API Calcs Rev1 Version 2

PIPING CALCULATIONS
Name
Code
Sec
Min Thik Pipe
B31.3
304.1.2
Pressure of Pipe
(MAWP)
570
7.2
New P =
Pressure of Pipe
(MAWP)
570
7.2
Old P =
Blanks
B31.3
304.5.3
tm = dg
Fillet Welds
B31.3
328.5.2
328.5.4
Flanges
Calculations
O.D. tm =
PD
I.D. tm
(+C)
2(SE+Py)
P(d+2c)
=
2[SE-P(1-y0]
(+C)
2SE(t-c)
D
(This is "Design" Pressure per B31.3)

c=corrosion allowance
2SE[t-(2xCRxYRS)-c]
D
(This is "MAWP" per 570)
3P
(+C)
16SE
Leg = 1.414 x Throat
Xmin (Required Leg) for socket/slip on Flanges
Throat = .707 x Leg
tc = .5tr or .7 tmin (Required Throat) for branch Conns.
Allowable Press - Table 1A and Table 2

Min Thick - Table 1A and Tables 7-27
B16.5
Max Hydro Press - Par 2.5 - 1.5 x system design press rounded to 25psi
Flanged Fittings
Flanged Fittings
B16.5
B31.3
574
Annex D Tables 1A and 7 thru 27 - New/Cold, if info to calculate is unknown.

304.1.2
11.2
Old/Corroded:
Use 7000 for S
if unknown (Calculated)
New/Cold:
Flanged Fittings
Valves
Min Thk
B16.5
B31.3
574
Hydro
Press Pipe
B31.3
Hydro Press
Fittings
B16.5
Air Press Pipe
B31.3
Joint Eff / Quality

Factor
B31.3
Annex D
304.1.2
11.2
1.5 Pcd
t=
Use 7000 for S

if unknown
(Calculated)
(2S-1.2Pc)
1.5 PD
t m=
Use 7000 for S

if unknown
(Calculated)
(+C)
2SE
ST = Stress Value/test Temp
1.5 PST
Min press P T =
345.4.2
(+C)
2 SE
S = StressValue/Designe Temp
Min Press =1.5 x 100% Flange Rating (Round to the next 25PSI)
1 Min for NPS 2 and under and 2 min for NPS 2.5 - 8
Flanged Fittings
Areas Below
Min t
B16.5
Corrosion Rates
570
345
SEC. IX
3 min 10 and up
Pnuematic 1.1 x P
Castings: Table 302.3.3C / Piping: Table A-1A / A-1B (Add NDE See table 302.3.4)
6.1.1
7.1.1
Diameter = .35 dtm
d=ID
Meas Thk = .75tm
tm =Min wall from charts
Dist Appart = 1.75 dtm
Tables 13-28
RL =
tactual - trequired
CR
Turn Spec. Area = A=R2

Tension Tests
1.5 PD
tm =
QW.152
A=R2
tinitial - tactual
(LT)CR=
or
Years
tprevious - tactual
(ST)CR=
.7854 D2
Reduce Spec. Area = Width x Thickness
Tensile Strength = Load / Area
Load = Area x Tensile Strength

Must be 2X thickness for given material in Table 331.1.
PWHT
(Branch
Connections)
Sketch 1 - Branch thickness + fillet throat
B31.3
331.1.3
Years
PWHT
(Branch
Connections)
B31.3
331.1.3
Sketch 2 - header thickness + fillet throat

Sketch 3 - greater or branch + fillet throat or repad + fillet throat
Sketch 4 - header thickness + repad thickness + fillet throat
Sketch 5 - same as sketch 1
MAXIMUM ALLOWABLE STRESS, KSI, FOR METAL TEMP.

Nominal
Composition
C-Mn-Si
C-Mn
C-Si
C
1Cr-1/5 Mo
16Cr-12Ni-2Mo
C
C-Si
18Cr-8Ni
18Cr-8Ni
18Cr-8Ni
16Cr-12Ni-2Mo
16Cr-12Ni-2Mo
C
C
18Cr-8Ni
16Cr-12Ni-2Mo
1Cr-1/5 Mo
C-Mn-Si
11/4 Cr-1/2 Mo-Si
1Cr-1/2 Mo
C-Si
C-Si
C-Mn-Si
C-Mn-Si
C-Mn-Si
Al
40Ni-29Cr-15Fe-5Mo
40Ni-29Cr-15Fe-5Mo
65Ni-28Mo-2Fe
65Ni-28Mo-2Fe
65Ni-28Mo-2Fe
95.2Zr+Cb
95.2Zr+Cb
95.2Zr+Cb
95.2Zr+Cb
95.2Zr+Cb
TYPE/
SPEC NO.
GRADE
SA36
SA53
S/B
SA106
B
SA179
SA193
B7
SA193
B8M2
SA214
SA234
WPB
SA240
304
SA240
304H
SA240
304L
SA240
316
SA240
316L
SA283
C
SA285
C
SA312
TP304L
SA312
TP316L
SA320
L7
SA333
6
SA335
P11
SA387
Gr12 Cl2
SA515
70
SA516
55
SA516
60
SA516
65
SA516
70
Aluminum
SB309
5083
Hastelloy G30
SB582
N06030
SB626
N06030
Hastelloy B2
SB333
N10665
SB619
N10665
SB622
N10665
Zirconium
SB550
R60705
SB551
R60702
SB551
R60705
SB658
R60702
SB658
R60705
MINIMUM
PRODUCT TENSILE,
FORM
psi
plate, sheet
58,000
smls. pipe
60,000
smls. pipe
60,000
smls. tube
47,000
bolting (<2.5" 125,000
bolting (<2")
95,000
wld. tube
47,000
fittings
60,000
plate
75,000
plate
75,000
plate
70,000
plate
75,000
plate
70,000
plate
55,000
plate
55,000
smls. pipe
70,000
smls. pipe
70,000
bolting
125,000
smls. pipe
60,000
smls. pipe
60,000
plate
65,000
plate
70,000
plate
55,000
plate
60,000
plate
65,000
plate
70,000
MINUMUM
YIELD, psi
36,000
35,000
35,000
26,000
105,000
75,000
26,000
35,000
30,000
30,000
25,000
30,000
25,000
30,000
30,000
25,000
25,000
105,000
35,000
30,000
40,000
38,000
30,000
32,000
35,000
38,000
-20 to 100
150
200
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
18.8
18.8
16.7
18.8
16.7
13.8
13.8
16.3
16.7
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
18.8
18.8
16.7
18.8
16.7
13.8
13.8
16.3
16.7
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
15.7
15.7
14.3
17.7
14.1
13.8
13.8
14.3
14.1
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
plate
40,000
18,000
10.0
10.0
plate,sheet,st
wld. tube
85,000
85,000
35,000
35,000
21.3
18.1
21.3
18.1
20.0
17.0
plate
wld. pipe
smls pipe
110,000
110,000
110,000
51,000
51,000
51,000
27.5
23.4
27.5
27.5
23.4
27.5
27.5
23.4
27.5
bar
plate
plate
wld. & smls.
wld. & smls.
80,000
55,000
80,000
55,000
80,000
55,000
30,000
55,000
30,000
55,000
20.0
13.0
20.0
13.0
20.0
20.0
13.0
20.0
13.0
20.0
16.6
11.0
16.6
11.0
16.6
STRESS, KSI, FOR METAL TEMP. OF ===>

250
300
400
500
600
650
700
750
800
850
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
15.7
15.7
14.3
17.7
14.1
13.8
13.8
14.3
14.1
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
14.1
14.1
12.8
15.6
12.7
13.8
13.8
12.8
12.7
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
12.9
12.9
11.7
14.3
11.7
13.8
13.8
11.7
11.7
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
12.1
12.1
10.9
13.3
10.9
13.8
13.8
10.9
10.9
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
11.4
11.4
10.3
12.6
10.4
13.8
13.8
10.3
10.4
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
14.5
15.0
15.0
11.8
25.0
18.8
10.0
15.0
11.2
11.2
10.1
12.3
10.2
13.8
13.8
10.1
10.2
25.0
15.0
15.0
16.3
17.5
13.8
15.0
16.3
17.5
14.4
14.4
11.5
25.0
18.8
9.8
14.4
11.1
11.1
10.0
12.1
10.0
13.0
13.0
10.6
23.6
18.8
9.1
13.0
10.8
10.8
9.8
11.9
9.8
10.8
10.8
9.2
21.0
18.8
7.8
10.8
10.6
10.6
9.7
11.7
9.6
7.8
8.7
7.9
17.0
18.8
6.7
8.7
10.4
10.4
13.3
10.0
10.0
25.0
14.4
15.0
16.3
16.6
13.3
14.4
15.5
16.6
12.1
9.8
9.8
10.0
9.7
9.6
8.4
13.0
14.8
16.3
14.8
12.1
13.0
13.9
14.8
10.8
14.4
16.3
12.0
10.0
10.8
11.4
12.0
7.8
14
15.8
9.3
8.4
8.7
9.0
9.3
20.0
17.0
18.3
15.6
17.2
14.6
16.4
13.9
15.8
13.4
15.5
13.2
15.2
12.9
14.9
12.7
14.6
12.4
27.5
23.4
27.5
27.5
23.4
27.5
27.5
23.4
27.5
27.5
23.4
27.5
27.2
23.1
27.2
26.8
22.8
26.8
26.6
22.6
26.6
26.1
22.2
26.1
25.6
21.8
25.6
16.6
11.0
16.6
11.0
16.6
14.2
9.3
14.2
9.3
14.2
12.5
7.0
12.5
7.0
12.5
11.3
6.1
11.3
6.1
11.3
10.4
6.0
10.4
6.0
10.4
10.4
6.0
10.4
6.0
10.4
9.9
4.8
9.9
4.8
9.9
11.6
9.4
9.4
cont'd ==>
900
950
1000
1050
1100
1150
1200
1250
1300
1350
5
6.5
6.5
12.5
18.8
5.5
6.6
10.2
10.2
4.5
2.5
8.5
18.8
3.8
4.6
10.0
10.0
4.5
18.8
2.1
2.5
9.8
9.8
9.5
9.5
8.9
8.9
7.7
7.7
6.1
6.1
4.7
4.7
3.7
3.7
2.9.
2.9.
11.5
11.4
11.3
11.2
11.0
9.8
7.4
5.5
4.1
3.1
3.0
9.3
11.3
4.5
4.5
4.5
4.5
4.5
1.5
6.3
7.2
2.5
2.5
2.5
2.5
2.5
4.2
4.5
2.8
2.8
1.9
1.8
1.2
1.1
6.5
5
13.6
15.2
6.5
6.5
6.5
6.5
6.5
1400
1450
1500
2.3
2.3
1.8
1.8
1.4
1.4
2.3
1.7
1.3
Nominal
Pipe
NOMINAL WALL THICKNESS FOR:

Outside SCHED. SCHED. SCHED. SCHED. SCHED. SCHED.
Size Diameter
5S
10S
10
20
30
STD
1/8
0.405
0.049
0.068
1/4
0.540
0.065
0.088
3/8
0.675
0.065
0.091
1/2
0.840
0.065
0.083
0.109
3/4
1.050
0.065
0.083
0.113
1.315
0.065
0.109
0.133
1 1/ 4
1.660
0.065
0.109
0.140
1 1/2
1.900
0.065
0.109
0.145
2.375
0.065
0.109
0.154
2.875
0.083
0.120
0.203
3.50
0.083
0.120
0.216
3 1/2
4.00
0.083
0.120
0.226
4.50
0.083
0.120
0.237
5.563
0.109
0.134
0.258
6.625
0.109
0.134
0.280
8.625
0.109
0.148
0.250
0.277
0.322
10
10.75
0.134
0.165
0.250
0.307
0.365
12
12.75
0.156
0.180
0.250
0.330
0.375
14 O.D.
14.00
0.156
0.188
0.250
0.312
0.375
0.375
16 O.D.
16.00
0.165
0.188
0.250
0.312
0.375
0.375
18 O.D.
18.00
0.165
0.188
0.250
0.312
0.438
0.375
20 O.D.
20.00
0.188
0.218
0.250
0.375
0.500
0.375
22 O.D.
22.00
0.188
0.218
0.250
0.375
0.500
0.375
24 O.D.
24.00
0.218
0.250
0.250
0.375
0.562
0.375
2
2 1/2
3
26 O.D.
26.00
0.312
0.500
0.375
28 O.D.
28.00
0.312
0.500
0.625
0.375
30 O.D.
30.00
0.250
0.312
0.312
0.500
0.625
0.375
32 O.D.
32.00
0.312
0.500
0.625
0.375
34 O.D.
34.00
0.312
0.500
0.625
0.375
36 O.D.
36.00
0.312
0.500
0.375
42 O.D.
42.00
Nominal
SCHED.
NOMINAL WALL THICKNESS FOR:
Pipe SCHED. EXTRA SCHED. SCHED. SCHED. SCHED.
40
Size
60
STRONG
80
100
120
140
0.068
1/8
0.095
0.095
0.088
1/4
0.119
0.119
0.091
3/8
0.126
0.126
0.109
1/2
0.147
0.147
0.113
3/4
0.154
0.154
0.133
0.179
0.179
0.140
1 1/ 4
0.191
0.191
0.145
1 1/2
0.200
0.200
0.154
0.218
0.218
0.203
2 1/2
0.276
0.276
0.216
0.300
0.300
0.226
3 1/2
0.318
0.318
0.237
0.337
0.337
0.438
0.258
0.375
0.375
0.500
0.280
0.432
0.432
0.562
0.322
0.406
0.500
0.500
0.594
0.719
0.812
0.365
10
0.500
0.500
0.594
0.719
0.844
1.000
0.406
12
0.562
0.500
0.688
0.844
1.000
1.125
0.438
14 O.D.
0.594
0.500
0.750
0.938
1.094
1.250
0.500
16 O.D.
0.656
0.500
0.844
1.031
1.219
1.438
0.562
18 O.D.
0.750
0.500
0.938
1.156
1.375
1.562
0.594
20 O.D.
0.812
0.500
1.031
1.281
1.500
1.750
22 O.D.
0.875
0.500
1.125
1.375
1.625
1.875
0.688
24 O.D.
0.969
0.500
1.218
1.531
1.812
2.062
26 O.D.
0.500
28 O.D.
0.500
30 O.D.
0.500
0.688
32 O.D.
0.500
0.688
34 O.D.
0.500
0.750
36 O.D.
0.500
42 O.D.
ESS FOR:
SCHED.
XX
160
STRONG
0.188
0.294
0.219
0.308
0.250
0.358
0.250
0.382
0.281
0.400
0.344
0.436
0.375
0.552
0.438
0.600
0.531
0.674
0.625
0.750
0.719
0.864
0.906
0.875
1.125
1.000
1.312
1.000
1.406
1.594
1.781
1.969
2.125
2.344
Length (ft)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Size (in)
1
2
4
6
8
10
12
14
16
18
20
22
24
26
Area (in2)
0.864
3.356
10.79
28.9
50
78.9
113.1
137.9
182.7
233.7
291
355
425
501
Volume (in3) Gallons

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
TOTAL
0
0
gallons
barrels
API
Remaining Life Formula
SHELL:
T-Nom.
T-Last.
Age.
Thk. Loss.
Rem. CA
T-Min.
0.75
0.65
29
0.1
0.11
0.542
in.
in.
yrs.
in.
in.
in.
HEADS:
T-Nom.
T-Last.
Thk. Loss.
Rem. CA.
T-Min.
Shell(ipy)
0.5
0.25
0.25
0.15
0.1
in.
Corrosion Rate =
in.
Remaining Life =
in.
in.
in.
0.003
36.00
Head(ipy)
0.008 ins.
18.75 yrs.
CALCULATE CORR RATE & TMIN DATE

Calculated by:
2 Thickness Meas's when Corr Rate is Unknown
ENTERED DATA
Earliest
Latest
DATE
###
###
Meas
0.750
0.721
CALCULATED DATA
Date
Dif
Corr
Last UT
Yrs to
Tmin
Dif, yrs
mils
Rate
- tmin
Tmin
0.670
4.0
29
7.2
ENTERED DATA
Earliest
Latest
DATE
###
###
Meas
0.460
0.460
51
7.0
CALCULATED DATA
Date
Dif
Corr
Last UT
Yrs to
Tmin
Dif, yrs
mils
Rate
- tmin
Tmin
0.240
0.100
7.1
220
31.1
140
4.5
0.240
0.100
7.1
220
31.1
140
4.5
Meas
Meas
Meas
Meas
Meas
Meas
Meas
CALCULATE TMIN DATE

(or THICKNESS at a TMIN DATE)
Calculated by:
One Thickness Meas. & a Known Corr Rate
ENTERED DATA
Date of
Last
Corr. Rate diff last
Meas
Tmin
(mils)
Meas
ut & tm
###
0.360
0.125
50.0
235
CALC'D DATA
Yrs to
days to
Tmin
tmin
4.7
1716
TMIN
DATE
05/30/01
ALCULATED DATA
Days to
TMIN
Tmin
DATE
2559
01/02/07
ALCULATED DATA
Days to
TMIN
Tmin
DATE
1645
07/02/04
1645
07/02/04
ASME B31.3 345.4.2(b) Hydrotest Temperature Correction
Pt
1.5 P S t
S
where
Pt =
P=
St =
S=
minimum test gage pressure

design gage pressure
stress value at test temperature
stress value at design temperature
see table A-1 for allowable stress values
P=
St =
S=
Ptmin =
Pt =
250
23300
17800
1.31
= St/S
NOTE!!!!!!
Shall NOT exceed 6.5
375 is (1.5 x P)
491 is corrected for temperature
Pt MUST be greater than Ptmin, unless this would cause an overstress condition at test temp
verify with B16.5 for flanges, and B31.3 for pipe
Return to Menu
ASME B31.3 304.1.2(a)
Straight Pipe Under Internal Pressure
Maximum Allowable internal pressure calcs according to B31.3

Material Information
Pipe OD
Wall Thickness
8.63
0.409
inches
inches
Corrosion Allowance
0.000
inches
t=
where:
t=
P=
D=
S=
E=
Y=
Di=
minimum
Process Information
Operating Pressure
1480
psig
Relief Pressure
105
psig
Operating Temp.
160
F
PD
2( SE+ PY )
thickness
internal gauge pressure
outside diameter of pipe
stress value for material (table A-1)
quality factor (table 302.3.4)
coefficient (table 304.1.1)
inside diameter of pipe
t=
0.409 inches
tmin=
0.409 inches
including corrosion allowance
max allowable WORKING pressure

for thickness specified w/out corr allowance
Thickness
0.409
P=
1572 psig
MAX allowable pressure
relief case: as per para 302.2.4
for current thickness
0.409
P=
2090 psig
15 ksi (i.e. 17.5)

1
0.4
7.807
minimum thickness for pressure specified
Return to Menu
S allowable stress in ksi according to B31.3 tables
Temp F
carbon grB
1 1/4Cr 1/2mo
single butt weld

w/ radiograph
as 341.5.1
100% x-ray
double butt
w/ radiograph
as 341.5.1
100% x-ray
Y Coefficient from sec 304.1.1
D/6
t
if t<D/6 use table
otherwise use value from
formula
Material
Ferritic
Austenitic
100
20
20
200
20
18.7
300
20
18
E
0.8
0.9
1
0.85
0.9
1
1.438
0.409
0.48
900F
or lower
0.4
0.4
Y calculated
950
1000
0.5
0.4
0.7
0.4
400
20
17.5
500
18.9
17.2
600
17.3
16.7
1050
1100
1150
0.7
0.4
0.7
0.5
0.7
0.7
700
16.5
15.6
800
10.8
15
900
1000
1100
12.8
6.3
2.8
CALCULATE PIPING MAXIMUM PRESSURE

Chemical Plant & Petroleum Refinery Piping, ASME B31.3
Straight Pipe Under Internal Pressure, 304.1.2 - enter DATA IN BOXES FOR CALC'N
P=2SEt/(D-2tY)Internal Design Pressure, psig
t=
0.067 Pressure Design Thickness, inches
D=
20.00 Outside Diameter of Pipe, inches
SE=
15000 Allowable Stress, excluding quality or joint factors (E=1 if seamless pipe)
Y=
0.40 Coefficient from Table 304.1.1, Y=0.4 for all Ferritic Steels up to 900 F
P=
101
psig,
per ANSI B31.3, Para. 304.1.2
Thickness is UT 0.20 - 0.02 corrosion allowance
CALCULATE PIPING MAXIMUM PRESSURE

Gas Transmission and Distribution Piping Systems, ANSI B31.8
P= (2St/D)x Internal Design Pressure, psig
S=
35000 Specified minimum yield strength
D=
16.00 Nominal outside diameter, inches
t=
0.18 Nominal wall thickness, inches
F=
0.60 Construction type design factor from Table 841.111, Construction Type B factor = 0.60, TYPE C = 0.50
E=
1.00 Lonlgitudinal joint factor from Table 841.112, 1.00 for seamless pipe
T=
1.00 Temperature derating factor from Table 841.113, for 250F or less T=1.00
P=
473
psig
per ANSI B31.8, para 841.1
CALCULATE PIPELINE INTERNAL DESIGN PRESSURE
49 CFR, Part 195, para 195.106
Straight Pipe Under Internal Pressure, 304.1.2 - enter DATA IN BOXES FOR CALC'N
P= (2St/D)x Internal design pressure in psig
S=
YIELD strength in psi
t=
Nominal wall thickness of the pipe in inches
D=
Nominal outside diameter of the pipe in inches
E=
Seam joint factor, E=1 for all seamless pipe
F=
Design factor, F= 0.72, except for off-shore platforms
P=
psig
SI B31.8
ctor = 0.60, TYPE C = 0.50
Pipe Sleeve Minimum Thickness
P = 1900
Do =
S=
E=
CA =
10.75
20000
0.6
0
0.594
ts = 1.000
e = 0.797
ts, min = 0.851

29,524
1.5S = 30,000
eve Minimum Thickness
Pipe design pressure, psig

Outside diameter of pipe being sleeved + 1 (assume that sleeve thickness is 1/2" as initial guess and
iterate as required), in
basic allowable stress for sleeve material at pipe design temperature from ASME B31.3 Table A-1, psi
Joint Efficiency of the longitudinal welds (0.6 if no backing strip is used, 0.65 if a backing strip is used
corrosion allowance, inch
run pipe thickness, in
sleeve thickness, in
distance from the centerline of the sleeve to the centerline of the pipe (run pipe thickness + sleeve
thickness)/2
minimum thickness of the sleeve, inch

< 1.5 S
Blind Thickness Calcuations

From ASME B31.3 Section 304.5.2
Fill in yellow portion

P=
S=
E=
c=
dg =
500 Design Pressure or Hydrostatic test pressure (psi)

23670 Allowable strss (psi) per ASME. ASME B31.3 allows 1/3 higher allowable
stress obtained from B31.3 tables for short duration loads (i.e hydrotests)
1 Quality factor
0 Corrosion allowance
8 ID of gasket (inches)
T m=d g
tm=
3P
+c
16SE
0.503 Minimum thickness allowed for the blind.
Note: For A36 Plate (most commonly used blind material), the allowable stress from B31.3
is 17.8 ksi. Can increase by 1/3 if they are used for short duration loads (hydrotests) to
23.67 ksi.
tm
1/8
1/4
3/8
1/2
5/8
3/4
7/8
0.125
0.25
0.375
0.5
0.625
0.75
0.875
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
PJP
1
2
3
3
3
4
5
6
7
8
9
10
10
11
12
13
14
14
15
15
15
16
16
16
18
18
19
20
20
21
21
22
23
23
23
23
25
25
26
27
27
27
30
30
31
Pressure
5246
600
3179
3179
3179
3210
4725
600
600
600
600
4598
4598
4598
3837
425
1100
1100
5400
5400
5400
1100
1100
1100
2258
2258
dia
6
2
10
8
6
12
2
2
2
2
2
10
6
10
10
6
12
6
8
4
4
12
8
6
6
4
ID
4.897
1.939
8.5
6.813
5.187
10.75
1.503
1.939
1.939
1.939
1.939
9.062
4.897
9.062
9.062
6.065
12
6.065
8.625
4.5
4.5
11.938
7.981
6.065
6.625
4.5
3390
3390
104
104
4638
3411
3411
3411
3411
6240
6240
3179
90
90
90
400
1000
14
10
4
2.5
3
10
3
3
2
6
3
6
36
16
3
3
18
14
10.75
4.5
2.875
3.5
10.75
3.5
3.5
2.375
6.625
3.5
6.625
36
16
3.5
3.5
18
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
class
2500
150
1500
1500
1500
900
2500
150
150
150
150
1500
1500
1500
1500
300
300
300
1500
300
1500
300
300
300
1500
1500
1500
1500
150
150
1500
1500
1500
900
300
2500
2500
2500
150
150
150
300
300
Min Thick
0.998
0.134
1.349
1.081
0.823
1.714
0.291
0.134
0.134
0.134
0.134
1.729
0.935
1.729
1.580
0.352
1.120
0.566
1.784
0.931
0.931
1.114
0.745
0.566
0.886
0.602
0.000
2.294
1.762
0.129
0.083
0.671
1.767
0.575
0.575
0.390
1.473
0.778
1.051
0.961
0.427
0.093
0.197
1.602
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
PMG App 8.5 XOM Lap Patch
P = 260
Do =
S=
E=
CA =
9.125
20000
0.45
0.1
0.322
ts = 0.500
e = 0.411
ts, min = 0.328

21,249
1.5S = 30,000
t s=
=
P D o
2SE
0 . 707
P D o
2
(t
+ CA
s CA
3P D oe
) (t
s CA
p 8.5 XOM Lap Patch

Fill in yellow portion
Pipe design pressure, psig

Outside diameter of pipe being sleeved + 1 (assume that sleeve thickness is 1/2" as initial guess and
iterate as required), in
basic allowable stress for sleeve material at pipe design temperature from ASME B31.3 Table A-1, psi
Joint Efficiency of the longitudinal welds (fillet-weld joint efficiency is 0.45)
corrosion allowance, inch
run pipe thickness, in
sleeve thickness, in
distance from the centerline of the sleeve to the centerline of the pipe (run pipe thickness + sleeve
thickness)/2
minimum thickness of the sleeve, inch

< 1.5 S
t s=
=
P D o
2SE
0 . 707
P D o
2
(t
+ CA
s CA
3P D oe
) (t
s CA
Annular Space
1/8" (0.125") maximum gap
8.625 pipe OD
10.75 shroud OD
0.594 shroud thickness
0.4685 actual gap < 0.125" ?
OD of Pipe being shrouded

Design Pressure
Design Temperature
Allowable Stress, Shroud
Allowable Stress, End Plate
Weld Efficiency
Outside diameter
Corrosion Allowance
14
675
150
20,000
20,000
0.45
14
0.1
in
psig
F
psi
A106 Gr. C
psi
A36
Fillet welds
in
in
Section 1
T min =
PR
+Ca
SE+0 . 4 P
tmin=
tmin
0.610
Use Sch 40, 6" pipe
0.280
d/2
inches, t actual
Section 2 End Plate
c=
0 . 33 t r
tr =
ts=
ts
min req. thickness of shell =

Actual thickness =
0.610 in
0.280 in
c min =0 . 20
C=
C=
0.718585 calculated
0.718585 used
t=d
CP
+C a
SE
d=
t=
-0.030
Inches
Use Min. Thickness, t =

Actual Corr. Allow. Shell =
Actual Corr. Allow. Ends =
0.1875
-0.230
0.318
Inches
Inches
Inches
effected distance=
-0.56 in
Rectangular Shroud
Design Pressure
Design Temperature
Allowable Stress
Weld Efficiency
100
400
20000
0.55
Corrosion Allowance
0.1
psig
F
psi
Fillet welds
in
in
d
D
10
12
in
in
Zcalculated
Zused
Tmin
1.4
1.4
0.748074
0.875
Patch on Pipe: Weld stress

Pressure inside Pipe
Pipe diameter (OD)
% of diam. for patch
Length of patch
Weld efficiencieny
Mat. Allowable Stress
Size fillet weld
675
14
50
12
0.45
17500
0.375
psig
in
%
in
Linear weld length

Area Patch
Force on patch
Allowable Stress
Weld area
Weld stress
67.9823
263.8938
178128.3
7875
25.49336
6987.243
in
in^2
lbs
psi
in^2
psi
Is stress Less than

Allowable?
Stress / Allowable
Yes, area
is
sufficient.
88.72689 %
psi
in
NOTE: This calculation method is based upon the use of a two-piece clamp with two sets of ears 180 degrees apart.
tc
Design Pressure (psig):

Inside Diameter of Clamp (in):
Cover Thickness (in):
Ear Thickness (in):
Ear Width (in):
Clamp Length (in):
Pressure Force Acting Inside Bore (lb):
Pressure Force Acting Between Ear Faces (lb):
Distance from Bolt Centerline to Line of Action of Fp (in):
Distance from Bolt Centerline to Line of Action of Fe (in):
Variables
Des_P
ID
tc
te
We
Length
480
11.626
1.125
1
2.562
12.74
Fp
Fe
Arm1
Arm2
35547.66
15667.14
1.531
0
M
I
54423.46
1.511631
Bending Stress at Cover Near Ear (psi):
sigma
20251.77
Allowable Stress in Tension of the Cover (psi):

Allowable Bending Stress of the Cover (psi):
Sall
Sbend
16350
24525
---
Yes
Note Regarding Bolt Load (See Comment)

Bending Moment (in-lbs):
Moment of Inertia of Cover (in^4):
Is Cover Design Adequate?
tc =
te =
L e n g th =
W e =
Fb =
Fp =
A rm 1=
A rm 2=
C
E
C
E
B
P
M
M
o v e r T h ic k n e s s
a r T h ic k n e s s
la m p L e n g t h
a r W id th
o lt F o r c e
re s s u re F o rc e
o m e n t A r m D is ta n c e fo r F
p
e
sets of ears 180 degrees apart.
tc
C
E
C
E
B
P
M
M
o v e r T h ic k n e s s
a r T h ic k n e s s
la m p L e n g t h
a r W id th
o lt F o r c e
re s s u re F o rc e
te
p
e
A rm
F
A rm
e
L e n g th
Calculat PSI From Weight in ounces

weight
diamter
area
pressure
0.5 oz
0.03125 pounds
1.2
inches
Input
Input
1.130973
0.02763107 psi
0.764911 in WC
Output
Output
Bolt Dia Bolt Pitch Bolt Area

(inch) (thread/inch) (inch^2)
0.75
10
0.334
0.75
16
0.373
0.875
9
0.462
0.875
14
0.509
1
8
0.606
1
12
0.663
1.125
8
0.79
1.125
12
0.856
1.125
7
0.763
1.25
8
1
1.25
12
1.073
1.25
7
0.969
1.375
8
1.233
1.375
12
1.315
1.375
6
1.155
1.5
8
1.492
1.5
12
1.581
1.5
7
1.405
1.625
8
1.78
1.75
8
2.08
1.75
5
1.9
1.875
8
2.41
2
8
2.77
2
4
2.5
2.25
8
3.56
2.25
2.5
8
4.44
2.5
4
4
2.75
8
5.43
2.75
4
4.93
3
8
6.51
3
4
5.97
3.25
8
7.69
3.25
4
7.1
3.5
8
8.96
3.5
4
8.33
3.75
8
10.34
3.75
4
9.66
4
8
11.81
4
4
11.08
% Yield Elongation (inch/inch)

1st pass 2nd pass
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0014
40
0.0007
0.00112
40
0.0007
0.00112
40
0.0007
0.00112
40
0.0007
0.00112
40
0.0007
0.00112
40
0.0007
0.00112
40
0.0007
0.00112
40
0.0007
0.00112
40
0.0007
0.00112
40
0.0007
0.00112
40
40
40
40
50
50
50
40
40
40
40
40
40
40
0.0007
0.0007
0.0007
0.0007
0.000875
0.000875
0.000875
0.0007
0.0007
0.0007
0.0007
0.0007
0.0007
0.0007
0.00112
0.00112
0.00112
0.00112
0.0014
0.0014
0.0014
0.00112
0.00112
0.00112
0.00112
0.00112
0.00112
0.00112
Recommended Torque (ft-lbs)

3rd pass 1st pass 2nd pass 3rd pass
149
166
241
265
361
394
529
573
511
744
798
721
1009
1076
945
0.0014
666
1065
1332
0.0014
706
1129
1411
0.0014
627
1003
1254
0.0014
861
1377
1721
0.0014
1083
1733
2166
0.0014
989
1583
1978
0.0014
1344
2151
2689
0.0014
1648
2637
3296
0.0014
1488
2380
2975
0.0014
2383
3813
4766
0.0014
0.0014
0.0014
0.0014
0.00175
0.00175
0.00175
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
3302
2975
4019
3649
6571
6026
8409
6211
8441
7848
10437
9751
12715
11929
5284
4760
6431
5839
10514
9642
13454
9938
13506
12556
16699
15601
20345
19087
14979.97
upper is halfway between 3 and 3.25 8 thread at 50%YIELD

lower is slightly lower than a 3 in 4 thread at 50% yield
area
piR^2
3 7.068583
2.75 5.939574
14.2
7.1
6605
5950
8039
7298
13142
12052
16818
12422
16882
15695
20874
19501
25431
23859
K factor
multyplier
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
50
0.00175
pipe id
10.5
pressure
3000
thrust
259770.2
bolt a
6.5
force/bolt 4995.581
rectangle
circ
32.9867
t
0.375
a
12.37001
stress
21000
Yield vs elongation
yield % elongation inch/inch
20
0.0007
30
0.00105
40
0.0014
50
0.00175
60
0.0021
70
0.00245
80
0.0028
lbs
in^2
Yeild Strength:
For d=<2.5"
For 2.5"<d=<4"
B7 = 105000 psi
95000 psi
B7M = 80000 psi
B16 = 105000 psi
95000 psi
Other =
0
psi (leave zero value if not used)
Bolt Dia Bolt Pitch Bolt Area
(inch) (thread/inch) (inch^2)
0.75
10
0.334
0.75
16
0.373
0.875
9
0.462
0.875
14
0.509
1
8
0.606
1
12
0.663
1.125
8
0.79
1.125
12
0.856
1.125
7
0.763
1.25
8
1
1.25
12
1.073
1.25
7
0.969
1.375
8
1.233
1.375
12
1.315
1.375
6
1.155
1.5
8
1.492
1.5
12
1.581
1.5
7
1.405
1.625
8
1.78
1.75
8
2.08
1.75
5
1.9
1.875
8
2.41
2
8
2.77
2
4
2.5
2.25
8
3.56
2.25
2.5
8
4.44
2.5
4
4
2.75
8
5.43
2.75
4
4.93
3
8
6.51
3
4
5.97
3.25
8
7.69
3.25
4
7.1
3.5
8
8.96
3.5
4
8.33
3.75
8
10.34
3.75
4
9.66
4
8
11.81
4
4
11.08
% Yield Elongation (inch/inch)

1st pass 2nd pass
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.0021
60
0.00063 0.00126
60
0.0021
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
60
0.00105 0.00168
0.619048
5931
Enter Stud Type:

Enter % of Yield:
B7
60
Recommended Torque (ft-lbs)

3rd pass 1st pass 2nd pass 3rd pass
250
279
403
444
604
661
887
961
856
1247
1338
1208
1691
0.0021
541
1082
1804
1584
0.0021
1116
1786
2232
0.0021
1183
1892
2366
0.0021
1051
1682
2102
0.0021
1443
2308
2885
0.0021
1815
2905
3631
0.0021
1658
2653
3317
0.0021
2254
3606
0
0.0021
2763
4421
5526
0.0021
2494
3990
4988
0.0021
3995
6392
7990
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
5536
4988
6738
6118
8813
8082
11278
10413
14151
13156
17497
16347
21317
19999
8858
7980
10781
9789
14101
12931
18045
16660
22642
21050
27996
26154
34107
31999
20090.78
upper is halfway between 3 and 3.25 8 thread at 50%YIELD

lower is slightly lower than a 3 in 4 thread at 50% yield
11072
9975
13477
12236
17626
16164
22556
20825
28302
26312
34994
32693
42634
39999
area
piR^2
3 7.068583
2.75 5.939574
14.2
7.1
K factor:
Enter K:
1.625
0.875
0.15
0.17
0.19
0.21
0.25
K factor
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
New hardware, well lubricated

Hardware in good cond., well lubr.
Hardware in fair cond., well lubr.
Hardware in bad cond., well lubr.
Hardware in bad cond., unlubricated.
Bolt type multyplier
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
50
0.00175
Yield vs elongation
yield % elongation inch/inch
20
0.0007
30
0.00105
40
0.0014
50
0.00175
60
0.0021
70
0.00245
80
0.0028
Flow through an orifice

Q
Do
h
Dp
C
= flow in gpm
= diam of orifice in inches
= differential head at orifice in feet of liquid
= diam of pipe in inches
= discharge coefficient
If Q =
20
dP =
80
Dp =
1
Do =
?
C=
0.61
SG =
1.8
Solve for h 102.5641
gpm
psi
in
in
Assume Do/Dp < 0.33

Do*Do = 0.164873
Do =
0.406046
So Do/Dp > 0.33 NG
Use other formula
Assume Do
0.38
What is Q?
Do/Dp exp 0.019775
Do/Dp exp 0.140625
Q=
17.2298
Finally, Assume Do = 0.25 in
Q=
7.581595
Therefore, use Do = 3/8"
Steam Flow Through Orifices Discharging To At

Steam Flow (lbs./
Orifice
5
10
15
Diam.
psi
psi
psi
1/32
0.47
0.58
0.7
1/16
1.86
2.3
2.8
3/32
4.2
5.3
6.3
1/8
7.5
9.4
11.2
5/32
11.7
14.6
17.6
3/16
16.7
21
25.3
7/32
22.9
28.7
34.4
1/4
29.8
37.4
45
9/32
37.8
47.4
56.9
5/16
46.6
58.5
70.3
11/32
56.4
70.7
85.1
3/8
67.1
84.2
101
13/32
78.8
98.8
119
7/16
91.4
115
138
15/32
105
131
158
1/2
119
150
180
fices Discharging To Atmosphere

Steam Flow (lbs./hr.) when steam gauge
25
50
75
100
psi
psi
psi
psi
0.94
1.53
2.12
2.7
3.8
6.1
8.5
10.8
8.45
13.8
19.1
24.4
15
24.5
34
43.4
23.5
38.3
53.1
67.9
33.8
55.1
76.4
97.7
46
75
104
133
60.1
98
136
173
76.1
124
172
220
94
153
212
272
114
185
257
329
135
221
306
391
159
259
359
459
184
300
416
532
211
344
478
611
241
392
544
695
pressure is:
125
150
psi
psi
3.3
3.9
13.2
15.6
29.7
35.1
52.9
62.4
82.7
97.4
119
140
162
191
212
250
268
316
331
390
400
472
476
561
559
659
648
764
744
877
847
998
200
psi
5.1
20.3
45.7
81.3
127
183
249
325
412
508
615
732
859
996
1144
1301
250
psi
6.3
25.1
56.4
100
156
226
307
401
507
627
758
902
1059
1228
1410
1604
300
psi
7.4
29.8
67
119
186
268
365
477
603
745
901
1073
1259
1460
1676
1907
Outside
Nominal Diameter
Pipe Size
(in)
0.125
0.405
0.25
0.54
0.375
0.675
0.5
0.84
0.75
1.05
1
1.315
1.25
1.66
1.5
1.9
2
2.375
2.5
2.875
3
3.5
3.5
4
4
4.5
5
5.563
6
6.625
8
8.625
10
10.75
12
12.75
14
14
16
16
18
18
20
20
22
22
24
24
26
26
28
28
30
30
32
32
34
34
36
36
42
42
Schedule
Standard
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
Velocity
(ft/s)
6210.2
3391.6
1848.9
1161.5
661.8
408.4
236.0
173.4
105.2
73.7
47.7
35.7
27.7
17.6
12.2
7.1
4.5
3.1
2.6
1.9
1.5
1.2
1.0
0.8
0.7
0.6
0.5
0.5
0.4
0.4
0.3
Schedule
40
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.406
0.438
0.500
0.562
0.594
0.688
0.688
0.688
0.750
-
Velocity
(ft/s)
6210.2
3391.6
1848.9
1161.5
661.8
408.4
236.0
173.4
105.2
73.7
47.7
35.7
27.7
17.6
12.2
7.1
4.5
3.2
2.6
2.0
1.6
1.3
0.9
0.5
0.4
0.4
-
Capacity (GPM)
GPM)
Schedule
XS
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.200
0.218
0.276
0.300
0.318
0.337
0.375
0.432
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
Velocity
(ft/s)
9721.6
4927.2
2511.5
1507.4
816.2
490.7
275.1
199.7
119.5
83.3
53.4
39.7
30.7
19.4
13.5
7.7
4.7
3.3
2.7
2.0
1.6
1.2
1.0
0.8
0.7
0.6
0.5
0.5
0.4
0.4
0.3
1,100
Schedule
80
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.200
0.218
0.276
0.300
0.318
0.337
0.375
0.432
0.500
0.594
0.688
0.750
0.844
0.938
1.031
1.125
1.218
-
Velocity
(ft/s)
9721.6
4927.2
2511.5
1507.4
816.2
490.7
275.1
199.7
119.5
83.3
53.4
39.7
30.7
19.4
13.5
7.7
4.9
3.5
2.9
2.2
1.7
1.4
1.2
1.0
-
Schedule
120
0.438
0.500
0.562
0.719
0.844
1.000
1.094
1.219
1.375
1.500
1.625
1.812
-
Velocity
(ft/s)
34.2
21.6
14.9
8.7
5.5
3.9
3.2
2.4
1.9
1.6
1.3
1.1
-
Schedule
160
0.188
0.219
0.250
0.250
0.281
0.344
0.375
0.438
0.531
0.625
0.719
0.906
1.125
1.312
1.406
1.594
1.781
1.969
2.125
2.344
-
Velocity
(ft/s)
2087.3
1199.8
676.5
334.0
251.0
157.9
99.5
65.3
38.0
24.2
16.7
9.7
6.2
4.4
3.6
2.7
2.2
1.7
1.4
1.2
-
Schedule
XXS
0.294
0.308
0.358
0.382
0.400
0.436
0.552
0.600
0.674
0.750
0.864
0.875
1.000
1.000
-
Velocity
(ft/s)
7076.4
2385.8
1252.4
559.8
371.4
198.9
143.3
84.9
45.2
27.2
18.7
9.5
5.9
3.9
-
Nominal
Pipe Size
0.125
0.25
0.375
0.5
0.75
1
1.25
1.5
2
2.5
3
3.5
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
42
Outside Diameter
0.405
0.54
0.675
0.84
1.05
1.315
1.66
1.9
2.375
2.875
3.5
4
4.5
5.563
6.625
8.625
10.75
12.75
14
16
18
20
22
24
26
28
30
32
34
36
42
X-Sect.
Area
Sch. 60
Standard
(ft2)
0.068
0.000395
0.088
0.000723
0.091
0.001326
0.109
0.00211
0.113
0.003703
0.133
0.006002
0.14
0.010387
0.145
0.014138
0.154
0.023303
0.203
0.033248
0.216
0.051338
0.226
0.068659
0.237
0.088405
0.258
0.138929
0.28
0.200627
0.322
0.34741
0.365
0.547599
0.375
0.785398
0.375
0.957545
0.375
1.268432
0.375
1.622952
0.375
2.021105
0.375
2.462891
0.375
2.948311
0.375
3.477364
0.375
4.05005
0.375
4.66637
0.375
5.326322
0.375
6.029908
0.375
6.777127
0.375
9.280584
40
0.068
0.088
0.091
0.109
0.113
0.133
0.14
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.28
0.322
0.365
0.406
0.438
0.5
0.532
0.594
0.688
0.688
0.688
0.75
-
X-Sect.
Area
Sch. 40
(ft2)
0.000395
0.000723
0.001326
0.00211
0.003703
0.006002
0.010387
0.014138
0.023303
0.033248
0.051338
0.068659
0.088405
0.138929
0.200627
0.34741
0.547599
0.777303
0.93942
1.227185
1.564405
1.930178
2.791683
5.115066
5.804994
6.491807
-
X-Sect.
Area
Sch. XS
X Strong
(ft2)
0.095
0.000252
0.119
0.000497
0.126
0.000976
0.147
0.001626
0.154
0.003003
0.179
0.004995
0.191
0.008908
0.2
0.012272
0.218
0.020506
0.276
0.029432
0.3
0.045869
0.318
0.061722
0.337
0.079839
0.375
0.126345
0.432
0.181019
0.5
0.317108
0.5
0.518486
0.5
0.753014
0.5
0.921752
0.5
1.227185
0.5
1.57625
0.5
1.96895
0.5
2.405282
0.5
2.885247
0.5
3.408846
0.5
3.976078
0.5
4.586943
0.5
5.241442
0.5
5.939574
0.5
6.681339
0.5
9.168433
80
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.2
0.218
0.276
0.3
0.318
0.337
0.375
0.432
0.5
0.594
0.688
0.75
0.844
0.938
1.031
1.125
1.218
-
X-Sect.
Area
Sch. 80
(ft2)
0.000252
0.000497
0.000976
0.001626
0.003003
0.004995
0.008908
0.012272
0.020506
0.029432
0.045869
0.061722
0.079839
0.126345
0.181019
0.317108
0.498683
0.705592
0.852212
1.117193
1.417989
1.754993
2.127461
2.536215
120
0.438
0.5
0.562
0.719
0.844
1
1.094
1.219
1.375
1.5
1.625
1.812
-
X-Sect.
Area
Sch. 120
(ft2)
0.071631
0.113561
0.165048
0.281723
0.447894
0.630296
0.760982
1.003171
1.268432
1.57625
1.917476
2.264463
160
0.188
0.219
0.25
0.25
0.281
0.344
0.375
0.438
0.531
0.625
0.719
0.906
1.125
1.312
1.406
1.594
1.781
1.969
2.125
2.344
-
X-Sect.
Area
Sch. 160
(ft2)
0.001174
0.002043
0.003623
0.007339
0.009764
0.015522
0.024629
0.037554
0.064467
0.101458
0.146744
0.253165
0.394063
0.559246
0.682704
0.895285
1.13695
1.407105
1.718399
2.034145
X-Sect.
Area
Sch. XXS
XX Strong
(ft2)
0.294
0.000346
0.308
0.001027
0.358
0.001957
0.382
0.004379
0.4
0.0066
0.436
0.012321
0.552
0.017107
0.6
0.028852
#VALUE!
0.674
0.054188
0.75
0.090037
0.864
0.130794
0.875
0.257794
1
0.417584
1
0.630296
-
THERMOWELL VIBRATION AND STRESS ANALYSIS

TAG NUMBER:
JOB NUMBER:
PROCESS DATA
THERMOWELL DATA
Fluid Name:
Fluid State:
Flowrate:
(LB/HR)
Temperature: (DEG F)
Pressure:
(PSIG)
Specific Gravity:
Viscosity:
(CP)
Density: (LB/FT3)
Specific Vol (FT3/LB)
Pipe ID: (INCHES)
Velocity
(FT/SEC)
H/C
VAPOUR
144000
500
650
0.57
0.02
0.84
1.1905
10
87.26
Actual U Dim:
Support Ring:
YES
(IN)
10
Material:
304 SS
Selected [U] Dim:(IN)
8
Type of Shank:
TAPERED
Well Tip O.D.:
(IN)
7
Well Constant: [Kf]
2.08
Material Constant [Km]
9840
Natural Freq [Fn]
=
319.80
[Fn] at 1000F
=
295.82
Wake Frequency [Fw] =
32.91
Ratio = Fw/Fn <0.8 =
0.10
Ratio at 1000F <0.8
=
0.11
Max [U](Stress) (IN)
=
46.47
Max Velocity (FT/SEC)=
678.36
Length at Max V (IN) =
8.00
NOTES:
1. Ratio of Wake Frequency/Natural Frequency must not exceed 0.8.
2. Enter [Kf] and [Km] from tables.
3. Red requires entry
4. Orange is optional
ELEMENT
Kf
Kf
SIZE (IN)
Tapered
Straight
0.25
2.08
1.37
0.375
2.45
1.8
0.5625
3.05
2.24
0.6875
3.44
2.53
0.875
4.01
2.95
FORMULAS - FROM ASME PERFORMANC

LIQUID VELOCITY (f/s) =
VAPOUR VELOCITY (f/s) =
NATURAL FREQ(Fn) @70F =
SQRT(E*Y) =
WAKE FREQUENCY =
TYPICAL MAX VELOCITY TABLE

[U] DIM
4
7
10
13
16
Material
VAP VEL
LIQ VEL(f/s)
192
99
70
60
35
35
22
22
14
14
Constants
(Km)
Inconel
Aluminum
Naval Brass
CS,304,316
Hast. B
Hast. C
Monel
C-1018
Titanium
9250
316
7280
9840
9640
9400
8850
9310
9940
MAX U DIM(STRESS)@1000F=
MAX VEL FOR SELECTED U =
ROM ASME PERFORMANCE TEST CODE - TEMPERATURE MEASUREMENT

0.0509*W/(d2*density)
0.051*W/(d2*density)
Q(Fn) @70F =
Kf/U^2*SQRT(E*Y) = Kf/U^2*9913.4
SQRT(28500000/0.290) = 9913.4
2.64*(VELOCITY/TIP OD)
RESS)@1000F=
SELECTED U =
37.5/V*SQRT(SV(10000-0.116*P)/(1+R^2/(1-R^2)))
0.8*TIP OD*Kf*9913.4/(2.64*U^2)
-----
91-9-20
FROM POWER TEST CODE
ASME Sect. VIII Div. 1 UG-27 (c)
Return to Menu
(1) Circum. Stress (Long. Joints)
(1) Circum. Stres
t=PR/SE-0.6P
P= SEt/R+0.6t
t= Min. req'd Thickness of shell, in.

P= internal design pressure
R= inside radius of shell course under consideration, in.
S = maximum allowable stress value, psi. at design temperature.
E = joint efficiency. See UW-12 for welded shells. See UG-53 for ligaments.
t=
165
0.375
14500
0.7
t= Min. req'd Thickness of

P= internal design pressu
R= inside radius of shell c
S= maximum allowable st
E= joint efficiency
0.006
or
or
(2) Longitudinal Stress (Circumferential Joints)
(2) Longitudinal
t=PR/2SE+0.4P
P=2SEt/R+0.2t

S= maximum allowable stress value, psi.
E= joint efficiency
t=
165
0.375
14500
0.7
0.003
The minumum thickness will be the greater thickness circumferential stress or

longitudinal stress.
TMIN
t= Min. req'd Thickness of

P= internal design pressu
R= inside radius of shell c
S= maximum allowable st
E= joint efficiency
>T
0.006 "
The design pressure will b

MAWP =
<P
NOTE: The value of S is selected from the allowable stress tables and for the appropriste d
Section 2D ot the ASME code. Do not use yield or tensile
stregnth values as in API 653 calculations.
THICKNESS OF SHELLS UNDER INTERNAL PRESSURE - ASME VIII, DIV 1, UG-27 & APP. 1
& ELLIPSOIDAL HEADS, UG-32 & APP. 1
VESSEL:
7-E-3
P=
63 psi
Hs =
120 in
Sg =
1
Ps = 4.3300015 psi
Ss =
13800 psi
Sh =
13800 psi
ts=
0.437 in
Act. thickness used =
0.347 in
th=
0.5 in
Act. thickness used =
0.41 in
fa =
0 in
C=
0.09 in
Es =
0.85
Eh =
0.85
Do =
121 in
D=
120 in
D=
120.18 in
Ro =
60.437 in
R=
60 in
R=
60.09 in
K=
1
Design pressure
Static head of liquid in vessel
Specific gravity of liquid
Hydrostatic head
Maximum allowable stress, shell
Maximum allowable stress, head
Thickness shell, new or as inspected
Thickness shell, corroded
Thickness head, new or as inspected
Thickness head, corroded
Forming allowance
Corrosion allowance
Joint efficiency, shell
Joint efficiency, head
OD for head
ID for head at skirt, new or as inspected
ID for head at skirt, corroded
Outside radius, shell
Inside radius, shell
Inside radius shell, corroded
Factor for ellipsoidal heads, = 1.83 for 3:1, 1.0 for 2:1, .5 for 1:1
See App. 1-4, tbl. 1-4.1 for other K values.
UG-27 CALCULATIONS (using ID) FOR SHELL
Circumferential Stress (Longitudinal joints), corroded

t = PR/(SE-.6P) =
Use App. 1 in
P = SEt/(R+.6t) =
Use App. 1 psi
Longitudinal Stress (Circumferential joints), corroded

t = PR/(2SE+.4P) = Use App. 1in
P = SEt/(R-.4t) =
Use App. 1psi
Circumferential Stress (Longitudinal joints), new

t = PR/(SE-.6P) =
Use App. 1 in
P = SEt/(R+.6t) =
Use App. 1 psi
Longitudinal Stress (Circumferential joints), new

t = PR/(2SE+.4P) = Use App. 1in
P = SEt/(R-.4t) =
Use App. 1psi
APPENDIX 1 CALCULATIONS (using OD) FOR SHELL
t = PRo/(SE+.4P) =
P = SEt/(Ro+.4t) =
P = SEt/(Ro+.4t) =
Use App. 1 in
Use App. 1 psi
Use App. 1 psi
Corroded
New
APPENDIX 1 CALCULATIONS FOR ELLIPSOIDAL HEADS
Using ID, corroded

t = PDK/(2SE-.2P) =
P = 2SEt/(KD+.2t) =
#DIV/0! in
#DIV/0! psi
Using OD, corroded

t = PDoK/(2SE+2P(K-.1)) =
P = 2SEt/(KDo-2t(K-.1)) =
#DIV/0! in
#DIV/0! psi
Using ID, new

t = PDK/(2SE-.2P) =
P = 2SEt/(KD+.2t) =
#DIV/0! in
0 psi
Using OD, new

t = PDoK/(2SE+2P(K-.1)) =
P = 2SEt/(KDo-2t(K-.1)) =
#DIV/0! in
0 psi
MAXIMUM ALLOWABLE PRESSURE (MAP), SHELL
MAXIMUM ALLOWABLE PRESSURE (MAP), HEAD
P = SEt/(R-.4t) - Ps =
P = 2SEt/(KD+.2t)-Ps
#VALUE!
-4.33 psi
MAX ALLOWABLE WORKING PRES. (MAWP), SHELL
MAX ALLOWABLE WORKING PRES. (MAWP), HEAD
P = SEt/(R-.4t) - Ps =
P = 2SEt/(KD+.2t)-Ps
#VALUE! psi
#DIV/0! psi
DESIGN THICKNESS SHELL
DESIGN THICKNESS HEAD
t = PRo/(SE+.4P)+C
t = PDoK/(2SE+2P(K-.1))+C+fa =
#VALUE! in
#DIV/0! in
(1) Circum. Stress (Long. Joints)

P= SEt/R+0.6t
E= joint efficiency
0.14
23.25
48000
1
P= 289.12
(2) Longitudinal Stress (Circumferential Joints)

P=2SEt/R+0.2t
E= joint efficiency
P= 577.37
The design pressure will be the lesser pressure of circumferential stress or
MAWP =
<P
289.1 psig
es and for the appropriste design temperature in
0.14
23.25
48000
1
Thickness of cylindrical shells under external pressure. ASME Sect. VIII, paragraph UG-28.
This work sheet calculates the allowable external pressure for a cylindrical vessel having a known outside
diameter, wall thickness, and length between lines of support. It is assumed that external stiffeners are
adequately designed.
Gather the following information and reference materials prior to using the worksheet.
1.
2.
3.
4.
5.
Material designation for the vessel

Design temperature
Outside diameter
Vessel shell thickness
Section ll, Part D of the ASME Code opened to Subpart 3 (page 621)
Step 1. Enter known values.

Outside diameter, Do =
132 inches
Shell thickness,
0.25 inches
t =
Section length between

lines of support,
L=
135 inches
Note: For definition of a line of support, see

ASME Section VIII, paragraph UG-28(b).
Do / t =
Step 2. Calculate ratios.
528
L / Do =
1.023
Step 3. Determine factor A

a. Go to ASME Section II, Part D, Subpart 3, Figure G (page 622 & 623).
b. Enter Figure G at the value of L / Do in Step 2 above. If L / Do is greater than 50, enter the chart
at L / Do = 50. If L / Do is less than 0.05, enter the chart at L / D o = 0.05.
c. Move horizontally to the line for the value of D o / t calculated above. From this point of intersection,
move vertically downward to determine the value of factor A.
d. Enter the value for factor A at cell B29 below. (scroll down)
Value of factor A =
0.00011
Step 4. Determine factor B

a. Using the value of A from step 3, enter the applicable material chart in Section II, Part D, Subpart 3
for the material being considered. The material charts start on page 624.
b. Move vertically upward to an intersection with the material/temperature line for the design
temperature. If A falls to left of the material/temperature line, skip this step and scroll down to step 6.
If A falls past the right end of a material/temperature line, use the horizontal projection of the end of
the line as the point of intersection.
c. From the point of intersection in step b, move horizontally to the right and read the value for B.
Enter this value in cell B41 below. (scroll down)
Value of factor B =
2000
Step 5. Maximum allowable external pressure using factor B.

Pa = (4B) / 3(Do/t) =
5.05 psi
Step 6. Select modulus of elasticity, E. No factor B.

If factor A falls to the left of the material/temperature line, P a is calculated using the modulus of elasticity, E,
at the design temperature. Select the modulus of elasticity and enter its value in cell B52 below.
E=
2.90E+07
Step 7. Maximum allowable external pressure using modulus of elasticity.

Pa = (2AE) / 3(Do / t) =
4.03 psi
ee
art
ction,
bpart 3
o step 6.
end of
B.
elasticity, E,
w.
t
t
Pa internal
Do
P external
Calculation for Clamp Evaluation for Maximum Localized External Pressures

(Thin tube under uniform lateral external pressure, Roark's Formulas for Stress, Sixth Edition)
Define Given Parameters
L
1.25 in
Length of shell
E 2.90E+07 lbs/in2
Modulus
r
4.326 in
Radius
t
? in
Wall Thickness
v
0.3 unitless
Poisson's Ratio (for Steel)
Define Maximum External Pressure Equation
qmax=0.807*(E*t2)/(L*r)*( ((1/(1-v2))3 * t2/r2)1/4

(Formula 19, Table 35 -- Formulas for elastic stability of shells)
Define Constants:
A=0.807*E/(L*r)
A= 4327878 lbs/in4
B=(1/(1-v2))3
B= 1.327015 unitless
C=r2
C= 18.71428 in2
Then
qmax=(A4B/C *t10 )1/4
Define Constant K:
K= (A4B/C)
K= 2.5E+025 lbs4/in18
Define Maximum External Pressure in terms of Wall Thickness
Then
qmax=(K*t10)1/4
Thickness
Max External
t (in)Pressure (psi)
0.35
161853
0.30
110092
0.25
69791
0.20
39951
0.15
19462
0.10
7062
Vessel Volume Calculator
Horizontal Cylindrical Tanks

All Units are in feet
Diameter, D
18
T/T Length, L
100
b
5
H1
18
For elliptical 2:1 heads, b = 1/4D
Volume
K1
Ze
Zc
f(Ze)
f(Zc)
0.555556
1
1
0.9999768
1.0019362
Liquid Level
H1
27193 cubic feet

203415 gallons
4843 barrels
Liquid Level
Vertical Cylindrical Tanks

All Units are in feet
Diameter, D
18
b
5
H1
5
H2
5
H3
100
K1 0.5555555556
Ze
1
f(Ze)
0.9999768
For elliptical 2:1 heads, b = 1/4D

Liquid Level
Volume
27143 cubic feet

203046 gallons
4834 barrels
Liquid Level
51.00 in
H/D
L/D
As/At
0.8500
0.7141
0.9059
*********** **************** ***********
60.00 in
Drum Area (At) =
19.63
(L) =
42.85 in
Chord Area (As) =
17.79
Vessel Length (TT) =
228.00 in
Liq Height
Diameter
(H) =
(D) =
Chord Length
Liquid Volume =
337.97
Not toScale
Estimated
Estimated
Part. Head Vols

Dished Only
ASME flanged & dished
Ellipsoidal
Hemispherical
5C-31 Liquid Volume

Gallons
Pounds
12.65
18.97
30.64
61.29
cu ft
cu ft
cu ft
cu ft
2757.264
22968.01
Full Head Vols

13.47
20.20
32.63
65.25
cu ft
cu ft
cu ft
cu ft
Dished Only
ASME flanged & dished
2:1 Ellipsoidal
Hemispherical
Liquid Level
H2
H3
b
H1
INCHES FROM
BTOM OF DRM
0
5
10
228 inches
Horizontal Drum
Liquid
Not toScale
60
________ inches
51
inches
15
20
25
30
35
40
45
Two Heads + partial Drum Vol. = cubic feet

+
+
+
+
337.97
337.97
337.97
337.97
=
=
=
=
350.62
356.95
368.62
399.26
1 cubic feet = 7.48 gallons
5C-31 L
35000
30000
25000
VOLUME (GALS)
12.65
18.97
30.64
61.29
50
55
60
20000
15000
10000
5000
0
0
5000
0
0
WEIGHT (LBS)
5C-31 L
60000
57500
55000
52500
50000
47500
45000
42500
40000
37500
35000
32500
30000
27500
25000
22500
20000
17500
15000
12500
10000
7500
5000
2500
0
0
LIQ VOL LIQ VOL

CU. FT.
GALS
0
0
58
432
163
1218
297
454
628
817
1017
1227
1444
2224
3395
4699
6110
7609
9178
10801
1667
1893
2121
12465
14157
15864
5C-31 LEVEL VERSUS VOLUME

35000
30000
VOLUME (GALS)
25000
20000
15000
10000
5000
0
0
50
5C-31 LEVEL (in)
100
5000
0
0
50
5C-31 LEVEL (in)
100
WEIGHT (LBS)
5C-31 LEVEL VERSUS WEIGHT

60000
57500
55000
52500
50000
47500
45000
42500
40000
37500
35000
32500
30000
27500
25000
22500
20000
17500
15000
12500
10000
7500
5000
2500
0
0
10
5C-31 LEVEL (in)
20
MANWAY NOZZLE CALCULATIONS

5C45 Deprop
C
P
S
E
m
Am
0.3
375
15000
1
3
10.505
C = factor for attachment method, 0.3 for bolted flat head

P = design pressure; 210 psi for pressure case, 0 psi for gasket seating case
S = allowable stress of manway cover material; 15,000 psi for SA-181
E = Joint Efficiency; 1 (no welds)
m = gasket factor; 3 for Monel/Teflon
Am = larger of Wm1 /Sb or Wm2/Sa
Sa
Sb
y
Bolt D
Rf OD
G ID
23000
23000
10000
24.75
21
18.688
1.064
Sa = allowable bolt stress at ambient temp.; 23,000 psi for SA-193 B7

Sb = allowable bolt stress at operating temperature.; 23,000 psi for SA193 B7
y = gasket seating stress ( on surface of gasket); 10,000 for Monel/Teflon spiral wound
Bolt D-bolt circle dia.
Raised face OD
Gasket ID: d = diameter of effective gasket reaction point
Root dia. of bolt
1. Determine required manway thickness

1a. Calculate effective gasket width (b), reaction diameter (G or d) and moment arm (hg) per Table 2.5.2
b 0.380
b = 0.5 x (N/2)1/2
N 1.156
N=(Rf OD-G ID)/2: Distance of id of gasket to OD of flange
G 20.240
G = Rf - 2b: diameter of effective gasket reaction point (same as d)
hg 2.255
hg = (Bolt D - G)/2: hg = gasket moment arm; distance from bolts to effective gasket reaction point
1b. Calculate Bolt Load (W) for pressure condition
W ###
W = Wm1 = 0.785G2P + (2b x 3.14GmP)
Wm1 ###
Wm1 = (0.785 x (20.24) 2 x 210) + (2 x 0.380 x 3.14 x 20.24 x 3 x 210)
1c. Calculate Bolt Load (W) for gasket seating condition
Ab 21.329
Ab = available root area of bolts: 24 x 3.14 x (1.064/2)2
Wm2 ###
Wm2 = 3.14 x 0.380 x 20.24 x 10,000 = 241,626 lb
Wm1/Sb 7.607
Wm1 / Sb = 97,961.5 /23,000 = 4.26 in2
Wm2/Sa 10.505
Wm2 / Sa = 241,626 / 23,000 = 10.51 in2
W ###
W = (Am + Ab) x Sa/2 = (10.51 + 21.34) x 23,000/2 = 366,275 lb
1d. Calculate required flange thickness for pressure
t 2.354
t = d(CP/SE + 1.9Whg/SEd3)1/2:= required thickness for pressure
1e. Calculate required thickness for gasket seating
t 2.2731
t = 20.24 x [(0 + 1.9 x 366,275 x 2.26/(15,000 x 1 x 20.243 )] 1/2t = 2.276" = required thickness for gasket seatin
tmin => = d(CP/SE + 1.9Whg/SEd3)1/2

Where: t = required manway thickness; calculated for both design pressure and gasket seating conditions; use higher value
ket reaction point
uired thickness for gasket seating, this is the controlling thickness
se higher value
Formed vessel heads in Sterling Chemicals will generally fall into one of three categories: ellipsoidal,
torispherical, or hemispherical.
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the skirt.
These are also commonly refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06
times the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult
vendor drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for torispherical head. Based on ASME Section VIII, paragraph UG-32(e)
t = (.885PL)/(SE-0.1P
Enter values:
Calculated thickness,
where t = minimum required thickness of head, inches

L = inside spherical or crown radius, inches
P = internal design pressure, psi
E = joint efficiency
S = maximum allowable stress value, psi
P=
L=
S=
E=
35 psi
146 inches
13800 psi
1
t=
0.328 inches
dal,
of the skirt.
ius is 0.06
o consult
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06
times the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult
vendor drawings and data.
Thickness calculation for hemispherical heads. Based on ASME Section VIII, paragraph UG-32(f)
t = (PL)/(2SE-0.2P)
Enter values:
where t = minimum required thickness of head, inches

L = inside spherical or crown radius, inches
P=
L=
S=
E=
4500 psi
6.8 inches
30000 psi
1
t=
0.518 inches
t is less than 0.365L or P is less than 0.665SE; therefore, code formula is valid.
idal,
of the skirt.
dius is 0.06
o consult
CALCULATION FOR THICKNESS OF BOLTED, FLAT UNSTAYED CIRCULAR HEADS, COVERS, AND BLIND FLANGES
Enter values:
Bolt circle diameter
Nominal bolt size
Number of bolts
Gasket Factor,
Seating stress,
Gasket O.D.,
Gasket I. D.,
Sealing Face O.D.,
Sealing Face I.D.,
Design pressure,
m=
y=
Go =
Gi
Fo =
Fi =
P=
48.625
0.75
52
3.75
9000
47.375
46.375
47.375
44.5
115
inches
inches
20000 psi
Allowable stress for head at design

temp,
S=
17500 psi
A=
Ab =
1. This program calculates the minimum require

circular heads, covers, and blind flanges of the t
Fig. UG-34, sketch (j) and sketch (k) of Part UG
Pressure Vessel Code, Section VIII, Division 1.
psi
inches
inches
inches
inches
psi
Allowable bolt stress at ambient

temperature,
Sb =
Calculated values:
Bolt area, single bolt
Total bolt area
Diameter at location of gasket load
reaction
NOTE:
2. Enter the decimal equivalent of fractions in a
3. Gasket Factor, m, and Seating Stress, y, for

obtained from table 2-5.1 in Appendix 2 of the A
Lamons Gasket Handbook.
4. The basic gasket seating width, bO, in cell C2

in Appendix 2 of the ASME Code or table UA-49
and manually entered at the cell location.
5. All formulas and tables in the Lamons Hand

the ASME Boiler and Pressure Vessel Code, Se
0.334 in2
17.368 in2
G=
46.88 inches
Width used to determine basic

seating width, bo
N=
0.50 inches
Basic seating width, table 2-5.2,

Appedix 2, ASME Sect. VIII
bo =
0.25
b=
0.25
Effective gasket seating width, table

2-5.2, App. 2 ASME Sect VIII
Initial bolt load for seating gasket
W m2 = 3.14bGy =
Bolt load required for operating

conditions
W m1 =
331340 lbs.
.785G2P + 6.28bGmP
Head thickness based on operating

conditions
t1 =
Head thickness based on gasket

seating
t2 = 0.8865659 inches
Operating conditions govern

therefore use t1
2.191 inches
2.191 inches
230212 lbs.
AND BLIND FLANGES
ulates the minimum required thickness for bolted, flat unstayed

, and blind flanges of the type shown in
and sketch (k) of Part UG-34 in the ASME Boiler and
e, Section VIII, Division 1.
equivalent of fractions in all dimensions.
and Seating Stress, y, for a given gasket material are

5.1 in Appendix 2 of the ASME Code or table UA-49.1 in the
book.
seating width, bO, in cell C24 must be selected from table 2-5.2
SME Code or table UA-49.2 in the Lamons Gasket Handbook
at the cell location.
ables in the Lamons Handbook are taken from Appendix 2 of

Pressure Vessel Code, Section Vlll, Division 1.
Bolt area req'd

for seating
Am2 = W m2/Sb =
16.57 in2
Bolt area req'd

for operating
Am1 = W m1/Sb =
11.51 in2
Bolt area
selected
16.567 in2
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06 times
the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult vendor
drawings and data.
Thickness calculation for ellipsoidal head. Based on ASME Section VIII, paragraph UG-32(d)
t=(PD)/(2SE - 0.2P)
Enter values:
where
t = minimum required thickness of head, inches

D = inside diameter of head at skirt, inches
P=
D=
S=
E=
220 psi
120 inches
13750 psi
0.92
t=
1.045 inches
ellipsoidal,
meter of the skirt.
kle radius is 0.06 times

best to consult vendor
This worksheet calculates the required moment of inertia for a stiffening ring attached to a cylindrical
shell under external pressure. The calculated moment of inertia can be compared to the moment of
inertia of a corroded or damaged stiffening.The calculation is performed in accordance to ASME Sect.
VIII, paragraph UG-29.
Information and reference material needed to perform this calculation include:
* ASME Section II, Part D, Subpart 3
* modulus of elasticity, E, for stiffening ring material at design temperature
* outside diameter of shell
* shell thickness
* distance between lines of support (see ASME Sect. VIII, paragraph UG-28(b))
* cross sectional area of existing stiffening ring
Step 1. Enter known values.
Shell O.D.
Do =
169
Shell thickness
t=
0.3125
External pressure
P=
15
Modulus of elasticity for
material
E=
2.45E+07
Cross sectional area of
stiffener,
As =
2.39
Ls=
40
inches
inches
psi
psi
in2
inches
L s is defined as one half the distance from the stiffener

center line to the next line of support above plus one
half the distance from the stiffener center line to the
next line of support below. (ASME VIII, UG-29)
Step 2. Factor B calculated

B=
5107
Step 3. Determine factor A

a. Open ASME Section II, Part D, Subpart 3 to the applicable chart for the stiffener material under
consideration. The charts begin on page 624.
b. Enter the right hand side of the applicable chart at the value of B determined in step 2 above.
c. Move left horizontally to the material/temperature line for the design metal temperature. For values
of B falling below the left end of the chart, go to step 5.
d. At the point of intersection, move down vertically for the value of A. Enter that value in cell B38
below.
Factor A =
0.0004
Step 4. Determine the required moment of inertia.
Is=
12.15 in4
Step 5. Calculated value of factor A for factor B below chart.

A=
0.00042
Step 6. Required moment of inertia using A from step 5.

Is=
12.67 in4
cylindrical
oment of
SME Sect.
the stiffener
e plus one
ne to the
-29)
Reinforcement requirement for openings in shells without reinforcing elements. Reference ASME Sect. VIII, paragrap
following constraints apply to the use of this work sheet: 1) only circular openings in straight cylindrical shells, 2) axi
perpindicular to shell axis, and 3) axis of opening intersects shell axis.
Given values:
Design pressure
Design temperature
Corrosion allowance
Allowable stress for
nozzle mat'l
Sn =
Allowable stress for
shell mat'l
Sv =
Calculated values:
required shell
thickness
Required nozzle
thickness
Area available
available in
in shell
Area
nozzle projecting
outward
Area available in
nozzle projecting
inward
A3 =
0.125 in.
Inside diameter of
vessel,
Nominal thickness of
shell,
t =
Nominal thickness of
nozzle wall,
tn =
15000 psi
Finished diameter of
opening,
d=
40 psi
480
96 in.
0.375 in.
0.216 in.
3.5 in.
13800 psi
0.164 in.
strength reduction
factor,
f r1 =
0.005 in.
Reinforcing area
required,
A=
1.00
0.574 in2
A1 =
0.542
or
A1 =
0.183
A2 =
0.396
or
A2 =
0.23
Total available area =
0.770 in2
Available area is equal to or greater than area required. Reinforcement is adequate
rence ASME Sect. VIII, paragraph UG-37. The

straight cylindrical shells, 2) axis of opening is
Shell joint efficiency

Nozzle inserted through shell, y
or n
Nozzle abutting shell,
y
or n
Distance nozzle projects beyond
inner wall,
h=
strength recuction factor, fr2 =
0.85
n
y
0
1.00
Use larger value, A1 =
0.542
Use smaller value, A2 =
0.23
ed. Reinforcement is adequate.
SCROLL
DOWN
REINFORCED OPENINGS: SEE ASME VIII, UG 37.1

20 E 5
10"
VESSEL:
NOZZLE:
VESSEL PARAMETERS (at Nozzle Location)

P = 1975 psi
Design pressure
R = 4.3125 in
Outside Radius
S = 20000 psi
Allowable stress value in tension
E=
1
Joint efficiency, Table UW-12
t=
0.6 in
Nom. thickness vessel wall, new or as measured
t = 0.5375 in
Nom. thickness vessel wall, corroded
tr = PR/(SE-.6P) = 0.3963 in
Req. thickness based on circ. stress
NOZZLE PARAMETERS
O. D. =
3.62
d=
2.62
d = 2.745
tn =
0.5
tn = 0.4375
trn = PRn/(Sn-.6P) = 0.1286
F=
1
E1 =
1
h noz =
0
h=
0
h=
0
weld leg =
weld leg =
in
in
in
in
in
in
Nozzle outside diameter

Finished diam. of circ. opening (noz. ID, as is)
Finished diam. of circ. opening (noz. ID corroded)
Nominal nozzle wall thickness, new (or as inspected)
Nominal nozzle wall thickness, corroded
Req. thickness of seamless nozzle wall
Correction factor = 1 for all; integrally reinforced openings (see fig UG-37)
= 1, for opening in plate, see UW-12 if any part passing through welds
dist. nozzle projects beyond inner surface of vessel
dist. noz. projects (use for calcs, no reinforcement element)
dist. noz. projects (use for calcs, with reinforcement element)
in
in
in
0.5 in
0.5 in
Outward nozzle leg weld (in)

Inward nozzle leg weld (in)
ALLOWABLE STRESS & CORROSION ALLOWANCE

Sn = 21300 psi
Allowable stress in nozzle @ temperature
Sv = 20000 psi
Allowable stress in vessel @ temperature
Sp =
0 psi
Allowable stress in reinforcing element plate @ temperature
c = 0.0625 in
Corrosion allowance
STRENGTH REDUCTION FACTORS
N
1.00
1.00
0.00
0.00
fr1 =
fr2 =
fr3 =
fr4 =
For nozzle abutting vessel wall (Enter Y for yes, or N for no)
= Sn/Sv for nozzle through vessel wall
= Sn/Sv
= (lesser of Sn or Sp)/Sv
= Sp/Sv
AREA CALCULATIONS - NO REINFORCING ELEMENT, CORRODED

A41 =
A43 =
A1 =
A1 =
0.25000
0.00000
0.38770
0.29307
in^2
in^2
in^2 *
in^2
A1+A2+A3+A41+A43=
A2 =
A2 =
A3 =
A=
0.83011
0.67567
0.00000
1.08773
in^2
in^2 *
in^2
in^2
" * " Denotes value used in

area calculations for A1, A2
1.31337 >= A, Opening adequately reinforced.
AREA CALCULATIONS - WITH REINFORCING ELEMENT ADDED, CORRODED

Dp =
0 in
Outside diam. of reinforcing element
te =
A=
A1 =
A1 =
A2 =
A2 =
0
1.08773
0.38770
0.29307
0.83011
0.67567
in
in^2
in^2 *
in^2
in^2
in^2
Thickness reinforcing element

A3 = 0.00000 in ^2
A41 = 0.00000 in ^2
A42 = 0.00000 in ^2
A43 = 0.00000 in ^2
A5 = 0.00000 in ^2
A1+A2+A3+A41+A42+A43+A5 =
Zero input - reinforcement not specified
openings (see fig UG-37)

passing through welds
ent element)
Minimum Thickness For Welded Tank Shell, API 653

Date:
Where:
###
F.I. No.
t = minumum acceptable thickness in inches

D = nominal diameter of tank in feet
H = liquid height from bottom of corroded area or floor in feet
C = course number ( C=1 for bottom course )
G = specific gravity relative to water (G = 1.0 for water)
S = maximum allowable stress in psi. Use smaller of 0.8Y or 0.426T for bottom and 2nd course.
Use smaller of 0.88Y or 0.472T for all other courses.
Y = minimum yield strerength in psi
T = minimum tensile sttrength in psi
Use E=0.7 if original E is unknown. Use E=1.0 when away from welds by 1 inch or 2t.
Calculation based on this formula: t = (2.6 D H G)/S E from 2.3.3.1 of API 653
Enter Values
D=
H=
C=
Y=
T=
G=
E=
38
24
1
13000
21000
1
0.7
Value of S selected,
Calculated minimum thickness,
ft.
ft.
psi
psi
0.8Y =
0.426T =
8946 psi
S=
t=
0.379 in.
10400 psi
8946 psi
0.88Y =
0.472T =
11440 psi
9912 psi
welds by 1 inch or 2t.

API Calcs Rev1 Version 2

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PIPING CALCULATIONS

Min Thik Pipe

(This is "Design" Pressure per B31.3)

(This is "MAWP" per 570)

Leg = 1.414 x Throat

Xmin (Required Leg) for socket/slip on Flanges

Throat = .707 x Leg

tc = .5tr or .7 tmin (Required Throat) for branch Conns.

Allowable Press - Table 1A and Table 2

Annex D Tables 1A and 7 thru 27 - New/Cold, if info to calculate is unknown.

Air Press Pipe

Joint Eff / Quality

Use 7000 for S

Use 7000 for S

ST = Stress Value/test Temp

Diameter = .35 dtm

Meas Thk = .75tm

tm =Min wall from charts

Dist Appart = 1.75 dtm

Turn Spec. Area = A=R2

Reduce Spec. Area = Width x Thickness

Tensile Strength = Load / Area

Load = Area x Tensile Strength

Sketch 1 - Branch thickness + fillet throat

Sketch 2 - header thickness + fillet throat

MAXIMUM ALLOWABLE STRESS, KSI, FOR METAL TEMP.

STRESS, KSI, FOR METAL TEMP. OF ===>

NOMINAL WALL THICKNESS FOR:

NOMINAL WALL THICKNESS FOR:

Pipe SCHED. EXTRA SCHED. SCHED. SCHED. SCHED.

Volume (in3) Gallons

CALCULATE CORR RATE & TMIN DATE

CALCULATE TMIN DATE

ASME B31.3 345.4.2(b) Hydrotest Temperature Correction

minimum test gage pressure

ASME B31.3 304.1.2(a)

Straight Pipe Under Internal Pressure

Maximum Allowable internal pressure calcs according to B31.3

max allowable WORKING pressure

15 ksi (i.e. 17.5)

single butt weld

CALCULATE PIPING MAXIMUM PRESSURE

per ANSI B31.3, Para. 304.1.2

Thickness is UT 0.20 - 0.02 corrosion allowance

CALCULATE PIPING MAXIMUM PRESSURE

per ANSI B31.8, para 841.1

CALCULATE PIPELINE INTERNAL DESIGN PRESSURE

49 CFR, Part 195, para 195.106

ctor = 0.60, TYPE C = 0.50

Pipe Sleeve Minimum Thickness

ts, min = 0.851

eve Minimum Thickness

Pipe design pressure, psig

minimum thickness of the sleeve, inch

Blind Thickness Calcuations

Fill in yellow portion

500 Design Pressure or Hydrostatic test pressure (psi)

0.503 Minimum thickness allowed for the blind.

PMG App 8.5 XOM Lap Patch

ts, min = 0.328

p 8.5 XOM Lap Patch

Pipe design pressure, psig

minimum thickness of the sleeve, inch