QUOTATION

(COTIZACION)
Date: July 7, 2011
No.: LD110707-Q24
To:
COMPANY

VIDRIOTEC, C.A RIF: J-29486410-4

ADDRESS

Barquisimeto, Estado Lara Venezuela

TEL

(58) 0251-4454895

FAX
E-MAIL

vidriotec.ca@hotmail.com

From:
COMPANY

LUOYANG LANDGLASS TECHNOLOGY CO., LTD

ADDRESS

Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China

TEL

+ 86 379 65298882 / 65298883

FAX

+ 86 379 63910869 / 65298878

E-MAIL

jeff@landglass.com,

Landglass Horizontal Roller Hearth Tempering Furnace for Flat Glass

Model: LD- A2480 Air Stream ( 2400mm x 8000mm)
Price: PRECIO
FOB Qingdao Port, China
USD360, 000 (say Three Hundred Sixty Thousand US dollars)
Terms:
The price quoted remains valid for a period of 60 days from the date of this quotation.
Above Price includes:
- A full 12 month Guarantee Period. GUARANTIA 12 MESES
- A list of recommended spare part (details attached)
- Installation, commissioning and production training
- Technical documents
Above Price excludes any customs duty and import tax, and etc. if any in Peru
Shipment time at China Port - 120 days (TIEMPO DE FABRICACION) upon receipt of down payment
and written confirmation on the machine layout plan proposal to be supplied by the Seller and Local
Utilities and Environmental Information as stipulated in Annex 5 to the Quote.
Estimated quantity of Containers to Be Loaded: 7 40 HC ,. . CONTENEDORES
Payment Terms: CONDICIONES DE PAGO
30% is to be paid right after the signing of the contract. (PAGO INICIAL)
65% is to be paid before shipment. (PAGO ANTES DE EMBARQUE)
5% is to be paid immediately after the signing of acceptance test certificate. (DESPUES DE LA FECHA
DE FIRMA DEL CERTIFICADO ACEPTACION DE PRUEBAS.)
Technical specifications LD-A2480 Air Stream

Max. loading area

MAX. AREA DE CARGUE
Min. Glass Size
MIN. DIMENSION DEL VIDRIO
Glass thickness range
GAMA ESPESOR DEL VIDRIO
Recommended transformer capacity .
CAPACIDAD DEL TRANSFORMADOR
RECOMENDADA
Heating
power
ENERGIA
DE
CALEFACION

2400mm x 8000mm 6mm 22mm

2400mm x 5400mm 5mm
2400mm x 2200mm 4mm
150mm350mm
4 -22mm
1500kVA

1230kW

2
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Quenching power
ENFRIAMIENTO
Quality CALIDAD

ENERGIA

DE

One 315kW blower equipped with one 315KW

frequency inverter
Flatness 0.2%, others in accordance with
ANSI Z97.1-2004 or EN12150 1:2000
98% IGUAL O MAS DE 98%

Rate of finished product

PROPORCION
DEL
PRODUCT
ACABADO
Dimension of the line (Approximately)
MENSION DE LA LINEA
(sin incluir la ventilador de la habitacion)
Dimension of the blower room
MENSION DE LA VENTILADOR DE LA
HABITACION
Roller diameter

39.5m (L) 3.8m (W) 2.4m (H)

6m (L) x 5m (W) x 4.5m (H)

85mm

Roller distance

120m

Glass can be tempered

VIDRIO QUE SE PUEDE TEMPLAR

Clear float glass

Body-tinted glass
Patterned glass
Reflective glass,
Hard coated low-e glass
Silk screen printed glass

Installation period

7 (seven) working weeks

Training period

1(one) working week

Power Consumption (calculated on 65% loading efficiency, continuous production, clear float glass)
Thickness
4mm 5mm 6mm 8mm 10mm 12mm 15mm 19mm 22mm
Power consumption

3.6

(Kwh/m2)

4.5

6.2

7.4

9.5

11.4

13.5

15

Production Rates (Production rates are based on 65 % loading efficiency flat glass. Actual output
may vary from 50%-70% depending on the glass dimensions, edgework quality, loading area utilization,
and operator efficiency.
Thickness
Capacity(loads/h)

4mm

5mm

6mm

8mm

10mm

12mm

15mm

19mm

22mm

20

16

12

10

3
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Note:
- Glass substrates to be tested shall be temperable float glass and be up to the requirement of
Landglass technician on-site without any visible air bubbles and foreign particles and be chamfered,
diamond edged, polished, washed and dried properly;
- Room temperature in the Buyers workshop shall be at +38 max. and +16 min.;
- Max. relative humidity in the Buyers workshop shall be within 80%;
- The blower room shall be kept clean in order to prevent dust and dirt from coming into the system
via the quenching blower(s);
- Compressed air to be supplied for the system shall be free of water and oil and be sufficient in
terms of airflow and air pressure to the Sellers requirement;
- Fluctuation of power supply shall be less than 5%;
- Max. fluctuation of power frequency shall be less than 1%;
- Landglass reserves the right to revise the parameters above at the final engineering stage without
prior notice as these parameters are derived from certain climate and geographic conditions
including temperature (20 - 38 ), relative humidity (<80%) and at the sea level.

Guarantee period and After-sales service

The guarantee period is one year for non-easily worn-out parts and components provided that they
shall be used properly and normally and not damaged by wrong operation and lack of maintenance.
This shall need Buyers coordination.
The guarantee period means one year ever since the date on which a successful acceptance test or
any commercial production shall be made on the tempering line.
The Seller shall pay for the cost of Landglass engineers traveling between China and the Buyers site
whenever service is made before the guarantee period expires if the tempering unit breaks down due to
fault of the contracted machine, but the Buyer shall pay for the cost of any local transportation,
communication, meals and hotel accommodation in Buyers country.
The Buyer shall pay for the cost of Landglass engineers traveling between China and Buyers plant site,
and any local transportation, communication, meals and hotel accommodation in Buyers country as
well as a labor cost of USD450/person/day whenever service is made before the guarantee period
expires if the tempering unit breaks down due to the buyers fault.
Provide guarantee for the equipment with the exception of the following consumables:
(A) Solid relay;
(B) Fuse;
(C) Kevlar rope;
(D) Fiber Glass Rope;
(E) O ring belt for furnace driving;
(F) Castor ball
Features:
Main control system elements shall be Siemens PLC modules for stable and reliable operation;

4
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Human-Machine Interface shall be Siemens MP 277 system

-- User-Friendly Graphical Human-Machine Interface based on Siemens MP 277 system
Providing safety against frequent power failure, higher electro-magnetic compatibility, higher
resistance to vibration and shock and higher reliability.
The furnace offers excellent thermal insulation by adopting Patented Landglass technology for
anchoring furnace lining. Considerable power consumption shall thus be reduced and even and uniform
furnace temperature shall be safeguarded;
Advanced intelligent temperature control system makes furnace temperature more uniform and glass
more flat and optical quality higher. Radiation heating is assisted with top heating balance convection;
Tailor-made ceramic rollers are from international famous brand name and shall be installed and
maintained via a specially designed mechanism;
Specially designed quenching system shall work to minimize formation of air marks;
The operation is simple;
The system has a high automation;
Optimum energy saving feature leads to lower power consumption.
Scope of Supply (main parts):
- Loading table;
- Heating furnace;
- Flat quenching section;
- Unloading table;
- Blower system c/w vibration absorber brackets;
- Air ducting system;
- Air pressure control system;
- Control system (including a complete set of Siemens PLC Control Modules, Siemens operating
terminal, control cabinets);
- Battery backup emergency system
- Schneider VFD (Variable Frequency Drive)
- Remote diagnostic modem system;
- A set of recommended spare parts.
Responsibilities of both parties
The Seller
- Manufacture and deliver equipment according to the contract;
- Manufacture, pack up and deliver the contracted equipment;
- Supervise the installation, training and test of the equipment until qualified products are made;
- Supply engineering design proposal for layout plan of the tempering production line and
consultations needed by the Buyer;
- Supply electric diagram, guide of operation and maintenance, and technological process manual;
- Provide one-year guarantee after acceptance test, long-term technology support, and spare parts;
- Supply free software upgrade as available.

5
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

The Buyer
- Confirm, in a written form, Local Utilities and Environmental Information (See Annex IV) upon
signing of the contract, which shall be vital for the final engineering design;
- Provide detailed factory plan, including but not limited to, accurate spacing and dimensions of any
concrete (steel) structures either in or outside the wall(s) of the plant buildinge.g. beams, pillars
or columns, upon signing of the contract;
- Confirm, in a written form, the engineering design proposal for the layout plan of tempering line.
- Make payment in time to the bank appointed by the Seller according to the contract;
- Supply power, clean and dry compressed air and quenching air to the equipment points set by the
Seller;
- Provide a transformer adequate to supply good enough electric power for the normal operation of
the tempering line and necessary cables and cable wiring for connecting power supply from the
transformer and distribution switchboard to the control cabinets, from the blower control cabinet to
3
3
the blower motor, and an air compressor (0.8Mpa, 1.0M /min.), an air tank (1.5M ), and galvanized
steel pipes with a diameter of one inch for connecting the air tank and the air distribution box as per
specifications recommended by the Seller;
- Supply hotel accommodations, meals, safety, medical care, local transportation and telephone card
of Sellers technical personnel;
- Supply free materials, glass substrates, testing and measuring apparatus and instruments for
tempered glass, necessary lifting mechanism, forklifts (10 tons) , interpreter (English Chinese)
and manpower (at least two mechanical helpers and two electrical helpers who are going to work
on the machine when it is installed and accepted) necessary for the installation and acceptance test
of the equipment.
Note: Air compressor& Air tank
Compressed air shall be needed for running the furnace and technical requirements on air
compressor and air tank, which shall be the buyers supply, are as follows:
3
The air compressor for this furnace shall generate 1m /minute compressed air and the discharge
pressure shall be 0.8Mpa and the air tank to be linked between the air compressor and piping shall
3
be able to work under 1.0MPa with a volume of 1.5m .
I trust that the above and enclosed details are satisfactory to your requirement; should you need any
further details or assistance, please do not hesitate to contact me.
Best regards,
Jeff Lee
Luoyang Landglass Technology Co., Ltd.
Add: Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Tel+86-379-65298882/3
Fax+86-379- 63910869
Cell: +86-134 6102 7901

6
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Annex 1.

Luoyang Landglass Technology Co., Ltd.

Landglass Manufacturing Plant in Luoyang, China

7
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Luoyang Landglass Technology Co., Ltd. is a hi-tech enterprise specializing in developing, designing
and manufacturing horizontal roller hearth glass tempering furnaces. She has contributed more than 40
National Chinese and international technological patents with his eighteen-years research and
development on glass tempering furnaces.
In view of meeting demands on tempered (or toughened) glass for automobile, architecture and
household appliances both from domestic and overseas markets, Landglass has developed and
manufactured a series of LD-A, B, C, D tempering furnaces and super large-sized tempering furnaces
for flat /bent glass as well as the first set of patented bi-directional tempering furnace for flat/bent glass,
which have been rewarding with abundant return on investment for customers both at home and abroad.
LD-D series shaped glass tempering furnaces, in particular, can be adopted to process glass into J,
U and parabolic shapes.
Landglass supplies proven, reliable, affordable flat and bent glass tempering furnaces of over 50
different and most commonly used sizes as listed as well as custom made furnace sizes, from radiant
to convection heating models.
Landglass has been authenticated with ISO9001: 2000 certification by TUV, Germany and extensively
implemented Quality Management System, which is in permanent pursuit of creditable business activity
and providing top quality products with unmatched durability at a price over 50% less than that of
imported European and American furnaces, and satisfying customers varied demands in the light of
science and technology.
Quality Management System of Landglass is running in an orderly way under the certificates of TUV,
CE and UL.
To suit every need worldwide, we have supplied over four hundred furnaces to Australia, Argentina,
Germany, India, Iran, New Zealand, Singapore, South Korea, Syria, Saudi Arabia, Turkey, UAE, USA
and so on, professionally designed and manufactured with patented technologies, competitive price &
comparative high performance, up to ANSIZ-97.1-84 AND EN 12150, excellent after service with
remote diagnostics and tele-visual monitor system, long-term spare parts supply, worldwide available
components.
Landglass has come into a technical cooperation on designing, manufacturing, marketing and after
servicing of tempering and /or bending and tempering furnaces and corporate management with
Bystronic, Switzerland in 2005. This have upgraded greatly Landglass products to the European
standard.
Siemens has signed a Strategic OEM Partner Agreement with Landglass and officially granted a bronze
certificate to Landglass. Ever since its founding, Landglass has always applied Siemens PLC modules
critical components in the control system - and other low-voltage electrical elements in order to
ensure high reliability and excellent machine control performance.

8
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Annex 2.
The Horizontal Roller Hearth Tempering Furnace for Flat Glass of LD-A Series

Horizontal Roller Hearth Intelligent Tempering Units of LD-A Series manufactured by LANDGLASS
mainly consists of a loading table, a heating chamber, a flat quenching section and an unloading table
together with such auxiliaries as blower, an air distribution center, electrical control cabinets and an
Siemens MP277.
I. Loading Table
Conveyor rollers in the loading table are made of steel, covered by red natural rubber NBR with high
density in order to alleviate the roller impact onto glass sheet upon loading and also prevent glass sheet
from scratching and breaking. Any loading table larger than 2000mm x 3000mm is attached with a builtin lifting mechanism manually controlled just to make loading of large sized glass sheet easier. Glass
sheets are conveyed forwards by the rollers until they are stopped in standby mode in front of the
furnace door when they are detected by photocells. Moving distance of glass sheets each time can be
altered through man-machine interface of the computer based on size of loading. Photocells located in
front of the furnace shall also measure length of glass sheet in conjunction with Siemens PLC.
Bearing mounting brackets -- standard guide rails made of aluminum-alloy sections specially adopted
by Landglass shall not only avoid the high tolerance suffered by using channel beams as the support
brackets and the difficulty in making maintenance, but also greatly facilitate assembling and
disassembling. It takes only five minutes to assemble one section, which looks nice. The loading table
is equipped with top quality bearings and almost free of maintenance.

9
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

By means of adjunctive linkages, the lifting table of ball castors with synchronous mechanism one of
the patented technologies of Landglass, lifts the four ends of the table evenly and simultaneously and
prevents large-sized glass sheet from breaking, shifting about and resultant reduced yields caused by
pneumatic cylinder driving.
II Heating Furnace
Heating furnace is welded up with high quality steel manufactured to the China National Standard. The
well-set furnace body consists of top and bottom parts. The top part can be lifted by remote control in
order to make maintenance and furnace purge.
Imported ceramic rollers are used to convey glass sheets. Patented Landglass synchronous driving
system for the ceramic rollers and O ring belts shall reduce the impact onto the ceramic rollers from the
vibration of driving system and asynchronous defects. Heating device, a new and unique face-array or
matrix heating elements, allows a longer lifetime of the heating elements and more even internal
furnace temperature. Built-in top convection system in the heating furnace shall keep the temperature
much more even between the top and the bottom parts of the furnace so as to allow manufacture of
high quality glass.
Ceramic rollers installed in Landglass furnace are located between the top and the bottom parts of the
furnace body, thus no accessing into the heating chamber of any human beings is required when
dismounting rollers. And glass sheets shall be dumped out of the heating chamber directly in
emergency so that any adhesion between rollers and glass shall be avoided. Equipped with a special
mechanism for handling ceramic rollers, mounting and dismounting of ceramic rollers can be done
without climbing into the furnace. Therefore, machine downtime shall be reduced by over one half.
A huge number of metal fasteners are used in conventional process for sticking insulation linings of the
heating chamber so that a large volume of heat is conducted to the outside of the furnace through the
metal fasteners and the resultant heat loss is tremendous. While conductive heat loss from Landglass
furnace is minimized by adopting patented Landglass anchoring technique, in which, no metal pieces
are exposed out of the linings. Temperature difference between outer furnace wall and the ambient
temperature is less than 45 under the atmospheric temperature. Within 12 hours after the heating
power is turned off, furnace temperature is reduced by only 150. It takes only 30 minutes to pre-heat
the furnace temperature up to working temperature the next day.
Landglass has made multiple renovations in the heating process in the furnace with plenty of
investigation and study, and completely replaced the conventional structure of massive radiation plate
with the latest face array or matrix heating element system. Its heating temperature and power changes
with sizes of glass sheet, and overcomes thoroughly the disadvantages of high breakdown rate, low
ratio of heat utilization and slow thermal response in applying radiation plate so that glass shall be
heated quickly and evenly. Heating efficiency and working life of the flat heating elements adopted by
Landglass in its face-array or matrix heating element sections are remarkably greater and longer than
the conventional heaters and allows operation almost without any malfunction
Top air convection (heating balance) system shall allow heated air from the top part of the furnace to be
injected onto the upper surface of glass sheets. It shall not only eliminate imbalance of temperature
between the top and the bottom surface of glass, but also shorten its heating time as well.

10
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

The driving system use Double O ring belt (double safety)

III Quenching Sections

1. Flat Quenching Section of LD-A Series
Quenching section for LD-A Flat Glass Tempering units consists of air nozzle blocks and glass conveyor
rollers. The air nozzle blocks are divided into the top and the bottom parts, which are connected with
the air distribution center. Controlled by encoders, the air nozzle blocks shall open and close accurately
and promptly in order to regulate distance of air-blowing promptly and control the quenching pressure
accurately in accordance with glass thickness. The top and the bottom air nozzle blocks are formed of
multiple plenums connected in parallel. Efficiency of exchanging cold air with hot air is, therefore,
greatly improved so as to facilitate immediate diffusing of hot airflow.
2. Features of Quenching Section:
Specially machined steel rollers, allowing no shifting of Kevlar ropes wound upon themselves during
their application, ensure that moving glass sheets are correctly positioned and moving glass sheets
shall not run into one another.
Engineering design of the nozzle structure is critical to the quality of tempered glass as a whole.
Required airflow and pressure are sufficiently studied, and optimized nozzle geometric shape, nozzle
pitch and nozzle diameter are all chosen in such a way that air marks on glass sheets shall be
minimized.
Gaps and slipways between air nozzle blocks shall not only be able to dissipate hot air evenly and
effectively, but also drop cullet onto the ground through the gaps and slipways by opening and closing
just as a scissors in case glass sheet is broken in the air nozzle blocks. It is easy to service in this
section.
IV Unloading Table
Basically same as the loading table, the unloading table is a glass conveyor. Due to demand of the
process, temperature resistant conveying rollers, sparsely wound with Kevlar ropes, are installed at one
of its end connected with the quenching device. Thus, the rubber-covered rollers shall not be burnt by
hot glass sheets coming from the quenching section in emergency. Motion of glass is controlled by
photo cells installed at the end of the unloading section.

11
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

V Air Supply System

Air supply system mainly consists of blower, throttle control mechanism, blast air ducts and air
collection box. The same blower system shall apply to both quenching and cooling. Controlling throttle
openings of blower via its regulating mechanism, air pressure shall be controlled by computer based on
glass thickness. Air pressure for the top and bottom glass surface shall be accurately controlled in glass
quenching by means of air pressure balancing mechanism installed in the air collection box and glass
flatness is thus ensured.
Through experiments and tests made by Landglass technical personnel as well as research and
development by Chinese experts in hydrodynamics, the air supply system, which has been optimized
for many times, shall provide unhindered and smooth airflow with low noise. Installed blower power and
power consumption in production shall be remarkably reduced while maintaining the quality of
tempered glass.
In the air supply system, energy saving is made by rationally controlling working status of the blower
with the aid of software and hardware installed. More power shall be saved than tempering units of
similar models made by other manufacturers: a power savings of nearly 560KWH each day shall be
achieved calculated on 5mm thick glass tempering on condition that production is done daily at full
loading and the large-sized blower runs at full capacity for two hours.
VI Control System

12
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Control system consists of a lower hierarchical SIMATIC S7-300 main control system (PLC) from
SIEMENS, temperature control system and driving control system. Siemens MP277 is used as its
higher hierarchical computer system. Owing to its high electromagnetic compatibility, SIEMENS PLC
SIMATIC S7-300 possesses of the highest industrial applicability with the highest allowable ambient
temperature of up to 60 and a higher vibration and shock strength. Operation control system shall
control over a continuous production process, in which, technical parameters contained in the driving
control program shall be modified as per glass thickness, but everything shall be controlled
automatically by the PLC. On video monitor, a fine and explicit man-machine interface includes help
page, main page of the system, temperature display page, page of technical parameter setting, page of
temperature profile at the top and the bottom, page of the historical alarming archive, page of real time
alarming, test pages of system input and output, page of analogue test, page of ceramic roller motion
test, page of know-how on tempering and etc. The system possesses of such functions as reading and
writing of the technical parameters, automation control, single section operation test and self-diagnosis
as well as alarm prompt.
In the electrical control system, the higher hierarchical computer and the lower hierarchical PLC apply a
relatively independent control mode. Its most prominent advantage lies in that the lower hierarchical
PLC SIMATIC S7-300 shall make motion and temperature control normally even when the higher
hierarchical industrial computer deadlocks. And reliability of the system is greatly improved.
User-Friendly Graphical Human-Machine Interface shall be based on Siemens MP 277 system which
shall provide safety against frequent power failure, higher fluctuations in mains voltage, and shall
provide higher electro-magnetic compatibility, higher resistance to vibration and shock and higher
reliability over industrial control computer
It differs considerably from industrial control computer in terms of cost, reliability, and compatibility to
electro-magnetic, resistance to ambient temperature, humidity and dust.
System software for thicker glass breaking control shall eliminate breaking of thicker glass in the
heating furnace, which often happens without such software since there shall be a bigger temperature
difference between surface and inside of thicker glass.
Technical process parameters for glass tempering are stored with a self-adaptive fuzzy logic in the

13
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

control system, which demonstrates to the utmost extent the understanding and accumulated
experience of Landglass in glass tempering process and shall exert actively to help green-handed
operator achieve the required glass flatness.
Air pressure in the air collection box is turned into electrical current signal by a pressure transducer, and
then the pressure signal is shown on the video monitor via Siemens control system. Air pressure and
airflow are controlled via throttle opening control.
Landglass has selected and applied the latest Siemens SIMATC S7-300 as the kernel of its control
system. Control system of Landglass shall be upgraded and updated along with each renovation on
SIEMENS industrial technology.
VII Remote Diagnosis
With remote diagnosis system applied by Landglass technical personnel with tele-communication
technology and unique hardware modules of Siemens control system, diagnosis and troubleshooting
shall be done on customers tempering unit in such a way that machine downtime shall be minimized
and continuous production shall be ensured for its customers.
Glass heating quickly and evenly and power consumption reduction shall be accomplished by applying
professional Siemens modules for furnace temperature control in conjunction with power control
technology. This is absolutely different from glass heating control with only PCB cards inserted in an
industrial computer adopted by other manufacturer of tempering units.

14
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Annex 3. A List of Main Elements and Components to Be Used

Item

Name

Specification

Origin

Loading Table & Unloading Table

1

Motor c/w Reducer (unloader)

BWD12-1/29-1.5

China

Motor c/w Reducer(loader)

BW12-1/29-2.2

China

Bearing and seat

SBPP205

LYC

Driving chain

06B2

Huagang, Hangzhou

Photo Sensor

E3S-5E4

Omron

Roller covered with rubber

TY-01-00

Landglass

Castor ball and seat

D = 32

Feilong, Beijing

Cylinder

QGB8050

Airtac

Electromagnetic valve

3V210-08

Airtac

XWD4-3KW-1/17

China

Heating Furnace
1
2

Motor (main
reducer
Bearing

O ring belt

480

Zheyang

Ceramic roller

D=85mm

Vesuvius

5
6

Motor (lifting device)

reducer
Glass fiber rope

Top heating elements

Capital Steel Co

Bottom heating elements

Capital Steel Co

Ceramic tubes

10

Thermal couple

Luoyang Refractory Material

Co.
Shanghai Instrumentation Ltd

11

Heat insulation material

Shandong Insulation Co

Refractory brick

Luoyang Refractory Material

Co.

12

driving)

c/w

LYC

c/w

WPWRKS120-3KW-1/60
84

China
Hongzhao, Naijing

WRNK-191 4/2 15

15
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

13

Cylinder (furnace door)

14

Manual valve

4L210-08

Airtac

ITEM

NAME

SPECIFICATION

ORIGIN

15

Electromagnetic valve

4V210-08

Airtac

16

Cylinder (chimney)

MA2050-SCA

Airtac

17

Electromagnetic valve

18

Electromagnetic valve (heating

balance)
Air tube

19

SC5065-CA-S

Airtac

Airtac
2W-200-20

Airtac
China

Flat Quenching Section

1

Motor (driving)

YVF2-100-4-2.2

China

Reducer

China

Bearing

GKAB47-2.2-4P-10.57M3-B-270
UCC207

Chain (double row)

06B

Huagang, Hangzhou

Sprocket

TY03-2-1

Landglass

Motor (lifting)

China

Reducer

0.75KW
(freqency
variable with brake)
WPWER70-120-V600-A

Chain

Huagang, Hangzhou

Steel roller

Landglass

10

Kevlar rope

123.5

LYC

China

Shengshun Material Co

Blower System
1

Centrifugal blower

Cylinder

Motor

Reducer

Bearing

China
SC80200-F-TC-M

Airtac
China

RV50/75 1500-0.25FA

China
LYC

Control System

16
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

PS 307

6ES7 307-1KA00-0AA0

SIEMENS

CPU

6ES7 314-1AF03-0AB0

SIEMENS

Memory card

6ES7 951-0KF00-0AA0

SIEMENS

IM 365

6ES7 365-0BA01-0AA0

SIEMENS

DI module

6ES7 321-1BH02-0AA0

SIEMENS

DO module

6ES7 322-1BH01-0AA0

SIEMENS

FM350

6ES7 350-1AH01-0AE0

SIEMENS

AI module

6ES7 331-7KF01-0AB0

SIEMENS

AO module

6ES7 332-5HD01-0AB0

SIEMENS

10

Communication card

6ES7 972-0CA23-0XA0

SIEMENS

11

Counter module

6ES7 350-1AH00-0AE0

SIEMENS

12

Fore connector

6ES7 392-1AJ00-0AA0

SIEMENS

13

HMI

MP277

SIEMENS

14

Photo switch

15

Encoder

16

Frequency Inverter

17

Thermocouple

WRNK-191 4/2 15

Shanghai Instrumentation Ltd

18

SSR

H3120ZE

Shimaden

19

Switch

LA38-11X2/20P

Shanghai Sanyi Co

20

Isolated transformer

JBK3-1600VA 380/220

Wuxi Fuji Electric

21

AC Contactor

3TB4022 AC220V

SIEMENS

22

Thermo relay

3UA59

SIEMENS

23

Mini circuit breaker

24

Rapid Fuse

RS31 63A

MIRO

25

Fuse

HG30-32/4A

Ningbo Electric Co

26

Temperature sensor

KSD 202 75

XuJi Electric Group

27

Axial fan

200FZY2-D 200V

Suzhou Electric Co

ORMON
P+F

Germany
SCHNEIDER

SCHNEIDER

17
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

28

Radiator

29

Push Button

XB2-BA42C

SCHNEIDER

30

Indicator

AD11-22/21-8GZ

Changjian Jiangyin Group

31

C-transformer

LMK2-0.66

XuJi Electric Group

32

Intermediate relay

HH52P-FL DC24V

SIEMENS/ SCHNEIDER

33

Change over

LW5-16YH3/3

Wuxi Mingda Co

34

Alarm

UC-75 AC220V

SCHNEIDER

35

Foot Switch

YDT1-11

Yongshang, Shanghai

36

Limit Switch

ME-8108

Yongshang, Shanghai

37

A-meter

42L6-A 800/5

Xu Ji Electric Group

38

V-meter

42L6-V 450V

Xu Ji Electric Group

39

V-meter (DC)

42C3-30V

Xu Ji Electric Group

Tianji Alloy Group

Note: The Seller reserves the right to replace elements and components listed as they are available per
technical requirement, but any replacement shall not be inferior in quality and performance.

18
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Annex 4. Spare Parts

Section

Loading
unloading
Section

Heating
Furnace

Flat
Quenching
Section

Descriptions of Parts

Quantity

Sprocket wheel for Main Drive System

2 - 5 pcs

Bearing for Main Drive System

4 - 5 pcs

Bearing
Wheel

for

Tensioning

&

changeover

Remarks

2 - 4 pcs

* Glass Fiber Rope 84

20 - 40 m

*Universal Wheel / Castor Ball

20 pcs

*Top Heating Elements

1 - 2 pcs

*Bottom Heating Elements

1 - 2 pcs

Ceramic tube

5% -10%

Ceramic part

5% -10%

Thermocouple

1 pc each

1 pc of each type

Pulley for Main Drive System

2 pcs each

2 pcs of each type

Sprocket Wheel for Main Drive System

1 pc each

1 pc of each type

O Ring Belt

5 - 10 pcs

Bearing for Ceramic Roller

2 - 4 sets

Ceramic Roller

1 pc

Chain

1m

* Glass Fiber Rope 84

200 m

Bearing for Main Drive System

4 - 5 pcs

Sprocket wheel for Main Drive System

2 - 5 pcs

Bearing
Wheel

2 - 4 pcs

for

Tensioning

&

changeover

* Kevlar Rope 123.5

30 - 50 m

*SSR

2 -5 pcs

5% - 10% of the total

each type
5% -10% of the total each
type

double-row
commonly

type

Only available for chain

driving
Only available for chain
driving

Quantity depended on

19
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

the machine size

Control
System

*Rapid Fuse

5 -10 pcs

*Fuse for Heating Control Loop

20 pcs

Intermediate Relay 24VDC

2 pcs

Push Button

1 pc each

1 pc of each color

Indicator Light

1 pc each

1 pc of each color

*Heating Wire Clip on Heating Furnace

15 - 30 pcs

Quantity depended on
the machine size

Note: Items with * marks mean consumable parts.

20
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Annex 5

Local Utilities and Local Environmental Conditions

A. Power Supply System

1) Wire System
2) Number of Phases
3) Neutral
4) Protective Earth
5) Line Voltage Supply
6) Phase to Neutral
7) Voltage Variations
8) Voltage frequency

Wires
____Phases
Yes
Yes
VAC
VAC
+/%
Hz.

B. Environmental Condition
1) Humidity
2) Air Density
3) Average Temperature
Summer
Winter
4) Atmospheric Pressure
5) Altitude Above the Sea Level

No
No

%
3
KG/M

Pa.
Meters

C. Color of Electric Cables

1) Color of A phase
2) Color of B phase
3) Color of C phase
4) Color of Neutral
5) Color of Protective Ground

Attention: These data must be given by the buyer and are strictly binding! A deviation of these data
relieves the seller of his obligations concerning performance and guarantee!

21
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com

Annex 6 Commissioning & Acceptance Test

For purpose of acceptance testing, the following pieces of glass shall be prepared by the Buyer:

Serial No.
1

Glass
(Pcs)
10

Quantity

Glass
(mm)
4

Thickness

Glass Size (mm)

10

865 x 1930

10

865 x 1930

10

865 x 1930

10

10

865 x 1930

10

12

865 x 1930

10

15

865 x 1930

10

19

865 x 1930

10

22

865 x 1930

Requirement
on
glass substrates to
be tempered

No visible air bubbles and foreign particles, complying with ANSI

Z97.1-2004 or EN 12150 1:2000 standard of top quality float glass
and shall be chamfered, diamond edged, washed and dried properly

865 x 1930

The Buyer shall provide glass in each thickness in size of 500 x 500 mm before the actual test runs for
pre-testing. Specific quantity needed for this will be stated by the Seller's technician on-site.

22
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com

Fax +86 (379) 63910869/ 65298878

www.landglass.com