Control &

Protection
solutions
Control systems & Products for process,
engines, compressors and pumps

Engines

Control and instrumentation for

engines, compressors, gearboxes,
turbines and rotating equipment

Global Support

3 manufacturing facilities
7 technical sales offices
Over 60 distributors

AMOTS SERVED MARKETS

MARINE

OIL & GAS

POWER
GENERATION

AMOT Systems in Marine

Bearing wear
protection

Cargo pump
monitoring

Temperature
control valves

Cargo Pump Monitor

TEMPERATURE CONTROL VALVE

SELF ACTUATED TYPE

Thermostatic valves

Application

Anywhere there is need to control a

liquids temperature at a fixed design SET
point.
Lube Oil Consoles
Cooling Water Consoles / Circuits

Thermostatic Valve

Self contained 3way temperature control

valve

Same Valve, 2 Locations

C

OUT

A
B

Diverting

Mixing

IN

A
C

Exploded view of a TCV

Bypass

Cooler
B

A
Inlet

Wax element inside TCV

Temp. sensing Elements

Wax Element operation

Working principle

Thermostatic valves

Valve selection

1.Process details such as flow rate,

operating pressure and process medium

2.Flange / Thread connection

3.Temperature setting and operating range
4.Seal material selection
5.Manual override option

VALVE SIZING

FLUID TYPE
FLOW RATE

ALLOWED PRESSURE DROP IS 2 7 PSI

Selection
Chart
Model No.

Water or Water / Glycol

Flow Rate ( US gpm )

Flow Rate ( US gpm )

3/4
3/4
1
1-1/2
1-1/4

JO
CM
CM
CM
CCM

Min.
11
13
14
17
28

1-1/2
1-1/2
2
2-1/2
3
4

E
B
B
B
B
B

45
68
70
130
150
300

75
125
130
230
270
540

4
5
5
6

H
B
H
B

345
450
500
680
745
1500

620
800
920
1200
1350
2800

6H
8D

Oil

Max.
20
25
27
32
54

Min.

Max.

See the Catalog

Note
Min. = 2 psi drop
Max. = 7 psi drop

Body Material

Cast Iron

H2O, H2O & glycol, oil

Lowest cost

Aluminum

Oil, H2O & glycol

Low cost

Bronze

Deionized H2O, salt water

Highly flexible, shipboard

Steel and Stainless Steel

Oil , H2O & glycol
High pressure, Flexible

Seal Material

Buna N (Nitrile)
H2O, H2O & glycol, Oil

Viton
Synthetic oil

Neoprene
Refrigeration
Ammonia
Freon

Model Code
3BOCF16501
MODEL CODE SYSTEM
3

BO

160

01

- ___ - ( )
Special Requirements, (MTO) Made-To-Order
Element Assembly Leak Hole, See Table G
Element Assembly Type, See Table F
Temperature Setting, See Table E

TABLE A
Valve Size
Inches (mm)
1-1/2
2
2-1/2
3
4
5
6

(40)
(50)
(65)
(80)
(100)
(125)
(150)

TABLE B
Valve Type
Code No.
BO Standard
BM Manual Override
BC Tee config, Flanged
1-1/2, 2" only
BF Flanged, 2" only
BH 1-1/2, 2" only
BE Low flow, 4" only

TABLE C
Body Material
Code No.Material
C
S
B
D
R

Cast Iron
Steel
Bronze
Ductile Iron
Stainless
Steel

Code No.
F
J
H
K
A
B
C
N
P
T
V
W

Type

TABLE D*
Connections

ANSI B16.1 (125 lb. Class) "FF Flange"

ANSI B16.5 (150 lb. Class) "RF Flange"
ANSI B16.34 (300 lb. Class) "RF Flange"
ANSI B16.37 (600 lb. Class) "RF Flange"
AMOT MET 1 (ND6) "90 psi Metric Flange"
AMOT MET 2 (ND10) "150 psi Metric Flange"
AMOT MET 3 (ND16) "235 psi Metric Flange"
Navy Flange per MIL-F-20042
JIS 5K "FF Flange"
Threaded NPT to USAS B2.1 (standard)
Threaded BSP (Tr) and Japanese JIS
Threaded to SAE J514h straight thrd O-ring seal

Nominal Temperature
Model Code
3BOCF165 01
TABLE E
Temperature Setting
Code
Nominal Temp
No.
F
(C)
*055
075
090
095
100
105
110
115
120
*130
135
140
145
*150
155

55
75
90
95
100
105
110
115
120
130
135
140
145
150
155

(13)
(24)
(32)
(35)
(38)
(41)
(43)
(46)
(49)
(54)
(57)
(60)
(63)
(66)
(69)

TABLE E (Continued)
Temperature Setting
Code
Nominal Temp
No.
F
(C)
160
165
170
175
180
185
195
205
215
225
230
235
240

160
165
170
175
180
185
195
205
215
225
230
235
240

(71)
(74)
(77)
(79)
(83)
(85)
(91)
(96)
(102)
(107)
(110)
(113)
(116)

TABLE F
Code No.
01
02
03
07
11
05
44
45
20
12
53
50

Element Assembly
Type
1096X
1096P
1096X
2433X
5566X
6836S
1096X
1096P
5566X
5566P
2433X
6836K

Standard
Plated with Viton
with Viton seals
Manual Override
Reduced stroke
Saltwater
with Neoprene
with Neoprene
with Viton
Plated
with Viton
Kanigen with
Neoprene

TABLE G
Element Assembly
Leak Hole
Code
Size
No. Inches (mm)
none (standard)
A
B
C
D
E
F
G
H

1/2"
1/4"
3/8"
1/8"
1/16"
3/32"
3/16"
5/16"

(12.5)
(6.4)
(9.5)
(3.2)
(1.6)
(2.4)
(4.8)
(7.9)

Temperatures apply only

to 1096 and 2433 Element * = Also avail. as reduced stroke. Contact factory for other temps.
Assemblies.
Indicates Non-Standard, Special Charge

Serviceable Parts

Temperature element
1096x and 2433x elements

Service kits
Buna N or Viton O rings and gaskets

THERMOSTATIC CONTROL VALVE

ADVANTAGE

DIS ADVANTAGE

Fixed temperature set point.

Operator cannot tamper.

Simple mechanical design

and no skilled man power
required for maintenance.

Fit & Forget solution.

No spares required for up to
10years under normal design
operating condition

Op. range of temperature

element is limited.

No Indication is available.
Low accuracy + / - 1.5Deg C
Slow response.

TEMPERATURE CONTROL VALVE

ACTUATED TYPE

Model G
Temperature Control Valves

AMOT Features

Compact Size
versus other actuated valves

Sizes

50 to 450mm

Materials

Cast Iron
Ductile Iron
Bronze
Steel
Stainless Steel

Mixing application

Diverting Application

Marine Cooling System

Marine Cooling System

Charge Air
(LT) Temperature Control

Typical Applications

Environments where any of the following

are present or required:

High vibration and shock

Arduous duty
High duty cycle needs
Modulating actuation required
Accurate positioning
Intelligent communication
Tight shut-off is not required

System Parameters

Fluid types
Fresh water / Lube oil / Sea Water

Flow rate
Maximum possible temperature (120C)
If likely to exceed 100C then Viton should be used

Maximum working pressure (10 bar)

Hydraulically tested at 15 bar

Pressure drop limitations 0,01 to 0,3 bar

Advantages of Electric System

Accurate Temperature Measurement

Accurate Precise Control
Flexible Powerful PID Controller
Fast Response
Reliable Operation

System Components

Valve
Actuator
Controller
Temperature sensor
I/P converter

G Valve - Electrical

Valve

Rotary Valve
Rotor moves 90
between 2
adjacent ports

Mixing or
Diverting

Rotary Valve Design

CFD Model

Valve shown in normal

operating condition 45

Rotary Valve Design

Adjustable Rotor Clearance
150mm 400mm design

1 piece
Machined
Rotor
50mm
100mm
design

Actuators

Features of Electric Actuator

Turn rotary actuator

Manual override
Potentiometer fitted as
standard

Local position indication

Enclosure protection IP67
2 motor limit switches
2 spare auxiliary switches

Torque switches fitted

Anti-condensation heater
Detachable drive adapter
Self locking with minimum
of backlash

Mounting base to ISO

5211

Electronic positioner
available

8071D Temperature Controller

PID Temperature controller

Open loop
Panel mounted
Inputs:
3 wire RTD
420mA
Outputs:
4-20mA
Logic outputs
CE marked
Conforms to EMC requirements

8072D Temperature controller

Wall mounted unit

Enclosure Houses

8071D
2 off solid state relays
Fuses
On / Off switch
Wiring connections

IP67 Enclosure
protection

Temperature Controller

Sampling time 1/2 second

Enclosure protection IP65
Ambient temperature 32 - 122F (0 - 50C)
Ambient humidity 20 - 80%
Weight 3.7 lb (1.7Kg)

Solid state relays

Heavy duty interface

between 8071D
temperature
controller and electric
actuator

IP67 enclosure
protection

Zero volt switching

8060A RTD Sensor

For use with all Amot electronic controllers

8071D & 8072D

3 wire PT100 (Resistance thermometer)

3rd wire compensates for cable length
Heavy duty Aluminium head

IP54 enclosure protection

Stainless steel thermal well

Filled with heat transfer compound
Screw connections

8064A7716-AA
I/P Converter

Bulkhead mounting
Input signal 4 - 20mA
Output signal 3 - 15 psi
For use as an interface between
8071D temperature controller
and the pneumatic G valve on
the electro - pneumatic system.

Suitable for vibration

applications

Valve Selection
Always select valves based on flow NOT pipe size

In order to make a selection the following need to be determined.

What is:

1. The application
2. The fluid
3. The flowrate
4. Working pressure
5. Test pressure
6. Setpoint
7. Maximum Temperature

8. Preferred control method

Electric
Pneumatic
Electro-pneumatic
10.Where will it be fitted
Inside
Outside
Safe area
Hazardous area
Vibration area

Material selection

Ductile iron (SG iron)

Lube oil where higher than normal strength is required

Legislation (fire risks)

Pulsating pressures due to pressure spikes
produced by gear pumps

Steel

High strength
High pressure

Specification requirements

Stainless Steel

Corrosive environments (offshore)

Corrosive fluids

Flanged connection

Selected to suit the customers needs

Flanged 2 16 ?
DIN
ANSI
JIS

Mode of Operation

Mode of operation can be selected to suit customers piping

2 very different rotor constructions
Modes can be easily changes in the field

Mode of operation

On cold flow is from port 2

to port 1, Port 3 is blocked

Rotor moves from port 3 to

port 1 on increasing
temperature

Mode will be 31 for an

electric valve

3
1

Remember
We are not system designers, but
we can offer useful advice on how
to use and install AMOT products
to get the optimum performance

Which System???

Electric
Pneumatic
Electro-pneumatic

Electric System

Accurate control
Flexible powerful controller
Accurate temperature measurement
Interface with central computer
Not fail-safe

Pneumatic System

Fail-safe

Relatively simple to use

Old fashioned
Inaccurate sensing

Will fail to a safe condition

Due to capillary

Difficult to commission

Electro Pneumatic System

Manual Override

Lever to initiate manual mode

Automatic lever reset on application of power
Can be locked using standard padlock

EA Series Quarter Turn

Actuator

Continuous torque
rated.

EA 50 50Nm
EA100 100Nm
EA200 200Nm
EA400 400Nm

110v and 220v

versions available

EA Series Quarter Turn Actuator

Features:
High reliability feedback
potentiometer
Limit switches, Torque
switches plus 2 auxiliary
micro-switches
Vibration resistant
terminals
4-20mA positioner
option.

EA Series Actuator 4-20mA

Positioner

Features:

Position control using

4-20mA demand
4-20mA configurable retransmission output
Internal 4-20mA loop
power supply
Several interface
configurations possible

Status LED and twostate error output

Solid State power
switching

Configurator 47962X

Calibration / Configuration

GPD Pneumatic Actuator

Positioner

Actuator

Manual override
(Optional)

GPD Pneumatic Actuator

GPD Pneumatic Actuator

Provides the power to move the valve

Double piston Rack and Pinion type
Single acting spring return
Adjustable end stops mounted in the
covers

Positioning of valve

6 pipe diameters minimum from an intersection

To ensure good mix of fluids

Preferably in upright position

To balance the torque requirements

Accessible location
To enable easy inspection and service

AMOT GED Valve Installation

150mm GED Valve

150mm GED Valve

PT100 Sensor

PID Controller

80mm GED Valve

SG 80 Controller Installation

CONTROL PRODUCTS

Accessories Sensing

Metal Particle Detectors

Operation

Oil
In

Grid

Oil
Out

Continuously

samples oil
Oil enters top of
MPD
Oil travels through
grid
Oil exits bottom of
MPD

Theory of operation

Oil flows over a fine metal finger

grid, passing through a fine matrix
of holes.

Metal particles become trapped by

the differential pressure over the
plates.

The electric circuit is completed and

alarm sounds.

Installation Diagram

Block
Valve

Gas Engine

MPD
Orifice
To Engine Oil Sump

Main Oil Supply Line

To Engine
Bearings,
Etc.....

Bleed
Valve

Pump

Block
Valve

Flow

Filter

Install in side stream of main oil supply line

Side Stream
After pump, before filter, in bottom of oil line
Install above crank case, if possible
Install block valves before and after the MPD- use a bleed valve with the
outlet block valve
Use an adequate size orifice on the outlet of the MPD to prevent starving
the equipment of oil
Oil exits MPD into sump

AMOT offers
the Worlds Most Complete Line of
Rotating Equipment Sensors & Safety Controls !!

GAS

Master safety shut down

A Fail Safe System to Stop an engine, or

engine system, as a result of an unhealthy
condition.

Low oil pressure

Loss of coolant
Engine over-speed
High exhaust temperature
Excessive vibration

Vent to shut down principle

Vent to Shut down

Vent to Shutdown means: When

pilot

pressure is vented, the logic device will

trip,

AND upon LOSS of pilot pressure the logic

device will trip.

Simple system

Pressure sensing valves

1672, 4023 & 4143

1672 ~ Pressure Sensing Valve

5-3600 PSI Range

Anodized Aluminum
Hydraulic or Pneumatic

1672 Pressure sensing valve

Measurement Principle:
Adjustable pressure switch, actuated by sensed pressure against
a diaphragm or piston operator. The set point is controlled
by the sensed area, and by replacing / adjusting the spring.

Applications:
Pressure Sensing on
Compressor Suction / Discharge
Cooling Water
Control Air
Fuel Gas

Lubricating Oil
l Combustion Air
l Fuel Oil
l Starting Air

Key Features:
Easy Field Adjustment, used in both Hydraulic or Gas
Systems, Factory Set, Gulfproofed, Pneumatic Lockout
available (Range 1).

Temperature valves
2230, 4021, 4075 & 4087

2230 / 4430 Two Way Temperature Sensing

Valve

Wax Enclosed Sensing Element

65 ~ 265 F, factory set field adjustable.
Hydraulic or Pneumatic
Brass (2230) or 316 SS (4430) body
Normally closed,
~On temperature
increase, opens
Low Maintenance

4075 / 4475 High Temp Valve

Bi-metallic temperature sensing

discs element
130 ~ 500F, Field Adjustable
Anodized Aluminum / 316 SS
Body
Thermowell included

4087 Exhaust Gas Temp.Valve

SS Well expands to ambient temperature faster than the

internal rod, rod moves downward, to release trip plunger,
with snap open actuation, opening the in port to vent.

300 ~ 1400 F in 2 ranges, field adjustable

Manual or Pneumatic (remote) Reset after cooling

4102 / 4103 / 4303 Eutectic

174 - 343F, 8 Available Setpoints

Eutectic Sensing Devices
4102 ~ remote (requires 4095 / 4395)
4103 ~ pneumatic / hydraulic temp. valve
4303 ~ electric temp switch
No recalibration required

Over Speed & Vibration valves

4109 & 4110

2800D pressure sensing device

5 - 40 PSI, field adjustable
Snap Acting Low Pressure Sensor
Gulfproofed Aluminum

Air Intake Shut Off valve

4261 & 4262

4261 / Speedtrap

2.75,3.5,5.5,7,& 8
Anodized Aluminum
Body
Pneumatic,Hydraulic, or
Electric actuator
( no 4)

4262
4 and 6 Only
Same Actuators as 4261
Broader hose bib mounts

Fuel shutoff / Air start valves

AMOT Produces THREE Models

2180, 4418, 43/4420

Principle of Operation

Pressurize pilot port to open inlet to outlet and close vent

Remove pressure from pilot port to stop flow across valve
and open vent to outlet

Pilot
Pressure

Pilot
Pressure

Inlet

Outlet

Vent

Inlet

Outlet

Vent

Air / Gas start up valves

Model 4418

Model 4123

Model 2180E

Application

Gas control valves

Model 8402

Model 4420

Pneumatic Panel Indicators

4054, 4101 & 4229

Switches

XTS W Bearing Wear

Monitoring System

Application

Suitable for
Slow Speed 2
stroke engines

Speed range of
20 to 250rpm

Thank You