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TBW Experience List For Heat Recovery

Steam Generators With Project Details B&W B&W

! Turbomach India Pvt. for


Welspun, Gujrat. Thermax Babcock & Wilcox
2
2 x 20 TPH, 10.5 Kg/cm g, Saturated, HRSG, A Division of Thermax Limited
Taraus 60 with Supplementary firing, 2004.
! Caterpiller for Appolo Tyres, Boiler & Heater Group
Gujarat D-1, MIDC, R. D. Aga Road,
2
1 x 11.2 TPH, 22 Kg/cm g, Saturated, HRSG, Chinchwad, Pune 411 019.
HRSG installation at Tel.: +91-20-66126464
Taraus 60 unfired, 2004 Fax: +91-20-27479200, 27479050
Apollo tyres

Boiler & Heater Group


! Caterpiller for Biocon, Bangalore. Mumbai
Dhanrajmahal 2nd floor,
1 x 50.2 TPH, 10.5 Kg/cm2g, Saturated, HRSG, Chhatrapati Shivaji Maharaj Marg,
Taraus 60 unfired, 2004 Near Gateway of India, Colaba,
Mumbai 400 039, India.
Tel: 91-22-22045391, 22045324,
Fax: 91-22-22040859

! Reliance Industries Ltd., Hazira Delhi


2 O 9, Community Centre, Basant Lok,
2 x125 TPH, 117 Kg/cm g, 512±5 C, HRSG, New Delhi 110 057, India.
PG6581 natural gas +, 2004. Tel: 91-11-26145319, 26145326,
Fax: 91-11-26148679
! Reliance Industries Ltd., Jamnagar Chennai
2 O Fatima Akthar Court, 3rd floor, 312 Anna Salai,
1 x 125 TPH, 115 Kg/cm g, 512±5 C, HRSG, Teynampet, Chennai 600 018, India.
Pg6581 natural gas + naphtha, 2004 Tel: 91-44-24353831, 24353834,
Fax: 91-44-24353841
! Caterpiller for Biocon, Bangalore
Kolkata
2
1 x 11.2 TPH, 10.5 Kg/cm g, Saturated, HRSG, HRSG installation at Azimganj House, 5th Floor,
Aban Power Ltd. 7 Camac Street, Kolkata 700 017, India.
PG6581 natural gas + naphtha, 2004 Tel: 91-33-22826711/2/3,
Fax: 91-33-22826796

Hyderabad
6-3-649 Nalanda Complex,
! Alok Industries Limited, Vapi Somaji Guda, Hyderabad 500 082 India.
Tel: 91-40-23310254, 23312013, 23396820
2
1 x 30 TPH, 10.5 Kg/cm g, Saturated, HRSG, Fax: 91-40-23312335
Taraus 60 unfired, 2006. www.tbwindia.com
! Reliance Utilities & Power Ltd.,
International offices at
Jamnagar Bangladesh, Belgium, Brazil, China, Hongkong,
2 O
Indonesia, Kenya, Malaysia, Nigeria, Philippines,
6 x 315 TPH, 49 Kg/cm g, 396 C, HRSG, Russia, Saudi Arabia, Sri Lanka, Thailand,
Taurus 70, 2006 UAE, UK, USA
HRSG installation at
Reliance Petrochemical Ltd. ! Gujarat Heavy Chemicals Ltd.,
Gujarat, Vapi
2
1 x 16 TPH, 10.5 Kg/cm g, Saturated, HRSG,
Natural Gas, 2006

Thermax Business Portfolio

Boilers & Heaters Heat Recovery


Cooling & Heating Steam Generator
Air Pollution Control

Captive Power Thermal Engineering The International Way


Chemicals
Nov. 2005 Edition

We reserve the right to amend any product details without notice.

Water & Waste Solutions


Improving your business
is our business

Thermax offers products, systems


and solutions in energy and
environment engineering to industrial
TBW
The Expertise To
Meet Your Needs
TBW Experience List For Heat Recovery
Steam Generators With Project Details
and commercial establishments
! OEP for Oswal Chemicals & Fertilizer
around the world. It’s business TBW's design for HRSGs are based on technology from
expertise covers heating, cooling, Ltd. Shahajahanpur.
Babcock & Wilcox, USA who are world leaders with 2 x 100 TPH, 115 Kg/cm2g, 515OC, HRSG on
waste heat recovery, captive power,
water treatment & recycling, air more than 100 HRSG installations worldwide. These frame 5 gas turbine with gas, 1992.
pollution control & waste HRSGs incorporate the latest advances in thermal ! Maruti Udyog Ltd., Gurgaon.
management and performance
technology offering such benefits as multiple pressure 1 x 75 TPH, 42 Kg/cm2g, 410OC, HRSG on frame
chemicals. 5 gas turbine with gas, 1992.
levels and unprecedented reliability.
Thermax brings to customers ! Essar Gujrat Ltd., Hazira.
extensive experience in industrial TBW can design and supply HRSGs for gas turbines
1 x 50.2 TPH, 42 Kg/cm2g, 410OC, HRSG frame 5
applications and expertise thought ranging from 5MW to 250MW with steam parameters gas turbine, 1993.
technology partnerships and 2 O
strategic alliance. up to 500 TPH, design pressure 160 Kg/cm g and 565O C
temperature.
Operating from it’s Headquarters in HRSG installation at Arvind Mills
Pune (Western India), Thermax has
built an international sales & service
network spread over South East Asia,
! Daelim for Numaligarh Refinery Ltd.,
Middle East, Africa, Russia, UK and Numaligarh.
2 O
the US. It has a full-fledged ISO 2 x 130 TPH, 43 Kg/cm g, 456 C, HRSG on frame
9001 : 2000 and ISO 14000 6 gas turbine with natural gas and naphtha, 1995.
accredited manufacturing setup. ! Arvind Mills Ltd., Ahmedabad.
2 O
2 x 32 TPH, 44 Kg/cm g, 440 C, HRSG on
Boiler & Heater Group
naphtha, 1996.
Thermax's B&H Group provides
! BSES Ltd., Kochi.
solutions in Biomass combustion, 2 O
Waste Heat Recovery and Oil & Gas 3 x 44 TPH, 46 Kg/cm g, 425 C, HRSG on LM
6000PC, 1998. HRSG installation at Oswal Chemicals & Fertilizer
Fired Boilers to generate steam and
power. Thermax also provides
Renovation & Modernization ! Reliance Petrochemicals Ltd, Jamnagar.
solutions for old boilers and heaters. 2 O
1 x 125 TPH, 115 Kg/cm g, 510 C, HRSG on frame
6 gas turbine with natural gas and naphtha, 1999.
We supply equipment for various
process applications in ! Tuma Turbomach SA for Sarabhai
Petrochemicals, Refineries, Sugar, Piramal Pharmaceutical Ltd., Baroda.
Power, Steel, Cement, Fertilizer, 1 x 12.7 TPH, 10 Kg/cm2g, Saturated, HRSG on
Paper, Textile etc. We have Centaur 40 turbine with natural gas, 2001.
successfully executed over 1000
units for various applications.
! Aban Power Ltd., Tamilnadu.
1 x 160/5 TPH, 110/28 Kg/cm2g, 542 HP / 250 MP,
Our equipment are installed across Supplementary fired HRSG, 2003.
the world for various projects in
countries like Middle East, South ! Turbomach India Pvt. Ltd. for Deepak
East, CIS, Australia, Europe, Africa Fertilizers, Taloja.
through various renowned EPC
2 O
2 x 22 TPH, 41 Kg/cm g, 350 C, Supplementary
contractors. fired HRSG with fresh air firing system, 2003.
HRSG installation at Numaligarh Refinery
TBW
The Expertise To
Meet Your Needs
TBW's design for HRSGs are based on technology from
Babcock & Wilcox, USA who are world leaders with
more than 100 HRSG installations worldwide. These
HRSGs incorporate the latest advances in thermal
technology offering such benefits as multiple pressure
levels and unprecedented reliability.

TBW can design and supply HRSGs for gas turbines


ranging from 5MW to 250MW with steam parameters
2 O
up to 500 TPH, design pressure 135 Kg/cm g and 540O C
temperature.
Full Scope Quality
Capabilities To ensure a superior product at a competitive price
and world class quality, TBW brings you benefits of :
l Complete engineering and Design services l Total Quality Management
l Superior HRSG design programs for predicting l ISO 9001
accurate performance
l ASME certification for “S” & “U” stamps
l Direct satellite link up with B & W main design
l Automated manufacturing facilities equipped
facility in USA to check and evaluate HRSG
with modern machines for critical pressure part
performances
fabrication
l Own state of the art manufacturing facilities in
l Modular design to allow for maximum shop
Pune, India
assembly and minimum field erection
l Impressive track record of strong project
management
l In house erection and commissioning expertise
l Effective and reliable after sales services
l Easy availability of spares
l Full fledged R & D facility
l Study, retrofit & upgrade of existing HRSG
system
Single Drum Construction Tolerant To Economiser Steaming
Steam drum is located outside the gas path to reduce The last rows of economiser are arranged in an
thermal stresses. This facilitates quicker starts and upflow configuration. These rows avoid any
stops of the HRSG to follow gas turbine operation. imbalance in water distribution associated with
steaming in the economiser at lower steam loads.
Water leaving the economiser enters the baffled
portion of the steam drum and passes through
cyclone separators to further improve water/steam
flow distribution and circulation.

Fully Drainable Superheater


Vertical superheaters can be fully drained,
preventing formation of scales on the inside of
Fully Welded Construction superheater, which may otherwise lead to higher
metal wall temperatures and eventually failure of
All pressure part tubes are welded to headers
superheater.
allowing for quicker start-ups and shut downs of the
HRSG. Radiation Screening
Special Drum Internals The first two rows following the burner are
constructed of bare tubes arranged in staggered
Specially designed drum internals installed in the
pitching. These two rows screen flame radiation
steam drum promote circulation and ensure supply
coming from the burner and avoid overheating of
of bubble free "Solid" water back to downcomers,
fins in subsequent HRSG surface area.
maintaining high steam purity (99.99% dry). This
results in stable performance during quick load Ease Of Maintenance & Accessibility
pickups & reduction, which are common operational Access doors are provided in various sections of the
requirements of HRSGs. HRSG to facilitate inspection and maintenance.
H
Careful Inlet Duct Design
Performance of HRSGs is drastically affected by
turbine exhaust gas maldistribution. As these gases
are highly turbulent, a careful design of Inlet duct, LARGE BORE DOWNCOMER

Included Angle of transition ducting and Flow HP ATTEMPERATOR


distribution grid is a prerequisite for achieving
predicted HRSG performance and preventing HP ECONOMISER-II

overheating of superheater tubes.


HP BOILER BANK

HP SUPERHEATER

TBW carries out computer


simulation of the gas flow
distribution to decide the design
of inlet gas ducting, included
angle of transition ducting and
flow distribution grid.
Gas Tight Internally Insulated Casing
The entire HRSG is enclosed in a gas tight casing.
Stiffeners are provided to enhance rigidity. This
design is based on the concept of "Cold Casing"
using ceramic & mineral wool mattresses. Specially
designed studs hold ceramic & mineral wool
insulation material tightly to the outer casing. The
overlapped design of liners covering insulation
minimises penetration of flue gases into insulation
material. This results in low outer casing
temperature minimising thermal expansion of the
casing and thermal loads on the GT flange.

Safe Location Of Welds Outside The


Gas Path
All header-to-tube welds are located outside the
active gas path thus avoiding direct contact of welds
with high velocity, high temperature flue gases. This
enhances safety of all pressure parts joints. For
Superheaters, header protection is provided to limit
metal temperature.

VENT

MAKEUP
H.P. STEAM OUTLET MP STEAM OUTLET WATER

HIGH PRESSURE DRUM MEDIUM PRESSURE DRUM


FROM INTEGRAL
BFW PUMPS DEAERATOR
DRUM
MP ATTEMPERATOR
FROM
BFW PUMPS
TO
BFW PUMPS

MP SUPERHEATER

MP BOILER BANK

HP ECONOMISER-I

DEAERATOR BANK

ACCESS DOOR

MAIN STACK
Full Scope Quality
Capabilities To ensure a superior product at a competitive price
and world class quality, TBW brings you benefits of :
l Complete engineering and Design services l Total Quality Management
l Superior HRSG design programs for predicting l ISO 9001
accurate performance
l ASME certification for “S” & “U” stamps
l Direct satellite link up with B & W main design
l Automated manufacturing facilities equipped
facility in USA to check and evaluate HRSG
with modern machines for critical pressure part
performances
fabrication
l Own state of the art manufacturing facilities in
l Modular design to allow for maximum shop
Pune, India
assembly and minimum field erection
l Impressive track record of strong project
management
l In house erection and commissioning expertise
l Effective and reliable after sales services
l Easy availability of spares
l Full fledged R & D facility
l Study, retrofit & upgrade of existing HRSG
system
Improving your business
is our business

Thermax offers products, systems


and solutions in energy and
environment engineering to industrial
TBW
The Expertise To
Meet Your Needs
TBW Experience List For Heat Recovery
Steam Generators With Project Details
and commercial establishments ! Oswal Chemicals & Fertilizer Ltd.,
around the world. It’s business TBW's design for HRSGs are based on technology from Shahajahanpur.
expertise covers heating, cooling, 2 x 100 TPH, 115 Kg/cm2g, 515OC HRSG on GE Frame
Babcock & Wilcox, USA who are world leaders with
waste heat recovery, captive power, 5 gas turbine with Supplementary Firing on Natural
water treatment & recycling, air more than 100 HRSG installations worldwide. These Gas,1992.
pollution control & waste HRSGs incorporate the latest advances in thermal
management and performance
! Maruti Udyog Ltd., Gurgaon.
technology offering such benefits as multiple pressure 1 x 75 TPH, 42 Kg/cm2g, 410OC HRSG on GE Frame 5
chemicals.
levels and unprecedented reliability. gas turbine with Supplementary Firing and with
Thermax brings to customers Integral Deaerator on Natural Gas, 1992.
extensive experience in industrial TBW can design and supply HRSGs for gas turbines
applications and expertise thought ! Essar Gujarat Ltd., Hazira.
ranging from 5MW to 250MW with steam parameters
technology partnerships and 1 x 50.2 TPH, 42 Kg/cm2g, 410OC unfired HRSG on
2 O
strategic alliance. up to 500 TPH, design pressure 160 Kg/cm g and 565 C GE Frame 5 gas turbine with Integral Deaerator,1993.
HRSG installation at Arvind Mills
temperature.
Operating from it’s Headquarters in ! Daelim for Numaligarh Refinery Ltd.,
Pune (Western India), Thermax has
Numaligarh.
built an international sales & service
2 x 130 TPH, 43 Kg/cm2g, 456OC HRSG on GE Frame
network spread over South East Asia,
6 gas turbine with Supplementary Firing on Natural
Middle East, Africa, Russia, UK and
Gas and Naphtha,1995.
the US. It has a full-fledged ISO
9001 : 2000 and ISO 14000 ! Arvind Mills Ltd., Naroda & Santej.
accredited manufacturing setup. 4 x 32 TPH, 44 Kg/cm2g, 440OC HRSG on PGT 10 gas
turbine with Supplementary Firing on Naphtha,1996.
Boiler & Heater Group
! BSES Ltd., Kochi.
Thermax's B&H Group provides
3 x 40.2 TPH, 46 Kg/cm2g, 425OC dual pressure unfired
solutions in Biomass combustion,
HRSG on LM 6000 Gas Turbine, 1998. HRSG installation at Oswal Chemicals & Fertilizer
Waste Heat Recovery and Oil & Gas
Fired Boilers to generate steam and ! Reliance Petrochemicals Ltd., Jamnagar.
power. Thermax also provides 1 x 125 TPH, 115 Kg/cm2g, 510OC HRSG on GE Frame ! Tuma Turbomach SA for Sarabhai Piramal
Renovation & Modernization 6 gas turbine with Supplementary Firing on Natural Pharmaceutical Ltd., Baroda.
solutions for old boilers and heaters. Gas, Naphtha, Kerosene and Distillates,1999. 1 x 12.7 TPH, 10 Kg/cm2g, Saturated, HRSG on Centaur
We supply equipment for various 40 turbine with Supplementary Firing on Natural Gas,
process applications in 2001.
Petrochemicals, Refineries, Sugar, ! Aban Power Ltd., Tamilnadu.
Power, Steel, Cement, Fertilizer, 1 x 168 TPH, 110 Kg/cm2g, 542OC HRSG on GE Frame 6
Paper, Textile etc. We have FA gas turbine with Supplementary Firing on Natural
successfully executed over 1000 Gas, 2003.
units for various applications.
! Turbomach India Pvt. Ltd. for Deepak
Our equipment are installed across
Fertilizers, Taloja.
the world for various projects in 2 O
2 x 22 TPH, 41 Kg/cm g, 350 C HRSG on Taurus 70 with
countries like Middle East, South
Supplementary/Fresh Air Firing system on Natural Gas
East, CIS, Australia, Europe, Africa
& Naphtha, 2003.
through various renowned EPC
contractors.
HRSG installation at Numaligarh Refinery
TBW Experience List For Heat Recovery
Steam Generators With Project Details B&W B&W

! Turbomach India Pvt. for


Welspun, Gujarat. Thermax Babcock & Wilcox
2
1 x 20 TPH, 10.5 Kg/cm g, Saturated, HRSG on A Division of Thermax Limited
Taurus 70 with Supplementary Firing on Natural
Gas, 2004.
Boiler & Heater Group
! Caterpiller for Appolo Tyres,
D-1, MIDC, R. D. Aga Road,
HRSG installation at
Gujarat Chinchwad, Pune 411 019.
2 Tel.: +91-20-66126464
1 x 11.7 TPH, 22 Kg/cm g, Saturated unfired Fax: +91-20-27479200, 27479050
Apollo tyres HRSG on Taurus 60, 2004

Boiler & Heater Group


Mumbai
! Caterpiller for Biocon, Bangalore. Dhanrajmahal 2nd floor,
Chhatrapati Shivaji Maharaj Marg,
2 x 11.2 TPH, 10.5 Kg/cm2g, Saturated unfired Near Gateway of India, Colaba,
Mumbai 400 039, India.
HRSG on Taurus 60, 2004 Tel: 91-22-22045391, 22045324,
Fax: 91-22-22040859

Delhi
9, Community Centre, Basant Lok,
New Delhi 110 057, India.
! Reliance Industries Ltd., Hazira Tel: 91-11-26145319, 26145326,
Fax: 91-11-26148679
2 O
2 x125 TPH, 117 Kg/cm g, 512±5 C, HRSG on
Chennai
GE Frame 6 Gas Turbine with Supplementary Fatima Akthar Court, 3rd floor, 312 Anna Salai,
Firing on Natural Gas, Naphtha, Kerosene & Teynampet, Chennai 600 018, India.
Tel: 91-44-24353831, 24353834,
Distillates, 2004. Fax: 91-44-24353841

! Reliance Industries Ltd., Jamnagar Kolkata


2 O Azimganj House, 5th Floor,
1 x 125 TPH, 115 Kg/cm g, 512±5 C, HRSG on 7 Camac Street, Kolkata 700 017, India.
GE Frame 6 Gas Turbine with Supplementary Tel: 91-33-22826711/2/3,
HRSG installation at Fax: 91-33-22826796
Firing on Natural Gas, Naphtha, Kerosene &
Distillates, 2004. Aban Power Ltd. Hyderabad
6-3-649 Nalanda Complex,
Somaji Guda, Hyderabad 500 082 India.
Tel: 91-40-23310254, 23312013, 23396820
Fax: 91-40-23312335

www.tbwindia.com
! Alok Industries Limited, Vapi
2 International offices at
1 x 30 TPH, 10.5 Kg/cm g, Saturated HRSG on Bangladesh, Belgium, Brazil, China, Hongkong,
Taurus 60 with Supplementary firing on Indonesia, Kenya, Malaysia, Nigeria, Philippines,
Russia, Saudi Arabia, Sri Lanka, Thailand,
Natural Gas, 2006. UAE, UK, USA
! Reliance Utilities & Power Ltd.,
Jamnagar
2 O
6 x 315 TPH, 49 Kg/cm g, 396 C, HRSG on
HRSG installation at Frame 9E with Supplementary Firing on
Reliance Petrochemical Ltd. Natural Gas, Naphtha and Distillate, 2006
! Gujarat Heavy Chemicals Ltd.,
Gujarat, Vapi Thermax Business Portfolio

Heat Recovery
2
1 x 16 TPH, 10.5 Kg/cm g, Saturated, HRSG
on Taurus 60 Gas Turbine with Supplementary Boilers & Heaters
Firing on Natural Gas, 2006
Cooling & Heating Steam Generator
Air Pollution Control

Captive Power Thermal Engineering The International Way


Chemicals
Nov. 2006 Edition

We reserve the right to amend any product details without notice.

Water & Waste Solutions