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PROPERTY OF MODEC AND IS FURNISHED ON A CONFIDENTIAL BASIS, AND WITH THE EXPRESS AGREEMENT THAT
IT WILL NEITHER BE USED, SOLD, TRANSFERRED, COPIED, TRACED, PHOTOGRAPHED, NOR REPRODUCED IN ANY
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WITHOUT THE WRITTEN AGREEMENT OF MODEC THE RECIPIENT OF THIS DOCUMENT AGREES NOT TO DISCLOSE TO
ANY OTHER PARTY INFORMATION CONTAINED HEREIN, OR NOT TO USE SUCH INFORMATION, EXCEPT FOR THE
SPECIFIC PURPOSE INTENDED AT THE TIME OF RELEASE OF THIS DOCUMENT.

Dave
Laws

Digitally signed by
Dave Laws
DN: cn=Dave Laws,
o=Modec Ghana,
ou=Training,
email=dave.laws@m
odec.com, c=GH
Date: 2011.11.21
14:57:56 Z

ISSUED

21 NOV 2011

GOK/ MV21

DL

DL

IFU

08 NOV 2010

SB / MV21

DL

CD

Rev

Status

Date

Originator

Checker

Approver

Document Title:

CBTA GAS TESTER TRAINING


MODEC Project No.

Client Document No.

Page

10-01-MOD-J87-0310-10
Document No.

WS245

0245-MI20-OPSM-0310-10

FPSO KWAME NKRUMAH MV21

1 of 16

FPSO KWAME NKRUMAH MV21

CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

REVISION HISTORY
REVISION NO.

DATE

REVISION INFORMATION

08 MAY 2010

Doc created. Issued for review

02 SEPT 2010

Issue for facility review

25 OCT 2010

Received from review. Issue for use

08 NOV 2010

Offshore review / detector name changes for new items

21 NOV 2011

Reviewed and re issued for use

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FPSO KWAME NKRUMAH MV21

CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

TABLE OF CONTENTS
1.0

INTRODUCTION ............................................................................................................... 4
1.1
PURPOSE ............................................................................................................. 4
1.2
SCOPE .................................................................................................................. 4
1.3
REFERENCES ...................................................................................................... 4
1.4
DEFINITIONS ........................................................................................................ 5
1.5
RESPONSIBILITIES ............................................................................................. 5

2.0

TRAINING PROCESS ...................................................................................................... 6


2.1
GENERAL PRINCIPLES ....................................................................................... 6
2.2
COMPETENCY STANDARD ................................................................................ 6
2.3
TRAINING STRATEGY ......................................................................................... 6
2.4
ASSESSMENT PROCESS ................................................................................... 6
2.5
RECOGNITION OF PRIOR LEARNING ............................................................... 6

3.0

PART 1 ORAL / WRITTEN ASSESSMENT .................................................................. 7


3.1
GAS TESTING RESPONSIBILITIES .................................................................... 7
3.2
EXPLOSIVE ATMOSPHERES AND HAZARDOUS ZONES ................................ 7
3.3
CONTROL OF PORTABLE GAS DETECTORS ................................................... 8
3.4
SELECTION OF PORTABLE GAS DETECTORS ................................................ 8
3.5
GAS TESTING FOR CONFINED SPACE ENTRY................................................ 9
3.6
HYDROGEN SULPHIDE AWARENESS ............................................................. 13

4.0

PART 2 PRACTICAL ASSESSMENT ......................................................................... 13


4.1
GAS DETECTOR PREPARATION AND USE .................................................... 13
4.2
CONFINED SPACE ENTRY EXERCISE ............................................................ 14

5.0

TRAINING REQUIREMENTS ......................................................................................... 15

6.0

COACHES AND TRAINING PROVIDERS ..................................................................... 15

7.0

TRAINING INFORMATION ............................................................................................ 15

8.0

RECOGNITION OF PRIOR LEARNING (RPL) .............................................................. 16

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1.0

INTRODUCTION

1.1

PURPOSE

CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

This document is the training and learning guide for the Gas Tester competency
module within the Competency Based Training and Assessment program.
This document provides the Competency Standard questions and lists the training
material for each competency module onboard the Facility.

1.2

SCOPE
This document applies to Gas Testing activities on the FPSO Kwame Nkrumah
MV21.

1.3

REFERENCES

0245-MI20-OPSM-0310

Competency Assurance Manual

0245-MI20-OPSM-0403

Operations: PTW Volume 1 Main Procedure

0245-MI20-OPSM-0406

PTW Vol.3 - Risk Assessment and HSE Checklist

0245-MI20-OPSM-0420

PTW - Isolation Procedure

0245-MI20-OPSM-1103

H2S Policy

0245-MI20-OPP1-1417

Calibration and testing of Portable Gas detectors

0245-34-1570-C41-0006

Manufacturers Manual for Portable Gas detectors

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1.4

DEFINITIONS
AGT

Authorised Gas Tester

CBTA

Competency Based Training and Assessment

CCR

Central Control Room

E/I

Electrical/ Instrument (Technician)

EPI

Extended Period Isolation

ESD

Emergency Shutdown

FPSO

Floating Production Storage and Offloading vessel

GA

General Alarm

H2S

Hydrogen Sulphide

HMI

Human Machine Interface

HOD

Head of Department

IR

Infra-red

ISC

Isolation Certificate

LEL

Lower Explosive Limit

MSDS
O2

Material Safety Data Sheet


Oxygen

OIM

Offshore Installation Manager

ppm

parts per million

SCBA
UEL

1.5

CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Self Contained Breathing Apparatus


Upper Explosive Limit

RESPONSIBILITIES
The OIM has the overall responsibility for Competency Based Training and
Assessment on board the Facility.
The Superintendents will administer and execute the program to ensure compliance.

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2.0

TRAINING PROCESS

2.1

GENERAL PRINCIPLES

CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

The production facilities on board the FPSO Kwame Nkrumah MV21 consist of a
number of discrete systems which interact together to produce oil and gas to the
required specifications.
These systems are grouped into certain areas, and the efficient operation of the
Facility is formed around the concept of these areas and systems.
To ensure competency in the operation of the Facility a Competency Based Training
and Assessment module has been compiled for each system within a certain area.

2.2

COMPETENCY STANDARD
The Standards of Competency on the Facility are based on the Operating Manuals,
procedures and drawings for each system and process and these are the source of
all training information. Other in-house procedures will be developed to cover special
operations and these will be referred to as required for each module.

2.3

TRAINING STRATEGY
The required system competencies for each area are referenced in Section 1.3 of
this document and all manuals and procedures referred to are available in the Health
Safety and Environment management system.
Each candidate is to complete the training and learning module for each system. The
modules are self paced, self study based. Supervisors and other competent
personnel will assist and support the learning process.
Candidates are to prepare themselves to the competency standards laid out in this
guide with all aspects of each system and its operation. They then must complete
any written pre-work required and mark up the relevant drawings and diagrams
before presenting themselves for assessment.

2.4

ASSESSMENT PROCESS
Competency is measured at the end of each module by completing the Competency
Assessment (CBTA) for that system. The candidate must correctly answer all
questions in an oral, written, and practical assessment, to the criteria stated in this
module, with recourse to relevant documentation where required.
The Production Supervisor or other competent person on the Facility will conduct the
Competency Assessment.

2.5

RECOGNITION OF PRIOR LEARNING

Evidenced competencies from prior training courses or assessments.

System commissioning, factory testing, operating procedure development.

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3.0

PART 1 ORAL / WRITTEN ASSESSMENT

Oral & Written Assessment


3.1
1.

3.2
1.

CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Training Information

GAS TESTING RESPONSIBILITIES


Who is authorised to carry out a gas test for a
Confined Space Entry. Hot Work and Cold Work
on the Facility?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
OIM / Superintendant / Coach

EXPLOSIVE ATMOSPHERES AND HAZARDOUS ZONES


What is an explosive gas atmosphere?

Calibration and testing of Portable Gas


detectors 0245-MI20-OPP1-1417
OIM / Superintendant / Coach

2.

Define LEL.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

3.

Define UEL.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

4.

Define a Hazardous Zone as applicable to Area


Classification.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

5.

Describe the different types of Hazardous Zones.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

6.

7.

Where on the Facility would you find a drawing


indicating the layout of the MV21 Hazardous
Zones?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411

What type of hazardous zone is the process area


of the Facility?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411

OIM / Superintendant / Coach

OIM / Superintendant / Coach

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CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Oral & Written Assessment

Training Information

8.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411

Why is a gas test required for Hot Work?

OIM / Superintendant / Coach


3.3
1.

CONTROL OF PORTABLE GAS DETECTORS


Name the different types of Portable Gas
Detectors on the Facility.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

2.

Who may carry out maintenance on Portable Gas


Detectors?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

3.

How often are Portable Gas Detectors calibrated?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

4.

Who is responsible for the issue of Portable Gas


Detectors?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

5.

Where are the Portable Gas Detectors kept when


not in use?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

6.

What is calibration gas?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

8.

What is a gas detector challenge?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

3.4
1.

SELECTION OF PORTABLE GAS DETECTORS


Describe the operation and characteristics of the
Portable Gas Detectors available on the MV21.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
MSA Multi Gas Detector Vendor
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CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Oral & Written Assessment

Training Information
Operating Instructions
MSA Personnel 02 Meter Vendor
Operating Instructions
OIM / Superintendant / Coach

2.

Which would be the most suitable gas detector for


conducting an AGT survey prior to hot work?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
MSA Multi Gas Detector Vendor
Operating Instructions
MSA Personnel 02 Meter Vendor
Operating Instructions
OIM / Superintendant / Coach

3.

Which would be the most suitable gas detector for


personal use during localised Hot Work?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
MSA Multi Gas Detector Vendor
Operating Instructions
MSA Personnel 02 Meter Vendor
Operating Instructions
OIM / Superintendant / Coach

4.

Which would be the most suitable gas detector for


inerting and purging a cargo tank? Explain why
your choice of Gas Detector is the most suitable
for this task.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411

MSA Multi Gas Detector Vendor


Operating Instructions
MSA Personnel 02 Meter Vendor
Operating Instructions
OIM / Superintendant / Coach
3.5
1.

GAS TESTING FOR CONFINED SPACE ENTRY


Define a confined space.

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
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CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Oral & Written Assessment

Training Information
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

2.

Provide examples of confined spaces on the


MV21.

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

4.

Why is gas testing results required prior to a


confined space entry?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403

What are the acceptable readings?

PTW - Isolation Procedure 0245-MI20OPSM-0420


Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411

5.

Describe the preferred method for the initial


testing of a confined space.

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

6.

Where are the results of the initial gas tests


recorded?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

7.

What is the oxygen content of fresh air?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
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CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Oral & Written Assessment

Training Information
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

8.

At what level of oxygen is a deficiency said to


exist?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

9.

When may entry to an oxygen deficient space


occur?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411

10.

Explain the entry requirements if hydrocarbon gas


is present in a confined space, for the different
levels of hydrocarbon gas detected.

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

11.

What danger exists in process vessels that may


have already been gas tested and show no sign
of hydrocarbon gas?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach
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CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Oral & Written Assessment

Training Information

12.

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403

For what reason does the AGT sign the


declaration on the Confined Space Entry
Certificate?

PTW - Isolation Procedure 0245-MI20OPSM-0420


Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

13.

Where would you find information related to the


properties of chemical substances if they were
present in or to be used in a confined space?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

14.

Which is the most appropriate gas detector to be


used by the AGT for sampling a confined space
prior to entry? Why?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

15.

How often should the AGT carry out a survey of


the atmosphere inside the confined space during
the course of a job?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

16.

What is the most appropriate gas detector for


personal use by a person working inside a
confined space?

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW - Isolation Procedure 0245-MI20OPSM-0420
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FPSO KWAME NKRUMAH MV21

CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Oral & Written Assessment

Training Information
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

3.6
1.

HYDROGEN SULPHIDE AWARENESS


What is hydrogen sulphide (H2S), and where is it
present on the Facility?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
H2S Policy 0245-MI20-OPSM-1103
OIM / Superintendant / Coach

2.

What is the exposure limit to H2S that requires the


use of breathing apparatus?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
H2S Policy 0245-MI20-OPSM-1103
OIM / Superintendant / Coach

3.

What does H2S smell like?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
H2S Policy 0245-MI20-OPSM-1103
OIM / Superintendant / Coach

4.

Can smell always be used as an indication of


H2S? Why?

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411
H2S Policy 0245-MI20-OPSM-1103
OIM / Superintendant / Coach

4.0

PART 2 PRACTICAL ASSESSMENT

Oral & Practical Assessment


4.1
1.

Training Information

GAS DETECTOR PREPARATION AND USE


Demonstrate the procedure for obtaining a Portable
Gas Detector for the purpose of conducting a gas
test for hot work.

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach
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CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

Oral & Practical Assessment

Training Information

2.

Portable Gas Detectors Selection and


Use 0245-M120-OPSM-1411

Perform the necessary preparations and checks


prior to using the following gas detectors:

MSA Altair 5 multi gas detector

MSA Altair 4 personal multi gas detector.

MSA Multi Gas Detector Vendor


Operating Instructions
MSA Personal 02 Meter Vendor
Operating Instructions
OIM / Superintendant / Coach

4.

Demonstrate the procedure for obtaining a Portable


Gas Detector for the purpose of conducting a gas
test for hot work.

Operations: PTW Volume 1 Main


Procedure
0245-MI20OPSM-0403
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

A permit has been raised for a welding job on the


process skids.

4.2
1.

Demonstrate on site the method to conduct


a gas test for hot work.

Demonstrate where the initial readings are


logged on the Hot Work Permit.

OIM / Superintendent / Coach


Authorised Gas Tester
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411

CONFINED SPACE ENTRY EXERCISE


Given an example of a Confined Space Entry
Certificate, demonstrate/ simulate the correct
method of conducting a gas survey of a confined
space as the Authorised Gas Tester.

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
PTW Vol.3 - Risk Assessment and HSE
Checklist 0245-MI20-OPSM-0406
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

2.

Complete the Entry Certification as a result of the


survey.

Operations: PTW Volume 1 Main


Procedure 0245-MI20-OPSM-0403
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CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

FPSO KWAME NKRUMAH MV21

Oral & Practical Assessment

Training Information
PTW Vol.3 - Risk Assessment and HSE
Checklist 0245-MI20-OPSM-0406
PTW - Isolation Procedure 0245-MI20OPSM-0420
Portable Gas Detectors Selection and
Use 0245-M120-OPSM-1411
OIM / Superintendant / Coach

5.0

TRAINING REQUIREMENTS
Gas Tester training to address the required outcomes from this CBTA module will be
achieved during structured information sessions, exercises and drills conducted on
board the Facility.

6.0

COACHES AND TRAINING PROVIDERS


The answers to the above topics can be found in the listed reference documents.
However, assistance can be provided by:

Offshore Installation Manager

Operations Superintendant

Candidates Supervisor

These persons can also assist with coaching and practical training.

7.0

TRAINING INFORMATION
Training Information Topic

Electrical Isolation:

Coach or Training Provider

Location

HOD, OIM

Facility

Responsibilities
Explosive atmospheres and
hazardous zones
Control of portable gas detectors
Selection of portable gas detectors
Gas testing for confined space entry
Hydrogen sulphide awareness
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8.0

CBTA Gas Tester TRAINING


Document #: 0245-MI20-OPSM-0310-10
Rev 2

RECOGNITION OF PRIOR LEARNING (RPL)


No recognition of prior learning will satisfy the competency requirements of this
module.

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