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August, 1931
Table 11-Present
RUN
P1
P2
P ni
AP
Atm.
.Ilm.
.Aim.
In. n?o
31
1.0
1.0
1.0
32a
32b
32 av.
1.50
4.84
1.0
4.70
1.25
4.77
184
51.7
33a
33b
33 av.
2.07
4.98
1.0
4.70
1.54
4.84
34a
34b
34 av.
2.96
5.15
1.35
4.40
2.16
4.78
= 3.79 Feet
__
pmAP
L
.-AP,Pm
919
(Conlinued)
T,
f . .-lt
dG
(r
Lbs./sq. f t . / s e c
Granules, D = 0.125 Inch, A i = 0.86
41
42
43
44
45
1.0
1.0
1.05
1.50
1.81
1.0
1.0
1.0
1.35
1.55
1.0
1.0
1.03
1.43
1.68
51
52
53
54
55
1.0
1.0
1.05
1.50
1.82
1.0
1.0
1.0
1.35
1.54
1.0
1.0
1.03
1.43
1.68
61
62
63
64
65
1.0
1.0
1.26
1.68
2.01
1.0
1.0
1.0
1.35
1.51
1.0
1.0
1.13
1.42
1.76
71
72
73
74
1.0
1.4
1.81
3.22
1.0
1.0
1.0
2.51
1.0
1.2
1.41
2.87
70
18.5
1.10
370
0.0216
0.24
16.6
19.3
177
61.0
65.0
63.0
3.75
370
0.0216
0.46
15.5
18.0
330
437
120
178.0
153.0
165.0
9.85
369
0.0216
0.77
14.5
16.9
552
655
305
:374.0
:384 0
:379
366
0.0215
1.25
12.7
14.8
900
. .
10.0
28.6
64
127
180
Pellets, D
43.5
122.5
270
307
Table IIA--Present
RUN.
PI
Afm.
AP.Pm
-L
PZ
Pm
AP
Atm.
At?%
In. H20
112
113
114
115
1.41
1.82
3.28
4.98
1.0
1.0
1.14
1.41
1.20
1.41
2.21
3.20
1230
124a
1250
1260
1.22
1.67
7.12
7.77
1.0
1.0
7.02
7.45
1.11
1.34
7.07
7.61
22.8
147
332
872
1453
Pellets, D
88.5
272
55
108
Tm
0.24
0.46
0.76
1.24
1.59
5.05
4.3
3.74
4.1
4.3
9.9
8.4
7.4
8.1
8.4
1230
2360
3900
6380
8180
0.24
0.46
0.76
1.24
1.59
3.9
3.65
3.44
3.74
4.02
7.8
7.3
6.9
7.5
8.05
1370
2630
4340
7100
9120
0.24
0.46
0.76
1.24
1.59
10.2
8.2
7.5
7.1
7.6
17.3
13.9
12.7
12.0
12.9
765
1470
2420
3960
5080
0.24
0.46
0.76
1.24
15.3
14.1
13.4
11.7
19.4
17.9
16.9
14.8
258
485
820
1330
4.5 Feet
2
G
Lbs./sq. f f ./sec
1.10
1.8
3.9
6.1
0.403
0.84
0.83
1.24
f.At
4.44
4.45
3.96
3.95
8.1
8.1
7.2
7.2
2220
3640
7900
12350
20.5
16.7
18.0
17.3
49 5
1030
1020
1520
13.5
11.0
12.0
11.4
DU
POST
D E h-EMOURS AND
For turbulent flow of gases in empty tubes, heattransfer coefficients vary with the 0.44th power of pressure
drop as the velocity is increased. The introduction of
baffles or packing into a tube increases the heat transfer
to a somewhat less extent than the 0.44th power of
..............
I N D U S T R I A L A N D ENGINEERING CHEMISTRY
920
order to minimize heat transfer between the water coil and the
air in the room. Surface temperatures were measured on
the outside of the tube a t five positions along its length by
copper-constantan thermocouples. These were imbedded in
COOLING
TEMPERATURE
TO D R A F T G U E
LORIFICE
PLATE
%85&%"
Figure 1-Apparatus
"OLESFOR
MEASURING AIR TEMP.
The experimental apparatus used in this investigation consisted of a %foot length of 2 6/s-inch steel tube cooled by water
in a '/d-inch copper coil soldered around the tube. Air was
supplied from a blower, metered by a sharp edge orifice, heated
by electric coils in a furnace, well mixed in a special chamber,
passed through the tube, and again mixed as shown by Figure
1. The auxiliary coils shown were used to maintain the outer
shell of the mixing chamber connections (insulated from an
inner guide tube by an air space) a t the same temperature as
the cooling tube to minimize the conduction of heat along
the metal. The external heating coils on the mixing chambers were used to compensate for radiation losses.
Temperatures of the cooling water were measured with
mercury thermometers, and the inlet temperature kept as
much below room temperature as the outlet was above, in
MASS M L O C I W
2
3
Figure I-Spiral
The temperature of the air a t the entrance to the experimental tube was measured by a high velocity thermocouple of
the type recommended by Haslam and Chappell (1). This
was used to indicate the temperature a t regularly spaced
points across a diameter from which an average was computed.
It was assumed that an arithmetic average of these values
would be satisfactory a t the entrance position since there was
not a very great temperature difference a t different points.
The necessity of using a high-velocity thermocouple was
indicated by preliminary tests during which, under the same
conditions, the high velocity thermocouple read 412" C., a
plain bare thermocouple read 397" C., and an uncovered
mercury thermometer registered 366" C. At the outlet
the average gas temperature in the mixing chamber was
used.
Heat-transfer coefficients were calculated from the heat
lost by the air, the surface area of the pipe, and the logarithmic
mean temperature difference between the air and the tube
wall.
The pressure drop through the tube wa8 measured a t the
points shown in Figure 1 by means of an inclined draft gage.
Various types of baffles were used in the study, as shown by
Figure 2.
I n checking the observed values of pressure drop through
August, 1931
921
R U N DEVICE
Empty
3
3
3
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
55.5
56.0
82.2
34.5
54.5
55,5
84.0
32.0
26.8
59.8
58.8
68.0
54.0
26.0
9
10
10
10
10
10
8
8
3
tout
tin
79.5
55.5
81.0
81.2
28.5
e;.;
54.6
JJ.J
26.8
81.5
81.4
81.5
81.5
81.5
81,5
82.5
82.2
c.
c.
319
317
315
224
174
192
145
188
191
203
157
37
66
312
310
305
302
311
316
319
317
317
315
321
314
317
308
312
315
318
318
307
107
390
117
438
108
392
312
318
Atin
Atout
c.
c.
211
163
181
134
176
178
190
145
26
56
66
66
102
68
112
187
199
109
65
194
143
122
QQ
._
53
177
48
157
62
227
208
113
77
78
114
79
128
198
211
124
77
108
158
141
111
64
190
61
172
78
241
224
134
QI
twin
c.
1305
1975
2500
1370
1670
1630
2120
1150
4060
2600
2430
1300
865
4000
1180
5350
615
3040
1790
3740
9.5
9.3
10.2
10.0
10.6
10.1
10.1
10.0
10.8
9.5
9.5
9.5
11.0
10.5
10
10
10
10.8
10.8
10.0
11
11
11.5
10.5
9.2
10
10
12.3
9.3
11
11
0.000135 Gz (T22
T8".
Tis)
twout
111
Q2
c.
APobsd.
APoor.
0.0085
0.035
0.058
0.016
0.0225
0.0234
0.0426
0.0102
0.453
0.116
0.495
0.807
0.237
0.314
0.328
0.595
0.148
7.45
35.5
38.4
40.8
3.31
0.925
6.72
0.347
0.82
8.12
1.61
4.25
5.8
2.9
0.79
6.15
6.05
7.0
6.95
0.56
0.57
0.24
6.8
In. HzO
29.9
29.7
30.5
31.1
30
30.4
30.7
31.3
31.2
30.0
30.0
51.0
44
45.7
45.0
40.5
41.5
43.0
42
44
39
43.2
41.8
41.0
43.8
42.5
42.5
41.6
41.0
39.0
42.8
66.3
96.5
125.5
70.8
82.8
84.8
107.0
54.7
85.6
181.5
173.0
97.5
83.5
44.3
111.0
53.4
68.5
116.2
55.1
81.7
120.4
77.7
46.0
26.9
126.5
33.3
185.8
20.0
107.0
70.7
127.0
0.418
0.415
0.609
0.255
0.404
0.41
0.62
0.236
0.199
0.443
0.436
0.502
0.399
0.192
0.587
0.409
0.597
0.592
0.210
0.403
0.601
0.410
0.198
0.601
0.598
0.601
0.601
0.601
0.601
0.611
0.637
2.6
4.42
5.36
3.53
3.52
3.71
4.68
2.81
7.56
12.60
11.34
14.11
7.73
5.18
10.39
3.50
4.4s
10.42
5.82
8.1
8.1
6.25
4.05
6.55
8.97
8.79
11.50
4.26
4.77
4.43
10.63
0.004
0,028
0.046
0.013
0.017
0.018
0,032
0,008
0.45
2.00
2.20
2.35
0.21
0.058
0.438
0.02
0.05
0.52
0,084
0.272
0,392
0.190
0.05
0.28
0.445
0.34
0.52
0.025
0.031
0,009
0,442
2.00
2.20
2.35
0.219
0,059
0.456
0.025
0.060
0.54
0.087
0.281
0.481
0.198
0.052
0.31
0.464
0.345
0.546
0.028
0.046
0.0177
0.462
----
on Packed Tubes
AP/L)--?
PACKING
G = 0.5 1.0
2.0
G = 0.5
l/a-inch broken solids
4.3
15.5
45.5
57
9.5
54.4
'/la-inch pellets
2.6
34
0.9-inch balls
0.18
0.65
2.35
59.0
1.0-inchballs
1.93
59.0
0.15
0.54
3.1
Z/le-inch pellets
11.3
42.0
59.5
l/r-inch broken solids
8.1
2.25
63.5
29.5
a/a-inch pellets
3.6
13.0
69.0
1.0
@/is-inchpebbles
0.52
1.87
6.7
71.0
Table 11-Data
-(pm
h/Cp----
1.0
80.5
97.0
104
104
105
112
123
127
2.0
143.0
171.0
185
185
187
198
217
226
Discussion
(3)
AP
2fLGz
a d
= -
(4)
922
w e i g h t u n i t s per
unit area, L =
length of tube, p =
density, g = acceleration of gravity,
and d = inside dia m e t e r of t u b e .
The friction factor
m a y be a p p r o x i mated over t h e
usual range by the
equation
f
= 0,077
h = 341 DO.33
CV
(!?y)0.44
where m = total mass flow per tube in pounds per hour. Thus,
an increase of pressure drop due to the use of a smaller pipe
does not cause so great an increase in heat transfer as th2;
same pressure drop increase due to a higher rate of flow in the
original tube.
COREDTUBES-FOr
tubes containing centrally located
cylindrical cores, Equation 7 applies if D is defined as the
equivalent diameter or clearance. For a given mass rate
through an empty tube or annulus, an increase in velocity
caused by inserting a core in the pipe gives results represented
by the following equation:
pO.11 d0.33
F o r gases po.l1is
essentially a constant so that Equation 6 can be simplified. Using customary units,
E q u a t i o n 6 becomes:
Figure &Pressure Drop for Turbulence
Promoters at Different Mass Velocities
(Numbers on lines refer to types of promoter
shown by Figure 2)
0.06
wherep = absolute
viscosity (in consistent units).
Substituting for f
and solving Equations 3 and 4 for h
i n t e r m s of A P
gives (in consistent
units) :
h
-
(7)
I.
G.05 -I -2
TUBES
MTA
om1
01
001
PRESSURE
Figure 5-Relationship
mR PICKED
10
DROP.
between Heat-Transfer Coefficient and Pressure Drop i n Empty, Baffled, and Packed 'Pubes
August, 1931
I N D U S T R I A L A N D ENGINEERING CHEMISTRY
drop for a new type of baffle is known the heat-transfer coefficient can be estimated. It is interesting to notice that the
baffles causing only slight increases in pressure drop give almost ?s high heat-transfer coefficients as would be obtained
for the same pressure drop through the empty tube. While
these curves are drawn for a 3-inch pipe only, curves for other
sizes may be estimated parallel to these and at distances apart
determined by lines for the empty tubes constructed from
Equation 7. From inspection of the curves it seems that the
maximum increase in heat-transfer coefficient that can be
obtained without too great a rise in pressure drop is about
sixfold, under which conditions the pressure drop is 200 times
as great. The same increase in heat transfer might be obtained by raising the velocity in the empty tube, in which
case the pressure drop would be 60 times the original.
Nomenclature
m
tl,
t.d in
tw
&
Atout
= temperature
Q1
=
=
=
=
=
-w
P
h
APobad. =
4PCor. =
1P
CP
=
=
=
=
923
=
=
=
Literature Cited
(1) Haslam and Chappell, IND. ENG.CHEM.,
17, 402 (1925).
(2) Royds, Heat Transmission by Radiation, Conduction and Convection,
p 190, Constable, 1921.
OF
CHEMICAL EXGINEERING,
COLUMBIA
UNIVERSITY, NEWY O R K , N. Y.
T h i s research h a d for i t s purposes a general inmoved with a violent irreguHE problems of agitavestigation of t h e subject of a g i t a t i o n a n d t h e establar action, a stirring up, distion have long been a
source of much trouble
l i s h m e n t of a basis which might serve for a q u a n t i t a turbance of tranquility, or a
for the chemist and chemical
tive comparison of different agitations. Since t h e
commotion. The important
velocity of a heterogeneous reaction is generally q u i t e
features in this definition are
engineer on a c c o u n t of the
violence and irregularity.
great lack of knowledge consensitive to the effect of agitation, its use was conSince the mind cannot considered in this connection. However, in t h e use of a
c e r n i n g both their qualitative and q u a n t i t a t i v e asheterogeneous reaction f o r s u c h a purpose, t h e surface
ceive of agitation without the
pects. I n fact, agitation is
effects are equally i m p o r t a n t and h a d , therefore, to be
presence of matter, it may be
even a difficult s u b j ec t to
studied as a part of the original problem.
thought of as one of the atA detailed analysis of t h e vague idea of agitation
tributes of matter. Theretalk about s p e c i f i c a l l y because the terms that are used
has been m a d e w i t h an a t t e m p t towards breaking
fore, when the three states
to describe it are so general
it down into its final f u n d a m e n t a l elements.
of matter are considered, six
and indefinite in their appliA new l a w ( t h e cube r o o t law) has been derived f r o m
possible binary combinations
cation. I n this research an
theoretical considerations in which t h e velocity of
are obtained-that is, solideffort i s m a d e t o l a y t h e
solution of a solid in a liquid is expressed as a f u n c t i o n
solid, liquid-liquid, gas-gas,
foundation for a more logiof the surface a n d the concentration.
solid-liquid, liquid-gas, and
cal and practical method of
solid-gas. I n addition, the
attack. The problem whose investigation is here proposed more complex solid-liquid-gas system could be considered, but
is, HOWis it possible to introduce a practical and numeri- in general, it is found that a great many agitations are of the
cal evaluation of the phenomena that are produced in a binary kind. This division is based upon a consideration
system undergoing agitation?
of the uses of agitation in the industry, where the purposes
Due to the extreme indefiniteness of the entire subject, for which it is applied may be placed in the following classiit was found that the adoption of a very generalized view- fication:
point gave many advantages in correlating the widely diverse
(1) .To procure and
a
uniform distribution
situations where agitation occurs.
or mixing of the materials used, or to increase the rate at which
Webster defines agitation as a state of being agitated or this distribution is taking place.
(2) To keep the distribution of chemicals undergoing a reaction, or obtained in one, in a satisfactory condition so that
undesirable side reactions are avoided while the main reaction
proceeds in the direction desired.
(3) To maintain a uniform distribution or elimination of
heat, thereby preventing local overheating or overcooling.
(4) To increase the specific surfsce by separating the phases