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Page 1 of 5

Adequacy Check of existing FG lines of 5F-101/201

Design N = Design N = Design N = Design


6 in.
D = 4 in.
D = 6 in.
D = 2 in.
Activity-unit: XXXXLYY

Pipe calculations

Notes :

N
Date
Revision
Issued by
Checked by

Design

Design

Design

Design

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

51001

Line Number on PID


FROM
TO
Downstream pressure (priority input in iso checking mode
Temperature (liquid: for information only)
Mass flowrate
Molecular Weight
z (compressibility factor)
Viscosity
Density (priority input)
G AS
Cp/Cv (priority input)
Mass flowrate
LIQUID
Density
Viscosity
Criterion Code
Line Diameter
Schedule (default=STD) or Piping class
PIPING
Roughness (default=0.045)
Gas density (at downtream pressure)
Vaporised % (mass)
Total mass flowrate
Total volume flowrate
Stream density
Stream viscosity
Nominal diameter
Schedule
Internal diameter
Roughness
Reynolds N
Pseudo gas velocity
Pseudo liquid velocity
Cp/Cv (input or estimation for hydrocarbons only)
Mach Nber = velocity / sound velocity
Kettle return optimal diameter (for information)
C coefficient for 2 phase flow
C coefficient selected
Velocity
v
HYDRO. CALC.
P
Selected criterion title
Reference
Criterion valid from diameter
C R I T E R I A Criterion valid from pressure
max v
max v
max. P
Criteria checking
18-06-14

bar g.
C
kg/h
cP
kg/m

51002

B/L
CV inlet
3.35
40
5672.461116
29.9
0.9714
0.01045
5.158
1.215

Main PCV line


3.35
40
1890.820372
29.9
0.9714
0.01045
5.158
1.215

51001

CV outlet
FG Header
1.5
40
5672.461116
29.9
0.9836
0.0104
2.934
1.206

51022

FG Header
Ind Burner
1.5
40
472.705093
29.9
0.9836
0.0104
2.934
1.206

kg/h
kg/m
cP
GAZ
6
STD

GAZ
4
STD

GAZ
6
STD

GAZ
2
STD

5.16
Gas
5672.46
1099.74
5.16
0.01
150.00
STD
154.05
0.045

5.16
Gas

2.93
Gas

1891
366.58
5.16
0.01
100
STD
102.3
0.045

5672
1933

154.1
0.045

2.93
Gas
473
161
2.93
0.01
50
STD
52.5
0.045

1246230.38

6.3E+05

1.3E+06

3.1E+05

16.39

12.40

28.81

20.67

inches
mm
kg/m
kg/h
m/h
kg/m
cP
mm
mm
mm
m/s
m/s

1.22
0.05

2.93
0.01
150
STD

1.22
0.04

1.21
0.09

1.21
0.06

mm
m/s
Pa
bar/km

inches
bar g.
m/s
Pa
bar/km

16.39
1385.54
0.699

12.40
0.666

28.81
2436
1.229

20.67
1254
2.401

Gases, General

Gases, General

Gases, General

Gases, General

Databook

Databook

Databook

Databook

793

-1.013

-1.013

n/a

n/a

6000

-1.013

-1.013

n/a

6000

n/a

6000

6000

n/a

n/a

n/a

n/a

Yes

Yes

Yes

Yes

Calligne v. 1.3 for Excel on file:


\\kt001sf0006\831\Process\WORKING\BMS\Cal\Line Size\Rev.B\[5F- 101 xls]Calculations

17:31

Note - A 20% margin has been taken on the FG flow for design purposes only. This is not the normal operating flow.

Adequacy Check of existing Process & FG lines of 5F-102/202


Page 2 of 5

N = Design N = Design N = Design N = Design


D = 6 in.
D = 4 in.
D = 6 in.
D = 2 in.
Activity-unit: XXXXLYY

Pipe calculations

Notes :

N
Date
Revision
Issued by
Checked by
Line Number on PID

Design

Design

Design

Design

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

51004

51005

51018

51004

FROM
TO
Downstream pressure (priority input in iso checking mode)
Temperature (liquid: for information only)
Mass flowrate
Molecular W eight
z (compressibility factor)
Viscosity
Density (priority input)
G AS
Cp/Cv (priority input)
Mass flowrate
LIQUID
Density
Viscosity
Criterion Code
Line Diameter
Schedule (default=STD) or Piping class
PIPING
Roughness (default=0.045)
Gas density (at downtream pressure)
Vaporised % (mass)
Total mass flowrate
Total volume flowrate
Stream density
Stream viscosity
Nominal diameter
Schedule
Internal diameter
Roughness
Reynolds N
Pseudo gas velocity
Pseudo liquid velocity
Cp/Cv (input or estimation for hydrocarbons only)
Mach Nber = velocity / sound velocity
Kettle return optimal diameter (for information)
C coefficient for 2 phase flow
C coefficient selected
Velocity
v
HYDRO. CALC.
P
Selected criterion title

CR IT ER IA

Reference
Criterion valid from diameter
Criterion valid from pressure
max v
max v
max. P
Criteria checking

bar g.
C
kg/h

Process
5F-102/202
23.9
116.3

cP
kg/m
kg/h
kg/m
cP
inches

B/L
FG header
3.35
40
5463.860933
29.9
0.9714
0.01045
5.158
1.215

144200
452.9
0.0814
P<50
8
STD

mm
kg/m
kg/h
m/h
kg/m
cP
mm
mm
mm

Main PCV line


3.35
40
1821.286978
29.9
0.9714
0.01045
5.158
1.215

CV outlet
FG Header
1.5
40
5463.860933
29.9
0.9836
0.0104
2.934
1.206

GAZ
6
STD

GAZ
4
STD

GAZ
6
STD

5.16
Gas

5.16
Gas

2.93
Gas

Liquid
144200.00
318.39
452.90
0.08
200.00
STD
202.72
0.045

5464
1059.30
5.16
0.01
150
STD
154.1
0.045

1821

3090704.23

1.2E+06

6.0E+05

1.2E+06

15.79

11.94

27.75

m/s
m/s

102.3
0.045

5464
1862

353
5.16
0.01
100
STD

154.1
0.045

2.93
0.01
150
STD

2.74
1.22
0.05

1.22
0.04

1.21
0.09

mm
m/s
Pa
bar/km

inches
bar g.
m/s
Pa
bar/km

2.74
3400.79
1.208

15.79
1286
0.649

11.94
0.619

27.75
2260
1.141

Pump Pr<=50 bg

Gases, General

Gases, General

Gases, General

Databook

Databook

Databook

Databook

-1.013

-1.013

n/a
n/a
4.50

-1.013

n/a

-1.013

n/a

6000

Yes

18-06-14

736

n/a

6000

6000

n/a

n/a

n/a

Yes

Yes

Yes

Calligne v. 1.3 for Excel on file:


\\kt001sf0006\831\Process\WORKING\BMS\Cal\Line Size\Rev.B\[5F- 102 xls]Calculations

18:08

Note - A 20% margin on the FG flow has been taken for design purposes only. This is not the normal operating flow.

Adequacy Check of existing FG lines of 5F-103/203


Page 3 of 5

Design N = Design N = Design N = Design


6 in.
D = 4 in.
D = 6 in.
D = 2 in.
Activity-unit: XXXXLYY

Pipe calculations

Notes :

N
Date
Revision
Issued by
Checked by

Design

Design

Design

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

51007

Line Number on PID


FROM
TO
Downstream pressure (priority input in iso checking mode
Temperature (liquid: for information only)
Mass flowrate
Molecular Weight
z (compressibility factor)
Viscosity
Density (priority input)
G AS
Cp/Cv (priority input)
Mass flowrate
LIQUID
Density
Viscosity
Criterion Code
Line Diameter
Schedule (default=STD) or Piping class
PIPING
Roughness (default=0.045)

Design

bar g.
C
kg/h
cP
kg/m

B/L
CV inlet
3.35
40
4013.418725
29.9
0.9714
0.01045
5.158
1.215

51008

Main PCV line


3.35
40
1337.806242
29.9
0.9714
0.01045
5.158
1.215

51007

CV outlet
FG Header
1.5
40
4013.418725
29.9
0.9836
0.0104
2.934
1.206

51112

FG Header
Ind Burner
1.5
40
334.4515604
29.9
0.9836
0.0104
2.934
1.206

kg/h
kg/m
cP
inches
mm

GAZ
6
STD

GAZ
4
STD

GAZ
6
STD

GAZ
2
STD

Gas density (at downtream pressure)


Vaporised % (mass)
Total mass flowrate
Total volume flowrate
Stream density
Stream viscosity
Nominal diameter
Schedule
Internal diameter
Roughness
Reynolds N
Pseudo gas velocity
Pseudo liquid velocity
Cp/Cv (input or estimation for hydrocarbons only)
Mach Nber = velocity / sound velocity
Kettle return optimal diameter (for information)
C coefficient for 2 phase flow
C coefficient selected
Velocity
v
HYDRO. CALC.
P
Selected criterion title
Reference
Criterion valid from diameter
C R I T E R I A Criterion valid from pressure
max v
max v
max. P
Criteria checking
18-06-14

kg/m
kg/h
m/h
kg/m
cP
mm
mm
mm
m/s
m/s

5.16
Gas
4013.42
778.10
5.16
0.01
150.00
STD
154.05
0.045

5.16
Gas
1338
259.37
5.16
0.01
100
STD
102.3
0.045

4013
1368

154.1
0.045

0.045

881741.49

4.4E+05

8.9E+05

2.2E+05

20.39

14.63

11.60

8.77
1.22
0.04

2.93
Gas

2.93
Gas
334
114
2.93
0.01
50
STD
52.5

2.93
0.01
150
STD

1.22
0.03

1.21
0.06

1.21
0.05

mm
m/s
Pa
bar/km

inches
bar g.
m/s
Pa
bar/km

11.60
693.59
0.355

8.77
397

14.63

0.340

20.39
1219
0.624

Gases, General

Gases, General

Gases, General

Gases, General

Databook

Databook

Databook

Databook

0
-1.013

0
-1.013

0
-1.013

n/a
6000

628
1.225

n/a
6000

0
-1.013

n/a
6000

n/a
6000

n/a

n/a

n/a

n/a

Yes

Yes

Yes

Yes

Calligne v. 1.3 for Excel on file:


\\kt001sf0006\831\Process\WORKING\BMS\Cal\Line Size\Rev.B\[5F- 103 xls]Calculations

17:35

Note - A 20% margin has been taken on the FG flow for design purposes only. This is not the normal operating flow.
Page 4 of 5

Adequacy Check of existing FG lines of 5F-150/250

Design N = Design N = Design N = Design


2 in.
D = 2 in.
D = 2 in.
D = 1 in.
Activity-unit: XXXXLYY

Pipe calculations

Notes :

N
Date
Revision
Issued by
Checked by

Design

Design

Design

Design

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

Line Number on PID


FROM
TO
Downstream pressure (priority input in iso checking mode
Temperature (liquid: for information only)
Mass flowrate
Molecular Weight
z (compressibility factor)
Viscosity
Density (priority input)
G AS
Cp/Cv (priority input)
Mass flowrate
LIQUID
Density
Viscosity
Criterion Code
Line Diameter
Schedule (default=STD) or Piping class
PIPING
Roughness (default=0.045)
Gas density (at downtream pressure)
Vaporised % (mass)
Total mass flowrate
Total volume flowrate
Stream density
Stream viscosity
Nominal diameter
Schedule
Internal diameter
Roughness
Reynolds N
Pseudo gas velocity
Pseudo liquid velocity
Cp/Cv (input or estimation for hydrocarbons only)
Mach Nber = velocity / sound velocity
Kettle return optimal diameter (for information)

HYDRO. CALC.

51101

bar g.
C
kg/h
cP
kg/m

B/L
CV inlet
3.2
40
453.7968893
29.9
0.9724
0.01045
4.975
1.214

51151

Main PCV line


3.2
40
151.2656298
29.9
0.9724
0.01045
4.975
1.214

51101

CV outlet
FG Header
1.5
40
453.7968893
29.9
0.9836
0.0104
2.934
1.206

51153

FG Header
Ind Burner
1.5
40
151.2656298
29.9
0.9836
0.0104
2.934
1.206

kg/h
kg/m
cP
inches
mm
kg/m

GAZ
2
STD

GAZ
2
STD

GAZ
2
STD

GAZ
1
STD

4.98
Gas

4.98
Gas
151

2.93
Gas
454
155
2.93
0.01
50
STD
52.5

2.93
Gas
151
52
2.93
0.01
25
STD
26.6

kg/h
m/h
kg/m
cP
mm

453.80
91.22

mm
mm

52.50
0.045

0.045

0.045

0.045

292535.55

9.8E+04

2.9E+05

1.9E+05

19.85

25.68

30.41
4.98
0.01

4.98
0.01
50
STD
52.5

50.00
STD

m/s
m/s

11.70

3.90
1.21
0.04

mm

1.21
0.01

1.21
0.06

1.21
0.08

C coefficient for 2 phase flow


C coefficient selected
HYDRO. CALC.

Selected criterion title

Velocity
v
P

Reference
Criterion valid from diameter
C R I T E R I A Criterion valid from pressure
max v
max v
max. P
Criteria checking
18-06-14

m/s
Pa
bar/km

inches
bar g.
m/s
Pa
bar/km

11.70
681.47
1.308

3.90
76

Gases, General
Databook

0.158

19.85
1156
2.217

25.68
1936
8.572

Gases, General

Gases, General

Gases, General

Databook

Databook

Databook

0
-1.013

0
-1.013

-1.013

n/a
6000

n/a
6000

0
-1.013

n/a
6000

n/a
6000

n/a

n/a

n/a

n/a

Yes

Yes

Yes

Yes

Calligne v. 1.3 for Excel on file:


\\kt001sf0006\831\Process\WORKING\BMS\Cal\Line Size\Rev.B\[5F- 150 xls]Calculations

17:36

Note - A 20% margin has been taken on the FG flow for design purposes only. This is not the normal operating flow.

Adequacy Check of existing FG lines of 5F-151/251


Page 5 of 5

Design N = Design N = Design N = Design


3 in.
D = 3 in.
D = 3 in.
D = 2 in.
Activity-unit: XXXXLYY

Pipe calculations

Notes :

N
Date
Revision
Issued by
Checked by

Design

Design

Design

Design

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

18.06.2014
B
TJ
AHR

Line Number on PID


FROM
TO
Downstream pressure (priority input in iso checking mode
Temperature (liquid: for information only)
Mass flowrate
Molecular Weight
z (compressibility factor)
Viscosity
Density (priority input)
G AS
Cp/Cv (priority input)
Mass flowrate
LIQUID
Density
Viscosity
Criterion Code
Line Diameter
Schedule (default=STD) or Piping class
PIPING
Roughness (default=0.045)
Gas density (at downtream pressure)
Vaporised % (mass)
Total mass flowrate
Total volume flowrate
Stream density
Stream viscosity
Nominal diameter
Schedule
Internal diameter
Roughness
Reynolds N
Pseudo gas velocity
Pseudo liquid velocity
Cp/Cv (input or estimation for hydrocarbons only)
Mach Nber = velocity / sound velocity
Kettle return optimal diameter (for information)
C coefficient for 2 phase flow
C coefficient selected
Velocity
v
HYDRO. CALC.
P
Selected criterion title
Reference
Criterion valid from diameter
C R I T E R I A Criterion valid from pressure
max v
max v
max. P
Criteria checking
18-06-14
Calligne v. 1.3 for Excel on file:
\\kt001sf0006\831\Process\WORKING\BMS\Cal\Line Size\Rev.B\[5F- 151 xls]Calculations

51104

bar g.
C
kg/h
cP
kg/m

B/L
CV inlet
3.2
40
866.1177188
29.9
0.9724
0.01045
4.975
1.214

51171

Main PCV line


3.2
40
288.7059063
29.9
0.9724
0.01045
4.975
1.214

51104

CV outlet
FG Header
1.5
40
866.1177188
29.9
0.9836
0.0104
2.934
1.206

51173

FG Header
Ind Burner
1.5
40
216.5294297
29.9
0.9836
0.0104
2.934
1.206

kg/h
kg/m
cP
inches
mm
kg/m

GAZ
3
STD

GAZ
3
STD

GAZ
3
STD

GAZ
2
STD

4.98
Gas

4.98
Gas
289

2.93
Gas
866
295
2.93
0.01
80
STD
77.9

2.93
Gas
217
74
2.93
0.01
50
STD
52.5

kg/h
m/h
kg/m
cP
mm

866.12
174.09

mm
mm

77.93
0.045

0.045

0.045

0.045

376165.69

1.3E+05

3.8E+05

1.4E+05

58.03
4.98
0.01

4.98
0.01
80
STD
77.9

80.00
STD

m/s
m/s

10.14

3.38
1.21
0.03

17.19

1.21
0.01

9.47
1.21
0.05

1.21
0.03

867

9.47
263

mm
m/s
Pa
bar/km

inches
bar g.
m/s
Pa
bar/km

10.14
511.47
0.607

3.38
57
0.074

1.029

0.530

Gases, General

Gases, General

Gases, General

Gases, General

Databook

Databook

Databook

Databook

0
-1.013

0
-1.013

n/a
6000

17.19

0
-1.013

n/a
6000

0
-1.013

n/a
6000

n/a
6000

n/a

n/a

n/a

n/a

Yes

Yes

Yes

Yes

17:37

Note - A 20% margin has been taken on the FG flow for design purposes only. This is not the normal operating flow.

Design

18.06.2014
B
TJ
AHR
51022

FG Header
Ind Burner
1.5
40
472.705093
29.9
0.9836
0.0104
2.934
1.206

GAZ
2
STD
2.93
Gas
473
161
2.93
0.01
50
STD
52.5
0.045
3.1E+05

20.67
1.21
0.06

20.67
1254
2.401
Gases, General
Databook
0
-1.013

n/a
6000
n/a

Yes

l operating flow.

Design

18.06.2014
B
TJ
AHR
51062

FG Header
Ind Burner
1.5
40
455.3217444
29.9
0.9836
0.0104
2.934
1.206

GAZ
2
STD
2.93
Gas
455
155
2.93
0.01
50
STD
52.5
0.045
2.9E+05

19.91
1.21
0.06

19.91
1163
2.232
Gases, General
Databook
0
-1.013

n/a
6000
n/a

Yes

l operating flow.

Design

18.06.2014
B
TJ
AHR
51112

FG Header
Ind Burner
1.5
40
334.4515604
29.9
0.9836
0.0104
2.934
1.206

GAZ
2
STD

2.93
Gas
334
114
2.93
0.01
50
STD
52.5
0.045
2.2E+05

14.63
1.21
0.05

14.63
628
1.225
Gases, General
Databook
0
-1.013

n/a
6000
n/a

Yes

l operating flow.

Design

18.06.2014
B
TJ
AHR
51153

FG Header
Ind Burner
1.5
40
151.2656298
29.9
0.9836
0.0104
2.934
1.206

GAZ
1
STD
2.93
Gas
151
52
2.93
0.01
25
STD
26.6
0.045
1.9E+05

25.68
1.21
0.08

25.68
1936
8.572
Gases, General
Databook
0
-1.013

n/a
6000
n/a

Yes

l operating flow.

Design

18.06.2014
B
TJ
AHR
51173

FG Header
Ind Burner
1.5
40
216.5294297
29.9
0.9836
0.0104
2.934
1.206

GAZ
2
STD
2.93
Gas
217
74
2.93
0.01
50
STD
52.5
0.045
1.4E+05

9.47
1.21
0.03

9.47
263
0.530
Gases, General
Databook
0
-1.013

n/a
6000
n/a

Yes

l operating flow.