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MANUAL
FOR
500 MW TURBOGENERATOR
WITH
WATER COOLED STATOR WINDING &
DIRECT HYDROGEN COOLED ROTOR WINDING
HARIDWAR
BHARAT HEAVY ELECTRICALS LIMITED
Heavy Electrical Equipment Plant
Turbogenerators
Table of Contents
General
Cover Sheet
0.0-0000
GENERAL
Table of Contents . . . . . . . . . . . . . . . . . .
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on the Use of the Manual . . . . . . . . .
Operation Beyond Contract Commitment . .
Safe Disposal of Turbogenerator Items
2.0-0010
2.0-0030
2.0-0040
2.0-0050
2.0-0200
DESCRIPTION
Brief Description
Rating Plate Data . . . . . . . . . . . . . . . . . . .
Generator Cross Section . . . . . . . . . . . .
Generator Outline Diagram . . . . . . . . . .
Exciter Outline Diagram . . . . . . . . . . . . .
Design and Cooling System . . . . . . . . .
Generator Cooling Gas Circuit . . . . . . .
Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stator Winding . . . . . . . . . . . . . . . . . . . . .
Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydrogen Cooler . . . . . . . . . . . . . . . . . . .
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Seals . . . . . . . . . . . . . . . . . . . . . . . .
Oil Supply for Bearings and Shaft Seals . .
Seal Oil System (Simplified Diagram)
Gas System . . . . . . . . . . . . . . . . . . . . . . .
Gas System (Simplified Diagram) . . . .
Primary Water System . . . . . . . . . . . . . .
Primary Water System (Simplified Diagram) .
2.1-1002
2.1-1050
2.1-1056
2.1-1058
2.1-1100
2.1-1150
2.1-1210
2.1-1230
2.1-1300
2.1-1440
2.1-1450
2.1-1460
2.1-1510
2.1-1511
2.1-1520
2.1-1521
2.1-1530
2.1-1531
Technical Data
General and Electrical Data . . . . . . . . .
Mechanical Data . . . . . . . . . . . . . . . . . .
Seal Oil System . . . . . . . . . . . . . . . . . . .
Gas System . . . . . . . . . . . . . . . . . . . . . . .
Primary Water System . . . . . . . . . . . . . .
Waste Gas System . . . . . . . . . . . . . . . .
Excitation System . . . . . . . . . . . . . . . . . .
Cooler Data . . . . . . . . . . . . . . . . . . . . . . .
Reactive Capability Curve . . . . . . . . . . .
Load Characteristic of pilot exciter . . .
Gas Specification . . . . . . . . . . . . . . . . . .
Primary Water Specification . . . . . . . . .
Specification for Ion Exchange Resins
Additive Specification for Alkalizer Unit
2.1-1810
2.1-1820
2.1-1825
2.1-1826
2.1-1827
2.1-1828
2.1-1829
2.1-1830
2.1-1850
2.1-1860
2.1-1883
2.1-1885
2.1-1887
2.1-1888
Stator
Stator Frame . . . . . . . . . . . . . . . . . . . . . .
BHEL,Haridwar
2.1-2100
2.1-2150
2.1-2170
2.1-2190
2.1-2191
2.1-2200
2.1-2201
2.1-2220
2.1-2300
2.1-2301
2.1-2303
2.1-2305
2.1-2320
2.1-2321
2.1-2330
2.1-2340
2.1-2341
2.1-2350
2.1-2351
2.1-2370
2.1-2371
2.1-2372
2.1-2380
2.1-2389
Rotor
Rotor Shaft . . . . . . . . . . . . . . . . . . . . . . . .
Cooing of Rotor Winding . . . . . . . . . . . .
Cooling Scheme of Rotor Winding . . . .
Rotor Winding. . . . . . . . . . . . . . . . . . . . . .
Rotor Slot . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor End Winding . . . . . . . . . . . . . . . . .
Rotor Retaining Ring . . . . . . . . . . . . . . .
Rotor Field Connections . . . . . . . . . . . .
Electrical and Mechanical Connection of EE
Coupling . . . . . . . . . . . . . . . . .
Rotor Fan . . . . . . . . . . . . . . . . . . . . . . . . .
2.1-3000
2.1-3100
2.1-3101
2.1-3300
2.1-3301
2.1-3310
2.1-3350
2.1-3370
2.1-3373
2.1-3600
Cooler
Hydrogen Cooler (Description) . . . . . . .
Hydrogen Cooler (Drawing) . . . . . . . . .
2.1-4000
2.1-4001
Generator Bearings
Generator Bearing (Description) . . . . .
Generator Bearing (Drawing) . . . . . . . .
Measurement of Bearing Temperature
Generator Bearing Insulation . . . . . . . .
2.1-5000
2.1-5001
2.1-5003
2.1-5005
2.0-0010-10550/1
0209E
Shaft Seal
Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Seal (Drawing) . . . . . . . . . . . . . . .
2.1-6000
2.1-6001
2.1-8331
2.1-8350
2.1-8351
2.1-7100
2.1-7101
2.1-7103
2.1-7104
2.1-7111
2.1-7112
2.1-7120
2.1-7123
2.1-7130
2.1-7131
2.1-7132
2.1-7150
2.1-8400
2.1-8410
2.1-8420
2.1-8422
2.1-8423
2.1-8440
2.1-8450
2.1-8460
2.1-8470
2.1-8490
2.1-8491
Gas System
Gas System. . . . . . . . . . . . . . . . . . . . . . .
Gas System Schematic Diagram. . . .
List of Valve for Gas System. . . . . . . . .
CO2 Vaporiser. . . . . . . . . . . . . . . . . . . .
Gas Dryer (Refrigeration type) . . . . . .
2.1-7200
2.1-7211
2.1-7212
2.1-7230
2.1-7270
2.1-7300
2.1-7311
2.1-7312
2.1-7320
2.1-7330
2.1-7340
2.1-7341
2.1-7343
2.1-7344
2.1-7345
2.1-7349
Automatic Controls
Coolant Temperature Control. . . . . . . .
2.1-8010
Protective Devices
Safety Equipment for Hydrogen Operation. .
Waste Gas System. . . . . . . . . . . . . . . . .
List of Valves for Waste Gas System .
Generator Waste Fluid System . . . . . .
Generator Mechanical Equipment Protection.
Tripping Scheme for Generator Mechanical
Equipment Protection
Generator Mechanical Equipment Protection .
Generator Electrical Protection. . . . . . .
2.0-0010-10550/2
0209E
2.1-8310
2.1-8311
2.1-8312
2.1-8315
2.1-8320
2.1-8321
2.1-8323
2.1-8330
Excitation System
Exciter . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Arrangement of Brushless Excitation
System. . . . . . . . . . . . . . .
Rectifier Wheels. . . . . . . . . . . . . . . . . . .
Rectifier Wheels and Coupling. . . . . .
Permanent-Magnet Pilot Exciter Rotor & Fan
Exciter Cross Section. . . . . . . . . . . . . .
Exciter Cooling Air Circuit. . . . . . . . . . .
Stroboscope for Fuse Monitoring . . . .
Exciter Drying . . . . . . . . . . . . . . . . . . . . .
Ground Fault Detection System for Exciter
Field Circuit. . . . . . . . . . . . .
Arrangement of Bursh Holders for Ground
Fault Detection System . .
Brush Holders for Ground Fault Detection
System. . . . . . . . . . . . . .
2.1-9100
2.1-9101
2.1-9102
2.1-9103
2.1-9104
2.1-9110
2.1-9120
2.1-9140
2.1-9150
2.1-9180
2.1-9181
2.1-9182
Operation
Operating and Setting Values-General
Gas Quantities. . . . . . . . . . . . . . . . . . . .
Measuring Point List of Generator . . .
Running Routine-General. . . . . . . . . .
Operating Log-Generator Supervision
Operating Log-Seal Oil System . . . . .
Operating Log-Gas System . . . . . . . .
Operating Log-Primary Water System
Operating Log-Exciter Supervision . .
2.3-4000
2.3-4010
2.3-4030
2.3-4100
2.3-4120
2.3-4150
2.3-4160
2.3-4170
2.3-4190
Start-up
Preparations for Starting-Introduction
Hints for Cooler Operation. . . . . . . . . .
Filling and Initial Operation of Air Side Seal
2.3-5000
2.3-5003
Turbogenerators
Oil Circuit. . . . . . . . . . . . . . . . .
2.3-5110
Filling and Initial
Operation
of
Hydrogen
General
Side Seal Oil Circuit . . .
2.3-5120
Venting of Seal Oil Circuits. . . . . . . . . .
2.3-5130
Setting of Seal Oil Pressures. . . . . . .
2.3-5150
Setting of Operating Values for Seal Oil System 2.3-5160
Measurement of Seal Oil Volume Flows
2.3-5163
Functional Testing of Pumps and Exhausters 2.3-5180
Startup of Air Side Seal Oil Circuit . . .
2.3-5210
Startup of Hydrogen Side Seal Oil Circuit. . . . 2.3-5220
Venting of Seal Oil Circuits and Checking of
Seal Oil Pressures . .
2.3-5230
Checking Automatic Operation of Seal Oil
Pumps. . . . . . . . . . . . . . . .
2.3-5280
Positions of Multi-Way Valves in Gas System 2.3-6107
Scavenging the Electrical Gas Purity Meter
System . . . . . . . . . . . . .
2.3-6110
Setting Electrical Zero of Electrical Gas Purity
Meter System . . . . . . . .
2.3-6120
Purity Measurement During CO2 Filling
2.3-6130
Purity Measurement During H2 Filling
2.3-6140
Purity Measurement During H2 Operation
2.3-6150
Gas Filling-Replacing Air With CO2. . . . . .
2.3-6310
Gas Filling-Replacing CO2 With H2. . . . . .
2.3-6320
N2 Purging After Filling of Primary Water
System . . . . . . . . . . . . . . . . . .
2.3-6810
Filling and Initial Operation of Primary Water
SystemPreparatory Work . . . . . . . . . . . . . . . . . .
Filling External Part of Primary Water Circuit
Filling the Water Treatment System . .
Filling the Terminal Bushings and Phase
Connectors . . . . . . . . . . . . .
Filling the Stator Winding . . . . . . . . . . .
Filling Primary Water Coolers on Cooling
Water Side . . . . . . . . . . . . .
Activating Primary Water System After a
Shutdown of Less Than 48 Hours
Activating Primary Water System After a
Shutdown of More Than 48 Hours
Activating the Primary Water Conductivity
Meter System . . . . . .
Activating the Primary Water Volume Flow
Meter System . . . . . . . . . . . . .
Initial Operation of Primary Water System Checks Prior to Startup . .
Turning Gear Operation and Runup of
Generator . . . . . . . . . . . . . . . . . . . . .
Generator Startup Diagram . . . . . . . . .
Permissible Synchronizing Criteria . .
2.3-7100
2.3-7110
2.3-7120
2.3-7150
2.3-7160
2.3-7180
2.3-7210
2.3-7220
2.3-7530
2.3-7540
2.3-7610
2.3-8010
2.3-8011
2.3-8081
On-Load Running
Permissible Load Limits of Generator
Permissible Loading at Rated PF During
BHEL,Haridwar
2.3-8170
2.3-8181
2.3-8184
2.3-8187
2.3-8188
2.3-8190
2.3-8191
Shutdown
Shutdown of Generator . . . . . . . . . . . . .
Generator Shutdown Diagram . . . . . .
2.3-8310
2.3-8311
2.3-8400
2.3-8440
2.3-8500
2.3-8510
2.3-8520
2.3-8521
2.3-8522
2.3-8600
2.3-8610
2.3-8620
2.3-8630
2.3-8650
2.3-8700
2.3-8720
2.3-8730
2.3-8732
2.3-8734
2.3-8738
2.3-8746
2.3-8748
2.3-8900
Fault Tracing
General . . . . . . . . . . . . . . . . . . . . . . . . . .
Stator and Generator Supervisory Equipment
Coolant Temperature Control. . . . . . .
Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolers . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearings . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Vapour Exhausters . . . . . . . . .
2.3-9000
2.3-9200
2.3-9280
2.3-9310
2.3-9440
2.3-9450
2.3-9521
2.0-0010-10550/3
0209E
2.3-9523
2.3-9531
2.3-9551
2.3-9561
2.3-9640
2.3-9680
2.3-9720
2.3-9730
2.3-9740
2.3-9760
2.3-9782
2.3-9784
2.3-9785
2.3-9901
2.3-9911
2.3-9914
2.3-9941
2.3-9955
2.3-9980
2.4-4200
2.4-4210
2.4-4240
2.4-4250
2.4-4310
2.4-4520
2.4-4540
2.4-4550
2.4-4610
2.4-4720
2.4-4740
2.4-4750
2.4-4760
2.4-4780
2.4-4785
2.4-4910
2.4-4925
2.4-4930
2.4-4940
2.4-4990
Inspection
Introduction. . . . . . . . . . . . . . . . . . . . . . . .
Determination of Dewpoint Temperature
Packing,Transport, Storage of Gen Rotors
Preventive Measures for Transport and
Storage of Generator Rotors .
Checking Desiccant in Gen Rotor Packing
Insulation Resistance Measurements on
Rotor and Exciter Windings. . . .
Preparation of Machinery Parts . . . . . .
Checking the Bearing and Seal Insulation . .
Test Norms During Overhaul . . . . . . . .
2.0-0010-10550/4
0209E
2.5-0010
2.5-0019
2.5-0030
2.5-0031
2.5-0032
2.5-0033
2.5-0200
2.5-0300
2.5-0305
Turbogenerators
Preface
General
BHEL,Haridwar
2.0-0030-10550/1
0209E
Turbogenerators
General
2.0
2.1
2.3
2.4
2.5
General
Description
Operation
Maintenanceand Supervision
Inspection
Instruction Number
The instruction number consists of the manual
section number, the identification number, the variant
number, the page number, and the date with the
language symbol.
Identification Number
The identification number consists of the above
mentioned section number, supplemented by a fourdigit code number. It is indicated in the bottom most
line of the pages.
BHEL,Haridwar
Variant number
Page number
2.0-0040-10550/1
0209E
Turbogenerators
General
BHEL,Haridwar
2.0-0050-10550/1
0209E
Turbogenerators
General
In line with ISO 14001 requirements HEEP-BHEL,
Haridwar has adopted an Environmental policy and
has pledged to fulfil its responsibility of protecting
and conserving the environment around itself.
b) Insulation:
Insulation material should be disposed by very high
incineration.
c) Plastics and glass:
reuse as low-grade
BHEL,Haridwar
2.0-0200-10550/1
0209E
Turbogenerators
General
10550A12901
Unit-2
10554A12901
P.F.
KVA : 577,000
Hz
R.P.M :
3000
Rotor
Volts
21000
Amps
16200
Conn.
Volts
334
Amps
3973
MADE IN INDIA
BHEL,Haridwar
: 50
Insulation : Class F
Stator
0.85 Lag
IEC: 34
YY
DIV : Haridwar
2.1-1002-10550/1
0209E
Turbogenerators
General
BHEL,Haridwar
2.1-1050-10550/1
0209E
Turbogenerators
General
BHEL,Haridwar
2.1-1056-10550/1
0209E
Turbogenerators
General
Weights:
Total Weight
Rotor
Coolers (without water)
BHEL,Haridwar
39 300 kg
7 550 kg
1 860 kg
2.1-1058-10550/1
0209 E
1.
Turbogenerators
General
General
Stator
Stator frame
End shields
Stator core
Stator winding
Hydrogen coolers
Rotor
Rotor shaft
Rotor winding
Rotor retaining rings
Field connections
Bearings
Shaft seals
Oil system
Gas system
Primary water system
Excitation system
Cooling System
BHEL,Haridwar
by the fan from the air gap and delivered to the coolers,
where it is re-cooled and then divided into three flow
paths after each cooler.
Flow path I is directed into the rotor at the turbine
end below the fan hub for cooling of the turbine end half
of the rotor.
Flow path II is directed from the coolers to the
individual frame compartments for cooling of the stator
core.
Flow path III is directed to the stator end winding
space at the excitor end through guide ducts in the frame
for cooling of the exciter end half of the rotor and of the
core end portions.
The three flows mix in the air gap. The gas is then
returned to the coolers via the axial-flow fan.
The cooling water flow through the hydrogen
coolers should be automatically controlled to maintain a
uniform generator temperature level for various loads
and cold water temperatures.
4.
Cooling of Rotor
2.1-1100-10550/2
0209E
Turbogenerators
General
Section A-B
Section E-F
Note:
The cross section may not match with the generator described in this manual
BHEL,Haridwar
2.1-1150-10550/1
0209E
1.
Turbogenerators
General
Stator
Stator Frame
BHEL,Haridwar
2.
Stator Core
T h e s t a t o r c o r e i s s ta c k e d f r o m i n s u l a t e d
electrical sheet-steel laminations and mounted in
supporting rings over insulated dovetailed guide bars.
Axial compression of the stator core is obtained by
clamping fingers, pressure plates, and non-magnetic
through-type clamping bolts, which are insulated from
the core. The supporting rings form part of an inner
frame cage. This cage is suspended in the outer frame
by a large number of separate flat springs distributed
over the entire core length. The flat springs are
tangentially arranged on the circumference in sets
with three springs each, i.e. two vertical supporting
springs on both sides of the core and one horizontal
stabilizing spring below the core. The springs are so
arranged and tuned that forced vibrations of the core
resulting from the magnetic field will not be transmitted
to the frame and foundation.
The pressure plates and end portions of the
stator core are effectively shielded against stray
magnetic fields. The flux shields are cooled by flow
of hydrogen gas directly over the assembly.
2.1-1210-10550/1
0209E
1.
Turbogenerators
General
Stator Winding
Construction
BHEL,Haridwar
2.1-1230-10550/1
0209 E
1.
Turbogenerators
General
Rotor
Rotor Shaft
Retaining Rings
Rotor Winding
4.
BHEL,Haridwar
Field Connections
2.1-1300-10550/1
0209E
Turbogenerators
General
Hydrogen Cooler
1 Cooler
2 Stator end shield
Fig.1
BHEL,Haridwar
2.1-1440-10550/1
0209E
Turbogenerators
General
Bearings
BHEL,Haridwar
Bearing
2.1-1450-10550/1
0209 E
Turbogenerators
General
Shaft Seals
Fig.1
BHEL,Haridwar
the sealing gap from the seal ring chamber via radial
bores and the air side annular groove in the seal ring.
To ensure effective sealing, the seal oil pressures in the
annular gap are maintained at a higher level than the
gas pressures within the generator casing. The air side
seal oil pressure is set at slightly higher than the
hydrogen side seal oil pressure. The hydrogen side seal
oil is returned to the seal oil system through ducts below
the bearing compartments. The oil drained on the air
side is returned to the seal oil storage tank together with
the bearing oil.
On the air side, pressure oil is supplied laterally to
the seal ring via an annular groove. This ensures free
movement of the seal ring in the radial direction.
Shaft Seal
7 Rotor shaft
8 Oil wiper ring (H2 side)
9 Seal ring carrier
10 Annular groove for hydrogen side seal oil
11 Seal oil inlet bore (H2 side)
12 Annular groove for hydrogen side seal oil
2.1-1460-10550/1
0209 E
Turbogenerators
General
2.1 Construction
The shaft seals are supplied with seal oil from two
seal oil circuits which consist of the following principal
components.
Hydrogen Side Seal Oil Circuit :
Q
Q
Q
Q
Q
Q
Q
Q
BHEL,Haridwar
2.1-1510-10550/1
0209E
Turbogenerators
General
(Simplified Diagram)
1
2
3
4
5
6
7
8
9
10
11
12
13
Seal ring
Seal oil storage tank
Seal oil pump
A valve
Seal oil cooler
Seal oil filter
Generator Prechamber
Pressure equalizing control valve
Seal oil tank
Seal oil filter
C valve
Seal oil cooler
Seal oil pump
BHEL,Haridwar
2.1-1511-10550/1
0209 E
Turbogenerators
General
Gas System
General
H 2 supply
CO 2 supply
N 2 supply
Pressure reducers
Pressure gauges
Miscellaneous shutoff valves
Purity metering equipment
Gas dryer
CO 2 flash evaporator
Flowmeters
Hydrogen (H 2 ) Supply
BHEL,Haridwar
following reasons.
Nitrogen (N 2 ) Supply
2.1-1520-10550/1
0209E
Turbogenerators
Gas System
General
Simplified Diagram
1
2
3
4
5
6
7
8
9
BHEL,Haridwar
H2 bottle
H2 pressure reducer
N2 bottle
N2 pressure reducer
Primary water tank
Pressure controller
Upper generator gas header
Lower generator gas header
Gas drier heater
10
11
12
13
14
15
16
17
18
2.1-1521-10550/1
0209 E
Turbogenerators
General
General
BHEL,Haridwar
2.1-1530-10550/1
0209E
Turbogenerators
General
(Simplified Diagram)
1
2
3
4
5
6
BHEL,Haridwar
7
8
9
10
11
12
13
Bypass line
Cooling water for stator winding
Ion exchanger
Cooling water for main bushings and phase connectors
Teflon hose
Cooling water manifold
Alkaliser unit
2.1-153110550/1
0209 E
Turbogenerators
Technical Data
Description
General
Project name
Generator Type
THDF 115/59
ELR 70/90-30/6-20
ELP 50/42-30/16
Year of manufacture
2008-09
Turbogenerator
Main Exciter
Pilot Excitor
577MVA
65 kVA
Apparent power
Active power
490MW
3780 kW
Current
15.85 kA
6300 A
195 A
Voltage
21 kV + 1.05 kV
600 V
220 V + 22 V
50s-1
50s-1
50 s-1
Speed
Frequency
Power factor
50 Hz
400 Hz
0.85 (lag)
YY
8%
3973 A
334 V
The machines are designed in conformity with IEC-34 and should be operated according to these specifications.
The field current is no criterion of the load carrying capacity of the turbogenerator.
Resistance in Ohms at 20C
Turbogenerator
Main Excitor
Pilot Excitor
U-0 0.002518 ohms
Rectifier Wheel
Number of fuses
30
(800 V, 800 A)
Fuse, resistance
Number of diodes
60
2 fuses
3 fuses
Action Required:
BHEL,Haridwar
2.1-1810-10550/1
0209E
Turbogenerators
Technical Data
Description
Mechanical Data
Torques and
Speeds
Units
14585
knm
10000
864
2388
4680
kgm2
RPM
Volume
80
160
Units
m3
m3 (s.t.p.)*
480
m3 (s.t.p.)*
Weight
360000
265000
22066
6665
24200
9950
68000
1770
950
320
250
90
7550
Component
Material
Component
Rotor shaft
26NiCrMoV145
Electrical sheet-steel
Rotor copper
Rotor wedges
Retaining rings
Damper wedges
CuAg0.1PF25
CuCoBeZr
X8CrMnN1818K
CuAg0.1F25
Stator copper
Bearing babbitt
Seal rings babbitt
units
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
Material
1.5 W/Kg at 1 Tesla 0.5 mm TK
E-Cu58F20
Babbitt V 738
Babbitt V 738
*
**
***
s.t.p. = Standard temperature and pressure, 0 C and 1.013 bar to DIN 1343
Volume required with unit at standstill. With the unit on the turning gear, the volume will be higher.
CO2 quantity kept on stock must always be sufficient for removal of the existing hydrogen filling.
All values are approximate.
BHEL,Haridwar
2.1-1820-10550/1
0209 E
Turbogenerators
Technical Data
Description
Design Data
Seal oil pumps -1,2 (Air Side) MKW 11 AP 001 and
MKW 21 AP 001
Kind of pump
Type
Capacity
Discharge pressure
Pump motor
Rating
Voltage/ frequency
Current
Speed
Type of enclosure
Nos.
Seal oil pump -3 ( Air side) MKW 31 AP 001
Kind of pump
Type
Capacity
Discharge pressure
Pump motor
Rating
Voltage
Current Armature
Speed
Type of enclosure
Nos.
Seal oil pump (H2 side) MKW 13 AP 001
Kind of pump
Type
Capacity
Discharge pressure
Pump motor
Rating
Voltage/ frequency
Current
Speed
Type of enclosure
Nos.
MKW 51 BT 001, MKW 51 BT 002,
MKW 53 BT 001 & MKW 53 BT 002
Kind of filter
Type
Volumetric flow rate
Degree of filtration
Pressure drop across filter
Nos. for air side
Nos. for H2 side
2x100% capacity
1x100% capacity
1x100% capacity
Strainer-type filter
2.32.9 Ma (M/s Boll & Kirch)
4.16 dm3/s
100 microns
0.3 bar with clean filter *
2x100% capacity
2x100% capacity
* 1.2 bar with 100% blockage
BHEL,Haridwar
2.1-1825-10550/1
0209E
Turbogenerators
Technical Data
Description
Gas System
Design Data
CO 2 vapouriser MKG 51 AH 001
Rating
Voltage
Heat transfer liquid
Volume of heat transfer liquid
Hole in orifice
18 kW
415V, 3 Ph AC 50Hz
HYTHERM 500 (M/s HPCL)
25 dm 3
2.8 mm
175 bar
8 bar
Nos.
2x100% capacity
BHEL,Haridwar
3
3 dm
approx. 1500 h to 2000 h
3
80 m /hr at 8 bar
1x100% capacity
2.1-1826-10550/1
0209 E
Turbogenerators
Technical Data
Description
Design Data
Primary water pumps MKF12AP001 and MKF22AP001
Kind of pump
Centrifugal pump
Type
Speed
2950 RPM
Capacity
70 m /Hr
Discharge head
80 m
Pump motor
Rating
37KW
Voltage
415V, 3 Ph AC 50Hz
Frequency
50 Hz
Speed
2950 RPM
Type of enclosure
TEFC
Nos.
2x100% capacity
Type
25 dm /s max.
Degree of filtration
150 mm
Nos.
2x100% capacity
1 plug. 1 cartridge
Type
0.42 dm /s max.
1x100% capacity
83 litres
Resin
Lewatit
Resin volume
Nos.
1x100% capacity
BHEL,Haridwar
2.1-1827-10550/1
0209 E
Turbogenerators
Technical Data
Description
Design Data
Bearing vapor exhausters MKC 31 AN 001 and
MKQ 32 AN 001
Type
Moter Rating
0.75kW
Voltage/frequency
415V, 3 Ph AC 50Hz
Current
1.8A
Speed
2820 RPM
Type of enclosure
IP 55
Type of exhausters
Radial-flow
Nos.
2x100% capacity
BHEL,Haridwar
2.1-1828-10550/1
0209E
Turbogenerators
Technical Data
Description
Excitation System
Design Data
A-wheel (negative polarity)
No./Type of diodes
No./Type of fuses
Resistance/voltage/current per fuse
No. of RC networks
Stroboscope
Type
Voltage
Frequency
No. of stroboscope
LX5-30/36-2
240 V
50/60 Hz
1 No.
BHEL,Haridwar
2.1-1829-10550/1
0209 E
Turbogenerators
Technical Data
Description
Cooler Data
Units
Hydrogen pressure
3.5
Bar (g)
33
m /s
4640
kW
45
72
700
Pa
540
m3/hr
38
45.4
3.0
MWC
Units
Oil flow
15
m3/hr
140
kW
70
50
0.833
Bar
35
m3/hr
38
41.4
6.8
mWC
Units
Oil flow
7.8
m3/hr
90
kW
70
50
0.85
Bar
22
m3/hr
38
41.5
7.1
mWC
Copper
90/10 Cu-Ni
Carbon steel
Carbon steel
Admiralty Brass
Carbon steel
Carbon steel
16 kg/cm2
24 kg/cm2
Admiralty Brass
Carbon steel
Carbon steel
16 kg/cm2
24 kg/cm2
Note: The specified cooler data refer to max. cooling water inlet temperatures. During operation the operating
values of the coolers may deviate from above design data.
BHEL,Haridwar
2.1-1830-10550/1
0209 E
Units
65
m3/hr
1715
kW
71.7
49
1160
mBar
250
m3/hr
38
43.9
2.0
mWC
Units
Air pressure
Bar (g)
15.5
m /s
500
kW
45
74
700
Pa
200
m3/hr
38
40.2
3.0
mWC
2.1-1830-10550/2
0209 E
SS
SS
SS
Carbon Steel
Copper
90/10 Cu-Ni
Carbon steel
Carbon steel
Turbogenerators
t
Description
TECHNICAL
DATA
BHEL,Haridwar
2.1-1850-10550/1
0209E
Turbogenerators
Technical Data
Description
235
PMG Voltage(volts)
230
225
220
215
210
205
200
0
50
100
150
200
250
BHEL,Haridwar
2.1-1860-10550/1
0209 E
Turbogenerators
Description
1.
Compressed Air
Gas Specification
Gauge pressure :
Temperature :
Volumetric flow rate :
2.
3 Hydrogen (H2)
Q
4
Q
8 to 9 bar
144 to 216 m3/h.
Nitrogen (N2)
The nitrogen gas shall be made available with a purity
of 99.99 % v/v.
Contaminants (O2, H2O): not applicable
The remaining 0.01% v/v shall be free of corrosive
contaminants; traces of ammonia (NH3) and sulphur
dioxide (SO2) shall not be detectable by analysis.
1) s.t.p. = standard temperature and pressure. 00C and 1.013 bar to DIN 1343.
The gauge pressures and temperatures indicated are those at the inlets of the generator gas supply units.
BHEL,Haridwar
2.1-1883-10550/1
0209E
Turbogenerators
Description
pH
Dissolved O2
Dissolved CO2
Chlorides and
other anions
Ammonia
:
:
:
BHEL,Haridwar
Cu, dissolved/
undissolved
Fe, dissolved/
Undissolved
Dissolved solids :
2.1-1885-10550/1
0209 E
Turbogenerators
Description
1.
Specification for
Ion Exchange Resins
General
Resin Specification
The resins should contain no impurities or soluble
Cation exchanger
Anion exchanger
(Lewatit S100KR/H/chloride-free) (Lewatit M500 KR/OH/chloride-free)
Functional group
Strongly acidic
Grain shape
Beads
Beads
Particle size
(0.3 - 1.25) mm
(0.3 - 1.25) mm
Resin form
H-ions
OH-ions
40 dm3/h dm3
40 dm3/h dm3
Specific load
up to
min.
50 gCaO/dm3
16 gCaO/dm3
Chloride content
up to
50 mg/dm3
50 mg/dm3
Thermal stability
up to
1200C
700C
Unlimited
Unlimited
5 years
3 years
Stability in pH range
Shelf life
(in original packing
at temperatures of +1oC to +40oC
BHEL,Haridwar
min.
2.1-1887-10550/1
0209 E
Turbogenerators
Additive Specificaiton
for Alkalizer Unit
Description
Lime
A lime filter to be provided in the NaOH tank vent serves
to bind the carbon dioxide (CO2) contained in the inlet air in
order to prevent the formation of carbonates in the sodium
hydroxide solution.
The lime filter consists of equal parts of sodium
hydroxide (NaOH) and calcium hydroxide (Ca(OH)2 ). This
mixture is commercially available and known as soda lime.
BHEL,Haridwar
2.1-1888-10550/1
0209 E
Turbogenerators
Stator Frame
Description
To facilitate manufacture, erection and transport, the
stator consists of the following main components:
Q
Q
Q
Stator frame
End shields
Bushing compartment
1
1
3
2 Bushing compartment
4 Stator foot
BHEL,Haridwar
1
2
3
4
Frame housing
Clamp
Supporting ring
Dovetail bar
Fig.2
Turbogenerators
Description
Fig.1
Fig. 2
BHEL,Haridwar
2.1-2150-10550/1
0209 E
Turbogenerators
Description
1
1
2
3
Fig.1
Phase Connector
BHEL,Haridwar
1
1
2
3
Fig.2
2.1-2170-10550/1
0209 E
Turbogenerators
Description
Fig.1
Fig.2
2
BHEL,Haridwar
Fig.3
2.1-2190-10550/1
0209 E
1
2
3
Stator foot
Anchor bolt
Sole plate
4 Levelling screw
5 Conical seat
6 Spherical washer
Alignign element
BHEL,Haridwar
8 End shield foot
7 Hydraulic jack
9 Shims
Central positioning
of stator
Turbogenerators
Description
2.1-2191-10550/1
0209E
Turbogenerators
Description
Stator Core
Fig.1
BHEL,Haridwar
1
2
3
4
5
6
Clamping finger
Stator Slow
Pressure Plate
Stator core tooth
Clamping bolt
Shield
Fig.2
2.1-2200-10550/1
0209 E
Turbogenerators
Description
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Stator frame
Flat spring
Cage
Flux shied
BHEL,Haridwar
2.1-2201-10550/1
0209 E
Turbogenerators
Description
1
2
3
BHEL,Haridwar
Clamp
Stator frame
Rib
4
5
6
Flat spring
Cage
Insert sleeve
2.1-2220-10550/1
0209 E
Turbogenerators
Stator Winding
Description
1. General, Connection
The three-phase stator winding is a fractional-pitch twolayer type consisting of individual bars. Each stator slot
accommodates two bars.
p=pole pitch
Fig.1 Lap type Winding
The slot bottom bar and top bars are displaced from
each other by one winding pitch and connected at their ends
to from coil groups.
The coil groups are connected together with phase
connectors inside the stator frame shown in the connection
diagram.
This arrangement and the shape of the bars at the ends
result in a cone shaped winding having particularly
favourable characteristics both in respect of its electrical
BHEL,Haridwar
2.1-2300-10550/1
0209 E
Turbogenerators
Description
BHEL,Haridwar
2.1-2301-10550/1
0209 E
Turbogenerators
Stator Slot
Description
2
3
4
5
6
7
8
10
11
12
13
14
15
BHEL,Haridwar
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Stator core
Slot wedge
Top strip
Top ripple spring
Side strip
Semiconducting wrapper
Vertical separating strip
Top bar
Center filler
Bottom bar
Solid strand
Hollow strand
Insulation
Semiconducting side ripple spring
Equallising strip
2.1-2303-10550/1
0209E
Turbogenerators
Description
In slot portion: 540 o transposition of strands
In end winding portion: transposition, bar ends short circuit
BHEL,Haridwar
2.1-2305-10550/1
0209 E
Turbogenerators
Description
BHEL,Haridwar
2.1-2320-10550/1
0209 E
Fig. 2 Impregnating and Curing Mould for 20 stator Bars in Front of Impregnating Tank
tan
30
10 3
20
10
5
0.2
0.4
0.6
0.8
1.0
1.2
1.4
Rated Voltage
Fig.3 Dielectric Dissipation Factor of a Stator Bar with
Micalastic Insulation for 21 KV as a Function of the
Voltage
in %
Turbogenerators
Description
BHEL,Haridwar
2.1-2320-10550/4
0209 E
Turbogenerators
Description
Item No.
1
2
3
4
5
6
7
Component
Strand insulation
Strand bonding
Crossover insulation
Profiled strip
Internal potential grading wrapper
Insulation
Outer corona protection
Note: The number of conductors shown does not necessarily correspond to the number of conductors of the generator .
BHEL,Haridwar
2.1-2321-10550/1
0209E
Turbogenerators
Stator Winding
Corona Protection
Description
1
2
3
4
5
6
7
Fig.1
BHEL,Haridwar
Fig.2
Application
Protection
of
Graded
End
Corona
2.1-2330-10550/1
0209E
Turbogenerators
Description
1
1
2
Slot wedge
End turn covering
Fig.1
1
1
2
Fig.2
BHEL,Haridwar
2.1-2340-10550/1
0209 E
Turbogenerators
Description
2
3
14
13
12
Teflon hose
2
3
4
5
6
7
Water manifold
Stator frame
Core
Clamping
Pressure plate for core
Insulated through bolt
BHEL,Haridwar
11
10
8
9
10
11
12
13
14
Flux Shield
Support ring
Clamping bolt
Bottom bar
Top bar
Pressure plate for stator bars
Water box
2.1-2341-10550/1
0209 E
Turbogenerators
Description
Fig.1
Electrical Bar Connections and Water
Supply
by non-magnetic clamping bolts. Special care is taken
to obtain flat and parallel contact surfaces. In order to
prevent an any reduction in contact pressure or any
plastic deformations due to excessive contact pressure,
Belleville washers are arranged on the clamping bolts
which ensure a uniform and constant contact pressure.
2
Water Supply
BHEL,Haridwar
Phase Connectors
Fig.2
Turbogenerators
Description
10
11
12
14
15
1
2
3
4
5
Teflon Hose
Crimping sleeve
Cap nut
Pipe connection
Water box
6
7
8
9
10
Clamping bolt
Connecting sleeve
Clamping plate with through bore
Intermediate member
Clamping plate with threaded bore
*
BHEL,Haridwar
11
12
13
14
15
Bottom bar
Top bar
Belleville washer
Spring washer
O-ring
Contact surface
2.1-2351-10550/1
0209 E
Turbogenerators
Terminal Bushings
Description
1
4
2
Construction of Bushings
The cylindrical bushing conductor consists of highconductivity copper with a central bore for direct primary
water cooling.
The insulator is wound directly over the conductor. It
consists of impregnated capacitor paper with conducting
fillers for equalization of the electrical direct-axis and
quadrature-axis fields.
The shrunk-on mounting sleeve consists of a gastight
casting of nonmagnetic steel with a mounting flange and
a sleeve-type extension extruding over entire height of
the current transformers.
The cylindrical connection ends of the terminal
bushing conductors are silver-plated and designed to
accommodate bottle two-part cast terminal connectors.
Connection to the beginning and end each phase
inside the terminal box and to the external bus in by
means of flexible connectors. To maintain a uniform and
constant contact pressure Belleville washers are used
for all bolted connections.
Covers with brazed sockets for connection to the
water supply are flanged to the ends of the terminal
BHEL,Haridwar
1
2
3
4
5
Phase connector
Teflon hose
Flexible connector
Manhole
Terminal bushing
Fig.1
2.1-2370-10550/1
0209 E
Turbogenerators
Description
3
4
Conventional
Neutral connection
1
2
3
4
5
Phase connector
H.V. terminal box
Flexible connector
PTFE insulating hose
Water-cooled bushing
Note: If required, the H.V. terminal box may be turned through 180 deg. Mounting position of phase connectors and
neutral connection may be changed as well.
BHEL,Haridwar
2.1-2371-10550/1
0209 E
Turbogenerators
Description
Primary water
inlet
Primary water
outlet
BHEL,Haridwar
2.1-2372-10550/1
0209 E
Turbogenerators
Description
General
BHEL,Haridwar
2.1-2380-10550/1
0209 E
Turbogenerators
Description
Primary water
outlet
Primary water
inlet
3
8
4
1
2
3
4
5
6
7
8
BHEL,Haridwar
2.1-2389-10550/1
0209 E
Turbogenerators
Rotor Shaft
Description
The high mechanical stresses resulting from the
centrifugal forces and short-circuit torques call for highquality heat-treated steel. Therefore, the rotor shaft is
forged from a vacuum cast steel ingot. Comprehensive
tests ensure adherence to the specified mechanical and
magnetic properties as well as a homogeneous forging.
The root shaft consists of an electrically active
portion the so-called rotor body, and the two shaft
journals. Integrally forged flange couplings to connect
the rotor to the turbine and exciter are located outboard
of the bearings. Approximately two-thirds of the rotor
body circumference is provided with longitudinal slots
which hold the field winding. Slot pitch is selected so
1
1
2
3
Shaft journal
Rotor slot
Pole
Fig.1
2
4
5
6
Rotor Shaft
Note:Shaft and slots may vary from actual design.
BHEL,Haridwar
2.1-3000-10550/1
0209 E
Turbogenerators
Description
1 End winding
2 Gas inlet (cooling zone: slot portion)
3 Gas inlet (cooling zone: end winding)
4 Rotor tooth
Fig.1
Gas Inlets at End Winding
through the hollow conductors to the centre of the
rotor body. The hot gas is then discharged into the
air gap between the rotor body and the stator core
through radial openings in the conductors and the
rotor slot wedges. The cooling gas passages are
a r r a n g e d a t d i ff e r e n t l e v e l s i n t h e c o n d u c t o r
assembly so that each hollow conductor has its own
BHEL,Haridwar
1
2
3
4
5
6
7
1
2
3
4
5
Rotor winding
Gas outlet in orator slot wedge
Top strip
Rotor tooth
Rotor slot wedge
Damper bar
Rotor body
Fig.2
2.1-3100-10550/1
0209 E
Turbogenerators
BHEL,Haridwar
Description
2.1-3101-10550/1
0209 E
Turbogenerators
Rotor Winding
Description
1.
Rotor Winding
1.1
Construction
The field winding consists of several coils
inserted into the longitudinal slots of the rotor body.
The coils are wound around the poles so that one
north and one south magnetic pole are obtained.
The hollow conductors have a trapezoidal crosssection and are provided with two cooling ducts of
approximately semi-circular cross-section All
conductors have identical copper and cooling duct
cross-sections.
The individual conductors are bent to obtain half
turns. After insertion into the rotor slots, these turns
are combined to form full turns, the series-connected
turns of one slot constituting one coil. The individual
coils of the rotor winding are electricity seriesconnected.
1.2
Conductor Material
The conductors are made of copper with a silver
content of approximately 0.1%. As compared to
electrolytic copper, silver-alloyed copper features high
strength properties at higher temperatures so that coil
deformations due to thermal stresses are eliminated.
1.3
Insulation
The insulation between the individual turns is
made of layers of glass fibre laminate. The coils are
insulated from the rotor body with L-shaped strips of
glass fibre laminate with Nomex filler.
To obtain the required creepage paths between
the coil and the frame, thick top strips of glass fibre
laminate are inserted below the slot wedges.
2.
2.1
BHEL,Haridwar
1
2
3
4
5
Rotor shaft
Rotor slot wedge
Filler
Gas outlet
Rotor end winding
2.1-3300-10550/1
0209 E
Turbogenerators
Rotor Slot
Description
2
3
1
2
3
4
5
6
7
8
9
Slot liner
Radial cooling gas outlet
Cooling gas bore
Rotor shaft
Note: The number of conductors shown does not necessarily correspond to the number of conductors of the generator described.
BHEL,Haridwar
2.1-3301-10550/1
0209 E
BHEL,Haridwar
Note:
1
2
3
4
Rotor body
Snap ring
Retaining rnig
Rotor winding
5
6
7
8
The number of conductors shown does not necessarily correspond to number of conductors of the generator described.
Turbogenerators
Description
2.1-3310-10550/1
0209 E
Turbogenerators
Description
The rotor retaining rings contain the centrifugal
forces due to the end windings. One end of each ring
is shrunk on the rotor body, while the other end of the
ring overhangs the end windings without contacting
t h e s h a f t . T h i s e n s u r e s a n u n o b s t r u c t e d s h a ft
deflection at the end windings.
The shrunk on end ring at the free end of the
retaining ring serves to reinforce the retaining ring
and secures the end winding in the axial direction at
the same time.
A snap ring is provided for additional protection
BHEL,Haridwar
2.1-3350-10550/1
0209 E
Turbogenerators
Description
The field connections provide the electrical,
connection between the rotor winding and the exciter
and consists of:
Q
Q
Q
BHEL,Haridwar
2. Radial Bolts
The field current leads located in the shaft bore are
connected to the conductors inserted in the shaft slots
through radial bolts which are secured in position with
slot wedges. Contact pressure is maintained with a
tension bolt and an expanding cone in each radial bolt.
Contact pressures increase due to centrifugal force
during operation. All contact surfaces are silver-plated
to attain a low contact resistance. The radial bolt is made
from forged electrolytic copper.
3. Field Current Lead in Shaft Bore
The leads are run in the axial direction from the radial
bolt to the exciter coupling. These consist of two semicircular conductors insulated from each other and from
the shaft by a tube. The field current leads are connected
to the exciter leads at the coupling with multicontact
plug-in contact which allow for unobstructed thermal
expansion of the field current leads.
2.1-3370-10550/1
0209 E
Turbogenerators
Description
1
10
11
12
1
2
3
4
5
6
Generator rotor
Coupling bolt
Shear bush
H 2 seal between half couplings
Multicontact plug-in socket strip
Multicontact plug-in bolt
BHEL,Haridwar
7
8
9
10
11
12
Exciter rotor
Insulation
Insulation
Field current lead in exciter rotor shaft
Insulation
Field current lead in generator rotor shaft
2.1-3373-10550/1
0209 E
Turbogenerators
Rotor Fan
Description
conjunction with the gas expelled from the discharge
ports along the rotor.
The moving blades of the fan are inserted into Tshaped grooves in the fan hubs. The fan hubs are
shrink-fitted to the shaft journal spider.
1
1
2
3
4
4
5
6
Fan Hub
Fan blade
Rotor retaining ring (Covered)
Note: Depending on generator size the rotor fan may be of three or five stages.
BHEL,Haridwar
2.1-3600-10550/1
0209 E
Turbogenerators
Hydrogen Cooler
Description
The hydrogen cooler is a surface-type heat
removed from the hydrogen is dissipated through the
cooling water. The water flows through the finned
tubes while the hydrogen around them.
The vertical arrangement enables the heat
exchanger to be installed without having to increase
the overall axial length of of the generator or the
cross-section area of the stator frame.
The Cooler comprises a pair of separate cooling
elements each of which consists of two tube bundies,
the two tubesheets, two return water channels as well
as the inlet and outlet water channels. The water inlet
and outlet lines which route the cooling water to and
from the cooler are connected to inlet and outlet
channels which are situated above the
coolerelements. The tube bundies are interconnected
by the shared upper tubesheet. The end
compartment is located below the cooling elements.
The gaps between the stator frame and the end
compartment as well as between the stator frame and
the upper tubesheet are sealed with O-rings.
The side walls of the cooling elements are made
of structural steel and serve to brace the cooler and
direct the hydrogen flow. Close the rubber profiles
attached to the cooler well and to prevent uncooled
hydrogen from flowing oast the cooler.
Each cooler consists of the tube bundle, the upper
and lower tube-sheets, the return water channel and
the inlet/outlet water channel. The tubes have copper
fins to obtain a larger heat transfer surface, the fins
being joined to the tubes by tinning. The ends of the
tubes are expanded into the upper and lower tubesheets.
The two side walls of structural steel base the
cooler and direct the hydrogen flow. They are solidly
bolted to the upper tube-sheet. While the attachment
to the lower tubesheet permits them to move freely
to allow for expansion of the tube bundle.
Flexible seal strips bolted to the side walls seal
the gap between the cooler and the cooler well in
the cooler assembly, thus preventing uncooled
hydrogen from flowing past the cooler.
The upper tubesheet is larger than the cooler well
opening and is used to fix the cooler. Gastight sealing
of this tubesheet is done by a packing.
The return water channel is bolted to the upper
tubesheet over a flat gasket. This arrangement
permits the return water channel to be detached for
BHEL,Haridwar
Fig.1
2.1-4000-10550/1
0209 E
Turbogenerators
Hydrogen Cooler
Description
4
5
1
2
3
BHEL,Haridwar
4
5
6
Generator Bearings
Turbogenerators
Description
2
1
2
3
BHEL, Haridwar
4
4
5
6
7
Turbogenerators
Description
14
13
12
11
10
9
8
7
6
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
BHEL, Haridwar
2.1-5001-10550/1
0209E
Turbogenerators
Description
Direction of
Shaft rotation
1
2
3
4
End Shield
Thermocouple lead
Thermocouple
Bearing Sleeve
BHEL, Haridwar
2.1-5003-10550/1
0209 E
Turbogenerators
Description
4
7
Insulation
1
2
3
4
5
6
7
BHEL, Haridwar
Turbogenerators
Shaft Seal
Description
Air side
Hydrogen
side
1
2
1
2
Fig.1
BHEL, Haridwar
2.1-6000-10550/1
0209 E
Turbogenerators
Shaft Seal
General
H2 side
Air side
1
2
3
4
7
8
10
Section G-H
Section C-D
11
19
12 13
14 15
16
17
18
20
Section E-F
Section A-B
1
2
3
4
5
6
7
End shield
Packing
Insulation
Seal ring chamber
Seal oil inlet bore
Pressure oil groove
Seal oil groove
15
16
17
18
19
20
Air
Hydrogen
Air side seal oil
H2 side seal oil
Pressure oil for seal ring relief
BHEL,Haridwar
2.1-6001-10550/1
0209E
Turbogenerators
Description
Shaft seals supplied with pressurized seal oil are
provided to prevent hydrogen losses at the shaft and
the ingress of air into the hydrogen-cooled generator.
Details of the shaft seal are given in a separate
description in this manual.
As long as the seal oil pressure in the annular gap
exceeds the gas pressure in the generator, no hydrogen
will escape from the generator housing. The shaft seal
is supplied with seal oil by a separate system consisting
of a hydrogen side seal oil circuit and an air side seal
oil circuit. The oil in the seal oil system is the same as
that used in the turbine-generator journal shown.
1
1 Seal ring
Generator prechamber
Pressure equalising valve
Seal oil tank
Seal oil filter
DPR-C Valve
Oil cooler
Seal oil pump
Air side seal oil
Hydrogen side seal oil
Pressure oil for Seal oil ring relief
Hydrogen
BHEL, Haridwar
2.1-7100-10550/1
0209 E
The air side and the hydrogen side seal oil circuits
are, however, in contact in the annular gaps between
the shaft seal. The seal oil pressures at the shaft seal
are set so that the air side seal oil pressure is slightly
higher than the hydrogen side seal oil pressure.
Accordingly, a very small quantity of oil flows from
the air side to the hydrogen side in the annular gap
resulting in a gradual increase in the amount of oil in
the hydrogen side oil circuit. A float valve in seal oil
tank returns the excess oil to the seal oil storage tank.
The interchange of oil between the two circuit is so
small that the aforementioned advantages of two
separate circuit are not impaired.
Oil pressures which exceed the generator gas
pressure are required to ensure proper sealing of the
generator. With the seal oil pumps in operation, the
seal oil pressure is controlled by differential pressure
valves "A" ("A" valve). The first "A" valve controls the
seal oil pressure after two equal-priority ac air side
seal oil pumps. The pressure after the stand-by seal
oil pump is separately controlled by the second "A"
valve. Depending on the valve setting and the impulse
oil pressure prevailing (seal oil pressure and hydrogen
casing pressure), a larger or smaller amount of oil is
returned to the suction pipe so that the required seal
oil pressures is established at the shaft seals.
The function of the "A" valves is illustrated in the
attached diagram. Since the gas pressure and the
impulse oil pressure act in opposite directions, the
valve stem is moved upwards or downwards when
these pressure become unbalanced. The valve cone
is arranged so that the valve closes further for a
downward movement of the valve stem (occurs at
rising gas pressure or falling seal oil pressure). This
oil flow throttling results in a rise of the air side seal
oil pressure at the shaft seals. Setting of the desired
differential pressure (set valve) to be maintained by
the valve is done by a corresponding pre-loading of
the main bellows. The pre-loading is adjusted with a
compression spring, the upper end of which is rigidly
connected to the valve yoke, while its lower end is
The oil drains from the air side of the shaft seals
discharges to the generator bearing space and is
returned to the turbine oil tank via the seal oil storage
tank together with the bearing oil.
The oil drained from the hydrogen side of the shaft
seals is discharged into the generator pre-chambers.
The pre-chambers reduce the oil flow which permits
the escape of entrapped gas bubbles and de-foaming
of the oil. Down-stream of the pre-chambers, the oil
flows are combined and returned into the seal oil tank.
Float valves keep the oil level in the tank at a
predetermined level. If an excessive amount of oil is
supplied to the seal oil tank, a float valve allows some
oil to return to the seal oil storage tank.
The small amount of hydrogen escaping from the
generator together with the oil does not present a
danger to the generator surrounding since the oil
drained on the hydrogen side is returned to the turbine
oil tank only via the seal oil storage tank where the
majority of the entrapped hydrogen is removed. The
seal oil storage tank is connected to the bearing
vapour-exhausters which also vent the generator prechambers.
5
2.1-7100-10550/2
0209 E
Turbogenerators
Description
**
5
Hydrogen
Seal oil
**
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
*
**
8
9
10
11
12
13
14
3
BHEL, Haridwar
15
2.1-7101-10550/1
0209 E
Turbogenerators
Description
*
6
9
10
11
12
13
14
15
BHEL, Haridwar
3
4
5
6
7
8
9
10
11
12
13
14
15
*
**
Vent connection
Screw plug
2.1-7103-10550/1
0209 E
Turbogenerators
Description
2
3
4
5
6
17
16
15
14
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
7
12
10
11
BHEL, Haridwar
2.1-7104-10550/1
0209E
Turbogenerators
Description
SL
VALVE
NO. DESIG
TYPE OF VALVE
MAV 72
AA513
NEEDLE VALVE
15
2.5
CS
SC
PIPE LINE
MKW01
AA503
GATE VALVE
80
2.5
CS
FL
PIPE LINE
MKW01
AA504
NEEDLE VALVE
15
2.5
CS
SC
PIPE LINE
MKW03
AA001
FLOAT VALVE
50
1.6
CS
FL
MKW03
AA002
FLOAT VALVE
50
1.6
CS
FL
MKW03
AA 501
GATE VALVE
50
4.0
CS
FL
MKW03
AA502
GATE VALVE
50
4.0
CS
FL
MKW03
AA503
NEEDLE VALVE
15
2.5
CS
SC
PIPE LINE
MKW03
AA504
GLOBE VALVE
50
4.0
CS
FL
10
MKW03
AA505
GLOBE VALVE
20
2.5
CS
FL
11
MKW03
AA506
GLOBE VALVE
20
2.5
CS
FL
12
MKW11
AA001
RELIEF VALVE
20
2.5
CS
FL
SOP UNIT
13
MKW11
AA002
DPR VALVE
25
1.6
CS
FL
14
MKW11
AA507
GLOBE VALVE
8
2.5
CS
BW
15
MKW11
AA003
CHECK VALVE
50
4.0
CS
FL
16
MKW11
AA508
GATE VALVE
50
4.0
CS
FL
17
MKW11
AA501
GATE VALVE
80
4.0
CS
FL
18
MKW11
AA505
GATE VALVE
50
4.0
CS
FL
19
MKW11
AA506
GLOBE VALVE
10
2.5
CS
BW
20
MKW11
AA004
50
2.5
CS
FL
21
MKW11
AA504
GATE VALVE
50
4.0
CS
FL
22
MKW13
AA001
RELIEF VALVE
20
2.5
CS
FL
23
MKW13
AA002
DPR VALVE
25
1.6
CS
FL
BHEL, Haridwar
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
2.1-7112-10550/1
0209E
SL
VALVE
NO. DESIG
TYPE OF VALVE
24
MKW13
AA003
CHECK VALVE
50
4.0
CS
FL
25
MKW13
AA501
GATE VALVE
50
4.0
CS
FL
26
MKW13
AA503
GATE VALVE
50
4.0
CS
FL
27
MKW13
AA505
GLOBE VALVE
50
4.0
CS
FL
28
MKW13
AA511
GLOBE VALVE
50
4.0
CS
FL
29
MKW13
AA507
GLOBE VALVE
10
2.5
CS
BW
30
MKW13
AA508
NEEDLE VALVE
8
2.5
CS
BW
31
MKW13
AA509
GLOBE VALVE
8
2.5
CS
BW
32
MKW13
AA510
GATE VALVE
25
4.0
CS
FL
33
MKW13
AA506
GLOBE VALVE
10
2.5
CS
BW
34
MKW21
AA001
RELIEF VALVE
20
0.0
CS
FL
SOP UNIT
35
MKW21
AA002
CHECK VALVE
50
4.0
CS
FL
36
MKW21
AA501
GATE VALVE
80
4.0
CS
FL
37
MKW21
AA503
GATE VALVE
50
4.0
CS
FL
38
MKW23
AA503
GLOBE VALVE
8
25.0
CS
SC
H2 IMPULSE TO DPRV
39
MKW23
AA504
GLOBE VALVE
8
25.0
CS
SC
H2 IMPULSE TO DPRV
40
MKW31
AA001
RELIEF VALVE
20
2.5
CS
FL
41
MKW31
AA506
GLOBE VALVE
10
2.5
CS
BW
42
MKW31
AA002
DPR VALVE
25
1.6
CS
FL
43
MKW31
AA507
GLOBE VALVE
8
2.5
CS
BW
44
MKW31
AA004
50
2.5
CS
FL
45
MKW31
AA504
GATE VALVE
50
4.0
CS
FL
46
MKW31
AA505
GATE VALVE
50
4.0
CS
FL
47
MKW31
AA003
CHECK VALVE
50
4.0
CS
FL
48
MKW31
AA501
GATE VALVE
80
4.0
CS
FL
2.1-7112-10550/2
0209E
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
SOP UNIT
Turbogenerators
List of Valves for Seal oil System
Description
SL
VALVE
NO. DESIG
TYPE OF VALVE
49
MKW51
AA501
50
1.6
CS
FL
50
MKW51
AA502
50
1.6
CS
FL
51
MKW51
AA503
GLOBE VALVE
8
2.5
CS
BW
52
MKW51
AA504
GLOBE VALVE
8
2.5
CS
BW
53
MKW51
AA505
GLOBE VALVE
8
2.5
CS
BW
54
MKW51
AA506
GLOBE VALVE
8
2.5
CS
BW
55
MKW51
AA512
50
1.6
CS
FL
56
MKW51
AA513
50
1.6
CS
FL
57
MKW51
AA508
GLOBE VALVE
8
2.5
CS
BW
58
MKW51
AA510
GLOBE VALVE
8
2.5
CS
BW
59
MKW51
AA511
GLOBE VALVE
8
2.5
CS
BW
60
MKW51
AA507
GLOBE VALVE
8
2.5
CS
BW
61
MKW51
AA509
GLOBE VALVE
8
2.5
CS
BW
62
MKW53
AA501
50
1.6
CS
FL
63
MKW53
AA502
50
1.6
CS
FL
64
MKW53
AA503
GLOBE VALVE
8
2.5
CS
BW
65
MKW53
AA504
GLOBE VALVE
8
2.5
CS
BW
66
MKW53
AA505
GLOBE VALVE
8
2.5
CS
BW
67
MKW53
AA506
NEEDLE VALVE
8
2.5
CS
BW
68
MKW53
AA513
50
1.6
CS
FL
69
MKW53
AA507
GLOBE VALVE
8
2.5
CS
BW
70
MKW53
AA509
GLOBE VALVE
8
2.5
CS
BW
71
MKW53
AA510
GLOBE VALVE
8
2.5
CS
BW
BHEL, Haridwar
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
2.1-7112-10550/3
0209E
SL
VALVE
NO. DESIG
TYPE OF VALVE
72
MKW53
AA511
GLOBE VALVE
8
2.5
CS
BW
73
MKW53
AA512
50
1.6
CS
FL
74
MKW53
AA508
GLOBE VALVE
8
2.5
CS
BW
75
MKW71
AA511
3-WAY VALVE
50
1.6
CS
FL
SOV RACK
76
MKW71
AA512
GATE VALVE
50
4.0
CS
FL
SOV RACK
77
MKW71
AA513
GLOBE VALVE
10
2.5
CS
BW
SOV RACK
78
MKW71
AA514
GLOBE VALVE
8
2.5
CS
BW
SOV RACK
79
MKW71
AA521
3-WAY VALVE
50
1.6
CS
FL
SOV RACK
80
MKW71
AA522
GATE VALVE
50
4.0
CS
FL
SOV RACK
81
MKW71
AA523
GLOBE VALVE
10
2.5
CS
BW
SOV RACK
82
MKW71
AA524
GLOBE VALVE
8
2.5
CS
BW
SOV RACK
83
MKW71
AA551
NEEDLE VALVE
15
2.5
CS
SC
PIPE LINE
84
MKW71
AA552
NEEDLE VALVE
15
2.5
CS
SC
PIPE LINE
85
MKW71
AA553
NEEDLE VALVE
15
2.5
CS
SC
PIPE LINE
86
MKW73
AA011
EQUALISING VALVE
50
2.5
CS
FL
SOV RACK
87
MKW73
AA021
EQUALISING VALVE
50
2.5
CS
FL
SOV RACK
88
MKW73
AA511
3-WAY VALVE
50
1.6
CS
FL
SOV RACK
89
MKW73
AA512
GATE VALVE
50
4.0
CS
FL
SOV RACK
90
MKW73
AA513
GLOBE VALVE
10
2.5
CS
BW
SOV RACK
91
MKW73
AA514
GLOBE VALVE
8
2.5
CS
BW
SOV RACK
92
MKW73
AA521
3-WAY VALVE
50
1.6
CS
FL
SOV RACK
93
MKW73
AA522
GATE VALVE
50
4.0
CS
FL
SOV RACK
94
MKW73
AA523
GLOBE VALVE
10
2.5
CS
BW
SOV RACK
95
MKW73
AA524
GLOBE VALVE
8
2.5
CS
BW
SOV RACK
96
MKW76
AA511
GATE VALVE
25
1.6
CS
FL
SOV RACK
2.1-7112-10550/4
0209E
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
Turbogenerators
List of Valves for Seal oil System
Description
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
97
MKW76
AA512
GATE VALVE
25
4.0
CS
FL
SOV RACK
98
MKW76
AA513
REGULATING
25
4.0
CS
FL
SOV RACK
99
MKW76
AA521
GATE VALVE
25
1.6
CS
FL
PIPE LINE
100 MKW76
AA522
GATE VALVE
25
4.0
CS
FL
PIPE LINE
101 MKW76
AA523
REGULATING VALVE
25
4.0
CS
FL
PIPE LINE
102 PGB51
AA501
3-WAY VALVE
65
1.6
CS
FL
103 PGB52
AA501
REGULATING VALVE
65
1.6
CS
FL
104 PGB52
AA502
REGULATING VALVE
65
1.6
CS
FL
105 PGB61
AA501
3-WAY VALVE
65
1.6
CS
FL
106 PGB62
AA501
REGULATING VALVE
65
1.6
CS
FL
107 PGB62
AA502
REGULATING VALVE
65
1.6
CS
FL
Legend
FL
SC
CS
CR
GM
= Flanged
= Screwed
= Carbon Steel
= Cromium Steel
= Gun Metal
RT = Room Temperature
BHEL, Haridwar
2.1-7112-10550/5
0209E
Turbogenerators
Description
6
4
Drive motor
Regressing device
Suction branch
Delivery branch
Fig.1
BHEL, Haridwar
1
2
3
4
1
2
3
4
5
6
7
21
Packing washer
Seal collar
Motor shaft
Motor flange
Regressing device
Exhauster housing
Fan Impeller
Fig.2
Turbogenerators
Description
1
General
viscosity.
High speeds are readily attainable because all
moving parts perform rotary movements only.
The main components of the pump are illustrated in
the sectional view of a screw pump.
By internalising, the helical passages in the rotors
are divided into compartments completely sealed which,
while rotating progress completely uniformly and without
undue stressing from the suction to the discharge end,
thus acting like a piston. Dummy pistons compensate
for the axial thrust on the thread flank faces at the
discharge end. Axial thrust on the deep-groove ball
bearing is thus eliminated.
The idler screw are hydraulically driven due to
suitable screw dimensions. The thread flanks transmit
only the torque resulting from fluid friction, which ensures
very quiet running.
The screw pumps are driven by electric motors
through a coupling. The motor speed and rating are
matched to the expected delivery flow and heads.
1
2
3
4
Idler screw
Driving rotor
Dummy pastor
Shaft seal (sliding ring gland)
Fig.1
BHEL, Haridwar
2.1-7123-10550/1
0209 E
Turbogenerators
Description
1
1
2
3
4
5
6
7
8
1
2
3
4
Valve assembly
Position indicator
Pressure equalizing valve
Differential pressure indicator
Fig.1
BHEL, Haridwar
5
6
7
8
2.1-7130-10550/1
0209 E
Turbogenerators
Description
1. Upper tubesheet
2. Support plate
3. Return water channel
4. Partition ring
5. Inspection port
6. Tube bundle
7. Cooler shell
BHEL, Haridwar
2.1-7131-10550/1
0209 E
Turbogenerators
Description
1
2
1
2
3
4
5
6
7
BHEL, Haridwar
Position indicator
Eyebolt
Filter valve
Strainer
Filter housing
Support
Vent plug
10 11
12
8
9
10
11
12
13
Drain plug
Changeover valve assembly
Oil outlet flange
Valve lever
Oil inlet flange
Signal line for differential
pressure
2.1-7132-10550/1
0209 E
Turbogenerators
Description
1. General
The pressures of the hydrogen side and air side
seal oil circuits are applied to differential pressure
measurement devices. A complete system for
measurement of the seal oil differential pressures
consists of the following components.
Q
Q
Q
BHEL, Haridwar
2.1-7150-10550/1
0209E
Turbogenerators
Gas System
Description
1.
Q
Q
Q
Q
Q
General
The gas system consists of the following components:
CO2 bottle rack
H2 bottle rack
N2 bottle rack
Gas dryer
Gas valve rack
Hydrogen Supply
BHEL, Haridwar
2.1-7200-10550/1
0209E
of the generator.
5.4 Mechanical Purity Meter System
The second purity meter system is a mechanical type
and uses the physical relationships between the hydrogen
pressure, the speed of the generator fan, and the specific
gravity of the medium. This meter system, therefore,
functions only at rated speed.
5.5 Gas Analysis
In addition, facilities are provided for gas sampling for
chemical analysis of the gas in the generator.
6.
Gas Dryer
2.1-7200-10550/2
0209E
Turbogenerators
Description
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
MKG 11
AA 001
PR.REDUCER
8
0.0
CS
SC
H2 PR.REDUCER(STAGE-1)
H2 DISTRIBUTER
MKG 11
AA 501
GLOBE VALVE
8
25.0
CS
SC
SHUTOFF AT H2 CYLINDER
H2 CYLINDER
MKG 11
AA 531
MANIFOLD VLV
8
25.0
CR
SC
H2 DISTRIBUTER MANIFOLD
H2 DISTRIBUTER
MKG 11
AA 561
GLOBE VALVE
8
25.0
CR
SC
MKG 12
AA 001
PR.REDUCER
8
25.0
CS
SC
H2 PR.REDUCER(STAGE-1)
MKG 12
AA 501
GLOBE VALVE
8
25.0
CR
SC
MKG 15
AA 501
GLOBE VALVE
25
2.5
CR
SC
MKG 15
AA 502
GLOBE VALVE
25
2.5
CS
SC
MKG 15
AA 504
GLOBE VALVE
25
2.5
CS
SC
10
MKG 16
AA 501
GLOBE VALVE
25
2.5
CR
SC
H2 DISTRIB
11
MKG 17
AA 504
GLOBE VALVE
25
2.5
CS
SC
GAS UNIT
12
MKG 17
AA 505
GLOBE VALVE
25
2.5
CS
SC
GAS UNIT
13
MKG 19
AA 001
PR.REDUCER
25
2.5
CS
SC
H2 PR.REDUCER (STAGE-2)
GAS UNIT
14
MKG 19
AA 002
PR.REDUCER
25
2.5
CS
SC
H2.PR.REDUCER (STAGE-2)
H2 UNIT
15
MKG 19
AA 501
GLOBE VALVE
50
2.5
CS
FL
GAS UNIT
16
MKG 19
AA 502
GLOBE VALVE
50
2.5
CS
FL
GAS UNIT
17
MKG 25
AA 501
GLOBE VALVE
25
2.5
CS
SC
GAS UNIT
18
MKG 25
AA 502
GLOBE VALVE
50
2.5
CS
FL
EXHAUST
GAS UNIT
19
MKG 25
AA 507
3-WAY VALVE
12
1.6
CR
SC
GAS UNIT
20
MKG 25
AA 509
GLOBE VALVE
25
2.5
CS
SC
GAS UNIT
21
MKG 25
AA 511
GLOBE VALVE
8
25.0
CR
SC
GAS UNIT
22
MKG 25
AA 512
GLOBE VALVE
8
25.0
CR
SC
GAS UNIT
23
MKG 25
AA 518
50
1.6
CR
FL
GAS UNIT
BHEL, Haridwar
MK
H2 DISTRIBUTER
H2 DISTRIBUTER
H2 DISTRIBUTER
H2 DISTRIB
GAS UNIT
GAS UNIT
2.1-7212-10550/1
0209E
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
24
MKG25
AA021
GLOBE VALVE
8
25.0
CR
SC
PIPELINE
25
MKG25
AA022
GLOBE VALVE
8
25.0
CR
SC
PIPELINE
25
MKG 25
AA 519
3-WAY VALVE
50
1.6
CS
FL
GAS UNIT
26
MKG31
AA001
PR REGULATOR
8
15.0
CS
SC
N2 PRESSURE REGULATION
N2 DISTRIBTR
27
MKG 31
AA 501
GLOBE VALVE
CS
SC
N2 CYLINDER
28
MKG 31
AA 502
GLOBE VALVE
8
25.0
CR
SC
N2 DISTRIBUTER MANIFOLD
N2 DISTRIBTR
29
MKG 31
AA 503
GATE VALVE
8
25.0
CR
SC
N2 DISTRIBTR
30
MKG 35
AA 501
GLOBE VALVE
8
25.0
CR
SC
N2 DISTRIBTR
31
MKG 05
AA 501
GLOBE VALVE
8
25.0
CS
SC
32
MKG 51
AA 001
6
17.5
CS
SC
CO2 VAPOURSR
33
MKG 51
AA 501
GLOBE VALVE
CS
SC
CO2 CYLINDER
34
MKG 51
AA 531
MANIFOLD VALVE
8
25.0
CR
SC
CO2 DISTRIBTR
35
MKG 51
AA 561
GLOBE VALVE
10
25.5
CR
SC
CO2 VAPOURSR
36
MKG 59
AA 001
32
0.6
CS
FL
CO2 DISTRIBTR
37
MKG59
AA507
GLOBE VALVE
50
CR
SC
PIPELINE
38
MKG 69
AA 502
GAS VALVE
50
1.6
CS
FL
PIPE LINE
39
MKG 69
AA 503
GAS VALVE
50
1.6
CS
FL
PIPE LINE
40
MKG 69
AA 509
GAS VALVE
50
1.6
CS
FL
PIPE LINE
41
MKG 69
AA 510
GAS VALVE
50
1.6
CS
FL
PIPE LINE
42
MKG 69
AA 505
GAS VALVE
50
1.6
CS
FL
PIPE LINE
43
MKG 69
AA 508
GAS VALVE
15
1.6
CS
SC
PIPE LINE
44
MKG 69
AA 506
GLOBE VALVE
8
1.6
CS
SC
PIPE LINE
45
MKG 69
AA 507
GLOBE VALVE
8
1.6
CS
SC
PIPE LINE
46
MKG69
AA 504
MKG69
AA511
GAS VALVE
50
1.6
50
1.6
CS
FL
CS
FL
PIPE LINE
50
1.6
CS
FL
47
48
MKG69
AA505
2.1-7212-10550/2
0209E
GAS VALVE
GAS VALVE
PIPE LINE
PIPE LINE
PIPE LINE
Turbogenerators
CO 2 Vaporiser
Description
1
General
CO 2 is used to displace air from the generator
before hydrogen filling and to displace hydrogen from
the generator before filling the generator with air.
Since the CO 2 is available in the liquid state, it
must be expanded into a gas before use. The CO 2 is
expanded in a CO 2 vaporiser located on the gas valve
rack.To prevent icing of the vaporiser it is electrically
heated.
2
12
Fig.1
11
1
2
3
4
5
6
10
9
7
8
9
10
11
12
CO2 inlet
CO2 outlet
Housing
Heating element
Drain for heat transfer liquid
Terminal box
CO 2 Vaporiser
BHEL, Haridwar
2.1-7230-10550/1
0209 E
Turbogenerators
Description
For hydrogen gas drying, 2 nos. Refrigeration gas driers
are available. Either of these two can be selected for the
gas drying operation, by suitably operating the following
valves, to bring in circuit either drier-1 or drier-2:
MKG69 AA501
MKG69 AA504
MKG69 AA 506
MKG69 AA507
BHEL, Haridwar
2.1-7270-10550/1
0209 E
Turbogenerators
Description
free, mechanically clean
-distilled water
-fully de-mineralised water from boiler feed water
treatment plant
-condensate
Since the primary water comes into direct contact
with the high-voltage stator winding, it must have an
electrical conductivity below a value of 2 mho/cm. The
water in the primary water circuit is therefore treated in a
water treatment system. Fully de-mineralised water from
the boiler feed water treatment plant and condensate may
only be used if no chemicals, such as ammonia,
hydrazine, phosphate, etc. were added to the water or
condensate.
General
The losses occurring in the stator windings,
terminal bushings and phase connectors are
dissipated through direct water cooling. Since the
cooling water is the primary coolant to dissipate the
losses, it is designated as primary water.
The primary water system basically consists of the
following components:
-Primary water supply unit
-Primary water coolers
-Primary water valve rack
-Primary water tank
The primary water supply unit combines the
following components for primary water supply to the
generator:
Primary water pumps
Primary water filters
Conductivity transmitter
Water treatment system
Flow, pressure and temperature transmitters.
2
12
9
11
8
12
1
2
3
4
5
6
7
8
9
10
4
5
11
12
11
Fig.1
10
BHEL, Haridwar
2.1-7300-10550/1
02090 E
2.1-7300-10550/2
0209 E
Turbogenerators
Description
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
MKF 12
AA 001
N- R VALVE
100
1.6
SS
FL
P&F UNIT
MKF 12
AA 501
GLOBE VALVE
100
2.5
SS
FL
P&F UNIT
MKF 12
AA502
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
MKF 12
AA 504
GLOBE VALVE
100
2.5
SS
FL
P&F UNIT
MKF 22
AA001
N- R VALVE
100
1.6
SS
FL
P&F UNIT
MKF 22
AA 501
GLOBE VALVE
100
2.5
SS
FL
P&F UNIT
MKF 22
AA502
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
MKF 22
AA 504
GLOBE VALVE
100
2.5
SS
FL
P&F UNIT
MKF 36
AA 488
DOZING VALVE
25
1.6
SS
FL
ALK. UNIT
10 MKF 36
AA 495
GLOBE VALVE
25
1.6
SS
FL
PIPE LINE
11 MKF 36
AA 497
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
12 MKF 52
AA501
GLOBE VALVE
100
2.5
SS
FL
PIPE LINE
13 MKF 52
AA502
GLOBE VALVE
100
2.5
SS
FL
PIPE LINE
14 MKF 52
AA511
GLOBE VALVE
100
2.5
SS
FL
PIPE LINE
15 MKF 52
AA512
GLOBE VALVE
100
2.5
SS
FL
PIPE LINE
16 MKF 52
AA521
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
17 MKF 52
AA 522
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
18 MKF 52
AA 531
NEEDLE VALVE
10
2.5
SS
SC
PIPE LINE
19 MKF 52
AA 532
NEEDLE VALVE
10
2.5
SS
SC
PIPE LINE
20 MKF 52
AA 541
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
21 MKF 52
AA544
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
22 MKF 52
AA 545
NEEDLE VALVE
10
2.5
SS
SC
PIPE LINE
23 MKF 52
AA 551
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
BHEL, Haridwar
2.1-7312-10550/1
0209E
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
24 MKF 52
AA 552
NEEDLE VALVE
15
25.0
SS
SC
PIPE LINE
25 MKF 52
AA 561
NEEDLE VALVE
10
2.5
SS
SC
PIPE LINE
26 MKF 52
AA 562
NEEDLE VALVE
10
2.5
SS
SC
PIPE LINE
27 MKF 52
AA 578
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
28 MKF 52
AA 580
GLOBE VALVE
100
2.5
SS
FL
P&F UNIT
29 MKF 52
AA 581
NEEDLE VALVE
15
2.5
SS
SC
P&F UNIT
30 MKF 52
AA 582
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
31 MKF 52
AA 583
GLOBE VALVE
100
2.5
SS
FL
P&F UNIT
32 MKF 52
AA 590
GLOBE VALVE
100
2.5
SS
FL
P&F UNIT
33 MKF 52
AA 591
NEEDLE VALVE
15
2.5
SS
SC
P&F UNIT
34 MKF 52
AA 592
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
35 MKF 52
AA 593
GLOBE VALVE
100
2.5
SS
FL
P&F UNIT
36 MKF 60
AA 001
RELIEF VALVE
25
2.5
SS
FL
P&F UNIT
37 MKF 60
AA 003
N- R VALVE
25
1.6
SS
FL
P&F UNIT
38 MKF 60
AA 501
REG. VALVE
25
2.5
SS
FL
PIPE LINE
39 MKF 60
AA 201
GLOBE VALVE
25
2.5
SS
FL
PIPE LINE
40 MKF 60
AA 502
REG. VALVE
25
2.5
SS
FL
P&F UNIT
41 MKF 60
AA 503
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
42 MKF 60
AA 506
GLOBE VALVE
25
2.5
SS
FL
P&F UNIT
43 MKF 60
AA 509
GLOBE VALVE
25
2.5
SS
FL
P&F UNIT
44 MKF 60
AA 510
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
45 MKF 60
AA 511
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
46 MKF 60
AA 512
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
47 MKF 60
AA 513
GLOBE VALVE
25
2.5
SS
FL
P&F UNIT
48 MKF 60
AA 517
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
2.1-7312-10550/2
0209E
Turbogenerators
List of Valves for Primary Water System
Description
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
49 MKF 60
AA 519
GLOBE VALVE
25
2.5
SS
FL
P&F UNIT
50 MKF 60
AA 520
GLOBE VALVE
25
2.5
SS
FL
P&F UNIT
51 MKF 60
AA 522
NEEDLE VALVE
10
2.5
SS
SC
P&F UNIT
52 MKF 80
AA 121
GLOBE VALVE
100
2.5
SS
FL
P.W.TANK
53 MKF 80
AA 503
GLOBE VALVE
100
2.5
SS
FL
P.W.TANK
54 MKF 80
AA 504
GLOBE VALVE
100
2.5
SS
FL
P.W.TANK
55 MKF 01
AA 321
WATER VALVE
20
1.6
SS
FL
P.W.TANK
56 MKF 01
AA 311
WATER VALVE
20
1.6
SS
FL
P.W.TANK
57 MKF 01
AA 326
WATER VALVE
20
1.6
SS
FL
P.W.TANK
58 MKF 01
AA 316
WATER VALVE
20
1.6
SS
FL
P.W.TANK
59 MKF 01
AA 210
GLOBE VALVE
10
2.5
SS
SC
P.W.TANK
60 MKF 01
AA 251
WATER VALVE
20
1.6
SS
FL
P.W.TANK
61 MKF 01
AA 306
WATER VALVE
20
1.6
SS
FL
P.W.TANK
62 MKF 01
AA 301
WATER VALVE
20
1.6
SS
FL
P.W.TANK
63 MKF 81
AA 502
REG. VALVE
20
1.6
SS
FL
P.W.TANK
64 MKF 82
AA 001
GLOBE VALVE
100
1.6
SS
FL
P.W.TANK
65 MKF 82
AA 501
REG. VALVE
100
1.6
SS
FL
PIPE LINE
66 MKF 82
AA 504
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
67 MKF 82
AA 502
NEEDLE VALVE
10
2.5
SS
SC
PIPE LINE
68 MKF 82
AA 505
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
69 MKF 82
AA 507
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
70 MKF 82
AA 508
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
71 MKF 82
AA 509
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
BHEL, Haridwar
2.1-7312-10550/3
0209E
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
72 MKF 82
AA 510
NEEDLE VALVE
15
2.5
SS
SC
73 MKF 82
AA 512
NEEDLE VALVE
10
2.5
SS
SC
GEN.
74 MKF 82
AA 513
NEEDLE VALVE
10
2.5
SS
SC
GEN.
75 MKF 83
AA 501
REG. VALVE
40
1.6
SS
FL
PIPE LINE
76 MKF 83
AA 502
GLOBE VALVE
40
1.6
SS
FL
PIPE LINE
77 MKF 83
AA 503
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
78 MKF 83
AA 504
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
79 MKF 83
AA 505
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
80 MKF 83
AA 506
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
81 MKF 83
AA 507
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
82 MKF 83
AA 508
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
83 MKF 83
AA 513
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
84 MKF 83
AA 514
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
85 MKF 83
AA 515
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
86 MKF 83
AA 516
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
87 MKF 83
AA 517
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
88 MKF 83
AA 518
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
89 PGB 71
AA 501
GATE VALVE
250
1.6
CS
FL
PIPE LINE
90 PGB 71
AA 502
GATE VALVE
250
1.6
CS
FL
PIPE LINE
91 PGB 72
AA 501
GATE VALVE
250
1.6
CS
FL
PIPE LINE
92 PGB 72
AA 502
GATE VALVE
250
1.6
CS
FL
PIPE LINE
93 MKF83
AA519
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
94 MKF 83
AA 520
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
95 MKF83
AA521
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
96 MKF83
AA522
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
2.1-7312-10550/4
0209E
PIPE LINE
Turbogenerators
List of Valves for Primary Water System
Description
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
97 MKF83
AA523
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
98 MKF83
AA524
NEEDLE VALVE
15
2.5
SS
SC
PIPE LINE
99 MKF 82
AA 514
NEEDLE VALVE
10
2.5
SS
SC
PIPE LINE
Legend
FL
SC
CS
CR
GM
= Flanged
= Screwed
= Carbon Steel
= Cromium Steel
= Gun Metal
RT = Room Temperature
BHEL, Haridwar
2.1-7312-10550/5
0209E
Turbogenerators
Description
Design Features of Primary Water Pumps
The primary water for cooling the stator winding,
phase connectors and terminal bushings is circulated in a
closed system. To insure uninterrupted generator
operation, two full-capacity primary water pump sets
are provided. Either pump can be in service with other
acting as the stand-by. The standby pump is ready for
service and is automatically started without interrupting
the primary water circulation if the operating pump fails.
The primary water pumps are of a single-stage
centrifugal type with spiral casing and overhung impeller.
The pump suction is arranged axially, while the
BHEL, Haridwar
2.1-7320-10550/1
0209E
Turbogenerators
Description
The primary water cooler is of a straight tube type.
One tubesheet is stationary, while the other tubesheet
is a floating type. The floating tubesheet is sealed by
O-Ring.
Q
Q
The water channel at glands can be removed
without draining the primary water.
BHEL, Haridwar
2.1-7330-10550/1
0209E
Turbogenerators
Description
The water treatment system serves to maintain a
low electrical conductivity of the primary water. The water
treatment system is connected in parallel to main circuit
and contains a mixed-bed ion exchanger with series
connected fine filter, an integrating flow meter and a
conductivity transmitter.
1.
BHEL, Haridwar
2.1-7340-10550/1
0209 E
Turbogenerators
Description
1
General
Mode of Operation
Alkalizer Unit
for Primary Water Circuit
1
2
3
Fig. 1 Conductivity as a function of pH in water at 18oC
BHEL, Haridwar
Hydraulic Circuit
Diaphragm pump
NaOH tank
Feed valve
(check valve)
Fig.2
4
5
6
7
Level detector
Soda lime filter in tank vent
Vent
Treatment circuit
5
4
3
2
1.
2.
3.
4.
5.
NaOH tank
NaOH tank cap
Diaphragm pump
NaOH tank vent with lime filter
Feed valve (check valve)
Fig. 3 Alkalyser Unit
2.1-7341-10550/2
0209 E
Turbogenerators
Description
1
Main Filter
BHEL, Haridwar
Fine Filter
2.1-7343-10550/1
0209 E
Turbogenerators
Description
1
2
3
4
5
Primary
water
inlet
Primary
water
outlet
10
13
1
2
3
4
5
6
12
11
BHEL, Haridwar
2.1-7344-10550/1
0209 E
Turbogenerators
Description
1
2
3
4
5
6
Primary
water outlet
4
7
8
1
2
3
4
5
10
11
Primary
water inlet
Note: Internal details shown here are typical and may vary
from actual supply.
BHEL, Haridwar
12
2.1-7345-10550/1
0209 E
Turbogenerators
Description
Primary water
outlet
Primary water
inlet
Detail-X
Section A-B
Detail-Y
BHEL, Haridwar
2.1-7349-10550/1
0209 E
Turbogenerators
Description
Due to load variations during operation and the resulting
thermal expansions and contractions, the generator is
subjected to stresses.
In order to reduce these stresses, the hydrogen cooling
circuit and the primary water cooling are each provided with
a temperature control system to control the cooling gas and
primary water temperatures so that the active generator
components are maintained at the proper temperature level.
The requirements for the temperature control systems are
described below :
cold
hot
mean =
t
(0F)
Room
temperature
BHEL, Haridwar
2.1-8010-10550/1
0209 E
Turbogenerators
Safety Equipment
Description
BHEL, Haridwar
2.1-8310-10550/1
0209 E
Turbogenerators
Description
SL
VALVE
NO. DESIG
TYPE OF VALVE
NB mm
NP MPA
BODY mat
END conn
FUNCTION
LOCATIOIN
MKQ31
AA501
DIAPHRAGM VALVE
80
2.5
GM
FL
PIPE LINE
MKQ32
AA501
DIAPHRAGM VALVE
80
2.5
GM
FL
PIPE LINE
MKQ31
AA001
NON-RETURN
80
2.5
CS
FL
PIPE LINE
MKQ32
AA001
NON-RETURN
80
2.5
CS
FL
PIPE LINE
MKF91
AA003
SAFETY VALVE
6
2.5
CS
SC
PIPE LINE
MKF91
AA506
GLOBE VALVE
20
2.5
CS
SC
PIPE LINE
MKF91
AA513
GLOBE VALVE
20
2.5
CS
SC
PIPE LINE
MKF91
AA505
GLOBE VALVE
20
2.5
CS
SC
PIPE LINE
Legend
FL
SC
CS
CR
GM
= Flanged
= Screwed
= Carbon Steel
= Cromium Steel
= Gun Metal
RT = Room Temperature
BHEL, Haridwar
2.1-8312-10550/1
0209E
Turbogenerators
Description
The Waste fluid system serves for controlled
discharge of fluid to be drained from the
BHEL, Haridwar
2.1-8315-10550/1
0209E
Turbogenerators
Description
Protection
Tripping Criteria
Protection Circuits
BHEL, Haridwar
2.1-8320-10550/1
0209 E
Turbogenerators
Description
TT
GCB
FB
TT
GCB
FB
A
=
=
=
=
Turbine trip
Generator Circuit breaker
Field breaker
Alarm
Alarm is initiated when the electrical generator protection system is tripped. Individual alarms for each criterion are provided.
BHEL, Haridwar
2.1-8321-10550/1
0209 E
Turbogenerators
Description
Plant
enable
BHEL, Haridwar
2.1-8323-10550/1
0209 E
Turbogenerators
Description
Generators are high-quality machines for securing
the best possible continuity of power supply. In
addition to a suitable technical design and responsible
mode of operation, provision must therefore be made
for automatic protection facilities. This protection must
ensure a fast and selective detection of any faults in
order to minimize their dangerous effects.
The protective equipment must be designed so
that any serious fault will result in an immediate
disconnection and de-excitation of the generator.
Faults which do not cause any direct damage must
be brought to the attention of the operating staff,
enabling them to operate the unit outside the critical
range or to take precautionary measures for shutdown.
Generators may be endangered by short-circuits,
ground faults, overvoltages, under-excitation and
excessive thermal stresses.
The following protective equipment is
recommended:
approximately 1 s
Differential protection
Breakdown of insulation between different stator
phase windings results in an internal short-circuit. The
fault is detected by a differential relay which initiates
immediate isolation and de-excitation of the generator.
In order to obtain a high sensitivity, the protected area
should include the generator only.
Operating value: 0.2-0.4/ N
Relay time:
< 60 ms
In certain cases, the generator may also be
included in the differential protection for the main
transformer and station service feeder. Generator
faults are then detected by two differential protection
devices.
2
<1 s
Under-excitation Protection
Failure of the voltage regulator, mal-operation of
the generator or transformer control system and
generator operation in a system with capacitive load
may result in a reduction of the excitation required to
e n s u r e s y s t e m s ta b i l i t y b e l o w a p r e d e t e r m i n e d
minimum value. Short-circuits or interruptions in the
field circuit result in a complete loss of field and thus
in instability of the generator. This causes higher
temperature rises in the rotor and core end portions,
r o t o r o v e r v o l ta g e , s y s t e m s w i m s a n d t o r s i o n a l
vibrations of the shaft.
A momentary excursion beyond the steady-state
stability limit must not necessarily result in a loss of
stability. Therefore it is advisable to design the underexcitation protection so that a warning will be given
when the steady-state stability limit is reached. The
generator will be shut down after a few seconds only.
The protection must operate instantaneously if a
loss of field occurs when the steady-state stability limit
is reached.
If the loss of field cannot be detected directly (e.g.
exciters with rotating diodes), it is recommended to
introduce a second stator criterion covering the range
of the permeance values 1/ xd and 1/ x d and to provide
for instantaneous tripping when this criterion is
exceeded.
5
BHEL, Haridwar
2.1-8330-10550/1
0209 E
Rise-in-voltage Protection
Rejection of partial or complete system loads causes
a voltage rise, followed by an increase in the prime mover
speed. This may result in the generator and the
apparatus connected to it being endangered by unduly
high voltages. Mal-operation during manual voltage
regulation of the generator may also result in
inadmissible voltage stressing of these devices. Due to
the sudden voltage variations resulting from switching
operations, it is advisable, at least in the case of large
units, to provide a two-stage rise-in voltage protection,
i.e.:
Q
Under-Frequency Protection
Major disturbances in an interconnected system may
result in operation of the generator at under-frequency.
At rated voltage, the generator can be continuously
operated at rated k VA up to 95% of rated frequency.
To avoid excessive magnetic and thermal stressing,
it is recommended to provide an under-frequency
protection.
2.1-8330-10550/2
0209 E
Turbogenerators
Description
Initiation of
TT
GCB
FB
Differential protection
Stator ground fault protection
Underexcitation protection
without loss of field
with loss of field
Over current protection
Unbalance load protection
Rise-in-voltage protection
Under-frequency protection
Reverse power
Long time
short time (operates uonly at TT)
TT has been
activated
TT = Turbine trip
GCB = Generator circuit breaker
FB = Field breaker
Alarm is initiated when the electrical power protection system is tripped. Individual alarms for each criterion are provided.
BHEL, Haridwar
2.1-8331-10550/1
0209 E
Turbogenerators
Rotor Grounding System
Description
Grounding brushes are fitted to the turbine-end stator end shield to remove the static charges of the shafts.
The brush holders are arranged with 90 0 displacement, which ensures that at least one brush will make
contact with the rotating shaft journal.
BHEL, Haridwar
3. Rotor shaft
4. Turbine bearing
2.1-8350-10550/1
0209 E
Turbogenerators
Description
6
8
1
2
3
4
Brush holder
Grounding brush (Design A)
Grounding brush (Design B)
Brush spindle
BHEL, Haridwar
5
6
7
8
Insulation
Roror shaft
Labyrinth ring
End shield
2.1-8351-10550/1
0209 E
Turbogenerators
Operation
The supervisory equipment consists of alarms and
measuring devices. The measuring devices give a
visual indication of the system parameters, the alarm
devices initiate visual or audible signals in the event
of a controlled quantity falling below or exceeding the
predetermined limit values. In many cases, the
BHEL, Haridwar
2.1-8400-10550/1
0209 E
Turbogenerators
Operation
1
Temperature Tranducers
Resistance Temperature Detectors
and Thermocouples
BHEL, Haridwar
Thermocouples
Thermocouple
Cu - NiCu
Fe - NiCu
Ni Cr - Ni
Pt Rh - Pt
Ni Cr- Constantan
1 Hot junction
2 Thermocouple
3 Compensating lead
Temperature limits
oC
-200
-200
0
0
0
4
5
6
7
+600
+900
+1200
+1600
+1000
Max. continuous
oC
400
700
1000
1300
400
Fig. 3: Thermocouples
Parameter
~4.3 mV/100 deg C
~5.3 mV/100 deg C
~4.1 mV/100 deg C
~0.6 mV/100 deg C
~6.3 mV/100 deg C
Colour codes
Neg. pole
Pos.pole
Red
Red
Red
Red
Red
Brown
Blue
Green
White
Purple
Indicator
Moving
coil
60
50
40
30
20
NiCr-Const.
Cu-CuNi
Fe-CuNi
NiCr-Ni
10
PtRh-Pt
0
1 Compensator
2 Genenerator
3 Double pole double throw switch
Fig.: 5 Circuit arrangement for connection of several
thermocouples
Supervision of Generator
Turbogenerators
Operation
The most essential measuring and supervisory
devices at the generator serve for:
-temperature monitoring
-detection of liquid in generator interior.
1
Temperature Monitoring
2
3
4
1
2
3
4
5
Top bar
Resistance temperature detector
Separator
Bottom bar
Stator core
1
Fig. 1 Stator slot resistance temperature detector
BHEL, Haridwar
4
1
2
3
4
Fig. 3
2.1-8420-10550/1
0209 E
SL.
NO.
1
2
Turbogenerators
List of Valves
Operation
VLV
DESG
TYPE OF VALVE
NOM.
NOM BODY END FUNCTION
BORE PRESS MATL CONN
50
2.5
CS
FL
50
2.5
CS
FL
By-Pass of Valve
MKA 24/AA 501
By-Pass of Valve
MKA 24/AA 501
LOCATION
REMARKS
Rack
Rack
MKA 24
AA 502
Globe Valve
15
25.0
CS
SC
Rack
MKA 24
AA 501
Globe Valve
50
2.5
CS
SC
Rack
MKA 23
AA 512
Globe Valve
15
25.0
CS
SC
Rack
MKA 23
AA 511
Globe Valve
50
2.5
CS
FL
Rack
MKA 23
AA 502
Globe Valve
15
25.0
CS
SC
Rack
MKA 23
AA 501
Globe Valve
50
2.5
CS
FL
Rack
MKA 22
AA 502
Globe Valve
15
25.0
CS
SC
Rack
10
MKA 22
AA 501
Globe Valve
50
2.5
CS
FL
Rack
11
MKA 21
AA 502
Globe Valve
15
25.0
CS
SC
Rack
12
MKA 21
AA 501
Globe Valve
50
2.5
CS
FL
Rack
13
PGB 31
AA 574
Globe Valve
25
1.6
CS
FL
Cooler-D Inlet
Ventilation
Pipe Line
14
PGB 32
AA 571
Globe Valve
25
1.6
CS
FL
Cooler-A Outlet
Ventilation
Pipe Line
15
PGB 32
AA 572
Globe Valve
25
1.6
CS
FL
Cooler-B Outlet
Ventilation
Pipe Line
16
PGB 31
AA 572
Globe Valve
25
1.6
CS
FL
Cooler-C Inlet
Ventilation
Pipe Line
17
PGB 31
AA 573
Globe Valve
25
1.6
CS
FL
Cooler-C Outlet
Ventilation
Pipe Line
18
PGB 31
AA 551
Globe Valve
10
2.5
CS
SC
Cooler-A Drain
Pipe Line
BHEL, Haridwar
2.1-8423-10550/1
0209E
SL.
NO.
VLV
DESG
TYPE OF VALVE
19
10
2.5
CS
SC
Cooler-B Drain
Pipe Line
20
PGB 31
AA 553
Needle Valve
10
2.5
CS
SC
Cooler-C Drain
Pipe Line
21
PGB 31
AA 554
Needle Valve
10
2.5
CS
SC
Cooler-D Drain
Pipe Line
22
PGB 31
AA 571
Globe Valve
25
1.6
CS
FL
Cooler-C Drain
Pipe Line
23
PGB 32
AA 504
Globe Valve
200
1.6
CS
FL
Pipe Line
24
PGB 32
AA 503
Globe Valve
200
1.6
CS
FL
Pipe Line
25
PGB 32
AA 502
Globe Valve
200
1.6
CS
FL
Pipe Line
26
PGB 32
AA 501
Globe Valve
200
1.6
CS
FL
Pipe Line
27
PGB 31
AA 504
Globe Valve
200
1.6
CS
FL
Pipe Line
28
PGB 31
AA 503
Globe Valve
200
1.6
CS
FL
Pipe Line
29
PGB 31
AA 502
Globe Valve
200
1.6
CS
FL
Pipe Line
30
PGB 31
AA 501
Globe Valve
200
1.6
CS
FL
Pipe Line
31
PGB 32
AA 573
Globe Valve
25
1.6
CS
FL
Cooler-C Outlet
Ventilation
Pipe Line
32
PGB 32
AA 574
Globe Valve
25
1.6
CS
FL
Cooler-D Outlet
Ventilation
Pipe Line
Legend
FL = Flaged
SC = Screwed
CS = Carbon Steel
SS = Stainless Steel
CA = Cast Steel
2.1-8423-10550/2
0209E
NOM.
NOM BODY END FUNCTION
BORE PRESS MATL CONN
LOCATION
REMARKS
Turbogenerators
Supervision of Bearings
Operation
1
1
2
3
Vibration Monitoring
BHEL, Haridwar
1
2
3
4
Rotor shaft
Babbitt
Thermocouple
Bearing sleeve
Fig. 1
2.1-8440-10550/1
0209 E
Turbogenerators
Operation
The location of the transmitters of the measuring
and supervisory equipment in the seal oil system is
shown in the seal oil diagram [1].
The most essential measuring and supervisory
devices in the seal oil are:
Q
Q
Q
Q
Level detectors
Pressure and differential pressure gauges
Temperature detectors
Volume flow measuring devices
Level Detectors
Within the seal oil systemQ
Q
Q
are supervised.
A high oil level in the generator prechambers, due
to an increase in the amount of seal oil on the hydrogen
side of the shaft seal, results in an alarm to be initiated
when the probe is immersed in oil.
A low oil level in the seal oil tank is monitored such
that an alarm takes place when the probe is no longer
covered with oil. This prevents dry running of the
hydrogen side seal oil pump.
A low oil level in the seal oil storage tank-only
feasible during the start-up phase- results in an alarm
for protection of the air side pumps. The alarm is initiated
when the probe is no longer covered with oil.
2
BHEL, Haridwar
started.
Local indication is required for pressure setting of
the A1 valve and for visual examination.
Q
H2 casing pressure
Temperature Detectors
4.
2.1-8450-10550/2
0209 E
Q
Q
Q
Q
Volume
Volume
Volume
Volume
Volume
Volume
flow
flow
flow
flow
flow
flow
of
of
of
of
of
of
Turbogenerators
Operation
The location of the transmitters of the measuring and
supervisory equipment in the gas system is shown in the
Gas Diagram [1].
The essential measuring and supervisory devices in
the gas system are :
Q
Q
Q
Q
Pressure Gauges
The following measuring points are provided :
Q
H2 bottle pressure
N2 bottle pressure
H2 casing pressure
Temperature detectors
Gas Diagram
BHEL, Haridwar
2.1-8460-10550/1
0209
Turbogenerators
Operation
The location of the transmitters of the measuring
and supervisory equipment in the primary water system
is shown in the Primary Water diagram [1].
The essential measuring and supervisory devices
in the primary water system are:
Q
Q
Q
Q
Q
Temperature Detectors
The following temperatures are measured locally by
means of thermometers:
Pressure Gauges
BHEL, Haridwar
2.1-8470-10550/1
0209 E
Turbogenerators
Supervision of Exciter
Operation
The most essential measuring and supervisory
devices at the exciter are:
Q
Q
Q
Q
BHEL, Haridwar
2.1-8490-10550/1
0209E
Turbogenerators
Operation
BHEL, Haridwar
2.1-8491-10550/1
0209E
Exciter
Turbogenerators
Description
1
Design Feature
The exciter consists of
-Rectifier wheels
-Three-phase pilot exciter
-Cooler
-Metering and supervisory equipment
3
4
1
6
1
2
3
4
5
Coupling
Rectifier wheel
Rotor of main exciter
Fan
Permanent magnet rotor
8
9
10
Three-phase lead
Multicontact connector
BHEL, Haridwar
Rectifier Wheels
1. Diode
3. Diode Rectifier Wheel
3
2. Fuse
4. Exciter armature
6. Exciter main stator
The three-phase main exciter is a six-pole revolvingarmature unit. Arranged in the stator frame are the poles
with the field and damper winding. The field winding is
arranged on the laminated magnetic poles. At the pole
shoe bars are provided. Their ends being connected so
as to form a damper winding Between two poles a
quadrature-axis coil is fitted for inductive measurement
of the exciter current.
The armature rotor consists of stacked laminations,
which are compressed by through bolts over
2.1-9100-10550/2
0209E
3. Stator
4. Amature Rotor
7. Sliprings for ground fault detection
8. Bearing housing
Fig. 4 Main Exciter
Turbogenerators
Exciter
Description
in a closed circuit and cooled in two cooler sections
arranged alongside the exciter.
The complete exciter is housed in an enclosure draw
the cool air in at both ends and expel the warned air to
the compartment beneath the base plate.
The main exciter enclosure receives cool air from
the fan after it passes over the pilot exciter. The air enters
the main exciter from both ends and is passed into ducts
below the rotor body and discharged through radial slots
in the rotor core to the lower compartment. The warm
air is then returned to the main enclosure via the cooler
sections.
1
1
2
3
Stator
Pilot exciter Stator winding
Permanent magnet rotor
Cooling of Exciter
BHEL, Haridwar
2.1-9100-10550/3
0209 E
Turbogenerators
Description
3
1
4
5
9
10
Three-phase lead
Multicontact connector
BHEL, Haridwar
2.1-9101-10550/1
0209 E
Turbogenerators
Rectifier Wheels
Description
3
4
Current path
7
8
4
3
2
10
1
2
3
4
5
AC lead
Fuse
Heat sink
Diode
Rectifier wheel (+ve polarity)
BHEL, Haridwar
6
7
8
9
10
2.1-9102-10550/1
0209 E
Turbogenerators
Description
5
6
7
Exciter coupling without Contact pin
BHEL, Haridwar
1
2
3
4
5
6
7
8
Balancing Weight
Fuse
Rectifier wheels
Diode
Multi Contact band
DC lead
Coupling
Contact pin
7
8
Exciter coupling with Contact pin
2.1-9103-10550/1
0209 E
Turbogenerators
Permanent-Magnet
Description
1
1
2
3
4
BHEL, Haridwar
2.1-9104-10550/1
0209 E
Turbogenerators
General
1
20
1
2
3
4
5
19
18
6
7
8
9
10
17
10
16
11
12
13
14
15
16
17
18
19
20
11
12
13
14
15
Cooler
Armature balancing ring
Air housing
Base frame
DC lead
BHEL,Haridwar
2.1-9110-10550/1
0209 E
During operation
Hot air
Cold air
Section C-D
Section A-B
Description
Turbogenerators
BHEL, Haridwar
2.1-9120-10550/1
0209 E
Turbogenerators
Description
sequence of flashes can be interrupted at any time by
actuating the Feed or Return push-button. Following
this, a stationary image is obtained which ensures
accurate checking of a single fuse. After approximately
two minutes, the stroboscope is automatically switched
off. If this period should not be sufficient for fuse
checking, switching on the stroboscope for another two
minutes without delay can be repeated for any desired
number of times by depressing the On push-button.
The stroboscope contains four plug-in printed circuit
boards which can be readily replaced in order to remedy
any faults.
The capacitor and high-voltage transformer required
to produce the firing pulses for the flash tubes are located
on a printed circuit board which is accommodated in the
handle of the flash lamp.
The operating elements are located on the front panel
of the control unit for ease of operation. A depressed
push-button is indicated by an illuminated dot in the pushbutton head.
The line connector, the two connectors for the flash
lamps and the fuse are located on the back of the control
unit.
All connectors have a mechanical lock and are
protected against dust and splash water. The cables are
run in flexible metal hoses for protection against
mechanical damage.
1
1 Flash tube 1 (A wheel)
2 Control unit
3 Pushbutton for flash tube 1
4 Pushbutton for flash tube 2
Fig.1
3 4
5 67
5 Feed pushbutton
6 Pilot lamp for control voltage
7 Return pushbutton
10
8 On pushbutton
9 Off pushbutton
10 Flash tube 2 (B wheel)
BHEL, Haridwar
2.1-9140-10550/1
0209 E
Turbogenerators
Description
1
General
Mode of Operation
BHEL, Haridwar
4
1
2
3
4
5
6
7
2.1-9150-10550/1
0209 E
Turbogenerators
Description
The field ground fault detection system detects highresistance and low-resistance ground faults in the exciter
field circuit. It is very important for safe operation of a
generator, because a double fault causes magnetic
unbalances with very high currents flowing through the
faulted part, resulting in its destruction within a very short
time. It is therefore an essential requirement that even
simple ground faults should activate an alarm and
protective measures be initiated, if possible, before the
fault can fully develop. For this reason, the field ground
BHEL, Haridwar
2.1-9180-10550/1
0209 E
Turbogenerators
Description
5
1
2
3
4
5
6
7
Measuring sliprings
Measuring brush
Mounting plate
Brush carrier segment
Plug-in brush holder
Measuring rod
Measuring leads
Section A-B
BHEL, Haridwar
2.1-9181-10550/1
0209 E
Turbogenerators
Description
Detection System
3
4
1
2
3
4
5
6
Handle
Bayonet sleeve
Brush contact pressure adjustment
Compression spring
Brush pigtail
Measuring brush
BHEL, Haridwar
2.1-9182-10550/1
0209 E
Turbogenerators
Operation
General
BHEL, Haridwar
2.3-4000-10550/1
0209E
Turbogenerators
Gas Quantities
Operation
Gas
CO2
Startup
Shutdown
Replacement of air in
Generator housing*:
Replacement of H2 in
Generator housing*:
V1 = 2.V
V1 = 2.V
Replacement of CO2 in
generator housing*:
H2
V1 = 2.5 V
Filling to operating
pressure :
Operation
Recommended Stock
Startup :
Not permitted
3. V1
During operation :
2. V1
Compensation for H2
losses :
Not required
2.( V1 + V2)
V2 = p e.V
Air
N2
Replacement of CO2
Not required
in generator housing* :
Not permitted
V1 = 3.V
Reduction of O2
content of Primary
water:
50 m3 (s.t.p.)
Reduction of H2
content of Primary
water to be drained:
10 m3 (s.t.p.)
Reduction of O 2
content of Primary
water introduced by
100 m3 (s.t.p.)
makeup warer:
6 m3 (s.t.p.)/addition
* It is assumed that generator is at rest during gas filling and removal. Filling during turning gear operation will result
in a higher gas consumption. Due to the whirling motion between the medium to be displaced and medium admitted,
the purity deteriorates so that more gas is required for scavenging.
**
Consumption:
H2 purity measurement
Primary water leakage monitoring system
Primary water purging gas system
: 20 dm3/hr (s.t.p.)
: 120 dm3/hr (s.t.p.)
: 100 - 300 dm3/hr (s.t.p.)
BHEL, Haridwar
2.3-4010-10550/1
0209 E
Example
=
=
=
=
=
=
=
1.1 Filling
Amount of CO 2 required for removing air from
generator (2 generator volumes)
V1
2 . 85 m 3 = 170 m 3 (s.t.p.)
V
170 m 3 (s.t.p.)
----1 = -------------------- ~ 12 CO2 bottles
V4
15 m3 (s.t.p.)
=
=
Pe . V = 4 . 85 m3 = 340 m3 (s.t.p.)
340 m3 (s.t.p.)
V2
---- = -------------------- ~ 57 H 2 bottles
V3
6 m3 (s.t.p.)
1.2 Purging
Amount of CO 2 required for removing H 2 (2
generator volumes)
V1
2 . V = 2 . 85 m 3 = 170 m3 (s.t.p.)
170 m3 (s.t.p.)
V1
---- = ----------------- ~ 12 CO 2 bottles
V4
15 m3 (s.t.p.)
3 . V = 3 . 85 m 3 = 255 m3 (s.t.p.)
= 6 m 3 (s.t.p.)
= 10 m3 (s.t.p.)
2.3-4010-10550/2
0209E
_________________________________________________________________________________________
0209E
2.3-4030-10550/4
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKA 06 CL001
MKA 06 CP501
MKA 07 CL001
MKA 07 CP501
MKA 11 CT001
MKA 11 CT002
MKA 11 CT003
MKA 11 CT004
MKA 11 CT005
MKA 11 CT006
MKA 11 CT007
MKA 11 CT008
MKA 11 CT009
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
LS
CAP
-50+50
DPG
mBAR
LS
CAP
-50+50
DPG
mBAR
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCUNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
A-U
X
>1860 mm
<MAX
10-20
A-U
X
>1530 mm
<MAX
10-20
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKA 11 CT010
MKA 11 CT011
MKA 11 CT012
MKA 12 CT001
TEMP.STATOR SLOT - 1
MKA 12 CT002
TEMP.STATOR SLOT - 1
MKA 12 CT003
TEMP.STATOR SLOT - 4
MKA 12 CT004
TEMP.STATOR SLOT - 4
MKA 12 CT005
TEMP.STATOR SLOT - 9
MKA 12 CT006
TEMP.STATOR SLOT - 9
MKA 12 CT007
MKA 12 CT008
MKA 12 CT009
MKA 12 CT010
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0209E
2.3-4030-10550/5
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
_________________________________________________________________________________________
0209E
2.3-4030-10550/6
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKA 12 CT011
MKA 12 CT012
MKA 12 CT013
MKA 12 CT014
MKA 12 CT015
MKA 12 CT016
MKA 12 CT017
MKA 12 CT018
MKA 12 CT019
MKA 12 CT020
MKA 12 CT021
MKA 12 CT022
MKA 12 CT023
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
<80 C
SPARE
<80 C
>80 C
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKA 12 CT024
MKA 13 CT001
MKA 13 CT002
MKA 13 CT003
MKA 13 CT004
MKA 13 CT005
MKA 13 CT006
MKA 13 CT007
MKA 13 CT008
MKA 13 CT009
MKA 13 CT010
MKA 13 CT011
MKA 13 CT012
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0209E
2.3-4030-10550/7
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
0-150
TC
DEG.C
CuCuNi
<80 C
SPARE
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
<90 C
>90 C
<90 C
SPARE
_________________________________________________________________________________________
0209E
2.3-4030-10550/8
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKA 21 CL001
LIQUID IN GEN.(TE)
MKA 22 CL001
LIQUID IN GEN.(CENTRE)
MKA 23 CL001
MKA 23 CL011
MKA 23 CP501
MKA 24 CL001
MKA 24 CL011
MKA 24 CL021
MKA 61 CT001A
MKA 61 CT001B
MKA 61 CT002A
MKA 61 CT002B
MKA 61 CT003A
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-149-00-01164
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
LS
MM
LS
MM
LS
MM
LS
MM
0-10
PG
KG/CM2
LS
MM
LS
MM
LS
MM
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
<MAX
A-U
X
>MAX
<MAX
COMMON ANNUN.
& ATRS
A-U
X
>MAX
<MAX
COMMON ANNUN.
& ATRS
A-U
X
>MAX
<MAX
COMMON ANNUN.
& ATRS
A-U
X
>MAX
<MAX
COMMON ANNUN.
& ATRS
A-U
X
>MAX
>MAX
A-U
X
>MAX
>MAX
A-U
X
>MAX
>MAX
<75 C
>80 C
<75 C
<75 C
>80 C
<75 C
<75 C
>80 C
SPARE
SPARE
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKA 61 CT003B
MKA 71 CT002A
TEMP.H.GAS.CLRS A&B
MKA 71 CT002B
TEMP.H.GAS.CLRS A&B
MKA 71 CT003A
TEMP.H.GAS.CLRS A&B
MKA 71 CT003B
TEMP.H.GAS.CLRS A&B
MKA 71 CT004A
TEMP.H.GAS.CLRS A&B
MKA 71 CT004B
TEMP.H.GAS.CLRS A&B
MKA 72 CT002A
TEMP.H.GAS.CLRS C&D
MKA 72 CT002B
TEMP.H.GAS.CLRS C&D
MKA 72 CT003A
TEMP.H.GAS.CLRS C&D
MKA 72 CT003B
TEMP.H.GAS.CLRS C&D
MKA 72 CT004A
TEMP.H.GAS.CLRS C&D
MKA 72 CT004B
TEMP.H.GAS.CLRS C&D
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
2.3-4030-10550/9
0209E
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
<75 C
SPARE
65-72
>80 C
FOR FAST
FEED BACK TO C.V.
65-72
65-72
>80 C
65-72
65-72
>80 C
65-72
SPARE
-
65-72
>80 C
FOR FAST
FEED BACK TO C.V.
65-72
65-72
>80 C
65-72
65-72
>80 C
65-72
SPARE
-
SPARE
-
SPARE
-
_________________________________________________________________________________________
2.3-4030-10550/10
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKA 75 CT002A
MKA 75 CT002B
MKA 75 CT003A
MKA 75 CT003B
MKA 75 CT004A
MKA 75 CT004B
MKA 75 CT005A
MKA 75 CT005B
MKA 78 CT002A
MKA 78 CT002B
MKA 78 CT003A
MKA 78 CT003B
MKA 78 CT004A
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
PT 100
0-100
RTD
DEG.C
Pt 100
51-44
>55 C
>60 C
2V3 (1)
-
51-44
>55 C
>60 C
2V3(1)*
* - 2ND PROTECTION
CHANNEL
51-44
>55 C
>60 C
2V3 (1)
-
51-44
>55 C
>60 C
2V3(1)*
-
51-44
>55 C
>60 C
2V3 (1)
-
51-44
>55 C
>60 C
2V3(1)*
-
51-44
A-U
X
>55 C
>55C,<45C
51-44
SPARE
<50 C
>55 C
>60 C
2V3 (2)
-
<50 C
>55 C
>60 C
<50 C
>55 C
>60 C
<50 C
>55 C
>60 C
<50 C
>55 C
>60 C
2V3 (2)*
2V3 (2)
2V3 (2)*
2V3 (2)
-
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKA 78 CT004B
MKA 78 CT005A
MKA 78 CT005B
MKC 21 CE001
MKC 21 CE002
MKC 41 CU001
MKC 80 CT012A
MKC 80 CT012B
MKC 80 CT014A
MKC 80 CT014B
MKC 82 CT001A
MKC 82 CT001B
MKC 82 CT002A
0-139-00-01241
0-139-00-01241
0-139-00-01241
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2.3-4030-10550/11
0209E
2-145-00-01021
2-145-00-01021
2-145-00-01021
0-100
RTD
DEG.C
PT 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-8000
COL
VOLT
0-8000
COL
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
<50 C
>55 C
>60 C
2V3 (2)*
<45 C
A-U
X
>55 C,<45C
>55 C
<45 C
SPARE
-
>110 C
SPARE
45C
>45C
<45C,>50C
45C
SPARE
45C
>90
45C
SPARE
75C
>75 C
>80 C
2V3 (3)
-
75C
>75 C
>80 C
2V3 (3)*
75C
>75 C
>80 C
2V3 (3)
-
_________________________________________________________________________________________
2.3-4030-10550/12
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKC 82 CT002B
MKC 82 CT003A
MKC 82 CT003B
MKC 84 CT002A
MKC 84 CT002B
MKD 11 CT014A
MKD 11 CT014B
MKD 11 CT014C
MKD 11 CT018A
MKD 11 CT018B
MKD 11 CT018C
MKD 12 CT014A
MKD 12 CT014B
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt100
0-140
RTD
DEG.C
Pt100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
75C
>75 C
>80 C
2V3 (3)*
75C
>75 C
>80 C
75C
>75 C
>80 C
75C
> 75 C
75C
<75 C
A-U
X
>90
>130
2V4(4)
-
<75 C
A-U
X
>90
>130
2V4(4)
-
<75 C
SPARE
<75 C
A-U
X
>90
>130
2V4(4)
-
<75 C
A-U
X
>90
>130
2V4(4)
-
<75 C
SPARE
<75 C
A-U
X
>90
>130
2V4(5)
-
<75 C
A-U
X
>90
>130
2V4(5)
-
2V3 (3)
2V3 (3)*
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKD 12 CT014C
MKD 12 CT018A
MKD 12 CT018B
MKD 12 CT018C
MKD 15 CT014A
TEMP.EXCITER BEARING
MKD 15 CT014B
TEMP.EXCITER BEARING
MKD 15 CT014C
TEMP.EXCITER BEARING
MKD 15 CT018A
TEMP.EXCITER BEARING
MKD 15 CT018B
MKD 15 CT018C
TEMP.EXCITER BEARING
MKF 01 CL001
LVL PW TANK
MKF 01 CL501
LVL PW TANK
MKF 12 CP001
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2.3-4030-10550/13
0209E
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-150
TC
DEG.C
NiCrNi
0-470
LT
MM
0-470
LG
MM
0.5-16
PS
Kg/CM2
<75 C
SPARE
<75 C
A-U
X
>90
>130
2V4(5)
-
<75 C
A-U
X
>90
>130
2V4(5)
-
<75 C
SPARE
<75 C
A-U
X
>90
>130
2V4(6)
-
<75 C
A-U
X
>90
>130
2V4(6)
-
<75 C
SPARE
<75 C
A-U
X
>90
>130
2V4(6)
<75 C
A-U
X
>90
>130
2V4(6)
-
<75 C
SPARE
-
195-255
A-U
X
>255,<195,<10
>155
195-255
8-9
A-U
X
<5
>5,<5
& ATRS
_________________________________________________________________________________________
2.3-4030-10550/14
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 12 CP501
MKF 22 CP001
0-153-00-01065
0-153-00-01065
0.5-16
PG
Kg/CM2
0.5-16
PS
Kg/CM2
0.5-16
PG
Kg/CM2
LS
0-1.6
DPT
Kg/CM2
0-1.6
DPT
Kg/CM2
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
TG
MKF 22 CP501
MKF 36 CL001
MKF 52 CP001
MKF 52 CP002
MKF 52 CT001A
TEMP.AFTER PUMP 1 + 2
MKF 52 CT001B
TEMP.AFTER PUMP 1 + 2
MKF 52 CT501
TEMP-C.INLET TO PW CLR
0-153-00-01065
DEG.C
MKF 52 CT506
TEMP.AFTER PW CLR
0-100
TG
0-153-00-01065
DEG.C
MKF 60 CF002
6-60
FM
LPM
MKF 60 CF501
0-7
FG
M3/HR
MKF 60 CP001
0-1.6
DPT
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
Kg/CM2
8-9
8-9
A-U
X
<5
>5,<5
8-9
< MIN
<0.9
>0.9
<0.9
>0.9
61-77C
>80 C
61-77C
SPARE
61-77C
61-77C
30-36
< MIN
<MIN,>MIN
<0.9
>0.9
& ATRS
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 60 CQ001
0-5
CC
MKF 80 CQ001
uS/CM
0-5
CC
MKF 80 CT002A
0-153-00-01065
uS/CM
TEMP.OF PW AT INLET
0-100
RTD
MKF 80 CT002B
0-153-00-01065
DEG.C
Pt 100
TEMP.OF PW AT INLET
0-100
RTD
MKF 80 CT003A
0-153-00-01065
DEG.C
Pt 100
TEMP.OF PW AT INLET
0-100
RTD
MKF 80 CT003B
0-153-00-01065
DEG.C
Pt 100
TEMP.OF PW AT INLET
0-100
RTD
MKF 80 CT004A
0-153-00-01065
DEG.C
Pt 100
TEMP.OF PW AT INLET
0-100
RTD
0-153-00-01065
MKF 80 CT004B
TEMP. OF PW AT INLET
DEG.C
Pt 100
0-100
RTD
MKF 80 CT501
DEG.C
Pt 100
0-100
TG
MKF 82 CF001
0-153-00-01065
DEG.C
FLOW SW AT OUTLET
0-250
OP
MKF 82 CF001A
0-153-00-01065
mBar
DP
FLOW SW AT OUTLET
0-72
DPT
MKF 82 CF001B
0-153-00-01065
m3/hr
FLOW SW AT OUTLET
0-72
DPT
MKF 82 CF001C
0-153-00-01065
m3/hr
FLOW SW AT OUTLET
0-72
DPT
0-153-00-01065
m3/hr
0-153-00-01065
0-153-00-01065
2.3-4030-10550/15
0209E
1.8
<1.0
<1.0,>3.0
3-4.8
A-U
X
>3.0
>4.0
>2.5
>4.0
61-49C
>55 C
>60 C
2V3(13) PROTN.
ATRS <50 C
61-49C
>55 C
>60C
2V3(13)* PROTN.
* - 2ND PROTECTION CHANNEL
61-49C
>55 C
>60 C
2V3(13) PROTN.
61-49C
<3,1C;>55C
>1C,>60C
dt -5C
>55 C
>60 C
2V3(13) PROTN.
dt -5C
<3,1C;>55C
>1C,>60C
61-49C
60
A-U
X
<54
<48,>54
60
A-U
X
<54
<48
60
A-U
X
<54
<48
_________________________________________________________________________________________
2.3-4030-10550/16
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 82 CP003
PR. SW INLET
MKF 82 CP005
DIFF PRESS SW
MKF 82 CP501
PR. SW INLET
MKF 82 CQ001
MKF 82 CT001A
TEMP.SW AT OUTLET
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-10
PT
Kg/Cm2
0-2.5
DPT
Kg/Cm2
0-10
PG
Kg/Cm2
0-5
CC
Kg/Cm2
0-100
RTD
2.6
<3.0
>3.8
1.1
>MAX
2.6
3-4.8
>3.0
61-77C
>80 C
61-77C
SPARE
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
TEMP
0-153-00-01065
DEG.C
Pt 100
MKF 82 CT001B
TEMP.SW AT OUTLET
0-100
RTD
0-153-00-01065
DEG.C
Pt 100
MKF 82 CT002
0-100
RTD
DEG.C
Pt 100
MKF 82 CT003
0-100
RTD
DEG.C
Pt 100
MKF 82 CT004
0-100
RTD
DEG.C
Pt 100
MKF 82 CT005
0-100
RTD
DEG.C
Pt 100
MKF 82 CT006
0-100
RTD
DEG.C
Pt 100
MKF 82 CT007
0-100
RTD
DEG.C
Pt 100
MKF 82 CT008
0-100
RTD
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
DEG.C
Pt 100
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 82 CT009
MKF 82 CT010
MKF 82 CT011
MKF 82 CT012
MKF 82 CT013
MKF 82 CT014
MKF 82 CT015
MKF 82 CT016
MKF 82 CT017
MKF 82 CT018
MKF 82 CT019
MKF 82 CT020
MKF 82 CT021
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
2.3-4030-10550/17
0209E
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
_________________________________________________________________________________________
2.3-4030-10550/18
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 82 CT022
MKF 82 CT023
MKF 82 CT024
MKF 82 CT025
MKF 82 CT026
MKF 82 CT027
MKF 82 CT028
MKF 82 CT029
MKF 82 CT030
MKF 82 CT031
MKF 82 CT032
MKF 82 CT033
MKF 82 CT034
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 82 CT035
MKF 82 CT036
MKF 82 CT037
MKF 82 CT038
MKF 82 CT039
MKF 82 CT040
MKF 82 CT041
MKF 82 CT042
MKF 82 CT043
MKF 82 CT044
MKF 82 CT045
MKF 82 CT046
MKF 82 CT047
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
2.3-4030-10550/19
0209E
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
_________________________________________________________________________________________
2.3-4030-10550/20
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 82 CT048
MKF 82 CT049
MKF 82 CT050
MKF 82 CT051
MKF 82 CT052
MKF 82 CT053
MKF 82 CT054
MKF 82 CT055
MKF 82 CT056
MKF 82 CT057
MKF 82 CT058
MKF 82 CT059
MKF 82 CT060
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 82 CT061
MKF 82 CT062
MKF 82 CT063
MKF 82 CT064
MKF 82 CT065
MKF 82 CT066
MKF 82 CT067
MKF 82 CT068
MKF 82 CT069
MKF 82 CT070
MKF 82 CT071
MKF 82 CT072
MKF 82 CT073
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
2.3-4030-10550/21
0209E
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
_________________________________________________________________________________________
2.3-4030-10550/22
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 82 CT074
MKF 82 CT075
MKF 82 CT076
MKF 82 CT077
MKF 82 CT078
MKF 82 CT079
MKF 82 CT080
MKF 82 CT081
MKF 82 CT082
MKF 82 CT083
MKF 82 CT084
MKF 82 CT085
MKF 82 CT086
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 82 CT087
MKF 82 CT088
MKF 82 CT089
MKF 82 CT090
MKF 82 CT091
MKF 82 CT092
MKF 82 CT093
MKF 82 CT094
MKF 82 CT095
MKF 82 CT096
MKF 82 CT097
MKF 82 CT501
TEMP.SW OUTLT
MKF 83 CF001
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
2.3-4030-10550/23
0209E
0-139-00-01241
0-153-00-01065
0-153-00-01065
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
TG
DEG.C
0-250
OP
mBar
DP
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
61-77C
_________________________________________________________________________________________
0209E
2.3-4030-10550/24
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 83 CF001A
MKF 83 CF001B
MKF 83 CF001C
MKF 83 CF011
MKF 83 CF011A
MKF 83 CF011B
MKF 83 CF011C
MKF 83 CF021
MKF 83 CF021A
MKF 83 CF021B
MKF 83 CF021C
MKF 83 CT001A
TEMP.AFTER M. BUSHING
MKF 83 CT001B
TEMP.AFTER M. BUSHING
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-1.8
DPT
m3/hr
0-1.8
DPT
m3/hr
0-1.8
DPT
m3/hr
0-250
OP
mBar
DP
0-1.8
DPT
m3/hr
0-1.8
DPT
m3/hr
0-1.8
DPT
m3/hr
0-250
OP
mBar
DP
0-1.8
DPT
m3/hr
0-1.8
DPT
m3/hr
0-1.8
DPT
m3/hr
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
1.5
A-U
X
<1.4
<1.33,>1.4
1.5
A-U
X
<1.4
<1.33
1.5
A-U
X
<1.4
<1.33
1.5
A-U
X
<1.4
<1.33,>1.4
1.5
A-U
X
<1.4
<1.33
1.5
A-U
X
<1.4
<1.33
1.5
A-U
X
<1.4
<1.33,>1.4
1.5
A-U
X
<1.4
<1.33
1.5
A-U
X
<1.4
<1.33
60 C
>70 C
60 C
SPARE
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKF 83 CT501
TEMP.AFTER M. BUSHING
MKF 91 CP001
MKF 91 CP501
MKG 11 CP001
PR. H2 CYLINDER
MKG 11 CP501
PR. H2 CYLINDER
MKG 25 CP001
MKG 25 CP002
MKG 25 CP003
MKG 25 CP503
MKG 25 CQ001
MKG 31 CP502
MKG 51 CP501
MKG 51 CT001A
0-153-00-01065
2-149-00-01051
2-149-00-01051
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
2.3-4030-10550/25
0209E
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-100
BT
DEG.C
0-1
PS
Kg/Cm2
0-1
PG
Kg/Cm2
0-250
PT
Kg/Cm2
0-250
PG
Kg/Cm2
0-10
PT
Kg/Cm2
0-10
PT
Kg/Cm2
0-6
PT
Kg/Cm2
0-6
PG
Kg/Cm2
100-85%
GA
0-250
PG
Kg/Cm2
0-160
PG
Kg/Cm2
0-250
RTD
DEG.C
60 C
0-0.2
>0.3
LEAKAGE OF H2 IN PW CKT.
0-0.2
15-150
<15
3.5
DP WITH MKW71CP011
4-20 mA OUTPUT FOR DPM
3.5
>3.7,<3.3
DP WITH MKW71CP021
3.5
>3.0
ATRS
>97%
<95%,<90%
>94%
150
100
0-150
>150 C
<145,>150
_________________________________________________________________________________________
2.3-4030-10550/26
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKG 51 CT001B
0-250
RTD
MKG 51 CT501
DEG.C
0-250
TG
MKG 69 CL001
DEG.C
0-100
LS
MKG 69 CM001
DEG.C
-60+20C
MS
MKW 01 CL001
LS
MKW 01 CL002
LS
MKW 01 CP501
0-2.5
PG
MKW 03 CL001
KG/CM2
LS
MKW 03 CL002
0-149-00-01199
LS
0-149-00-01199
MKW 03 CL501
0-470
LG
MM
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
MKW 03 CT001A
MKW03CT002A
0-150
SPARE
A-U
X
>MAX
>MAX
A-U
X
< MIN
>MIN
SO PUMPS INTERLOCK
COMM ANN. WITH MKW01CL002
A-U
X
< MIN
A-U
X
<MIN
A-U
X
<MIN
<70C
>70 C
X
0-149-00-01199
MKW 03 CT001B
MKW 03 CT002A
MKW03CT001A
0-149-00-01199
0-149-00-01199 DEG.C
Pt 100
<70C
SPARE
<70C
>70 C
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKW 03 CT002B
MKW 11 CP001
MKW 11 CP501
MKW 13 CP001
MKW 13 CP501
MKW 21 CP001
MKW 21 CP501
MKW 31 CP001
MKW 31 CP501
MKW 51 CP001
MKW 51 CT001A
MKW 51 CT001B
MKW 51 CT501
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0-149-00-01199
0209E
2.3 -4030-10550/27
0-149-00-01199
0-149-00-01199
0-149-00-01200
0-100
RTD
DEG.C
Pt 100
0.5-16
PS
Kg/Cm2
0-16
PG
Kg/Cm2
0.5-16
PS
Kg/Cm2
0-16
PG
Kg/Cm2
0.5-16
PS
Kg/CM2
0-16
PG
Kg/Cm2
0.5-16
PS
Kg/Cm2
0-16
PG
Kg/Cm2
0-1.6
DPT
Kg/Cm2
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
TG
DEG.C
<70C
SPARE
A-U
X
<5.0
>5.0,<5.0
10
A-U
X
<7.0
>7.0
ATRS
10
A-U
X
<5.0
>5.0,<5.0
A-U
X
<7.5
<0.9
>0.9
<70C
>70 C
<70C
SPARE
<70C
_________________________________________________________________________________________
2.3-4030-10550/28
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKW 53 CP001
MKW 53 CT001A
MKW 53 CT001B
MKW 53 CT501
MKW 71 CF511
MKW 71 CF521
MKW 71 CP001
MKW 71 CP002
MKW 71 CP003
MKW 71 CP011
MKW 71 CP021
MKW 71 CP501
MKW 71 CP511
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-1.6
DPT
Kg/CM2
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
TG
DEG.C
10-100
FM
LPM
10-100
FM
LPM
0-10
PT
Kg/CM2
0-10
PT
Kg/CM2
0.5-10
PS
Kg/CM2
0-10
PT
Kg/CM2
0-10
PT
Kg/CM2
0-10
PG
Kg/CM2
0-10
PG
Kg/CM2
<0.9
A-U
X
>0.9
<70C
A-U
X
>70 C
<70C
SPARE
<70C
5.2
A-U
X
<4.5, >0.6
>0.6
DP WITH MKG25CP001
5.2
<4.5,>4.5
5.2
5.2
A-U
X
<4.9
5.2
A-U
X
<4.9
5.2
5.2
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKW 71 CP521
MKW 71 CT001A
MKW 71 CT001B
MKW 71 CT002A
MKW 71 CT002B
MKW 71 CT003A
MKW 71 CT003B
MKW 71 CT501
MKW 73 CF511
MKW 73 CF521
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0209E
2.3-4030-10550/29
MKW 73 CP001
<1.0
0-10
PG
Kg/CM2
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
RTD
DEG.C
Pt 100
0-100
TG
DEG.C
10-100
FM
LMP
10-100
FM
LMP
0-10
PT
Kg/CM2
0-10
PT
Kg/CM2
0-10
PG
Kg/CM2
5.2
<50C
>50 C
>55 C
2V3 (11)
-
<50C
>50 C
>55 C
2V3* (11)
-
<50C
>50 C
>55 C
2V3 (11)
-
<50C
>50 C
>55 C
2V3 *(11)
-
<50C
>50 C
>55 C
2V3 (11)
-
<50C
>50 C
>55 C
2V3* (11)
-
<50C
<MIN
X
0-149-00-01200
MKW 73 CP011
<1.0
X
0-149-00-01200
MKW 73 CP511
5.2
_________________________________________________________________________________________
2.3-4030-10550/30
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKW 73 CP521
0-10
PG
MKW 73 CT001
Kg/CM2
0-140
TS
MKW 73 CT002A
DEG.C
0-100
RTD
MKW 73 CT002B
0-149-00-01200
DEG.C
Pt 100
0-100
RTD
MKW 73 CT501
0-149-00-01200
DEG.C
Pt 100
0-100
TG
0-149-00-01200
MKW 76 CF511
DEG.C
2.66-26.
6
LPM
FM
MKW 76 CF521
2.66-26.
6
LPM
FM
MKW 76 CP001
0-10
PT
MKW 76 CP011
Kg/CM2
0-10
PT
MKW 76 CP511
Kg/CM2
0-10
PG
MKW 76 CP521
Kg/CM2
0-10
PG
MKX 81 CL011
Kg/CM2
LS
MKY 01 CE001
100
REF
K.Ohm
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
3-149-00-01021
2-145-00-01021
5.2
<50C
>50 C
<50C
>50 C
<50C
<50C
6.5
<MIN
6.5
<MIN
6.5
6.5
A-U
X
>MAX
>80
A-U
X
<80,<5
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
MKY 03 CE001
PGB 30 CP001
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
2.3-4030-10550/31
0209E
0-139-00-01241
0-139-00-01241
0-139-00-01241
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
10-100
ACC
PC/G
CHARGE
PT
KG/CM2
>MAX
>MAX
>MAX
>MAX
>MAX
>MAX
>MAX
>MAX
>MAX
>MAX
>MAX
>MAX
>MAX
_________________________________________________________________________________________
2.3-4030-10550/32
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
PGB 30 CT501
TEMP.BEFORE H2 CLR
0-100
TG
0-139-00-01241
DEG.C
PGB 31 CP501
0-10
PG
KG/CM2
PGB 31 CP502
0-10
PG
KG/CM2
PGB 31 CP503
0-10
PG
KG/CM2
PGB 31 CP504
0-10
PG
KG/CM2
PGB 31 CT001A
TEMP.BEFORE H2 CLRS
0-100
RTD
DEG.C
Pt 100
PGB 31 CT001B
TEMP.BEFORE H2 CLRS
0-100
RTD
DEG.C
Pt 100
PGB 31 CT002A
TEMP.BEFORE H2 CLRS
0-100
RTD
DEG.C
Pt 100
PGB 31 CT002B
TEMP.BEFORE H2 CLRS
0-100
RTD
DEG.C
Pt 100
PGB 32 CP501
0-10
PG
KG/CM2
PGB 32 CP502
0-10
PG
KG/CM2
PGB 32 CP503
0-10
PG
KG/CM2
PGB 32 CP504
0-10
PG
KG/CM2
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
0-139-00-01241
<38 C
>38 C
<38 C
SPARE
<38 C
>38 C
<38 C
SPARE
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
PGB 32 CT001A
TEMP.AFTER H2 CLR A
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 32 CT001B
TEMP.AFTER H2 CLR A
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 32 CT002A
TEMP.AFTER H2 CLR B
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 32 CT002B
TEMP.AFTER H2 CLR B
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 32 CT003A
TEMP.AFTER H2 CLR C
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 32 CT003B
TEMP.AFTER H2 CLR C
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 32 CT004A
TEMP.AFTER H2 CLR D
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 32 CT004B
TEMP.AFTER H2 CLR D
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 32 CT501
0-100
TG
DEG.C
PGB 32 CT502
0-100
TG
DEG.C
PGB 32 CT503
0-100
TG
DEG.C
PGB 32 CT504
0-100
TG
DEG.C
PGB 33 CG001A
0-100
0-139-00-01241
0-139-00-01241
2.3-4030-10550/33
0209E
0-139-00-01241
0-139-00-01241
0-139-00-01241
62-45C
>67 C
62-45C
SPARE
62-45C
>67 C
62-45C
SPARE
62-45C
>67 C
62-45C
SPARE
62-45C
>67 C
62-45C
SPARE
_________________________________________________________________________________________
2.3-4030-10550/34
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
PGB 33 CT001A
TEMP.AFTER H2 CLR
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 33 CT001B
TEMP.AFTER H2 CLR
0-100
RTD
0-139-00-01241
DEG.C
Pt 100
PGB 33 CT501
TEMP.AFTER H2 CLR
0-100
TG
0-139-00-01241
DEG.C
PGB 42 CP503
0-10
PG
Kg/CM2
PGB 42 CP504
0-10
PG
Kg/CM2
PGB 42 CP505
0-10
PG
Kg/CM2
PGB 42 CP506
0-10
PG
Kg/CM2
PGB 42 CT001A
0-100
RTD
DEG.C
Pt 100
PGB 42 CT001B
0-100
RTD
DEG.C
Pt 100
PGB 42 CT002A
0-100
RTD
DEG.C
Pt 100
PGB 42 CT002B
0-100
RTD
DEG.C
Pt 100
PGB 50 CT001A
TEMP-INLET TO SO CLRS
0-100
RTD
DEG.C
Pt100
PGB 50 CT001B
TEMP-INLET TO SO CLRS
0-149-00-01200
0-100
DEG.C
RTD
Pt100
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
2-145-00-01021
31490001021
62-45C
>67 C
62-45C
SPARE
<42 C
>42 C
<42 C
SPARE
<42 C
>42 C
<42 C
SPARE
SPARE
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
PGB 50 CT501
PGB 51 CP501
PGB 51 CP502
PGB 52 CP501
PGB 52 CP502
PGB 52 CT001A
PGB 52 CT001B
PGB 52 CT501
PGB 52 CT502
PGB 61 CP501
PGB 61 CP502
PGB 62 CP501
PGB 62 CP502
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0209E
2.3-4030-10550/35
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-100
TG
DEG.C
0-10
PG
KG/CM2
0-10
PG
KG/CM2
0-10
PG
KG/CM2
0-10
PG
KG/CM2
0-100
RTD
DEG.C
Pt100
0-100
RTD
DEG.C
Pt100
0-100
TG
DEG.C
0-100
TG
DEG.C
0-10
PG
KG/CM2
0-10
PG
KG/CM2
0-10
PG
KG/CM2
0-10
PG
KG/CM2
<38 C
SPARE
<43 C
<43 C
<43 C
<43 C
<43 C
<43 C
_________________________________________________________________________________________
2.3-4030-10550/36
0209E
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
PGB 62 CT001A
PGB 62 CT001B
PGB 62 CT501
PGB 62 CT502
PGB 70 CT001A
PGB 70 CT001B
PGB 70 CT501
TEMP.BEFORE PW CLRS
PGB 71 CP501
PGB 71 CP502
PGB 72 CP501
PGB 72 CP502
PGB 72 CT001A
PGB 72 CT001B
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-149-00-01200
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-100
RTD
DEG.C
Pt100
0-100
RTD
DEG.C
Pt100
0-100
TG
DEG.C
0-100
TG
DEG.C
0-100
RTD
DEG.C
Pt100
0-100
RTD
DEG.C
Pt100
0-100
TG
DEG.C
0-10
PG
KG/CM2
Pt100
0-10
PG
KG/CM2
Pt100
0-10
PG
KG/CM2
0-10
PG
KG/CM2
0-100
RTD
DEG.C
Pt100
0-100
RTD
DEG.C
Pt100
SPARE
<43 C
<43 C
<38C
<38C
SPARE
<38.0 C
38-67C
38-67C
SPARE
_________________________________________________________________________________________
TAG NUMBER
SERVICE
RANGE
INSTRUMENT
OPERATING
--------------
------------
-----------------
---------------
TYPE
VALUE
PID_REF DRAWING
UNIT
ANNUN
SET_PTS
----------
VALUE
REMARKS
--------
DDCMIS
CODE
________________________________________________________________________________________________________________
PGB 72 CT002A
PGB 72 CT002B
PGB 72 CT501
TEMP.AFTER PW CLR-1
PGB 72 CT502
TEMP.AFTER PW CLR-2
PGB 73 CG001
PW TEMP.CNTRL VALVE
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-153-00-01065
0-100
RTD
DEG.C
Pt100
0-100
RTD
DEG.C
Pt100
0-100
TG
DEG.C
0-100
TG
DEG.C
0-100
38-67C
38-67C
SPARE
38-67C
38-67C
2.3-4030-10550/37
0209E
Turbogenerators
Running Routine
Operation
General
1.
Operating Log
During initial startup and during normal operation, the
hydrogen-cooled Turbogenerators, auxiliaries and all
instruments and controls should be monitored to assure
continuous reliable operation. The observations and
readings should be recorded. A typical operating log is
contained in these operating instructions. This table will,
of course, have to be adapted to the particular conditions
of the plant. The important requirement is that all checks
and readings be made at certain predetermined intervals
and preferably at the same load point. Any special
conditions regarding the operation of the hydrogen-cooled
BHEL, Haridwar
2.3-4100-10550/1
0209 E
Turbogenerators
Operating Log
Operation
Generator Supervision
Operating values*
Unit
Tag
Number
Active power
MW
Reactive power
MVAR
Stator current
kA
Stator voltage
kV
Rotor current
Speed
kg/cm
Slot 1
3
Primary water
Measuring point 1
outlet temperature
Measuring point 2
measuring point 3
C
C
C
C
C
C
C
C
Measuring point 1
TE Measuring point 2
Stator core
Measuring point 3
temperature
Measuring point 1
EE Measuring point 2
Measuring point 3
Coolers a/b
cold
Coolers c/d
cold
Coolers a/b
hot
Coolers c/d
hot
Gas temperature
TE water manifold
-1
2
Slot temperature
C
C
C
C
C
C
C
C
C
C
C
C
Inlet
TE
EE
Generator bearing
TE
temperatures
EE
TE
kg/cm
EE
kg/cm
TE ahv
mm
EE ahv
mm
Bearing oil
temperature
Outlet
Date
C
C
C
C
Data should be recorded during steady-state conditions after constant operation for several hours.
BHEL, Haridwar
2.3-4120-10550/1
0209 E
Turbogenerators
Operating Log
Operation
Operating values*
Unit
kg/cm
kg/cm
kg/cm
TE
kg/cm
EE
kg/cm
TE
kg/cm
EE
kg/cm
TE
mbar
EE
mbar
TE
kg/cm
EE
kg/cm
TE
kg/s
EE
kg/s
TE
kg/s
EE
kg/s
TE
kg/s
kg/s
Inlet
Outlet
TE
EE
Inlet
Outlet
Inlet
Cooling water
temperatures
Date
EE
Tag
Number
C
C
C
C
C
C
C
C
C
C
C
Data should be recorded during steady-state conditions after constant operation for several hours.
BHEL, Haridwar
2.3-4150-10550/1
0209 E
Turbogenerators
Operating Log
Operation
Gas System
Operating values*
Unit
H2 boottle pressure
kg/cm2
kg/cm2
N2 boottle pressure
kg/cm2
% H2
% H2
I/h
H2 casing pressure
kg/cm2
kg/cm2
Tag.
Number
Data should be recorded during steady-state conditions after constant operation several hours.
**
BHEL, Haridwar
Date
2.3-4160-10550/1
0209 E
Turbogenerators
Operating Log
Operation
Operating values*
Unit
Generator inlet
Prinary water
Temperature
Bushing outlet
Before coolers
After collers
dm3/s
Bushing outlet U
dm3/s
Bushing outlet V
dm3/s
Bushing outlet W
dm3/s
Treated water
dm3/s
Primary water
kg/cm2
pressure
kg/cm2
Primary water
conductivity
S/cm
S/cm
kg/cm2
BHEL, Haridwar
Tag.
Number
Date
2.3-4170-10550/1
0209 E
Turbogenerators
Operating Log
Operation
Exciter Supervision
Operating values*
Cooling air
temperature
Unit
Cold air
Hot air
Main exciter
Coolers e/f
Cooling water
temperature Cooler e
Cooler f
Exciter bearing temperature
C
C
Inlet
Outlet
Outlet
Measuring Point 1
Measuring point 2
C
C
C
C
C
Relative
Absolute
Date
Tag
Number
kg
Data should be recorded during steady-state conditions after constant operation several hours.
BHEL, Haridwar
2.3-4190-10550/1
0209 E
Turbogenerators
Operation
It is a prerequisite for startup of the turbine generator
that continuous contracts be maintained between all plant
sections directly or indirectly involved in the starting
procedure.
Prior to startup, it should be ascertained that the
following auxiliaries are in operation and will continue to
remain in service.
Q
Q
Q
Q
Operating Media
Turbine oil
Carbon dioxide (CO2)
Hydrogen (H2)
Nitrogen (N2)
Primary water
2.
BHEL, Haridwar
2.3-5000-10550/1
0209 E
Turbogenerators
Operation
1 General
The heat exchangers of the generator and its
auxiliaries have copper, copper alloy or stainless steel
tubes. Admiralty brass (CuZn28Sn) is primarily used for
fresh-water applications, while aluminium brass
(CuZn20Al) is selected for sea- water service.
Copper and copper alloy tubes must from a
protective film on the cooling water side to ensure
adequate resistance to corrosion attack. The formation
and the preservation of the protective film are essentially
dependent on the conditions during initial commissioning
and subsequent service.
2 Cooler Tube Materials
The coolers of the unit described have copper,
copper alloy or stainless steel tubes.
Details of the cooler tube materials are specified
in the Technical Data section of this manual [1].
2.1 Copper or Copper Alloy Cooler Tubes
Influences on the cooling water side can cause
damage to the copper or copper alloy tubes of the
coolers, primarily in the form of erosion/corrosion and
corrosion attack due to
Q
Q
Q
2.2
BHEL, Haridwar
7.
6.
8.
2.3-5003-10550/2
0209 E
Turbogenerators
Operation
Q
Q
Q
Q
2.1
Open all pressure gauge shutoff valves
2.2
Open shutoff valves in signal pipes
2.3
Open shutoff and gate valves in air side seal
oil circuit
BHEL, Haridwar
MKW11 AA506
MKW31 AA506
MKA23 AA503
MKA23 AA504
MKW71 AA513
MKW73 AA513
MKW71 AA523
MKW73 AA523
MKW01 AA503
MKW11 AA504
MKW11 AA505
MKW31 AA504
MKW33 AA 505
MKW11 AA501
MKW21 AA501
MKW31 AA501
MKW11 AA003
MKW21 AA002
MKW31 AA003
MKW31 AA004
MKW11 AA004
MKW03 AA502
MKW03 AA501
MKW03 AA505
MKW03 AA506
MKW71 BP501
MKW71 AA512
MKW71 AA522
MKW76 AA512
MKW76 AA522
MKW76 AA513
MKW76 AA523
2.4
Place seal oil coolers in operation
2.5
Place seal oil filters in operation
2.6
Place bearing vapor exhausters in
operation
2.7
Start air side seal oil pump MKW11 AP001
Turbogenerators
Operation
2.8
Observe oil level in seal oil tank MKW03
BB001
During filling of the air side circuit, the seal oil tank
is simultaneously filled with seal oil via float valve MKW03
AA002. The float valve closes when the oil level reaches a
predetermined level, and the flow of oil from the air side
circuit into the seal oil tank is interrupted. However, oil will
continue to flow from the hydrogen side of the shaft seal
into the seal oil tank, resulting in a rise of the oil level above
the sight glass. This is caused by the lack of pressure in
the generator.
2.9
Set three-way valves before volume flow
indicators to position for normal operation
3
Air side seal oil circuit is filled
BHEL, Haridwar
2.3-5110-10550/3
0209E
Turbogenerators
Operation
2
Fill hydrogen side seal oil circuit
2.1
Open shutoff and signal pipes
2.2
Open shutoff and gate valves
MKW13 AA507
MKW13 AA505
MKA13 AA506
MKA13 AA501
MKW13 AA003
MKW13 AA510
MKW73 AA512
MKW73 AA522
2.3
Place seal oil coolers in operation
MKW13 AA503
2.4
Place seal oil filters in operation.
BHEL, Haridwar
2.5
Place and keep hydrogen side seal oil pump
MKW13 AP001 in operation
2.6
Close signal equalizing valve MKW13
AA507 at C valve
2.7
Set three-way valves before volume flow
indicators to position for normal operation
3
Hydrogen side seal oil circuit is filled.
2.3-5120-10550/2
0209E
Turbogenerators
Operation
1.1
Vent signal pipes and main bellows of
differential pressure regulating valves (A1,
A2 and C valves)
1.2
Vent seal oil coolers
1.3
Vent seal oil filters
1.4
Vent all signal pipes to the pressure
measuring devices through the venting
screw of the respective pressure gauge
shutoff vale.
1.5
Vent signal pipes and main bellows of
pressure equalizing value MKW73 AA011
BHEL, Haridwar
MKW71 AA514
1.6
Vent signal pipes and main bellows of
pressure equalizing valve MKW73 AA021
MKW71 AA524
2
Venting of all circuits and components of
the seal oil system is cimpleteed.
2.3-5130-10550/2
0209E
Turbogenerators
Operation
1.1
Adjust A1 valve MKW11 AA002
1.2
Set seal oil pressure for seal ring relief
1.3
Adjust C valve MKW13 AA002
1.4
Adjust pressure equalizing valves MKW73
AA011 and MKW73 AA021 for hydrogen
side circuit
BHEL, Haridwar
1.5
Adjust A2 valve MKW31 AA002
2
Setting of seal oil pressures is completed
Set alarm and changeover contacts.
2.3-5150-10550/2
0209E
Turbogenerators
Operation
2
Alarm contacts at twin filters in air side and
hydrogen side circuits
3
Check function of pressure switches
4
Check function of level detectors
MKA06CL001 and MKA07 CL001 in
installed condition
BHEL, Haridwar
2.3-5160-10550/1
0209 E
5
Set limit cards for temperature monitoring
6
checking and setting of supervisory
equipment is completed
2.3-5160-10550/2
0209E
Turbogenerators
Operation
2
Open shutoff valves for seal oil volume flow
measurement in air side circuit
3
Open shutoff values for seal oil volume flow
measurement in hydrogen side circuit.
MKW71 AA512
(before TE shaft seal)
MKW71 AA522
(before EE shaft seal)
Adjust three-way valves MKW71 AA511 and
MKW71 AA521 so that seal oil flow via volume flow meters.
MKW73 AA512
MKW73 AA522
5
Volume flow meters are activated
Start with next settings.
BHEL, Haridwar
2.3-5163-10550/1
0209E
Turbogenerators
Operation
Exhausters
2
Check standby seal oil pump for proper
operation
3
Check pumps for automatic operation
4.
When a seal oil temperature more than
400C has been reached, turn on the cooling
water supply to cooler selected for
operation so as to obtain the specified heat
removal capacity.
5
Check bearing vapor exhausters for proper
operation
6
Filling and startup procedures are
completed
being normal running routine
BHEL, Haridwar
2.3-5180-10550/1
0209E
Turbogenerators
Operation
1.1
Check to ensure that all pressure gauge
shutoff valves are open
1.2
Check if shutoff valves in seal oil circuit are
open
BHEL, Haridwar
1.3
Verify that shutoff valves in signal lines of
air side circuit are open
1.4
Start air side seal oil pump 1, MKW03
BB001
1.5
Check oil level in seal oil tank MKW03
BB001
2
Air side seal oil circuit is now in operation
2.3-5210-10550/2
0209E
MKW11 AA506
MKW31 AA506
MKW23 AA503
MKW23 AA504
MKW71 AA513
MKW73 AA513
MKW71 AA523
MKW73 AA523
Check oil level in seal oil pumps. Place seal oil pump
in operation.
Note : To avoid a temporary excessive pressure build up
in piping system, air in piping must be slowly displaced
with oil. Start and immediately stop seal oil pump several
times until all air is removed from the piping system. Seal
oil pump 1 should then be kept in continuous operation.
Turbogenerators
Operation
Circuit
The air side seal oil circuit must be in operation.
1.2
Fill seal oil circuit
1.1
Seal oil level is observable at sight glass
of seal oil tank
1.3
Check to assure that shutoff valves in
hydrogen side circuit are open
no
MKW13 AA501
MKW13 AA003
MKW13 AA510
MKW73 AA512
MKW13 AA513
MKW13 AA507
MKW13 AA505
MKW13 AA506
MKW73 AA522
1.4
Verify that shutoff valves in signal lines of
hydrogen side circuit are open
1.5
Start hydrogen side seal oil pump
MKW13 AP001
2
Hydrogen side seal oil circuit is now in
operation
BHEL, Haridwar
2.3-5220-10550/1
0209 E
Turbogenerators
Operation
2
Vent coolers and filters
2.1
Vent seal oil coolers (oil side) and seal oil
filters
Keep vent valves of all seal oil coolers and vent plugs
of seal oil filters open until the oil emerges without bubbles.
2.2
Check seal oil filters for contamination and
clean filters, if required
2.3
Fill service seal oil cooler on water side
and vent cooler
3.1
Vent oil signal lines, Adjust A1, A2, C valves
and pressure equalizing valves.
3.2
Ven pressure gauges
3.3
yes
BHEL, Haridwar
2.3-5230-10550/1
0209 E
3
Oil pressures are in agreement with the
previous operating values.
4
Check and, if required, adjust operating
values for seal ring relief
5
Seal oil pressures are set
2.3-5230-10550/2
0209E
no
Turbogenerators
Operation
2
Check standby seal oil pump for proper
operation
3
Check automatic operation of pumps
4
When a seal oil temperature is more than
400C, turn on the cooling water supply to
cooler selected for operation so as to obtain
the specified heat removal capacity
5
Check bearing vapour exhausters for
proper operation.
6
End of starting procedure. Begin with
normal running routine
BHEL, Haridwar
2.3-5280-10550/1
0209 E
Turbogenerators
Operation
in Gas System
BHEL, Haridwar
2.3-6107-10550/1
0209 E
Turbogenerators
Operation
Preparatory work
2
Set mechanical zeros
3
Scavenge measuring gas system
3.1
Prepare to scavenge measuring gas
system
(H2
(H2
(H2
(H2
BHEL, Haridwar
2.3-6110-10550/1
0209 E
3.3
Set flow path of measuring gas. Open
shutoff valves
3.4
Set H2 pressure reducers to rated gas
pressure.
3.5
Set pressure reducer for measuring gas to
minimum low-pressure setting.
3.6
Three-way valve MKG25 AA507
3.7
Set scavenging gas volume flow
3.8
Terminate scavenging procedure and set
measuring gas volume flow
4
End of scavenging procedure
2.3-6110-10550/2
0209E
Turbogenerators
Operation
2
Set electrical zero
2.1
Close shutoff valves and three-way valve.
3
End of calibration procedure
BHEL, Haridwar
(H2 bottle)
(H2 bottle rack manifold)
(before H2 pressure reducer 1.
(after H2 pressure reducer 1,
(for H2 high pressure)
(before H2 pressure reducer 1, H2 unit)
(after H2 pressure reducer 1, H2 unit)
(measuring gas, calibration)
(H2 bottle)
(H2 bottle rack manifold)
(before H2 pressure reducer 2,
(after H2 pressure reducer 2,
(for H2 high pressure)
(before H2 pressure reducer 2, H2 unit)
(after H2 pressure reducer 2, H2 unit)
(measuring gas, calibration)
Turbogenerators
Operation
Measure purity
during CO2 filling
1.1
Electrical commissioning of meter system
1.2
Turn range selector to position 1
1.3
Observe purity changes during CO2 filling
2
Terminate purity measurement used during
CO2 filling
BHEL, Haridwar
2.3-6130-10550/1
0209E
Turbogenerators
Operation
Measure purity
during H2 filling
1.1
Turn range selector to position II.
H2)
1.2
Observe purity changes during H2 filling.
2
Terminate purity measurement used during
H2 filling.
BHEL, Haridwar
2.3-6140-10550/1
0209E
Turbogenerators
Operation
Measure purity
during H2 operation
1.1
Turn range selector to position III.
1.2
Check measuring gas volume flow
2
The H2 purity meter system is ready for
service. Start with normal running routine
for supervision of purity in generator
housing
BHEL, Haridwar
2.3-6150-10550/1
0209E
Turbogenerators
Gas Filling
Operation
2
Fill generator with carbon dioxide (CO2).
2.1
Open all pressure gauge shutoff valves.
2.2
Switch on heater of CO2 flash evaporator.
2.3
Open shutoff and three-way valves.
BHEL, Haridwar
MKG25 AA519
MKG25 AA502
MKG25 AA518
MKG25 AA561
2.5
Terminate filling with carbon dioxide.
Filling with CO2 may be terminated when a purity in
excess of 95% CO2 in air has been reached. If the open
CO2 bottles are not yet completely empty, the residual
carbon dioxide should also be admitted into the generator.
Switch off heater of CO2 flash evaporator.
2.6
Close shutoff and three-way valves.
MKG25 AA 518
MKG51 AA 561
MKG25 AA 519
3
The generator is filled with carbon dioxide.
Start with H2 filling.
2.3-6310-10550/2
0209E
Turbogenerators
Gas Filling
Operation
Replacing CO 2 With H 2
1.1
Open shutoff and three-way valves
MKG25 AA519
MKG19 AA501
MKG15 AA502
MKG15 AA504
MKG15 AA501
MKG11 AA561
MKG11 AA531
MKG11 AA501
or
MKG25 AA518
1.2
Turn range selector to position II
1.3
Observe H2 purity indication and turn
range selector to position III
BHEL, Haridwar
2.3-6320-10550/1
0209E
1.4
Close shutoff valve MKG25 AA502
1.5
Set contacts for pump control in seal oil
system.
2
Fill generator with hydrogen to operating
pressure.
3
Measure H2 purity by means of mechanical
purity meter.
3.1
Open shutoff valves
3.2
Activate mechanical gas purity meter
system
4
The generator is filled with H2.
Start with normal running routine
2.3-6320-10550/2
0209E
Turbogenerators
Operation
Preparatory work
2
Purging the primary water tank with
nitrogen (N2)
2.1
Open shutoff valves at bottle rack and in
purging gas system
MKG31 AA501
MKG31 AA502
MKG31 AA503
MKG35 AA501
MKF91 AA502
(at N2 bottle)
(at N2 bottle rack manifold)
(before N2 pressure reducer)
(after N2 pressure reducer)
(in N2 purging gas line)
BHEL, Haridwar
2.3-6810-10550/1
0209E
2.4
Terminate nitrogen purging
2.5
Close shutoff valves at bottle rack and in
purging gas system.
3
continue filling or operation of primary water
system.
2.3-6810-10550/2
0209E
MKG31 AA501
MKG31 AA502
MKG31 AA503
MKG35 AA501
MKF91 AA502
(at N2 bottle)
(at N2 bottle rack manifold)
(before N2 pressure reducer)
(after N2 pressure reducer)
(for N2 purging gas)
Turbogenerators
Operation
Preparatory Work
Caution : The primary water system may only be filled
with water complying with our specification [1]
Prerequisites for filling the primary water system :
Q
Q
Q
Q
Q
2
Preparatory work
2.1
Set mechanical and electrical zeros of the
conductivity meter system [5]
2.2
Adjust primary water tank level system with
probe not immersed [6]
2.3
Adjust the leakage water level detectors
with probes immersed [7]
2.4
Check and set primary water volume flow
indicators [8]
2.5
Adjust relief valve for makeup line [9]
BHEL, Haridwar
2.3-7100-10550/1
0209E
2.6
Set mechanical zeros of all pressure
gauges
2.7
Set electrical zero of pressure transmitter
2.8
Ensure that pure nitrogen is available at
required pressure and in sufficient quantity.
2.9
Ensure that water is available for filling of
the primary water system.
3
Fill external part of primary water system.
2.3-7100-10550/2
0209E
30 to 145 psig.)
Turbogenerators
Operation
Q
Q
Q
2
Close valve
MKF12 AA502
MKF 22 AA502
MKF52 AA521
MKF52 AA522
MKF52 AA523
MKF52 AA544
MKF52 AA581
MKF52 AA591
MKF52 AA593
MKF60 AA502
MKF60 AA504
MKF60 AA519
MKF80 AA506
MKF80 AA507
MKF80 AA509
MKF80 AA512
MKF80 AA513
MKF82 AA501
MKF83 AA501
MKF83 AA502
MKF91 AA502
MKF91 AA506
3
Open valve
BHEL, Haridwar
MKF12 AA501
MKF12 AA504
MKF22 AA501
MKF22 AA504
MKF52 AA501
MKF52 AA502
MKF52 AA503
MKF52 AA511
MKF52 AA512
MKF52 AA513
MKF52 AA531
MKF52 AA532
MKF52 AA533
MKF52 AA545
MKF52 AA580
MKF52 AA582
MKF52 AA583
MKF80 AA503
MKF80 AA504
MKF80 AA505
MKF 80 AA508
MKF 80 AA511
MKF80 AA514
MKF91 AA505
MKF91 AA513
4
Filling procedure
Fill circuit slowly with water. Terminate filling when primary
water tank is filled with water up to 3/4 on the sight glass.
Caution : Ensure that water does not enter purging gas
line during filling or addition of makeup water.
4.1
Open shutoff valve MKF60 AA520 in makeup line
4.2
Vent during filling
4.3
Adjust gas pressure in primary water tank
2.3-7110-10550/2
0209E
Turbogenerators
Operation
4.4
Terminate filling procedure by closing
shutoff valve MKF60 AA520 when tank is
filled up to 3/4 on sight glass.
5
Place external cooling circuit into service
5.1
Carefully vent signal lines to pressure
gauges
5.2
Place primary water pump 1 in operation
for approximately 10 minutes
5.3
Venting and purging procedure
5.4
Start pump 2 after pump 1 has been
stopped
5.5
Maintain circulation in external part of
primary water circuit by means of pump 1
or 2
BHEL, Haridwar
2.3-7110-10550/3
0209E
6
Activate conductivity meter system MKF80
CQ001 [2]
7
External part of primary water circuit is filled
with water; start with filling and placing into
service of water treatment system.
[2] 2.3-7350
2.3-7110-10550/4
0209E
Turbogenerators
Operation
2
Fill ion exchanger with resins
Remove cover of ion exchanger tank after opening the
flanged connection and removing pipe.
Remove upper nozzle tray.
Thoroughly mix cation and anion exchanger resins of
a ratio of 1 : 1 and fill ion exchanger with mixture.
After filling ion exchanger, replace upper nozzle tray
(nozzles facing the resin) and install cover. Make sure
gaskets are properly seated.
Tighten cover flange bolts uniformly at opposite points
to prevent flange distortion.
3
Activate conductivity meter
MKF60 CQ001 [1]
4
Flush ion exchanger resins
Caution : During storage, the resin can decompose. To
prevent products of decomposition from entering the
primary water system, the resins should be flushed.
Filling the ion exchanger with water should be done
slowly to prevent whirling of the resin filling which may result
in separation of resin compounds.
4.1
Close shutoff valves
MKF60 AA510
MKF60 AA517
MKF60 AA511
MKF60 AA522
BHEL, Haridwar
2.3-7120-10550/1
0209E
4.2
Open shutoff valves
4.3
Perform flushing procedure
MKF60 AA503
MKF60 AA509
MKF 60 AA512
MKF60 AA513
5
Place water treatment system into service
Open control valve MKF60 AA502 slowly. Vent inlet pipe
via vent valve MKF60 AA503. Then open shutoff valve
MKF60 AA519. Adjust a volume flow rate of approximately
1 m3/h by means of control valve MKF60 AA502 (reading
at flow indicator MKF60 CF502)
5.1
Treatment of water in cooling circuit
6
Purge primary water tank with N2 [2]
7
Water in external part of primary water
circuit is subjected to treatment; start with
filling of terminal bushings and phase
connectors
[2] 2.3-6810
2.3-7120-10550/2
0209E
Turbogenerators
Operation
2
Filling procedure
MKF83 AA502
MKF83 AA501
MKF83 AA503
MKF83 AA504
MKF83 AA505
MKF83 AA506
MKF83 AA507
MKF83 AA508
MKF83 AA513
MKF83 AA514
MKF83 AA515
MKF83 AA516
MKF83 AA517
MKF83 AA518
BHEL, Haridwar
(after bushings)
(before bushings)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
(shutoff valve for flow indicator)
3
Activate volume flow indicators
4
Close control valves
MKF83 AA502
MKF83 AA501
5
Terminal bushings and phase connectors
are filled; start with filling of stator winding
2.3-7150-10550/2
0209E
Turbogenerators
Operation
3
Filling procedure
4
Activate volume flow indicators
MKF82 AA502
MKF82 AA503
MKF82 AA504
MKF82 AA505
MKF82 AA507
MKF82 AA508
BHEL, Haridwar
6
Carefully vent all signal lines to pressure
gauges
7
Isolate stator winding from external part
of primary water circuit
(in bypass)
MKF82 AA501
10
Open control and shutoff valves
11
Close shutoff valve MKF80 AA504 in
bypass
MKF60 AA502
12
Stator winding is filled; start with filling of
primary water coolers on cooling water
side.
2.3-7160-10550/2
0209E
Turbogenerators
Operation
2
Check and activate primary water
temperature control system.
3
Close shutoff valves
4
Open shutoff valves
(cooler 1)
(cooler 2)
5
Filling procedure
6
Primary water circuit is ready for operation; start with necessary checks prior to
startup.
BHEL, Haridwar
2.3-7180-10550/1
0209E
Turbogenerators
Operation
2.1
Start one primary water pump and be sure
the other pump is ready for starting
2
Are primary water pumps in operation ?
no
yes
3.3
Activate stator winding branch circuit by
slowly opening control valve MKF82 AA501.
3.2
Activate bushing and phase connector
branch circuit by slowly opening control
valves MKF83 AA502 and MKF83 AA501
3.1
Place water treatment system into service
by slowly opening valves MKF60 AA502
and MKF60 AA519
3
Are all primary water branch circuits in
service
no
4
Check primary water circuit prior to startup[2]
5
Primary water system is now in service.
Start with normal running routine
BHEL, Haridwar
2.3-7100
to 2.3-7180
2.3-7610
2.3-7210-10550/1
0209E
Turbogenerators
Operation
Activate primary
water system after a shutdown
of more than 48 hours
2.1
Fill and activate primary water system or
any branch circuits [1]
2
Primary water circuit is completely filled
no
3
Perform checks necessary prior to startup
4
Primary water system is now in service;
start with normal running routine
2.3-7100
.. to ..
2.3-7180
[2]
BHEL, Haridwar
2.3-7610
Turbogenerators
Operation
2
Check mechanical zero of conductivity
indicator
3
Check electrical zero
4
Check complete conductivity meter
system by means of test switching unit
BHEL, Haridwar
2.3-7530-10550/1
0209E
5
Check conductivity meter system at
transmitter module by use of test resistor
6
Conductivity meter system is ready for
continuous monitoring of the primary
water conductivity
2.3-7530-10550/2
0209E
Turbogenerators
Operation
2
3
4
5
1
2
3
4
5
Fig.1
Span Potentiometer
Zero indicator
Zero switch
Test jack
Zero Potentiometer
Differential Pressure Tranmitter
2
Vent medium-pressure cell
With primary water cooling circuit filled and required
primary water flow available, open equalizing valve and
the two shutoff valves and vent measuring mechanism. To
do this, follow descriptions [1] and [2].
After venting, close equalizing valve.
The measuring mechanism is now subjected to the
differential pressure to be measured.
3
Switch on auxiliary power supply
The differential pressure transmitter is now ready for
checking the lower range limit and upper range limit.
4
Check lower range limit and upper range
limit
Lower range limit and upper range limit can be
readjusted independently from each other.
BHEL, Haridwar
2.3-7540-10550/1
0209 E
4.1
Set zero switch to T (test) position
4.2
Apply zero differential pressure to
measuring mechanism
4.3
Check indication of zero indicator
4.4
Correct zero setting
4.5
Set zero to N (normal) position
4.6
Apply upper range differential pressure to
meausring mechanism (upper range value
< orifice design)
4.7
Correct upper range pressure setting
An ammeter (voltage drop < 300 mV at 20 mA)
connected to the test jack, should indicate the upper range
value of the output current = 20 mA. Any required correction
can be made with the span potentiometer (item 1).
4.8
Re-apply differential pressure to measuring
mechanism
5
Equipment is ready for volume flow
measurement
Also refer to the following information
[1]
2.1-7370
[2]
2.1-8412
2.3-7540-10550/2
0209E
Pressure Transmitters
Turbogenerators
Operation
2
All primary water coolers are filled on their
primary water side.
3
Check or adjust vent and drain valves at
primary water coolers
5
All pressure gauges and pressure
transmitters are properly vented.
BHEL, Haridwar
2.3-7610-10550/1
0209E
6
Two primary water coolers are filled and
vented on their cooling water sides
7
Primary Water Temperature control system
is ready for operation
8
Primary water circuit is ready for operation;
start with regular monitoring of operation
2.3-7610-10550/2
0209E
Turbogenerators
Operation
1
General
The generator should be operated on the turning gear
and brought up to speed in accordance with the turbine
startup diagrams.
2
Exciter Temperatures
The exciter coolers must be filled with water and vented.
The shutoff valves in the lines upstream of the coolers are
open, and the control valves in the lines downstream of
the coolers are closed.
Runup
During runup to rated speed, the bearing oil inlet
temperature should not be less than 350C but not higher
than 450C. The oil inlet temperature at the shaft seals should
not be less than 380C.
Note : Do not run up generator to rated speed and
voltage as long as generator casing pressure [1] is not
at rated value.
During runup, the critical speed ranges should be
passed through quickly and at a uniform rate.
Smooth running depends on several factors. Even
minor temperature differences of 1-2 deg C between
opposite sides of the rotor may result in rotor distortion
which could lead to inadmissible vibrations due to
unbalance.
During runup, the bearing and oil temperatures should
be read and recorded at short intervals.
To prevent these thermal unbalances during runup, the
turbine-generator should be run on turning gear. If the
generator is run up following prolonged turning gear
operation, no restriction regarding the rate of runup need
be observed other than those required for the turbine.
6
BHEL, Haridwar
2.1-1850
Turbogenerators
Operation
1
Actual condition
in operation
in operation
in operation
in operation
t = approx. 380C.
in operation
in operation
Hydrogen coolers
Primary water coolers
Exciter cooler
in operation
Drying system
Heating system
Bearing vibration
Bearing metal temperature
normal
normal
Exciter cooler
at r cold air > 400C, adjust cooling water flow required for
removal of loss heat.
Speed
n= approximately 90%
BHEL, Haridwar
2.3-8011-10550/1
0209E
>5K
closed
set
Speed
Primary water volume flows
n = rated speed
set
Bearing vibrations
Synchronizing
Paralleling
Loading
2.3-8011-10550/2
0209E
Turbogenerator
Operation
BHEL, Haridwar
2.3-8081-10550/1
0209 E
Turbogenerators
Operation
1
Load Limits
Q
Q
Rate of Loading
Unbalanced Load
Load Restrictions
BHEL, Haridwar
2.3-8170-10550/1
0209 E
Turbogenerators
Operation
40
30
20
10
10
9
8
7
6
5
4
3
2
1
0
-7 -6 -5
-4 -3
-2
-1
-1
-5
FREQUENCY DEVIATION (%)
BHEL, Haridwar
2.3-8181-10550/1
0209 E
Turbogenerators
Operation
Continuous
Operatopn
100 %
MVA
66.6 %
MVA
123456
123456
123456
123456
123456
123456
123456
123456
123456
123456
Cooler in service
Cooler out of service
Operation with less coolers or higher output than shown is not allowed
BHEL, Haridwar
2.3-8184-10550/1
0209 E
Turbogenerators
Operation
=
=
=
=
=
=
=
588.000
21.000
16.166
50.000
0.850
3.500
45.000
6
4
TIME T IN SECONDS
3
2
8 101
3
8
6
10
-1
10
10
8
8 100
i22 t =10.00
8 102
8 103
BHEL, Haridwar
2.3-8187-10550/1
0209 E
BHEL, Haridwar
1.2
1.4
1.6
1.8
2.2
2.4
10
TIME IN SEC
100
OVERLOAD CAPABILITY
1000
Turbogenerators
Current Overload Capability
Operation
2.3-8188-10550/1
0209E
Turbogenerators
Operation
50
CAUTION
49
TIME IN MINUTES
48
47
5
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
BHEL, Haridwar
2.3-8190-10550/1
0209E
BHEL, Haridwar
100
200
300
400
500
600
42
47
40
45
49
44
51
53
48
46
55
50
60
52
62
54
Turbogenerators
Operation
2.3-8191-10550/1
0209 E
Turbogenerators
Shutdown of Generator
Operation
During shutdown of the generator, the shaft lift
oil pump must be started as soon as the unit reaches
the speed specified in the Turbine Instruction Manual.
To prevent any difficulties during a subsequent
runup due to thermal unbalances and the resulting
rotor distortion, the turning gear must be started as
soon as the turbine-generator coasts down to the
speed (turning gear speed) specified for the turbine
(normally automatic) and maintained in operation
without interruption until the rotor has cooled down
to nearly room temperature.
BHEL, Haridwar
2.3-8310-10550/1
0209 E
Turbogenerators
Operation
Actual condition
Generator load
SN < 0.05 SN
Speed
approximately 90%
Excitation
Exciter dryer
Anticondensation heating system
n<3.5s1 inoperation
n<3.5s1 inoperation
in operation
Gas system
in operation
in operation
Speed
Shutdown procedures
completed
BHEL, Haridwar
2.3-8311-10550/1
0209E
Turbogenerators
Operation
1
BHEL, Haridwar
2.3-8400-10550/1
0209E
Turbogenerators
Operation
Suitable measures will have to be taken on all coolers
taken out of service to prevent standstill corrosion in the
cooler tubes.
In the case of a brief outage, it will mostly be sufficient
BHEL, Haridwar
Supervision of Generator
During Standatill
Coolers
to supply the coolers with a small water flow and to flush
them with the full water flow twice weekly.
In the case of a prolonged outage, the coolers should
however, be drained on their cooling water sides and
dried.
2.3-8440-10550/1
0209 E
Turbogenerators
Operation
After gas removal from the generator, the seal oil
system can be taken out of operation, and monitoring of
the generator is no longer required.
However, if the seal oil system remains activated,
BHEL, Haridwar
Supervision of Generator
During Standstill
Seal Oil System
monitoring of the generator must be continued. All seal
oil pressure and temperature should be recorded at the
previous intervals, and attention should be given to all
special occurrences.
2.3-8500-10550/1
0209E
Turbogenerators
Operation
2
Shut down turbine-generator
3
Remove H2 gas from generator
4
Stop seal oil pumps
5
Terminate normal running routine
6
Remove all faults, e.g. replace any defective
shutoff valves or temperature gauges
BHEL, Haridwar
2.3-8510-10550/1
0209 E
Turbogenerators
Operation
2
Drain air side seal oil circuit
2.1
Close shutoff valves
2.2
Open cooler drain and vent valves on oil
side
MKW01 AA503
MKW11 AA505
MKW31 AA505
MKW11 AA501
MKW21 AA501
MKW31 AA501
MKW51 AA505
MKW51 AA511
MKW51 AA504
MKW51 AA510
Air side seal oil circuit is now drained via the two
drain valves.
2.3
Open cooler drain and vent valves on water
side
BHEL, Haridwar
Turbogenerators
Operation
2
Drain hydrogen side seal oil circuit
2.1
Close shutoff valves at seal oil unit
MKW03 AA501
MKW13 AA503
MKW03 AA502
MKW13 AA510
pump)
MKW13 AA504
MKW13 AA511
2.2
Open shutoff valves at seal oil unit.
2.3
Start seal oil pump
Start hydrogen side seal oil pump. The seal oil pump
should be kept in operation only until the seal oil has
been removed from the seal oil tank MKW93 BB001. Stop
seal oil pump immediately afterwards.
The remaining seal oil can be drained through the
drain plug in bottom of seal oil tank.
2.4
Open shutoff valve MKW113 AA503
2.5
Open cooler drain and vent valves on oil
side
MKW53 AA505
MKW53 AA511
MKW53 AA504
MKW53 AA510
BHEL, Haridwar
2.3-8521-10550/1
0209E
2.6
Open cooler drain and vent valves on water
side
2.3-8521-10550/2
0209E
Turbogenerators
Operation
2
Drain signal pipes
2.1
Open drain valves in signal pipes
2.2
Open vent valves in seal oil valve rack
3
Drain seal oil filters
MKW11 AA507
MKW31 AA507
MKW13 AA508
MKW13 AA509
(oil
(oil
(oil
(oil
signal
signal
signal
signal
to A1 valve)
to A2 valve)
to C valve)
to C valve)
MKW71 AA514
MKW73 AA514
MKW71 AA524
MKW73 AA524
4
Drain seal ring relief piping
4.1
Close shutoff valves in seal oil valve rack
MKW76 AA513
MKW76 AA523
BHEL, Haridwar
Turbogenerators
Operation
It is recommended to leave the hydrogen in the
generator and to reduce the hydrogen pressure if the
generator is to be shut down for a period up to two
months.
It should, however, be observed that all alarm
devices must be set to the new operating values.
Monitoring of the gas system must be continued as during
BHEL, Haridwar
2.3-8600-10550/1
0209E
Turbogenerators
Operation
Preparatory work
Gas Removal
Lowering Hydrogen Gas Pressure
in Generator
1.1
Check zero setting of CO 2 /H 2 purity
transmitter
1.2
Close shutoff valves and three-way valves
MKG25 AA519
MKG19 AA501
MKG19 AA502
MKG15 AA502
MKG17 AA505
MKG15 AA504
MKG15 AA501
MKG11 AA561
MKG16 AA501
MKG12 AA501
1.3
Lower gas pressure in the generator
2
Generator is ready for filling with CO 2
BHEL, Haridwar
2.3-8610-10550/1
0209 E
Turbogenerators
Operation
Gas Removal
Replacing H2 With CO2
1.1
Set range selector switch to position II
1.2
Switch on heater of CO2 flash evaporator
1.3
Open shutoff valves and three-way valves
1.4
Close three-way valve MKG25 AA507
1.5
Measure CO2 purity
1.6
Terminate filling with CO2
2
Generator is filled with CO2
BHEL, Haridwar
MKG25 AA502
MKG25 AA518
MKG59 AA507
evaporator)
MKG51 AA561
MKG25 AA519
Gas)
Turbogenerators
Operation
1.1
Set range selector switch to position I
1.2
Establish hose connection
1.3
Open shutoff valves
Gas Removal
Replacing CO2 With Air
1.4
Terminate filling with air
1.5
Remove hose connection
1.6
Close shutoff valves and three-way valves
BHEL, Haridwar
2.3-8630-10550/1
0209E
Turbogenerators
Operation
Preparatory work
2
Purge primary water tank with nitrogen
2.1
Open shutoff valves in N2 bottle rack and
purging gas system
2.2
Check nitrogen purging gas volume flow
2.3
Perform nitrogen purging procedure
MKG31 AA501
MKG31 AA502
MKG31 AA503
MKG35 AA501
MKG91 AA502
(at N2 bottle)
(at N2 bottle rack manifold)
(before N 2 pressure reducer)
(after nitrogen pressure reducer)
(in N 2 purging gas line)
2.4
Terminate nitrogen purging
2.5
Close shutoff valves in N2 bottle rack and
purging gas system
MKG31 AA501
MKG31 AA502
MKG31 AA503
MKG35 AA501
MKG91 AA502
(at N2 bottle)
(at N2 bottle rack manifold)
(before N 2 pressure reducer)
(after N2 pressure reducer)
(in N2 purging gas line)
3
Continue shutdown of primary water system
BHEL, Haridwar
2.3-8650-10550/1
0209E
Turbogenerators
Operation
After shutdown of the turbine-generator, the primary
water supply to the generator is maintained by keeping
the primary water pumps in service. This condition is
permissible for a prolonged period of time. Monitoring
of the primary water system must be continued as during
normal operation.
BHEL, Haridwar
2.3-8700-10550/1
0209E
Turbogenerators
Operation
2
Will entire primary water cooling circuit
be deactivated?
Yes
2.1
Stop primary water circulation
No
2.2
Primary water cooling circuit can be left
in this condition for a period up to
48 hours
3
Take branch circuits out of service
3.1
Take stator winding branch circuit out
service
3.2
Take bushing and phase connector branch
circuit out of service
BHEL, Haridwar
3.3
Take water treatment system out of
service
4
Primary water can be left in individual
branch circuits for periods up to 48 hours
2.3-8720-10550/2
0209E
Turbogenerators
Operation
2
Purge primary water tank with nitrogen
(N2)[1]
3
Reduce pressure in primary water tank
4
De-energize electrical equipment in
primary water system
De-energize :
Conductivity transmitters
Level detector system at primary water tank
Q
Volume flow indicators for stator winding and
bushings
Q
Temperature detectors
Q
Coolant temperature control system
Q
Power circuits of pumps
Q
Q
5
Drain compeleteprimary water circuit or
branch circuits
BHEL, Haridwar
6
Stop normal running routine of branch
circuits taken out of service
2.3-8730-10550/2
0209E
Turbogenerators
Operation
2
Close shutoff valves before and after
coolers
3
Open drain and vent valves at coolers
4
Dry coolers with compressed air
5
Primary water coolers are dained and dry
on their cooling water sides
BHEL, Haridwar
2.3-8732-10550/1
0209E
Turbogenerators
Operation
Q
Q
2
Preparatory work prior to draining
3
Blow out stator winding with compressed
air
4
Purge stato winding with N2
daily.
BHEL, Haridwar
2.3-8734-10550/1
0209E
5
Pressure stator winding
6
Stator winding is drained and preserved
2.3-8734-10550/2
0209E
Turbogenerators
Operation
Q
Q
2
Preparatory work prior to draining
Close valves:
MAKF83 AA501
MAKF83 AA501
(before bushings)
(after bushings)
3
Blow out phase conectors and bushings
with compressed air
(phase A bushings)
(phase A bushings)
(phase B bushings)
(phase B bushings)
(phase C bushings)
(phase C bushings)
BHEL, Haridwar
2.3-8738-10550/1
0209 E
6
Phase conectors and bushings are
drained and preserved
2.3-8738-10550/2
0209E
Turbogenerators
Operation
Q
Q
2
Take ion exchanger out of service
3
Drain water treatment system
4
Drain and dry piping system with
compressed air
5
Water treatment system is drained and
dry
BHEL, Haridwar
2.3-8746-10550/1
0209E
Turbogenerators
Operation
2
Dry piping system with compressed air
3
External part of primary water circuit is
drained and dry
BHEL, Haridwar
2.3-8748-10550/1
0209E
Turbogenerators
Operation
With the generator on turning gear or at standstill,
the dryer and the space heaters must be in operation.
The filter pads installed at the dryer inlet should
be carefully checked for contamination at regular
intervals and cleaned or replaced in due time.
Caution : Never place dryer into operation without
BHEL, Haridwar
Supervision of Generator
During Standstill
Exciter
make-up air filter.
The brushes of the ground fault detection system
should be lifted off the measuring sliprings to prevent
the formation of rust on the sliprings. In the case of a
prolonged outage, a protective coating should be
applied to the measuring sliprings.
2.3-8900-10550/1
0209 E
Turbogenerators
Operation
The details given herein on faults, their possible causes
and the corrective measures cannot be considered
complete in every respect, since all possible troubles cannot
be covered in advance. In most cases, the operator will
have to decide on the measures to be taken. The individual
measures required depend on the mode of operation.
BHEL, Haridwar
Fault Tracing
General
2.3-9000-10550/1
0209E
Turbogenerators
Operation
Fault/Cause
Differences in slot temperatures between individual
phases of stator winding
Fault Tracing
Stator and Generator Supervisory
Equipment
Remedy
The embedded RTD's should be checked when
different slot temperatures are indicated while stator
currents are of equal magnitude in all the three phases.
Such a check should only be made with the generator at
rest and in non-excited condition. The check should
include resistance measurements as well as testing of
the detector leads, the measuring point selector switches
and the indicators. Care should be taken during
resistance measurements of the embedded RTD's to
ensure that they are not heated as this will falsify the
results. In many cases, a fault can be cleared by
recalibration of the RTD's.
Note: If cold gas temperature continues to rise, a
turbine trip is activated via the generator mechanical
equipment protection.
Liquid in generator
BHEL, Haridwar
2.3-9200-10550/1
0209 E
Fault/Cause
Remedy
which activated the alarm. Drain the liquid via the shutoff
valve after the level detector and inspect liquid.
Then close shutoff value after level detector and
reopen shutoff valve before level detector.
Repeat this procedure until no liquid is drained from
the shutoff valve.
If the liquid cannot be drained from the generator in
this manner within a reasonable period of time, which
will be the case on occurrence of a large leakage, the
generator should be shut down immediately.
Moisture condensate
Primary water
Oil
2.3-9200-10550/2
0209E
[1]
[2]
[3]
[4]
2.1-1810
2.3-8170
2.3-9440
2.3-9561
Turbogenerators
Operation
Fault/Cause
Fault Tracing
Generator Supervisory Equipment
Coolant Temperature Control
Remedy
BHEL, Haridwar
2.3-9280-10550/1
0209 E
Turbogenerators
Operation
Fault/Cause
Sudden deterioration of rotor running condition.
BHEL, Haridwar
Fault Tracing
Rotor
Remedy
Check whether the deteriorated running condition
originated due to the turbine or whether the rotor
bearings are damaged. A deterioration of the running
condition may be caused by a change in the balancing
condition or by a rotor winding short. Unload and shut
down turbine generator as soon as feasible if cause
cannot be located and corrected for severe condition.
Since it is very difficult in most cases to find a definite
cause, it is advisable to obtain the help of
manufacturer's product service personnel.
2.3-9310-10550/1
0209 E
Turbogenerators
Operation
Fault/Cause
Fault Tracing
Coolers
Remedy
Liquid in Generator
Q
This fault is due to a leaking or defective H2 cooler
tube.
4
1
2
3
4
Fig. 1
BHEL, Haridwar
2.3-9440-10550/1
0209 E
Fault/Cause
1
2
3
1
2
3
4
Plug
Upper tubesheet
Cooler tube
Lower tubesheet
Fig. 2
2.3-9440-10550/2
0209
Turbogenerators
Operation
Fault Tracing
Bearings
Fault/Cause
Remedy
Bearing oil pressure indicated in the shaft lift oil pipe drops.
BHEL, Haridwar
2.3-9450-10550/1
0209 E
Turbogenerators
Operation
Fault/Cause
Fault Tracing
Bearing Vapour Exhausters
Remedy
BHEL, Haridwar
2.3-9521-10550/1
0209 E
Turbogenerators
Operation
Fault/Cause
Seal oil pump 1 failed
Fuses or thermal overload device have tripped main
contactor, resulting in failure of seal oil pump 1.
BHEL, Haridwar
Fault Tracing
Seal Oil Pumps
Remedy
Fault/Cause
Remedy
cable). Replace defective fuse and ensure that seal oil
pump 3 can be restarted.
2.3-9523-10550/2
0209E
Shaft seals are now supplied with seal oil from the air
side seal oil circuit only. Seal oil drained towards the
hydrogen side of the shaft seals is returned to the seal oil
storage tank via seal oil tank MKW03 BB001 and float valve
MKW03 AA001.
Note: Seal oil saturated with air is now also supplied to
hydrogen side shaft seals. Air entrained in seal oil escapes
into generator, resulting in a deterioration of H2 purity.
Verify that voltage is available. Check fuses and thermal
overload device.
Visually examine pump to determine condition of
mechanical parts. Start pump immediately after the fault is
corrected. Verify that pressure gauges indicate previous
operating values.
Turbogenerators
Operation
Fault/Cause
Low seal oil pressure after air side oil filter
Seal oil filter in service is contaminated.
Fault Tracing
Seal Oil Pressures and Temperatures
Remedy
BHEL, Haridwar
Fault/Cause
Remedy
2.3-9531-10550/2
0209E
Turbogenerators
Operation
Fault/Cause
Relief valve of seal oil pump in service operates
during operation with A1 valve
Shutoff valves MKW11 AA505 and MKW11 AA504
are closed.
Main bellows in A1 valve is defective, resulting in a
rise of seal oil pressure before the shaft seals. A1 valve
may only be taken out of service when operation with
A2 valve is ensured.
Fault Tracing
Relief Valves in Seal Oil System
Remedy
BHEL, Haridwar
2.3-9551-10550/1
0209E
Fault/Cause
Remedy
Close shutoff valve MKW13 AA510.
Close shutoff valve MKW13 AA505 in air side seal
oil signal line and shutoff valve MKW13 AA506 in
hydrogen side seal oil signal line.
Disconnect air side seal oil signal line from valve
head. Dismantle valve head and replace main bellows.
Refit valve head and air side seal oil signal line.
Open shutoff valve MKW13 AA507. Then open
shutoff valves MKW13 AA505, MKW13 AA506 and
MKW13 AA510.
Place hydrogen side seal oil pump in operation.
Close shutoff valve MKW13 AA507.
Vent hydrogen side and air side seal oil signal lines
through vent plugs. Ensure that previous operating
values are restored. If required, readjust C valve.
2.3-9551-10550/2
0209E
Turbogenerators
Operation
Fault/Cause
High oil level in TE/EE prechambers
Oil level in generator prechambers has risen to such
a height that one level detector is immersed in oil. Oil
level control is malfunctioning.
Fault Tracing
Oil Level in Seal Oil System
Remedy
BHEL, Haridwar
2.3-9561-10550/1
0209 E
Turbogenerators
Operation
Fault/Cause
Fault Tracing
Gas Pressures
Remedy
BHEL, Haridwar
2.3-9640-10550/1
0209E
Turbogenerators
Operation
Fault/Cause
Low H2 purity
Seal oil pump MKW13 AP001 supplying the hydrogen
side of the shaft seal has failed. In this case, the air
entrained in the air side seal oil circuit will escape into
the generator, resulting in deterioration of the H2 purity.
Fault Tracing
Gas Purity Meter System
Remedy
BHEL, Haridwar
2.3-9680-10550/1
0209 E
Fault/Cause
Remedy
and clean dust filter.
If required, insert new filter.
Remove and clean throttle by means of a throttle
needle; re-insert throttle.
Warning: Do not perform any work on purity transmitters
other than that described under Fault Tracing, since the
explosion proof design may be adversely affected.
Warning: Isolate all H2 carrying lines prior to opening gas
flow path to prevent mixing of gases.
2.3-9680-10550/2
0209E
Turbogenerators
Operation
Fault/Cause
Fault Tracing
Primary Water Pumps
Remedy
BHEL, Haridwar
2.3-9720-10550/1
0209E
Turbogenerators
Operation
Fault/Cause
Low pressure after primary water pump 1
or
Low pressure after primary water pump 2
Primary water circulation disturbed.
Fault Tracing
Water Pressures and Temperatures
in Primary Water System
Remedy
BHEL, Haridwar
Fault/Cause
High temperature after primary water cooler
Q
Cooler fouling (cooling water side).
Remedy
2.3-9730-10550/2
0209E
Turbogenerators
Operation
Fault/Cause
High differential pressure across fine filter
Fine filter is contaminated.
Fault Tracing
Filters in Primary Water System
Remedy
BHEL, Haridwar
2.3-9740-10550/1
0209E
Fault/Cause
2.3-9740-10550/2
0209E
Turbogenerators
Operation
Fault/Cause
High water level in primary water tank
Q
Natural expansion of primary water due to
temperature rise.
Fault Tracing
Water Level in Primary Water Tank
Remedy
Immediately take measures for shutdown of the turbinegenerator. If it is no longer practicable to maintain water
circulation, shut down generator.
Stop the leakage and restore normal water level in
primary water tank by adding fully demineralised water.
If the primary water pressure exceeds the pressure in
the cooling water system, the primary water cooler should
likewise be checked for leaks.
BHEL, Haridwar
2.3-9760-10550/1
0209 E
Turbogenerators
Operation
Fault Tracing
Conductivity in Primary Water System
Fault/Cause
Remedy
BHEL, Haridwar
2.3-9782-10550/1
0209 E
Fault/Cause
Q
Remedy
Check the conductivity meter system [2].
Disturbances which seem to be caused by the transmitter
may possible be corrected by the following measures:
Remove transmitter form flow vessel and dip in
chromosulfuric acid. Clean electrodes and remove any
residual acid by rinsing in condensate or a similar medium
prior to reinstalling transmitter. Even minor traces of acid
at transmitter electrodes may result in a significant
temporary increase in the primary water conductivity. It is
recommended to measure the insulation resistance (500
V megger) between terminals 1/2 and 2/3 after transmitter
cleaning. With a dry transmitter, the insulation resistance
should not be less than 1 mega ohm.
2.3-9782-10550/2
0209E
Turbogenerators
Operation
Fault/Cause
Low
Low
Low
Low
Q
flow
flow
flow
flow
rate
rate
rate
rate
Fault Tracing
Volume Flow Rates in Primary Water
System
Remedy
in
in
in
in
stator winding
phase A bushings
phase B bushings
phase C bushings
BHEL, Haridwar
2.3-9784-10550/1
0209 E
Turbogenerators
Operation
Fault/Cause
Fault Tracing
Alkalizer Unit for Primary Water System
Remedy
Note: All possible alkalizer unit faults are displayed
as single alarms on the control panel of the alkalizer
unit and normally also as a group alarm in the control
room. Apart from the faults/causes covered in this
instruction, also faults of the alkalizer unit itself are
possible which can lead to a deactivation or failure
of the alkalizer unit. For details on fault tracing or
repair of the alkalizer unit, see manufacturer's
instructions.
If the alkalizer unit has been deactivated due to a fault,
the loss of primary water conditioning will not immediately
result in a risk for the generator. It should, however, be always
attempted to continue NaOH injection by changing over the
metering pump from the automatic to the manual mode.
Maintaining the alkalizer unit in operation on occurrence
of faults in the general supervisory system of the generator
is only permissible with intensive operator supervision !
BHEL, Haridwar
2.3-9785-10550/1
0209 E
Fault/Cause
Remedy
Trace and correct fault, taking into account also other
alarms prevailing at the same time.
Conductivity has decreased because the pump was
stopped. The controller attempts to restore the conductivity
to the proper level. Since the conductivity does not respond
after the metering pump has been stopped, the controller
output current rises to the maximum value preset by
parameterizing. It is therefore advisable to change over the
controller to the manual mode and to lower the controller
output current to zero. Then start metering pump by pressing
the Metering Pump On key twice and reset controller for
automatic mode. The controller adjusts the conductivity to
the set point level within approximately 10 to 15 minutes.
Q
Controller is disturbed.
2.3-9785-10550/2
0209E
Fault/Cause
Q
Turbogenerators
Operation
Remedy
Take corrective actions as described above.
If possible, change over metering pump to the manual
mode at once [3] and adjust stroking rate to get the
required conductivity.
Controller deactivated
BHEL, Haridwar
Fault/Cause
Q
Remedy
Re-close automatic circuit breaker F3 in control
cabinet of alkalizer unit.
If the circuit breaker is tripped again, identify and
correct tripping cause.
2.3-9785-10550/4
0209E
Turbogenerators
Operation
Fault Tracing
Fuses on Rectifier Wheels
Fault/Cause
Remedy
BHEL, Haridwar
2.3-9901-10550/1
0209 E
Fault/Cause
Remedy
shaft should be stopped for brief periods only to
enable a replacement of the diode(s) in the respective
branch circuit. Plotting the blocking characteristic and
assessing the reusability of the diode(s) can then be
done while the unit is running.
The defective diode(s) should be cautiously
unscrewed from the heat sink using the special diode
wrench.
Before installing new diodes and fuses, the
following checks must be made:
A ft e r c l e a n i n g t h e h e a t s i n k , t h e i n s u l a t i o n
resistance between isolated heat sink and wheel must
be measured using a 500 to 1000 volt megger.
Insulation resistance should be more than 10 M
.
Fuses and diodes are both individually tested at
the BHEL factory. Checking the characteristic data
before installing new diodes and fuses will thus not
be required. Only make sure that each replacement
diode is of the same type as the defective diode
(observe forward direction).
Before installing any replacement diodes, apply a
lubricant (Teflon spray) to the threads and coat diode/
heat sink contact surface with a contact agent (silicone
paste). Diodes should be screwed into the heat sink by
hand and then torqued to 10 mkg.
Use self-locking nuts for attaching the flexible
leads to the three-phase power lead.
Be sure that the contact surface (front face) of fuse
bears flush against the contact surface of wheel. After
the fuse has been properly screwed into the wheel
and strap of the heat sink, check clearances between
fuse and wheel using a feeler gage. If a distance of
more than 0.1 mm is measured between fuse and
wheel, fuse should be re-filing of bore in fuse strap.
Finally, the front-side set screw should be locked. If
several fuses and diodes are to be replaced, this
procedure should be repeated.
No replacement of fuses or diodes must take place
without checking.
Running behaviour of the exciter will not be
affected by an exchange of diodes and fuses because
of small differences in the weights of replacement
parts.
Prior to re-assembly of the exciter enclosures,
i n s u l a t i o n r e s i s t a n c e o f e x c i t e r, i n c l u d i n g r o t o r
winding, should be checked. If measured by a megger
applying a measuring voltage of 500 volts, insulation
resistance must not be below 1 M .
After installation of
the enclosures and
reactivation of field ground fault detection system, the
generator may again be placed in service.
2.3-9901-10550/2
0209E
Turbogenerators
Operation
Fault/Cause
High hot air temperature at main exciter
and/ or
High hot air temperature at rectifier exciter
Q
The cause is a change in the cooling water
conditions.
BHEL, Haridwar
Fault Tracing
Exciter Temperatures
Remedy
2.3-9911-10550/1
0209 E
Turbogenerators
Operation
Fault/Cause
Liquid in exciter
Q
The cause is a leak or a tube rupture at the cooler
tube bundle.
Fault Tracing
Exciter Cooler
Remedy
1
2
3
4
Fig. 1
5
6
7
Tube
Plug
Tube sheet
BHEL, Haridwar
2.3-9914-10550/1
0209 E
Fault/Cause
1
1
2
3
4
Plug
Tube sheet
Cooler tube
Tube sheet
Fig. 2
2.3-9914-10550/2
0209E
Fault Tracing
Stroboscope
Type LX5 (220 V)
Turbogenerators
Operation
Fault/Cause
Remedy
Stroboscope defective
Pins 2 and 9 on plug board 2 are interconnected for
a supply voltage of 220 V.
10
11
12
13
12
6
7
11
abt.
abt.
abt.
abt.
310 V DC
23 V DC
5 V AC
24 V AC
10
11
12
13
10
11
12
13
Ground/pin
Ground/pin
Ground/pin
Ground/pin
13
7
11
9
abt.
abt.
abt.
abt.
23 V DC
15 V DC
5 V AC
6-9 V AC
BHEL, Haridwar
2.3-9941-10550/1
0209 E
Fault/Cause
Remedy
10
11
12
13
2.3-9941-10550/2
0209E
Turbogenerators
Operation
Fault/Cause
Exciter dryer disturbed
Q
Limit switch failed to operate, i.e. motor-actuated
flap is hot in Open position.
Fault Tracing
Exciter Drying System
Remedy
BHEL, Haridwar
2.3-9955-10550/1
0209E
Turbogenerators
Operation
Fault Tracing
Ground Fault Detection System
in Exciter Field Circuit
Fault/Cause
Remedy
BHEL, Haridwar
2.3-9980-10550/1
0209E
Turbogenerators
Maintenance
BHEL, Haridwar
2.4-4200-10550/1
0209 E
Turbogenerators
Maintenance
BHEL, Haridwar
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
A n i n s u ff i c i e n t p r i m a r y w a t e r f l o w r e s u l t s i n
insufficient cooling of the water-cooled components.
Therefore, the flow rate must not fall below the lower
limit value.
5
2.4-4210-10550/1
0209E
Grounding Brushes
2.4-4210-10550/2
0209E
Turbogenerators
Maintenance
General
Annualy
Every 6 Months
Every 3 Months
Special measures should be taken to prevent corrosion damage to the cooler [1]. Cooler sections having
no cooling water flows for some time may be subject to
standstill corrosion. In addition to many other corrosive
influences, such as the different elements of the cooling
water, locally differing deposits, raw materials, etc., there
exists the danger that microorganisms on the tube walls
may die and decay due to a loss of fresh water supply
(lack of oxygen). Ammonia is formed from such decay
which may lead to stress corrosion cracking. Corrosion
damage can only be properly prevented if the cooler is
drained on the water side, cleaned, completely dried and
maintained in a dry condition. With the generator in commercial operation, such measures are often unfeasible,
particularly in cases of short outages. In such cases,
Fig. 1
Fig. 2
Weekly
Daily
Work required
Monthly
Maintenance Intervals
Coolers
Purification Brush
BHEL, Haridwar
2.4-4240-10550/1
0209E
Turbogenerators
Maintenance
Fig. 1
BHEL, Haridwar
Annualy
Every 6 Months
Every 3 Months
Monthly
Daily
Work required
Weekly
Maintenance interval
X
spective bearings should be checked. Such pressure reduction may be indicative of damage in the area of contact surface, the bearing babbitt, leaking supply pipes,
or defective pressure limiting and check valves.
The temperature of the lubricating oil supplied to the
bearings is controlled by the cooling water flow to the
bearing oil cooler. The temperature of the generator
sleeve bearings are displayed in the control room.
2
2.4-4250-10550/1
0209 E
Turbogenerators
Maintenance
The vibrations of the generator rotor should be monitored and any change should be carefully observed.
Should a change in vibration characteristics be noted, it
is recommended to have the manufacturers product
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
BHEL, Haridwar
2.4-4310-10550/1
0209E
Turbogenerators
Maintenance
Repack regreasing devices of bearing vapor exhauster shaft seals with grease
1
1
2
3
4
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
Fig. 1
1
2
Regreasing device
Drive motor
BHEL, Haridwar
2.4-4520-10550/1
0209E
Turbogenerators
Maintenance
Check seal oil supply lines and shutoff valves for leakages
General
One of the two seal oil coolers in the air side and
hydrogen side seal oil circuits will be in service.
Serving as standby unit, the second cooler is filled
on its oil side, while it should be empty, clean and dry
on its cooling water side in order to preclude standstill
corrosion on the cooling water side. The cooling water
vent and the drain valve should be kept open to
maintain the cooler in a dry condition.
2. Cooler Changeover
When changing over the coolers, the standby
cooler must first be filled on its water side, with care
being taken to ensure that the cooler is properly
vented on both the water and oil sides.
The three-way valves should be changed over by
turning the common handwheel, which actuates both
valves simultaneously. The right-hand seal oil cooler
is placed into service on its oil side by turning the
handwheel counter-clockwise upto the stop. If the
handwheel is turned clockwise, the left-hand cooler
is taken into operation. The changeover procedure
does not result in an interruption of the oil flow.
When making a changeover on the oil side, take
BHEL, Haridwar
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
2.4-4540-10550/1
0209E
Turbogenerators
Maintenance
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
BHEL, Haridwar
2.4-4550-10550/1
0209 E
Turbogenerators
Maintenance
Annualy
Every 6 Months
Every 3 Months
General
Weekly
Daily
Work required
Monthly
Maintenance Intervals
Gas Consumption
Fig. 1 Handy-Tector
BHEL, Haridwar
2.4-4610-10550/1
0209E
Turbogenerators
Maintenance
BHEL, Haridwar
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
2.4-4720-10550/1
0209 E
Turbogenerators
Maintenance
Check seal oil supply lines and shutoff valves for leakages
General
The degree of contamination of the primary water
filters can be seen at the differential pressure indicator.
At predetermined differential pressures, alarms are
activated in addition to signal filter contamination.
During each inspection of the unit, the main filters
should be cleaned and the filter element of the fine filter
replaced.
Warning : Primary water contains dissolved hydrogen.
When draining he filter, care should be exercised
because of resulting degassing of water.
2
Main Filter
The main filter is only insignificantly contaminated
even after a service period of several years due to the
purity of the primary water and the cleanliness of the
entire primary water system. Cleaning during operation
will therefore normally be not required. Should it
nevertheless become necessary to clean the main filter
during service, place main filter 2 in operation and take
main filter out of service.
To do this, close shutoff valve
MKF52AA591
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
MKF52AA581
(drain, main filter 1)
MKF52AA582
(vent, main filter 1).
Discard primary water drained from main filter 1. Main
filter 1 can now be cleaned [1].
After filter cleaning, operation of the primary water
system can be continued either with main filter 2 or with
cleaned main filter 1.
3
Fine Filter
The fine filter can also be taken out of service during
normal operation for replacement of the contaminated
one-way filter element.
The procedure for any required filter element replacement of the fine filter is as follows :
Take fine filter out of service [2].
Remove contaminated filter element.
Remove vent pipe and hex nuts from filter cover and
lift off cover.
Hold filter insert at handle and turn counterclockwise.
After removal of filter insert from filter housing, loosen
hex nuts and remove bottom seating ring. Withdraw contaminated filter element.
Insert new filter element and close filter.
Prior to installing a new filter element, clean filter
sealing faces and seating rings and check O-rings for
damage. Install filter element and replace bottom seating ring. Fit and tighten one hex nut until the support
plate rests on the upper seating ring. Fit and firmly tighten
(lock) second hex nut.
Hold filter insert at handle and turn clockwise until
filter insert is firmly locked in filter housing.
Reposition and bolt down filter cover. Uniform contact pressure must be obtained by tightening nuts alternately at opposite points.
Refit vent pipe to filter cover so that a tight connection is obtained.
Fine filter can be taken into service [2].
Also refer to the following information
[1] 2.5-7300
[2] 2.3-9740
BHEL, Haridwar
2.4-4740-10550/1
0209 E
Turbogenerators
Maintenance
BHEL, Haridwar
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
x
standstill corrosion. In addition to many other
corrosive influences, such as the different elements
of the cooling water, locally differing deposits, raw
materials, etc., there exists the danger that micro
organisms on the tube walls may die and decay due
to a loss of fresh water supply (lack of oxygen).
Ammonia is formed from such decay which may lead
to stress corrosion cracking. Corrosion damage can
only be properly prevented if the cooler is drained
on the water side, cleaned, completely dried and
maintained in a dry condition. With the generator in
commercial operation, such measures are often
unfeasible, particularly in cases of short outages.
In such cases, the measures outlined below should
be taken:
During normal operation, the cooling water flows
through two cooler sections. Since the coolers are
designed for 100 % capacity at maximum cooling
water temperature, the condition may arise that the
coolers are frequently supplied with small cooling
water volume flows for long periods. Depending on
the purity of the cooling water, this may result in
deposits due to the lower water velocity in the cooler.
To p r e v e n t c o o l e r d a m a g e , i t i s t h e r e f o r e
recommended to rinse the coolers alternately with
the full cooling water volume flow during short
outages. In addition, the coolers should be
frequently cleaned with brushes. For heavy cooler
contamination and if operational restrictions and
shutdowns are undesirable, it is recommended to
install a continuous cooler water purification system.
All continuous vents should be checked for proper
functioning.
2.4-4750-10550/1
0209E
Turbogenerators
Maintenance
The Primary water tank is mounted on the stator frame
and serves as an expansion tank during operation. A
sufficient water level in the primary water tank is the
prerequisite for reliable primary water circulation.
The water level in the primary water tank is
displayed on a local water level gauge. One capacitive
level monitoring system is provided to activate a low
water level alarm.
Any loss of primary water in the total circuit can
be compensated for by introducing make-up water
upstream of the ion exchanger. The quantity of makeup water is totally at a water meter and is indicative
of the leak tightness of the primary water system.
If it is necessary to add make-up water to the
primary water system during operation, close control
valve.
MKF60 AA502
BHEL, Haridwar
2.4-4760-10550/1
0209E
Turbogenerators
Maintenance
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
water.
2. Ion Exchanger
2.1 Replacing Ion Exchanger Resins
A replacement of the ion exchanger resins is required
when the conductivity downstream of the ion exchanger
is higher than in main circuit or rises to a value 0.5mho/
cm.
The main circuit may be left in operation during resin
replacement. The various operations for resin
replacement should be accomplished so that the work
will be completed before a conductivity of 1.5mmho/cm
has been reached in the main circuit. With the ion
exchanger out of operation, this value will be obtained
after a few days only.
For details on the replacement of the ion exchanger
resins, see under Fault Tracing [1].
BHEL, Haridwar
2.4-4780-10550/1
0209E
Turbogenerators
Maintenance
BHEL, Haridwar
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
Water Analysis
We recommended chemical analysis of the primary
water in the main circuit and treatment circuit (sampling
downstream of fine filter) at monthly intervals. Keeping
the sample excluded from the atmosphere at a constant
temperature of 25oC, the following parameters should
be determined:
Conductivity
pH
Na+ ion concentration
Cu concentration (total)
Fe concentration (total)
Table 1 shows the normal and limit values to be
expected.
Parameters
Normal
Conductivity
pH
Na+ ion
concentration
Cu concentration
Fe concentration
Table1
25 to 250 ppb
<5 ppb
<5 ppb
Limit
300 ppb
10 ppb
10 ppb
Chemistry
2.4-4785-10550/2
0209E
following information
Additive Specification for Alkalizer Unit
Primary Water Specification
Specification for Ion Exchange Resins
Turbogenerators
Maintenance
Check Fuses
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
Fuse Monitoring
With the aid of the stroboscope whose light frequency is automatically controlled, it is possible to
observe each separate fuse on both wheels. To activate the stroboscope, press the On push-button. It is
then possible to select either flash tube 1 or flash tube
2 by pressing the corresponding push-button Lamp1
or Lamp2 to observe each successive fuse on the
rectifier wheel. By pressing the feed or return pushbutton, the flashes can be timed so that a continuous
slow-motion observation of each fuse is possible.
The position of the fuse indicator shows whether
a fuse is intact or blown due to diode failure. If the
color-coded fuse indicator has taken a radial position,
the fuse has blown. To determine the condition of the
entire rectifier wheel, it is necessary to know in which
arm of the bridge each blown fuse belongs. The bridge
BHEL, Haridwar
2.4-4910-10550/1
0209E
Turbogenerators
Maintenance
BHEL, Haridwar
Annualy
Every 6 Months
Note : The life of the prefilter depends on the dust concentration in the power house and on the service hours
of the exciter dryer. It is recommended to inspect the
prefilter at shorter intervals during the commissioning
phase because of the high dust content of the air and
the relatively long period of exciter dryer operation.
Every 3 Months
Prefilter
Monthly
Daily
Work required
Weekly
Maintenance Intervals
Dust Filters
One dust filter each is provided behind the intake
branches on both sides of the exciter dryer. With
proper and regular maintenance of the prefilter, dust
filters will be required only once per year.
2.4-4925-10550/1
0209 E
Turbogenerators
Maintenance
Perform functional check of exciter drying system and clean filters, if necessary.
BHEL, Haridwar
Annualy
Every 6 Months
Every 3 Months
Monthly
Daily
Work required
Weekly
Maintenance Intervals
2 .4-4930-10550/1
0209 E
Turbogenerators
Maintenance
General
Special measures should be taken to prevent corrosion damage to the cooler[1]. Cooler sections having no
cooling water flows for some time may be subject to
standstill corrosion. In addition to many other corrosive
influence, such as the different elements of the cooling
water, locally differing deposits, raw materials, etc. there
exists the danger that micro-organisms on the tube walls
may die an decay due to a loss of fresh water supply
(lack of oxygen). Ammonia is formed from such decay
which may lead to stress corrosion cracking. Corrosion
damage can only be properly prevented if the cooler is
drained on the water side, cleaning completely dried and
maintained in a dry condition. With the generator in commercial operation, such measures are often unfeasible,
particularly in cases of short outages. In such cases,
special measures should be taken.
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
Exciter Coolers
During normal operation, the cooling water flows
through the cooler sections. Since the coolers are designed for 100% capacity at maximum cooling water
temperature, the condition may arise that the coolers
are supplied with smaller cooling water flows for long
periods. Depending on the purity of the cooling water, this may result in deposits due to the lower water
velocity in the cooler. To prevent cooler damage, it is
therefore recommended to rinse the coolers with the
full water flow during short outages. In addition, the
coolers should be frequently cleaned with brushes.
For heavy cooler contamination and if operational
restrictions and shutdowns are undesirable, it is recommended to install a continuous cooler water purification system.
BHEL, Haridwar
2 .4-4940-10550/1
0209 E
Turbogenerators
Maintenance
Annualy
Every 6 Months
Every 3 Months
Weekly
Daily
Work required
Monthly
Maintenance Intervals
BHEL, Haridwar
1
1.
2.
3.
4.
5.
Terminal board
Bore for gage stick
Plug-in brush holder
Brush carrier segment
Slipring
Fig.1
2 .4-4990-10550/1
0209 E
Turbogenerators
Inspection
Reliable operation of the turbogenerator will be ensured
only if inspections and overhauls are carried out at regular
intervals so that any faults can be detected and corrected
before they result in costly failures. Following each
inspection or overhaul, the next inspection should be
scheduled.
Provided that commercial tools can be used and that no
special skills are required for the dismantling and erection
work, the inspections can be performed by skilled power
station staff. In all other cases, however, such as for the
inspection of the shaft seals and their auxiliaries, the
services of the manufacturers product service personnel
will be required.
During an inspection, special attention should be given
to avoiding the effects of moisture on austenitic retaining
ring materials as a preventive measure against stress
corrosion.
According to the conventional interpretation, the
conditions for stress corrosion to occur are given by the
combination of sufficiently high tensile stresses and a
sensitive material/corrosion medium system. In hightensile steel, this sensitive system already develops when
the material is exposed to the moisture in the air. Extended
storage until startup and extended shutdown or stand-by
Introduction
BHEL, Haridwar
2.5-0010-10550/1
0209E
Turbogenerators
Inspection
Determination of
Dewpoint Temperature
Relative humidity in %
Example: Relative humidity of ambient air = 50 % and room temperature = +20oC result in a
dew point temperature (DT) of + 9oC, corresponding to an absolute humidity of 8.6 g/m3
BHEL, Haridwar
2.5-0019-10550/1
0209 E
Turbogenerators
Inspection
Note
Generator rotors are high-grade components which
are sensitive to moisture. For this reason, they must be
protected against corrosion and mechanical damage during
transport and storage.
The packing precautions and the organizational
measures for protection during transport and storage are
described below and summarized in [1]. This description
contains all details required for restoring the standard
packing provided by BHEL for delivery of the rotor. If a
rotor is to be returned to the manufacturers works for
overhaul or in the case of a prolonged outage of the
generator involving a separate storage of the rotor, the
requirements specified in the following must be met for
protection of the rotor.
Any deviations from the standard packing due to special
circumstances shall be subject to the approval of BHEL.
Contents
1. Basic Makeup of Packing
2. Definitions
3. Summary of Rotor Packing Requirements
4. Sealed Packing
4.1 Production Appliances and Packing Materials
4.2 Protection of Metallically Bright Shaft Ends
4.3 Providing the Plastic Sheeting Covers
4.4 Desiccant
5. Skid and Outer Protection
5.1 Land Transport
(Less Than One Month)
5.2 Land Transport or Sea Transport
or Longer Duration
6. Protection of Packing During Transit
6.1 Organizational Measures
6.2 Loading
6.3 Receiving Inspection
7. Storage
7.1 Storage Area
7.2 Checks During Storage Period
7.3 Removal From Storage
1. Basic Makeup of Packing
The packing precautions and organizational measures
during transport and storage are intended for reliably
preventing the effects of moisture on the rotor and
especially on the rotor retaining rings which may be
BHEL, Haridwar
Definitions
Sealed Packing
Q
Q
Q
Q
Q
2.5-0030-10550/2
0209E
Q
Q
Q
Q
Q
4.2
BHEL, Haridwar
2.5-0030-10550/4
0209E
danger of corrosion
Fig. 3
warning
50
40
30
Moisture Indicator
BHEL, Haridwar
and folding down over the edges not less than 200 mm.
The total weight and the dimensions of the cargo should
be marked on the container. In addition the hitching range
should be color-marked. The complete cargo should be
covered with a tarpaulin for protection against the elements.
6 Protection of Packing During Transit :
6.1 Organizational Measures :
Proper packing of the rotor will prevent both the ingress
and the condensation of moisture during transit, unless
the sealed packing is damaged by improper loading
procedures or customs inspections. This should be avoided
by suitable precautions, enabling a quick restoration of the
dry condition of any damaged sealed packing. These
measures include :
On the Cargo:
Q
Q
Q
Storage
BHEL, Haridwar
2.5-0030-10550/7
0209E
Turbogenerators
Purpose/
Phase
A
Corrosion
Protection
of shaft
ends
B
Corrosion
Protection
of rotor
winding
C
First packing
of rotor
retaining
rings and
rotor body
in plastic
sheeting
cover
(sufficient
for shortdistance
transport up
to 20 hours
and immediate installation)
D
Protection
of first
packing
C by
second
plastic sheeting cover
E
Protection
of packings
C and D by
third plastic
sheeting
cover
Component
Prev. Measure
Inspection
Sea Transport
Shipment by Sea or
Transport Period More
Than One Month
Shaft journals 1
Couplings
Hard wax coating (e.g. Tectyl 506) of sufficient thickness (dark-brown color).
Additionally protect areas of support in skid with two layers of wax-coated
bindings and one layer of 3 mm canvas-reinforced rubber mat.
Watercooled
rotor
winding
Fill dried rotor winding with pure nitrogen to a gauge pressure of 0.3 to 0.5 bar
through cover at exciter end.
Rotor
Body
Place wax-coated aluminum foil over entire range of rotor body (only for rotor body
diameters < 1300 mm, due to difficult handling)
5
Retaining
6
rings
Fans
(water boxes)
7
Rotor body
and
retaining
rings
Rotor body
and
retaining
rings
BHEL, Haridwar
Place 0.2 mm polythene sheeting between shaft ends 1 and rubber mat 4 over a
5 to 10 mm foam mat around top half circumference of rotor retaining rings and rotor
body.
10
Check heat-sealed and tightly wrapped plastic cover 9 for tight sealing as
under 7
11
12
2.5-0031-10550/1
0209 E
F
Transit
protection
G
Loading
H
Receiving
of cargo
J
Storage
K
Removal
from storage
Component
One Month
Prev. Measure
Purpose/
Phase
Sea Transport
Shipment by Sea or
Transport Period More Than One Month
Tightly
sealed rotor
13
Complete
cargo
14
Complete
packing
and rotor
winding
15
Check outer packing and relative humidity inside plastic sheeting at moisture indicators.
Replace desiccant when relative humidity is higher than 40 %. Return check list with
details on condition of packing and insulation resistances of rotor winding
to consignor.
16
Prior to unpacking the rotor in a weather-protected location, a cold rotor must have
ambient or dewpoint temperature plus 5 K safety margin to prevent moisture condensation.
Storage area
17
With packing for land transport, only in a hall kept at a moderate temperature. For
outdoor storage, seaworthy packing plus additional precautions are required: storage
on well tamped and suitably reinforced ground and set on blocks for protection against
moisture, case under protective roof.
Complete
packing
and rotor
winding
18
During storage (including interruptions in transit), check outer packing for damage and
tight sealing, insulation resistance of rotor winding and, if applicable, nitrogen blanket at
intervals of four weeks.
Rotor
19
Maintain tight sealing of packing as long as possible until rotor is installed. Protection
against condensation hazard by preventive measure 16
2.5-0031-10550/2
0209E
Checking Desiccant in
Packing of Components
Turbogenerators
Inspection
Desiccant Checking Requirements
The absorbent capacity of the desiccant must be
checked after shipment has been completed and at intervals of one month during any subsequent storage period.
Prior to
shipment
Condition of
outer
packing
Storage area
of compotent
Location
identification
of moisture
indicator
Company
Shipping
or
storage
phase
Name
Sl. No.:
Date
Job name:
Type:
Moisture indicator
blue or pink?
Bottom
Center
Top
circle
circle
circle
(30%)
(40%)
(50%)
Weight of
desiccant
in packing
in Kg
Replacement or
reactivation
of desiccant
TE 1
TE 2
TE 3
EE 1
EE 2
EE 3
TE 1
TE 2
TE 3
EE 1
EE 2
EE 3
TE 1
TE 2
TE 3
EE 1
EE 2
EE 3
TE 1
TE 2
TE 3
EE 1
EE 2
EE 3
TE 1
TE 2
TE 3
EE 1
EE 2
EE 3
BHEL, Haridwar
2.5-0032-10550/1
0209 E
Turbogenerators
Inspection
Checking the Insulation Resistances
of Rotor Windings in Sealed Packing
The insulation resistance of the rotor winding should
Job name :
Sl No.:
Shipping or
storage phase
Type :
Component :
Prior to
shipment
Date
Name
Company
Storage area
Temperature in
Storage area in C
Rel. humidity of ambient
Air in storage area in %.
Rotor temperature
in C
Moisture
Indicator
in packing
blue or
pink?
TE1
TE1
50
40
30
50
40
30
Pressure of Nitrogen
blanket in bar
Applied voltage in V
15 s
30 s
45 s
1 min
2 min
3 min
4 min
5 min
6 min
7 min
8 min
9 min
10 min
Notes:
1 The insulation resistance should be measured with an
insulation measuring device, applying a voltage of 100
V, but not more than 250 V.
2 Prior to each measurement, any static charges should
be removed by grounding the windings as a precautionary measure (10 minutes).
BHEL, Haridwar
3
4
5
Turbogenerators
Inspection
1
General
BHEL, Haridwar
2.5-0200-10550/1
0209 E
Turbogenerators
Inspection
1
General
During operation of a generator, voltages are set up along
the rotor due to magnetic unbalances and ring excitation.
This shaft voltage would cause a destructive current to flow
through the bearing, shaft seal and other components if the
rotor were not insulated from ground at least at the exciter
end. For reasons of interchangeability, all stator components
coming into contact with the generator rotor are insulated. At
the exciter, all bearings or the complete exciter are insulated.
2
BHEL, Haridwar
With
the
Measurement should be performed by means of an AVOmeter in the AC range. The voltage should be picked off the
shaft through a sliding contact with an insulated handle, which
is connected to the meter by a circle.
The shaft voltage measured in this way should then be
compared with the voltage according to Fig. 2. If the two
2 Ammeter
1 Measuring Bridge
Fig. 4 Measurement of Insulation Resistance With the Unit in
Non-Excited Condition
Turbogenerators
Inspection
do-
Hydraulic test pressure for seal oil and ring relief oil
inlet pipeline in the end shield
(No leakage and pressure drop is allowed)
Pneumatic test for seal oil and ring relief oil inlet
pipeline. (No leakage & pressure drop is allowed).
10 Kg for 30 mts
10 Kg for 30 mts
10 Kg for 30 mts
10 Kg for 30 mts
10
11
12
BHEL, Haridwar
2.5-0305-10550/1
0209 E
Turbogenerators
Inspection
To ensure trouble free operation, all systems should be
checked and operated strictly in accordance with sound,
safe and accepted practice.
1
p2
273K
1013.25 mbar
BHEL, Haridwar
p B1
p B2
t1
t2
Q
Q
Q
Q
Q
flange connections,
joints,
screw couplings,
welds,
bushings, etc.,
2.5-0310-10550/1
0209 E
Fig.1
Handy-Tector
Turbogenerators
Inspection
1
1
1
2
3
4
Flushing Oil
The oil used for flushing must be provided by the user
BHEL, Haridwar
Oil drain
Bearing saddle
Seal
Bearing sleeve
Fig. 1
Flushing all bearing oil lines and all shaft lift oil pipes
of the generator should be performed in conjunction
with the turbine according to the instructions issued for
the turbine.
During flushing, the oil lines should be hammered
regularly to remove dirt particles from the walls. During
the last third of the entire flushing period, the screens
2.5-0320-10550/1
0209 E
2.5-0320-10550/2
0209E
Turbogenerators
Inspection
The high strength austenitic material used for the rotor
retaining rings, etc. is susceptible to stress corrosion if it
is simultaneously subjected to high tensile stresses and
moisture (e.g. moisture condensing from the ambient air).
If persisting for a sufficiently long period, stress corrosion
will lead to crack initiation and crack growth. Since tensile
stresses are due to the shrink fit of these components and
thus unavoidable, any prolonged exposure to moisture must
be positively prevented.
During an inspection, the individual components of the
generator are exposed to the ambient conditions which
may result in hazards to these components. It is therefore
strongly recommended to take suitable measures for
preventing any exposure to moisture, especially rain, snow,
liquids of any kind and condensation., Covering the
components will not afford sufficient protection.
To avoid the above-mentioned hazards, the assembly
work during an inspection should be accomplished under
protection from weather conditions. The generator should
only be opened if an uninterrupted execution of the work
will be ensured and provided that the necessary protective
measures can be taken. After opening of the unit and
withdrawal of the rotor, the stator openings should be
promptly reclosed. The stator should be dried by means of
a portable air dryer or fan-forced heater and kept above
ambient temperature level. The air dryer or fan-forced
heater should be arranged so that the air will circulate
through the stator interior in a closed circuit for ventilation
BHEL, Haridwar
2.5-1003-10550/1
0209E
Turbogenerators
Inspection
Phase
Keyword
Transport
Packing:
Dry rotor retaining rings and RR * wheels by blowing dry air into rotor end
windings and RR* wheels portable air dryersshortly before packing. Multiple dry
packing in sheetings with desiccant added:
Accompanying
documents:
Reference to special packing and request for restoration after opening due to
customs or in-transit damage.
Damage to
Packing:
Restore proper condition of dry packing immediately. For details, see description
accompanying the cargo.
Receiving:
Condition:
Check:
Storage area:
Indoor storage in dry building; outdoor storage in seaworthy packing, under shelter
protected against precipitation/ground moisture.
Outdoor
installation:
Transport to job site in dry packing. Acclimatization in dry packing to avoid condensation after unpacking.
Installation under shelter. Removal of dry packing from retaining rings (1 st layer) as
late as possible.
Storage
Installation
Open generator
rotor installed:
Ready for
Operation
(standstill
or turning
gear
operation)
Sched.
mainten.
Without
removal
Sched.
mainten.
with
rotor
removal
10 With danger of condensation (outdoor installations and open power house), blow
dry air from portable air dryers into rotor end windings and RR * wheels
Generator closed, 11
filled with
H2 gas:
Exciter unit
in enclosure
Outdoor
installation:
H 2 cooled generators:
Pass small cooling water flow through H2 cooler to ensure that cooler is coldest
component in the generator (condensation hazard!).
Indoor
installation:
15 If rotor is set down in dry power house with even temperature, it is sufficient if the
entire rotor is covered against dirt and wetness. If danger of condensation, the rotor
areas between the bearing journals must be provided with dry packing.
Outdoor
installation:
16 Set down rotor under shelter and provide rotor areas between bearing journals with
dry packing
* RR = Rotating rectifier
BHEL, Haridwar
2.5-1005-10550/1
0209 E
Turbogenerators
Inspection Schedule
Foreword
Inspection
Preventive maintenance of generators serves to
avoid major problems or damage while the unit is in
service.
Apart from its scope, the timing of an inspection is
important. To account for the deterioration and stresses
due to different modes of operation, both the number of
operating hours and the number of starts are used as
criteria determining the intervals between the
inspections.
The intervals recommended in the following are the
same as those indicated in the VDEW Recommendations
for intervals between Generator Inspections (published
by Vereinigung Deutscher Elektrizitatswerke VDEW
e.V. in 1980). This Foreword contains a large number
of extracts from the VDE Recommendations.
The guiding values given in the VDEW
Recommendations are to assist the power plant owners/
operators in scheduling inspections, taking into account
also own experience on the performance of their
generators and that of sister machines.
1
Types of Inspections
Feature
Duration
where
Tequiv
Tact
ns
Ts
=
=
=
=
Initial
Inspection
Approx.
6 to 9 weeks
Minor
Inspection
Approx.
1 to 3 weeks
Major
Inspection
Removal of rotor
Approx.
6 to 9 weeks
Table 1
Types of Inspection
Influences
Scheduling of the initial inspection and of the
subsequent inspections mainly depends on the number of
operating hours and on the number of starts. Both
influences are considered in the parameter equivalent
operating hours.
T equiv = Tact + n s . T s
BHEL, Haridwar
Tact
ns
ns. Ts
Tequiv
hours
Starts/year
hours
hours
A Continuous/base load
7000
10
200
7200
4000
100
2000
6000
2000
300
6000
8000
1000
500
10000
11000
Operating duty
Table 2 Equivalent Operating Hours T equiv for One-Year Operation With Different Operating Duties
Inspection Schedule
All important maintenance activities required for
maintaining the generator and its auxiliaries in proper
condition are listed on the following Inspection Schedule
pages.
If the work required in each case is performed at the
specified intervals, major financial losses and prolonged
outages can be minimized, the result being a high availability
of the generator.
Turbogenerators
Inspection
2000
4000
6000
8000 Hrs
BHEL, Haridwar
2.5-1010-10550/3
0209E
Turbogenerators
Initial inspection
Minor Inspection
Major inspection
Inspection
Inspection Schedule
Stator
work required
x*
x*
x*
x*
x*
x*
x
x
x*
x*
BHEL, Haridwar
2.5-1020-10550/1
0209E
Major inspection
Work required
Minor Inspection
Inspection
Inspection Schedule
Rotor
First Inspection
Turbogenerators
BHEL, Haridwar
2.5-1030-10550/1
0209E
Turbogenerators
Initial inspection
Minor Inspection
Major inspection
Inspection
Inspection Schedule
Coolers
Check cooling water inlet and outlet pipes, vent pipes, drain pipes and mounting of all coolers
Check condition and performance of temperature and pressure measuring devices at all coolers
Work required
General
Hydrogen Cooler
Dismantle H2 cooler; check water and oil sides; clean, if required; replace gaskets
and perform pressure tests
Check condition and, if required, recondition seal oil cooler water channels
Dismantle seal oil coolers; check water and oil sides; clean, if required; replace gaskets
and perform pressure tests
Check condition and, if required, recondition water channels of primary water coolers
Dismantle primary water coolers; check and clean primary and secondary water sides; replace
gaskets and perform pressure tests
Exciter Cooler
Clean exciter water coolers on water side
Dismantle exciter coolers; check and clean water and air sides; replace gaskets
and perform pressure tests
BHEL, Haridwar
2.5-1040-10550/1
0209E
Major inspection
Work required
Minor Inspection
Inspection
Inspection Schedule
Bearings
First Inspection
Turbogenerators
BHEL, Haridwar
2.5-1050-10550/1
0209E
Major inspection
Work required
Minor Inspection
Inspection
Inspection Schedule
Shaft Seals
First Inspection
Turbogenerators
Check sliding contact faces of seal rings and seal ring carriers
BHEL, Haridwar
2.5-1060-10550/1
0209E
Turbogenerators
Inspection Schedule
Seal Oil System
Initial inspection
Minor Inspection
Major inspection
Inspection
Check coupling
Work required
drive motors
(1)
Check condition and performance of level monitoring system (oil level); check sight glasses
Check seal oil flows of individual shaft seals (at rated gas pressure and n=50 s-1 and n=0 s-1)
(1)
BHEL, Haridwar
2.5-1071-10550/1
0209E
Turbogenerators
First Inspection
Minor Inspection
Major inspection
Inspection
Inspection Schedule
Gas System
Work required
x*
x*
x
x
BHEL, Haridwar
2.5-1072-10550/1
0209E
Turbogenerators
Initial inspection
Minor Inspection
Major inspection
Inspection
Inspection Schedule
Primary Water System
Functional check
Check coupling
Work required
Replace bearings and oil seal rings of drive motors and pumps
x*
x
x*
Check cable and pipe conduits in NaOH tank for firm attachment
1)
2)
BHEL, Haridwar
2.5-1073-10550/1
0209E
Major inspection
Work required
Minor Inspection
Inspection
Inspection Schedule
Generator Suppervisory Equipment
First Inspection
Turbogenerators
x
x*
Check condition and performance of level meter system (liquid level alarm switches)
BHEL, Haridwar
2.5-108010550/1
0209E
Turbogenerators
Initial inspection
Minor Inspection
Major inspection
Inspection
Inspection Schedule
Excitation System
Dismantle exciter
Work required
x
x
Replace fuses
x
x
Check condition and performance of rectifier wheels; check stator and rotor windings
Replace Multicontact-strip
x*
Check alignment
x*
Check emergency cooling flaps for tight closing by in-service pressure measurement
*
1)
BHEL, Haridwar
2.5-1090-10550/1
0209E
Turbogenerators
Inspection
Preservation measures will have to be taken when a
water-cooled generator is to be shut down.
The scope of the preservation work required depends
on the duration of the shutdown, on the overall conditions
in the vicinity of the unit and on the extent to which checks
and inspections are possible during such period. The
preservation measures recommended in the following are
sufficient under normal conditions. High relative humidity
in combination with severe temperature changes involves
the risk that the temperature of certain surfaces in the
generator may drop below the dew point, resulting in the
possible formation of a moisture film due to condensation
on these generator components. In such a case, special
measures may be required for preservation of the rotor
retaining rings and rectifier wheels [1].
1
Generator Interior
The hydrogen gas should be removed from the
generator. The stator and rotor windings should then be
protected against moisture by maintaining the generator
interior at a moderate temperature or in dry condition by
suitable means. This may, for instance, be achieved by the
provision of a hot air blower or dryer. The generator interior
can also be maintained in a sufficiently dry condition by
keeping the primary water system in operation as mentioned
under Item 7 with activated primary water heating system,
if provided. No additional blowers are then required.
If additional blowers are used for drying, the air should
be admitted and discharged via branches at the exciter
and turbine end manhole covers
Prior to recommissioning the generator, the insulation
resistances of the stator and rotor windings should be
measured and the windings dried, if required.
2
Coolers
All coolers should be drained on their water sides
and dried by suitable measures. During the outage, the
drains and vents should be kept open.
Caution : Never leave water-filled coolers standing
idle for several weeks.
For cooler drying, hot air or dry ambient air may be
used which should be admitted by means of blowers
via the cooling water inlet/outlet flanges. A fan-forced
heater with a rating of 1-2 kW has proved satisfactory
for this purpose.
4
Exciter
The exciter should be protected against the
formation of a moisture film due to condensation To do
this, the cooler should be drained, dried and maintained
in a dry condition, and the exciter drying system should
be kept in operation continuously.
The carbon brushes should be lifted off and the
sliprings covered with oiled paper.
5
Bright Components
All accessible bright components, e.g. exposed shaft
portions, should be protected with a suitable corrosion
inhibiting oil or grease, e.g. Tectyl.
6
BHEL, Haridwar
2.5-1100-10550/1
0209 E
Turbogenerators
Stator
Inspection
BHEL, Haridwar
2.5-2000-10550/1
0209E
Turbogenerators
Inspection
1
Survey of Adhesives
1.1 Sicomet 50
Profiled gaskets should preferably be cemented
together by means of Sicomet one-component adhesive.
This adhesive meets all requirements, its only disadvantage
being the difficulties encountered in storage.
Sicomet should be protected from moisture, heat and
sunlight and should therefore be stored in a dry, cool and
dark place. To prevent an increase in viscosity and
discoloring of the adhesive Sicomet is best stored at a
temperature of 10C. If stored under these conditions,
Sicomet has an unlimited working life. Defrost Sicomet
prior to use and bring to room temperature.
Repeated freezing and defrosting does not affect the
bonding properties. The maximum storage time at room
temperature is six months. The adhesive not used up must
be stored at a temperature of 10C immediately.
1.2 Pattex
Pattex cannot be used for cementing together gaskets
because of its low temperature stability (50C max.) and
insufficient oil resistance.
The use of other adhesives, as, for instance, rubber
cement, is likewise not permissible.
2
30 to 40 mm
BHEL, Haridwar
2.5-2120-10550/1
0209E
Turbogenerators
Inspection
1
General
The joints of the end shields and their flange
surfaces toward the generator frame are sealed
gastight with profiled gaskets. Experience has shown
that an additional sealing compound must be applied in
order to obtain a gastight seal at the Tee-joints of these
packings and at the flange surface of the seal ring
carrier.
2
Sealing Compound
The recommended sealing compound is silicone
compound S with hardener TL.
These should be mixed in a ratio of 100 g silicone
compound S to 3g hardener TL.
2.1 Preparing the Sealing Compound
Mixing of silicone compound S and hardener TL
in the above-mentioned ratio should be done in a clean
and completely dry container. At a temperature of +20C,
the prepared mixture is usable for about 1 to 1 hours.
Following this period, the sealing compound starts to
thicken and will have completely solidified after 3 to 4
hours.
Fig. 1
Bonding Agent
Prior to applying the sealing compound, the surfaces to
be sealed should be wiped with a bonding agent using a
clean, lint free cloth.
4
BHEL, Haridwar
2.5-2160-10550/1
0209E
1
2
4
5
1
2
3
4
5
1 2
1
2
3
4
5
6
2 3
4 5
2.5-2160-10550/2
0209E
1
2
3
4
5
6
Note : Detaching the flat iron bar and cutting flush the
gasket should be done immediately prior to mounting the
respective seal ring carrier. Experience has shown that
the gasket will be forced out if seal ring carrier is not
mounted immediately.
Caution : Any spaces coming into contact with turbine
oil must not be contaminated with silicone compound.
Should this happen, the area should be cleaned with
extreme care after the sealing compound has cured.
Turbogenerators
Inspection
During manufacture and transport, the insulation of the
stator winding may have been exposed to moisture which
would reduce the insulation resistance of the windings.
The insulation resistance should therefore be measured
prior to initial startup, after prolonged shutdowns and after
work on the windings. If required, the generator should be
dried until a sufficient insulation resistance is obtained.
1
10000
5000
3000
2000
1000
500
300
200
100
50
30
20
10
5
3
2
1
0
20
40
60
80
100
120
140
160
Temperature in oC
Q
BHEL, Haridwar
R10 = = 103 M
I (mA)
Note : When the generator is filled with hydrogen, make
sure that the rotor shaft ends are properly grounded during
measurement and discharging.
During measurement, the movement of ammeter A N is
connected to the positive pole of the stabilized power
supply (approximately 1000V to ground).
Temperature detectors may be installed in the ringshaped water manifold. To protect the connected metering
leads and measuring instruments, the metering leads
should be disconnected at the generator terminal strip (at
stator frame) during the above test.
After completion of the measurements the measuring
circuit should be removed.
1 =
2 =
3 =
4 =
5 =
6 =
7 =
G1 =
G2 =
G3 =
B =
UB =
AN =
IUVW=
S =
Stator
Rotor
Terminal Bushing
Water manifold ground contact
Generator ground connection
Hose with contact sleeve
Ground connection for manifolds
Grounding of generator frame
Grounding of TE shaft end
Grounding of EE shaft end
Stabilized power supply
Voltmeter
Ammeter
Current to winding
Switch
Note:
Q
The primary water must flow through the winding
during the measurement.
Q
After measurement, the water manifolds should
be grounded again via the ground contacts.
2.5-2300-10550/2
0209E
Turbogenerators
Inspection
The epoxy resin insulation used for the stator windings
absorbs practically no moisture. Any reduction of the
insulation resistance during transport, erection or a
prolonged shutdown is mostly caused by the formation of
a moisture film on the surface of the insulation. Such a
moisture film can be prevented or removed by inserting
one forced air heater (approximately 2 kW) into each of
the two end shield compartments of the open machine via
the respective manhole covers.
The generator interior can thus be heated to a
temperature slightly above the ambient temperature. This
will provide for adequate drying of the stator and rotor
windings. The primary water pump should also be kept in
operation when the generator is at rest in order to maintain
low conductivity of the primary water. The circulation of
the water with closed primary water coolers will result in
a slight temperature rise of the primary water and also of
BHEL, Haridwar
2.5-2310-10550/1
0209E
Turbogenerators
Inspection
1
Test Procedure
2
3
4-5
6
4
1
2
3
4
5
6
7
Stator core
Slot wedge
Driving strip
Filler strip
Compression strip
Top ripple spring (TRS)
Stator bar
Fig. 1
7
F = Test pressure
a = Spring deflection
N B = Slot width
(equated with TRS width)
KL = Length of slot wedge
(equated with TRS length)
BHEL, Haridwar
Test Pressure F
Per Wedge
1 x 0.8 mm
10 bar x NB in cm x KL in cm
1 x 0.9 mm
18 bar x NB in cm x KL in cm
2 x 0.9 mm
30 bar x NB in cm x KL in cm
Q
Q
Q
2.5-2340-10550/2
0209E
Turbogenerators
Inspection
Project name:
Sl No:
Generator type
No of slots
*
*
Date of test
Checked by:
Deptt:
Signature
Pump pressure p =
p=
test pressure F
Piston area AK
. . . . (bar) . . . . (cm) . . . . . (cm)
. . . . .(cm2)
p = . . . . . . . . . bar
Mean value of radial wedge movement in 1/100 mm derived from readings of two dial indicators ar thrust piece
Slot
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
TE
1 2
BHEL, Haridwar
EE
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
2.5-2341-10550/1
0209E
Slot
No.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
TE
1
2.5-2341-10550/2
0209E
EE
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Turbogenerators
Inspection
The test equipment consists of two principal
assemblies:
Q
Q
Hydraulic system
Mechanical system
Hydraulic System
1
2
3
4
5
6
7
8
9
10
11
Mechanical System
BA
AK
NB
KL
=
=
=
=
Stator bore
Effective piston area
Effective slot width
Length of slot wedge
BHEL, Haridwar
2.5-2342-10550/1
0209E
slot width (NB) and the length of the slot wedge (KL) and
must be approximately 70 mm high to ensure a sufficient
resistance to bending (part 4).
Tube, thrust pieces and jack (part 3) should be
dimensioned so that the length of the device corresponds
to the stator bore diameter.
3
Pump Pressure
The necessary pump pressure P for the check depends
on test pressure F and the effective piston area Ak (in
cm2) of the available jack (also see rating plate). It is
calculated according to the following formula:
F
P = [bar]
Ak
For test pressure, see [1].
4
Fig. 3
2.5-2342-10550/2
0209E
Turbogenerators
Inspection
1
(NB):
(KD)
.1..x.0.9 mm*
..48..mm
..14..mm*
.0.90. mm
.1.10. mm
BHEL, Haridwar
2.5-2343-10550/1
0209E
Turbogenerators
Inspection
1
Note
1 Stator core
2 Slot wedge
3 Driving strip
4 Filler strip
Fig. 1
7
5 Compression strip
6 Top ripple spring (TRS)
7 Stator bar
BHEL, Haridwar
Rewedging Procedure
2.5-2345-10550/2
0209E
Turbogenerators
Inspection
1
General
The procedure described in the following presupposes
that the end wedges removed can be reused or that new
end wedges have been made after the pattern of any
damaged wedges.
Adhesive
Metallon E 2082, or equivalent available from BHEL
Haridwar.
3
Preparatory Work
The end wedges should be cemented to the core on
both flanks over a length of not less than 50 mm as referred
to the core end. These portions of the end wedge flanks are
recessed by 0.5 mm to provide reservoirs for the adhesive.
When checking the installation of the end wedges, make
sure that the end of the end wedge is positioned on the
supporting keyway of the core. If the wedge end coincides
with a ventilating slot in the core, the end wedge should be
shortened by 5 mm. The top ripple spring pertaining to the
End of core
50 mm
3 mm
A
10 mm
1
2
3
4
Stator core
End wedge
Driving strip
Top ripple spring
BHEL, Haridwar
5
6
7
8
Filler
Filler strip
Compression strip
Top bar
Notes
A End wedges are positioned on supporting keyway of core
B Metallon bon; compression springmust be 10 mm longer than wedge
C Cementing lower surface of compression stripto bar is not permissible
D Thickness of filler (part 5)
when using one top ripple spring : 1mm;
when using two top ripple springs: 2 mm
2.5-2346-10550/1
0209E
Turbogenerators
Inspection
1
General
Application
Degrease silver-plated contact surfaces by means of
BHEL, Haridwar
2.5-2350-10550/1
0209E
Turbogenerators
Inspection
1
Rotor
Coupling
BHEL, Haridwar
2.5-3000-10550/1
0209E
Turbogenerators
Inspection
100
K
10
R 40oC = R m eas x K
Prior to each measurement, the generator must be deexcited and any static charges removed by grounding the
winding
The insulation resistance should be measured between
a slipring which is electrically connected to the rotor
winding and a second slipring in contact with the shaft,
using a megger with a maximum voltage of 250V. This
voltage will present no danger to any of the devices in the
excitation circuit. The duration of the test should be
approximately two minutes.
After each measurement, the winding capacitance
should be discharged for not less than two minutes.
The measurement should be performed with the
measuring brushes for the ground fault detection system
lifted off the sliprings.
BHEL, Haridwar
0.1
0
10
20
30
40
50
60
70
80
90
Slot Temperature in C
Fig. 1 Correction curve for Insulation resistance
Measured (Rmeas) to a temperature of 40oC
2.5-3300-10550/1
0209E
Turbogenerators
Inspection
Austenitic retaining rings manufactured from
X55MnCr(N)18k steel are sensitive to stress corrosion,
if persisting sufficiently long in an unfavourable
environment during storage, operation or outages,
stress corrosion may lead to crack initiation and crack
growth. In addition to preventive measures to avoid
stress corrosion, it is advisable to arrange for
examination of the retaining rings at the power plant.
Such an examination is urgently required after
disturbance during which the retaining rings are exposed
to moisture. In the following the use of the ultrasonic
inspection method for non-destructive examination is
outlined and recommendation are given on the test
procedure.
1
Flaw Detection
BHEL, Haridwar
Ultrasonic Examination of
Rotor Retaining Rings at Power Plant
echoes, resulting in the difficulties in the interpretation
of the ultrasonic indications, particularly within the range
of the shrink fits and on shapes deviating from the
smooth cylindrical outline. Based on previous
experience and using special probe heads and reference
blocks, the BHEL specialists are in a position to
determine with a high degree of probability the flaw
size from the indications obtained. According to
experience so far available, the detectable flaw size is
far below the critical flaw size that may result in a
sudden forced rupture. If the echoes reflected by a
flaw are markedly above the spurious echo level of the
inner periphery and can be interrupted as incipient
c r a c k s w i t h a h i g h d e g r e e o f p r o b a b i l i t y, i t i s
recommended to pull of the respective retaining ring for
further examination.
3
2.5-3357-10550/1
0209E
Turbogenerators
Inspection
Depending on the extent of the inspection, the
hydrogen coolers should be cleaned thoroughly both
on the gas and water sides. During a less extensive
inspection, when the hydrogen is left in the generator,
the tubes should be cleaned on the water side only. For
this purpose, no withdrawal of the coolers will be
necessary. The return water channel can be removed
after the inlet and outlet valves at the coolers are closed.
It is advisable for wet cleaning to slightly lower than the
cooler water level by opening the outlet valve for a
short time.
The tubes are cleaned by special brushes, which
are moved up and down in the individual tubes of the
tube bundle. After all tubes are well brushed, any dirt
should be drawn off through the drain connection in the
inlet/outlet water channel. The vent pipe connection in
the inlet/outlet water channel should be detached for
brushing of the cooler vent pipe. After all tubes are
brushed, a new flat gasket should be fitted and the
return water channel tightly bolted to the upper
tubesheet of the cooler section. This should be followed
by reopening the inlet and outlet valves. Whereby the
tube bundle is flushed with cooling water. The cooler
cleaning interval depends on the cooling water condition
and is indicated when a substantial reduction of the
cooling capacity is observed at the coolers. A repetition
of the tube cleaning every two months may be necessary
when the cooling water is heavily contaminated. It may
be possible, however, that the interval between one
cleaning and the next amount to several years. It is
recommended to perform the first cleaning operation
two months after initial commissioning. The date at which
Hydrogen Cooler
BHEL, Haridwar
2.5-4000-10550/1
0209E
Turbogenerators
Inspection
1
General
BHEL, Haridwar
2.5-4100-10550/1
0209E
Turbogenerators
Inspection
The insulation resistance of insulated bearings
should be measured prior to each inspection. The
bearings should then be dismantled and cleaned
thoroughly. Bearing sleeves and shaft journals should
be checked for proper condition. If grooves are detected
the manufacture should be asked for advice whether
BHEL, Haridwar
Bearings
2.5-5000-10550/1
0209E
Turbogenerators
Inspection
A differentiation is made between a minor, a medium
and a full-scale inspection. A minor inspection includes
measurement of clearances and a visual examination. A
medium or full-scale inspection is automatically assumed
if withdrawal of the rotor is required for which purpose
the entire shaft seals will have to be dismantled and
should be subjected to a close inspection.
After dismantling, all shaft seal components should
BHEL, Haridwar
Shaft Seal
2.5-6000-10550/1
0209E
Turbogenerators
Inspection
The work to be performed at an inspection is very
difficult to determine in advance. The scope of this work
depends on what defects were detected from the date
of the last inspection. The operating log should be
checked to determine which deficiencies should be
corrected at the inspection.
The following inspection work should normally be
performed :
1
Safety Valves
BHEL, Haridwar
Remove the seal oil tank cover and check the float
valve for free movement. If the performance of a float
valve is unsatisfactory, the valve should be removed
and replaced.
If sludge has accumulated, the seal oil tank should
be cleaned.
8
2.5-7100-10550/1
0209E
Turbogenerators
Inspection
1
BHEL, Haridwar
2.5-7120-10550/1
0209E
Turbogenerators
Inspection
After isolation of the cooling water inlet and outlet,
the upper water channels should be removed and their
position marked. Use tube cleaning brushes to clean
the tube interior.
Make sure that all deposits in the tubes and water
channels are fully removed. Take care that the protective
coating on the tube surfaces is not damaged during
cleaning, as this would promote corrosion. The drain
and vent holes in the water channels should be checked
for freedom from deposits and dirt. The vent and drain
cocks should be thoroughly cleaned and checked for
proper operation.
If cleaning of the tube exterior should be required,
the tube bundle should be placed into a bath with a
suitable cleaning fluid Cleaning by means of steam using
solvents is also possible. After each cleaning procedure,
the tube bundle should be well rinsed with turbine oil
inside and around the tubes to remove the last traces
of the solvent. Use only new gaskets when
reassembling the seal oil coolers.
For additional details, see separate instruction [1].
BHEL, Haridwar
2.5-7130-10550/1
0209E
Turbogenerators
Gas System
Inspection
The work to be performed at an inspection is very
difficult to determine in advance. The scope of this work
depends on what defects were detected from the date
of the last inspection. The operating log should be
checked to determine which deficiencies should be
corrected at the inspection.
The main purpose of an inspection of the gas system
is to restore a satisfactory gastightness. All pipe
connections of the gas system should be checked for
leaks [1] before the unit is shut down. All leaks should
be marked and corrected during the inspection.
In addition, the scope of inspection work depends
on the intervals between inspections, the scope of the
work performed during the preceding inspection and on
the time available. During a full-scale inspection the parts
listed under items a, b and c should always be replaced.
Depending on the inspection conditions, the following
work should normally be performed.
a) Remove and clean the dust filters in the CO2/H2 purity
b)
c)
d)
e)
BHEL, Haridwar
2.5-7200-10550/1
0209E
Turbogenerators
Inspection
The work to be performed at an inspection is very
difficult to determine in advance. The operating log
should be checked to determine what faults need to be
corrected.
The following inspection work should normally be
performed after draining of the primary water circuit :
1
Ion Exchanger
Depending on the condition of the ion exchanger
Valves
BHEL, Haridwar
2.5-7300-10550/1
0209E
Turbogenerators
Inspection
BHEL, Haridwar
2.1 Bearings
The primary water pumps are equipped with
lubricated bearings. The oil level in the bearings can be
checked at an oil slight glass. After approx. 3000 hours
of operation, the oil should be changed. For this purpose,
only a good quality oil (SAE 20/30) should be used.
During intermediate inspections, the bearings should
be checked. Worn out bearings should be replaced.
When replacing the bearings, the seal rings should also
be replaced. The bearing caps should be remounted
using new gaskets (0.1 mm = 0.0004 in. thick).
2.2 Sliding Ring Gland
During minor and major inspections, the sliding ring
gland should be replaced. For this purpose, the pump
impeller must be pulled off.
2.5-7320-10550/1
0209E
Turbogenerators
Inspection
The upper water channels should be removed and
their location marked after the cooling water inlet and
outlet valves are closed. The tube bundles should be
withdrawn and the tubes cleaned internally using
special brushes [1]. Deposits on the primary water side
of the tubes should be removed with a water jet. Care
should be taken that all deposits on the tubes and water
channels are completely removed. Take care that the
protective coating on the tubes is not damaged during
cleaning, as this would promote corrosion. If corrosion
or damage to the protective coating is detected, the
effected area should be cleaned and protective coating
BHEL, Haridwar
2.5-7330-10550/1
0209E
Turbogenerators
Inspection
General
The pipes of corrosion-resistant resistant chromenickel steel used in the primary water circuit of watercooled generators are welded according to the TIG
method with SAS 2/G, using argon (99.9 %) as shielding
gas.
Any required pipe bends should be made only by
cold bending on the pipe bending machine or pipe elbows
should be welded in.
Q
Treatment of welds
Fusion check
(surface penetrant test)
The fusion check to be carried out on each weld
according to the surface penetrant method.
Mechanical treatment or cleaning of pipes tarnished
by welding.
Even when using a shielding gas, the pipes tarnish
BHEL, Haridwar
2.5-7381-10550/1
0209E
Turbogenerators
Inspection
1
General
Q
Q
Q
Q
stator winding
terminal bushings.
generator main leads (if provided).
generator main circuit breaker (if provided).
Preparatory Work
BHEL, Haridwar
2.5-7382-10550/1
0209E
Turbogenerators
Inspection
1
General
Preparatory Work
with water.
4
Leak Detection
BHEL, Haridwar
2.5-7384-10550/1
0209E
Turbogenerators
Inspection
1
General
Excitation System
Exciter
BHEL, Haridwar
2.5-9000-10550/1
0209E
1
2
3
Insulation
Contact sleeve
Plug-in contact strip
Fig. 3
2.5-9000-10550/2
0209E
Turbogenerators
Inspection
Regular inspection work should include checking the
insulating sections, between the diode heat sinks and
rectifier wheels [1]. Leakage paths may be formed at
these points as a result of dirt deposits, rendering the
fuses connected after the diodes ineffective in the event
of a failure.
In the event of a diode losing its blocking capability,
an interruption of the respective bridge arm by the fuse
Excitation System
Checking the Insulation Resistance
of Heat Sink Insulation
would then no longer be ensured, resulting in a phaseto-phase fault in the main exciter circuit.
After removal of the fuses, the insulation resistance
between points a and b or a 1 and b 1 respectively, can
be measured by means of a megger, applying a voltage
of 500 to 1000V. The insulation resistance between the
heat sink and rectifier wheel should not be less than 10
M ohms.
BHEL, Haridwar
2.5-9010-10550/1
0209E
Turbogenerators
Excitation System
Checking the Insulation at Rectifier Wheels
Inspection
10 1
Current path
1
2
3
4
5
6
7
8
9
10
Fuse
Heat sink
Diode
Rectifier wheel (-ve polarity)
Terminal bolt
Tension bolt
Hot air outlet
Rectifier wheel (+ve polarity)
AC lead
DC lead
Detail X
4,8
BHEL, Haridwar
2.5-9011-10550/1
0209E