Академический Документы
Профессиональный Документы
Культура Документы
Rev
0
Date
1999
Description
Issued for Implementation
Checked
Approved
DL
GES D.01
Page 2 of 25
Rev 0 1999
INDEX
SECTION
TITLE
1.0
SCOPE OF SPECIFICATION
1.1
1.2
Introduction
Other NOC Specifications
4
4
2.0
DEFINITIONS
2.1
2.2
Technical
Contractual
5
5
3.0
DESIGN
3.1
3.2
6
7
4.0
MATERIALS
15
4.1
4.2
Materials of Construction
Chemical Composition
15
15
5.0
16
5.1
5.2
Introduction
Procedures
16
16
6.0
TOLERANCES
18
6.1
6.2
6.3
Fabrication
Curvature
Roundness
18
18
18
7.0
INSPECTION
19
7.1
7.2
Procedures
Methods
19
19
8.0
TESTING
21
8.1
8.2
8.3
Statutory Testing
Test Procedures
Nameplates
21
21
22
PAGE
GES D.01
Page 3 of 25
Rev 0 1999
SECTION
TITLE
9.0
DOCUMENTATION
22
9.1
9.2
9.3
9.4
9.5
9.6
Introduction
Schedules/Reports
Data and Calculations
Drawings
Other Documents
Manuals
22
22
23
23
24
24
10.0
PRIOR TO SHIPMENT
24
10.1
10.2
10.3
10.4
10.5
24
25
25
25
25
DATA SHEETS
Tank (4)
PAGE
GES D.01
Page 4 of 25
Rev 0 1999
1.0
SCOPE OF SPECIFICATION
1.1
Introduction
1.1.1
This specification covers the minimum requirements for mechanical design, materials,
fabrication, erection, inspection and testing of welded steel storage tanks for above ground
atmospheric storage with a capacity in excess of 10,000 bbl (1600m3).
1.1.2
These storage tanks shall be designed, fabricated, erected, inspected and tested in accordance
with API 650, plus the additional requirements of this specification.
1.1.3
Low pressure storage tanks suitable for vapour space pressures of up to 15 psig (100 kPag) are
covered by GES D.04. Tanks of 10,000 bbl(1600m3) capacity or smaller are covered by GES D.06.
Accessories for tanks are covered by GES D.02.
1.1.4
This specification applies to equipment for refineries, onshore oil and gas installations and
processing facilities.
1.1.5
The Purchase Order/Contract will state that the tanks will be purchased either by:
(a)
(b)
Owner buying tank materials and a local Vendor/Contractor carrying out the erection, or
local Contractor carrying out procurement and erection.
1.1.6
The Vendor/Contractor shall comply fully with the provisions laid down in this specification.
Any exception must be authorised in writing by the Owner.
1.1.7
In the event of any conflict between this specification and any applicable codes or standards, the
Vendor/Contractor shall inform the Owner in writing and receive written clarification from the
Owner before proceeding with the work.
1.1.8
The tank foundations will be provided by the Vendor/Contractor responsible for the erection of
the tanks.
1.1.9
This General Engineering Specification will form part of the Purchase Order/Contract.
1.2
1.2.1
Where indicated in this specification the following additional Specifications shall apply:
GES D.02
GES D.06
GES D.07
Sump Tanks
GES H.07
GES W.01
GES W.03
GES X.01
GES X.02
GES X.03
DEFINITIONS
2.1
Technical
GES D.01
Page 5 of 25
Rev 0 1999
Contractual
The commercial terms used in this specification are defined as follows:
2.2.1
Owner
The oil or gas company, an associate or subsidiary, who is the end user of the equipment and
facilities.
2.2.2
Vendor
The company supplying the equipment and material.
2.2.3
Contractor
The main Contractor for a defined piece of work
GES D.01
Page 6 of 25
Rev 0 1999
Sub-Contractor
A company awarded a contract by a Contractor to do part of the work awarded to the Contractor.
2.2.5
Inspection Authority
The organisation representing the Owner or Vendor/Contractor that verifies that the equipment
and facilities have been designed, constructed, inspected and tested in accordance with the
requirements of this specification and the Purchase Order/Contract.
2.2.6
Inspector
A qualified individual representing the Owner, Vendor/Contractor or the assigned Inspection
Authority, who verifies that the equipment and facilities have been designed, constructed,
inspected and tested in accordance with the requirements of this specification and the Purchase
Order/Contract.
3.0
DESIGN
3.1
3.1.1
The design and construction of storage tanks shall comply with this specification as well as with
codes, standards and provisions indicated on the data sheets provided by the Owner.
3.1.2
GES D.01
Page 7 of 25
Rev 0 1999
ANSI A14.3
3.1.3
Unless specified otherwise in the Purchase Order/Contract, the current editions of Codes and
Standards at the time of order should be used.
3.2
3.2.1
3.2.2
3.2.3
Corrosion Allowance
(a)
Minimum corrosion allowance for tank components constructed from carbon steel shall
be 1/16" (1.5 mm) in sweet service and _" (3 mm) in sour and corrosive service.
(b)
The design diameter of anchor bolts and the design thickness of holding down straps,
shall be increased in all cases by _" (3 mm) as corrosion allowance.
Design Loads
(a)
Design loading of the tank shall take into account cyclic operations, erection and test
loadings.
(b)
During erection, start-up or operation, all applicable loads shall be considered as acting
simultaneously.
(c)
During hydrostatic testing, wind load (wind pressure) equivalent to a 35 mph (16 m/s)
wind velocity shall be considered acting simultaneously with the hydrostatic test load.
(d)
Roof live load shall not be less than 25 lbs/ft (1.2 kN/m2) applied over the projected roof
area.
Bottom
(a)
Bottom plates shall be two pass welded with 70% joint efficiency.
(b)
Minimum shell to bottom fillet size shall be the same as the bottom annular plate
thickness.
(c)
Annular plate thickness shall be the greater of API 650 Table 3-1 or the Table below:
3.2.4
" (6 mm)
GES D.01
Page 8 of 25
Rev 0 1999
/16" (8 mm)
Shell
The shell course thickness shall be designed per the one foot method of API 650 with the
following modifications:
-
specific gravity, G. Use 1.0 if actual G is 1.0 or less and use actual value if G is greater
than 1.0;
minimum nominal thickness of shell shall not be less than " (6 mm).
Subject to approval by the Owner, shell thickness determination by variable design point method
may also be acceptable for large diameter tanks.
All vertical and horizontal shell joints shall be complete penetration and complete fusion welds.
Single pass butt welds are not permitted.
3.2.5
3.2.6
Wind Girders
(a)
Wind girders for open top and floating roof tanks shall meet the strength as specified per
API 650.
(b)
Wind girders are to be used as walkways and shall be a minimum of 30" (762 mm) wide
and shall be located 42" (1.07 mm) below the top of the tank. Hand railings shall be
provided, only if the tank is equipped with fire fighting foam facilities.
(c)
Top curb angle - where a curb angle is required at the top of the shell of floating roof
tanks, the horizontal leg shall extend outwards.
(d)
Wind girders shall slope outward and shall be provided with drain holes.
Roof supports - 1/32" (0.8 mm) corrosion allowance to be provided on all surfaces, i.e.
1
/16" (1.6 mm) total of rafters, girders and columns.
(b)
Live load for roof supports design shall be per the National Building Code, but not less
than 25 lbs/ft2 (1.2 kN/m2) of projected areas.
(c)
For "hot tanks" or tanks subject to earthquakes, rafters shall be able to slide, but shall be
restrained.
(d)
3.2.8
3.2.9
3.2.10
GES D.01
Page 9 of 25
Rev 0 1999
(e)
The Owner shall specify to the Vendor/Contractor any lateral loads which may be
imposed on the roof supporting columns, e.g. tank mixers.
(f)
Circumferential roof angle - the horizontal leg of the roof supporting angle shall be
turned inward or outward, as specified by the Owner.
(g)
(h)
A frangible joint at the roof-to-shell junction shall be provided for supported cone and
self-supporting cone roof designs.
(i)
(j)
Bearing plates shall be provided for roof support columns. Plates shall be 24" (600 mm)
round or square by _" (10 mm) thick.
(k)
Flexible seal material shall have a flame spread index of not more than 35 per ASTM
E162.
(b)
(c)
The design of internal floating roofs for use in fixed roof tanks greater than 150 ft (46 m)
diameter and having roof support columns, shall be submitted to the Owner for review.
(d)
Floating Roofs
(a)
Floating roof tanks with specified flush type nozzles shall have the floating roof designed
to permit the outer pontoon to reach a point within 15" (381 mm) of the tank bottom.
(b)
The Owner shall supply the Vendor/Contractor with details regarding tank mixers,
internal piping, etc. The Vendor/Contractor shall ensure that all appurtenances are clear
of the roof in its lowest position.
All roofs shall be of the low deck (minimum vapour space) type.
(b)
Centre decks greater than 150 ft (46 m) diameter shall have channel stiffeners on the
underside of the deck. Stiffeners shall be installed as concentric rings with a maximum
radial spacing of
20 ft (6 m).
GES D.01
Page 10 of 25
Rev 0 1999
(c)
Roofs for tanks greater than 200 ft (61 m) diameter shall be designed for elastic stability
against "gross out-of-plane" buckling and "local" buckling of the outer pontoon, due to
the radial load imposed by deflection of the centre deck. This radial load shall be
determined from the 10" (250 mm) rainfall loading condition as defined in API 650
Appendix "C" or punctured centre deck loading condition, whichever governs.
(d)
Floating roofs shall be of the multiple and liquid tight compartment design.
(e)
All internal bulkhead plates shall be single fillet welded along all edges for liquid
tightness.
(f)
(g)
For tanks over 200 ft (61 m) diameter, calculations and tests required to substantiate the
elastic stability of the roof pontoon design, shall be as follows:
-
where roof designs have not been previously approved by the Owner, the
Vendor/Contractor shall submit test data on a roof of similar diameter to
validate the design;
where validation has not been made, the Vendor/Contractor shall conduct a
proof test on the largest tank supplied on the order. Proof test shall be based on
the most critical design loading conditions.
Seals
(a)
Shunts for removing charges, due to lightning, shall be provided on open type floating
roof tanks to connect the weather shield to the roof. Shunts shall be made of stainless
steel and shall be spaced not more than 30 ft (9 m) apart.
(b)
The peripheral roof seal may, unless otherwise specified, be of the metallic shoe type or
the liquid filled tube type. The seal design and materials of construction shall be
approved by the Owner. Liquid filled seals shall be sectionalised, i.e. discontinuous, to
prevent the complete loss of the sealing in the event of leakage.
(c)
Toroidal type seals shall be equipped with a weather shield, or the tank shall be
equipped with a secondary seal. Decision between weather shield and secondary seal
shall be on an economic basis based on calculations using API 2517 (1980 version) and
shall be approved by the Owner.
(d)
The bottom of the roof seal shall contact the shell just below the liquid level for at least
95% of the circumference. The liquid seal shall be unbroken around the circumference.
The maximum precipitation load on the roof shall be taken into account to ensure the seal
is not completely submerged.
(e)
The maximum permissible gap between the primary seal and the tank shell is _" (3mm)
GES D.01
Page 11 of 25
Rev 0 1999
3.2.12
(f)
The primary and secondary seal (or weather shield) shall be installed to allow for
removal from the top of the floating roof (when the tank is empty and the roof is resting
on its legs).
(g)
The primary and secondary seals shall be protected against a "roll over".
Supports shall be carbon steel pipe, Schedule 80 minimum thickness, or stainless steel if
the roof is aluminium.
(b)
The number of support legs shall be determined on the basis that Schedule 40 pipe would
be used.
(c)
3.2.13
3.2.14
(d)
For steel roof, bearing plates shall be centred under each support, attached to the tank
bottom by a 3/16" (5 mm) continuous fillet weld. Plates shall be 24" (610 mm) round or
square by _" (10 mm) thick.
(e)
The length of the leg support sleeves shall be such that any opening will be above the
liquid level when the deck is deflected by the 10" (254 mm) rainfall or punctured centre
deck condition. In no case shall the height (ft) of the support sleeve for single deck
pontoon roofs be less than the tank diameter (ft) divided by 60.
Roof Drains
(a)
Emergency drains shall not be provided when the pontoon area is less than 50% of the
roof area. Only for double deck type roofs may credit be taken in the roof design when
emergency drains are furnished.
(b)
Articulated pipe drains shall be provided with Chicksan swivel joints or equal with Viton
seals.
3.2.15
3.2.16
All shell opening connections including nozzles, manholes and clean-out fittings shall
meet the requirements of API 650, except that all connections shall be attached by welds
fully penetrating the shell.
3.2.17
GES D.01
Page 12 of 25
Rev 0 1999
(b)
Local stresses at tank appurtenances, such as agitators, shall be evaluated and sufficient
reinforcing provided to avoid high local stresses.
(c)
Flanged connections shall be Class 150 rating weld neck type flanges and seamless pipe.
(d)
Manholes shall be constructed as laid down in the relevant section of the code. Shell
manways shall be in accordance with Figure 3.4A of API 650. Roof manways shall be in
accordance with Figure 3.13 of API 650.
(e)
The minimum thickness for nozzle necks shall be in accordance with the code, but where
a corrosion allowance is specified, this should be added to the minimum nominal wall
thickness.
(f)
Reinforcement for all openings must be checked by the Vendor/Contractor against the
code requirements. The minimum outside diameter of the reinforcing ring shall not be
less than twice the nominal bore of the nozzle.
(g)
Nozzle reinforcing rings shall be fitted with tapped tell-tale holes. Rings in more than
one piece require one tell-tale hole per piece. Tell-tale holes for reinforcing rings to
insulated tanks shall be threaded and fitted with piping inserts to project proud of the
insulation.
(h)
Nozzles NPS 2 and larger shall be flanged. All couplings shall be 3,000 psi rating.
(i)
(j)
Fill and discharge nozzle shall be the API low type unless otherwise specified.
(k)
For apex down cone bottom tanks, the draw-off line shall be piped to the centre of the
tank, turned down and terminated 4" (100 mm) from the bottom by a flanged connector.
The pipe shall be adequately supported to maintain this clearance.
(l)
All shell and roof nozzle projections shall be increased to allow for insulation when
specified.
(m)
Nozzles and manholes which require stress relieving shall be so positioned that the
necks, flanges and reinforcement can be transported to site attached to pre-fabricated
plates.
Reinforcement of such openings shall be tested and inspected at the
Vendor/Contractor's works.
(n)
Bolt holes in flanges of shell nozzles and manholes are to straddle the axial centre line.
Bolt holes in flanges of roof nozzles are to straddle NS/EW centrelines, except where
otherwise stated.
(o)
Drain connections shall be supplied complete with draw-off sump in accordance with
API 650.
(p)
All roof nozzles shall be located close to access stairways and railings. Landing platforms
to cover all required access points shall be provided either side of the stairway.
Gaskets and bolting in joints which form an integral part of the equipment, e.g.
manholes, sight glass pads, etc. and terminal joints shall be supplied by the
Vendor/Contractor.
Internal Piping
(a)
(b)
3.2.19
GES D.01
Page 13 of 25
Rev 0 1999
Heating coils are to be fabricated from fully welded seamless pipe. Flanged connections
shall not be used.
Stilling wells and standpipes may be fabricated from electric resistance welded pipe, but
seamless is preferred.
minimum effective width of stair shall be 30" (750 mm), except where connecting
to a 24" (600 mm) wide walkway, in which case the effective width shall be 24"
(600 mm),
stair landings shall not be less than 30" (750 mm) in the direction of the stairway.
Staircase shall be 6" (150 mm) maximum from tank wall. Angle of rise 45. Rises of more
than 15 ft (4.5 m) shall be provided with a rest platform.
(b)
Ladders
Tanks not equipped with spiral or radial stairways shall be provided with an external
vertical ladder.
Ladders and safety cages shall be per ANSI A14.3, except as modified below:
-
(c)
where ladders are the only means of access, they shall provide for side-step
access to platforms unless through ladder type is specified,
where ladders serve as a secondary access to platforms, they may be either the
side-step or through ladder type installation,
chains with safety hooks or safety gates, shall be provided across ladder
openings at each platform landing,
ladder safety devices shall not be used in lieu of cage protection,
ladders shall be designed for a moving concentrated load of 500 lb (227 kg).
(d)
GES D.01
Page 14 of 25
Rev 0 1999
Guard railings and toe plates shall be per ANSI A12.1. Guard railings shall be
constructed of structural steel shapes or pipe. Any pipe railings shall be seal welded to
prevent internal corrosion.
For fixed roof tanks, guard railings shall be installed along the edge of the roof, extending
at least 6 ft (1.8 m) beyond the platform in each direction.
(e)
3.2.20
Earthing
(a)
3.2.21
supply:
3.2.22
3.2.23
Each tank shall be fitted with two earthing bosses to the code. Bosses to be positioned as
shown on the tank drawing or data sheet.
flame arrestors,
gauge hatch covers (non-sparking, gas or pressure tight to suit design condition),
emergency vent and manhole covers,
liquid level gauges,
vacuum/relief valve,
temperature measuring device.
(b)
The tank Vendor/Contractor shall furnish and install firewater deluge system and
components, terminating at laterals at the base of the tank.
(b)
GES D.01
Page 15 of 25
Rev 0 1999
4.0
MATERIALS
4.1
Materials of Construction
Materials to be used shall be in accordance with API 650 and the additional requirements of this
specification.
4.1.1
A complete material specification shall be submitted with the Vendor/Contractor's bid proposal.
4.1.2
Annular plates shall be of the same material specification and grade as the lowest shell course.
4.1.3
Pipe and formed plate used for nozzles, manhole necks and flush-type clean-out fitting
assemblies shall comply with the following table:
MATERIAL
LIMITATION
MATERIAL SPECIFICATION
SEAMLESS
Pipe
Formed Plate
WELDED
Attachment to steel
having a yield strength
< 42,900 psi
(296 MPa)
ASTM A53,
A106 GrB or C
API 5L
API 5L submerged
arc weld
Attachment to steel
having a yield strength
> 42,900 psi
(296 MPa)
ASTM A106
GrB or C
Not permitted
4.1.4
4.2
Chemical Composition
4.2.1
The carbon equivalent of carbon steel plate used for the tank shell, shell nozzles, annular plates
and bottom plates, as defined by the equation below, shall meet the following limits:
GES D.01
Page 16 of 25
Rev 0 1999
5.1
Introduction
Fabrication and erection shall comply with the requirements of API 650 code, and the additional
requirements of this specification.
No fabrication shall commence until complete material certification has been received and
written approval of shop drawings, calculations, weld procedures plus welder performance
qualifications has been received by the Vendor/Contractor.
Approval of material certificates and welder qualification certificates are the responsibility of the
Inspection Authority.
Approval of the tank drawings, calculations, and weld procedure are the responsibility of the
Owner.
The Vendor/Contractor shall notify the Owner of the proposed starting date of actual fabrication.
The Vendor/Contractor shall provide erection tools for the Owner to erect and weld the tank.
5.2
Procedures
5.2.1
5.2.2
(a)
Carbon and carbon manganese steels may be cut to size and bevelled by thermal or
mechanical methods consistent with accepted practice.
(b)
Care shall be taken to ensure that the weld preparations are correctly profiled.
Shop Inspection
Shop inspection shall be made of the following tankage and components.
5.2.3
(a)
Shell plates may be inspected at the tank fabrication shop, the mill, or both, by the
Owner's Inspector and/or Inspection Authority. Inspection includes witnessing tests of
physical properties.
(b)
Manholes, nozzles and flush-type clean-out fittings shop welded into a tank plate or
reinforcing pad, shall be inspected by the Owner's Inspector at the tank fabricator's shop.
Prior to carrying out any production welding, the Vendor/Contractor shall submit to the
Owner his proposed welding procedures.
(b)
Welding procedures for field welding shall be established and qualified in the
Vendor/Contractor's works at a time convenient to the proposed erection programme, or
at the construction site.
(c)
Testing and inspection shall be as per the requirements of ASME Code, Section IX and
GES W.01.
Where impact testing is required by API 650, tests shall be made for each weld procedure
qualification test plate required per ASME Code, Section IX as follows:
-
(e)
5.2.4
5.2.5
5.2.6
Welding procedure qualification test welds shall be carried out under conditions
simulating the worst access and environmental conditions expected during production
welding.
(a)
All welders and welding operators shall be qualified in accordance with ASME Code,
Section IX and GES W.01.
(b)
Welder's performance qualifications shall be conducted at the construction site and in the
Vendor/Contractor's works.
All welders qualified for the work shall be assigned identification numbers. A small area
of the weld reinforcement shall be ground flat and the welder's identification mark
stamped in this area. As an alternative, "as-built" drawings showing location and extent
of welding carried out by each welder is acceptable.
(b)
Records showing the date and the results of qualification tests conducted by each welder,
and the identification mark assigned to him, shall at all times be available for scrutiny.
(b)
Unless production control test plates are specified by the code or other statutory
requirements, then the Owner does not require such tests.
When such tests are called for by the code or other statutory requirements, they shall be
fabricated and tested in accordance with those requirements.
5.2.8
impact tests shall be made on the weld metal and the HAZ;
impact tests shall be conducted at the design metal temperature;
impact specimens of the weld metal and HAZ shall be taken per API 650.
(a)
5.2.7
GES D.01
Page 17 of 25
Rev 0 1999
Pre-heat and post-weld heat treatment shall be in accordance with API 650 code and GES
W.03.
Welding
(a)
Where bottom plate welding is required per paragraph 3.2.3 (a), the qualification
procedure should be as follows:
-
(b)
24" (600 mm) of the lap weld shall be made using the same type of electrode,
plate material and welding procedure, as will be used for the actual bottom.
Three 3" (75 mm) x 18" (450 mm) tensile test strips shall be cut from this weld.
The minimum breaking load of the strips shall be at least 70% of the specified or
guaranteed minimum tensile strength of the unwelded plate.
Tack welds for shell to bottom fillet welds, if used, shall be removed prior to welding
fittings.
6.0
GES D.01
Page 18 of 25
Rev 0 1999
(c)
Weld undercuts and excessive weld metal build-up which creates steep angles at corners
of fillet welds shall be repaired.
(d)
(e)
(f)
The roof shall not have depressions that will permit accumulation of water.
(g)
Hardness of hot formed sections and of weld metal and the related Heat Affected Zone
(HAZ) of all welds shall not exceed 225 Brinell.
TOLERANCES
Tolerance shall be in accordance with the API 650 Standard and the following additional
requirements.
6.1
Fabrication
Shell plates shall have dimensional tolerances as follows:
Dimension
Tolerance
Length
Width
Difference in Diagonals
6.2
in
mm
1/16
1/16
_
1.5
1.5
3.0
Curvature
The tolerance for peaking and banding of shell plates is " (6 mm).
6.3
Roundness
The radius of the shell measured at 12" (300 mm) above the bottom corner weld shall be within
the following tolerances which represent deviation from the average radius:
Tank Diameter
ft
< 120
120 to 210
> 210
Tolerance on Radius
m
< 36
36 to 64
> 64
in
mm
1
1
13
25
38
The circumference shall be no smaller than the theoretical circumference for the specified
diameter.
The maximum permissible out-of-plumb of any single course, exclusive of banding effects, shall
be " (6 mm).
7.0
INSPECTION
GES D.01
Page 19 of 25
Rev 0 1999
7.1
Procedures
7.1.1
All items of plant and equipment referenced within this specification shall be subject to
inspection by the Owner or its nominated agency.
All inspection activities including those detailed in this specification shall be as agreed with the
Owner. These activities shall be incorporated within the agreed Quality Plan.
7.1.2
Approval of all NDE records are the responsibility of the Owner's Inspector at the
Vendor/Contractor's works or construction site.
7.1.3
The Vendor/Contractor shall furnish the Owner's Inspector with all relevant codes and this
specification.
7.1.4
The Vendor/Contractor shall afford the Owner's Inspector the opportunity to witness all or some
of the following quality control checks. The details shall be agreed mutually between the
Inspector and the Vendor/Contractor, prior to the commencement of fabrication.
7.2
(a)
(b)
(c)
Identification of materials against Mill Test Certificates and impact tests, if required,
(d)
Welding examination,
(e)
(f)
(g)
Pressure tests,
(h)
(i)
(j)
(k)
(l)
Methods
Inspection shall be in accordance with API 650 and the additional requirements of this
specification.
7.2.1
Visual Inspection
Final inspection shall be carried out after the removal of all mill scale, dirt, grit, weld spatter,
paint, oil or other foreign matter from the tanks.
It is the Vendor/Contractor's responsibility to offer the tanks in a suitable condition for the
Inspector's examination, which includes the provision of scaffolding/ladders when required.
7.2.2
(b)
7.2.3
GES D.01
Page 20 of 25
Rev 0 1999
The inner fillet weld shall be inspected prior to welding the outside fillet weld.
Leak testing shall be performed with penetrating oil after removal of slag. Oil
shall be removed before welding the outer fillet.
The gap between the bottom shell ring and the lap welded bottom plates at radial
weld location shall be a maximum of _" (3 mm).
(c)
All bottom plate joints shall be tested using a vacuum box and soap suds solution.
(d)
For low strength tank steels, radiographic examination of welding shall be per API 650
and the following additional requirements:
-
for shell plates over _" (22 mm), vertical joints shall be fully radiographed,
for shell plates _" (22 mm) or less, one spot radiograph shall be taken for every
50ft (15.25m) of weld and at all junctions of vertical and horizontal joints at a
location selected by the Inspector,
if submerged arc machine welding is used, the first 3 ft (1m) of complete weld
made by each machine for each tank shall be 100% radiographed,
if electro-gas welding is used, the first 8 ft (2.4m) of completed weld made by
each machine shall be fully radiographed and all starts and stops in the welded
joints shall be radiographed,
quality control shall be undertaken progressively throughout the job.
(b)
For high strength tank steels and for tanks with a product of specific gravity greater than
1.0 radiographic requirements shall be the same as for low strength tank steels, except
that all vertical seams shall be 100% radiographed.
(c)
Reference markers, on each film, shall include the tank and seam numbers. Each film
shall have at least two reference markers indicating the correct location of the film on the
weld.
(d)
Radiograph film length shall be 10" (254mm) minimum, or full length of weld if less than
10" (254mm).
(e)
The following imperfections, in addition to those specified in API 650, are unacceptable:
-
individual slag inclusions longer than " (6mm) or one-third of the plate
thickness, whichever is greater,
porosity with comet tails.
GES D.01
Page 21 of 25
Rev 0 1999
8.0
TESTING
8.1
Statutory Testing
8.1.1
The Vendor/Contractor shall conduct the hydraulic test on the tank in accordance with API 650
and this specification.
8.1.2
The tests shall be carried out in the presence of the Owner's Inspector and, if required, by the
Inspection Authority's representative.
8.1.3
The Vendor/Contractor shall submit his test procedure in writing to the Owner for approval.
8.2
Test Procedures
8.2.1
Prior to carrying out the hydrostatic test, all backing and reinforcement plates shall be leak tested
using air via a tell-tale hole with soap and water.
8.2.2
No type of preservative or paint shall be allowed to cover any joint, mechanical or welded, before
the test is complete.
8.2.3
8.2.4
(a)
Hydrostatically testing the tank, including filling and emptying. If salt water is used for
testing and will remain in the tank for more than 30 days, an oxygen scavenger and a
corrosion inhibitor shall be added and maintained in concentration sufficient to prevent
any corrosion. After testing, the tank shall be drained and thoroughly rinsed with clean
fresh water.
(b)
(c)
Furnishing, laying and removing all lines required for testing from the water supply
point to the water disposal point.
(d)
Cleaning out any standing water, silt or other dirt, left in a tank after hydrostatic testing
so that the tank interior is clean and ready for operation.
(e)
The water filling rate for testing shall not exceed the following:
BOTTOM COURSE
THICKNESS
in
TANK PORTION
mm
FILLING RATE
in/hr
mm/hr
<_
22
Top course
Below top course
12
18
300
450
22
Top third
Middle third
Below Third
9
12
18
225
300
450
GES D.01
Page 22 of 25
Rev 0 1999
Settlement Measurements
For tanks greater than 50 ft (15m) diameter, the shell and bottom settlement
measurements shall be made by the Vendor/Contractor per the following:
(a)
Shell settlement measurements shall be made after tank erection, prior to
hydrostatic testing and during water filling at the , and full levels corresponding to the
maximum filling height of the tank. Settlement measurements shall be taken at equally
spaced intervals of approximately 30 ft (10 m) around the tank shell on well marked locations
on the annular plate or on clips welded to the shell. A record of the settlement measurements
and the results of the hydrostatic test including leakage rate shall be submitted for Owner's
approval.
(b)
Bottom internal measurements shall be made after hydrostatic testing.
Such measurements shall be made at 10 ft (3 m) spacing from the centre on the radius.
Tank Diameter
ft
m
150
46
> 46 to 69
> 69 to 99
> 325
> 99
10
Nameplates
8.3.1
A nameplate shall be provided on each tank in accordance with API 650, Section 8.0.
8.3.2
The nameplate shall be of stainless steel stamped or engraved with the required
information.
9.0
DOCUMENTATION
9.1
Introduction
9.1.1
9.2
This section covers the documentation requirements for design, materials, fabrication,
inspection and testing.
Schedules/Reports
9.2.1
For each tank, the Vendor/Contractor shall supply with the tender, a schedule showing
submission of all documents for review and approval, proposed sub-contractors, material
procurement and a production/erection programme.
9.2.2
The Vendor/Contractor shall submit with the tender a Quality Control Plan for the
contract.
GES D.01
Page 23 of 25
Rev 0 1999
9.3.2
All calculations shall be carried out in a clear and logical manner. Where conditions
involve the use of formulae or methods not specified in the design code, the source of these
formulae or methods shall be clearly referenced.
Computer calculations will only be accepted if all input is shown, together with
calculated values of intermediate terms and factors and options chosen, as well as final calculated
dimensions, stresses or other values. The computer program shall be validated to the satisfaction
of the Owner.
9.4
Drawings
9.4.1
The following drawings and documents shall be sent by the Vendor/Contractor to the
Owner and/or the Inspection Authority for review and approval.
9.4.2
The plating drawings, shall as a minimum, show the position of all through thickness
welds, together with material thicknesses and specifications. In addition, it shall clearly indicate
the welding procedure specification which is applicable to each weld. The plating drawing may
be combined with the general arrangement drawing, provided that this drawing clearly indicates
the same information.
9.4.3
General arrangement drawings shall show the relative location and main dimensions of
all components including elevations and orientations of nozzles.
9.4.4
nozzle schedule,
list of related drawings and procedures,
operating conditions,
design conditions,
corrosion allowance,
hydrotest,
NDE requirements,
design code and main standards/specifications,
weight, empty, operating, full of water,
painting requirements,
general notes covering specified requirements,
mechanical loading conditions (e.g. nozzle loads, wind, seismic etc).
GES D.01
Page 24 of 25
Rev 0 1999
9.4.5
Detail drawings, which may be included on the general arrangement, shall include
thicknesses and dimensions of all components, weld details, machining and surface finish
requirements, gasket and nameplate details.
9.4.6
'As-Built' drawings may be the general arrangement drawings marked-up with the actual
as-built dimensions.
9.4.7
Drawing sizes shall conform to ISO Standards A1 to A4. All drawings shall be suitable
for microfilming on 35 mm film mounted in aperture cards. Where drawings are CAD
generated, two (2) sets of copy disks shall be supplied.
9.5
Other Documents
9.5.1
9.5.2
NDE procedures shall include the general procedure to be utilised for each type of NDE
employed, together with detailed technique sheets for each applicable joint configuration
proposed for each vessel.
9.6
Manuals
9.6.1
Data Book
On completion of fabrication, the tank Vendor/Contractor shall submit to the
Owner, two (2) copies of the Tank Data Book which shall contain the following:
-
9.6.2
The Vendor/Contractor shall supply the Owner one set of reproducible original
drawings.
10.0
PRIOR TO SHIPMENT
10.1
10.1.1
Surface preparation, painting and painting materials shall be in accordance with GES X.01 and
GES X.02 and GES X.03.
10.1.2
Shop prefabricated plates intended for site welding shall be left with a 2" (50mm) margin,
unprimed.
10.1.3
Providing written agreement is obtained from the Owner, the unprimed margins may be
GES D.01
Page 25 of 25
Rev 0 1999
protected for transport, prior to site welding, by a special weld preparation coating or a weldable
prefabrication primer.
10.2
Spares
The Vendor/Contractor shall submit with his proposal a priced list of
recommended spares for start-up and two years normal operation.
10.3
Packing/Storage
10.3.1
This section describes the minimum requirement for the preservation and protection of the
equipment during transportation and storage, prior to unpacking.
10.3.2
The probable storage period will be specified in the Purchase Order/Contract and shall extend
from the time of despatch to the time of unpacking at site. If the storage period is not stated, a
minimum period of 24 months shall be assumed. All packing shall be suitable for sea freight.
10.3.3
10.3.4
Any additional preservation/protection requirements for sea transport shall be advised by the
Vendor/Contractor.
10.3.5
Equipment preservation and protection shall be adequate to enable the equipment to be delivered
without suffering damage or deterioration.
10.3.6
Adequate supports and bracing shall be fitted to prevent distortion of tanks and parts of tanks
during shipment.
10.4
Shipping
10.4.1
All detailed arrangements are to be covered by the Vendor/Contractor and the Purchase
Order/Contract.
10.4.2
All relevant equipment and materials shall not leave the Vendor/Contractor's works for
shipment until the release has been approved by the Owner's Inspector.
10.5
Warranty
10.5.1
The Vendor/Contractor shall warrant the tank, specified materials and services supplied against
any defect for a period of 12 months after commissioning or 24 months from the date of delivery
to the site, whichever is the shorter period, or for the period stipulated in the Purchase
Order/Contract.
10.5.2
Should any item be found defective, the Vendor/Contractor shall be responsible for all costs
associated with restoring the tank and equipment to the standard specified by the Purchase
Order/Contract.
TANK
P.O. / CONTRACT No.
CLIENT
PLANT
LOCATION
SERVICE
SHEET
ITEM No.
of
No. of UNITS
psig/F
6 SG of Liquid
7 Design Liquid Head
ft
8 Design Code
9 Internal Design Pressure
Tank
in wg
Coil
psig
Tank
in wg
Coil
psig
Tank
Coil
F
13 Tank Dia
ft
14 Pumping Rate
In / Out
15 Breathing Rate
In / Out
ft
Out
ft/h
16 Corrosion Allowance
17 Inert Blanket
Tank Height
In
at
usgpm
bar
and
in
Yes/No
18 Hazard Considerations
19
20 Uniform Live Load
lb/ft
21 Foundation Type
22 Wind Design Code
23 Earthquake Design Code/ Zone
/Zone 2
lb/ft
Maximum Rainfall
in/hr
Wind Velocity
mph
Earthquake Factor
24
25
MATERIALS
26
27 Shell
Roof
28 Bottom
Reinforcement
29 Nozzle Flanges
Nozzle Necks
30 Fittings
31 Structurals
32 Fixed Internals
Removable Internals
33 External Attachments
34 Internal Bolting / Nuts
External Bolting/Nuts
35 Gaskets
36 Floating Roof Seal
37 Internal Lining/Coating
38 Heating Coil & Nozzles
39
PAINTING
40
41
42
43
44
45
Revision No./Date
Prepared by/Date
Authorised by/Date
Purpose
(C) 1999 NATIONAL OIL CORPORATION. The information on this sheet may be used only for the purpose for which it is supplied by NOC.
K:\nocspecs\SPECIFICATIONS\d-series\d-01\Dd0101r0.xls Sheet1
TANK
P.O. / CONTRACT No.
CLIENT
PLANT
LOCATION
SERVICE
SHEET
ITEM No.
of
No. of UNITS
CONSTRUCTION
1 Vendor / Contractor
2
3 Roof Type
Supported
Self Supported
Floating
Covered Floating
Butt
8 Anchor Bolts:
Yes
No
9 Insulation:
Yes/No
mm
10 Weight Empty:
lb
lb
lb
13 Nominal Capacity
ft
lb.ft
lb
Yes/No
Density
lb/ft
16
17 Hydrostatic Test
Full of Water
18 Weld Examination
Radiography
19
Supplementary Ultrasonic
20
Sectioning
21 Leak Testing
Bottom
22
Shell
23
Roof
25
TANK ATTACHMENTS
26
27
28 Stairway Type:
Circular
Straight
Ladder
Landings
Handrailing
30 Walkway Width:
31 Draw Off Sump:
ft
Standard
Yes/No
Scaffold Hitch
Yes/No
Special
Yes/No
32 Internal Pipe
Swingline
Suction Nozzle
33 Heating Coil
Yes/No
Surface Area
ft
34 Roof Drain
Hose
Jointed
Syphon
35
36 Breather Valve:
Yes/No
Type:
37 Flame Arrestor
Yes/No
Type:
By:
By:
38 Level Indicator
Yes/No
Type:
By:
39 Dip Hatch
Yes/No
Type:
By:
40 Insulation Supports
Yes/No
Type:
Supplied By:
41 E STANDARDS
42
43
44
45
Revision No./Date
Prepared by/Date
Authorised by/Date
Purpose
(C) 1999 NATIONAL OIL CORPORATION. The information on this sheet may be used only for the purpose for which it is supplied by NOC.
K:\nocspecs\SPECIFICATIONS\d-series\d-01\Dd0101r0.xls Sheet2
TANK
P.O. / CONTRACT No.
CLIENT
PLANT
SERVICE
LOCATION
ITEM No.
SHEET
of
No. of UNITS
SKETCH
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Revision No./Date
Prepared by/Date
Authorised by/Date
Purpose
(C) 1999 NATIONAL OIL CORPORATION. The information on this sheet may be used only for the purpose for which it is supplied by NOC.
K:\nocspecs\SPECIFICATIONS\d-series\d-01\Dd0101r0.xls Sheet3
TANK
P.O. / CONTRACT No.
CLIENT
PLANT
LOCATION
SERVICE
FLANGES
REF
SHEET
ITEM No.
SIZE
No.
CLASS
DISTANCE
ANSI B16.5
NOZZ
STAND
from
API 605
SCH
OUT
REF. T.L.
(L)
(E)
TYPE
FACE
RAD
ANGLE
of
No. of UNITS
SERVICE
NOZZLE
REINFORCING
ATTACH
PADS
-MENTS
(R)
(A)
O/D
THK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Revision No./Date
Prepared by/Date
Authorised by/Date
Purpose
(C) 1999 NATIONAL OIL CORPORATION. The information on this sheet may be used only for the purpose for which it is supplied by NOC.
K:\nocspecs\SPECIFICATIONS\d-series\d-01\Dd0101r0.xls Sheet4