Академический Документы
Профессиональный Документы
Культура Документы
Steam Output
= 0.331%
= 0.071%
= 0.102%
5) Radiation Losses
= 0.200%
= 1.263%
= 5.537%
= 0.074%
= 1.327%
= 13.83%
CONTROLLABLE LOSSES 1:
1. LOSS DUE TO DRY FLUE GAS : CONTROLLED BY PROPER CLEANING OF THE
FURNACE
2. LOSS DUE TO UNBURNT IN BOTTOM ASH : CHECK THE FINENESS OF
PULVERISED COAL. CHECK THE % RETENTION ON 50 MESH. IT SHALL NOT
EXCEED 1%.
3. LOSS DUE TO UNBURNT IN FLY ASH : IF UNBURNT IN FLY ASH EXCEEDS 0.8%
IT INDICATES INCOMPLETE COMBUSTION DUE TO LESS AMOUNT OF AIR.
CHECK FOR O2 % AT THE APH FG INLET FOR 2.8%, INCREASE IF NECESSORY
TO 3.2%. AGAIN CHECK FOR UNBURNTS IN FLY ASH. SIMULTANIOUSLY CHECK
FOR AIR LEAKAGES/INGRESS IN THE SECOND PASS.
4. GCV Calculations for Coal :
1) Useful Heat Value
= 8900 138(A%+M%) kcal/kg
2) Gross Calorific Value (Air Dry Basis)
= (UHV + 3645 75.4 M
%)/1.466 kcal/kg
3) Ash % (As fired basis)
= [A %] (100 - TM%)/(100 M%)
%
4) Gross Calorific Value (As fired Basis)
= [GCVAD] (100 - TM%)/
(100 M%) kcal/kg
5) Net Calorific Value
=[GCV] 10.02M% Kcal/kg
Heaters:
For 0.56C increase in TTD on Top/other heaters, 0.016/0.013% increase in HR.
For 0.56C increase in DCA 0.005% increase in HR.
PURPOSE OF FEED WATER HEATERS:
1. They provide efficiency gains in the steam cycle by increasing the initial
water temperature to the boiler, so there is less sensible heat addition
which must occur in the boiler.
2. They provide efficiency gains by reducing the heat rejected in the
condenser, and they minimize the thermal effects in the boiler.
C) Pump Performance Assessment
i. Hydraulic Power
Hydraulic power of a pump is gives by:
Ph(kW)= QX (hd-hs) XX g/1000
Q= Volume Flow rate (m3/s)
=Density of fluid(kg/m3)
g= Acceleration due to gravity (m/s2)
(hd-hs)= Total Head in meters
ii. Motor Input Power
Input Power can be calculated using Power Analyzer.
iii. Pump Shaft Power
It is calculated by multiplying the motor input power by motor
efficiency.
Ps= Pm X motor
motor=Synchronous speedXRated SpeedX100/
Synchronous Speed
iv. Pump Efficiency
It is calculated by dividing the hydraulic power by pump shaft
power.
pump= Ph/Ps[11]
v. Specific Energy Consumption(SEC)
SEC= Pm/Q
2.
Implement all the recommendations of the said Energy Auditor for the
Units/Plant
3.
Identify and plug all energy loss points of the Units/Plant to the extent
possible
4.
Improve Unit overall efficiency (36% for sub-critical & 42% for super-critical)
5.
6.
Maintain Unit PLF close to 90% (for 330 days in a year/nearly 8000 running
hours)
18. Maintain optimum back end temperature (around 130 0C - 1400C) in the
steaming boiler
19. Maintain unburnt carbon in fly/bottom ash of the steaming boiler on lower
side (~1%)
20. Run the Unit at Base Load (100% Rated Load) on 24x7 basis
21. Maintain ash evacuation/disposal of the steaming boiler in dry mode except
exigency
22. Maintain optimum illumination level in the Plant (use energy efficient lamps)