Design Inputs

1 Flow
Average
operating time

QTY
1000
20
50
3.00
3
3000
150.00
Inlet
350
10
8
400
22
35
Outlet
10
10
1
10
QTY
0
45

Peak factor
Peak duration
Peak flow
2 Wastewater Quality-INLET
BOD
TKN
Ammonia
TSS
Sewage Temperature ,Minimum
Sewage Temperature ,Maximum
3 Wastewater quality-OUTLET
BOD
TKN
Ammonia
TSS
4 Assumptions
Elevation
Design Air temperature
Diffuser-Fne Bubble
Clean water efficiency
Alpha
Beta
O2 solu.Tap water, 20deg C ,Csw
O2 solu.Tap water, field condnC'sw
DO
5 Kinetics of Nitrification
Cell mass due to BOD removal g TVSS/g/BOD5,(0.5 - 0.7)
Cell mass due to NH4-N removal g TVSS/g/NH4-N
Mean Cell Residence Time (MCRT)
Endogenous decay coefficient, Kd, BOD

5.0
0.5
0.950
9.1
6.9
2.000
Symbol
YBOD
YNH4-N
c
Kd,BOD

Maximum specific growth rate for Nitirifiers,(0.3-3),d -1

m3/hr

m3/d
m3/hr
Units
mg/l
mg/l
mg/l
mg/l
degC
degC
Units
mg/l
mg/l
mg/l
mg/l
unit
m
degC
%

mg/l
mg/l
mg/l
Adopted
0.70
0.15
8
0.06
0.47
2

max N
DO min,N

Minimum DO in aerobic zone,mg/l

-1
Half velocity constant for Nitri microbes,( 1-1.3) d

KDO N
YN
YDN
Kd,N

Maximum cell yield coeffcient for Nitrification,g VSS/g NH4-N,0.1-0.3

Maximum cell yield coeffcient for Nitrification,g VSS/g NO2-N
Endogenous decay coefficient, Kd, Nitrification 0.03-0.06
Org-N in cell biomass
NO3-N lost in the effluent
Soluble Org.N + NH3-N in effluent
TN
6 Kinetics of BOD Removal
Cell mass due to BOD removal g TVSS/g/BOD5,(0.5 - 0.7)
Endogenous decay coefficient, Kd, Nitrification 0.03-0.06

mg/l
mg/l
Symbol
YBOD5
Kd,BOD5

Calculation
1 Balancing Tank
Effective volume Reuired
Provided Volume
HRT at Qavg,hrs
Air required for effective mixing
SBR feed Pumps
Selected feed Pumps
Fill hours
2 SBR Design
2a SBR- operating details
Operating cycle time
No of SBR
No of cyles per basin
Batch Volume per basin
Total fill time
Anoxic ( non aerated) fill time
Aerated fill time
React time
Settlement Time
Decant time
Idle time

2SBR REACTOR -1MLD- BOD only

unit
m3/d

QTY
300
300
6.0
180.00
50.0
50.0
2.5
QTY
5
2
4
125
2.5
0.50
2.00
0.00
1.00
1.00
0.5

1
0.2
0.02
0.03
12.2%
8
1
9
Adopted
0.75
0.04

unit
m3
m3
hrs
m3/hr
m3/hr
hours
unit
hrs
no

hrs
hrs
hrs
hrs
hrs
hrs
hrs

Process Design

Total cycle time

No of cycles per basin
Total aeration hours/day
2b Design SRT for aerobic cell growth
a Calculate max specific growth rate under filed conditions ,max N
Temp correction factor FT, N, at design Temperature
DO correction factor FDO,N
pH correction fraction,FpH

5 hrs
4
16.00

2
0.667
1
0.622

'max N
b Minimum SRT for Nitrification,c min,N
cmin,N
c Design SRT
Safety factor process,Fprocess N
Safety factor process,FKinetics N

1.69
1.5
2.5

creqd,N
Design aerobic Sludge Age c Aerobic design
d Achievable NH4-N and soluble in the effluent
k'
UN
KN
NH4-N
Soluble BOD in the effluent
e Sludge growth due to BODr in Aerobic Zone, Px BOD5
i Design Cell yield coefficient, Yobs BOD5
ii Conc increase in cell mass due to BOD5r,mgVSS/l
f Sludge gowth due to nitrification in Aerobic zone , Px N
Design Sludge Yield ,Yobs N, g VSS/g NH4-N
Px N, mg VSS/ L
g Ratio Heterotrophs and Nitrifiers, in the MLVSS
i Increase in TVSS conc. Due to growth of cell mass
ii Increase in TVSS conc. Due to growth of heterotrophs
iii Ratio Heterotrophs and Nitrifiers, in the MLVSS
iv Fraction of Auotrophs in mixed culture
v Px TVSS, mg TVSS/L
Px TVSS, kg TVSS/d
Px TSS Kg/d
or Mixed Liquor Assumptions
Operating MLSS
MLSS/MLVSS
MLVSS
3 SBR Sizing
Volume per cycle per basin
Approach -1A SRT based
Aerobic
design, Hrs
a Design aerobic HRT required BOD5
b Design aerobic HRT required NitrificationAerobic design, Hrs
c Volume of Tanks
Approach -1B, SRT based using conventional equation
Tank volume
Fcator of safety
Volume of Tanks

Volume per basin

add band between Sludge layer/decant
Total Volume
4 SBR dimensions
Side water Depth
Area
Length
Width
Selected dimesnions area
Total volume
Water Levels in SBR and MLSS
Depth of decant volume
LWL
Volume at LWL
Band between settled sludge and LWL
MLSS Concentration, at LWL
MLSS Concentration(without band)
5 Decanter Sizing
Decant Volume/cycle
No fo SBR in decant mode at a time
Decant Time in Hours

2SBR REACTOR -1MLD- BOD only

-1

6.33
10.00

d
d

3.11
0.65
0.920
0.24
3.72

d-1

mg/l
mg/l

0.536
185.5
0.15385
-2.10
183.4
185.5
1.01
-0.01
183.4
183
229
3500
0.8
2800

mg VSS/l
mg VSS/l

mg/l
Kg/d

mg/l
mg/l

125.0 m3
12.6
12.6
262

m3

260.2
260.2
1.0
260.2
Selected volume of SBR
260.2
add volume of decant
125.0
385.2
77.0408
461.7

m3
m3

m3
m3
m3
m3
m3

5
92.3
12.0
7.7
92.3
461.7

m
m2
m
m
m2
m3

1.35
3.65
336.74
0.83
5048
6545.9

m
m
m3
m
mg/l
mg/l

125.0
1
1

Process Design

Rate of flow

125 m3/hr
2.083 m3/min
2.083 m3/min

Selected decanter (5 % extra for

6 Chlorine Contact Tank
Operating Hours
Flow rate to filters
Max decant rate
Duration of Decant
Volume of CCT
CCT contact period
for 45 minutes HRT volume
Chlorination
Cl2 dosage, mg/lit
flowrate, m3/hr
Chlorine %
Req. quantity, lit/hr
GPH
Req. pump size,g/h
5 day storage,gallons
Filter Feed Pumps
No of duty pumps
Capcity of each duty pump
no of stand by pumps
Press. Sand Filters
Filter.rate,m3/m2/h
Area for Filteration,m2
No of duty filters
Area / filter, m2
Dia of filter, m
Select suitable dia,m
Check ROF at selected dia
Backwash Pumps
Duty Pumps
Cap,m3/hr ,@ 20MWC
Air Scour
scouring rate
Air required
Duration of Bakcwas
Duration of Air scour
Total volume to be added to CCT
7 Sludge Production
Kg of solids produced
Total TSS in effluent , kg/d
Kg of solids as WAS
SRT,d
Volume of WAS,m3/d
Volume of effluent discharged, m3/d
7 WasteSludge Pump
Sludge conc after decant
Sludge Volume
Per reactor per cycle
Sludge Wasting Pump cap

m3/hr
m3/hr
hours
m3
min
m3

5.00
50.00
0.10
2.50
0.66
0.86
26.42

mg/lit
m3/hr
%
lit/hr
gph
g/h
gallons

1
51.04
1.00
12.00
4.25
1.00
4.25
2.33
2.40
11.28
1
135.65
50
226
15
15
25

m3/hr/m2
m3/hr
minutes
minutes
m3

229
kg/d
10
kg/d
219
kg/d
13.5 days
33.5
m3/d
967
m3/d
6.5
32.5
4.1
8

8 Sludge Digester
VS destruction
Degree days(from M&E)
HRT
Volume of sludge to be digested
Volume of digester
Sludge in reactor at 0.5 % conc
Temperature at winter
Sludge age required
Sludge to be withdrawn everyday
Volume of sludge withdrawn
Size of digester
Depth
Length
Width

40
550
10
35.0
350.234
2361.38
22
25
94.4551
14

kg/m3
m3
m3
m3/hr

%
Days
m3/d
kg
degC
kg/d
m3/d

5
8.4
8.4

9 Air requirements
a Balancing Tank, at 0.6 m3/m3/hr
b SBR

2SBR REACTOR -1MLD- BOD only

20
50
125
1
150
72
93.75

180

Process Design

Sludge Yield
Sludge Produced
Kg of BOD removed
Nitrogen to be nitrified
AOR
SOR
Fine Bubble effeciency
Air Required
Air required at Inlet
Duty blowers
Each Blower
Sludge Digestor
Expected VS Destruction
VS destroyed
O2 required
O2 required
AOR/SOR for Coarse bubble
SOR
diffuser effeciency
Air required
Air supplied per m3 of digestor vol

2SBR REACTOR -1MLD- BOD only

258.64
499.80
0.00
289.39
805.11
0.2037
893.71
894
2
580.911
40%
73.3632
2
146.726
0.35
419.218
12%
553.85
1.58137

kg/BOD
kg/d
kg/d
kg/d
kg/d
kg/d
m3/hr
nm3/hr
no
m3/hr

Kg/kgVSr

kg/d
m3/hr
m3/m3/hr

Process Design

BOQ-EQUIPMENTS
SN Item
1
2
3
4

1000
Nos
Total
Rate
Cost
Remarks
Capacity Unit
Duty
Stadndby
Coarse Screen,20 mm
150 m3/hr
0
0
0
Fine Bar Screen , 6 mm
150 m3/hr
1
0
1
Use this If before Balancing Tank
Fine Bar Screen, 6 mm
50.0 m3/hr
1
0
1
0 Use this if after Balancing Tank
Manual By Pass
150 m3/hr
1
0
1
Use this If before Balancing Tank
50 m3/hr
1
0
1
Use this if after Balancing Tank
Grit Removal
150 m3/hr
1
0
1
NOT APPLICABLE
50 m3/hr
1
0
1
Use this if after Balancing Tank
Note : The oil grease statedby the company seems to be high. In Balancing Tank ,if reqd provde Skimmer mechanism
Balancing Tank
0
Submersible SBR feed Pump
50.00 m3/hr
1
1
2
Blower for Mixing
180 m3/hr
1
1
2
Diffusers, Coarse Bubble
10 m3/hr
18
18

6 SBR
SBR Aeration Blowers
Fine Bubble Diffusers
Decant Mechanism/Valve
WAS pumps
7 Chlorination System
Dosing Pumps
Dosing Tank
Mixers ? On tank

581
5
125
8

m3/hr
m3/hr
m3/hr
m3/hr

3.25 l/hr
100.00 litres
1 Hp

8 Pressure Sand Filter System

dia
Pressure Sand Filter
2.40 m
Filter Feed Pumps, 20 mwc
51.04 m3/hr
Backwash Pumps, 20 mwc
135.65 m3/hr
Air blowers
226 m3/hr
9 Sludge Digestor
Digested Sludge Pumps
Air blower required
Coarse Bubble Diffusers
TOTAL
Add 5 % for miscellaneous
Add 10 % for erection
GRAND TOTAL OF B/O

2SBR REACTOR -1MLD- BOD only

IF PROVIDED
14 m3/hr
554 m3/hr
12 m3/hr

2
232
2
2

1
1
1

1
0
0
1
2
2
1
0
0

3
232
2
3
2
2
2
1
1

1.00
1
1
1

0
1
1
1

1
2
2
2

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 Balancing Tank blower tobe used

1
1
46

1
1

2
2

0
0

0.00

Equipments

PIPING
SN From - to
LIQUID- RAW SEWAGE, TSE
1 Gravity flow from C/S to Balance tank(BT)

Flow,m3/h

V, m/s

Size

SIZE MOC

150

0.75

265.9

300

2 SBR feed Pump A-Duty

SBR feed Pump B-Standby

50.00
50.00

1.80
1.80

99
99

100
100

3 Raw Sewage Inlet to SBR 1

Raw Sewage Inlet to SBR 2

50.00
50.00

2
2

99
99

100
100

4 Treated Sewage Outlet of SBR-1

Treated Sewage Outlet of SBR-2

125
125

0.65
0.65

261
261

300
300

5 Common Treated Sewage Outlet to CCT

125

0.65

261

300

6 Suction of Filter Feed Pumps

Dischrage of Filter Feed Pumps

51
51

1.80
2.00

100
95

150
100

7 Suction Backwash Pumps

Discharge of Backwash Pumps

136
136

1.80
2.00

163
155

200
200

8 WAS Pumps A- Suction

WAS Pumps B-scution
WAS Pumps A-Discharge
WAS Pumps B-Discharge

8
8
8
8

1.00
1.00
1.20
1.20

53
53
49
49

80
80
80
80

9 Digested Sludge Pumps - Suction

Digested Sludge Pumps -Discharge

14
14

1.00
1.20

70
64

80
80

180
60

18.00
18.00

59
20

80
25

581
581

18.50
18.50

105
105

150
150

AIR PIPING
9 Balancing Tank Blower Discharge
Drop pipes in Balancing tank

L (mtrs)

Mat. Rate Mat cost Lbr rate

Lbr Cost Total cost Remarks

1000

10 Air Inlet to SBR-1

Air Inlet to SBR-2
11 Drop pipes in SBR-1 , EACH
Drop pipes in SBR-2, EACH

5
5

581
581

18.50
18.50

47
47

50
50

11 Sludge Digestors blower discharge

Drop pipes in Sludge digestor

554
554

18.50
18.50

103
51

150
80

Not apllicbale if submersible

TOTAL
Add Fittings cost 20 % of the material cost

GRAND TOTAL OF PIPING

2SBR REACTOR -1MLD- BOD only

piping

VALVES
SN Location
LIQUID- RAW SEWAGE, TSE
Gravity flow from C/S to Balance tank(BT)
2 Common Suction of SBR pumps
Isolation valves in individual suctions
SBR feed Pump -suction
SBR feed Pump - Delivery
NRV for Above

1000 SIZE

MOC

Type

Operation

300
100
100
100
100
100

Nos
0

SS-Disc KGV
SS-Disc KGV
SS-Disc
GV
SS-Disc
GV
SS -Disc FLAP

1
2
2
2
2

Rate

Cost

Remarks
, BFV:Butterfly valve
GV -Gate Valve,BV-Ball Valve
KGV-Knife Edge Gate Valve
Not applicable if submersible
Not applicable if submersible
Not applicable if submersible

3 Raw Sewage Inlet to SBR 1 and 2

100 SS-Disc

GV

Motorized

4 Treated Sewage Outlet of SBR-1 and 2

300 SS-Disc

BFV

Motorized

for Decanters

6 Common Suction of Filter Feed Pumps

Isolation valves in individual suctions
Dischrage of Filter Feed Pumps
NRV for Above

150
150
100
100

1
2
2
2

Not applicable if submersible

Not applicable if submersible

Not applicable if submersible

Not applicable if submersible

7 Backwash Pumps-Common Suction

Backwash Pump -Isolation valves
Backwash Pumps-Discharge of
NRV for Above

SS -Disc BFV
SS -Disc BFV
SS - Disc BFV
SS - Disc FLAP

200
200
200
0 200

CI
CI
CI
CI

BFV
BFV
BFV
FLAP

1
2
2
2

8 WAS Pumps isolation valves

WAS Pumps - Suction
WAS Discharge
NRV for above
PRV valves for above

80
80
80
80
50

CI
CI
CI

KGV
BFV
BFV
FLAP

3
3
3
3
3

9 Service Inlet - Pressure Sand Filter

Service Outlet- Pressure Sand Filter
Backwash Inlet - Pressure Sand Filter
Backwash outlet - Pressure Sand Filter

100
100
200
200

SS -Disc
SS -Disc
SS -Disc
SS -Disc

10 Common isloation VALVE

Digested Sludge Pumps - Suction
Digested Sludge Pumps -Discharge
NRV for above
PRV valves for above

BFV
BFV
BFV
BFV

Motorized
Motorized
Motorized
Motorized

Not applicable if submersible

if Progressive cavity pump used

1
1
1
1

80 SS - Disc
8
80 SS - Disc KGV
80 SS-Disc KGV
80
FLAP
50

1
2
2
2
2

SBR Blower Discharge , 1 2,3

SBR Blower Discharge , 1 2,3

150
150

BV
NRV

3
3

SBR AIR INLET

SBR DROP PIPES
Digestor Blower Discharge ,1,2
Digestor Blower Discharge ,1,2
Digestor Drop pipes
Balancing Tank Blower Discharge

150
50
150
150
80
80

BFV
BV
BFV
NRV
BV
BFV

2
10
2
2
4
2

if Digestor is used
if Digestor is used
if Digestor is used
if Progressive cavity pump used

AIR PIPING

2SBR REACTOR -1MLD- BOD only

CI

2 nos. If duty + standby blower

valves