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What is Melamine?
BASIC DEFINITION
Are boards coated with decorative papers treated with
melamine resins. These resins,from which the product derives
its name,create a perfect barrier against humidity,steam,
chemical agents,
erosion and scratches.
What is Melamine?
14.
TECHNICAL OUTLINE
Melamine paper
Technical wood
(mdf or particle boards)
Melamine paper
KEY DATA
Finsa production capacity
(2008):
Praticle boards:
2.600.000 m3
mdf:
1.400.000 m3
Melamine:
1.750.00 m3.
Melamine
15.
Melamine
Melamine in our days
OUR DESIGNS
Quality of design has made tremendous progress in the last years, greatly due
to the advancements made in the printing section. Incorporation of new
technologies in the creative and production processes of decorative paper
has improved spectacularly the quality of our printed designs.
Such technical advancements has made present day Melamine evolve
towards ever new horizons. Thus, such technical freedom has allowed our
designs to adapt to, and to follow the latest trends without any complexes,
within the scope of decoration and furniture.
On one hand, the degree of resolution achieved in design converts them into
clear and realistic copies, such as in the case of natural elements (wood,
stones...). On the other hand, Melamine has open up to new scopes, offering
new capabilities in what concerns fantasies and abstract designs.
Garden
16.
Olive Lorca
TEXTURES
If in terms of design nothing remains the same in terms of texture, progress has
been even more.
As a matter of fact, the technical advancement achieved in this field has
made texture become so improved, in order to offer a swift response to the
new trends each moment.
Thus, the range of possibilities we have today is much wider covering from the
different degrees of gloss to matt structures. Effects of depth and contrast are
presently possible through the application of different wood pores, which bring
realism and naturalness unachievable until a few years ago.
jinlo Seda
Actually, the combination between design and texture may offer surprising
results by enhancing certain printing structures and tones and bringing forth
new effects (from effects of sophistication, very up-to-date, to astounding
natural touches).
Pore Arenado
17.
Melamine
Advantages of this product
ADVANTAGES AND CHARACTERISTICS
Architects, decorators and professionals in prescription, regularly convey the importance of establishing
along with us a common space for communication, the need for permanent feedback, in order to
eradicate the existing shortcomings as far as understanding the advantages and capabilities of
Melamine.
So we would like to state that we are completely available and delighted to visit you as well in order to
understand the decorative solutions you require.
Please get in touch with us and we will personally convey the innumerable advantages you can have with
melamine boards in your projects.
18.
WITH THE
01.COMMITMENT
ENVIRONMENT
We assure the best use of forest resources, by adding
recycled wood into our raw (materials more than half the
wood we use is recycled). In this sense, the wood industry
we belong to is one of the cleanest as it requires the least
energy to transform its products, and is also the industry
that generates the least waste in its production
processes, thus enhancing the reduction of global
heating of our planet.
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VERSATILE
04.APPLICATION
Melamine offers infinite possibilities for the decoration
industry, mainly for the furniture industry, both for
domestic use and as equipment for interiorism in
commercial facilities hotels and offices.
Both for coating walls, for door and window
carpentry, or as raw material for furniture, Melamine
plays a first class decorative role in present day
architecture.
TO INSTALL
03.ATEASYWORK
Our wood panels offer excellent working capabilities
as they can be worked by simple hand tools or with
machined-tools of easy transportation and use at the
decoration site. They can be assembled together
and joined with appropriate adhesives, nails, screws,
tapped-bolts and special connectors, generating
clean, resistant and lasting unions.
EXCELLENT
05.PROPERTIES
For sound isolation.
For thermal isolation.
In its behaviour before fire/humidity.
In its resistance/bending capabilities.
Structural stability.
19.
Melamine
How is it made?
Manufacturing process
A.TECHNICAL WOOD: MDF OR CHIPBOARD
The first step in the process is to select the raw material: trunks (eucalyptus and
pine trees), slabs, saw dust, wood chips and recycled wood. Then the wood is
chipped or grinded in the case of MDF. After having dried, the chips or fibres are
impregnated with different substances (urea, paraffin, Melamine...) that will
then polymerize in the further pressing process. The resulting particle mat is then
pressed with heat and pressure, thus generating a rigid body. Finally the board is
cut laterally and transversally in order to adjust it to the required dimensions.
B.IMPREGNATED PAPER
A base paper is used, which mass composition is: 55% fibre (cellulose), 36%
additives that offer whiteness and opacity to the paper base, and 4% pigments
that colour the base paper. Then it is printed with different types of colours, in
order to obtain the wooden design, unicolour or the required fantasy. Through
an impregnating bath, mainly with melamine resins, the printed paper
achieves high resistance for then covering the board. The paper is then cut with
special knives into the required sizes for its further application upon the base
board.
How is it made?
20.
The melamined board is the result of applying the pressing principle (pressure
and heat) upon a sandwich made of impregnated
paper+board+impregnated paper. No glues or additional process is used, as
the impregnation itself applied upon the base paper in order to solidify it,
adheres it to the support. Besides, at the finishing moment, the press applies the
design through an engraved steel board.
21.
BASIC OUTLINE
PRESSING
IMPREGNATED PAPER
RAW PAPER
PRINTING
IMPREGNATION
CUTTING
IMPREGNATED PAPER
01.
02.
03.
04.
05.
MELAMINE
01.
MELAMINED
BOARDBOARD
02.
01.
02.
03.
04.
05.
06.
RAW MATERIAL
CHIPPING
GLUEING
PRESSING
CUTTING
TECHNICAL WOOD
MDF OR CHIPBOARD
Melamine
Special qualities
APPROPRIATE QUALITIES ADAPTED TO EACH PROJECT
Depending on the specificities of each decoration project you face, you can chose the
best and most appropriate board (base support) for your needs. We offer the following
possibilities in terms of qualities:
AH Quality
Special qualities
Varnishable Quality
Horizontal Aplications
High Gloss
Ref.1
22.
AB Quality
Unicolours
Fantasies
Maderas
Ref.2
For a
lacquered
effect
For a
modern
effect
For a luxurious and
elegant
effect
Ref.3