temperature remains 5 degrees higher than this
setting, the dryer will stop and the controller will
record a high temperature fault or warning.

Digital Output 7This setting will be adjusted to a


"Dryer Running" function whenever integrated dryer
operation is initially selected. This is a duplicate of
the adjustment shown on the "Admin" Display, and is
presented here for convenience when setting up a
dryer. This is the proper setting if the dryer control is
wired to digital output 7 of the WS controller. If the
dryer is controlled by other means, this relay is free
to be used to signal other information. This setting
will be adjusted to an "Alarm" function whenever
integrated dryer operation is disabled.

Separator offsetThis setting will be adjusted to a


model-specific setting whenever integrated dryer
operation is initially selected. This is a duplicate of

Figure 7-19: Dryer Setup Display

70

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71

WORLDWIDE SALES AND SERVICE


SULLAIR ASIA, LTD.

SULLAIR CORPORATION

SULLAIR EUROPE, S.A.

Sullair Road, No. 1


Chiwan, Shekuo
Shenzen, Gunagdong PRV.
PRC POST CODE 518068
Telephone: 755-6851686
Fax: 755-6853473
www.sullair-asia.com

3700 East Michigan Boulevard


Michigan City, Indiana, 46360 U.S.A.
www.sullair.com
Telephone: 1-800-SULLAIR (U.S.A. only)
Fax: 219-874-1273

Zone Des Granges BP 82


42602 Montbrison, France
Telephone: 33-477968470
Fax: 33-477968499
www.sullaireurope.com

CUSTOMER CARE
for PARTS and Service
1-888-SULLAIR (7855247)
219-874-1835

Champion Compressors, LTD.


Princess Highway
Hallam, Victoria 3803
Australia
Telephone: 61-3-9796-4000
Fax: 61-3-9703-8053
www.championcompressors.com.au

Printed in the U.S.A.


Specifications subject to
change without prior notice.
E07EP

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