Hi-Pot Test Training: BV CPS-I TM E02 Revision: 01

BV CPS-I TM E02 Revision: 01
Hi-pot Test Training

Reference: UL153
Prepared By:
Emily Tang / Ada Ge
Approved By: Herbert Zhu
Date:
Date: Jan.19, 05
For the benefit of business and people

BUREAU VERITAS PROPRIETARY copyright Bureau Veritas [2004] DO NOT DISCLOSE OUTSIDE YOUR ORGANISATION
WITHOUT BUREAU VERITAS PRIOR WRITTEN CONSENT.
Training Objectives
Training Objective
To understand why do Hi-pot test
To know of basic knowledge of Hi-pot test circuit
To understand operation procedure of Hi-pot test
To understand how to present the result
Why
Why do
do High-pot
High-pot test
test
Hi-pot Test Purpose

Check the insulation according with
safety requirement.
High-pot
High-pot test
test circuit
circuit
Hi-pot test circuit

Probe with Hi- pot
Inspected sample
Another probe
Current tester
Alarm
system
High-pot
High-pot test
test circuit
circuit
Explain of Hi-pot test circuit

The test equipment include a transformer having a
sinusoidal output,for our inspection this voltage is
adjusted to the voltage required in protocol.
A current tester system is existed in the equipment to
calculate breakdown current, for our inspection we must
set up limited of breakdown current which is obtained
form protocol.when calculated current out of limit, alarm
system will cut off voltage output and alarm.
Operation
Operation procedure
procedure
Equipment: Hi-pot tester
Verification
Operation
Operation procedure
procedure
Verify the equipment

Check this tester visually for any physical damage,
correctly/promptly connection and suitable power
source.
Turn the Power Switch to ON, turn the voltage to the
lowest position.
Press the Start button, and set the voltage at a low
value.
Short circuit the two probes, alert activate, OK. If no alert
activate, try to ask the factory change another tester.
Where need do
Operation
Operation procedure
procedure
First internal check product to detect construction

and determine where need to conduct Hi-pot test:
All accessible metal part ready to become live
during normal operation (see note i)
Output of transformer or adaptor
Assemble gap
Note I: normal operation including:
a) Replacing a lamp;
b) Removal or cleaning of all parts not secured
by use of tools
Setting equipment
Operation
Operation procedure
procedure
Setting data
Test Voltage Knob
Start button
Stop button
LED display
Operation
Operation procedure
procedure
Start test
Procedure
Step A : set up the tester at appropriate
breakdown current limit and appropriate
voltage(below value for reference only)
10
Start test
Operation
Operation procedure
procedure
Step B : all of the switch and setting on

the sample should be placed at
ON and at MAX which appropriate
11
Start test
Operation
Operation procedure
procedure
Step C : connect live & neutral plug pin

or lead wire together to the
either polarity of test,otherwise
checking should be conducted
on each of them.
12
Start test
Operation
Operation procedure
procedure
Step D : connect opposite polarity of

tester to accessible metal part, earth pin
or earth lead wire, press start button,then
maintain 1 second
13
Start test
Operation
Operation procedure
procedure
14
Estimation
Operation
Operation procedure
procedure
After the test, no breakdown or flashover shall occur; in

the meantime pay attention to the voltage displays on Hipot tester to ensure the voltage will not drop down.
Alarm
Voltage drop down
15
Notice
Operation
Operation procedure
procedure
Hi-pot test time must keep on 1 second,do not only strike

probe on inspected sample.
When Hi-pot test is failed at required breakdown current
on protocol,try to recheck with max setting of equipment
and call back to office.
For European product, sometimes different voltage will
be applied on product, for example class I product with
class II construction, these two type of class need
different voltage.
Since output voltage of Hi-pot tester is always exceed
1000V, all operation must obey safety rule.
16
Safety caution
Operation
Operation procedure
procedure
Turn off Hi-pot tester when you need not to use

For safety reason, remember to turn off switch
before you conduct function check.
When you do Hi-pot test,keep any part of you
body away form product, especially dont touch
product which being conducted Hi-pot test.
17
Safety caution
Wrong action
Correct action
Operation
Operation procedure
procedure
Wrong action
Correct action
18
How
How to
to present
present the
the result?
result?
If breakdown was found, visual check the product and

find the reason (neednt to open the unit), then record
the defect as critical defect. For example:
Hi-pot test was failed when test on lampholder at
1200Vac,30mA (max setting of Hi-pot tester)
Note: Both workmanship and on site test should be failed
on this case.
19
END
20

Hi-Pot Test Training: BV CPS-I TM E02 Revision: 01

Загружено:

Сведения о документе

Исходное описание:

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Hi-Pot Test Training: BV CPS-I TM E02 Revision: 01

Загружено:

Авторское право:

Доступные форматы

BV CPS-I TM E02 Revision: 01

Hi-pot Test Training

Emily Tang / Ada Ge

Approved By: Herbert Zhu

For the benefit of business and people

Hi-pot Test Purpose

Hi-pot test circuit

Explain of Hi-pot test circuit

Equipment: Hi-pot tester

Verify the equipment

First internal check product to detect construction

Step B : all of the switch and setting on

Step C : connect live & neutral plug pin

Step D : connect opposite polarity of

After the test, no breakdown or flashover shall occur; in

Voltage drop down

Hi-pot test time must keep on 1 second,do not only strike

Turn off Hi-pot tester when you need not to use

If breakdown was found, visual check the product and

Вам также может понравиться