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M-101
Edition 5, October 2011
This NORSOK standard is developed with broad petroleum industry participation by interested parties in the
Norwegian petroleum industry and is owned by the Norwegian petroleum industry represented by The Norwegian
Oil Industry Association (OLF) and The Federation of Norwegian Industry. Please note that whilst every effort has
been made to ensure the accuracy of this NORSOK standard, neither OLF nor The Federation of Norwegian
Industry or any of their members will assume liability for any use thereof. Standards Norway is responsible for the
administration and publication of this NORSOK standard.
Standards Norway
Strandveien 18, P.O. Box 242
N-1326 Lysaker
NORWAY
Copyrights reserved
Telephone: + 47 67 83 86 00
Fax: + 47 67 83 86 01
Email: petroleum@standard.no
Website: www.standard.no/petroleum
Foreword
Introduction
Scope
6
6
7
7
7
7
Selection of steels
4.1
Design classes
4.2
Selection of steel quality level
8
8
8
8
8
8
9
10
12
12
12
12
12
13
13
13
15
15
15
15
15
16
16
17
17
Production tests
17
Fabrication tolerances
17
17
17
18
19
20
20
20
21
21
10
Repair
Definitions
Correction of welds containing defects
Repair by welding
Repair welding procedure
Correction of distortion
24
24
25
25
25
25
26
Annex B (Informative) Correlation between steel quality level, MDS number and steel
grade/designations
28
10.1
10.2
10.3
10.4
10.5
NORSOK standard
Page 3 of 62
30
32
33
57
59
NORSOK standard
Page 4 of 62
Foreword
The NORSOK standards are developed by the Norwegian petroleum industry to ensure adequate safety,
value adding and cost effectiveness for petroleum industry developments and operations. Furthermore,
NORSOK standards are, as far as possible, intended to replace oil company specifications and serve as
The NORSOK standards are normally based on recognised international standards, adding the provisions
deemed necessary to fill the broad needs of the Norwegian petroleum industry. Where relevant, NORSOK
standards will be used to provide the Norwegian industry input to the international standardisation process.
Subject to development and publication of international standards, the relevant NORSOK standard will be
withdrawn.
The NORSOK standards are developed according to the consensus principle generally applicable for most
standards work and according to established procedures defined in NORSOK A-001.
The NORSOK standards are prepared and published with support by The Norwegian Oil Industry Association
(OLF), The
Authority Norway.
NORSOK standards are administered and published by Standards Norway.
Annex A, B and F are informative. Annexes C, D, E and G are normative.
Introduction
Edition 5 of this NORSOK standard has been necessary due to an extensive change in referenced
international standards. In addition new annexes have been included. Some corrections and improvements
have also been implemented
NORSOK standard
Page 5 of 62
Scope
This NORSOK standard covers the requirements for fabrication and inspection of offshore steel structures
with SMYS < 500 MPa and with a minimum design temperature down to -14 C.
NOTE 1
Lower minimum design temperatures require project specific evaluations. For special application steels with SMYS up
to 690 MPa may be used.
NOTE 2
For highly fatigue utilized structures, more severe requirements may apply, and these will be shown on the design
drawings.
The following standards include provisions and guidelines which, through reference in this text, constitute
provisions and guidelines of this NORSOK standard. Latest issue of the references shall be used unless
otherwise agreed. Other recognized standards may be used provided it can be shown that they meet the
requirements of the referenced standards.
2.1
Normative references
BS 7448, Part 1,
BS 7910,
DNV RP D404,
IIW International Welder,
EN 287-1,
EN 473,
EN 1011- (all parts),
EN 1011-3,
EN 1090-1:2009
+ EN 1090-1:2009/AC:2010, Execution of steel structures and aluminium structures Part 1: Requirements
for conformity assessment of structural components
EN 10204,
Metallic products Types of inspection documents
EN 10225,
Weldable structural steels for fixed offshore structures Technical delivery
conditions
ISO 2553,
Welded, brazed and soldered joints Symbolic representation on drawings
ISO 3452-1,
Non-destructive testing Penetrant testing Part 1: General principles
ISO 3690,
Welding Determination of hydrogen indeposited weld metal arising from the
use of covered electrodes for welding mild and low alloy steels
ISO 3834-2,
Quality requirements for welding of metallic materials Part 2: Comprehensive
quality requirements
ISO 6520-1,
Welding and allied processes Classification of geometric imperfections in
metallic materials Part 1: Fusion welding
ISO 6847,
Welding consumables Deposition of a weld metal pad for chemical analysis
ISO 8062:1994,
Castings System of dimensional tolerances and machining allowances
ISO 9016,
Destructive tests on welds in metallic materials impact tests Test specimen
location, notch orientation and examination
ISO 9606-4,
Approval testing of welders Fusion welding Part 4: Nickel and nickel alloys
ISO 9712,
Non-destructive testing Qualification and certification of personnel
ISO 14731,
Welding coordination Tasks and responsibilities
ISO 14732,
Welding personnel Approval testing of welding operators for fusion welding
ISO 15607,
Specification and qualification of welding procedures for metallic materials
General rules
ISO 15609-1,
Specification and qualification of welding procedures for metallic materials
Welding procedure specification Part 1: Arc welding
ISO 15614-1,
Specification and qualification of welding procedures for metallic materials
Welding procedure test Part 1: Arc and gas welding of steels and arc welding
of nickel and nickel alloys
ISO/TR 15608,
Welding Guidelines for a metallic materials grouping system
NORSOK standard
Page 6 of 62
2.2
Welding consumables Test methods Part 1: Test methods for all-weld metal
test specimens in steel, nickel and nickel alloys
General requirements for the competence of testing and calibration
laboratories
Non-destructive testing of welds Radiographic testing of fusion-welded
Non-destructive testing of welds Visual testing of fusion welded joints.
Non-destructive testing of welds Magnetic particle testing.
Non-destructive testing of welds Ultrasonic testing of welded joints.
Non-destructive testing of welds Ultrasonic testing Testing of welds in
austenitic steels and nickel-based alloys
Material data sheets for structural steel
Design of steel structures
Welding and inspection of piping
Welding. Rules for approval of welding inspectors
Informative references
EN 10025-(all parts),
EN 10210-(all parts),
EN 10219-(all parts),
ISO 3834-3,
For the purposes of this NORSOK standard, the following terms, definitions and abbreviations apply.
3.1
3.1.1
shall
verbal form used to indicate requirements strictly to be followed in order to conform to this NORSOK standard
and from which no deviation is permitted, unless accepted by all involved parties
3.1.2
should
verbal form used to indicate that among several possibilities one is recommended as particularly suitable,
without mentioning or excluding others, or that a certain course of action is preferred but not necessarily
required
3.1.3
may
verbal form used to indicate a course of action permissible within the limits of this NORSOK standard
3.1.4
can
verbal form used for statements of possibility and capability, whether material, physical or casual
3.2
Abbreviations
AFC
BS
CEV
CEV
CTOD
DAC
DNV
EN (pr EN)
EWF
FCAW
NORSOK standard
Page 7 of 62
Pcm
PT
PWHT
RT
SAW
SMYS
SQL
SS
UT
VT
WPS
WPQR
4
4.1
penetrant testing
post weld heat treatment
radiographic testing
submerged arc welding
specified minimum yield strength
steel quality level
stainless steel
ultrasonic testing
visual testing
welding procedure specification
welding procedure qualification record
Selection of steels
Design classes
The design classes will be decided by the designer and shall form the basis for selection of SQL. Reference
is made to NORSOK N-004.
4.2
The steel quality level will be decided by the designer in compliance with NORSOK N-004.
Annex B gives the correlation between the steel quality levels I, II, III and IV, and designations on equivalent
steels given in NORSOK M-120.
Selection of a better steel quality level in fabrication than the minimum required by the designer shall not lead
to more stringent requirements in fabrication.
5.1
Specification and qualification of welding procedures for metallic materials shall be in accordance with ISO
15607. WPS shall be established in accordance with ISO 15609-1.
5.2
Welding procedures used for structures requiring steel quality level I and II for all strength levels and steel
quality level III for SMYS 355 MPa shall be qualified in accordance with ISO 15614-1 and the additional
requirements in this NORSOK standard.
NORSOK standard
Page 8 of 62
The qualification is primarily valid for the workshop performing the welding tests, and other workshops under
the same technical and quality management. It may also be transferred to and used by a subcontractor,
provided the principles of ISO 3834-2 and ISO 14731 are implemented and documented.
Requirements to components in stainless steel and Ni-alloys are given in Annex G.
The WPQR documentation shall include the material certificates for the base material and filler materials
applied in the weld qualification test. PWHT report and chart shall be included in the WPQR.
5.3
NORSOK standard
Page 9 of 62
5.4
5.4.1 General
The type and number of tests shall be in accordance with Table 1. Testing shall be performed in accordance
with ISO 15614-1 and the additional requirements given below.
The test weld shall be 100 % examined for both surface and volumetric defects with the relevant NDT
methods. The soundness of the weld shall comply with Clause 9.
Test laboratories shall have a quality system in compliance with ISO 17025 or equivalent.
Table 1
Mechanical testing
Joint
configuration
Buttwelds
(Tubulars and
plates)
T-joints (plates)
d
Tubular joints
Fillet welds
Joint
thickness
mm
t 50
t 50
t
t
t
t
Tensile
test
Bend
a
tests
2
2
4
4
50
50
50
50
All
Charpy Vnotch
tests
4 sets
6 sets
b
c
c
c
c
4 sets
6 sets
b
4 sets
6 sets
Hardness
and
e
macro
1
1
2
2
2
2
2
CTOD
Bend tests shall consist of 2 face and 2 root bend specimen for t < 12 mm and 4 side bend
specimens for t 12 mm.
b
If the dimensions of the joint does not allow Charpy V-notch testing, the Charpy V-notch
properties shall be documented on a butt weld joint made with the same consumable and same
base material, and welding parameters and thickness within the range qualified for the joint.
c
It shall be documented on a butt weld test that the welding consumable used will have sufficient
tensile strength.
d
T-joints on plates qualify for tubular joints, and vice versa.
e
For welds on submerged structures with cathodic protection, the hardness limits in NORSOK M001 shall apply in addition to the requirements of ISO 15614-1.
f
For T-joints with t > 50 mm, CTOD testing shall be documented on a buttweld.
NORSOK standard
Page 10 of 62
Charpy impact test temperatures and energy requirements for welding procedure
qualifications.
Material
thickness
(mm)
t 12
12 < t 25
25 < t 50
t > 50
Energy
a
requirement
a
I
SMYS
400
SMYS
500
SMYS
400
400<
SMYS
500
C
0
-20
-40
-40
36 J
-20
-40
-40
-40
42 J
-20
-40
-40
-40
60 J
III
SMYS
500
400<
SMYS
500
C
SMYS
500
355
SMYS
500
C
0
0
-20
-40
27 J
-0
-20
-40
-40
42 J
-20
-40
-40
-40
60 J
-0
0
-20
-40
27 J
0
-20
-40
-40
42 J
The minimum average value is given in the table. No individual value shall be less than 70 % of the
minimum average value. Reduction factors of energy requirements for subsize specimens shall be
5/6 for 7,5 mm and 2/3 for 5 mm.
If not specified otherwise, the test temperature for design temperature down to -14 C shall be
-10 C for splash zone or above,
0 C for submerged parts.
Other test temperature may be prescribed by the designer.
The requirement for minimum CTOD value shall be prescribed by the designer. If not specified, the
requirement for minimum CTOD value shall be as for the steel purchase order.
CTOD-testing of HAZ can be omitted if relevant CTOD properties in HAZ have been documented previously
in accordance with requirements in this NORSOK standard, provided the requirements for the essential
variables are met.
CTOD-testing of weld metal can be omitted if relevant CTOD properties in weld metal have been
documented previously in accordance with requirements in this NORSOK standard, provided the
requirements for the essential variables are met.
The required fracture toughness level shall be decided in design for joints when steel quality level I and II are
required. Testing is normally not requested for structures with plate thickness below 40 mm for SMYS 500
MPa or for structures with plate thickness below 25 mm for SMYS > 500 MPa.
NORSOK standard
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5.5
The welders shall be certified by an accredited body according to EN 287-1 and/or ISO 9606-4.
Welding operators shall be certified according to ISO 14732.
For tack welders, an internal test according with EN 287-1 and/or ISO 9606-4 is accepted without use of 3
part.
rd
For welding in inspection category C, D and E, diploma as IW-International Welder (fillet- plate-pipe welder)
within actual welding method and material may be accepted, see IIW, Minimum requirements for the
education, training, examination and qualification of welding personnel.
For welding of single sided acute angled tubular joints with < 70, welders shall be qualified with a realistic
joint, representing the minimum angle to be used in production.
6.1
General
All welding work shall be according to recommendations given in relevant part of the EN 1011-series. The
manufacturer shall have an implemented and documented quality system according with ISO 3834-2.
For fabrication of structural steel in inspection category D and/or E, ISO 3834-3 may be accepted (used).
All types of inspection/examination shall be performed by personnel other than those performing and being
responsible for the production work.
The fabricator shall apply a weld numbering system for identification on all shop drawings and as reference in
all documentation.
6.2
6.3
Welding coordination
All welding coordination shall be according to ISO 14731. The manufacturer shall appoint a responsible
authorized welding coordinator. The responsible welding coordinator shall be qualified as an IWE, see ISO
14731, Annex A.
The responsible welding coordinator may delegate welding coordination activities at fabrications sites to an
IWT, see ISO 14731.
If only fabrication/welding in inspection category D and/or E, an IWT may be accepted.
All other personnel who are carrying out one or more welding activities according to ISO 14731, Annex B, are
welding coordinators. The level of technical knowledge, tasks, responsibility and authority shall be identified
for each person/function in a job description.
NORSOK standard
Page 12 of 62
6.4
Welding
tasks and responsibilities is to be familiar with all standards, rules and specifications, and
continuously verify that all requirements and adequate parts in ISO 3834-2 are implemented and followed.
Welding inspection shall be performed before, during and after welding according to typical check points
listed in Annex F.
All inspections shall be reported to the responsible welding coordinator.
The inspection frequency shall be sufficient to report weekly quality status during fabrication based on
welding inspection reports.
Prior to fabrication start-up, contractor shall implement a system for recording of quality status.
Causes for non-conformance shall be immediately investigated and corrective action shall be taken to
prevent further occurrence. Non-conformance shall require documented investigation/action by the
responsible welding coordinator.
Welding inspectors shall be qualified according to NS 477 or EWF/IIW rules for approval of IWI-International
Welding Inspector
6.5
Forming
Cold forming of steel (i.e. forming below 250 C) shall be carried out within the deformation range
recommended by the steel manufacturer. For steel quality level I and II, the deformation limit without
documentation of mechanical properties is 5 %.
If the deformation is more than the above given limits, either heat treatment shall be performed, or strain
ageing tests shall be carried out according to the following requirements:
the material shall be permanently strained locally to the actual deformation;
the material shall be artificially aged at 250 C for 1 h;
one set of 3 impact test specimens shall be tested from the base material in the strained plus artificially
aged condition. The notch shall be located within the plastically strained portion of the material, in the part
of the cross section which have received the highest strain;
the impact testing temperature shall be as specified for the actual steel grade in question;
the Charpy-V impact value shall comply with the minimum requirements for the steel grade and shall not
be more than 25 % lower than the impact value for the material before deformation and strain ageing.
If forming is performed at temperature above 250 C, it shall be documented that the base material
properties, weldability, weldmetal and HAZ properties satisfy the actual MDS and this NORSOK standard.
The percentage strain due to forming is defined as follows:
6.6
Assembly
6.6.1 General
In tubular joints, circumferential and longitudinal weld joints should not be placed in the shaded areas shown
in Figure 1, unless otherwise shown on design drawings.
NORSOK standard
Page 13 of 62
W1
W1
W1
W1
W2
W2
W2
W2
Longitudinal welds
Circumferential welds
6.6.2 Splices
Splices shall not be located in areas, noted as restricted on design drawings.
6.6.3 Tapering
Tapering shall be in accordance with the requirements given in relevant standards or drawings. If no other
requirements are specified, a tapering of 1:4 should be used.
6.6.4 Bolting connection
Bolting material shall comply with requirements in NORSOK M-001. Holes shall be made by machine drilling.
6.6.5 Seal/blind-compartments.
Crevices and areas which become inaccessible after fabrication or assembly shall be sealed off from the
outside atmosphere. Seal welds shall have a throat thickness of at least 3 mm. Where steel items shall be
hot dip galvanised, hollow sections shall be ventilated.
6.6.6 Temporary cut-outs
Temporary cut-outs shall not be located in restricted areas as shown on design drawings. Temporary cut outs
shall have a corner radius not less than 100 mm. Temporary cut-outs shall be closed by refitting the same or
an equivalent plate and employing the same welding, inspection and documentation procedures and
requirements that govern the structural part in question.
6.6.7 Straightening of structural members
Members distorted by welding shall be straightened according to a detailed work instruction. The base
material properties shall satisfy the specified requirements after straightening.
Maximum temperature for straightening shall not exceed the temperature limit recommended by the steel
manufacturer, but it shall in no case be higher than 600 C.
NORSOK standard
Page 14 of 62
6.7
Edges of plates and structural shapes which are intended to be coated shall be rounded to approximately 2
mm radius, unless otherwise indicated on fabrication drawings.
6.8
Permanent backing strips are not accepted, unless shown in fabrication drawings.
Buttering shall be welded in accordance with applicable WPS. The WPS shall be supported by a butt weld
WPQR. The responsible NDT-coordinator/personnel shall be notified every time buttering is performed in any
groove. Maximum buttering is limited to t/2, maximum 20 mm in the joint.
Tack welds shall normally have a length of minimum 100 mm.
For material thickness less or equal to 25 mm, tack length may be minimum 4 x plate thickness.
6.9
Welding processes
Page 15 of 62
The minimum interpass temperature shall not drop below the minimum required preheat temperature. If not
otherwise stated in the WPS, and qualified by the WPQR, the maximum interpass temperature shall not
exceed 250 C measured at the edge of the groove. For C- and C/Mn-steels, a maximum interpass
temperature of 250 C may be used, even if a lower temperature was recorded on the WPQR.
The preheat temperatures used during repair welding should be minimum 50 C higher than the preheat used
for the original weld.
NOTE Production welding of high strength steels with SMYS > 500 MPa is normally more sensitive to hydrogen cracking than
experienced during welding for qualification. Special precautions, including preheating temperature, minimum holding temperature and
extended post weld holding temperature for 24 h or more, shall be taken into consideration.
angle of at least 10 , unless it is documented that possible defects can be detected by the UT technique used.
For K-grooves, the 10 should be machined from the root to each plate surface.
Any occurrence of cracking during production welding shall be investigated. Welding should be suspended
until the cause of cracks and defects has been identified and measures taken to prevent their reoccurrence.
Cracks or other persistent weld defects may lead to revision and requalification of the WPS.
6.12.2
Attachments
Temporary attachments as lifting lugs, lugs for scaffolding and assembly, supports for cables, equipment,
ladders or other fabrication and erection aids should be removed. If indicated on design drawings that
removal (full or partial) is not required, the temporary attachments may be left as is, or removed only partially.
All welding of attachments shall comply with the requirements for the structure to which they are attached.
Temporary attachments shall be cut minimum 3 mm from the base metal and ground. The ground area shall
be visually examined and magnetic particle/penetrant tested (as relevant) in accordance with the inspection
category in question.
6.12.3
Stainless steel components
Permanent or temporary structural elements, attachments or penetration sleeves in stainless steel materials
may be selected for various purposes.
Requirements for welding and inspection of stainless outfitting structures shall follow similar classification
principles as for other structural steel elements, see annex G. All welding and inspection of welds to carbon
steel structures shall as a minimum comply with the requirements for the structure to which they are
attached.
Welding consumables shall be selected in accordance with G.4.
Page 16 of 62
heating rate,
cooling rate,
soaking temperature and time,
heating facilities,
insulation,
control devices,
recording equipment,
configuration of structure to be PWHT or details if local PWHT shall be carried out,
number and location of thermocouples to be used during PWHT.
The holding time and temperature shall be as recommended by the steel manufacturer.
The temperature difference between different parts of the structure during soaking time shall not exceed
30 C within the heated area. Double sided heating shall be used as far as possible.
The temperatures shall be continuously and automatically recorded on a chart.
6.14 Grinding
When grinding is specified on design drawings or is instructed as a corrective action, the grinding shall be
performed according to a detailed procedure. Grinding tools, direction, surface roughness and final profile
shall be specified. Reference samples for typical joints and sections may be prepared and used for
acceptance of treated welds. Typical examples for requirements for grinding of joints are given in A.1.
6.15 Peening
Weld improvement by peening shall be performed in accordance with detailed procedures.
Normally pregrinding of a groove will be required to assure correct location of peening area. Tools for
grinding and peening, surface roughness and profile of grinding as well as peening shall be specified. Tools
for check and measurements shall be described and shall be available during operations. Documentation of
correct performance shall include macrophotography. Typical examples of requirements for peening of joints
are given in A.2.
Production tests
Production tests shall be selected on weldments in critical regions to verify that the specified requirements
have been meet. Minimum one test coupon is required from each applied welding process.
Test coupons shall be welded in a manner which realistically simulates the actual production welding,
normally as extension of the production weld, and meet the requirements for welding procedure approval
tests.
CTOD testing is not required for production testing.
If a production test fails, the reason for the failure shall be determined and remedial action implemented.
Fabrication tolerances
Fabrication tolerances shall be in accordance with Annex E, unless otherwise specified on drawings.
9.1
General
The inspection category shall be decided by the designer in accordance with NORSOK N-004, and shall be
specified on the design drawings.
Final inspection and NDT of structural steel welds shall not be carried out before 48 h after completion except
where PWHT is required. The time delay may be reduced to 24 h for steel grades with SMYS of 355 MPa or
lower, and for steel grades with SMYS of 420 MPa or lower for plate thicknesses below 40 mm, provided
delayed cracking have not been observed for the materials and/or welding consumables in question.
NORSOK standard
Page 17 of 62
When PWHT is performed, the final NDT shall be carried out when all heat treatment have been completed.
Prior to fabrication start-up, contractor shall implement a system for recording of weld defect rates. The
defect rates shall be recorded on a weekly basis for VT, MT, PT, UT and RT from each production area
(geographically split in production areas at the same yard) and shall be reported together with the
accumulated defect rate. The defect rate statistics shall be used as a tool in weld quality control. Causes for
defects shall immediately be investigated and corrective actions shall be taken to prevent further occurrence.
Cracks detected with any NDT method shall require documented investigation/action by the responsible
welding engineer.
The defects shall be reported with reference to the numbering system according with ISO 6520-1.
At a weekly high defect rate or at repeated occurrence of planar defects, two trigger levels apply for extended
NDT for welds in inspection category B, C and D. Two steps of actions apply within trigger level 2.
Trigger level 1
If a defect rate for any method exceed 10 % for a single week the extent shall be increased to 100 % for all
welds in question.
Trigger level 2
If a defect rate for any method of 5 % to 10 % for a single week is observed the following two steps of
extended NDT shall apply:
Step 1.
A defect rate for any NDT method exceeding 5 % (1 % for MT) for a single week require doubling of the
extent of NDT according to the inspection category. Spot extent shall be increased to 20 %.
Step 2.
If the defect rate for the weld length where the extended NDT is taken in accordance with Step 1 above
exceed 5 %, the extent shall be increased to 100 % for all welds in question
The increased NDT extent shall cover welds of the same inspection categories, welded in the same period of
time by the specific welder(s) and WPS when the high defect rate was produced, to assure that the weld
quality is maintained also with the lower extent of NDT. Unless the causes for defects found leads to
immediate and documented preventive actions, the higher level of extent of NDT shall be maintained until the
weekly defect rate is well below 5 %.
Generally, if the defect rate approaches 10 % during any stage in production welding, further welding should
be held until investigations are completed and corrective actions implemented.
A low defect rate may be used as basis for a reduction in the extent of NDT for inspection categories B, C
and D, provided that a correct defect rate identification is prepared for each weld method, each NDT method
b
and each production area, see Table 3, table footnote .
NOTE
or 1 m tested weld length.
NDT after repair shall not be included when calculating the defect rate.
9.2
Personnel responsible for all NDT activities shall be qualified according to EN 473, Level 3 (or ISO 9712) or
rd
equivalent 3 party certification scheme.
NDT personnel performing visual inspection of welded joints shall be qualified in accordance with EN 473, VT
rd
level 2 or equivalent 3 party certification scheme. NS 477 latest revision may be used.
rd
The NDT operator shall be qualified according to EN 473, level 2 or equivalent 3 party certification scheme.
NORSOK standard
Page 18 of 62
Operators simply producing radiographs and not performing evaluation, do not require level 2, but shall have
sufficient training.
Ultrasonic operators performing inspection of welds in duplex stainless steel material shall be specially
rd
trained and qualified for the purpose according to EN 473 or equivalent 3 party certification scheme
When testing of castings or forgings, the NDT operator shall document experience with forged and cast
products.
9.3
The required minimum extent of examination/testing is given in Table 3. Design drawings may show areas of
welds where testing is mandatory.
Testing performed shall be representative for the weld quality. Partial NDT shall normally be planed for on all
shop drawings.
Ultrasonic testing to reveal the presence of possible weld metal transverse cracking shall be included for butt
welds with thickness more than 25 mm. The testing shall be performed on minimum 5 % of welds in
inspection category A and B for SAW (12) and FCAW (131 and 136).
Table 3
Inspection
category
A
D
E
Visual
examination
Extent of testing
%
RT
UT
MT
100
100
100
100
100
100
100
100
100
100
100
10
Spot
-
100
100
c
20
b
50
b
50
bc
10
b
20
b
20
c
spot
-
100
100
100
b
100
b
100
b
100
b
20
b
20
b
20
spot
-
Key
Spot means 2 % to 5 %.
a
The extent may be reduced to 50 % of the specified extent, based on experience and documented
records with similar joints, provided the defect rate (see 9.1) for UT/RT is < 2,0 % and for MT is < 0,2
% during the last 100 m of weld. The last 100 m shall be continuously updated every week. If the
defect rate exceeds the limits given above, the normal extent of NDT shall apply again.
A possible reduction in the extent of NDT shall be considered separately for each welding method
and each production area.
Applies only for partial penetration welds with a penetration depth greater than 12 mm.
When partial testing is defined for welds in an area, the testing shall be spread such that the most essential
members and nodes are included in the inspection, and such that areas of welds most susceptible to weld
defects are covered.
The specified percentage to be tested in Table 3 refers to the total length of welds in each inspection
category.
NORSOK standard
Page 19 of 62
All WPSs used and welds representing all welding personnel involved in the fabrication shall be subject to
NDT.
During the initial fabrication the extent of UT and MT of inspection category B and C welds shall be
intensified, normally to twice the level given in Table 3. This extent shall be maintained for a weld and test
length sufficient to conclude that the weld repair percentage is at a reasonable level.
The increased initial testing may be accounted for in the overall extent provided the initial testing confirms
consistent good workmanship.
In addition to what is listed in Table 3, the following shall apply for inspection category A and B:
a) one film at each end for longitudinal welds of tubulars (including tubulars for nodes and stubs);
b) where radiographic testing is required, intersection welds, and those locations where presence of defects
is deemed to be most harmful, shall be tested;
c) ultrasonic and radiographic testing shall not overlap, except when 100 % UT is specified. However,
ambiguous imperfections revealed by UT shall in addition be tested by RT;
d) ultrasonic testing is normally not applicable for thicknesses less than 10 mm. For such thicknesses, UT
shall be replaced with RT. In general, RT should be considered if UT is not possible. Radiographic testing
is normally not applicable for thicknesses above 40 mm.
9.4
The visual examination shall be carried out in accordance with ISO 17637.
9.5
Radiographic testing
Radiographic testing shall be carried out in accordance with ISO 17636, Class A.
The general film densi
to 1,5.
2,0. However, if X-ray are used, the minimum film density may be reduced
Suspect planar indications discovered by RT shall be type determined, located and sized by UT.
9.6
Ultrasonic testing
Ultrasonic testing of welds in plate and tubular butt welds and double side welded tubular joints shall be
performed in accordance with ISO 17640, examination level C.
Reference blocks shall be made with thickness and side-drilled holes in accordance with Table 4. DAC
reference curves shall be established.
The effective test range of a DAC curve shall be determined by the point at which the curve has fallen to
25 % FSH, when it will be necessary to raise the curve using reflectors at increased depth. The reference
block shall be from a steel type that is representative for the steel to be inspected.
Where ultrasonic testing is to be performed on steel produced by controlled rolling or thermo mechanical
treatment, reference blocks shall be produced both perpendicular to, and parallel to, the direction of rolling.
The rolling direction shall be clearly identified.
The actual refracted angle for each probe measured from the reference block or as measured on the actual
object being examined, shall be used when plotting indications.
Ultrasonic testing procedures shall be sufficiently detailed to ensure 100 % of the weld body and heat
affected zones are examined for longitudinal defects.
All indications exceeding -10dB DAC shall be investigated to the extent that they can be evaluated in terms of
the acceptance criteria.
For butt welds, (C and D) or (E and F) according to ISO 17640 shall be utilised for the detection of transverse
imperfections, providing that the surface finish of the weld cap is sufficiently smooth and in accordance with
clause 8 of ISO 17640.
NORSOK standard
Page 20 of 62
Alternatively techniques (X and Y) or (W and Z) according to ISO 17640 can be utilised by placing the probe
alongside the weld connection, so that the beam forms a small angle with the centreline.
If the surface finish adjacent to the weld is such that testing with an angle probe using techniques (C and D)
or (E and F) along the centre line of the weld is judged to be the only reliable method of examination, than the
weld cap is to be dressed smooth or ground flush with the parent material in accordance with clause 8 of ISO
17640.
Scanning is in all cases to be performed from both sides of the weld and in both directions.
The examination record shall include the position, the echo height, length, depth and type of indication.
Table 4
Thickness of material
to be examined
mm
10 < t < 50
50 < t <100
100 < t <150
150 < t <200
200 < t <250
t > 250
9.7
Thickness of block
Diameter of hole
mm
40 or t
75 or t
125 or t
175 or t
225 or t
275 or t
mm
3 +/-0,2
3 +/-0,2
Magnetic particle testing shall be carried out in accordance with ISO 17638. Magnetic yokes using alternating
current shall be used. Prods are acceptable where the geometry of the welded joint prevents the use of
yokes. Permanent magnets are not acceptable.
MT shall be performed on both external and internal surface as accessible or as required by the designer.
For non-magnetic materials penetrant testing in accordance with ISO 3452-1 should be used.
9.8
Acceptance criteria
9.8.1 General
All welds shall comply with the requirements given below, in 9.8.2 to 9.8.5.
9.8.2 Visual examination
All welds shall show evidence of good workmanship. The quality shall comply with the requirements of
Table 5.
9.8.3 Radiographs
The soundness of the welded joint shall comply with the requirements of Table 6.
9.8.4 Ultrasonic testing acceptance criteria
The acceptance criteria for welds shall comply with Table 7 unless more stringent requirements are specified
by the designer.
9.8.5 Magnetic particle testing
Linear indications (i.e. indications with a length/width ratio above 3 and length above 1,5 mm ) are not
acceptable. Any linear indications shall be ground and re-examined. Rounded indications shall be evaluated
in accordance with the requirements of Table 5.
The same acceptance criteria applies for penetrant testing.
9.8.6 All methods
All defects shall be repaired according to Clause 10.
All indications exceeding acceptance criteria shall be reported, unless more stringent requirements are given.
NORSOK standard
Page 21 of 62
Defects may be accepted by the relevant parties when repair work is considered detrimental to the total
integrity of the weld. Such acceptance shall be based on a fitness for purpose evaluation in accordance with
BS 7910, DNV RP D404 or other recognised methods.
Table 5
Structural steel welds - Visual and MT acceptance criteria for structural steel welds
Welding
Type of defect
Cracks
Incomplete
penetration or lack of
fusion
c
Undercut
Surface porosity
Exposed slag
Concave root
a
Excessive pen.
Roughness of weld,
see Figure 2a and 2b.
Misalignment of butt
welds, see Figure 2c.
Reinforcement of butt
welds, see Figure 2d.
a
Reinforcement of
fillet/partial pen.
welds, see Figure 2e
a
and 2f.
Symmetry of fillet
welds, see Figure 2g.
Grinding arc strikes
etc. Removal of
temporary
b
attachments
Sharp edges
Insp. cat. A, B
Not acceptable
Not acceptable
Acceptance criteria
Inspection category C, D, E
Not acceptable
Single - side weld:
Length < t/2, max. 10 mm
Max. depth 0,75 mm
Continuous undercut is not permitted
NOTE When required (see 6.14), grinding of the surface shall be specified. Typical examples of
grinding requirements are given in A.1.
NORSOK standard
Page 22 of 62
1)
Figure 2a Roughness of weld
Weld defects
Type of defect
Inspection category
A, B
C, D, E
Isolated:
Pore diameter
Cluster:
Pore diameter
Max. 3 mm
Max. 4 mm
Max. 20 mm
Max. 25 mm
t/4, max. 6 mm
2t, max. 50 mm
t/3, max. 6 mm
4t, max. 100 mm
t, max. 25 mm
Not acceptable
2t, max. 50 mm
Not acceptable
Internal porosity
Scattered:
Accumulated pore diameters in any 10 mm
x150 mm area of weld
b
If more than one pore is located inside a circle of diameter 3 times the pore diameter, the pores are to
be considered as a cluster.
Defects in a line where the distance between the defect is shorter than the longest defect shall be
regarded as one continuous defect.
No length limitation for width 2 mm for t 20 mm and for width 1 mm for t 20 mm.
NORSOK standard
Page 23 of 62
Cracks
Lack of fusion
or incomplete
penetration
Inspection category
Inspection category
A+B
C, D, E
If the type of defect can not be ascertained with certainty the defect
shall be repaired when the length exceeds 10 mm and the echo height
exceeds the reference curve.
Unambiguous cracks are unacceptable regardless of size or
amplitude.
Internal defects :
I:
The echo height exceeds the reference curve:
Max. length t,
Max. length 2t,
Max. 25 mm
Max. 50 mm
NOTE
1
2
3
4
1
2
3
4
5
II:
Slag
inclusions
Porosity
1
2
1
10
Repair
10.1 Definitions
Weld discontinuities: Irregularities in the body of the weld or on the weld surface classified as either weld
imperfection or as weld defect.
Weld imperfection: Discontinuities that are within the acceptance criteria defined in Clause 9 and are
considered to have no practical limitations on the intended use of the product. Weld imperfections may be left
without remedial work. Cosmetic grinding may be performed at the discretion of the fabricator.
Weld defect: Discontinuity with a size and/or density that exceeds the acceptance criteria defined in Clause 9.
NORSOK standard
Page 24 of 62
NORSOK standard
Page 25 of 62
Annex A
(Informative)
Details for high fatigue utilisation
A.1
Remove
sha rp edg es
Grinding directio n
For removal of undercuts the toe of the weld should be blended in a smooth transition and extended below the plate
surface in order to remove the toe defects.
NOTE 2
Grinding should extend below plate surface to a minimum of 0,5 mm below the bottom of any visible undercut and ensuring
that no exposed defects remain, using a rotary burr grinder. Grinding marks should run at right angels to weld axis and
under no circumstances parallel to it.
NOTE 3
Minimum radii of weld profiles after blending should not be less than 10 mm.
NOTE 4
Upon completion of blending of toe the whole of the ground surface shall be inspected with 100% visual examination and
100 % MT.
NOTE 5
Ground surface shall be free of any cracks or crack like indications, and there shall be no evidence of undercut or overlap.
NORSOK standard
Page 26 of 62
A.2
A.2.1
General
Peening of local area as weld toe or weld trasition is an acceptable method to improve fatigue life of
structures. Peening is applied together with grinding where grinding serves the purposes to remove stress
risers such as surface defects and to define a steering grove for the tool in the area to be peened. Both
grinding and peening require skills and preparations not normally available in fabrication yards. Due to the
dependancy of correct performance specific precautions shall be taken when peening is planned for.
A.2.2
NORSOK standard
Page 27 of 62
Annex B
(Informative)
Correlation between steel quality level, MDS number and steel
grade/designations
Steel
quality
level
II
III
MDS
No.
Rev.
no.
Standard
Y20
Plates
Y21
Rolled sections
Y22
Seamless tubulars
Y30
Y31
Y32
Y40
Y41
Y42
Y50
5
5
5
5
5
5
5
Plates
Rolled sections
Seamless tubulars
Plates
Rolled sections
Seamless tubulars
Plates
Y51
Y52
5
5
Rolled sections
Seamless tubulars
Y25
Y26
5
5
Plates
Rolled sections
Y27
Seamless tubulars
Y28
Y35
Y36
Y37
Y45
Y46
Y47
Y55
3
4
5
5
5
5
5
5
Welded tubulars
Plates
Rolled sections
Seamless tubulars
Plates
Rolled sections
Seamless tubulars
Plates
Y56
Y57
5
5
Y05
EN 10225
EN 10225
Product type
Rolled sections
Seamless tubulars
EN 10025-(all parts)
Plates
EN 10025-(all parts)
Steel grade
(see product
standard)
S355G10+N/G10
+M
S355G12+N/G12
+M
S355G15+Q/G15
+N
S420G2+Q/G2+M
S420G4+M
S420G6+Q
S460G2+Q/G2+M
S460G4+M
S460G6+Q
S500G2+Q/G2+M
a
S500G4+M a
S500G6+Q a
1.2/2.1/3.1
1.2/2.1
1.2/2.1/3.1
1.2/2.1/3.1
2.1
3.1
1.2/3.1
2/2.1/3.1
2.1./2.2
2.2/3.1
2.2/3.1
2.2/3.1
S355G9+N/G9+M
S355G11+N/G11
+M
S355G14+Q/G14
+N
S355G13+N
S420G1+Q/G1+M
S420G3+M
S420G6+Q
S460G1+Q/G1+M
S460G3+M
S460G6+Q
S500G1+Q/G1+M
a
S500G3+M a
S500G6+Q a
1.2/2.1/3.1
1.2/2.1/3.1
S355J2
S355K2
S355J2
S355K2
S355G1+N
1.2/2.1
2.1
1.1
Y06
EN 10225
Y07
EN 10210-(all parts)
Hot finished
seamless tubulars
Hot finished tubulars
Y08
Y15
Y16
3
3
3
EN 10219-(all parts)
EN 10025-(all parts)
EN 10219-(all parts)
S355NH/S355K2
H
S355MLH
S420ML
S420MLH
Y01
EN 10025-(all parts)
EN 10210-(all parts)
EN 10219-(all parts)
S235JR
S235JRH
S235JRH
NORSOK standard
ISO/TR
15608
1.2/2.1/3.1
1.2
2.1/3.1
2.1
3.1
2.2/3.1
2.2
3.1
3.1
2.2
3.1
1.2/2.1
1.2
2.1
2.1
2.1
Page 28 of 62
MDS
No.
Rev.
no.
IV
Y02
Y04
Product type
EN 10025-(all parts)
EN 10210-(all parts)
EN 10219-(all parts)
EN 10025-(all parts)
EN 10210-(all parts)
EN 10219-(all parts)
Steel grade
(see product
standard)
S275JR
S275J0H
S275J0H
S355J0
S355J0H
S355J2H
ISO/TR
15608
1.2
1.3/2.1
This steel grade designation is not included in EN 10225. (Note from Table 1 of M-120)
NOTE NORSOK material data sheets are published in NORSOK M-120.
NORSOK standard
Page 29 of 62
Annex C
(Normative)
Qualification of welding consumables by data sheets
C.1
General
The purpose of certification is to verify that each batch of consumables has a chemical composition within
limits as specified by the supplier in conformance with a recognised classification standard. By controlled and
certified chemistry the supplier also confirms that mechanical properties of the weld metal fulfil the minimum
requirements specified for the product.
For this specification a batch (or lot) is defined as the volume of product identified by the supplier under one
unique batch/lot number, manufactured in one continuous run from batch controlled raw materials.
Each individual consumable (brand name and dimension) shall be certified per batch, except for solid wire
(gas tungsten arc welding, gas metal arc welding, SAW), originating from the same heat, where one diameter
may represent all.
C.2
Data sheet
Each welding consumable or combination of consumables shall have a unique data sheet, issued as a
controlled document within the suppliers quality system. The purchaser shall base his selection, ordering and
receiving of consumables upon reviewed and accepted data sheets.
The data sheet shall give guaranteed limits and/or minimum values for composition and mechanical
properties, determined under defined reference conditions.
If the consumable shall be used for welds in PWHT condition, then the properties shall also be documented
in PWHT condition in addition to the as-welded condition.
Specifically this shall include, as applicable:
chemical analysis limits for solid wires and metal powders. For information also typical weld metal
analysis, using a relevant shielding gas or flux;
chemical analysis limits of weld metal from coated electrodes and cored wires, deposited according to ISO
6847. For information also specified limits for S, P and N in the core wire or strip;
The analysis shall include limits for all elements specified in the relevant classification standard and/or
intentionally added and for residual elements known to influence weld metal quality.
Minimum:
C, Si, Mn, S, P, Cu, Ni, Cr, Mo, V, Nb.
For SAW fluxes the analysis shall be given as ranges for all main ingredient and flux basicity as follows:
mechanical properties (range or/and guaranteed minimum) of the weld, deposited and tested according to
ISO 15792-1 and including tensile strength, yield strength elongation, notch toughness Charpy-V at -40
C. For information also typical properties of a relevant butt weld should be added;
diffusible hydrogen content HDM maximum, including any information on drying, restricted welding
parameters etc. required to ensure this value in practice;
when relevant for the product, basic information about CTOD properties, to be supported by separate test
reports as required and agreed.
Data sheets shall also contain product classification according to recognised standards, relevant approvals
and information on packing, storage etc. as required for correct application and use of the product.
C.3
Certificate
Every batch of consumables shall be supplied with an inspection certificate 3.1.B, containing as a minimum
the specific tested chemical composition of the wire or weld metal, as applicable. The chemical elements
NORSOK standard
Page 30 of 62
NORSOK standard
Page 31 of 62
Annex D
(Normative)
Welding consumable documented by batch testing
D.1
General
The purpose of the batch testing is to verify that the consumables remains nominally equivalent to that used
for welding procedure qualification, with respect to chemistry and mechanical properties.
For this specification a batch (or lot) is defined as the volume of product identified by the supplier under one
unique batch/lot number, manufactured in one continuous run from batch controlled raw materials.
Each individual product (brand name and dimensions) shall be tested once per batch, except for solid wire
originating from the same heat, where one diameter may represent all. SAW fluxes do not require individual
testing, while SAW wires shall be tested in combination with a selected nominal batch of flux.
D.2
Chemical analysis
For solid wires and metal powders the analysis shall represent the product itself.
For coated electrodes and cored wires the analysis shall represent the weld metal, deposited according to
ISO 6847.
The analysis shall include
all elements specified in the relevant classification standard and /or intentionally added,
the main impurities S, P and N.
D.3
Mechanical properties
Unless otherwise specified the properties shall represent all weld metal, deposited and tested according to
ISO 15792-1.
Properties tested shall include
tensile strength, yield strength and elongation,
impact strength Charpy-V at temperatures -40 C, or as specified by purchaser.
The need for other types of tests shall be evaluated for the application in question, e.g.:
mechanical properties based on a defined butt weld rather than all weld metal test;
mechanical properties in the PWHT condition;
CTOD testing;
testing of hydrogen level.
D.4
Documentation
Batch tests shall be documented by an inspection certificate in accordance with EN 10204, 3.1B, with
reference to a recognised product classification standard and containing all specified test results.
NORSOK standard
Page 32 of 62
Annex E
(Normative)
Fabrication tolerances
E.1
This annex defines the maximum allowable dimensional tolerances for offshore steel items and structures.
The designer may, however, specify stricter tolerances and additional tolerances. These will, in case take
presedence over this annex.
NOTE It should be observed that the requirement to fabrication tolerances in this annex may be more strict than the manufacturing
tolerances for steel products according to NORSOK M-120.
The intention of this annex is to give dimensional tolerances which will ascertain that
the calculated strength and fatigue resistance is present in the structures,
items and structures can be assembled without dimensional rework,
all parts of the structures are suitable for their intended use,
the structures are trustworthy relative to measurements given on the structural drawings,
the relevant components tolerances are achieved and maintained after the components final incorporation
in the completed structure(s).
E.2
Reference standards for this annex are ISO 8062:1994 and EN 1090-1:2009.
E.3
Definitions
flatness
vertical offset at any point from a plane parallel with the surveyed object
grid system
design reference system for all parts, components and elements of a completed structure
NOTE The grid system defines the 3D position of any item within a completed structure.
The grid system is normally denoted in one of the following manners:
x, y and z coordinates;
north, east and height coordinates;
longitudinal, transversal and elevation coordinates.
The grid system defines the design origo (location and elevation datum) for a structure.
position deviation
aspecified point's actual position relative to it's nominal position
NOTE Measured value minus nominal value equals deviation.
NORSOK standard
Page 33 of 62
reference lines
marked lines on construction parts and assemblies which are parallel to, and in determined distances from
grid lines
straightness deviation
curves, bends, angles or irregularities from a straight generator
NOTE Straightness deviation is regarded to be fabrication imposed irregularities and not caused by elastic deformation.
E.4
General requirements
E.4.1
The tolerances given in this annex shall be applied for completed structures.
For single elements to be parts of complex structures, specification of detailed and more stringent tolerances
for each fabrication and erection sequence may be necessary in order to meet the requirements of this annex
in the completed structure. Such tolerances shall be presented in the plan/scope of work for fabrication.
Specification of detailed and more stringent tolerances for intermediate and final interfaces may also be
necessary in order to meet the requirements of this annex in the completed structure.
The allowable tolerances given for individual members shall not cumulate to give unacceptable deviation for
the finished section or complete structure.
If tolerances given for individual sections and components are conflicting, those tolerances representing the
stricter values shall be governing.
If no appropriate tolerance is stated in this NORSOK standard, the tolerance requirements shall be agreed.
All tolerance requirements are based on nominal values on unloaded structure.
E.4.2
plan for fabrication and erection including methods, techniques and dimensional control to assure that all
structures can be fabricated and assembled to dimensions within the specified tolerances.
The plan shall assure that all allowable tolerances for individual elements are not cumulative to the
extent of exceeding the allowable tolerance for the complete structure;
b)
dimensional inspection procedures relevant for the structures and any additional specifications needed
to those included in this NORSOK standard, subject drawings or other regulations/guidelines for the
structural fabrication;
c)
d)
during fabrication and erection deviations outside the specified tolerances shall be identified and
informed of in advance of the formal handling of deviations.
The detailed dimensional deviation reports shall be available at all stages in fabrication, and shall be
submitted on request;
e)
final documentation shall be prepared in correspondence with the requirements for as built
documentation and fabrication record.
NORSOK standard
Page 34 of 62
E.4.3
Qualification of inspectors
Personnel responsible for dimensional control activities shall have a minimum background of at least 5 years
relevant experience in industrial surveying.
Personnel monitoring dimensions and tolerances shall have relevant training in use and understanding of
instruments, and subsequent calculations, enabling them to perform all necessary controls of own work
performance.
E.4.4
Instrument reliability
All instruments used shall be in accurate permanent adjustment, have current valid control certificates and be
subject to a programme of periodic checking.
E.4.5
Reference temperature
E.4.6
Control methods
E.4.6.1
Reference system
Prior to fabrication a survey reference system related to the grid system, shall be established. The survey
reference system shall use the same numerical values, and the same orientation directions of the system
axis as the grid system.
The following apply:
the system's north axis shall be positive toward platform north (or bow, if ship);
the system's east axis shall be positive toward east (or starboard, if ship);
the system's elevation shall be positive upward;
the numerical value should be the same for all disciplines and packages;
for special structures such as jackets being built laying down, the reference system shall be adjusted to
this fabrication situation, but the final as built survey shall be related to the platform grid system.
The survey reference system should be established within the following tolerances:
Sections/complete structures: 3 mm
Stricter survey reference system tolerances shall be used on components where the requirements of the final
product are more stringent than the above tolerance. For components where the tolerance of the product are
less than 2 mm, the proposed survey methods shall be described.
At all stages during fabrication and erection, the Contractor shall ensure that the survey reference system
and the fabricated item are shall be in correct position relative to each other.
Permanent survey stations shall be properly constructed and be protected from disturbance.
The permanent survey stations shall be re-checked periodically, or whenever additional permanent survey
stations are established. All additional or re-checked surveys shall be properly documented.
NORSOK standard
Page 35 of 62
Marking criteria
During layout and assembly of each structural item, all work points and centrelines, which are relevant for the
remaining steps of the construction, shall be marked and identified.
Location of hidden stiffeners, bulkheads etc. shall be marked on the outside of the structure to ensure a
correct assembly, if relevant, for the remaining steps of the construction.
All primary datum work points on the structure shall be set out using accepted engineering surveying
techniques consistent with the tolerances required by this annex. All girders, boxes, nodes and other
structures shall be properly and clearly marked relative to the grid system at all interfaces, if relevant for the
remaining steps of the construction.
E.4.6.3
Accuracy
Surveys shall be performed using survey techniques and technology which enables the achievement of a
survey accuracy better than the specified tolerances.
The methods and equipment used shall enable verification of the survey accuracy.
All activities related to measurement and inspection of dimensions and tolerances shall take into account the
effects of self weight while the structure is under fabrication.
E.4.7
Interface criteria
All non-adjustable interfaces and interfaces deemed critical prior to erection shall be surveyed and
documented. A comparison of the interface results prior to erection shall be performed and necessary actions
in order to meet the global requirements shall be carried out.
NORSOK standard
Page 36 of 62
E.4.8
Alignment requirement
Requirements to alignments with regard to offsets eccentricity of butt joints and cruciform joints are as
follows:
a)
offset of butt-joints;
The offset of butt-joints, (see Figure E.2A) shall not exceed 0,15 x
Reference is made to Table 5.
The measurement of offset shall be based upon the centre line of the parts unless otherwise shown
on the drawing. When correcting a misalignment which exceeds the above, the parts shall not be
drawn in to a slope greater than 1/2.
b)
cruciform joints;
Eccentricity of non-continuous plating in cruciform joints shall not exceed the following requirements,
see Figure E.2B:
e
e
t1
t2
t3
= 2m + t1 t3
2
For non-continuous plate with different thicknesses, difference greater than 5 mm (for t2 < 20 mm)
and 8 mm (for t2 > 20 mm), the section of the thinner member shall be completely inside the section
of the thicker. The design drawings shall state the position of the intersection points between noncontinuous members.
m
e
= misalignment
= eccentricity
NORSOK standard
Page 37 of 62
E.5
E.5.1
I/H-girders
Type of deviation
Figure
Notation
f
Ref.
length
L
Allow. % of
ref. length
0,15
Max. deviation
mm
10
Lateral or vertical
deflection
Length
E.3A
E.3A
0,25
Height
Width
Inclination of web
E.3B
E.3B
E.3B
H
B
V
H
B
H
0,3
0,8
3
3
10
Eccentricity of web
on flange
Buckling of web
E.3B
V1
1,0
E.3B
V3
0,75
10
Curvature/rotation
flange
Twisting of section
E.3B
V2
B/2
2,5
E.3C
d5
0,10
10
NORSOK standard
Page 38 of 62
E.5.2
Box girders
Type of deviation
Figure
Notation
Ref. length
Allow. % of
ref. length
Position deviation at
end/interface section
Length
Height
Width
Out of straightness
E.4A
d1
E.3A
E.3A
E.3A
E.4B
L
H
B
d2
Ref. centre
lines
L
H
B
L
0,15
3
3
3
10
Buckling of plates
E.4C
d3
H, W
0,5
10
E.4D
d4
Ref. centre
lines
E.4E
d5
0,5
0,25
0,3
Max.
deviation
mm
3
E.5.3
Tubulars
The allowable tolerance given for individual tubular segments shall not be cumulative for the finished tubular.
The tolerances are as follows:
NORSOK standard
Page 39 of 62
b)
c)
d)
e)
f)
g)
h)
circumference;
The external circumference shall not depart from the nominal external circumference by more than the
following (see Figure E.5):
measured at joints or within 610 mm from the joint (Zone A in Figure E.5) 30 % of the nominal wall
thickness or 10 mm, whichever is the smallest;
the tolerances in (i) may be increased by 50 % for the remaining length of the tubular (Zone B in
Figure E.5).
out-of roundness (ovality);
Ovality is defined as the difference between the measured maximum and minimum internal (or external)
diameters and shall not be more than 1 % of the nominal OD (ODn) or 8 mm, whichever is the least, see
Figure E.6.
out of circularity;
Circularity is defined as the difference between the actual and the average radius, both being
determined from the optimum centre of the tubular. Maximum difference is not to be more than 0,25 %
of ODn.
straightness;
The maximum allowable deviation from straightness in any 3 m increment of length shall be 3 mm.
The straightness deviation over tube length (L), shall not exceed 0,001 x L, with maximum 10 mm
deviation for lengths up to 12 m. Above 12 m length maximum allowable deviation is 12 mm. Out of
straightness shall be checked on two longitudinal planes separated by 90 .
length;
Unless otherwise noted, the tubular shall be delivered within following tolerances:
unbevelled ends: La
Ln + 25 mm
bevelled ends: La =
Ln 5 mm
tube ends;
The tube ends shall be perpendicular to the longitudinal axis within the following tolerances:
unbevelled ends: 5 mm
bevelled ends: 3 mm
local out-of roundness;
The local out-of roundness shall not deviate from the theoretical curvature by more than e = 0,002 x
ODn (see Figure E.7). The local out-of roundness shall be measured inside or outside over 20 of the
circumference.
local out-of straightness.
Local straightness is defined as the deviation of the shell plate from a straight generator of length (L)
parallel to the true centre line of the tubular. This tolerance shall not exceed 20 % of the wall thickness.
Local straightness shall be checked on the inside or outside of tubulars with a nominal external diameter
greater than 2 000 mm or with a nominal external diameter to nominal wall thickness ratio greater than
65. These checks shall be carried out at 45 intervals of arc with L = 3 m.
NORSOK standard
Page 40 of 62
NORSOK standard
Page 41 of 62
E.5.4
Panels
Type of deviation
PANEL SHEET:
Out of plane straightness,
sagging/hogging, between
girders
Local buckles between
stiffeners
GIRDERS/STIFFENERS:
Out of straightness
in X and Y direction
Position deviation
Inclination
Out of straightness of web
normal to web
(web buckles)
Figure
Notation
Ref.
length
Allow. % of
ref. length
Max. deviation
mm
E.8
p1
0,15
15
E.8
p2
W1
0,5
E.8
E.8
g1
g2
0,15%
10
E.8
g3
W
Grid
system
Hg
0,8
10
10
E.8
g4
Hg , W 1
0,75
10
NORSOK standard
Page 42 of 62
E.5.5
Girder nodes
Type of deviation
Figure
Notation
Ref. length
Position deviation of
interfaces
Lateral and vertical
straightness of node
Lateral and vertical
straightness of stiffeners
Height of node
E.9B
E.9C
E.9A
d1
f
Ref. centre
line
L
E.9A
f1
E.9B
NORSOK standard
Allow. % of
ref. length
-
Max. deviation
mm
5
0,15
L,H
0,1
E.9B
E.9C
E.9C
d2
E.9A
E.9B
E.9B
b1
Ref. centre
line
Ref.centre
line
Ref. centre
line
Ref.centre
line
d3
d4
Page 43 of 62
NORSOK standard
Page 44 of 62
E.5.6
Box nodes
Type of deviation
Figure
Notation
Ref. length
E.10A
d1
E.10B
d2
Ref. centre
line
L
Buckling of plates
E.10C
d3
E.10C
E.10E
E.10D
d4
E.10E
E.10F
d6
d5
Allow. % of
ref. length
-
Max. deviation
mm
3
0,10 %
10
H, W
0,5 %
10
Ref. centre
line
Ref. centre
line
Ref. centre
line
NORSOK standard
Page 45 of 62
E.5.7
Tubular nodes
Type of deviation
Figure
Notation
Ref. length
Overlength of stub
E.11A
l2
L2
E.11.A
l1
L1
E.11A
E.12
Grid system
Allow. % of
ref. length
Max.
deviation
mm
+25
-0
+10
-0
3
0,2 of arc
E.12
Grid system
E.11A
E.11B
E.11B
E.11C
E.11B
P
M
B
N
Lx
5
5
3
6
6
h
b
E.11B
E.11B
E.11A
Straightness of barrel
E.11A
1,0 %
1,5 %
1,0 %
Wall
thickness
L
25 %
6
+10/-3
8
1/1200
10
The centre line of stub shall be within 0,2 from the stub angle specified on the design drawings. Maximum
position deviation measured at the intersection of stub end/node shall be 6 mm. For stubs longer than 1
stub diameter, the position deviation between can and stub may be taken at the 1 diameter location.
Tolerances for
circumference,
out-of roundness (ovality),
local out-of roundness,
out-of circularity.
are defined in E.5.3 and shall not exceed 0,0025 X nominal diameter.
NORSOK standard
Page 46 of 62
Fig. A
NORSOK standard
Page 47 of 62
E.5.8
Page 48 of 62
E.5.9
0,005 r
where
ra = actual distance from the cylinder axis to the cone wall
r = nominal radius at cone end
Requirements for internal stiffeners shall be in accordance with E.5.7.
E.6
Assembly tolerances
E.6.1
Figure
Notation
E.13
E.13
E.13
E.13
E.13
X1,Y1
X2, Y2, Z2
X2, Y2, Z2
H1, H2, H3
H
Reference
Grid
Grid
Grid
Grid
Grid
Allow. % of
ref. length
system
system
system
system
system
Max.
deviation
mm
10
6
10
10
5
For truss frames without any defined support points the elevation reference should be based on a mean of all
levelled points on main steel.
a
b
Maximum allowable deviation shall also apply to mating surface level at stab-in onto jacket legs.
Includes MSF stab-in nodes and module footing nodes.
NORSOK standard
Page 49 of 62
E.6.2
E.6.2.1
Assembly tolerances
Type of deviation
Position deviation of
centre of nodes
Rotation of node
Distance deviation
between two nodes
Diagonal distance
between column in
each hor. plane
Position of leg ring
stiffeners and
diaphragms
Inclination of ring
stiffeners
Straightness of
legs/chords
Straightness of
braces
Position of
intersecting braces
NOTE
Figure
Notation
x, y
E.14A
E.14A
E.14A
Reference
Grid system
Max. deviation
mm
12
6
20
12
E.14B/C
6
X10
E.14C
XL/1000
Grid system
15
Local tolerances for sliding and pivoting ends shall be specified on the structural drawings.
NORSOK standard
Page 50 of 62
NORSOK standard
Page 51 of 62
E.6.2.2
Type of deviation
Figure
Notation
Horizontal position
deviation of centre of stabin cans
E.15
Vx, Vy
V=
Jacket:
Distance between centre
of column to centre of any
column at stab-in cans
E.15
Grid system
Max.
deviation
mm
a
6
8
(Vx+Vy)
F
Jacket:
Mating surface level at
stab-in
MSF:
Distance between centre
of column to centre of any
column at stab-in cans
Reference
Grid system
E.15
12
As in section
E.5.3 b)
Grid system
The position of the stab-in cans shall, if the situation allows, be related to the topside stab-in cones with the tolerances stated above.
The jacket legs shall by preference be cut within above tolerances after grout is cured.
If survey of the deck footings show out-of acceptable elevation/flatness tolerances (see E.6.1) the measured
deviations shall be considered incorporated when cutting the legs in order to minimise loads due to
differential settlements in footings.
NORSOK standard
Page 52 of 62
The position deviation of the centre of pile guides/sleeves shall be 25 mm related to the
coordinate system.
Local alignment of sleeves is 20 mm.
Radius of spacer plates is 5 mm.
E.6.2.4
Piles
Type of deviation
Figure
Notation
Reference
Max. deviation
mm
100
Length
Diameter between
spacer plates
E.16
d1
As specified on
drawing
Diameter in driving
head
E.16
d2
As specified on
drawing
End perpendicularity in
driving head
E.16
As specified on
drawing
50
Pile markings
For general tolerances, see E.5.3.
NORSOK standard
Page 53 of 62
Conductor guides
The position deviation of the centre of the conductor guides shall be 10 mm related to the coordinate system
for top el. and 15 mm for the other elevations related to the same coordinate system.
The maximum deviation of any conductor guide from the optimised centreline through all conductor guides
shall not vary more than 15 mm.
E.6.2.6
Appurtenances
Figure
Notation
Reference
Length
E.6.3
E.6.3.1
Max.deviation
mm
25
Figure
Reference
E.17
E.18
E.17
E.18
E.19
Global
grid system
NORSOK standard
Max. deviation
mm
15
30
Local
grid system
Page 54 of 62
NORSOK standard
Page 55 of 62
Ship
Ships should be fabricated using a grid system with origo in the aft perpendicular, and in accordance with
E.3. Based on the grid system a reference system according to E.4.6.1 should be permanently marked
onboard the ship.
E.6.4
Subsea structures
E.7
E.7.1
Crane pedestal
Crane pedestal tolerances shall be specified in a separate document to be prepared by the designer, taking
into account the structural aspects as well as the mechanical functional tolerances and equipment interface
tolerances.
E.7.2
Skid beams
Skid beam tolerances shall be specified in a separate document to be prepared by the designer, taking into
account the structural aspects as well as the mechanical functional tolerances and equipment interface
tolerances.
E.7.3
Outfitting structure
E.7.4
Installation aids
Installation aid structures such as primary and secondary guides and bumpers shall be fabricated and
installed in accordance with acceptable tolerances for relevant elements/structures defined in this NORSOK
standard.
Specific tolerance requirements are shown on respective drawings, and shall be mandatory.
E.7.5
Grillages
Load out grillage, barge grillage and seafastening shall be fabricated and installed in accordance with
acceptable tolerances for relevant structures/elements defined in this NORSOK standard, see
E.4.8.
Specific tolerance requirements shall be shown on respective drawings and shall be mandatory.
E.7.6
Cranes
See EN 1090-1:2009.
NORSOK standard
Page 56 of 62
Annex F
(Informative)
Weld inspection, typical check points
General
Workshop/worksite in general.
Storage and handling of material and welding consumables.
Traceability
Equipment: use, registration, maintenance, calibration and documentation.
Routines for certification, registration, confirmation of validity and prolongation of welders
qualifications, approval by a third party organisation.
Registration, confirmation of validity of NDT personnel certificates and approval by a third party
organisation.
Job-package: only approved drawings, latest revision/isometrics and specifications are used.
Welding symbols according to ISO 2553. Weld numbering system and identification/traceability.
Check that all welding coordinators are working according their job-descriptions, instructions and
routines.
Checkpoints before welding
Drawing
Material, marking/coding/traceability and handling.
Bevelling/cutting, groove preparation, fit up and staggering of adjacent longitudinal welds.
Welding equipment and use; tools, welding machine etc. (check of calibration/maintenance).
Preheating and protection against wind, rain etc., if necessary.
Purging gas if necessary (type and flow-rate).
Procedure for tack-welding. Tack-welding (parameter control) and tack welders qualification.
Handling of welding consumables.
Cleaning, ready for welding.
Checkpoints during welding
Drawing available
Handling of material and welding consumables.
Groove geometry.
Welding equipment and use: tools, welding machine etc. (check of calibration/maintenance).
Preheating, method and temperature.
Interpass temperature and protection against wind, rain etc., if necessary.
Purging gas, if necessary (type and flow-rate).
Welders approval for the welding work.
Welding performance (placing of run layer, welding direction and sequence, staggering of stop/start,
cleaning between layers).
WPS on work place available for the welder and check of various parameter listed in WPS and
measuring/calculating heat input (arc energy).
Self control done by the welder.
Checkpoints after welding
Marking/traceability
Are welder identification and WPS number marked closed to weld?
Is the used WPS and welder qualification (welding certificate) relevant for the welded joint?
.
Check of weld geometry/size welding symbol on drawing/WPS.
Check of weld surface, transition area and area close to the weld.
Performing and documentation of PWHT, if necessary.
NORSOK standard
Page 57 of 62
NORSOK standard
Page 58 of 62
Annex G
(Normative)
Components in stainless steel and Ni-alloys
G.1
Scope
The purpose of this annex is to specify modified or additional requirements to fabrication, welding and
inspection of structural components in stainless steel and Ni-alloys.
G.2
Materials
Typical materials can be type 316L austenitic stainless steel, 22 05 and 23 04 Duplex stainless steel, ironnickel-chromium alloys (e.g. Alloy 800H/HT).
Examples of components are
foundation structures for equipment/pipe support in 316L or 22 05 Duplex,
architectural external fire walls in 23 04 Duplex (Lean Duplex),
flare tower platform in Alloy 800H/HT.
G.3
G.3.1
WPS shall be established in accordance with ISO 15609-1. All welding shall be by use of qualified WPSs.
Qualification of welding procedures shall be as specified in G.3.2.
G.3.2
Welding procedures shall be qualified in accordance with ISO 15614-1 and the additional requirements of this
annex.
Charpy impact testing shall be performed as part of the qualification test when testing is required for the base
material.
Test temperature shall be as specified for the base material.
For Duplex SS acceptance criteria shall be 27 J or a lateral expansion of minimum 0,38 mm (10 mm x 10
mm specimens).
For austenitic SS and Ni alloys acceptance criteria shall be a lateral expansion of minimum 0,38 mm (10 mm
x 10 mm specimens).
Micro-structural examination and corrosion test shall be performed as part of the qualification test when these
tests are required for the base material. As an example, micro-structural examination could be relevant for 22
05 Duplex. In case any of these tests are required, testing and acceptance criteria shall then be as specified
in NORSOK M-601.
Welding procedures established and qualified in accordance with NORSOK M-601 are acceptable for welding
of structural components.
G.3.3
G.4
Welding consumables
Duplex SS
For welding of Duplex SS, a matching consumable with enhanced Ni content compared to the base
material shall be used.
NORSOK standard
Page 59 of 62
Alloy 800H/HT
For welding of Alloy 800H/HT, the consumables shall be of the high nickel-chromium type.
Recommended consumables (DT = design temperature in C):
DT < 535:
ENiCrFe-3 or ERNiCr-3
ENiCrFe-2 or ERNiCr-3
DT > 815:
ENiCrMo-3 or ERNiCrMo-3
Consumables for joining of dissimilar materials
For welding of type 316L SS to carbon steel, consumables should be of type 309MoL, alternatively a
nickel based alloy.
For welding of higher alloyed stainless steels to carbon steel, the same or higher alloyed filler metal,
as used for welding the stainless steel to itself, shall be used.
G.5
Requirements for fabrication, welding and inspection of structural components in SS and Ni alloys shall follow
the same classification principles as for other structural steel elements, as specified in this NORSOK
standard.
All fabrication shall be in accordance with recommendations given in EN 1011-3.
Prefabrication of SS and Ni-alloys should be performed in a workshop, or parts thereof, which is reserved
exclusively for those types of materials.
Contamination of weld bevels and surrounding areas with low melting point metals such as copper, zinc, etc.
are not acceptable.
The welding processes listed in ISO 15614-1 are acceptable.
Maximum interpass temperature shall be 150 C.
All welds shall be continuous. Intermittent welding is acceptable if the environment can be defined as dry and
non-corrosive.
Maximum cold forming shall be 10 % for austenitic SS, and 5 % for duplex SS and Ni alloys. For calculation
of deformation rate, see 6.2.
Straightening shall not be performed by application of heat.
Welding of attachments in SS or Ni alloys to carbon steel structures shall comply with the requirements for
the structure to which they are attached.
G.6
G.6.1
General
The inspection category shall be decided by the designer in accordance with NORSOK N-004, and shall be
specified on the design drawings.
G.6.2
Qualification of NDT-operators
G.6.3
Extent of NDT
The minimum extent of examination is given in Table G.1. Design drawings may show areas of welds where
examination is mandatory.
NORSOK standard
Page 60 of 62
Inspection
category
A
D
E
G.6.4
Type of
connection
Buttweld
T-connection
Fillet/partial
Buttweld
T-connection
Fillet/partial
Buttweld
T-connection
Fillet/partial
All connections
All connections
Visual
Examination
%
100
100
100
100
100
100
100
100
100
100
100
Extent of testing
%
RT
PT
100
50
20
-
100
100
100
100
100
100
20
20
20
2 to 5
-
G.7
Repair
Repair welding may only be carried out twice in the same area.
NORSOK standard
Page 61 of 62