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II ITURRI OIL & GAS


International Forum
II ITURRI OIL & GAS
2014
International Forum
2014

Are know-how
and
technology
Are know-how
abletechnology
to improve
and
efficiency
when
able
to improve
protecting
assets
efficiency when
and
environment?
protecting
assets
and environment?

Risk Assessment in Petrochemical plants


Fernando Alonso, risk consultant at marsh.

Case Study: Buncefield 2005


Risk
Assessment in Petrochemical plants
Mark Samuels, divisional officer at essex county fire brigade.
Fernando Alonso, risk consultant at marsh.

Major events: Advantages of sharing resources


Case Study: Buncefield 2005
in case of a major emergency
Mark Samuels, divisional officer at essex county fire brigade.
Mark Samuels, divisional officer at essex county fire brigade.

Major events: Advantages of sharing resources


Storage Tanks are critical to ongoing business
in case of a major emergency
at your facility. How can we ensure that risks
Mark Samuels, divisional officer at essex county fire brigade.
are minimized cost effectively?
Storage
aredirector
criticalofto
ongoing
business
Dr. NiallTanks
Ramsden,
resource
protection
international
leader
of lastfire
project
at and
your
facility.
How
can. we ensure that risks
are minimized cost effectively?
Complementary solution to fixed water pumping
Dr. Niall Ramsden, director of resource protection international
system in your plant
and leader of lastfire project.
Speaker to be confirmed

Complementary solution to fixed water pumping


Howin
we
should
system
your
planttackle professional resources
during
a
turnaround?
Speaker to be confirmed
Gerardo
Alvarez Cuervo,
refinery manager at repsol refinery
How
we should
tackleformer
professional
resources
cartagena, repsol refinery la corua and repsol refinery puertollano.
during a turnaround?
vice president of the spanish maintenance association (aem).

Gerardo Alvarez Cuervo, former refinery manager at repsol refinery


Evaporative loss from floating roof tanks and
cartagena, repsol refinery la corua and repsol refinery puertollano.
forspanish
its reduction
viceproposals
president of the
maintenance association (aem).
Carlos Cruz, industrial engineer at iturri group.

Evaporative loss from floating roof tanks and


State offor
theitsArt
on Early Detection of Oil Spills
proposals
reduction
forCruz,
offshore
and
onshore
&. Gas assets
Carlos
industrial
engineer
at iturri Oil
group

Antonio Prez Lepe, phd-eng, project manager at the exploration and

State
of the Art on Early Detection of Oil Spills
production division at repsol.
for offshore and onshore Oil & Gas assets
Importance
ofphd
an-eng
external
consultant
in crisisand
Antonio
Prez Lepe,
, project manager
at the exploration
production
division at repsol.
management

Eric Lavergne and Ewen Duncan, professional industrial fire fighters

Importance
of an external consultant in crisis
and consultants at williams fire & hazard control.
management
foam
with
environmental
EricBalancing
Lavergne and
Ewenperformance
Duncan, professional
industrial
fire fighters
andconcerns
consultants at
fire & hazard control.
williams
the dilemma!
Dr. Niall Ramsden, director of resource protection international and
Balancing
foam performance with environmental
leader of lastfire project.
concerns the dilemma!

OCTOBER 29

- 30

Dr. Niall Ramsden, director of resource protection


and
th internationalth
leader of lastfire project.

WED N ESD AY -thTHURSD


OCTOBER
29 - 30 thAY
WEDNESDAY - THURSDAY

Contact: amenendez@iturri.com / ITURRI Group: C/ Roberto Osborne, 5. 41007 Seville


ORGANIZES

ORGANIZES

36

Contact:
amenendez@iturri.com / ITURRI Group: C/ Roberto Osborne, 5. 41007 Seville
COLLABORATE
COLLABORATE

September/October 2014 TANK STORAGE

tank storage in China

Third party terminal market


enters new expansion phase
The storage terminal sector
has seen a number of
new developments lately,
reflecting Chinas fast
economic development
over the past decade.
With suitable locations for
terminals increasingly difficult
to find in east China, in the
Shanghai area in particular,
international terminal operators
are looking elsewhere. South
China, especially Guangdong
and Fujian provinces, is
attracting a number of
foreign terminal operators.
Others are also looking in
northern China, where the
expanding petrochemical
sector is creating growing
demand for tank storage
facilities to support the regions
industrial development.
Petroleum and chemical
demand is increasing in
China but there is a low
growth rate because the
domestic and export markets
are slow. Demand growth
is about 5% lower than GDP
for refined products and
chemicals, explains Katrina
Chen, consulting director for
oil and gas at ICIS China.
Diesel demand has
decreased about 1% but
petrol demand is up about 10%
because the car population
has increased. However,
the micro economy is not
good, so there is an overall
decrease in the growth rate.

Demand for
petrochemicals is also being
affected by government policy
to reduce environmental
pollution and pursue a longterm target of developing a
modern industrial base with a
core of large-scale industrial
units replacing the former
industrial base of small-scale
local factories that are both
energy inefficient and polluting.
China has recently seen an
expansion of refining capacity
with the result that output of
some products now exceeds
domestic demand, forcing the
state-run refining sector to seek
export markets for its excess
capacity. It also means the
completion of some refinery
expansion schemes will be
postponed from 2015 to 2020.
Exports of petrol and diesel
currently total around 5 million
tonnes a year combined
and are shipped mostly to
Asian markets including South
Korea, Singapore and India.
The petroleum exporters
are mainly Sinopec and
China National Petroleum
Corporation (CNPC) as
they have export rights,
whereas traders do not.
With the domestic oil
and refined products markets
being dominated by Chinas
state-run oil companies,
which operate their own
terminals, opportunities to run
third party oil terminals are

TANK STORAGE September/October 2014

limited. Also, opportunities for


foreign oil traders in China
are limited which, in turn,
restricts demand for third
party oil storage facilities.
Foreign traders import
volumes are very small, except
for fuel oil for bunkering,
Chen says. Bunker oil is
imported but this market is
operated mainly by Chinese
companies. There are about
10 big bunker oil companies
in China at present.
Foreign-owned refineries in
China such as BPs and Shells
just supply the retail market,
they are not trading products.
Chemical storage growth
Demand for third party
chemical storage continues
to grow as the volume of
chemical imports rises to meet
the shortage in domestic
production. However, the
increase rate has slowed
over the past few years.
China imports methanol,
polyolefins, naphtha, benzene
and other products from
South Korea and east Asia.
High value added chemicals
are imported from Japan.
The structure of Chinas
chemical market has created
more opportunities for
foreign terminal operators
to enter the market and
provide local storage services
for multinational clients

they serve worldwide.


More low value added
general products are being
made in China, while high
value added chemical
products are imported.
Propylene and polyolefins
come from major refineries
downstream plants but
methanol, PVC and caustic
soda are mainly from private
companies because their
capacities are smaller.
Chemical storage is at
a consolidation stage. In the
past a lot of private companies
operated chemical storage
terminals but their turnover
has been low, so they are
combining to get more cargos
in their tanks, Chen explains.
A number of international
chemical terminal operators
with storage facilities in China
are planning to expand their
capacity with several also
planning to offer rail wagon
loading and discharge services,
which will enable them to serve
a larger hinterland market.
Oiltanking has 139,000 m3 of
storage capacity in the Nanjing
Petrochemical Industrial Park
and is currently expanding
by 45,000m3 to bring the total
capacity to 184,000m3.
We have tanks ranging
from 2,000m3 to 20,000m3 to
cater for specialty as well as
commodity chemicals. Its new
tanks will range from 3,000
to 10,000m3. The expansion

37

tank storage in China


is on target to be completed
in Q1 2015. Demand is
strong and the outlook looks
promising, says Douglas van
der Wiel, commercial VP of
Oiltanking Asia Pacific.
Oiltankings terminal has
two jetties that can handle
tankers up to 50,000 dwt
which allows customers to
bring large (parcel) tankers
further down the Yangtze
River thereby enabling them
to optimise costs. In the past
customers would have had
to break bulk further away
from the area of demand.
In addition to serving
the customers logistics by
water front and truck we
are also connected to the
national railway system. The
rail car loading and unloading
facility was completed two
years ago and it is building
up momentum, van der
Wiel says. The domestic
petrochemicals such as
methanol are increasingly
produced in the coal rich
but land locked hinterland of
China. Hence, products need
to be transported by rail to the
consuming areas, such as the
Yangtze River delta, in particular
Nanjing. Now Oiltanking Nanjing
has all the features to serve
customers that require both
jetty and rail infrastructure.
Oiltanking also operates a
90,000m3 capacity chemical
terminal in the Daya Bay
Petrochemical Industrial
Park, located 1.5 hours north
east of Hong Kong in the
Guangdong province.
The terminal comprises
storage tanks ranging from
1,250m3 to 5,300m3, again
with a strong focus on serving
the petrochemical park
through integrated storage
and logistic solutions.
The terminal also serves the
third party market for inland
distribution by truck. The facility
is being supported by a jetty
which can handle up to 12,500
dwt tankers and it is planning to
add berths that can cater for
30-50,000 dwt. The company
commissioned three spheres
to store approximately 9,000m3

38

of butadiene and C4 products


at the end of last year.
Over the past 10 years
the progress in the Daya Bay
Petrochemical Industrial Park
has been impressive and
the developments continue.
CNOOC has embarked on
a second refinery project
and ethylene cracker.
Naturally, Oiltanking is keen
to further expand its facilities
to accommodate volumes
related to this development,
van der Wiel remarks.
Chinas growing chemicals
demand will continue to require
third party chemical storage
facilities. Standards are being
raised and opportunities for
a company like Oiltanking
are abundant. We are
strengthening our teams and
business development activities
and with a clear strategy it will
only be a matter of time before
we can announce our third leg
in China, van der Wiel says.
Meanwhile, Odfjell is
preparing to commission
the first phase of its new joint
venture Odfjell Nangang
Terminals (Tianjin) terminal
in Q4 this year. Located in
Nangang Industrial Zone of
Tianjin Port in northeast China,
the terminal will have three
berths capable of handling
vessels up to 50,000 dwt and will
provide 345,000m3 of chemical
storage when fully developed.
Phase one, totalling
145,000m3 of storage tanks,
ranging in size from 1,500m3
to 30,000m3, is expected
to enter service around
October. Facilities will include
a multipurpose and vapour
return jetty line, eight truck
filling stations and direct
pipeline transfer capability
within Nangang Industrial
Zone. A national rail freight
connection will be built to
serve the terminal in future.
Tianjin EconomicTechnological Development
Area (TEDA) has selected Odfjell
as Nangang Port Companys
exclusive joint venture partner
for the public liquids terminal
and jetty facilities in the
Nangang Industrial Zone.

The Chinese central


government plan is for
this area to become the
largest petrochemical
industry base in northeast
China, accommodating
the production of over
200 petrochemical
products, Odfjell says.
Odfjell already has two
operational terminals in China.
The company operates a
100,000m3 petrochemical
terminal at Jiangyin Economic
Development Zone, located
150km west of Shanghai, and a
120,000m3 joint venture terminal
at Dalian New Port in northeast
China that handles mineral
oil and chemical cargoes.
Government plans to build
a new petrochemicals hub
in Dalian could offer Odfjell
additional opportunities to
develop terminal operations
in the northeastern region.
Odfjell has looked at
Chang Xing Island near Dalian
to build chemical storage,
says an industry source. Chang
Xing is being developed as a
petrochemicals hub because
of environmental concerns.
A PX plant problem caused
the plant to be closed and
the government decided
to put all petrochemicals
on Chang Xing.
Meanwhile, in southern
China, Odfjell is preparing
to build one of several new
petrochemical terminals
planned in Fujian province,
where the company has signed
a joint venture agreement with
the Founder Group to become
50:50 equity partners in a
storage facility in Quanzhou.
Odfjell is investing $21
million (16 million) to take a
50% stake in Fujian Fantong
Terminals, which will be
renamed Odfjell Terminals
Fujian (Quanzhou). It will build
a new chemical terminal in
Quangang Industrial Zone,
on the south side of Meizhou
Bay that Odfjell Terminals
will operate and manage.
Planned to enter
commercial service in early
2016, Odfjell Terminals Fujian has
almost 15 hectares of available

land that will be sufficient


to build about 185,000m3 of
storage capacity. Facilities
will include two jetties, one
capable of handling vessels up
to 100,000 dwt while the other
jetty will handle small vessels
and barges up to 5,000 dwt.
According to Odfjell, the
joint venture has an option
to acquire 23 hectares of
adjoining land, which is large
enough to build a further
400,000m3 of storage capacity
if storage demand develops
as expected in future.
Elsewhere in Fujian
province, LBC which owns
the LBC Shanghai Shipping
Terminal in east China, is
planning to acquire an under
construction petroleum and
chemical terminal in Fuzhou
Jiangyin Chemical Park.
Phase one, totalling
181,000m3 and consisting of
30 tanks ranging from 1,000m3
to 5,000m3, is due to enter
commercial service around
October. Facilities will include
five drumming lines and a
two berth jetty with one berth
designed to handle vessels
up to 100,000 dwt and the
smaller berth vessels and
barges up to 5,000 dwt.
The terminal will be a
storage and transshipment
hub. The chemical park is
opposite Taiwan, which lies
about 100 miles away across
the Taiwan Strait, explains an
informed source. The terminal
will have a rail cargo link
which is rare in China. Its more
economical to transport by rail
over 1,000km than by truck.
Chemicals and petroleum
products are expected from
Taiwan with the rail link allowing
delivery across China.
The Fujian terminal site is
large enough for a terminal
of 900,000m3 to be built
eventually. Phase two of the
terminal is planned to begin
construction in early 2015.
Around 30 tanks totalling
220,000m3 are expected to
be built with large tanks of
about 20,000m3 planned to
store petroleum products.
Phase two will take one year

September/October 2014 TANK STORAGE

tank storage in China


to complete. Construction
will be finished in 2016. Phase
three of about 500,000m3
will depend on the market.
LBC is planning to acquire
the Fuzhou Jiangyin Chemical
Park terminal to meet
expected continuing growth in
demand for chemical storage
in southern China as chemical
imports are forecasted to grow
to cover a continuing shortfall
in domestic production.
Elsewhere, LBC is
expanding storage at
LBC Shanghai Shipping
Terminal where 10 new tanks
totalling about 8,000m3
in capacity are due for
completion in mid-2015.
Sited at a river mouth
location on the Changjiang
River at Wai Gao Qiao in
Pudong, Shanghai, LBC
Shanghai Shipping Terminal has
54 tanks including 17 stainless
steel tanks ranging from 650m3

drumming lines and 10


tanker truck loading bays.
Meanwhile, Vopak
continues to expand its storage
facilities in China with the
recent acquisition of a 30%
shareholding in Zhangzhou
Gulei Haiteng Jetty Investment
Management (Haiteng)
which owns a petrochemical
terminal with 890,000m3 of
storage in Fujian provinces
Gulei Industrial Park. Opened
in 2013, the terminal has
long terminal agreements to
provide storage services for two
petrochemical plants, to which
it is connected by pipeline.
Vopak is also expanding
storage capacity in
neighbouring Guangdong
province where work is
underway in Dongguan to
build what will be Vopaks ninth
chemical terminal in China.
The terminal will be capable of
storing 153,000m3 of chemical

to 3,000m3, which provide


66,200 m3 of storage capacity.
Other facilities include
three tanker berths, seven

products, giving Vopak a


combined chemical storage
capacity of about 1.76 million
m3 in China when completed.

TANK STORAGE September/October 2014

Elsewhere, in Hainan
province in southern China,
Vopak is building a major oil
terminal at Yangpu as a joint
venture enterprise with the
State Development Investment
Corporation (SDIC) to handle
crude and petroleum products.
The site chosen for
development is believed to be
suitable for expansion to store
up to 5.2 million m3 of oil and
petroleum products eventually.
Vopak has a 49%
shareholding while SDIC
holds a 51% controlling stake
in the terminal that will be
operated by Vopak. Located
on a 58 hectare site in Yangpu
Economic Development
Zone, the terminal will act
as a transshipment hub
for oil cargoes originating
in the Middle East and
Africa for buyers in Asia.
Phase one of Yangpu
terminal will be capable
of storing 1.32 million m3 of
crude oil and petroleum
products. Facilities being
installed include two jetties,

one with a berth capable


of handling VLCC carriers
up to 375,000 dwt.
According to Vopak,
Yangpu will be the first
third party terminal in
southern China able to
receive VLCCs of this size.
Constructing Yangpu terminal
also marks an important
stage in the development
of oil and petroleum
transshipment and storage
hub operations in China.
Meanwhile, Singaporelisted CEFC International has
announced it is to set up a
joint venture company with its
wholly owned subsidiary, Hong
Kong CEFC Petrochemical
and Energy, and Rizhao Port
Oil Terminal, a subsidiary of
Chinas Rizhao Port Group, to
set up a 600,000m3 capacity
oil storage terminal in Rizhao
Port, Shandong Province.
Rizhao Port Oil Terminal
currently operates oil storage
facilities totalling 750,000m3
in the port where it is the sole
oil storage company.

39

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September/October 2014 TANK STORAGE

tank terminal update

TANK TERMINAL
UPDATE ASIA
Denko Trading
Location Burma
Products Oil
Construction / expansion / Construction of an oil storage
acquisition
facility with tanks and terminal on
a 24-acre plot at Thilawa Deep
Sea port under a Build-OperateTransfer (BOT) agreement authorised
by the transportation ministry
and Myanmar Ports Authority
Project start date
February 2014 (announced)

CCCC Second Harbor Engineering


Location

Chaozhou Port, Guangdong


province, China
Products
Refined oil products including
petrol, diesel and jet fuel
Capacity
The tanks will have a combined
storage capacity of 295,000m3
and the facility will have an annual
handling capacity of 3 million tonnes
Construction / expansion / CCCC will be responsible for the
acquisition
initial design of the terminal, in
addition to construction drawing
design and corresponding surveys,
and has signed a contract with
Yihua Petrochemical for a survey
and design on the new facility
Project start date
December 2013 (announced)
Investment
RMB400 million (48.4 million)
Comment
The project also features two
berths, one 50,000 tonnes
and another 2,000 tonnes

Zhoushan Shihua Crude Oil Terminal


Location

Laotangshan port zone, Zhoushan


Island, Zhejiang Province, China
Products
Crude oil
Capacity
18 million tonnes
Construction / expansion / Construction of one 450,000
acquisition
tonne crude oil terminal
and supporting facilities
Project start date Mid-2014
Completion date
Second half of 2016
Investment
RMB328.4 million (39 million)
Comment
It is believed another 15 million
tonnes of crude oil import
capacity will be added when
the project is fully completed

CEFC International/Rizhao Port Group


Location
Rizhao Port, China
Products Oil
Construction / expansion / Construction of oil storage facilities
acquisition
Project start date
July 2014 (announced)
Investment
RMB700 million (85.9 million)

TANK STORAGE September/October 2014

Aegis Group
Location
Pipavav Port, Gujarat, India
Products
Bulk liquid/bulk gas (LPG)
Capacity 70,120kl
Construction / expansion / Over half of the first phase is now
acquisition
operational with a storage capacity
totalling 70,120kl. Once complete,
the facility will consist of a bulk
liquid terminal with 31 tanks totalling
120,000kl and a 2,700 tonne bulk
gas terminal with LPG handling
capacity of 100,000 tonnes
Completion date
Phase one of the project initiated
in February 2013 was scheduled
for commissioning in the second
half of 2015. However, this has been
brought forward by six months
Comment
Once complete, the new
capacity will bring Aegis total
liquid handling capability to
between 3-4 million tonnes

Indian Oil
Location
Una, Himachel Pradesh, India
Products Oil
Construction / expansion / Construction of a storage
acquisition
depot besides a Canteen
Stores Department (CSD) to
facilitate army personnel
Project start date
November 2013 (announced)
Investment
Rs450 crore (5.3 million)
Comment
The project also aims to solve
flood problems that occur
during Unas rainy season

Jawaharlal Nehru Port Trust


Location
Products
Capacity
Construction / expansion /
acquisition

Project start date


Investment

Jawaharlal Port, Maharashtra, India


Bulk liquids
15 million tonnes a year
Construction of a new
liquids terminal, including
a tank farm spread over 70
hectares and a liquid jetty
August 2013 (announced)
Rs 1,800 crore (20.5 million)

Pertamina
Location
Sambu, Indonesia
Products
Marine fuel oil
Capacity 300,000kl
Construction / expansion / Expansion of the companys
acquisition
marine fuel oil terminal by 90,000kl
Project start date
February 2014
Completion date
First phase upgrades are scheduled
to be completed by 2016, and later
phases are expected to increase
the companys total storage
capacity to 835,000 kilolitres
Investment
First phase $94.8 million
(69.3 million)
Comment
As well as capacity increase,
Pertamina is upgrading its dock
capacity to accommodate ships of
100,000 tonnes, compared with a
current maximum of 40,000 tonnes.

The terminal will also be equipped
with an automation system similar to
those used in Singapore, as well as a
diesel fuel and MFO blending facility

41

tank terminal update


PT Pelabuhan Indonesia
Location
Products
Capacity
Construction / expansion /
acquisition
Project start date
Investment

Gresik Port, East Java, Indonesia


Bulk liquids
500,000 tonnes a year
Construction of a bulk
liquid storage area
Announced November 2013
IDR 141.7 billion (9.1 million)

Japan Petroleum Exploration


Location

Soma Port, Fukushima


Prefecture, Japan
Products
Liquefied natural gas (LNG)
Construction / expansion / Construction of a new storage
acquisition
terminal in an area that was
severely damaged in the 2011
earthquake and tsunami
Project start date 2014
Completion date 2017
Investment
60 billion yen ($587 million)
Comment
A 40km pipeline linking the new
storage facilities with Natori, Miyagi
Prefecture will also be constructed

Jetti Petroleum
Location
Products

Mariveles, Bataan, the Philippines


Unleaded petrol, automotive diesel,
industrial fuel oil and ethanol
Capacity
70 million litres
Construction / expansion / Construction passed the 50%
acquisition
milestone earlier in June
Completion date
Due to begin operations
in October 2014
Investment
P1 billion (16,787,014)

Singapore LNG
Location
Jurong Island, Singapore
Products LNG
Capacity
6 million tonnes a year
Construction / expansion / Construction of a third storage
acquisition
tank at the terminal, plus
additional regasification facilities
Project start date
The Singapore LNG terminal
commenced operations in May
2013 with two LNG storage tanks
and a regasification capacity
of 3.5 million tonnes per year
Completion date
A fourth tank will be added
by 2017, increasing capacity
to 9 million tonnes

Korea National Oil, Vopak Group and


S-Oil Corp
Location
Ulsan Port, South Korea
Products Oil
Capacity
28.4 million barrels
Construction / expansion / Construction of a new
acquisition
terminal at the port
Completion date
Phase one is expected to be
operating by 2017. Known as the
North Port, its capacity of 9.9 million
barrels on an area of 295,000m2, will
mostly be used to store oil products

The second phase, or the
South Port, will focus on crude
oil and is expected to have a
capacity of 18.5 million barrels
on an area of 604,000m2
Investment
First phase 622.2 billion
won (427 million)

For the second phase, the countrys
energy ministry aims to invest
994.8 billion won by 2020 and set
up a separate joint venture

Tankstore Singapore
Location
Products

Pulau Busing, Singapore


Fuel oil and dirty products,
clean oil products, chemicals
Capacity
2 million m3
Construction / expansion / 800,000m3 capacity expansion to
acquisition
the terminals existing 1.2 million m3
Completion date
2014 (brought forward form
initial date of Q1 2015)
Comment
According to reports, Shell
Singapore has committed to taking
around 530,000m3 of tank space
for fuel oil and dirty products,
Total Singapore 150,000m3 for
similar products, and the remaining
120,000m3 could be set aside either
for clean oil products or chemicals

Seaoil Philippines
Location
Southern Mindanao, the Philippines
Products Oil
Capacity
41 million litres
Completion date
Opened in March 2014
Investment
P500 million (8 million)
Comment
Seaoil operates 10 oil depots
and terminals in the Philippines,
with a combined storage
capacity of 160 million litres

42

SungUn Tank Terminal


Company
Location
Products

SungUn Tank Terminal


Ulsan, South Korea
Petrochemical and
petroleum products
Construction / expansion / Construction of a new tank terminal
acquisition
Project start date
July 2013
Completion date
July 2014
Comment
The terminal includes 11 largeand small-sized storage tanks.

SungUn has laid a 2.5km pipeline
between the terminal and Ulsans
new port to facilitate transfer
of products from oil tankers
to the terminal and also plans
to set up a real-time system
for monitoring the process

This list is based on information made available to Tank


Storage magazine at the time of printing. If you would like to
update the list with any additional terminal information for
future issues, please email daniel@horseshoemedia.com

September/October 2014 TANK STORAGE

page header

STORAGE SOLUTIONS
FOR EVERY PROJECT
CB&I has the most extensive global experience of any tank construction company in
the industry, having built in excess of 46,000 storage tanks in more than 100 countries
on all seven continents, as well as more than 3,500 pressure spheres around the world.
Our comprehensive services encompass conceptual design, engineering, fabrication,
installation and commissioning of storage tanks and terminals, as well as industryleading pipe fabrication capabilities.
With one of the broadest offerings in the industry, we provide our customers with the
certainty and confidence that their projects will be completed safely, on time and
on budget. Contact CB&I for your next storage project.
ATMOSPHERIC STORAGE TANKS
PRESSURE SPHERES
LOW TEMPERATURE AND CRYOGENIC TANKS
BULK LIQUID TERMINALS
LOW TEMPERATURE AND CRYOGENIC SYSTEMS

A World of Solutions

Visit www.CBI.com

TANK STORAGE September/October 2014

43

page header

PRECISION

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September/October 2014 TANK STORAGE

profile

Australia ups storage


capacity in the wake
of refinery closures
The new Pelican Point storage
facility was opened on 30
April 2014 at Port Adelaide.
It represents a 50% increase
in the storage capacity of
South Australia. The terminal
is owned and currently
operated by Terminals Pty
and leased to Caltex.
The facilities provide fuel
to industry and local service
stations and serves Australias
growing transport, agricultural
and mining fuel needs. It is
the first large, modern, multiproduct terminal built since the
Vopak Darwin terminal in 2005.
Terminals Pty, Caltex and
Flinders Ports have jointly
invested AU$100 million
(70 million) in the project.
Aurecon undertook the
design of the facilities.
Structural changes to
Australias fuel supply chain
Australia is going through
some major structural changes
in its supply chain, including
the closure of a number of its
refineries. The refineries are
closing for four main reasons:

1. Economies of scale.
Relative to the rest of
the world, Australia
refineries are small and
therefore less efficient.
2. Many Australian refineries
were built in the 1950s and
1960s and are unable to
process heavier imported
crudes without further
significant investment.
3. Operating and engineering
labour costs in Australia
are higher than refining
competitors in Asia
4. The emergence of huge
refineries in the Asia-Pacific
region, notably Singapore,
India and the Middle East.
A single refinery in India is
big enough to produce
double the output of all
Australias refineries.
Closures include: Exxon
Mobils Port Stanvac refinery
(Adelaide, mothballed in
2003); Shells Clyde refinery
(Sydney, refining operations
ceased in 2012); Caltexs
Kurnell (Sydney), which will
close by end 2014; and BPs
announcement to close Bulwer
Island (Brisbane) mid-2015.

TANK STORAGE September/October 2014

The remaining refineries


are BPs Kwinana (Western
Australia); Shells Geelong,
which recently sold to Vitol
of Switzerland; Caltexs
Lytton (Melbourne); and
Exxon-Mobils Altona.
The closure of refineries
is turning the nation into
one of Asias larger fuel
importers. As the demand
for increased importation
of fuels grows, ongoing
investment in petroleum import
infrastructure, particularly bulk
fuel terminal infrastructure,
becomes more important in
ensuring supply security.
Creating a reliable South
Australia fuel supply
With the closure of Exxon
Mobils Port Stanvac refinery
in Adelaide, about 95%
of South Australias fuel is
now supplied by tankship
though Port Adelaide, from
local and overseas refineries
mainly from imports of refined
products from Singapore.
However, supply to the
existing fuel terminals in

Adelaide had been mainly


by pipeline from the refinery.
These terminals therefore do
not have the storage volumes
or berths required for supply
by large fully laden tankships.
This meant that the existing
fuel supply infrastructure
was, for the most part,
inefficient and unreliable.
Tankship berths for the
existing terminals were in Port
Adelaide. Draft restrictions
meant supply could only be by
smaller, partly laden tankships.
Supply to the new terminal is
from a deeper berth at the
Outer Harbor, allowing fully
loaded tankships of 86,000
plus deadweight tonnes.
The new terminal can
store 85 million litres of fuel, in
eight vertical storage tanks
for diesel, three grades of
motor spirits and biodiesel. The
new site has plenty of room
for expansion, with the first
stage expansion plan being
to add 50 million litres of diesel
storage, and convert two of
the existing tanks to jet storage.
The increased storage
has assisted the community

45

profile
by increasing Caltexs fuel
reserves above its safety stock
in Adelaide from five days to
32 days when the facility is full.
On the decision for
the new location, national
planning and optimisation
manager for Caltex Terminals,
Paul OLoughlin, says: With
increased storage capacity
and the supply chain now
open to deeper berthing
facilities, constraints that
contributed to fuel shortages
across Adelaide and South
Australia over recent years
have been eliminated
and the fuel reliability into
the state improved.
The Outer Harbor location
also removes the facility from
the suburbs to an industrial
precinct, thereby reducing
risks to the community.
The new terminal has
facilities to load out to road
tankwagons in three bays,
with plans to add loadout to
rail tankwagons in the future,
and room to add one more
road tankwagon bay.
Increasing efficiencies
The purpose-built import
fuel terminal, at Adelaides
Outer Harbor, is markedly
more efficient than Caltexs
existing Birkenhead terminal
in Port Adelaide. The historic
facility has now received
its last tankship delivery.
Each of the three bays
at the new terminal has
five loading arms, with
each arm able to deliver
at 2,400 litres per minute. To
date this accommodates
about 48 trucks per day,
allowing 63 million litres to be
loaded out in one month.
The terminal is fed via
marine loading arms, and
two 14 wharflines. This allows
tankship delivery at 3 million
litres per hour, thus reducing
tankship turnaround times.

In attendance at the opening ceremony were V8 Supercar racing car drivers Craig Lowndes and
Jamie Whincup
the risks to the environment.
The entire project was
designed using different 3D
software modelling packages
for pipework, civil and
structural. These were then
combined in the 3D viewing
package Navisworks, for full
project visualisation and clash
checking. Caltex and Terminals
Pty could use a free copy of
Navisworks to review the design
as it progressed. Navisworks
also allowed for remote client/
designer interaction using
screen sharing software.
Aurecons role spanned
detailed design and
documentation of all aspects
of the facility, including
preparation and submission of
the development application
for approval by the authorities,
and the provision of technical
assistance during the 18
month construction and
commissioning period. The
latter allowed Terminals Pty
to fast track the project to

meet the deadline for the


first fuel shipment, received
on 14 February 2014.
By replacing an old
terminal with an ultramodern
facility, which includes features
such as: renewable biofuels
blending, vapour recovery
to convert vapours back
into fuel, foam and spray
cooling fire protection and
secondary containment
using an HDPE liner system,
this project substantially
reduces environmental risk.
In addition to the
environmental protection
and sustainability aspects, the
facility design includes the
following high-tech features:
storm water management
utilising a first flush pit combined
with a Class 1 European oil/
water separator discharging
to a wetland detention
basin; additive injection using
mono block metering; road
tankwagon overfill protection
and vapour recovery; and

site office and control room


with an integrated terminal
automation system.
A fitting partnership
Underpinning the success of
the design and construction
was the basis of design
document for the facility.
Working closely with Terminals
Pty and Caltex, Aurecon
was able to create an
efficient design, using the
latest technology, which
met the stringent standards
required of both parties.
The project team was
responsible for geotechnical,
civil, mechanical, fire
protection and electrical
engineering services.
The use of 3D modelling
worked really well in the
design review process. It drove
efficiencies in stakeholder
engagement; enabling the
sharing of designs across a
far broader audience than
those with the ability to read
and understand information
contained on drawings, and
allowing operators to visualise
what the end product would
look like, rather than seeing a
one dimensional drawing. It
also delivered savings in the
design process, through real
time pickup and rectification
of issues as they arose.

Efficient design
Ensuring supply security
needed an advanced facility
that substantially reduced

46

For more information:


The terminal includes eight tanks storing three grades of motor
spirits, diesel and biodiesel

This article was written by


Tim Labett: tim.labett@
aurecongroup.com

September/October 2014 TANK STORAGE

Our passion is our strength

page header

With over
25 years
of practical
experience in
the installation, maintenance and
design of tank equipment, BTE
products are developed to overcome
design problems of other industry
equipment. Our passion is the
Whole of Life Cost to tank
owners, and delivering
the best possible
value for
money.

www.BaillieTank.com

Geodesic Dome Roof


BTEs careful design has
paid particular attention to
eliminating leak points at dome
hubs, main panel seams, & roof
penetrationpoints such as gauge
poles, walkways or other tank
appurtenances

Aluminium and Stainless Steel


Internal Floating Roofs
Floating Suction Lines and Skimmers
Floating Roof Tank Seals
Floating Roof Drain Systems

Full Contact IFR


Fully welded
pressure-tested
honeycomb panels
Patented features
Easy assembly

Baillie
Tank Equipment

Phone: +61 2 9317 5900


Fax: +61 2 9317 5911
E-mail: Sydney@BaillieTank.com
Web Site: www.BaillieTank.com

worldwide
installations
TANK STORAGE September/October
2014

25 years experience

quality construction 47

tank storage Asia preview

Storage in
Singapore
Tank Storage Asia
is to be hosted
in a new venue,
Singapores Marina
Bay Sands, on the 2425 September 2014.
The move comes
after a successful
seven years in order
to accommodate
what promises to
be the biggest and
best event in the
southeast Asian
business hub to date

48

For more than 20 years, Borsig Membrane


Technology has offered membrane
technology solutions to its customers for
a range of industrial applications.
The companys product portfolio includes
process simulations, the delivery of complete
turnkey systems and comprehensive services.
Under consideration of the highest safety
and quality requirements, Borsigs membranes,
membrane modules and membrane
systems are designed to guarantee a safe
plant operation and permit efficiency
factors and cost effectiveness for the latest
international emission control applications.
Borsig offers solutions for emission control
and for all internationally known emission
standards. Its product offering includes:
Vapour recovery units
VOC emission reduction for tank farms,
marine loading terminals and refineries
Carbon retrofit units
Retrofit of existing active coal systems
for the recovery of vapours
Hydrocarbon recovery units
Borsigs teams work with state-of-the-art

Borsig is a specialist in membrane technology


solutions
membrane production processes and
engineering tools. In addition to its standard
solutions, the company offers customised

September/October 2014 TANK STORAGE

tank storage Asia preview


solutions for new processes or
support for the optimisation of
already existing processes.
Visit Borsig Membrane
Technology at stand C26
Cofely Fabricom, part
of GDF Suez, is primarily
engaged in projects in the
energy sector and storage
tanks. The company is
located in Moerdijk, the
Netherlands, and has over
30 years of experience in
tank construction in western
Europe, Africa and Asia.
Cofely Fabricom has
experience in the design,
engineering, construction and
maintenance of cylindrical
atmospheric and low pressure
storage tanks and spheres.
It offers individual tanks and
storage terminals for various
products, from the conceptual
design to commissioning. In
addition, Cofely Fabricom
performs an overall assessment
of critical values for tank
parts and accessories.
During the exhibition at
Tank Storage Asia, Cofely
Fabricom will showcase it
Linerbag and Cairbag systems,
which eliminate emissions and
reduce tank life time costs.
The Linerbag system

creates a double hull and


contains all liquid inside the
tank. The Linerbag product
forms an enclosure for the
liquid preventing leakage
of the liquid into the tank.
The steel tank thus forms a
second barrier having to
fail before any liquid can
migrate into the subsurface.
The Cairbag system is
positioned inside the tank and
fills, at all times, that space
inside the tank that is not taken
by the liquid and also avoids
any free air to be present in
the tank. Cairbag products
thus avoid any and all contact
between liquid and air. This
eliminates any vaporisation
of the liquid, including the
emissions from the tank.
Cairbag systems sustain the
quality of the product, as no
components can vaporise
from the liquids and no
condensed water from the
air above, nor bacteria, can
enter into the stored liquid.
Visit Cofely Fabricom
at stand D1
Colfax Fluid Handling is a
global supplier of positive
displacement pumps (one, two- and three-screw),
multiphase, gas compression

Colfaxs Terminal pump series allows users to handle a range of


heavy and light fluids, including bitumen and naphtha
and lubrication systems for
the strategic markets of oil
and gas, power generation
and commercial marine.
Founded by the brands
of Allweiler, Houttuin, IMO,
Warren and Rosscor, Colfax
Fluid Handing brings together
a broad portfolio for its
global customer base.
The Colfax Fluid Handling
Terminal series pump
provides operators with a

Complete liquid
management

Web

based terminal automation systems

Tank

gauging and inventory management

Stock

Fabricoms Linerbag system (green)

broad flow range as well as


the twin screw benefits such
as low NPSH requirements,
tank stripping and the ability
to fill at constant rates across
a pressure range. With the
Terminal series, users can
handle multiple fluid types
including heavy oils such as
bitumen and crude, as well as
light fluids such as petrol and
naphtha. The Terminal series
is highlighted by the 500mm

control systems

Bio-ethanol

and Bio-diesel blending control

Engineering
Site

design services

maintenance

www.ea-projects.com

T: +44 (0)1629 815674


F: +44 (0)1629 813426

sales@ea-projects.com
www.ea-projects.com

Fabricoms Cairbag system (orange)

TANK STORAGE September/October 2014

EAP Tank Storage ad.indd 1

49 14:54
07/01/2013

tank storage Asia preview


model, targeting loading and
unloading applications for
Very Large Crude Carriers or
other crude carrying vessels
with a maximum flow rate
of 5,000m3/h (22,000 gpm).
The pump case is made
with carbon steel (welded
or cast) and comes with a
replaceable liner made of
nodular cast iron. Design
performance to API 676
3rd edition is available.
Visit Colfax Fluid
Handling at stand A6

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(53V\VWHP

At this years Tank Storage


Asia event, Endress+Hauser
will present its inventory
management solutions
that incorporate a range
of measurement devices
and open and secure
data integration.
Furthermore, visitors will
also have the chance to
learn more about supply
chain solutions that enable
an optimised and more
reliable planning as well
as execution across the
extended enterprise. Fast and
efficient reaction to supply
chain volatilities is just one
result of the optimisation of a
companys supply and value
chain. Endress+Hauser is the
partner for the complete
planning, commissioning
and service of measuring
instruments, inventory systems
and the integration of the
information into a clients ERP.
In addition, its
Terminalvision software
handles all requirements of
road, rail, and barge loading

in depots and terminals. It is


an open system designed to
interface most vendor devices
used for access control,
loading and weighbridges.
From monitoring of tanks
and silos to custody transfer
tank gauging throughout
a tank farm or terminal,
Endress+Hauser offers, as well
as all relevant measuring
technologies, appropriate
scalable software packages
to monitor inventories. The
company also supports
customers in the optimisation
of supply chains with
individual software solutions
for inventory management.
Visit Endress+Hauser
at stand B10
Lotus Mixers is a global
supplier of agitators for
terminal mixers (side entry,
top entry and static mixers),
designed to provide the lowest
total cost of ownership.
The company supplies a
complete range of side entry
mixers with belt or gear driven,
fixed or swivel angle designs.
These mixers are equipped
with a patented double or
single cartridge mechanical
seals and FloMax impellers
designed for BS&W, product
blending and temperature
uniformity/ homogeneity.
Visit Lotus Mixers at stand C7
Tokyo Boeki Machinery
has provided Japanmanufactured equipment
for loading systems and tank
equipment since the 1950s.
The company will be

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Lotus Mixers side entry mixer equipped with patented double


cartridge mechanical seal and FloMax impeller

50
Z00055EN0814_Advert90x275.indd 1

September/October 2014 TANK STORAGE


29.08.2014 09:42:39

tank storage Asia preview


exhibiting two Japanese
manufacturers at the Tank
Storage Asia event this year;
Niigata Loading Systems
(NLS) and Sakura Rubber.
NLS is known for its Chiksan
marine/truck loading arms
and roof drainage system.
NLS loading arms
are generally installed at
petroleum fields, as well as in
the chemical and LNG sectors.
The companys roof drainage
system is designed for floating
roof tanks. This system allows
the longest continuous
operation with minimal
accident risks by using a tough
and flexible steel pipe structure
and double seal swivel joints.
Sakura Rubber is a
manufacturer of rubber
products, with businesses
ranging from general industrial
to the firefighting industry.
The companys foam
seal system is a rim-seal
system around a pontoon
of floating roof tanks. The

simple structure consists of


an aroma-resistance rubber
sheet and a small-deformation
polyurethane core only,
allowing zero vapourisation.
Sakuras twin star coupling
is a non-orientation quick
connect and disconnect
coupler for hose systems. The
coupling, with a diameter
of 40, is designed to ease
hose-based operations such as
product loading or firefighting
by reducing manpower
and preparation time.
Visit Tokyo Boeki
Machinery at stand D16
Qingdao Alptec Safety
Equipment (QASE) is a
manufacturer of overfill
protection and grounding
systems in China. The
companys products have
been exported to Spain,
the US, Germany, Sweden,
Australia, Korea, Singapore,
Mexico, South Africa, India
and many other countries.

During
fuelling, loading
and unloading
operations,
the vehicles
should always
be grounded.
QASEs Static
Grounding Monitor
(ATEX certificate
pending) will
automatically shut
off the loading
and unloading
operation if the
ground is broken
at any time during
the operation.
The monitor
provides a
visual green
light indicating
a confirmed
grounding
condition of the
vehicles during
the transfer of
flammable and
combustible

Tokyo Boeki Machinery will be exhibiting the


products of NLS and Sakura Rubber at the event
this year

Your Specialist In
Floating Roofs
Floating Suction Units
Flame Arresters,Vents &
Storage Tank Equipment

www.ergil.com
Ergil_Adver3.indd 1

TANK STORAGE September/October 2014

28/02/2014 11:35

51

tank storage Asia preview

Qingdaos static grounding monitor for fuelling,


loading and unloading operations

Qingdaos retractable
grounding reel is used as
the equipotential bonding
between the floating roof and
tank shell
materials. A red light indicates
the absence of a dependable
ground. An interlock circuit
within the Static Grounding
Monitor will prevent pumps
and equipment from
starting until a satisfactory
ground is established. The
interlock circuit will also shut
off pumps and equipment
if the ground is lost during
the pumping operation.

The Retractable Grounding


Reel is designed to discharge
the static electricity of the
floating roof tanks. It is used
as the equipotential bonding
between the floating roof
and tank shell. The lightning
current and bound charge
will be effectively and
rapidly conducted to the
earth when the lightning
happened. Compared with

the conventional bypass


conductor, it will effectively
decrease the possibility of
lightning-induced fire, and
make it more reliable and safe.
Visit Qingdao Alptec Safety
Equipment at stand B5
Vacono, a German company
with over 100 years
experience in the aluminium
industry, will be at the event

to showcase its Vaconodomes


geodesic dome roofs and
Vaconodecks lightweight
internal floating covers
designed to protect products
and reduce evaporation losses
in the petrochemical industry.
Due to ever-increasing
market demand (in part
due to stricter statutory
requirements to reduce
emission levels) for full-contact

The full line of Vapor Control System from Valve Concepts


has established the industry standard for engineered quality
and in-field adaptability. The engineered modular
designs enable you to reduce capital outlay costs
from 33% to 66% depending on the model.

C EL E B R AT ING 10 0 YEARS

Reduce Capital Outlay


Up To 66%
With Cashco Vapor Control.

Our vents are engineered to be fully modular in


design so they can be converted in design and
function in the field. Any one of our
vents can be changed to a pipe
away, spring loaded, or even a
pilot operated vent without
having to buy a whole new unit.
Now thats innovation that VCI
customers profit from.
Model 8900

A History Steeped in Innovation.


Cashco, Inc.
P.O. Box 6, Ellsworth, KS 67439-0006 | Ph. (785) 472-4461, Fax: (785) 472-3539 | www.cashco.com

52 CAS-213E.indd

7/29/13
9:22 AM
September/October 2014 TANK
STORAGE

tank storage Asia preview

Vacono provides tailor-made solutions to fit the requirements of


each individual customer

internal floating roofs, Vacono


designed, produced and
installed its new aluminium
full-contact deck, called the
Vaconodeck AL-FC QE2, this
year. It is designed to be both
effective and competitive in
terms of price and delivery
and can be installed without
scaffolding. For example,
the welded seams in the
product are reduced by 99%
versus competitive designs.
Also the highest vapour
efficiency of all non-welded

FC decks was achieved.


Visit Vacono at stand C16
SafeRack
ErectaStep, RollaStep and
YellowGate brand turnkey
stairs, gates, crossovers, and
work platforms support safety
compliance and deliver fall
protection that are easy to
assemble, install and operate.
Manufactured using
precision laser technology
and a patented modular
design, the systems are

TANK STORAGE September/October 2014

The ErectaStep modular platform


durable and can be easily
reconfigured and repurposed
as a plants footprint changes.
Visit SafeRack at stand C5

Windsor Marine, the exclusive


distributor and agent of the
Wolf Safety Lamp Company
for Singapore, is participating
again in Tank Storage Asia

53

tank storage Asia preview


2014. For more than 25
years, the company has
been partnering with Wolf
to bring certified explosionproof lighting equipment
to the offshore, oil and gas,
and marine industries in
Singapore and the region.
On display at the exhibition
will be the Wolf LinkExTM LED
tank lighting kit all ATEX and
IECEx certified providing low
voltage temporary lighting
solutions for hazardous areas
where potentially explosive
gases, vapours, mists and
dusts may be present in a
confined space. The kit allows
for a flexible setup of high
quality task and ambient
LED lighting to suit all working
conditions in tanks and vessels.
Given the on-site
availability of pneumatic
power in many plants and
facilities, Windsor Marine
will also be featuring Wolfs
explosion-proof ATEX Turbolite.
These airlamps are powered,

purged,
pressurised
and cooled by
compressed
air controlled
by an integral
regulator, which
passes through
the lamp head
and drives the
turbine wheel
by means of
three nozzle
plates. The
turbine drives
a magnet rotor
within windings,
generating
the 24V AC
electrical
supply which
powers the
The Wolf LinkExTM LED tank lighting kit will be showcased by its exclusive distributor,
250W halogen
Windsor Marine
bulb. The ATEX
Turbolite comes in
a choice of brass or aluminium
of ATEX and IECEx certified
worklites and more will all be
with a selection of either a
portable handlamps (including
on display at the event.
floodlight or baylight model.
the award-winning Wolflite
Visit Windsor Marine
Windsor Marines range
XT), head torches, torches,
at stand D17

CarboVac Company
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France
Tel: +33 1 45 98 00 17
Fax: +33 1 43 82 68 84
info@carbovac.com
www.carbovac.com
54

September/October 2014 TANK STORAGE

safety

Shift work
and fatigue
keeping it simple
This article uses the 2005
Buncefield explosion and fires
incident as a springboard
to consider some of the
key practical factors that
operations and HSSE
managers, safety reps and
others in the major hazard side
of the tank storage industry
should look for in managing
shift work and fatigue. Why
use Buncefield as an example
again? There is always
more to learn, and finding
practical help is not always
easy, despite (or perhaps
because of) the multiple
reports. Buncefield was
unusually well investigated;

many investigations do not


adequately address fatigue
issues. Looking more widely,
whatever industry sector is
involved, the same human
beings work there. So they
are affected in the same
way by fatigue, whether from
poorly designed or poorly
controlled shift patterns1,

any shift system can be run


and worked, and its chosen

from elsewhere. These two


delivered fuels to other sites

shift pattern populated and


managed in practice. A
smooth-running shift system
is good evidence that the
shift pattern is reasonable.

as well and so could be on or


off with respect to Buncefield.

or from excessive working


hours and workload.
The key message of this
article is Keep it simple:
design and manage shift
patterns both to minimise
fatigue and its effects, and
to optimise manageability
i.e. the ease with which

The depot operation was


essentially simple. Three
large pipelines delivered a
range of fuels to the site. The
smaller one was dedicated
to the site and mainly sitecontrolled and operated; the
other two were larger and
faster, and mainly controlled

The Buncefield pipelines

The investigation
Human factors and other
specialists were involved
early on in helping assess
documents and other
evidence, and in preparing
the questions for interviews.
This meant that human
factor topics were identified
early on in the process and
appropriate evidence was
captured and professionally
assessed. For fatigue and

Buncefield incident summary


This incident was Britains largest peacetime explosion to date (HSE
2011 p11) and although no one was killed, there were substantial
economic and community impacts, especially as the two major fuel
pipelines to Heathrow and Gatwick airports were also controlled from
an adjoining site at Buncefield. The investigation was lengthy and
complex. Despite this, the incident was really very simple. At around
5.40am on 11 December 2005 one very large petrol storage tank at
the Buncefield oil storage depot in Hemel Hempstead overfilled. The
leak was not noticed in the control room or detected outside before a
large petrol vapour cloud had formed. This ignited and exploded just
after 6.00am, probably due to the site firewater pump starting up as
staff finally reacted to the overfill and pressed the fire alarm. All of the
safety barriers in place to prevent overfill and to detect and recover
from any overspill, failed on the night, including the tank level gauge
(which stuck and so no high-level alarm was sounded in the control
room on the tank gauging system), and the final independent high
level switch (IHLS) on the tank. The best summary of the incident and
the events on the night is available as a free pdf download (HSE 2011)

TANK STORAGE September/October 2014

55

safety
shiftwork the authors early
involvement included
recovery of the shift pattern,
hours worked, and related
safety management system
documents. The HSEs Health
and Safety Laboratories (HSL)
provided specialist support.
Looking for potential
fatigue and shift-work issues
in incidents is not a given
unfortunately and is often
neglected. To find something
you have to be looking for
it. This incident happened at
night and towards the end
of a 12-hour shift the classic
small hours period. Up to
one in five UK traffic accidents
on major roads have been
attributed to fatigue with a
significant number occurring
in the early morning period
(HSE 2006 p6). First sight of the
base shift pattern and the
actual shifts worked (found
pinned to the wall of the
control room) also suggested
that there could be an issue.
Analysis of the shift pattern
as planned and as worked
The interviews confirmed that
the then-current eight-week
shift pattern was designed for
10 supervisors but was being
worked by eight because of
on-going recruitment and
retention difficulties. This
resulted in e.g. supervisors
working seven 12-hour shifts
continuously in weeks four to
five, five 12-hour night shifts
and increased overtime. They
were left to arrange their
own holiday and other relief
cover. Overtime was also
required over a sustained
period for on-going project
and (ironically) safety
improvement work. While
individual levels varied, the
table above shows the scale.
There was also no
structured arrangement for
within-shift rest and meal
breaks so that, in practice, the
supervisors would usually eat
or take time out at their desk
in the control room. Clearly
these were not adequate
breaks away from their work

56

Time period (2005)

Minimum

Maximum

Average per person

14 Nov 13 Dec

114 34.86

14 Oct 13 Nov

127 60.35

14 Sept 13 Oct

87 34.18

14 Aug 13 Sept

10

92 53.36

14 Jul 13 Aug

121 57.4

Average overtime worked by the Buncefield supervisors in the 5 months before the incident (HSL 2007)
HSL also carried out
an assessment of the shift
pattern against the HSE shiftwork guidance (HSE 2006).
The report concluded that:
the continuous periods of
night shifts and 12-hour shifts
were cause for concern;
accumulated fatigue was likely
present in the supervisors and
others; there were inadequate
rest days; rest/meal breaks
were irregular; and that the
overtime levels increased
the likelihood of fatigue.
A monitoring task like that
carried out by the Buncefield
supervisors over long periods
(and with workload peaks
and troughs) is also known to
increase the likelihood of error
(HSL 2007; HSE 2006). Another
significant factor was the
absence of a formal policy
or procedure for managing
fatigue and shift-work. As
with looking for fatigue and
shift-work in an investigation, if
there is no safety management
system focus then effective
arrangements are unlikely.
But people get it right
most of the time
The fatigue and shift-work
aspects were important at
Buncefield but were not of
course the only factors. It is
never that simple. But they
did colour staff judgements,
decision-making, behaviours,
effectiveness, vigilance
and much more over a
sustained period. So fatigue
and shift-work was more of
a longer-term influencing
factor, harder to assign direct
consequences to but they
were clearly there. Other
human factors contributed
including shift handover,

competency and training,


procedures, the control
room layout and the humancomputer interface, and
many others (see HSE 2011).
So what went wrong at
Buncefield? There was one
key factor: the supervisors
situational awareness (their
grasp of the bigger picture)
was faulty as evidenced by
their shared confusion about
the pipeline-tank alignments
immediately after the incident.
So what they said in their
initial police statements
later changed though they
still expressed surprise and
disbelief at the outcome.
Typically, where error is
involved those concerned
can usually describe what
they have done and seen
but cannot explain or link
it to the result (HSE 1999).
Due to the poor shift
handover arrangements and
a series of poor handovers
leading up to the incident
they had confused which
pipeline was filling which
tank. And indeed in that
configuration neither tank
would have filled that night.
And this basic human error
persisted. Why? Put simply,
they were not expecting
to fill a petrol tank on that
night shift and so have to
switch tanks and so the
absence of an alarm was no
cause for concern. With the
serial failure of all the other
barriers, the human and last
one failed too. And chronic
fatigue made such an event
significantly more likely.
What can we do to get
shift working right?
Taking a risk assessment

approach to managing
fatigue and shift-work is a
good start, and the HSE
guidance on this approach
is simple and accessible
(HSE 2006). Avoid overcomplicating things though.
It is vital to gather feedback
from the real operating
experience through auditing
and monitoring, and from
those involved in managing,
supervising and working
the shift system. And of
course being able to record
and analyse the actual
individual hours and shifts
worked, not just the averages
or the planned shifts.
And yes, you do need a
policy and a procedure, but
keep them short and accept
they will develop as you
engage with the issue and
gain experience. Equally a
shift system needs managing
it is no good leaving those
working the pattern (or an
overloaded supervisor) to deal
with planned and unplanned
absences on an ad-hoc
basis. While inevitably there
will be exceptions, it is how
these are managed after
the exception event that
really matters so that tired
people are not then returned
to work without at least
some effective mitigation.
There is no point in tinkering
with an existing shift pattern
if it is not being worked as
planned. The underlying
organisational factors are
usually simple, e.g. not enough
staff to work the rota, or not
enough people in some roles,
or insufficient flexibility in the
pattern to cope with real work
demands. Workloads and work
planning may also need fixing.
So these factors need to be

September/October 2014 TANK STORAGE

safety
addressed first, then check out
the shift pattern and review
it once you have experience
of it working as planned.
Finding a reasonable and
workable shift pattern also
requires early, active and
informed user involvement,
i.e. those who work the shifts,
supervise and manage them.
But there is no magic or
perfect shift system out there.
They are all compromises
because we are day animals
nature has not wired us for
shift working and especially
(but not just) night work. This
leads to another point: the
range of shift pattern choices
is in practice small because
of simple arithmetical facts
about dividing the available
time and days into workable
patterns over a calendar
year (see Miller 2006 for a
full explanation of this).
Training and awareness
play a part, particularly
in focusing manager and

supervisor attention on what


matters in operating the shift
system, and in helping users
and their significant others to
understand the likely impacts
on health, safety and their
social and domestic lives, and
how best to mitigate this.
Finally, considering the
social and domestic side of
working shifts is a vital part of
getting things right (HSE 2006;
Miller 2006) and a predictable
shift pattern (Miller 2006) at
least allows those working it,
and their families, to make
plans to mitigate the loss of
normal social and domestic
contact that working shifts
brings. Patterns that result in
ad-hoc working to fill gaps,
cover overtime and so on, are
inherently unpredictable.
So a good shift system
and shift pattern will be one
that is characterised by less
noise, i.e. it will work away
quietly and not create undue
management, supervisory or

HSL 2007, Report on the Buncefield


Shift Pattern (unpublished
produced for the author as part
of the Buncefield investigation)

user difficulties. But nothing


stays the same, so it will need
effective monitoring and
auditing, and regular review
against operating experience,
improving standards and
knowledge, and changing
business needs.

Miller, James, 2006, Fundamentals


Of Shiftwork Scheduling,
Air Force Research
Laboratory & Human Effectiveness
Directorate, AFRL-HE-BRTR-2006-0011, National
Technical Information Service,
Springfield VA free download via
http://www.google.co.uk/url?sa
=t&rct=j&q=&esrc=s&frm=1&sour
ce=web&cd=1&ved=0CDQQFjA
A&url=http%3A%2F%2Fwww.dtic.
mil%2Fcgi-bin%2FGetTRDoc%3FA
D%3DADA446688&ei=oD88UuSz
BpGb0wW7lIDoAQ&usg=AFQjC
NGbUAxhmJALuXualgsukeMsa0
5OTg&bvm=bv.52434380,d.d2k

For more information:

This article was written by John


Wilkinson, principal human
factors consultant at the Keil
Centre, +44 (0) 131 229 6140;
john@keilcentre.co.uk

References

HSE 1999, Reducing Error


and influencing Behaviour
HSG48, HSE Books
HSE 2006, Managing shift
work HSG256, HSE Books and
via http://www.hse.gov.uk/
pubns/books/hsg256.htm

The Energy Institute 2006, Viability of


using sleep contracts as a control
measure in fatigue management,
IP research report, Energy Institute,
London ISBN 978 0 85293 455 5

HSE 2011, Buncefield: Why did


it happen? The underlying
causes of the explosion and fire
at the Buncefield oil storage
depot, Hemel Hempstead,
Hertfordshire on 11 December
2005, published by HSE on behalf
of the Competent Authority for
the Control of Major Accident
Hazards (COMAH), web only via
http://www.hse.gov.uk/comah/
buncefield/buncefield-report.pdf

1 Shift pattern and shift


schedule are interchangeable
terms, pattern is used here
throughout. A shift pattern is part
of a wider shift system i.e. the
relevant safety management
system element. More recently
this has been developed as
a Fatigue Risk Management
System (FRMS) though it is
essentially the same thing.

Tank_Storage_SepOkt_14:Layout 1 26.08.14 09:32 Page 1

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TSA preview

The business
of bulk
liquids

TSAs conference and exhibition, the UKs leading event


for the bulk liquid sector, will this year be held on 18
September at the E.On Lounge in Coventrys Ricoh
Arena. With a jam-packed conference programme and
over 60 exhibitors, the event promises to be a mustattend for industry professionals. Here are just a few of
the companies making an appearance

ABB Consulting is an
international technical
consultancy based in
Warrington, Cheshire. The
company will be exhibiting a
range of services, including:
Integrity management
ABB helps process industry
companies improve the
integrity of their operations
and assets. ABBs risk-based
approach reduces safety
and business risks cost.
Technical consulting and
engineering services to
improve performance in
the areas of compliance,
operations and engineering
to customers in the
chemical, petrochemical,
oil and gas, power,
pharmaceutical,
metals and consumer
industries worldwide.
Process safety ABB is
a provider of process
safety services to high
hazard process industries
across the world.
Maintenance management
ABB offers a number
of services to improve
the cost effectiveness
of maintenance and
repair activities.
Engineering software
to aid in project design
and plant operations.
Client-centric project
services for complex
and high hazard
process industries.
Inspection services tank

inspections to EEMUA159
standards and apply
risk-based principles in
a pragmatic way.
Training services Around
2,500 people per year
attend the programme
of ABB training courses,
conferences and seminars
and the company is a
provider to the National
Skills Academy Process
Industries (NSAPI).
Asset closure demolition,
remediation, dismantling
and relocation of process
equipment including
tank farms. Contracts
can range from single
main plant items through
to entire site closures.
In addition to these, the
company will also be displaying
its latest developments in level
measurement hardware.
Visit ABB Consulting at stand 57.
Abfad is based in the northeast
of England and has many years
experience in corrosion control,
construction and maintenance.
The company specialises
in storage tank protection,
providing single skin coatings
and unique patented double
skin tank liners with 24/7 vacuum
leak detection monitoring, for
above- and below ground
storage tanks. A project to
double skin an aboveground
hydrochloric acid storage tank,
14.8m diameter x 13m high,
was recently completed.

TANK STORAGE September/October 2014

Abfad is also a specialist


in the application of
solvent-free resin coatings
for long-term protection
of steel and concrete, for
protection of assets.
The company supplies
trade experienced rope
access personnel for working
at height in all industries
where conventional access
is impractical or not possible.
Patented magnets are
used to enable rope access
technicians to perform precision
work on ferrous structures.
Abfad personnel work
within chemical storage depots,
power stations, refineries,
shipyards, construction and
heavy industry sites, oil and

gas upstream (offshore) and


downstream (fuel forecourts),
wind turbine and renewable
energy farms and paper mills
performing specialist high risk
activities such as working at
height and confined space
storage tank protection.
Visit Abfad at stand 27.
Assentech is a supplier of tank
venting equipment and fluid
transfer products. The company
is the UKs only Groth Authorised
Repair Dealer (GARD) and
service centre one of only
two Europe-wide and is fully
certified to inspect, calibrate,
leakage test and certify its
full range of tank vents from
our purpose-built workshop

Assentech is fully certified to inspect, calibrate, leakage test


and certify its full range of tank vents

59

TSA preview
in Cornwall or from its fully
equipped vans on-site.
Assentech can assist the
customer from FEED studies for
new projects, to maintaining
venting equipment, to factory
standard performance. As
well as being fully conversant
with ISO28300 and API2000, its
services also include training
and CPD for engineers.
In a recent report it
identified a potential saving
of over 200,000 (249,836)
per annum of lost vapours
through tank breather vents for
a relatively small oil terminal.
In this particular case the vent
pallet assemblies were within
tolerance but the integrity of
the seal between seat and
pallet had been lost through
wear and tear. This would not
generally be picked up in a
visual inspection but would in
a leakage test. The terminal
is now making significant
savings and minimising
emissions to the atmosphere.
This level of testing is

only required every three


to five years, so Assentech
works with its customers
own maintenance teams to
ensure input is only given when
necessary, promoting a regime
of safe practice and focus on
the elements of tank safety that
usually only gets discussed after
a full or partial tank collapse.
This approach is a founding
element of LOPA and HAZOP
studies on COMAH sites.
Visit Assentech at stand 61.
Based in Teesside and
established in 2003, Axiom
Engineering Associates
provides engineering expertise
supporting process industries
within the UK and overseas,
where the management
and integrity of storage
tanks and pressure system
equipment such as pipework
and reactors is critical.
Axioms materials
engineering capabilities
include failure analysis,
material identification and

Axiom offers a UKAS-accredited inspection and NDT service


for the inspection and NDT of major, minor and intermediate
pressure systems and non-PSSR process systems

selection, corrosion testing, and


assessment of replicas. In-house
laboratories allow the company
to tailor its services to best meet
customers requirements.
Axiom Mechanical is a
team of engineers engaged
in engineering criticality
assessments for piping, storage,
pressure vessels and fired
equipment. Aided by specialist

software the team regularly


conduct fitness for purpose
assessments evaluating:
corrosion, creep, fracture and
fatigue. Codal assessments
typically use API 579, BS7910,
BS5500, B31.3 and ASME as well
as level III assessments utilising
finite element software.
Axioms Inspection and
NDT service is UKAS-accredited

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September/October 2014 TANK STORAGE

TSA preview
(0390) for the inspection and
NDT of major, minor and
intermediate pressure systems,
and non-PSSR process systems
including, storage tanks,
boilers, reactors and piping.
The qualified and experienced
inspection team produce
and certify written schemes
of examination, develop and
perform risk-based inspections
whilst the NDT technicians carry
out various methods of flaw
detection and thickness testing.
With Axioms own
licenced Asset Management
Database, equipment records
can be accessed online.
Visit Axiom at stand 56.
Brown McFarlane is a
globally-operating steel plate
distributor and processor.
The companys focus is on
the supply of highly specified,
quality steel plate products
with a diverse stock ranging
from carbon through to
super duplex stainless steel.
Warehouses and processing
facilities in the UK and Europe
allow Brown McFarlane to
ship quickly all over the world,
and sales engineers and
procurement specialists will
advise on the best products
for a customers needs.
Brown McFarlanes
approach provides a single
point of contact for customers,
guaranteeing them a hands
on management strategy
throughout all stages of their
project ranging from the initial
formulation of a project plan
through to final hand over of
completed documentation.
Bespoke supply solutions are
offered to clients for materials
delivered to site or dockside
and from complete tank
farm installation to individual
tailored requirements.
Visit Brown McFarlane
at stand 24.
BTE, comprising Baillie
Tank Equipment together
with sister company BTE
Geodesics, is a global
manufacturer of equipment
for the aboveground
storage tank industry.

BTEs range
includes the
Geodesic
FlowDome roof,
full-contact and
pontoon-type
internal floating
roofs, floating
roof seals and
drain systems,
together with a
full range to over
36 diameter
floating
suction lines.
The
company is a
major supplier
of aluminium
pontoon and
full contact
honeycomb
panel IFRs to
Vopak, BP Oil,
Shell, ExxonMobil, Texaco and
many major oil companies
and terminal owners.
BTE is represented in
the UK by Assentech.
Visit BTE at stand 62.
Concrete Canvas (CC) is a
flexible cement impregnated
geotextile that hardens on
hydration to form a durable,
fibre reinforced, fire resistant
and waterproof concrete
layer. Essentially concrete on
a roll, it has rapidly gained
market acceptance in a
number of applications in and
around refinery and terminal
infrastructure. Primarily, CC is
used as a means of rapidly
lining clay and earth secondary
containment bunds.
CC provides a hard
armour surface protection
preventing weathering
erosion of the bund,
negating the need of
costly maintenance or
remediation by securing
the height and integrity
of the structure.
CC is fibre-reinforced
and has an abrasion
resistance twice that of
ordinary Portland cement.
It can be installed at rates
of up to 800m2 per day,
minimising time and H&S
permit requirements on site.

TANK STORAGE September/October 2014

BTE manufactures
equipment for the
aboveground storage
tank industry, including its
Geodesic FlowDome roof

It acts as an effective
weed suppressant,
reducing maintenance
costs associated with
grass cutting of top soils
and negating the risk of
fire from dried grasses.
CC protects against
animal damage.
CCs ability to be installed
in wet conditions reduces
programme disruption due
to inclement weather.
CC can also be supplied
in man portable batched
rolls, which do not require
and plant or machinery
for installation.
CC is very efficient in terms
of material transport and
reduces vehicle movements
on site. 200m2 of CC can be
supplied on a single pallet.
Finally, due to its flexible
state prior to hydration, CC
will easily conform in and
around pipe extrusions and
sensitive infrastructure.
As well as bund lining, the
inherent advantages of CC
also lend the material to
lining tertiary containment
lagoons, general weed
suppression under pipe tracks
and fencing, as a means of
replacing concrete half pipes
for ditch lining, pipe protection,
and cable protection.
Visit Concrete Canvas
at stand 37.

Fenelon Storage Tanks is a


specialist storage tank design,
construction and refurbishment
contractor operating in the UK
and the Republic of Ireland.
Working across a range
of industry sectors, the
company offers services
including conceptual design,
feasibility studies, detail design,
fabrication, site construction
and tank inspection.
The company is a member
of the Royal Society for the
Prevention of Accidents
(RoSPA). This enables it to
apply its health and safety
expertise to its full capability,
not only ensuring the
safety of its own staff but
also the safety of a clients
site and other contractors
working alongside them.
Visit Fenelon Storage
Tanks at stand 17.
Flexim Instruments
manufactures non-invasive
flow measurement solutions
for liquid and gas pipelines.
As well as flow, the company
can also provide non-invasive
mass flow measurement and
product identification.
Established for the past 22
years worldwide, Flexim is a
relatively new entrant to the UK
market and intends on using the
TSA conference and exhibition

61

TSA preview

Flexim will be demonstrating its flowmeters working on both liquid


and gas flow rigs at the event this year
as a platform to present its
non-invasive flow solutions to
the UK tank storage industry.
Being non-invasive, Flexims
products are particularly
suited to cost effect retrofit
to existing storage sites with
little effort from clients and
zero shutdown necessary
during commissioning.
The key benefits include:
Reliable, bi-directional
non-invasive flow
measurement of almost

every liquid (and gas) type


Easy retrofit installation and
commissioning on existing
pipes without the need
for pipeline operation
interruptions or shutdowns
Permanent solid transducer
coupling and no
mechanically moving parts
No increased costs for high
pressure or exotic material
lines or large diameter
pipes; no pressure loss
Temperature compensated

transducers to prevent
measurement drift the only
transducers to meet ANSI/
ASME MFC-5M-1985 (R2001)
requirements for liquid flows
Every transducer set leaving
the manufacturing facility
is a matched pair and
pre-calibrated, ensuring
both accuracy and zero
stability from the box
Low flow sensitivity, no zero
drift and pre-zero calibration
The dual microprocessor
calculates up to 1,000
flow measurements
per second, providing
the basis for continual
precision measurement
Flow measurement at
extreme temperatures (high
temperatures up to 580C
and low temperatures
to -190C) using the
patented Wave Injector.
Visit Flexim Instruments
at stand 54.
FMA Systems is an international
supplier of automation

products and services to


the petrochemical sector
with over 30 years of
experience in the field.
Based in Oxfordshire, FMA
offers a range of solutions
for the movement and
storage of liquids, gases and
weighed products including
bio-blending. The companys
systems use advanced
software solutions and forging
strategic alliances as well
as technical partnerships.
FMAs services include
fully-integrated, webbased software packages,
consultancy and installation
and commissioning of hardware
products from tank level gauges
to loading gantry skids as well
as project management.
Hardware and software is
sourced from an experienced
group of suppliers who can
offer complete bottom loading
skids, individual components
and software packages.
Customers can also
be provided with support

MHT Technology Ltd


Leading the way forward in Tank and Terminal Management

Visit us on Stand 22 at the TSA Conference & Exhibion, 18th September 2014
Tel +44 (0)1748 828820 Email sales@mht-technology.co.uk Web www.mht-technology.co.uk
62

September/October 2014 TANK STORAGE

TSA preview

FMA Systems uses advanced software and hardware products


to deliver its services to the petrochemical sector
contracts at a variety of levels,
according to their needs.
Visit FMA Systems at stand 41.
Honeywell Enraf
Honeywell Enraf will be
exhibiting the new Fusion4
MSC-L, the worlds most
powerful multi stream
controller for loading.
The final and biggest launch
in the Fusion4 portfolio for
loading, blending and additive
control, MSC-L gives weights
and measures approved
control of more streams,
more efficiently than any
other device. A large, colour
display and alphanumeric
keyboard are supported by a
uniquely intuitive, app-driven
interface for controlling up to six
loading arms simultaneously.
Self-explanatory graphical
icons, familiar from smart phone
and tablet computers, mean
drivers can simply and quickly
enter identification, vehicle,
product, recipe and batch
details. Real time dynamic
displays let users determine
the level of information shown
for crystal clear monitoring of
all loading simultaneously. A
configurable workflow function,
FlexFlow, also lets operators
tailor customer-specific
operational sequencing.
The device features
are designed for ease of
use and the lowest possible
cost of ownership:

Start up in under a
minute, calibration wizards and
zero-downtime upgrades.
User configurable and
expandable I/Os
Real-time stream, I/O type

and system diagnostics


Advanced alarm handling
for twice as many alarms as
any device on the market
A modular design means
users can upgrade cost
effectively, adding only the
functions needed, while
the most extensive protocol
libraries enable the MSC-L to
integrate with a wide-range
of industry standard terminal
automation systems, protecting
existing investments.
Users can expand
functionality by adding Plug
& Play smart injectors and
blend controllers from the
rest of the Fusion4 range:
Fusion4 MSC-A for additive
injection control of up to 12
streams; Fusion4 MiniPak for
precise single stream additive
injection; or Fusion4 BioBlend
for blending at the load rack.
Visit Honeywell
Enraf at stand 6.
HMT Rubbaglas is a fullyowned subsidiary of HMT
and has been specialising
in innovative storage tank
products and services
for over 30 years.
HMT-manufactured
products include:
Primary and secondary
seals the primary seals
include the mechanical
shoe seal, the SealMaster
gastight primary and
secondary (-X+3X),
tube and foam seals.
Secondary seals vary
from the cost effective
Flex A Seal to specialised
low profile seals, which
can allow tank operators

TANK STORAGE September/October 2014

HMT Rubbaglas specialises in storage tank products and services

to obtain additional
usable tank capacity.
Several of these designs
allow installation while the
tank remains in-service.
Roof drain systems
these include the original
HMT Pivot Master drain

system, providing the best


features of a rigid pipe
and flexible hose system.
Floating roofs internal
and external floating
roofs, including skin and
pontoon type roofs made
of aluminium, stainless steel

safety

With health, safety and


the environment in mind.

Advanced technology and methods


provide optimal levels of
efficiency, safety and
cost-effectiveness in
non-man entry tank cleaning.
Discover how at www.oreco.com
Automated tank cleaning and oil recovery solutions

63

TSA preview
and a combination hybrid
type. Also part of the range
are seamless full contact
roofs in aluminium and GRP.
All roofs are in accordance
with API 650 Appendix H.
Aluminium geodesic
dome roofs these are
for vertical storage tanks,
and all are in accordance
with API 650 Appendix G.
Oil water separator
covers these offer
reduced emissions in
aluminium, stainless
steel and composite
material construction.
Specialty products
many specialty
products are designed
to reduce hydrocarbon
vapour emissions to the
atmosphere, such as
gauge pole sleeves,
leg socks, wax scrapers
and floating suctions.
Visit HMT Rubbaglas at stand 4.
IFC Inflow is a supplier of tanker
loading equipment and tanker
safe access systems, offering a
range of equipment including
petroleum and chemical
loading arms, tanker loading
skids, loading platforms and
gantries, self-levelling folding
stairs, mobile safe tanker
access equipment and high
speed bulk loading systems.
Petroleum bottom loading
arms The 445 series arm
is designed for heavy duty
use at petroleum terminals
and distribution depots. It
is the ideal replacement
for first generation arms
reaching the end of
their life and for new
applications requiring high
performance at a low cost.
Chemical loading arms
Articulated top and bottom
loading arms for chemical
and food applications.
Custom designed and
tailor made for individual
customer requirements.
Typically made from
carbon or stainless steel,
options include pneumatic
control, overfill sensors,
vapour cones, lagging

64

IFC Inflow offers a number of equipment types, including


petroleum & chemical loading arms
and trace heating
and PTFE lining for very
aggressive applications.
Petroleum loading skids
Factory built and tested
loading skids are ideal
for terminal applications
where flexibility and speed
are essential. Offering flow
rates up to 2500 l/min,
high accuracy metering,
up to six product arms per
system, fully compliant with
Atex regulations. Optional
blending and additive
injection control systems.
Safe tanker access
Gantries and platforms are
designed to comply with
the latest work at height
regulations and, when
fitted with the companys
self-levelling folding stairs,
provide the safest way
for operators to access
the tops of tankers.
Folding stairs Providing safe
access to any height tanker,
the companys stairs come
in a range of sizes and when
fitted with an optional safety
cage offer total operator
safety while working on the
tops of tankers. Options
include pneumatic control,
cages in special sizes and
materials, press down facility
and cage infill grating.
Visit IFC Inflow at stand 10.
Land & Marine has an extensive
track record in land and marine
pipelines, process and energy

engineering, hire of specialist


equipment and the design and
construction of storage tanks
and associated accessories.
Working across a variety
of industry sectors, Land &
Marine handles a range
of storage tank-related
projects, including fixed and
floating roof configurations
and utilising the latest BSEN
and API design codes.
Storage tank construction
and refurbishment capabilities
are supplemented with
extensive civil engineering,
pipework, fabrication
and mechanical
installation expertise.
In addition to its construction
capabilities, Land & Marine
is a manufacturer of floating
roof tank seal equipment and

associated products. Offering a


range of competitively priced
equipment, manufactured from
quality materials, the company
serves the UK and overseas
market with conventional and
lightweight mechanical primary
seals, compression plate and
wiper type secondary seals and
double compression plate seals.
Flexible roof drains, floating
suction units and a range of
other vapour saving devices,
including guidepole sleeves,
leg socks and other tank
accessories are also available.
Land & Marine is also able
to offer a comprehensive
supply and installation service
for aluminium, stainless and
hybrid internal floating covers
and geodesic domes.
Since May 2013, Land &
Marine has been working to be
fully integrated into the John
Murphy and Sons business.
Visit Land & Marine at stand 48.
Magnetrol International, a
manufacturer of high quality
industrial instrumentation for
level and flow measurement,
will be introducing the Eclipse
Model 706 GWR, a level control
solution that advances guided
wave radar technology with
improved performance for a
range of level and interface
control applications.
The Eclipse Model 706
is designed for accuracy,
reliability and safety for

Land & Marine offers a range of services across a number of


sectors, including storage design and construction, floating
roof tank seal equipment and specialist equipment hire

September/October 2014 TANK STORAGE

TSA preview

Magnetrol will be showcasing a number of level and flow


measurement products at the event this year
virtually all process industries.
Latest-generation features
include: enhanced signal
performance, overfill capable
probes, and advanced
diagnostics. The transmitter
provides safe, efficient and
cost-effective liquid level and
interface control, and is virtually
unaffected by fluctuating
process conditions including
product density, dielectric,
viscosity and temperature.
Magnetrol will also be
showing its Thermatel and
Echotel switches, respectively
based on thermal dispersion
and ultrasonic technologies.
Typically these devices are
used as pump protection or
pump control, as well as robust
high and low level detection.
In addition, the company
will be demonstrating its
Thermatel E-TA2 mass flowmeter
for gas flow measurement.
Visit Magnetrol at stand 2.
For over 17 years, Mascoats
thermal insulating coatings
have provided safe, sprayapplied insulation for oil, petrol,
flammable liquid, and all
other types of storage tanks.
Using a rapid application
process, Mascoats products
maintain the integrity of storage
tank vessels by preventing
costly corrosion under insulation

(CUI) for years to come. For


similar costs as repainting new
or ageing tanks, customers
receive the companys
complete insulation system.
In addition to hightech degradation and
rust prevention, facility
managers enjoy the following
benefits when they protect
and insulate storage
substrates with Mascoat:
Short ROI timeframes
Full-service coverage
starting at 1mm coating
thickness, up to 5mm
Minimise heat loss or
reduce evaporation
Quick application and
rapid cure rates
Environmentally friendly,
low-VOC formulation
Ability to withstand extreme
weather conditions without
insulation break-down
No need for expensive
scaffolding, only a man-lift.
Mascoats coatings reflect
tank heat back into
operational tanks rather
than slowing its dissipation.
Because of this, Mascoat
maintains tank temperature,
generates energy savings
and improves operational
efficiency. In addition, the
coatings protect personnel
from burn and leak injuries
and make it easier to walk on

DEFINING THE LIMIT


AS STANDARD
Electric actuators for the
oil and gas industry
Safe, explosion-proof, tough. AUMA offer a
large portfolio of actuator and gearbox
type ranges.
Automating all types of industrial valves
High corrosion protection
Integration into all commonly used
control systems
Global certications and approvals

Discover
our solutions
for the
oil and gas
industry

www.auma.com

TANK STORAGE September/October 2014

65
anzeige_halbe_Seite_tsm.indd 1

21.02.2014 10:13:27

page head

What if total tank protection


was less puzzling?

It can be, with Emerson Single Solution Protection.


Mismatched and incompatible multi-vendor systems have long been a pain point
for companies seeking total tank protection. Now, Emerson is doing something
about it. We call it Single Solution Protectionproven Fisher tank blanketing
regulators teamed with top-rated Enardo flame arrestors, pressure-vacuum relief
valves, and emergency vents to deliver seamless compatibility. Its the latest step
in our ability to provide the widest possible array of environmental protection and
safety equipment, expertise, and unparalleled service across a full range of oil, gas,
chemical, and related industries worldwide.
Take the puzzlement out of total tank protection. Call on Emerson to put it all
together for you.

D352244X012 2014 Emerson Process Management Regulator Technologies, Inc. All rights reserved.
Fisher, Enardo, Emerson Process Management, and the Emerson Process Management design are marks of the Emerson Process Management group of companies.

68

September/October 2014 TANK STORAGE

TSA preview
tank equipment for regular
inspection and maintenance.
Mascoat is the first insulating
coating company to prove that
its product can help protect
personnel from burns with as
little as 1mm on a 135C surface.
Storage facilities dealing
with #6 crude and heavy oils
can use Mascoat to insulate
condensate return tanks,
boilers and steamlines. For oils
and chemicals that require
heating, Mascoat prevents
tank corrosion while stabilising
the tank temperatures
required for product quality.
Visit Mascoat at stand 9.
NDT Global Services has
been trading since 1990. The
company provides inspection
and test equipment for
inspection companies, process
plant, manufacturing and
service industries for both
UK and overseas markets.
NDT also specialises
in guided wave pipe
inspection service, which
allows long lengths of pipes
in difficult-to-access areas
to be quickly screened for
corrosion or other defects.
Operating on pipes from
2 diameter, the wavemaker
system employs lightweight
transducer rings to send guidedultrasonic waves up to 100m in
each direction along the pipe.
Sophisticated software
routines help categorise
reflections from changes in the
cross section of the pipe, giving
100% volumetric screening of
up to 100m of pipe from the
transducer ring location.
The wavemaker system
can use both torsional and
longitudinal waves. This means
that the inspection can be
performed on both gas and
liquid filled pipes without taking
them out of service and with
minimal surface preparation.
The system is most
commonly used for road
crossings, wall penetrations,
straight runs of pipe where
100% of the volume must be
inspected, inspecting under
many types of supports,

elevated pipework, inspecting


for corrosion under insulation,
cryogenic pipework, sphere
legs, jetty lines and buried lines.
Visit NDT at stand 29.
Praxair Services has been
performing leak detection
services for over 30 years.
The companys TracerTight
leak detection and location
system is available for a range
of applications, including
aboveground storage tanks
(ASTs), underground storage
tanks (USTs) and buried
piping, and the SeeperTrace
leak detection and location
system is available for long,
cross country pipelines.
TracerTight and
SeeperTrace provide
the same benefits:
Sensitive leak
detection system
Provides leak location with
no disruption to service
Test any size system
without loss of sensitivity
Not affected by
hydrocarbons from
previous leaks or spills.
The Tracer chemicals used:
Added at low
concentrations (1-3ppm)
They are inert, nontoxic, non-reactive
Tracer does not change
the physical properties
of the product
Compatible with all
hydrocarbons, virtually
all chemicals, water,
air, nitrogen, etc.
Industry fuel additive
approvals (including ASTM
approval with jet fuel)
The TracerTight probe
system can be retrofitted
to existing tanks/piping and
be used for future testing
International service
coverage
Visit Praxair Services
at stand 12.
Pruftechnik provides rotating
machine maintenance and
monitoring systems. The
company has over 40 years
experience in the development
of laser measurement and

TANK STORAGE September/October 2014

condition monitoring systems


used throughout UK industry.
Laser alignment
Pruftechniks laser
measurement product
range encompasses multi
coupling shaft alignment,
roll (parallel) measurement,
flatness, straightness and
dynamic measurement
of machine movement.
Condition monitoring The
current crop of vibration
measurement systems
presents a new pallet of
tools aimed at providing
fast intelligent portable
and online CM systems
which are simple to use but
provide comprehensive
data capture. The portable
systems are headed
by the Vibxpert II dual
channel analyser and
balancer. Online systems
range from simple Wireless
Vibconnect RF systems
to the 140+ channel
Signalmaster systems
for complex monitoring
and analysis tasks.
Training, service and
installation To support
its systems the company
offers customer support,
ranging from training to
running measurement tasks
on a customers plant.
Visit Pruftechnik at stand 60.
Radar Tank Gauging is the
distributor for Rosemount
Raptor tank gauging systems
for any facility storing high
value liquid products.
The system is based upon
radar tank gauges offering high
accuracy required to meet HM
Customs & Excise requirements.
In addition to no moving parts
and accuracy to 0.5mm, these
gauges can also be supplied
with emulation output cards
enabling them to emulate
old servo type gauges.
Raptor is a flexible tank
gauging system, based on
the open industry standard
Foundation Fieldbus. Raptor
can be used for refineries,
tank terminals and in the
petrochemical industry. It is an

accurate system for custody


transfer, process control,
inventory control or for filling a
tank without risk of overflow.
The system can be designed for
SIL 3 safety. The system includes
cost-effective alternatives
for each performance class.
It can be configured with:
Highest accuracy
for custody transfer/
inventory control or
Medium accuracy
required primarily for
operational control.
The Rosemount Tank Gauging
system also supports Emersons
Smart Wireless solution, which
is based on WirelessHART, the
emerging industry standard
for wireless field networks.
Greatly reducing field
wiring leads to large savings
in infrastructure, design and
labour required for installation
and commissioning. No
hot work is required and
production downtime is
minimised. In addition,
compared to other systems,
the time between project
start-up and an up-and-running
wireless system is reduced. No
costly site surveys are required.
Wireless tank gauging
allows for cost savings up
to 70%, but lower cost is
only part of the equation.
Visit Radar Tank Gauging
at stand 18.

Radar Tank Gauging distributes


Rosemount Raptor tank
gauging systems for refineries,
tank terminals and the
petrochemical industry

67

TSA preview
Redhall Engineering Solutions
has over 30 years experience
in aboveground storage tank,
repair, upgrades and new build.
The company offers
the complete range of
services required by owners
and operators of bulk liquid
storage facilities, including:
Design and manufacture
of site built storage
tanks and vessels
Repairs, upgrades
and improvements
Floor removal, replacement

and repair using


hydraulic jacking
Replacement roofs
and shell plates
Installation of
additional shell rings
Transfer of tanks to
different locations
Refurbishment of
foundations
Protective linings
and coatings
Tank products, e.g. floating
roof seals, drain and
foam delivery systems.

Aluminium and composite


internal floating roofs
Aluminium geodesic domes
Associated pipework
modifications and repairs.
Repairs, upgrades and
improvements are carried
out in accordance with API
650/653 or BS 2654 codes.
Redhall Engineering
provides tank services and
products to all industry
sectors including petroleum
refining, bulk storage and
distribution, power, water,

waste, chemical and aviation.


Visit Redhall Engineering
Solutions at stand 7.
Rhyal Engineering will
be showing examples
of tanks, pipework and
mechanical projects.
The Milford Haven-based
company has grown to become
one of the UKs major site built
storage tank contractors,
dealing with the design and
build of new tanks, and the
refurbishment of existing tanks.
Specialist LNG tank
fabrication and construction is
included in Rhyal Engineerings
capability, along with
construction of spheres, and
special projects such as
moving of spheres and tanks.
The company also has
pipework, mechanical
installation, fabrication, and
shop built tanks and vessels
divisions, with the ability to
undertake a range of projects
and term contracts.
Visit Rhyal Engineering
at stand 34.
ThermaFlue Systems (a
division of Cresco Industrial
Supplies) provides bespoke
high temperature covers
and fabricated solutions. All
fabrics can be fabricated into
custom shapes for a variety of
applications including protecting
personnel from pipework
failure spray-outs, insulation
jackets and many more.
The company also offers
a range of off-the-shelf valve
covers and protective curtains.
Cresco Industrial Supplies
is a UK master distributor for
ADL Insulflex. It also offers the
complete range of Insulflex
high temperature products,
from Pyrojacket Firesleeve
to Silicaflex Blankets, as well
as a range of sleeves for
protecting hoses and cables
from direct or radiant heat up
to 1,000C, and a range of high
temperature fabrics, including
silicone and PTFE coated
fibreglass, aluminised aramid
cloth and silica-based cloths.
Visit ThermaFlue Systems
at stand 30.

68

September/October 2014 TANK STORAGE

fire safety

With fuel terminals running


with limited but efficient
manning levels, fixed fire
safety systems play a vital
role in the overall emergency
response plan. They have
the dual advantage of
attacking the fire at the
earliest stage and allowing
employees to maintain a
safe distance between
them and the incident.
The local authority fire
and rescue services are
not bound to provide asset
protection in itself. They may
not have the foam or foam
delivery equipment to deal
with a major tank or bund
fire which means that it is
incumbent on the operator to

page header

consider their response level.


As an example, a large
fuel terminal in the Manchester
area of the UK was mothballed
a number of years ago.
Fire protection specialist
Hawkes Fire was asked to
design and supply the foam
proportioning & distribution
devices that would re-instate
and enhance the existing fire
infrastructure already in place.
The site was the oil industry
equivalent of the Mary
Celeste, the infamous ghost
ship of the 19th century. There
was grass growing between
the concrete slabs, the
loading rack canopy had seen
better days and the offices
looked as if the staff had gone

out for a very long lunch.


Two containerised foam
proportioning units, using
Hawkes Fires water motor
driven foam proportioners
together with foam tank
and valves, were provided
to supply finished foam to
both the loading racks and
the tanks. This was achieved
via Angus full surface top
pourers for floating roof tanks
and Angus MkV pourers
for the fixed roof tanks.
The site is now fully
operational, complete with a
state-of-the-art fire suppression
system and is a vital supply
link for northern fuel retailers.
Hawkes Fire has also
secured another fuel

distribution project, this time


in Teesside, UK. This site is
supplied by a railhead so it
has the additional need for
protection to the trackside
off-loading. This is protected
by self-inducing oscillating
foam monitors complete
with dedicated self-bunded
foam concentrate tanks.
However, the site required
completely new water
supplies based on the need
to protect railhead, vapour
recovery, storage tanks and
bunds to the foam design
standard EN 13565-2.
Utilising a 608m3 water
tank that was erected on the
site in two days, Hawkes Fire
was able to incorporate the

Dual Firemiks foam proportioners

TANK STORAGE September/October 2014

69

fire safety
single diesel 4,000 USGPM
NFPA 20 fire pump and
additional water powered
foam proportioning units into
two separate but linked steel
containers as shown below.
The construction industry
has advocated off-site
fabrication for many years in
order to control the quality
of production in a workshop,
rather than on site. By following
these principles Hawkes Fire
was able to crane both units
into place onto prepared
concrete bases. This saved
money by avoiding block
built construction. It has the
additional benefit of being
useable on another site should
the operators needs change.
The landmark event that
helped bring about todays
ever-improving standards
within the storage terminal
industry was the Buncefield
incident of December 2005:
There is no question that
the Buncefield event made
people and companies
within the industry reassess

their own approaches to


storage terminal firefighting,
something that led to what
was effectively the complete
rewriting of all risk assessments
and industry expectations,
explains Hawkes business
development manager,
David Owen.
Interestingly enough,
in the weeks that followed
the incident, Hawkes Fires
engineering directors were
contracted to provide postfire securing operations:
In many ways it was from
the companys very direct
experience of the Buncefield
incident and its aftermath that
Hawkes Fire has since gone
on to be able to respond to
the specific needs of other
storage terminals wanting to
upgrade their fire protection
systems in the months that
followed, Owen explains.
For more information:

This article was written by David


Owen, business development
manager, Hawkes Fire,
www.hawkesfire.co.uk

Angus rimseal and full surface pourers for floating roof tanks

Water and foam supply infrastructure using pre-packaged


pumphouses and foam proportioning units ensures quality and
timely delivery

Strategically located petroleum bulk storage facility.


The only deep water platform (64 operating draft)
on the U.S. East Coast

20 storage tanks 80 miles East of New York Harbor

Total Storage Capacity of 5 Million Barrels

The only deep-water loading/unloading platform on


the U.S. East Coast.

Easy reloading for distributon of product to U.S.,


Canada and Europe

United Riverhead Terminal, Inc.


(631) 284-2010

70

www.urtny.com
September/October 2014 TANK STORAGE

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