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Br. C.A.T. INTERNATIONAL CO.

LIMITED
QA-QC RFI TRACKING
RFI No

Site

Description

CAT-00060-MFlange Joint Inspection


SDGM 989
700
Verification & Bolt Tightening)
Gasket (Flexitallic, Ring, Flat, Insulating Set,)

SATIP
(Gasket

Act.
No

SAIC /
SATR

SATIP-L410-01

3.4 SAIC-L-2014

SATIP-L350-01

2.3 SAIC-L-2007

Inspection Level
Contractor

Inspection

Aramco

Time

Date

11.00am

20.09.15

SAPID
Geary

QMIS RFI
Log No

RFI Status

Closing
Date

Remarks

Br. C.A.T. INTERNATIONAL CO. LIMITED


QA-QC RFI TRACKING
Inspection Level
RFI No

Site

SATIP-L-350-01

Description

SATIP

Act. No

SAIC / SATR

On-Plot Metallic Piping Installation (Excluding Brazed Piping)

ANDR 3003 Pipe and nipples material verification and visual inspection

SATIP-L-350-01

2.1

SAIC-L-2005

SDGM 989

Pipe fittings (butt weld end, threaded & socket fittings,flanges)

SATIP-L-350-01

2.2

SAIC-L-2006

Gasket (Flexitallic, Ring, Flat, Insulating Set,)

SATIP-L-350-01

2.3

SAIC-L-2007

Flange Bolts (Stud bolts & Machine bolts)

SATIP-L-350-01

2.4

SAIC-L-2008

Venturi, Restriction orifices, Flow Orifice Plates & Flanges

SATIP-L-350-01

2.5

SAIC-L-2009

Positive Material Identification (PMI) of Alloy Piping Components

SATIP-L-350-01

2.8

SAIC-L-2010

SATIP-L-410-01

Pipelines - Wellhead Piping Installation

Material verification & Visual inspection of Piping, fittings,


insulating set/spool & Valves

SATIP-L-410-01

2.1

SAIC-L-2083

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

SATIP-L-410-01

3.4

SAIC-L-2014

SATIP-L-450-03

Cross Country Above Ground Pipeline

Visual inspection & Material verification of Pipe, Fittings,


preformed bends (Cold & Hot Bends)

SATIP-L-450-03

2.1

SAIC-L-2112

Stringing & Pipe Laying

SATIP-L-450-03

3.3

SAIC-L-2113

10

Field Bending

SATIP-L-450-03

3.6

SAIC-L-2114

11

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

SATIP-L-450-03

3.28

SAIC-L-2014

SATIP-L-450-04

2.1

SAIC-L-2112

SATIP-L-450-04
12

Contractor Aramco

Cross Country Buried Pipeline (Mainline)


Visual inspection & Material verification of Pipe, Fittings,
preformed bends (Cold & Hot Bends)

Inspection
Time

Br. C.A.T. INTERNATIONAL CO. LIMITED


QA-QC RFI TRACKING
Inspection Level
RFI No

Site

Description

SATIP

Act. No

SAIC / SATR

13

Stringing & Pipe Laying

SATIP-L-450-04

3.4

SAIC-L-2132

14

Field Bending

SATIP-L-450-04

3.7

SAIC-L-2114

15

Thrust Boring

SATIP-L-450-04

3.13

SAIC-L-2120

16

Pre-Test Punchlisting-PIPELINES

SATIP-L-450-04

3.24

SAIC-L-2139

17

Pipeline Internal Cleaning/Flushing/Scraping

SATIP-L-450-04

3.25

SAIC-L-2017

18

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

SATIP-L-450-04

3.29

SAIC-L-2014

SATIP-A-004-03

Hydrostatic Testing of Pipelines

19

Review of Test Package Preparation

SATIP-A-004-03

1.2

SAIC-A-2003

20

Pre-Test Punch Listing - PIPELINES

SATIP-A-004-03

3.1

SAIC-L-2139

21

Cleaning/Flushing (Scraping) prior to hydrotest

SATIP-A-004-03

3.2

SAIC-L-2017

22

Verification of Testing equipment (including safety reqmts)

SATIP-A-004-03

3.3

SAIC-A-2009

23

Verification of Test Preparation

SATIP-A-004-03

3.4

SAIC-A-2011

24

Filling & Pressurization

SATIP-A-004-03

3.5

SAIC-A-2013

25

Visual Inspection at Test Pressure

SATIP-A-004-03

3.6

SAIC-A-2015

26

De-Pressurization & Water Disposal

SATIP-A-004-03

3.8

SAIC-A-2017

Contractor Aramco

Inspection
Time

spection
Date

SAPID

GAYRE
ADEL BU
ALI

QMIS RFI
Log No

RFI Status

Closing
Date

Remarks

spection
Date

SAPID

QMIS RFI
Log No

RFI Status

Closing
Date

Remarks

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 3

SAUDI ARAMCO TYPICAL INSPECTION PLAN

COS 06/30
SATIP No.

On-Plot Metallic Piping Installation (Excluding Brazed Piping)

SATIP-L-3

PROJECT TITLE:

ITEM
NO.
1.0

WBS/BI/JO/NO.

PROJECT PHASE

DOCUMENT REVIEW

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY RECORD

SPECIAL PROCESS ITEMS REQUIRE THE BEST QUALITY PRACTICES, CPI & EFFICIENT METHODS
INSTALLATIONS, INCLUDING THOSE FOR NDE, COATINGS, ETC. SEE "NOTICE" IN GENERAL NOT

1.1

Piping Internal Cleanliness Procedure

SAIC-L-2001

SAIC-L-2001

1.2

Flange Joint- Gasket Verification and Flange Bolt


tightening Procedure

SAIC-L-2002

SAIC-L-2002

1.3

Piping Material Traceability Procedure

SAIC-L-2003

SAIC-L-2003

1.4

Positive Material Identification (PMI) Procedure

SAIC-L-2004

SAIC-L-2004

2.1

Pipe and nipples material verification and visual


inspection

SAIC-L-2005

SAIC-L-2005

2.2

Pipe fittings (butt weld end, threaded & socket


fittings,flanges)

SAIC-L-2006

SAIC-L-2006

2.3

Gasket (Flexitallic, Ring, Flat, Insulating Set,)

SAIC-L-2007

SAIC-L-2007

2.4

Flange Bolts (Stud bolts & Machine bolts)

SAIC-L-2008

SAIC-L-2008

2.5

Venturi, Restriction orifices, Flow Orifice Plates &


Flanges

SAIC-L-2009

SAIC-L-2009

2.6

Pipe supports-Rigid Type

See remarks

See remarks

2.7

Spring supports

See remarks

See remarks

2.8

Positive Material Identification (PMI) of Alloy Piping


Components

SAIC-L-2010

SAIC-L-2010

2.9

Material Verification and Visual Inspection of Valves

See remarks

See remarks

2.10

Relief Valves

See remarks

See remarks

3.1

Piping Pre-Installation Inspection

SAIC-L-2011

SAIC-L-2011

3.2

Shop Fabrication of Pipe Spools and miscellaneous


Steel Structures

See remarks

See remarks

3.3

Pipe laying, Pipe Spool Erection and assembly


(double jointing on piperack/sleeperway)

SAIC-L-2012

SAIC-L-2012

3.4

NDE (Field Verification of NDE Application)

See remarks

See remarks

2.0

3.0

MATERIAL RECEIVING

INSTALLATION

3.6

Branch connections
a) Integrally reinforced welding
outlets, i.e.: Weld-o-lets, weld boss
c) Reinforced stub-ins
Welding Application for On-Plot Piping

3.7

Welding of Corrosion Resistant Materials (if required)

See remarks

See remarks

3.8

Welding of Overlays & Clad Materials (if required)

See remarks

See remarks

3.9

Piping Tie-In Inspection

See remarks

See remarks

3.10

Piping Flange joint Inspection (Including insulating


flanges)

SAIC-L-2014

SAIC-L-2014

3.11

Threaded connections inspection

SAIC-L-2015

SAIC-L-2015

3.12

Venturi, Flow Orifice Plate & Restriction orifice


installation

SAIC-L-2016

SAIC-L-2016

3.13

Piping System Internal Cleanliness Verification

SAIC-L-2017

SAIC-L-2017

3.14

Valve Installation Inspection

See remarks

See remarks

3.15

Pipe Support and Anchoring

SAIC-L-2018

SAIC-L-2018

3.16

Buried Pipe Installation (if required)

SAIC-L-2019

SAIC-L-2019

3.17

Cathodic Protection

See remarks

See remarks

3.18

Pre-test Punch listing-Plant Piping

SAIC-A-2010

SATR-A-2007

3.19

Pressure testing

See remarks

See remarks

3.20

Piping Lay-up (after hydrotest)

See remarks

See remarks

3.21

Thermowell Installation

SAIC-L-2020

SAIC-L-2020

3.22

Chemical Injection & Sample Connections

SAIC-L-2021

SAIC-L-2021

3.23

Relief Valve Installation inspection

See remarks

See remarks

3.24

Coating Inspection

See remarks

See remarks

3.25

Insulation

See remarks

See remarks

3.26

*Thickness gaging of critical piping for OSI.

See remarks

See remarks

4.1

Piping Re-instatement

SAIC-L-2022

SAIC-L-2022

4.2

Final Inspection for Mechanical Completion


Punchlisting

SA-6133

SA-6133

4.3

Tightness/Leak Test

See remarks

See remarks

3.5

4.0

SAIC-L-2013

SAIC-L-2013

See remarks

See remarks

PRE-COMMISSIONING

GENERAL NOTES
NOTICE (SAEP-1160, Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or contin
Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins
subcontractors
must
complete
NDTofChecklists
on a daily
basis per
above
butrequire
not as 100
an IR%with
the exception
of the
start ofSite
NDT
activities.Personnel. After this
The first
three
incidents
each Inspection
or testing
activity
listed
participation
by Saudi
Aramco
Inspection
1
Contractors performance.
2
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed
3
organization representative is not present.
Hold:
QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without th
4
representative in attendance.
5
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibili
Cable tray accessories include bulk mechanical fasteners, splice plates, end plates, drop-out plates, barrier plates, hinged joints, expansion joints, co
6
mechanical fasteners, anchors, threaded rods, fittings, and brackets required to provide full-load-rated supplemental supports. Fire barrier materials
LEGEND
H

Hold Point for QC Inspection/ Test

Witness Inspection/Test

Surveillance

R
RH
I

COS 06/30/2008
SATIP No.

APPROVED DATE

SATIP-L-350-01
WBS/BI/JO/NO.

DISCIPLINE:

1-Jun-09

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

REMARKS

SAUDI ARAMCO

CPI & EFFICIENT METHODS IN PROCEDURES. ENSURE INSPECTORS & PACKAGES HAVE ALL CHECKLISTS APPLICABLE FOR
"NOTICE" IN GENERAL NOTES.

RH

RH

RH

RH

RH

RH

See Note 1 of the General Notes

See Note 1 of the General Notes

See Note 1 of the General Notes

See Note 1 of the General Notes

W
Refer to other applicable SATIP-L-350 series
Refer to other applicable SATIP-L-350 series

Use SATR-A-2012 & SATR-A-2013


See Note 1 of the General Notes
Refer to SATIP-L-108-01
Refer to SATIP-J-600-01

W
Refer to SATIP-L-350-08

S
Refer to the SATIP for the applicable NDE method (NDE-UT-01, NDERT-01, NDE-LPT-01 or NDE-MPT-01)

See Notice below!


Refer to SATIP-W-011-01
Refer to SATIP-W-016-01
Refer to SATIP-W-014-01
Refer to SATIP-L-350-02 (See Notice Below)

Use SATR-L-2001 - See Note 1 of the General Notes for PID


responsibility afterwhich a minimum of 10% shall be witnessed by PID.

See Note 1 of the General Notes for PID responsibility.

Use SATR-A-2008
Refer to SATIP-L-008-01

H
Refer to SATIP

H
Refer to SATIP-A-004-01 and SATIP-004-02

Refer to SATIP-004-02 & Use SATR-A-2009

Refer to SAES-J-600-01
Refer to SATIP-H-002-06 or SATIP-H-100-01
Refer to SATIP-N-001-01 or SATIP-N-001-02

* To be determined by the Proponent.

Use SATR-A-2011

H
H*

Refer to SATIP-A-004-05
* Witness by Operations/Commissioning Group

ENERAL NOTES
on welding on a daily or continual basis, e.g., fit-up, in-process, and final inspection. Applicable weld numbers must be entered in the Remarks
lding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT
activities.Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the
spection

tion or test shall be performed as scheduled if the QA/QC

all not be carried out without the QA/QC organization

e same degree of responsibility as assigned to Saudi Aramco.


ged joints, expansion joints, covers, clips, clamps, straps, banding materials, and banding tools. Channel and strut materials include all
upports. Fire barrier materials include fire rated mortar, intumescent sealing, fire-rated silicone foam, and component thru-wall barriers.
LEGEND
R
RH
I

Review of Documents
Review and Approval of Documents
100% Contractor Inspection

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 3

COS 06/30/2008

SAUDI ARAMCO TYPICAL INSPECTION PLAN

SATIP No.

Pipelines - Wellhead Piping Installation

SATIP-L-410-

PROJECT TITLE:

ITEM
NO.
1.0

WBS/BI/JO/NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

SAIC-L-2083

SAIC-L-2083

SAIC-L-2084

SAIC-L-2084

INSPECT
A

DOCUMENT REVIEW
None

2.0

MATERIAL RECEIVING
Material verification & Visual inspection of Piping,
fittings, insulating set/spool & Valves
Material Storage and Preservation

2.1
2.2
3.0

INSTALLATION

3.1

Shop fabrication of pipe spools

See remarks

See remarks

3.2

Welding Inspection

See remarks

See remarks

3.3

Joint Connections (threaded & socket)

SAIC-L-2015

SAIC-L-2015

3.4

Flange Joint Gasket verification and bolt tightening

SAIC-L-2014

SAIC-L-2014

3.5

Installation of Piping Appurtenances

SAIC-L-2085

SAIC-L-2085

3.6

Valve Installation

See remarks

See remarks

3.7

Insulating Spool/Flange Installation

SAIC-L-2086

SAIC-L-2086

3.8

Instrumentation & Control

See remarks

See remarks

3.9

Concrete placement

See remarks

See remarks

3.10

Pipe Anchors and Supports

SAIC-L-2087

SAIC-L-2087

3.11

Pressure testing

See remarks

See remarks

3.12

Wellhead Guard Installation

SAIC-L-2088

SAIC-L-2088

3.13

Coating

See remarks

See remarks

4.1

Piping Re-instatement

SAIC-L-2089

SAIC-L-2089

4.2

Final inspection for Mechanical Completion (MCC)

SA-6133

SA-6133

4.3

Tightness test

See Remarks

See Remarks

4.0

1
2
3
4
5

PRE-COMMISSIONING

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this
Contractors performance.
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed
organization representative is not present.
Hold:
QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without th
representative in attendance.
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibili

LEGEND
H

Hold Point for QC Inspection/ Test

Witness Inspection/Test

Surveillance

R
RH
I

COS 06/30/2008
SATIP No.

APPROVED DATE

SATIP-L-410-01

DISCIPLINE:

1-Jun-09

WBS/BI/JO/NO.

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI ARAMCO

REMARKS

S. Aramco to be notified of the first delivery of the pipe and fittings.

Refer to SATIP-L-350-08

Refer
to SATIP-W-011-01
1)
S. Aramco
to witness thread engagements of the first three threaded
joints prior to seal welding, then random inspection thereafter.
2) S. Aramco to witness the first three insertion and preparation of socket
joints
prior to welding,
then
random
inspection
thereafter..
Use SATR-L-2001
- See
Note
1 (General
Notes)

Refer to SATIP-L-108-01
W

Use SATR-L-2002
Refer to SATIP-J-003-01
Refer to SATIP-Q-001-02

Refer to SATIP-A-004-03

Refer to applicable SATIP-H series

Use SATR-A-2011

H
Refer to SATIP-A-004-05

NERAL NOTES
nspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the

ction or test shall be performed as scheduled if the QA/QC

hall not be carried out without the QA/QC organization

he same degree of responsibility as assigned to Saudi Aramco.

LEGEND
R
RH
I

Review of Documents
Review and Approval of Documents
100% Contractor Inspection

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 3

SAUDI ARAMCO TYPICAL INSPECTION PLAN

COS 06/30/2008
SATIP No.

Hydrostatic Testing of Pipelines

SATIP-A-004

PROJECT TITLE:

ITEM
NO.
1.0

WBS/BI/JO/NO.

PROJECT PHASE &


ACTIVITY CODE

TASK / ACTIVITY

DOCUMENT REVIEW

QUALITY
PROCEDURE

QUALITY
RECORD

SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTIC

1.1

Hydrostatic Testing Procedure

SAIC-A-2001

SAIC-A-2001

1.2

Review of Test Package Preparation

SAIC-A-2003

SAIC-A-2003

1.3

Re-Instatement Procedure

SAIC-A-2006

SAIC-A-2006

1.4

Lay-Up Procedure

SAIC-A-2007

SAIC-A-2007

1.5

Line Flushing or Internal Cleanliness Procedure

SAIC-L-2001

SAIC-L-2001

Verification of Water Chemistry & Corrosion Inhibitor


(Water Quality)

SAIC-A-2008

SAIC-A-2008

3.1

Pre-Test Punch Listing - PIPELINES

SAIC-L-2139

SAIC-L-2139

3.2

Cleaning/Flushing (Scraping) prior to hydrotest

SAIC-L-2017

2.0

MAT'L RECV

2.1
3.0

APPLICATION

SAIC-L-2017

3.3

Verification of Testing equipment


(including safety reqmts)

SAIC-A-2009

3.4

Verification of Test Preparation

SAIC-A-2011

SAIC-A-2011

SAIC-A-2013

SAIC-A-2013

SAIC-A-2015

SAIC-A-2015

Filling & Pressurization

3.5

Visual Inspection at Test Pressure


a. Strength Test Pressure (100%)
b. Tightness Test Pressure (95%)
Pneumatic testing of reinforcing pads/ sleeves
covering Pressure containing Welds & Weld + End
Couplings

3.6
3.7
3.8
4.0
4.1

De-Pressurization & Water Disposal


POST- TEST

SAIC-A-2016
SAIC-A-2017

SAIC-A-2009

SAIC-A-2016

SAIC-A-2017

PIPELINES ONLY
Water Removal from Valve Cavities, Corrosion
Control after Testing
(In-line Tested Valves)

SAIC-L-2041

SAIC-L-2041

4.2

Lay-Up Inspection

SAIC-A-2018

SAIC-A-2018

4.3

Reinstatement Inspection 100% Visual Examination


& Review of Documents Prior to Turnover

SAIC-A-2006

SAIC-A-2006

GENERAL NOTES

1
2
3
4
5

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this
Contractors performance.

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed
representative is not present.
Hold:
QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without th
in attendance.
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibili

LEGEND
H

100% Hold Point for QC Inspection or Test.

Witness Inspection/Test

Surveillance

Review of Documents

RH

Review and Approval o

100% Contractor Inspe

COS 06/30/2008
SATIP No.

APPROVED DATE

SATIP-A-004-03
WBS/BI/JO/NO.

DISCIPLINE:

1-Jun-09

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI ARAMCO

REMARKS

RES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS

NERAL NOTES

RH

RH

Items 1.1, 1.2, 1.3, 1.4 & 1.5 may be combined

RH

RH

Follow SAEP-1160 Test Package Reqmts

RH

RH

Required Per SAEP-1160, Section 8

RH

RH

Special Lay-up Measures for 13Cr Valves apply

RH

RH

This is in conjunction with the applicable SATIP (L-450 Series) for


pipelines/equipment.

RH

Use SATR-A-2001

Use SATR-A-2010, SAIC-A-2021, SAIC-A-2023

Use SATR-A-2001V & SAIC-L-2042 Demonstrate effective


preservation/corrosion control in conjunction with approved cleaning &
lay-up procedures for valves tested in the line.

Use SATR-A-2009 & SATR-A-2014

Follow Detailed Reinstatement Procedure & Close out Plan for Quality.
Perform Punchlisting toward Final MCC in a manner agreed upon with
SA.

Use SATR-A-2014 & Utilize SAIC-A-007 reqmts

Use SATR-A-2007 with SATIP-L-450-03, SATIP-L-450-04


Use SATR-A-2008 with SATIP-L-450-03,
SATIP-L-450-04
Safety Assessment can be performed along with SAIC-A-2011.
Use SATR-A-2001 SATR-A-2002 SATR-A-2003 SATR-A-2004 SATR-A2005 SATR-A-2006 Forms SATR-A-2003 & SATR-A-2004 shall be used
for 24-hr recorded hydrostatic test on UG piping or piping with joints
covered before test.

nspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the

ction or test shall be performed as scheduled if the QA/QC organization

hall not be carried out without the QA/QC organization representative

he same degree of responsibility as assigned to Saudi Aramco.

LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 3

COS 06/30/2008
SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Cross Country Above Ground Pipeline

SATIP-L-4

PROJECT TITLE:

ITEM
NO.
1.0

WBS/BI/JO/NO.

PROJECT PHASE

TASK / ACTIVITY

CHECKLIST
and/or
TEST RECORD

QUALITY
RECORD

DOCUMENT REVIEW

1.1

Welding Procedure Specification


(WPS & PQR)

1.2

Welder Qualification/Certification

1.3

Pressure Test Package

1.4

Positive Material Identification Program and Testing


Procedure for Pressure-Retaining Alloy Materials

SAIC-L-2004

SAIC-L-2004

1.5

Thrust Boring Procedure

SAIC-L-2109

SAIC-L-2109

1.6

Flanged Joint Gasket Verification & Bolt Tightening


Procedure

SAIC-L-2002

SAIC-L-2002

1.7

Procedure for Piping Material Traceability for Pipeline


Installation

SAIC-L-2110

SAIC-L-2110

1.8

Final Pipeline Route & Profile

See Remarks

See Remarks

1.9

Pipe Handling Procedure

See Remarks

See Remarks

2.1

Visual inspection & Material verification of Pipe,


Fittings, preformed bends (Cold & Hot Bends)

SAIC-L-2112

SAIC-L-2112

2.2

Valves

SAIC-L-2113

SAIC-L-2113

2.0

3.0

MATERIAL RECEIVING

INSTALLATION

3.1

Shop Fabrication

3.2

Pipeline Route, Profile & Right of Way Preparation

3.3

Stringing & Pipe Laying

3.4

Welding & associated Special Process, NDE, PWHT,


HT, PMI, Repairs, etc

3.5

Verification of NDE Application

3.6

Field Bending

SAIC-L-2114

SAIC-L-2114

3.7

Pipeline Inspection prior to Welding of Temperature


Tie-In Weld Joint

SAIC-L-2115

SAIC-L-2115

3.8

Above ground anchors & Pipe Supports

SAIC-L-2116

SAIC-L-2116

3.9

Concrete Placement

3.10

Pile Driving

3.11

Culvert Crossing

SAIC-L-2118

SAIC-L-2118

3.12

Camel/Road Crossing

SAIC-L-2119

SAIC-L-2119

3.13

Thrust Boring

SAIC-L-2120

SAIC-L-2120

3.14

Pipeline and Power Line Crossing

SAIC-L-2121

SAIC-L-2121

3.15

Trenching & Backfilling

3.16

Thermal Expansion Relief Valve (for liquid service)

3.17

Pipeline Appurtenances Installation (Including Surge


Relief)

SAIC-L-2122

SAIC-L-2122

3.18

Sectionalizing Valves & Jump-overs(Valve Stations)(When required)

SAIC-L-2123

SAIC-L-2123

3.19

Sectionalizing Valve's electrical & Instrument


requirements

3.20

Scraper trap Installation

3.21

Internal Coating of Field Welds

3.22

External Coating of Field Welds

3.23

Pre-Test Punchlisting-PIPELINES

SAIC-L-2139

3.24

Pipeline Internal Cleaning/Flushing/Scraping

SAIC-L-2017

3.25

Pressure Testing
a) Strength test
b) Tightness test

3.26

Lay-up

3.27

Cathodic Protection

3.28

SAIC-L-2139
SAIC-L-2017

SATR-A-2009

SATR-A-2009

Flange Joint Inspection (Gasket Verification & Bolt


Tightening)

SAIC-L-2014

SAIC-L-2014

3.29

Pipeline Markers

SAIC-L-2125

SAIC-L-2125

3.30

Pipelines Leak Detection System (Except flowlines,


trunklines, and test lines) per SAES-Z-003

SAIC-L-2127

SAIC-L-2127

4.1

Caliper/Internal Gauging

SAIC-L-2128

SAIC-L-2128

4.2

Pipeline Re-instatement/Final Inspection

SAIC-L-2129

SAIC-L-2129

4.3

Final Inspection for Mech. Completion (MCC)

SATR-A-6133

SATR-A-6133

4.4

Tightness Testing

4.0

PRE-COMMISSIONING

GENERAL NOTES
1
2
3
4
5

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this
Contractors performance.
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
Witness:

QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed

Hold:

QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without th

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibili

LEGEND

Hold Point for QC Inspection/ Test

Witness Inspection/Test

Surveillance

R
RH
I

COS 06/30/2008
SATIP No.

APPROVED DATE

SATIP-L-450-03
WBS/BI/JO/NO.

DISCIPLINE:

MECHANICAL

1-Jun-09
CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

REMARKS

SAUDI ARAMCO

Refer to SATIP-W-012-01
Refer to SATIP-W-012-01
Refer to SATIP-A-004-03
RH

RH

RH

RH

RH

RH

RH

RH

RH

RH

RH

RH

Approval by SAPMT. Interface with Plants shall utilize tie-in point using
Plant Survey & Benchmarks
For Review & Approval by SAPMT per
SAES-L450, Para. 8.1

S.Aramco to be notified for the arrival of the first batch of delivered


materials, then random inspection thereafter.
Refer to SAES-L-108-001

Refer to SATIP-L-350-08
Refer to SATIP-L-450-01
W

S
Refer to SATIP-W-012-01 & NDE SATIPs as they are referenced
Refer to the SATIP for the applicable NDE Method

S
Refer to SATIP-Q-001-02
Refer to Civil SATIP (to be determined)

Refer to SATIP-Q-006-02 for Civil Requirements

See also SAES-B-064


Refer to SATIP-L-450-01
Refer to SATIP-J-600-01

Refer to SATIP-J-700-01
Refer to SATIP-L-420-01
Refer to applicable SATIP-H series
Refer to applicable SATIP-H series
H

Use SATR-A-2007

Use SATR-A-2008

Refer to SATIP-A-004-03

Refer also to SAES-L-108-001 for special lay-up requirements for


Pipeline Valves (13Cr or 400SS)
Refer to applicable SATIP-X series
Use SATR-L-2001 - See Note 1, General Notes, plus minimum of 10%
for witness by S. Aramco

Use SATR-L-2009

Use SATR-A-2011

Use GI-2.710 & Applicable forms as agreed on


Refer to SATIP-A-004-05 for witnessing by Commissioning Team

NERAL NOTES

nspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the

ction or test shall be performed as scheduled if the QA/QC

organization representative is not present.

hall not be carried out without the QA/QC organization representative in attendance.

he same degree of responsibility as assigned to Saudi Aramco.

LEGEND

R
RH
I

Review of Documents
Review and Approval of Documents
100% Contractor Inspection

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 3

SAUDI ARAMCO TYPICAL INSPECTION PLAN

COS 06/30/200
SATIP No.

Cross Country Buried Pipeline (Mainline)

SATIP-L-450

PROJECT TITLE:

ITEM
NO.
1.0

WBS/BI/JO/NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

DOCUMENT REVIEW

1.1

Welding Procedure Specification


(WPS & PQR)

1.2

Welder Qualification/Certification

1.3

Pressure Test Package

1.4

Positive Material Identification Program and Testing


Procedure for Pressure-Retaining Alloy Materials

SAIC-L-2004

1.5

Thrust Boring Procedure

SAIC-L-2109

1.6

Flanged Joint Gasket Verification & Bolt Tightening


Procedure

SAIC-L-2002

1.7

Procedure for Piping Material Traceability for Pipeline


Installation

SAIC-L-2110

1.8

Final Pipeline Route & Profile

See Remarks

1.9

Pipe Handling Procedure

See Remarks

Visual inspection & Material verification of Pipe,


Fittings, preformed bends (Cold & Hot Bends)

SAIC-L-2112

SAIC-L-2112

SAIC-L-2132

SAIC-L-2132

2.0

MATERIAL RECEIVING

2.1
2.2
3.0

Valves
INSTALLATION

3.1

Shop Fabrication

3.2

Pipeline Route, Profile & Right of Way Preparation

3.3

Trenching
a) Sandy areas
b) Rocky Areas
c) Subkha areas

3.4

Stringing & Pipe Laying

3.5

Welding

3.6

Verification of NDE Application

3.7

Field Bending

SAIC-L-2114

SAIC-L-2114

3.8

Inspection prior to Welding of Temperature Tie-In


Weld Joint

SAIC-L-2115

SAIC-L-2115

3.9

Inspection of anchor installations

3.10

Concrete Placement

3.11

Pile Driving

SAIC-L-2130

SAIC-L-2130

3.12

Road Crossing

3.13

Thrust Boring

3.14

Underground Pipeline crossing or parallel with


existing pipelines and other buried facilities

3.15

Pipeline crossing or parallel with buried or O/H


Power Lines & telecoms

3.16

Backfilling, Berming & Stabilization

3.17

Thermal Expansion Relief Valve (for liquid service)

3.18

Pipeline Appurtenances Installation (Including Surge


Relief)

3.19

Sectionalizing Valves & Jump-overs (When


required)

3.20

Sectionalizing Valve's electrical & Instrument


requirements

3.21

Scraper trap Installation

3.22

Internal Coating (if required)of Field Welds

3.23

External Coating of Field Welds

3.24

Pre-Test Punchlisting-PIPELINES

SAIC-L-2139

3.25

Pipeline Internal Cleaning/Flushing/Scraping

SAIC-L-2017

3.26

Pressure Testing
a) Strenght test
b) Tightness test

3.27

Lay-up

3.28

Cathodic Protection

3.29

SAIC-L-2120
SAIC-L-2131

SAIC-L-2122
SAIC-L-2123

SAIC-L-2120
SAIC-L-2131

SAIC-L-2122
SAIC-L-2123

SAIC-L-2139
SAIC-L-2017

SATR-A-2009

SATR-A-2009

Flange Joint Inspection (Gasket Verification & Bolt


Tightening)

SAIC-L-2014

SAIC-L-2014

3.30

Pipeline Markers

SAIC-L-2125

SAIC-L-2125

3.31

Pipelines Leak Detection System (Except flowlines,


trunklines, and test lines) per SAES-Z-003

SAIC-L-2127

SAIC-L-2127

4.1

Caliper/Internal Gauging

SAIC-L-2128

SAIC-L-2128

4.2

Pipeline Re-instatement Inspection

SAIC-L-2133

SAIC-L-2133

4.3

Final Inspection for Mech. Completion (MCC)

4.4

Leak testing

4.0

1
2
3
4
5

PRE-COMMISSIONING

SA Form-6133

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this
Contractors performance.
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed
organization representative is not present.
Hold:
QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without th
representative in attendance.
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibili

LEGEND
H

Hold Point for QC Inspection/ Test

Witness Inspection/Test

Surveillance

RH
I

COS 06/30/2008
SATIP No.

APPROVED DATE

SATIP-L-450-04
WBS/BI/JO/NO.

DISCIPLINE:

1-Jun-09

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

REMARKS

SAUDI ARAMCO

Refer to SATIP-W-012-01
Refer to SATIP-W-012-01
Refer to SATIP-A-004-03

For Approval by SAPMT

For Review and Approval by SAPMT per SAES-L-450, Para. 8.1

S.Aramco to be notified for the arrival of the first batch of delivered


materials, then random inspection thereafter.
Refer to SAES-L-008-001

Refer to SATIP-L-350-08
Refer to SATIP-L-450-01

Refer to SATIP-L-450-02

S
Refer to SATIP-W-012-01
Refer to the SATIP for the applicable NDE Method

W
Refer to SATIP-Q-001-02
Refer to Civil SATIP (to be determined)

Refer to SATIP-Q-006-02
W

W
Refer to SATIPs P-107-01 & T-911-01
Refer to SATIP-L-450-02
Refer to SATIP-J-600-01

W
Refer to SATIP-J-700-01
Refer to SATIP-L-420-01
Refer to SATIP-H-002-09
Refer to applicable SATIP-H series

Use SATR-A-2007

Use SATR-A-2008
Refer to SATIP-A-004-04

W
Refer to applicable SATIP-X series
Use SATR-L-2001 - See Note 1 of General Notes, plus minimum of 10%
for SA witness

Use SATR-L-2009

Use SATR-A-2011

H
Refer to SATIP-A-004-05

ENERAL NOTES
nspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the

ction or test shall be performed as scheduled if the QA/QC

hall not be carried out without the QA/QC organization

the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
R

Review of Documents

RH
I

Review and Approval of Documents


100% Contractor Inspection

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 3

SAUDI ARAMCO TYPICAL INSPECTION PLAN

COS 06/30/2008
SATIP No.

Welding of Pipelines

SATIP-W-012

PROJECT TITLE:

ITEM
NO.
1.0

WBS/BI/JO/NO.

PROJECT PHASE
DOCUMENT REVIEW

QUALITY
PROCEDURE

TASK / ACTIVITY

QUALITY
RECORD

SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS

1.1

REVIEW, REVISE, & IMPROVE:


1) Review WPS, PQR (New, Existing)
2) Welding Process Control Procedure

1.2

Welder/Welding Operator Certifications Review and


Issuance of JCC

1.3

Procedure & WPS for Weld Repairs, ie:


a) Crack and other weld defects
b) Weld Mis-alignments

SAIC-W-2040

SAIC-W-2040

1.4

Procedure & Weld Database for Weld ID,


Traceability, Tracking & Status Reporting (SAEP1160)

SAIC-W-2008

SAIC-W-2008

1.5

Post Weld Heat Treatment Procedure

SAIC-W-2042

SAIC-W-2042

1.6

Weld Hardness Testing Procedure


(Production and PWHT Welds)

SAIC-W-2012

SAIC-W-2012

1.7

Positive Material Identification Procedure (Alloy


Verification)

SAIC-L-2004

SAIC-L-2004

1.8

A) NDE Procedures (Technique)


B) NDE Process Control
Procedure
C) NDE Specification Review
D) NDE Kickoff Meeting

See Remarks

See Remarks

1.9

Procedure for Control of Welding Consumables


(*Receiving Inspection, Storage, Handling, Issue,
Conditioning)

SAIC-W-2055

SAIC-W-2055

2.1

Welding Consumables-Verification, Visual


Inspection, Storage & Handling

SAIC-W-2044

SAIC-W-2044

2.2

Welding Equipment Calibration Verification

SAIC-W-2045

SAIC-W-2045

2.3

Positive Material Identification of Low Alloy, Stainless


Steel, Nickel & Copper Based Materials (If Required)

SAIC-L-2010

SAIC-L-2010

3.1

Welding of Overlays & Clad Materials


Required)

(If

See Remarks

See Remarks

3.2

Welding of Strip Linings


Required)

(If

See Remarks

See Remarks

2.0

3.0

SAIC-W-2038

SAIC-W-2039

SAIC-W-2038
SAIC-W-2039

MATERIAL RECEIVING

INSTALLATION

3.3

Welding of Special Corrosion-Resistant Materials (If


Required)

See Remarks

See Remarks

3.4

Control of Welding Consumables- Storage, Handling,


Issue & Conditioning

SAIC-W-2046

SAIC-W-2046

3.5

Buttering or Weld Build-Up of Joints

SAIC-W-2047

SAIC-W-2047

3.6

Temperature Tie-In Welding

SAIC-W-2057

SAIC-W-2057

3.7

Pre-Welding & Weld Joint Fit-up Inspection

SAIC-W-2048

SAIC-W-2048

3.8

In-Process Weld Inspection


(Formerly SAIC-W-2049)

SAIC-W-2048

SAIC-W-2048

3.9

Post-Welding Visual Inspection


(Formerly SAIC-W-2050)

SAIC-W-2048

SAIC-W-2048

3.10

Selection of Welds for NDE (P/L)

SAIC-W-2054

SAIC-W-2054

3.11

Verify NDE Method Application and Evaluation,


Documentation & Reporting of Results*

See Remarks

See Remarks

3.12

Weld Repair Verification

SAIC-W-2051

SAIC-W-2051

3.13

Post Weld Heat Treatment Inspection


(If Required)

SAIC-W-2052

SAIC-W-2052

3.14

Verification of Hardness Testing Application and


Results (If Required)

SAIC-W-2014

SAIC-W-2014

3.15

Positive Material Identification (PMI) of Deposited


Weld for alloyed materials within the scope of SAESA-206.

SAIC-L-2010

SAIC-L-2010

3.16

Database Records (per SAEP-1160)


a) Production Weld Status,
b) Welder & Project Repair Rate
c) Welder's Individual Repair Rate
d) NDE & backlog of welds & status
e) Special Process* status per weld

SAIC-W-2056

SAIC-W-2056

3.17

Final Acceptance of Welding Records (Welding


Summary Report / Weld Map)

SAIC-W-2008

SAIC-W-2008

3.18

Modification or Re-Work After Weld Acceptance


(Use with SAIC-W-2051)

SAIC-W-2036

SAIC-W-2036

4.0

PRE-COMMISSIONING

*NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE

GENERAL NOTES
NOTICE (SAEP-1160, Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or contin
Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperatu
subcontractors
must
complete
NDTofChecklists
on a daily
basis per
above
butrequire
not as 100
an IR%with
the exception
of the
start ofSite
NDT
activities.Personnel.
Inform Company
Ins
The first
three
incidents
each Inspection
or testing
activity
listed
participation
by Saudi
Aramco
Inspection
After this
1
Contractors performance.
2
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed
3
organization representative is not present.
Hold:
QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without th
4
representative in attendance.
5
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibili

LEGEND
H

Hold Point for QC Inspection/ Test

Witness Inspection/Test

Surveillance

R
RH
I

COS 06/30/2008
SATIP No.

APPROVED DATE

SATIP-W-012-01
WBS/BI/JO/NO.

DISCIPLINE:

1-Jun-09

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

REMARKS

SAUDI ARAMCO

E, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.


QA/QC Mgr shall review/action SAIC-W-2038 C / D.
WPS Revision & Welding Process Control Procedure Elements
are identified for revision

RH

RH

RH

RH

RH

RH

RH

*Database elements (special processes such as NDE, PMI, PWHT, HT,


& Welding elements (Repairs, Rewelds, etc) per 1160 Sect 6 are
incorporated.

RH

RH

As Applicable only when CSD approves PWHT

RH

RH

RH

RH

Use SATR-W-2003
Process Control (Procedural Element)
action required for SAIC-W-2039 Att. 2

Welding
QA/QC Mgr

Welding Process Control (Procedural Element)

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01, LPT-01 MPT-01,


RT-01) *QA/QC Mgr. action!
SEE NOTICE IN
GENERAL NOTES SECTION!

RH

Welding Process Control (Procedural Element).


*See
also SAIC-W-2038, Sect D, Item D7 &
SAIC-W-2044, SAIC-W2046, SAIC-W-2049, &
SATR-W-2009 & SATR-W-2020 for
Procedure

Use SATR-W-2009 & SATR-W-2020


SA shall verify & inspect first batch of delivered consumables,
then random inspection thereafter.

Use SATR-W-2011
witness by SA at each calibration cycle.

Use SATR-A-2012 & SATR-A-2013 - Refer to Note 1 of General Notes


for SA Inspection responsibility, after which pre-arranged witness is
agreed upon.

Random

See SATIP No: W-014-01


See SATIP N0: W-016-01 and other applicable SATIP-W series as
required

See SATIP No: W-016-01

Use SATR-W-2010 (after initial shop approval)


Use SATR-W-2006
Aramco insp responsibility varies from H to W:
a) "W" -for build-up thickness not exceeding 1/3 of
the metal thickness or 10mm whichever is less.
b) "H" - for build-up thickness exceeding the lesser
of 1/3 of metal thickness or 10mm. Buttering or
build-up requires CSD's approval.
Use weld
SATR-W-2014

Saudi

W/H

W/H
See
NOTICE

Use SATR-W-2006 - SA responsibilities vary:


a) "W" - for Welding on normal services at normal
conditions, refer to Note 1 of the General Notes.
b) "H" - for critical welds, Ie.; Tie-Ins, buttering, Hot
Taps, NDE-In-Lieu of Hydro & others as
determined by project requirements.

S/W
See
NOTICE

Use SATR-W-2007
S. Aramco's responsibilities varies as follows:
a) "S" - Surveillance activity for SA, except welding of stainless steel and
piping in low temp service.
b) "W" - SA inspects & verifies Heat Input at random or routine basis for
low temp service & SS welding.

SEE NOTICE

Use SATR-W-2007
SA
Participates in the selection Process as detailed in NDE Process Control
Procedure.
*Refer to the respective NDE SATIP (SATIP-NDE-UT-01, LPT-01, MPT01, RT-01, etc):
*Per NDE Special Process Control Procedure

In conjunction with NDE Process Control Proc

W&R

Use SATR-W-2004 & SATR-W-2005


1 of the General Notes

W&R

Use SATR-W-2012
of the General Notes

W&R

Use SATR-A-2012 & SATR-A-2013


Note 1 of the General Notes

Refer to Note

Refer to Note 1

Refer to

Use SATR-W-2013, SAIC-W-2018, SAIC-W-2019


Data tracking system(s) shall be maintained & kept current &
available for SA review at all times. Data, current & cumulative, shall be
available "daily". SA also reviews weekly reports for Production Welds,
Performance, NDE Tracking, special process status per weld (PMI,
PWHT, BHT, etc) & Pressure Testing

Use SATR-W-2008 Refer to


SATIP for Pressure Testing*. Test Pkg Docs contain welding & special
process acceptance.

Use SAIC-W-2008
Field Eng.
Change Control, Welding Process Control (Repairs) Procedures &
SAEP-1160 reqmts apply

CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY

NERAL NOTES
tion welding on a daily or continual basis, e.g., fit-up, in-process, and final inspection. Applicable weld numbers must be entered in the
hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT
Tnspection
activities.Personnel.
Inform Company
Inspection
prior toAramco
the start
of work inmay
anyadjust
new areas.
After this
period, Saudi
Inspection
the levels of Saudi Aramco participation based upon the

ction or test shall be performed as scheduled if the QA/QC

hall not be carried out without the QA/QC organization

he same degree of responsibility as assigned to Saudi Aramco.

LEGEND
R
RH
I

Review of Documents
Review and Approval of Documents
100% Contractor Inspection

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 3

SAUDI ARAMCO TYPICAL INSPECTION PLAN

COS 06/30
SATIP No.

Welding of On-Plot Piping

SATIP-W-0

PROJECT TITLE:

ITEM
NO.
1.0

WBS/BI/JO/NO.

PROJECT PHASE
DOCUMENT REVIEW

QUALITY
PROCEDURE

TASK / ACTIVITY

QUALITY RECORD

SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS

1.1

REVIEW, REVISE, & IMPROVE:


1) Review WPS, PQR (New, Existing)
2) Welding Process Control Procedure

1.2

Welder/Welding Operator Certs Review and


Issuance of JCC

1.3

Weld Repair Procedure and WPS to be used


including specific instructions

SAIC-W-2002

SAIC-W-2002

1.4

Procedure & Weld Database for Weld ID,


Traceability, Tracking & Status Reporting (SAEP1160*)

SAIC-W-2008

SAIC-W-2008

1.5

Post Weld Heat Treatment (PWHT) Procedure &


Equipment Package

SAIC-W-2003

SAIC-W-2003

1.6

Weld Hardness Testing Procedure & Proposed


M&TE Equipment Records

SAIC-W-2012

SAIC-W-2012

1.7

Gap Control Procedure & Inspection of Welded


Socket & Threaded Joints

1.8

Positive Material Identification Procedure (Alloy


Verification)

SAIC-L-2004

SAIC-L-2004

1.9

A) NDE Proc. (Technique)


Process Control Proc.
Specification Review
NDE Kickoff Meeting

See Remarks

See Remarks

1.10

Procedure for Control of Welding Consumables

SAIC-W-2009

SAIC-W-2009

1.11

Welding Overlays & Clad Materials*

See Remarks

See Remarks

1.12

Welding Strip Linings* (As Required)

See Remarks

See Remarks

1.13

Welding Special* Corrosion-Resistant Materials (As


Required)

See Remarks

See Remarks

2.0

MATERIAL RECEIVING

SAIC-W-2001

B) NDE
C) NDE
D)

SAIC-W-2035

SAIC-W-2037

SAIC-W-2001

SAIC-W-2035

SAIC-W-2037

2.1

Receiving Inspection & Verification of Welding


Consumable Controls in Place (Properties, type,
source, segregation, storage, Issue, Handling, etc.)

SAIC-W-2010

SAIC-W-2010

2.2

Verify Welding Equipment Calibration

SAIC-W-2011

SAIC-W-2011

2.3

Verify Positive Material Identification of Low Alloy,


Stainless Steel, Nickel & Copper Based Materials (As
Required)

SAIC-L-2010

SAIC-L-2010

3.1

Welding Overlays & Clad Materials

See Remarks

See Remarks

3.2

Welding Strip Linings

See Remarks

See Remarks

3.3

Welding Special* Corr-Resistant Mat'ls

See Remarks

See Remarks

3.4

Welding Consumable Control (Storage, Handling,


Issue & Conditioning)

SAIC-W-2032

SAIC-W-2032

3.5

Buttering or Weld Build-Up of Joints

SAIC-W-2033

SAIC-W-2033

3.6

Pre-Welding & Weld Joint Fit-Up Inspection

SAIC-W-2005

SAIC-W-2005

3.7

In-Process Weld Inspection

SAIC-W-2006

SAIC-W-2006

3.8

Inspect Welds for Socket Joints and Seal Welded


Thread Jts. - Gap Control

SAIC-W-2037

SAIC-W-2037

3.9

Post-Welding Visual Inspection

SAIC-W-2007

SAIC-W-2007

3.10

Repair of Weld Joints or Base Metal by Welding


(Prior to Weld Acceptance)

SAIC-W-2013

SAIC-W-2013

3.11

Selection of Weld Joints for NDE*


(Follow NDE Process Control Proc.)

SAIC-W-2015

SAIC-W-2015

See Remarks

See Remarks

SAIC-W-2016

SAIC-W-2016

SAIC-W-2004

SAIC-W-2004

3.0

3.12

3.13

3.14

INSTALLATION

Verify NDE Method Application and Evaluation,


Documentation & Reporting of Results*
Database Reporting (per SAEP-1160)
a) Production Weld Status,
b) Welder & Project Repair Rate
c) Welder's Individual Repair Rate
d) NDE & backlog of welds & status
e) Special Process* status per weld
Post Weld Heat Treatment Inspection

3.15

Verification of Hardness Testing Application and


Results

SAIC-W-2014

SAIC-W-2014

3.16

Positive Material Identification (PMI) of Deposited


Weld for alloyed materials within the scope of SAESA-206.

SAIC-L-2010

SAIC-L-2010

3.17

Modification or Re-Work After Weld Acceptance


(Use with SAIC-W-2013)

4.0

PRE-COMMISSIONING

SAIC-W-2036

*NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE
Final Welding Insp & Documentation (Database
Report, Welding Summary/ Record & Weld Map) per
SAEP-1160

4.1

SAIC-W-2036

SAIC-W-2008

SAIC-W-2008

GENERAL NOTES
NOTICE (SAEP-1160, Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or conti
Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperatu
subcontractors
must
complete
NDTofChecklists
on a daily
basis per
above
butrequire
not as 100
an IR%with
the exception
of the
start ofSite
NDT
activities.Personnel.
START OF After
NEWthis
W
The first
three
incidents
each Inspection
or testing
activity
listed
participation
by Saudi
Aramco
Inspection
1
Contractors performance.
2
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed
3
organization representative is not present.
Hold:
QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without th
4
representative in attendance.
5
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibili

LEGEND
H

Hold Point for QC Inspection/ Test

Witness Inspection/Test

Surveillance

R
RH
I

COS 06/30/2008
SATIP No.

APPROVED DATE

SATIP-W-011-01
WBS/BI/JO/NO.

DISCIPLINE:

1-Jun-09

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

REMARKS

SAUDI ARAMCO

, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.


RH

RH

QA/QC Mgr review/action SAIC-W-2001 C / D.


WPS Revision & Welding Process Control Procedure Elements are
identified (revision)

RH

Use SATR-W-2003 & SAIC-W-2037*


Welding
Process Control (Procedural Element) QA/QC Mgr. Action is required
for SAIC-W-2035
*Socket Welding is now qualified
per SAIC-W-2037

RH

RH

Includes: Cracks and other weld defects, weld mis- alignments, line realignments due to fab errors, etc

RH

RH

*Database elements (special processes such as NDE, PMI, PWHT, HT,


& Welding elements (Repairs, Rewelds, etc) per 1160 Sect 6 are
incorporated.

RH

RH

RH

RH

RH

RH

RH

RH

Use SAIC-L-2015 - Special Process Procedure


"Approval" is now req'd in lieu of "Review"

SA

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01, LPT-01 MPT-01,


RT-01) *QA/QC Mgr. action!
SEE NOTICE IN
GENERAL NOTES SECTION!
RH

RH

Use SAIC-W-2010, SAIC-W-2032, SATR-W-2009 & SATR-W-2020 to


develop best Procedure

Refer to SATIP No: W-014-01(*Rare application)

Refer to SATIP No: W-015-01 & applicable SATIP-W series (as required)
*Rarely applies to Plant Piping
Refer to SATIP No: W-016-01 *Applies to welds of certain P-No 8
Austenitic SS, P-No 10H or Duplex SS, & P-No 40 & above nickel based
alloys in high temp or severe corrosion service (Review scope)

Use SATR-W-2009 & SATR-W-2020


SA shall verify
and inspect first delivered batch of consumables & check for compliance
to approved control procedures with random checks thereafter

Use SATR-W-2011 - First Calibration witnessed, Random witnessing by


SA thereafter.

Use SATR-L-2012 & SATR-L-2013 - Refer to Note 1 General Notes for


SA Inspection responsibility, after which pre-arranged witness is agreed
upon.

See SATIP No: W-014-01 (As Required)

See SATIP N0: W-015-01, etc (As required)

See SATIP No: W-016-01 (As Required)

W/H

W/H
See remarks
& See
NOTICE
S/W
See
Remarks &
NOTICE

Use SATR-W-2010 - Refer to Note 1 (General)


New Activity & New Area Notification applies
Use SATR-W-2006
S Aramco's
responsibilities varies as follows:
a) "W" -for build-up thickness not exceeding 1/3 of the metal thickness
or 10mm whicever is less.
b) "H"
- for build-up thickness exceeding the above and requiringS.
CSD's
Use
SATR-W-2006
approval.
Aramco's responsibilities varies as follows:
a) "W" - for Welding on normal services at normal conditions, refer to
Note 1 of the General Notes.
b)
"H"SATR-W-2007
- for critical welds, ie.; Tie-Ins, buttering, Hot Taps, NDE-In-Lieu
of
Use
S.
Hydro & others
as determined
requirements.
Aramco's
responsibilities
variesbyasproject
follows:
a) "S" - Generally is a surveillance activity for Saudi Aramco, except in
welding of stainless steel piping and piping in low temp service.
b) "W" - S. Aramco inspects and verifies Heat Input at random or on
routine basis for low temp service and for stainless steel welding.

Quality Manager Action & Review required

Use SATR-W-2007
General Notes below.

W / RH*

W / R*

W&R

Use SATR-W-2007 & SAIC-M-2012 (AWS D1.1)


Participates in selection Process daily.
NDE Process Control Procedure.

See Notice in

SA
*See

*Refer to the respective NDE SATIP


(SATIPNDE-UT-01, LPT-01, MPT-01, RT-01, etc):
*Per NDE Special Process Control Procedure
SATR-W-2013, SATR-W-2018, SATR-W-2019
Data tracking
system(s) shall be maintained & kept current & available for SA review at
all times. Data, current & cumulative, shall be available "daily". SA also
reviews weekly reports for Production Welds, Performance, NDE
Tracking, special process status per weld (PMI, PWHT, BHT, etc) &
Pressure Testing
Use SATR-W-2005
Refer to Note 1 of
the General Notes

W&R

Use SATR-W-2012
Note 1 of the General Notes

W&R

Use SATR-A-2012 & SATR-A-2013


Refer to Note 1 of the General Notes

Refer to

Use SAIC-W-2008
Field Eng.
Change Control, Welding Process Control (Repairs) Procedures &
SAEP-1160 reqmts apply

ONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY

Use DATABASE or SATR-W-2008


Refer to
Applicable SATIP for Pressure Testing. Test Pkg Documentation (per
weld) shall contain final welding & special process acceptance docs.

ENERAL NOTES
tion welding on a daily or continual basis, e.g., fit-up, in-process, and final inspection. Applicable weld numbers must be entered in the
hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT
activities.Personnel.
START OF After
NEWthis
WELDING
ACTIVITIES
NEW AREAS
NOTIFICATION.
nspection
period, Saudi
AramcoINInspection
may REQUIRES
adjust the levels
of Saudi Aramco participation based upon the

ction or test shall be performed as scheduled if the QA/QC

all not be carried out without the QA/QC organization

he same degree of responsibility as assigned to Saudi Aramco.

LEGEND
R
RH
I

Review of Documents
Review and Approval of Documents
100% Contractor Inspection