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Introduction
Workplace environment has direct impact on a employees
health.
Particulate matter is a major air pollutant in the industrial
workplace environment.
Major harmful effects of Respirable Suspended Particulate
Matter (RSPM) are bronchitis, red eyes, respiratory
symptoms and aggravated asthma.
De-dusting systems are used for abatement of such
potential health hazard as a part of industrial hygiene.
Design of a more efficient and effective de-dusting system
as compared to the existing one has been done using
ACGIH guidelines for Industrial Ventilation.
Components
Common name
OSHA PEL
ACGIH TLV
Calcium oxide
Quick Lime
5 mg/m3
2 mg/m3
Calcium
carbonate
Limestone
15 mg/m3
10 mg/m3
Magnesium
oxide
Periclase
10 mg/m3
10 mg/m3
Dolomite
Dolomite
15 mg/m3
10 mg/m3
Hood
Ductwork
Air cleaning device
Fan
Stack
Contaminant concentration
Gas stream characteristics
Contaminant characteristics
Energy consideration
Dust disposal
Efficiency required
Comparing all the factors for various dust collectors, bag filter was
selected for the proposed dust extraction system.
Design Philosophy
Several empirical formulae are available for calculations
and design. Amongst them, the design guidelines and
criteria given by the American Conference of
Governmental Industrial Hygienists (ACGIH) in
Industrial Ventilation A Manual of Recommended
Practice are most widely followed by engineers to design
local ventilation systems.
The ACGIH ventilation manual contains dozens of design
plates of ventilation systems for specific industrial
applications that have been used to control emissions. The
next slide is the ACGIH design plate for conveyor belt
ventilation.
Design Calculations
BELT CONVEYOR
BELT WIDTH: 1.2 metre
BELT SPEED: 1.5 m/sec
HEIGHT OF FALL: 3 metre
Since the height of fall is more than 1 metre, we add an extra exhaust air of
1700 m3 / hr at the other end. It is proposed to install three suction hoods as
shown.
1m
D = 328 mm
A duct of size 325 mm is selected.
DUCT DESIGN
Air Quantity = 1700 m3 / hr = 0.472 m3 / sec
Diameter comes out to be 165 mm. A duct of size 165 mm is selected.
SYSTEM CAPACITY
Considering 20 % design cushion for leakage, ageing, etc
System Capacity = 15140 m3 / hr x 1.2 = 18000 m3 / hr
100%
Selecting bags of diameter 160 mm and height 3.6 m as per standard bags
available in the market;
Cloth area / bag = D L = x 0.16 m x 3.6 m = 1.8 m2
Number of bags required =
200
1.8
Rating of motor =
23.64 kW
Motors available in market are of standard horsepower. Thus the rating of electric motor
shall be 30 kW and speed 1500 rpm.
D 2
D 2
4
D = 650 mm
x 15 m/sec
The following utilities are needed to be set up alone with the dust extraction system.
1.
All electrical supplies and works including wiring, cabling etc and power facility
at 40 kW 3 phase connection, 415 V 50 Hz
2.
Compressed air facility of 20 m3/hr at pressure 6-8 kg/cm2 is required for bag
cleaning
3.
Industrial water facility
4.
Fire Fighting water facility
5.
Drinking water facility
6.
Handling and hosting facilities- moonbeam with electric hoist shall be provided
for motor and fan maintenance
7.
Screw conveyors to remove captured dust from the bottom of the hoppers under
the fabric filter and (if used) mechanical collector. Alternatively, air conveying
(pneumatic) systems and direct dumping into containers can be used for dust removal
from the hoppers.
THANKS