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HOW TO BUILD MODERN FURNITURE

HOW TO BUILD
Mario Dal Fabbro

MODERN FURNITURE

JOHN MURRAY
FIFTY ALBEMARLE STREET LONDON WI

Reprinted 1961

.(L't\.O

\010

e' " N~""t! Ji sF- f!

F.

W. Dodge Corporaiion 1957

Published in Great Britain 1959


by John Murray (Publishers) Ltd.
all(/ reprinted by Lithography by Jarrold and Sons Ltd, Norwich

SECTION 1,

General

Instructio~

General
General notes about wood
Wood changes
,......Seasoning of timber.
, Selecting and buying wood
Cutting and assembling the parts
Wood finish

4
4

5
5
6

Woodworking
Marking the materials
Basic woodworking operations
Sawing
Surfacing
Shaping
Joinery
Gluing wood
Methods of joining boards

8
9
9
11
12
14
17
18

Basic joints
Basic joints
Scarf joints
Rail joints
Middle rail joints
Rail-to-frame joints
Panel-td-frame joints
Frame joints
Middle frame joints
. Back panel joints
Knock-down joints
Joining rails to legs
Joining legs to furniture
Knock-down legs
Joining legs to upholstered furniture
Joining metal legs to wood top
Metal leg end fittings
Wood leg end fittings

19
21
22

25
27

Plywood hollow-frame
Veneer
Gra;]"direction in curved pieces

Covering edges and p


Edge treatment
Fastening fabric to board
Metal borders
Plastic borders
Application of fabric to doors

29

Door stops
Door hinges
Table hinges
Special hinges
Pivot hinges

37
39
40
I

41
42
43

44

45

46
47
48

55
56
58
61
62

-- _. - . ,=,C I J f'~
;' ,C~ r'- - - , /.
Drop doors
I
Go ~
.';\ ~'.
Special
doors
:: (
0::
.... \ I 68
.
~.
~
Sl~ding doors
~ (
,}:.._<{" .... .:) ~
Door catches
\ ~. (
11
Door bolts and locks) \.
'- .;
: )
Door locks
~G"
.._J 0:;'
; ; .J<J~
\..1.'J--\
puns
y.
5

.../

~'

'<."

a::.";;; / . . )
$1.
-< ..._ --:::

/1 ()~ .,.'.........:;

Shelve

----~

77

Adjustable shelves

Drawers

33

34
35

54

Doors

28

Plywood and curves


Plywood, blockboard! and laminated
wood

Constructing curves
Special uses of plywood

Drawers
Special drawers
Drawer slides

79
82
85

Materials other than wood


Joining wood and glass
Joining metal and wood
Joining marble and wood
Joining rubber and wood
Common metal joints
Joining plate glass to metal
Joining rubber to metal
Bonding surfacing material to plywood
Bonding surfacing material to curved
surfaces
Molded plastic

88
90

92
93

94
96
97
98
99
99

100
..

... ~I-Y ....... "' ..

~-

:;:-:-\Cyp~-~'::'f frameS

chair and sofa frames


Armchair frame
Upholstery tools

SECTION 2:

1.
2.
3.
4.
5.
6.

7.
8.
9.
10.
1 I.
12.
13.
14.
15.
16.

17.
18.
19.
20.
21.
22.
23.
24.
25.
26.

101
1'03
104
105

105
108
109
117
120
122

Upholstery materials
Foam rubber
Seats
Backs
Upholstery details
Chair angles

Furniture designs

Instructions for reading drawings

125

Family workbench
Professional workben~h
Tool cabinets
Magazine rack
Service cart
Telephone cabinet
Flower box
End table I
End table 2
End table 3
Coffee table
Coffee table 2
Side table
Extension dining table
Television table
Record storage cabinet
Radio cabinet 1
Radio cabinet 2
Speaker cabinet
Open-shelf breakfront
Cabinet 1
Cabinet 2
Desk 1
Desk 2
_"
Stool
Bench I

126
128
130
131
132
133
134
135
136
137
138
139
140
141
144
145
146
148
151
152
154
156
158
160
162
163

27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
4l.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.

"

Bench 2
Sectional bookcase
Chair
Dining set 1: Table
Dining set 1: Armchair
Dining set 1: Side chair
Dining set 2: Side chair
Dining set 2: Armchair
Dining set 2: Table
Easy chair
2 or 3 seater settee
Armless chair, 2 or 3 seater ~ttee
Armchair
Bed Settee

Dressing table 1
Dressing table 2
Dressing table stool
Wardrobe
Chest 1
Chest 2
Chest 3
Chest 4
Chest 5
Single or double bed and night table
Double bed
Beds and headboard
Night table
Index

164
166
167
168
170

112
173
174
176
177
179
180
182
184
186
1
188
190
191
194
195
196
198
200

202
204
206
210
211

SECT ION 1:

General" instructions

GENERAL NOTES ABOUT WOOD


In order to select the type of wood best
suited to the work to be done it is essential
to understand the characteristics of the material. I have, therefore, outlined some basic
information regarding its structure, as well
as methods of sawing and handling.

---_._---- - -----,

PIT H

HEART WOOD

---------~

WOOD

I
I

I
I

RAY S
--------._

Structure of wood

Wood is derived from a tree. It is made up


of bundles of fibers or long tubes that run
parallel to the stem of the tree. These are
crossed by other fibers that form the medullary or wood rays. These wood rays pass
from the center or pith to the bark and
serve to bind the units together. Concentric
rings are formed as a layer of wood is added
each year. These are called annual rings.

CAMBIUM
--------

",

\\

',.\
"
----------~
ANNUAL RINGS

A-Partial section of a tree trunk

Note the location of its parts:


Medulla, or pith: This is the center of the
tree. It is lighter in color and less strong
than the heartwood.
Heartwood: This section of the trunk, located between the medulla and the sapwood, gives us the best building material.
Sapwood: The recent al1nual rings are contained here, between the heartwood and
cambium.
Cambium: This is the most recent
ring.
Bark: This external layer protects tnel~tree.
Sawing the tree into planks

A tree is usually cut during the


when there is little sap in the wood. At
time the wood is less subject to fungus ati
tack. After the bark has been stripped, the'
trunk is washed to prevent fungus, mold, OJ;
other growth. This process also helps to
season wood.
At the end of the seasoning period the
trunk may be sawed into planks in any of a
number of different ways. One of the most
practical methods is sawing parallel to the
grhin. This is called plain, or bastard, sawing. Quarter sawing, another method, is
used for higher quality work.
General Notes About Wood

C-Quarter sawing

WOOD CHANGES
Planks undergo both warping and shrinking
during the seasoning process. Shrinking is
most noticeable at the outer edges of the
plank, because the annual rings of the sapwood are fresher and less dense. Warping
refers to the general change the plank
undergoes after being cut.
A-Warping in a plank that includes the
pith
B-Warping and curvature of parallelsawed (plain-sawed) planks: Note how the
curvature runs in a direction opposite to
the arc formed by the annual rings.
C-Aligning or joining of two planks must
be done on their concave sides.
D-Joining two planks on their convex
sides will produce a weak joint.

r:--I

I
I

L:~~~~~~~~~~~~

SEASONING OF TIMBER

It is essential that timber be well seasoned


before it is used. The usual methods are as
follows:
Natural seasoning: In- this -method sawed
timber is exposed to free air after it has
been carefully stacked.
Water seasoning: A somewhat quicker
method of seasoning consists of immersing
. the timber in running water for about one
4

month. The water entering the pores of the


wood washes out the sap. The timber is
dried in the open air.
Artificial seasoning: In this method the
till1ber is placed in a drying kiln, and a
current of hot air is allowed to circulate
continuously between the layers. For some
woods steam may be used. This is the fastest method.
Wood Changes

SELECTING AND BUYING WOOD


After the design has been selected and
studied, the next step is the ordering of material. One method is to buy the timber in
standard lengths and cut the required pieces
as listed. Another method is to ask the timber dealer to cut the material into the sizes
you. need. There will be a minimum of
waste whichever method is used, because
standard timber sizes have been considered
in the planning of the designs.
A void using solid wood and plywood together in the same piece of furniture, particularly if a flush board is to be visible. If
such a combination of materials is unavoidable, glue should never be used for bonding
the parts. Plywood and solid wood react
differently to drying glue and to atmos-

pheric conditions, but screws or loose joints


will permit shrinkage or expansion. However, wood and plywood may be safely
combined in edge treatment, as shown on
page 52.
Another point to keep in mind is that both
soft and hard wood shrink in the process
of seasoning. Thus the wood is usually l!J 6
in. narrower than the nominal thickness.
This difference is of consequence only in fitting such parts as doors, shelves, or
drawers. If the wood is of a different thickness from that specified in the design, adjustments must be made in the dimensions
of the part to be applied. Therefore it is
best to secure timber of a thickness as close
~_ __
ssible to that specified.

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c.

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THE PARTS
;~iIN~cl.N.b
(, ~ ~ : AS~.~BLlNG
;: ~)!/

Whether wood is shaped by hand or jj 6?~\\... ::; -e'liniiUaJ.n~hie joint and substituting nails.
of woodworking machines, the process c 0..).,- ,-CYl!efete"lhty.parts are joined, all should be
sists of removing small parts of wood 6 .
1\ lPbe~.9fto make sure they will fit.
sawing, planing, or chiseling in accordance
- ----c .
with the selected design.
Instructions for assembly are provided with
each design. The glue must be spread on
After the design has been studied and suitboth surfaces to be joined, and the pieces
able wood selected, the various pieces can
clamped together for several hours. Simple
be traced directly on the wood for cutting.
clamps or screws and nails may be used to
See details, page 8. The parts should be laid
apply pressure. Wood clamps may be made
out in such a way that the handsomest surby nailing blocks of wood to the ends of a
faces of the wood will be seen in the finrail slightly longer than the piece being
ished piece. In the cutting operation itself;
glued, and applying pressure by inserting
accuracy is very important; if the parts are I.
wedges between the wood and the blocks.
to fit together as designed, the timber must
be cut at the correct angle. The saw cut !
Large assemblies
should fall outside the pencil line, so that
Before assembling a large piece of furnithe board can be planed or filed to correct
ture, particularly a built-in unit, it is wise to
dimensions. (A plane is used on flat surmeasure passageways to make sure it can be
faces, and a file on curved edges.)
moved from the shop to the site that has

-!:

When the parts have been cut and finished


to the right sizes, the joints may be marked
and executed as indicated in the details.
Sometimes it is possible to save time by
Selecting and Buying the Wood

been picked for it. It may be necessary to


assemble the piece in two or three units in
the shop, and complete the assembly in the
room where the piece is to be installed.
5

WOOD FINISH

The kind of finish a piece of furniture


should receive will depend upon the quality
and appearance of the wood, the use it will
receive, decorating tastes, and so on. Nothing shows off the beauty of the wood-and
the builder's achievement!-quite so well
as a "natural" finish. Or it may seem preferable to add a touch of bright color to the
decorating scheme of a room by painting
the piece. Nowadays furniture makers
sometimes achieve bold, striking effects by
the carefully planned use of contrasting
panels on the same piece: for example, the
drawer fronts of a chest might be enameled
or lacquered pure white, while the frame
could be a strong, deep tone of almost any
other color that would "go well" in the
room. A word of caution to the amateur
decorator: if you lack confidence in your
judgment, or are wavering between color
and natural finish, remember that the latter
is never in bad taste. Furthermore, a natural. finish can later be painted over, if you
find you are not happy with it. It is a far
more difficult proposition to remove the
paint, if you later decide you prefer the
"natural" look.
The subject of wood finishing is too extensive to receive adequate treatment here, but
a few general pointers are worth giving:
Carefully sand smooth all surfaces, both before and between coats of finish. Grade M2
sandpaper is recommended for raw wood;
finer grades of waterproof sandpapersuch as 0 or OO-are suitable between

finish coats, and may be dipped in water to


prevent dogging and minimize dust. Other
methods of smoothing the surfaces, such as
rubbing with fine steel wool, pumice, or
other fine abrasives, may also be used. Dust
should be allowed to settle before liquid
finishes are applied, and the air in the workroom should be clear and still. Be sure that
a coat of finish is thoroughly dry before
sanding and proceeding with the next coat,
and never rub or sand the final coat of paint
.or enamel. Various rubbing compounds or
"Flour" sandpaper may be sparingly used
after the final coat of shellac or varnish.
Preparation of surface

Most raw woods need careful preparation


before they can be painted or finished. Neglect of this essential preliminary will not
only increase the number of coats necessary
to obtain proper coverage-with consequent waste of materials and labor-but
will produce less satisfactory results. Fillers, primers, and unde.rcoats are' not
cheaper types of finishing material to be
used where they won't "sfiow"-they are
indispensable components of a proper
finish.
In applying finishes, use good brushes and
!ceep them in good condition. It is best to
keep special brushes for special uses: one
brush for shellac, another for varnish, a
third for lacquer. A nylon brush should not
be used with shellac, as the alcohol solvent
will attack the bristles.

Wood Finish

WOOD FINISH

Open-grained hardwoods must be filled.


If the wood is to be stained, this operation
should precede filling or be combined with
it-filler-stain preparations are available
in a number of shades. If wood filler is applied separately, it should be brushed or
wiped on and the excess rubbed off with a
clean rag. It is important to follow the manufacturer's instructions faithfully with all
finishing materials.
Close-grained woods do not need to be
filled, but a coat of thin shellac is recommended to seal fir before varnishing, because of the soft grain. If there are any
knots or resin pockets in the wood, they
should be sealed with shellac or knotsealer.
Plastic wood or crack filler (in shades to
match the wood, if a natural finish is selected) should be used to fill nail holes or
crevices after they have been primed, either
by the first finish coat or !by swabbing with
linseed oil or varnish.
Natural finishes

Among natural finishes, the least discolora- ;


tion of the raw wood is obtained with wax, ;
but this method also offers least protection :
against hard usage. A single coat of white I
shellac or clear varnish should precede the;
wax. Combined varnish-wax preparations
are also available.
j
Clear lacquer can yield striking results, and!

there are now preparations available which


make it possible to apply this traditiomilly
difficult material with a brush instead of a
spray-gun.
A "white" shellac finish will discolor wood
less than varnish, but is not waterproof. A
"5-lb cut" shellac contains 5 lb of shellac
gum to the gallon of alcohol; "4-lb cut" contains only 4 lb. Either of these concentrations will give good results, but the "3-lb
cut" frequently found in stores is not recommended, except for preliminary coats,
which should be thin.
Varnish finish combines durability with the
attractiveness of a natural finish. Spar varniSh is suitable for pieces like kitchen cabinets, that are exposed to moisture. Other
types of varnish are suitable for high-gloss
effects, and some types have pigment added
. to combine the coloring effect of paint with
the natural grain of the wood.
Paint or enamel finish

If the wood is to be painted, it must first be


primed, although some special formulations
and most rubber-base paints are self-priming. If it is to be enameled, best results will
be obtained by using an enamel undercoat
preparation. It is generally advisable to mix
a little of the finish coat into the white
primer or enamel undercoat, in order to
tint it, and provide a better base for the
final pigment. This measure is especially
advisable if the final color is very deep.

, I

Wood Finish

MARKING THE MATERIALS


After obtaining the rough wood from the
timber yard, mark out the various pieces
on the wood using the straight yard rule
(A), the try square (B), or the sliding bevel
(C). If you use the two latter devices, remember that one edge of the material
should be straight.

The marking gauge (D) is used to trace


lines parallel to a straight border or edge.
The marker can be adjusted to vary the
distance from the edge.
The function of the compass (E) is the
scribing of circles or partial curves.
8

Marking the Materials

BASIC WOODWORKING OPERATIONS


The basic types of woodworking operations required to shape the pieces and
make the joints shown in this book are illustrated on pages 9 through 16. To describe the actual method of working the
wood would require a whole book in itself,
but the text does suggest the tools-both
hand and power- for each operatIOn.

cal operations to be performed, the degree


of precision necessary, and so on. For all
operations involving power tools, the characteristics of the particular equipment and
the manufacturer's recommendations for
its use will also need to be considered.
It should be understood that careful sanding of the wood is ordinarily required after
the wood has been worked to the proper
size and shape. Depending upon the operation, planing or filing may also be necessary. In the text that follows, such operations have not beell mentioned unless they
are essential to the description.

In general, the tools mentioned are those


that will do the job most efficiently, but because some operations can be accomplished
in many ways, the choice of method will
depend upon such factors as the equipment
available, the number of similar or identi-

SAWING

A-Rip cut (with grain)

8-Cross cut (across grain)

Hand: Rip saw recommended, but cross- I


cut saw may be used. Power: Circular saw. I

Hand: Cross-cut saw or, for small pieces,


tenon saw. Power: Circular saw or band
saw.

or band saw.

I
1

I,

C-Angle cut

D-Miter cut (45 degrees)

Hand: Cross-cut saw or, for small pieces,

Hand: Cross-cut saw or, for small framing


pieces, miter saw in miter guide. Power:
Band saw or circular saw.

tenon saw. Power: Circular saw or band


saw.
Basic Woodworking Operations

SAWING

A-Rip bevel (with grain)

B-Cross bevel (across grain)

Hand: Rip saw recommended, but crosscut saw may be used. Power: Circular saw.

Hand: Cross-cut saw or (for small pieces)


tenon saw. Power: Band saw or circular

saw.

C-Compound bevel

D-Straight and curved cut

Hand: Cross-cut saw or tenon saw. Power:


Circular saw or band saw.

Hand: Keyhole or compass. saw. Power:


Band saw or jig saw.

E-Curved cut

F-Inside cut

Hand: Keyhole or compass saw, or (for


thin pieces) coping saw. Power: Band saw

Drill hole (see 14A) to admit saw blade.


Hand: Keyhole or compass saw, coping
saw. Power: Jig saw.

or jig saw.

10

Sawing

SURFACING

A-Surfacing a side

B-Surfacing two sides

Hand: Jack plane followed by smoothing


plane. Power: Jointer or belt sander.

Hand: Jack plane followed by smoothing

C-Truing an edge (with grain)

D-Squaring an edge (end grain)

Hand: Jack plane followed by jointer plane.


Power: Jointer.

Hand: Block plane or smoothing plane.


Power: Jointer, or disc sander.

E-Chamfer

F-Stopped chamfer

Hand: Use planes as in C or D, above, in


conjunction with plane gauge if desired to
maintain proper angle. Power: As in C or
D, above, or disc sander.

Hand: Planes and files. Power: Jointer or


spindle molder.

Surfacing

plane, with marking gauge to control thickness. Power: Jointer, thickness planer, and
belt sander.

11

SHAPING

A-Concave curve

B-Convex curve

Hand: Mallet and chisel directed toward


saw cut bisecting curve, or wood rasp. Follow with adjustable circular plane and files.
Power: Spindle molder.

Hand: Mallet and chisel followed by adjustable circular plane and files. Power:
Spindle molder.

C-Rounding a corner

D-Rounding a straight edg~

Hand: Block plane or files. Power: Spindle


molder.
/

molder.

E-Rounding a convex edge

F-Rounding a concave or irreguiar edge

Hand: Plane and files. Power: Spindle

Hand: Files. Power: Spindle molder.

Hand: Plane and files. Po-wer: Spindle

molder.

12

Shaping

SHAPING

A-Recess on edge (drawer pull)

B-Recess away from edge (drawer pull)

Hand: Chisels and gouges. Power: Spindle


molder or router.

Hand: Chisels and gouges. Power: Spindle


molder or router.

C-Moldings

D-Relief carving

Hand: Rabbeting plane or molding plane.


Power: Spindle molder.

Hand: Gouges and special files. Power:


Drill press with router bits, or carving
cutters.

E-Turning

F-Irregular shaping

Hatld:' Not recommended. A spokeshave


might be used for simple shapes. Power:
Lathe with turning chisels and gouges.

Hand: Saws for plan and elevation profiles,


followed by planes, w<?od rasp, files and
spokeshave. Power: Spindle molder.

Shaping

13

JOINERY

A-Hole drilling

B-Slanted hole

Hand: Brace and bit, with bit gauge if


depth of a stopped hole is to be regulated.
Doweling jig will insure accurate matching
of holes if a dowel joint is required. Power:
Drill press.

Hand: Brace and bit guided by prebored


block (jig) clamped to work (face next to
work having been cut to angle required for
inclination of bit). Power: Drill press.

..'

C-Rabbet

D-Curved rabbet

Hand: Rabbeting plane, or combinatio!l


/
plane. Power: Circular saw or jointer.

Hand: Chisels or round nibbeting plane.


Power: Drill press with router bit or spindle

molder.

E-Groove or slot

F-Tongue

Hand: Groove or combination plane.


Power: Spindle molder, circular saw, or

Hand: Tongue or combination plane.


Power: Jointer, spindle molder, or circular

router.

saw.

14

Joinery

JOINERY

A-Housing

B-Stopped housing

Hand: Tenon saw and chisels. Power: Circular saw or router.

Hand: Chisels. Power: Circular saw or


router.

and chisels. Power: Cir-

E-!Open mortise

F-Simple mortise

Hand: Tenon saw and files. Power: Circular


saw or band saw.

Hand: Mortise chisel and files. Power: Drill


press with mortising attachment or router.

Joinery

15

A-Box ;oint or finger lap


Hand: Tenon saw, chisel, and files. Power:
Circular saw.

B-Edge dovetail
Hand: Tenon saw and chisel. Power: Dove.
tail
router.

C-Dovetail housing

Hand: Tenon saw and rabbeting p1ane.


Power: Dovetail router.

D-Dovetail ;oinl

Hand: Dovetail saw and chisel. Power:

Dovetail router. !

E-Lapped dovetail
Hand: Dovetail saw, fOllowed by chisel.
Power: Dovetail router.
16

F-Secret mitered dovetail '

Hand: Dovetail saw and chisels.


POwer: Dovetail router.

Joinery _

GLUING WOOD
Either hot or cold glue may be used in wood
construction. After preparing the parts and
making sure that the surfaces are smooth,
spread the glue on both faces to be joined.
The glued pieces should be pressed together
for four to eight hours, dependfug on, the
type of glue used.

Gluing Wood

A-In assembling furniture, direct pressure


can be applied by use of a rope.
B- The adjustable bar clamp is used to
join boards together. Its spread is 2 ft to 8
ft.
.
C-Pressure is usually maintained by the
use of clamps.
D-Here is a simple method of joining
boards without the use of clamps. Short
pieces of wood are nailed to the ends of two'
rails, and pressure is applied by inserting
wedges.
E and F-The steel spring is another type
of clamp.
G-The handscrew is /made of wood
and used for light work. The parts must be
kept parallel as they are screwed together.
H-The double bar clamp is used to press
together thin sections of wood, as in veneer.

17

METHODS OF JOINING BOARDS


Often planks are not large enough for the
work to be done. To obtain the desired
width or length it is necessary to glue two
or more planks together with what is called
a butt joint.
In order to obtain an invisible joint in exposed panels, the grain must be accurately
aligned. There are many ways of joining
these parts, each suitable for a particular
type of work.

I)]))) [J ill (un ((((I

A-Because the planks sawed from the


center of the tree trunk are the weakest, it is
advisable to saw them in two and glue them
together to give them stability and strength.

B-To obtain best results, the two planks


should be joined by matching either external rings or interior rings, in order to
equalize shrinking or warping.

C-If the external part of the timber !s


connected with the internal part, a very bad
joint may result. There will be no proper
seasoning of the two pieces, and after a
period of time there will be a noticeable
demarcation of the whole joint.

D-In a solid panel it is necessary to have


the edge straight to form a perfect joint. It
is of utmost importance to see that the
grain direction is alternated from each
plank to the next in order to equalize the
strain made by the annual rings.

E-If the grain is not alternated, the panel


will have a tendency to curl.
18

Methods of Joining Boards

BASIC JOINTS

Butt joint

Rabbet joint

This is one of the simplest and most


frequently used joints.

Similar to the preceding method, but


less used because it is more difficult.

Dowel joint

Mortise-and-tenon joint

A common method, often used where


the total area is large.

This joint is less commonly used than


the one at the left.

TOhgue and groove

Feather joint

Flooring is usually made this way. It


is also practical in furniture work.

This is one of the most practical ways


of joining parallel planks.

Basic Joints

19

BASIC JOINTS

Loose tongue and groove

Shiplap joint

With edges rounded or beveled, this


joint is often used in wall paneling.

This method is used extensively for


siding on houses. It is easy to make a
watertight joint in thi~ way.

Tongue-and-groove joint used.in


drawing board

Wedge mortise and ten'on

The transverse rail is used


warping;",

Butt joint with wedges

(0 prevent

This method is used wlren work is to


be exposed to the weather.

Butt joint with dovetail wedge

This is a good method to use with a


straight joint, particularly for outside
work.
20

Basic Joints

SCARF JOINTS
A

The right angle scarf joint is not often


used in furniture work for practical
reasons: It is not strong, glue will not
adhere easily to its surfaces, and the
joint is always visible.

A-Zigzag scarf joint

This joint exposes more of the wood


grain to contact with the glue, and is,
therefore, stronger than a right-angle
scarf joint.
B-Dowel scarf joint
The dowels strengthen the joint. Glue
is used with all of these joints.
C-Fork scarf joint

A good joint is obtained because the


surfaces are held naturally in contact,
permitting firm glue adhesion.
D-Double dovetail scarf joint

This joint is used where the joint is


subject to strain.
E-Tension scarf joint

This jOint is held in place by wooden


wedges, and is used more commonly in
house carpentry than in cabinet making.
Scarf Joints

21

RAIL JOINTS
The execution of rail joints is of great
importance, because these are the
basic structural elements in furniture
framework.
Various types of straight rails and
transverse rails may be used to form
various types of frames, and an appropriate joint must be selected for the
type of work to be done. You must
consider the thickness of the straight
and transverse rails, the quality of
wood, and the position of the frame
-whether visible or concealed. A
middle rail may be added to the
straight and transverse rails for extra
support. The series of joints illustrated
will show the various types and explain
the characteristics of each.

End half-lap joint

This joint is easily constructed, but unless reinforced with pins and bolts or
screws it is not very durable. It is used
mostly in repair work.

"
Dowel joint

\. .

Another joint commonly used in repa,ir


work.
',.;~.

- Open mortise-and-tenon joint

This joint is easy to make and is used


for ordinary furniture work.

22

Bridle joint .

This is a joint often used by the amateur craftsman.

Stub mortise and tenon with square


haunch

This is the most widely used joint in


the furniture field. It has all the requisites of a perfect joint.
Rail Joints

RAIL JOINTS

Bridle with groove and


miter on the inner edge

Double mortise and tenon with


sloping haunch

This joint can be used where work is


exposed to the elements.

WEDGE
-----,
I

in every type of

L
I

Miter bridle joint

Rail Joints

Miter with stub mortise and tenon

23

RAIL JOINTS

tf

- - - -_ _j

SPLI NED

Miter joint with spline

Miter mortise-and-tenon joint

This joint is easy to make and is often


used by the amateur craftsman.

This is a very strong joint, used for


work exposed to humidity.

Miter tongue joint

Miter stub tongue joint

This is very common in standard production.

Same as miter tongue, except Jhat


feather joint is invisible.

MIDDLE RAIL JOINTS

24

Lap tee joint

Dowel joint

This simple joint is often used by the


amateur; also in repair work.

This is a good general purpose joint.

Rail Joints

MIDDLE RAIL JOINTS

Through mortise and tenon

Stub mortise and tenon

The addition of the wedge makes this


a very strong joint. It is used in work
exposed to weather.

This is an easily made and widely used


joint.

Dovetail halved joint

Oblique dovetail joint

This method is used to strengt4en the


frame where it will be subjected to un- :
usual strain.

Same as dovetail stub except that


tongue runs through and joint is in
oblique position.

Special dovetail joint

Double dovetail joint

This joint is difficult to make and is


used only for precision work.

The principle here is the same as in a


single dovetail'joint. Both systems are
used Jor joints subject to great strain.

Middle Rail Joints

25

MIDDLE RAIL JOINTS

Mortise and tenon with groove

Note that mortise and tenon are reduced in width.

Mortise and tenon with rabbet

Here is one way of joining rails to form


a panel.

Double mortise and tenon


I

Mortise and tenon with mitered


rail and frame

Another mortise and tenon variation.

26

This mortise and tenon has many uses


for cross-rail joints. The rail is mortised from both sides:

Cross-lap joint (1)

Cross-lap joint (2)

This easily made joint is one of the


most commonly used.

Here is another application of the


cross-lap principle.
Middle Rail Joints

SPECIAL USES OF PLYWOOD


A-Molded plywood

Light molded plywood is obtained bygluing layers of wood together in metal


forms. The mold is pressed together
with clamps. This method is in wide
use in the production of chair seats and
backs.
'

------------------~
MOLDED PLYWOOD SEAT

Cylinder and cone construction

B-Cylinder with feather

C-Cone covered with plywood for


c!abin,et work

For upholstery work, cardboard may


be substituted for plywood.
Special Uses of Plywood

51

EDGE TREATMENT
A-Painting the edge to match the wood:
This is the simplest and cheapest method.

In order to conceal the laminates in plywood or a blockboard panel, the edges


must be covered with hardwood. The
methods used are:

B-Veneer banding
This material is now available in rolls.
C-Solid edge
D-Tongued, frame and grooved edge

E-Tongued edge and grooved frame

52

F-Edge attached with feather

I-Roll veneer is particularly suitable for


curved edges.

G-Mitered edge used in fine work


H-Application of hardwood edge (C-G)
(solid edge shown)
For fine work the corner will be formed
with a miter joint.

Edge Treatment

FASTENING FABRIC TO BOARD


For simple upholstery, there are several
techniques for attaching the fabric to a
panel. Any of the methods shown will
give excellent results.

A
\

_ _ _ _ _ ....1.
\

FABRI C

------~

COTTON

A-Fabric tacked to the back


B-A strip of wood fitted into the
back

C-Solid board attached to edge


D-Fabric stretched over a frame:
This forms an independent panel front.

I
I
I
L ____ ___ _

SOLID EDGES

Fastening Fabric to Board

53

METAL BORDERS
A through D-Metal borders. and
methods of fastening them to wood
edges

A'_
B.,.
METAL BORDER

~-----------

PLASTIC BORDERS
To cover wood edges one can use either
plastic material similar to that used on
surfaces, and applied by the same
method (E), or standard plastic borders (F).
/
PLASTIC BORDERS
r~----------

,fE_

54

Metal Borders

APPLICATION OF FABRIC TO DOORS


A-Application of fabric to a sliding
door
B-Fabric held in place on a door by
molding

B
fA BRIC

------,

I
I
I
I

lole

&

C and D-Two methods of applying a


fabric panel to a frame
Application of Fabric to Doors

55

DOOR STOPS FOR SINGLE DOORS


The basic use of single or double door
stops is to seal a furniture compartment and so protect its contents from
dust and other injury. Door stops also
help to mask the gaps that appear when
the wood shrinks. Stops are seldom
used in ~ass production; to save time
a straight board is used.

A
WOOD OR METAL ST OP
-----------------,
I
I

RABBET STOP

.......

"" - .

- . ' . ~(
"

A-Straight board door with wood or


metal stops: This is the normal method
used in standard production.
B-Straight stop board: A special solution, not commonly used.
C-Rabbet stop on side
D-Rabbet stop on door: A very good
method
E-Miter stop, used in fine work
56

Door Stops

DOOR STOPS FOR DOUBLE DOORS


WOOD OR METAL STOP

------------------,
I

A-Straight board with wood or metal


stop as used in mass production
B-Rabbet stops: The score in the
front hides movement or shrinking of
doors.
C-Stop with tongue and groove: This
method allows simultaneous opening
of the doors.
D-Variation of tongue-and-groove
stop
E-Isometric drawing of door, showing position of rabbet stop: The score
indicated in (B) has been omitted.
Door Stops

57

DOOR HINGES
There are several methods of attaching
standard doors to furniture; they vary with
the type of hinge to be used. Hinges are usually fastened with screws.
The common types of hinges are illustrated
here and'on the following pages. Butt hinges
are shown below.

Cabinet doors with butt hinges

BUTT

HINGES

@@
,

.:

,:'

....

(Q)

Butt hinge~ 'ar~. iised in mass proquction.


<

oJ'

>

@
@

o
Recess doors with butt hinges: Note that side panel
acts as door stop.
58

Door Hinges

DOOR HINGES

BUTT

HI N G E

LOOSE

PIN HINGE

External doors with butt hinges: Doors using this


type of hinge open all the way.

Rabbet doors with butt hinges

HINGE

---v

Rabbet doors with offset hinges

cg -

l-

I-

PIANO 0 R
CONTINUOU5

Miter doors with butt hinges, used for special work


Door Hinges

H I N G E

l-

59

DOOR HINGES

- J
OFFSET

HINGE

External door application with offset hinge

sass.

HINGES

Door application with Soss invisible hinges used in


fine furniture

DOUBLE ACTION HINGE

0 ....

'"

....

"

!
Door attached with folding-screen hinges: The double action permits -complete rotation of the door.
Hinges work in pairs to prevent gapping.

FLUSH

HINGE

COUNTER
HINGE

60

Flush and counter hinges, commonly used for extension table tops,
Door Hinges

TABLE HINGES
CLOSED

A-Standard table hinges made to fasten extension table tops having molded
edges
B-Another type of extension table:
The straight edges are fastened with
extension hinge. Open, the extension
part is flush to the surface; closed, it is
flush to the edge.

OPEN

TOP CLOSED

TABLE HINGE

TOP OPEN

Table Hinges

61

SPECIAL HINGES

,,
'~

-_

Cabinet with three doors: Such cabinets present special problems. Here is one solution, shown with butt
hinges.

..... ....... _-,.", , /

Piano hinges used with two sets of doors: This is a


practical method of hiding the central divider when
two sets of doors appear on the front. The hinge may
be cut into segments when two doors are hinged from
same post. See page 59.

62

Special Hinges

PIVOT HINGES

PIVOT
HI N GE

A and B-Doors using internal pivots at top and bottom. Note that (B) uses a stop pivot.

PI VOT HINGE WITH STOP

C-Door installation with angle pivot hinge., With


this ty,pe of pivot the door can be opened all the way.

D-Another angle pivot hinge, with a pivot of differentshape


Pivot Hinges

63

PiVOT HINGES

II

A-This three-door problem has been solved by using an


external pivot hinge (above left) on the two outside doors,
and an internal one (above right) on the door that hides
the dividing panel.

\
,

_- /- "-

B-Use of pivot hinges on a four-door cabinet also hides


the center divider.

t'

,;,~

".

.
"

64

Pivot Iiinges

DROP DOORS
A drop door may use almost any type
of hinge along its bottom edge. If the
open door is to serve as a desk or support, it is essential to have the door
held rigidly in position. This can be
done by using metal supports along the
outer edge.
A and B-Two types of supports for
drop doors, both attached with butt
hinges
SUPPORT

C-A simple method of using a butt


hinge, without a special support. The
door overhang acts as its own stop.

.....

Drop Doors

..... _--Y
65

DROP DOORS
A-A combination hinge and support
is used with this drop door. This is a
satisfactory method so long as the door
is small.

~
COMBINATION HINGE AND SUPPORT

B-Offset hinges are used in this


scheme.

C and D-These .two similar drop door 1


stops are intended for use in fine furniture construction. Both employ pivot
hinges hung sidewise from the sides of
the cabinet.

66

Drop Doors

DROP DOORS
A-This type of door stop is simpler to construct than the preceding two, but the difference in level between the door and the interior would be a disadvantage for some
uses.
B-Pivot door, suitable for dressing tables

_____ .~IJBB.QE

FOLDING DOORS
Folding doors leave free the space
needed to open conventional doors.
They are simple to make and to install,
but the work must be done very accurately.

HINGE WITH GUIDE PIN


""'-----------.....
.....

I
I

I
I

,I
I!

I
I

"
!
I
!
I
I
I
I
I
L _..J__..J. __ --'- _ _j

Drop Doors

67

SPECIAL DOORS

----,

----1

Combination drop and sliding door

. This design utilizes a pivot and a routed track.

VERTICAL
SECTION

Tambour door

Another space-saving door. This type, once very


popular for office furniture, is not difficult to build.
68

Special Doors

SLIDING DOORS

1-_
________ _
I

LI _ _ _ _ _ _ _ _ _ _

CLEAT TRACK

GROOVE TRACK

Sliding doors also save room space, but


do not allow so large an opening as do
folding or tambour doors. Several
methods of installing sliding doors are
shown. Note that for both installation
and removal of sliding doors space for
clearance must be allowed in the top
guide.
A and B-Sliding door with cleat track
and groove track

C-Easy-to-make guides, using


wooden strips
D and E-Metal and plastic guides

and their application


F-Plate glass or thin plywood doors
sliding in groove tracks

'--------WOODEN
STRIPS

F
CLEARANCE fO R
REMOVAL Of DOORS
METAL OR
PLASTIC

Sliding Doors

\
\.-

----- -----

CLEARANCE fOR
...__.__-REMOVAL Of DOORS

69

SLIDING DOORS
I

l -r=---===--r - - - ---,
I
I
I

,
I

I
l!r,
I
I
\ ..v
,
L ______ ..J
A

fRONT VIEW
A-Doors will move more easily if
wheels are used. These _two methods
will give very satisfactory results.

PLATE GLASS

~----------

SID E

PLASTIC OR
ME. TAL ROLLERS

r-----------

BALL TRACK

r---------

'/

/METAL

I
I

B, C, D-Other methods of sliding:


Irregular groove to minimize friction,
ball track, and plastic rollers all make
for easy sliding of the doors.
70

SI DE.

SE.CTlON

ROD

/ r----------I

,..--,

1+,
I'

'\

fRONT VIEVi
Sliding Doors

DOOR CATCHES
Doors may be fastened with catches,
bolts, or locks. Locks, of course, require keys. Several types of catches are
shown on this page. Bolts and locks are
illustrated on the pages that follow.

PRICTIO~
CAT C H

BULLET
CATCH

MAGNET CATCH
RUBBER ROLLER CATCH

DOOR

Door Catches

71

DOOR BOLTS AND LOCKS


DOOR KNOB

A-A door knob installed in position


Band C-Application of flush and neck bolts to
door back, for use with double doors

MORTISE

LOCK

D-The mortise lock is a common


type found in fUfl1iture work. It can be
used with single or double dqors and
with drawers.
E and F-Mortise end side lock that
may be used in either doors or drawers.
The keyhole should always be vertical.
72

Door Bolts and Locks

DOOR LOCKS
A-The cylinder lock, standard for
most doors, may be used on any type
of door.
Band C-Various ways of using a
piano lock: (B) with sliding doors;
(C) with a hinged door.

o
fii

CYLINDER LOCK

PIANO

LOC~
B

Door Locks

73

DOOR LOCKS
A-This bar lock method closes both doors
at the same time.
Band C-Plate glass locking devices which
are particularly useful: (B) is secured with
screws; (C) is applied to the base of the
plate glass.

Gl

7-----..i'

PLATE
GLASS

74

Door Locks

PULLS
A through D-Many types of pulls or
knobs made of wood or metal may be
purchased and applied to furniture.
Pulls may be used decoratively, but it
is usually best to build them into the
actual furniture as shown in (E).
E-Drawer or door pulls built into the
furniture

I /

If. ______ _

L __ ___ _

MtTAL KNOBS

w 000

PULL

PULL

-------,
I

r7I'1<:~~r---

I
I

I
/

'I

\
_J.LJ.:.I1L~'_

L _____ _

METAL PULL

Pulls

L __

NUT

7S

PULLS

A and B-Two examples of pulls cut


into the bottom of a drawer
C and D-Pulls built into cabinet
doors
E-Sliding door pulls are cut into the
wood; a similar method is used for
plate glass sliding doors.

c
LI _____

METAL
,,,-

PULLS

______ J

~--.

"

"

------:1
- 'I

"

\
\

'

:",

\:

.
"
"

"

76

:E

,
_1'~

Pulls

ADJUSTABLE SHELVES
Adjustable shelves have several advantages, but the chief of these is that
the spacing between them may be
varied to suit the objects to be displayed. These shelves are often used
for bookshelves, kitchen cabinets, and
china cupboards. Here are several
types.
Various examples of adjustable
shelves: Type (D) is one of the best
arrangements.

SHELVES

-----\--...
-...

-y--,

,-or-- \

./

./

./
./

./

I //

IL _ _ _ _ _ _ _ _ _

L: _ _ _ _ _ _ _ _ _

SHELf BRACKETS

~ ADJUSTABLE

SECTION

Adjustable Shelves

SHELf" PINS

FRONT VIEW

77

ADJUSTABLE SHELVES

,- AOJ\)S'TABLE.

SHELF'SUPPORT AND STANDARDS

/
J~./

":- ~

Supporting the shelves wit~~brackets


offers a simple method 9;' ?uilding
bookcases and similar disRlay.~spaces.
Several styles of brackets are available,
commercially.
" .
"

';

\ .....

~...

'.

'

..

0 ....

t:?

BRACKET KEYHOLE

BRACKET

78

::J

KNife:

~
~

Adjustable Shelves

DRAWERS
A drawer is one of the most useful and
important parts of furniture construction, and smooth operation of the
drawer depends upon the perfect design and assembly of the furniture
piece.
Drawers may be hidden by doors or
they may be exposed. Many solutions
are possible with either design. The
drawings in this section give a clear
idea of their construction and application.
A-Simplified drawer construction

Here is a drawer adequate for normal


use which can be easily made by hand.
It is designed in the form of a box
without cabinet joints, and is assembled with nails. The front is attached
with screws driven from the inside,
so that the visible portion is unbroken
'~~~~~td resembles a standard drawer. A
~ ~ c:,C~~( &.no. . pull can be attached in ex~ ~
-;ae~fy
same way as for the more
IJ >f cOr?plfca~d type.

/.f(
,

r'....

~ 'oj \ \..
k.

uC::

c "(

(j ( : :

SECTION

.,!-cr

c;;: c:

.'

~.

\....

C'

4
CC

)Q:.I

B_;Box.fbi t often used by craftsmen

SIDE)~Ei
:z: . .:..

TlON

~.r-'~-#-----l

~t~;~/~' 7.,... ~.~~

I-o.-.~........,.......~~\
~~""""''''''''''''''''.>A.I \

JO\NlNG-l"Ht 1wo ORAWER-f-RO~


PIECES WITH

fOUR seRE WS
PLAN VIEW

PLAN

VIEW

v~

II

I
I

I
Drawers

79

DRAWERS
A-Drawer constructed with dovetail
joint

SIDE

SECTION

_41.

PLAN VIEW

B-For fine drawer construction the


lapped dovetail joint is often used.

SIDE

VIEW

I
I ___ _
,.l_l

1- _ _ _ _

41.

PLAN VIEW

80

Drawers

DRAWERS
A and B-Some type of dust panel is
usually installed between drawers.
The one shown in (A) is visible from
the front of the chest; in (B) the panel
is concealed by the overlapping
drawer front.

C-Disappearing drawer front

SIDE SECTION

SIDE SECTION

c
---- --.,I

~"'N-ir-------

_.J

~~~~~~~~;;r" ./

SID E SECTION

Drawers

81

SPECIAL DRAWERS

MIRROR

Drop-top mirror used inside a drawer


HOUSING
--7
/
/

CHANNEL

I RON

Drawer with vertical removable division.strips: This method uses a housing


or a channel iron in the side of the
drawer.

------

\
\

\\ I/

!!~~_O_'{_~~!::.~1'

----------,.._

I ......

II

,
' '-,

"

I~
Drawer with oblique 'removable division strips: Either housing or channel
iron may be used.
82

Special Drawers

SPECIAL DRAWERS
PENDArlEX rilE
---------.,.,..,.,.,

CLEAT ...
-----

---~

,,"'"

.".

.,.,."'"

Drawer'for correspondence file. Patented hanging folders and dividers are


available at stationery stores.

Drawer for file index

Chest and box drawer for wardrobe


or cabinet
Special Drawers

Folding drawer used for storage or


stationery

II

)
83

SPECIAL DRAWERS
A-Interior drawer for wardrobe or
cabinet
B-Shirt drawer
C-Drawer with pull, for use as tray
D-Drawer with plate glass front

PULL
-----,
I

I
I
I

PLASTIC DRAWERS

'-,

....-..

..-

4114

These drawers can be purchased in '


standard sizes, with various types of
guides. Pulls and knobs can be applied to them as easily as to wooden
types. These plastic drawers can well
be substituted for wooden ones in
many pieces of furniture. In some
designs, however, the dimensions of
the framework may have to be adjusted to fit the size of ready-made
drawer avaihible.

84

Special Drawers

DRAWER SLIDES

Drawer with screwed cleat

Drawer with bottom rail

>

Drawer with rail on side: A mortise


may' be cut in the side of the drawer
to lUow the drawer to slide between
two cleats attached to the side of the
chest.
Drawer Slides

85

DRAWER SLIDES

L.
I _____________________ _

Rollers are used with heavy drawers.

"'s

'''t

PLASTI C OR METAL ROLLERS

..:.

;.

Drawer with center guide: A"'g~i~e


~acilitates the travel of the draWer._.
~nd some form of guide should be included if possible.

rIeavy drawer with special ball bearing glides


Drawer Slides

DRAWER SLIDES
Ball bearings in bottom of drawer:
This is still another way to assure an
easily-gliding drawer.

DRAWER STOPS

,
\

STOP FASTENED

\
\

~~D!~!.~.!~
~J
-----------,
I

_j

".
I
I

/
/
I

I
I

/'

{l

::.-

Drawer Slides

87

JOINING WOOD AND GLASS


PLATE GLASS
------------7

Attaching glass, plate glass, or a mirror to wood is one of the most delicate
operations in furniture construction.
The possibility of breaking the glass
during the working process makes it
imperative that great care be taken.

Plate glass or a mirror may be attached to the wood in a horizontal,


vertical, or oblique position. It may
also be welded to the wood with glue
or cement.

A through C-Application of the


plate glass shelf: (A) shows the installation of glass with a rough edge;
(B) and (C) show the method used
with finished glass.
D-Installing glass in a picture frame
E-Rabbet frame, showing
glass held in place with putty

plate

F-Plate glass in a groove

------'

PUTTY

88

Joining Wood and Glass

JOINING WOOD AND GLASS

_ MLR_RQJ!

A and B-There are several ways of


attaching glass or mirrors to wood
surfaces such as cabinet or closet
doors. (A) and (B) use paper between mirror and wood surface. Glue
is used in both. Large glass areas
should have a molding around the
edge. Mirrors may also be attached
to wood by cement without a paper
backing.

_P_A"'p_E_B
.--T/UI<7....--

_'I{ Q.Q_Q

__

M1BBQ...R_ _f.b1J?1:I}v1ItlJ).QQ_B.
-

C-Screws are used here to attach the


mirror to the wood.
Various l1).ethods may be used to attach plate glass to another surface
when the glass is to be horizontal.
SCREW COVER

D-Plate glass without fasteners is


advisable only for large tops, where
the weight of the glass will keep it in
place.
E-Glass with molding and recess beneath

E
\

--------------------~

RECESS FOR CLEARANCE


__J_.JL_JI---L..

PLATE

GLASS

G
....

..._-------

RUBBER

Joining Wood and Glass

89

JOINING METAL AND WOOD


In the cQnstructiQn Qf furniture it is
Qften necessary to. jQin WQQd and
metal parts. While it is custQmary to.
jQin these materials with bQlts Qr
screws, special adhesives may be used
instead. By means Qf glue, metal
sheets can be welded to. cellular CQres
to. fQrm large waterproQf panels.

SHEET
METAL

r----(])

<D

A-Three different methQds Qf jQining


metal sheets to. WQQd panels: Glue may
also. be used.

B
I

METAL
_,
~~
:
d

~_o_.9_.Q

~.
~

__

t .

,.!

~'. "->'V..

":

.. .

Band C-(B) shQWS a WQQd and metal


panel in a rabbet frame with mQlding. (C)
is a metal sheet in a groQved frame.
I

90

JQining Metal and WQQd

JOINING METAL AND WOOD

_ _ _ _ _ ..l

METAL

A and B-Two different ways of attaching decorative metal strips to


wood surfaces: With Method (A) the
metal is easily applied, but has a tendency to pull out in time. Method (B)
is preferable.

METAL PIPE

,-----,

~~~~~~~

'\.

C-Wooden arm rest fastened to


tubular metal chair arm with screws

,,

,,
""

D-Metal wire or tube fastened in


wood frame by means of holes previously made in the wood

,
I
...:I

Joining Metal and Wood

91

JOINING MARBLE AND WOOD


Marble and wood may be joined in a
number of ways. Basically, the methods are the same as those used with
glass. Several common methods are
shown on this page. Screws and bolts
may also be used.

I
I
I
I

A and B-Two simple methods of


using marble tops: The example below uses a stub tenon with a mortise
in the marble.

MARBLE!

_ _ _ _ _ _ _ _ _ _ ..1

C-A short prong incased in the


marble will prevent any sliding of the
top.

D-A rubber cup may be sufficient to


prevent the top from sliding.

MARBLE

------,

MARBLE
-------7
/

Jf'::-'_~~

C
\'L.Q_Q.g___ -

..

~ ~ ~ !':~'_/.1!:!_

c
METAL PIPE

- - ...
~

---""
92

Ii

Joining Marble and Wood

JOINING RUBBER AND WOOD


Rubber is a good material to use in
protecting furniture. Here are some
ways it may be used.
A-Flat sheet of rubber attached with
adhesive
B-Grooved rubber, also attached
with adhesive
C-A rubber dome can be attached
to the undersides of stacked tables.
D-A rubber dome can also be used
to cushion the swing of a door.

RUBBER
RUB
BER
-------..,
I

\
\

)..
I

9,

,.

Joining Rubber and Wood

93

COMMON METAL JOINTS


Here are several common metal joints.
Metal may be used for complete furniture pieces or for parts of furniture.

~~=-----

-J ..... - -

I
I

------ --

A-Union of pipe and metal strip secured with a locking pin

Band C-Sliding metal joints: Note that


either piece may be fixed in place with
screws.

D-Two metal strips joined by crosslap joint

E-Two metal strips fastened with


rivets

94

Common Metal Joints

COMMON METAL JOINTS


COLLAR
,----

A-Removable pipe joints held in place


with screws

B-Metal strip joint held in place


with bolts

WELDED

PIPE

WEL DE D
--------,

C-Welded pipe and strip joints


Common Metal Joints

D-Pipe joints using screwed ends


95

JOINING PLATE GLASS TO METAL

Method of applying plate glass to


metal frame
CORNER BRACKETS FOR PLATE GLASS
'"

---------------------------~

Glass box with wood base using metal


corners

Various ways of attaching metal


frames to glass
Joining Plate Glass and Metal

JOINING RUBBER TO METAL

..\

RUBBER

-----..::.:.~

........... '

,~-

~~

BACK SECTION

~-~-~------~\~------~

SIDE SEAT VIEW

A-Rubber supports can be applied between


metal frame and seat, and between frame and
back, to make the chair more comfortable.

"'----RUBBER

C-Rubber bumpers can be screwed to the


undersides of tables to protect the tops.
D-A protective rubber pad under a metal tray
Joining Rubber to Metal

97

BONDING SURFACING MATERIAL TO PLYWOOD

VERTICAL SECTION

A and B-Surfacing materials can be applied to only one side when the frame is
totally enclosed.

The sketches show the steps to be followed


in attaching surface material to plywood.
If the panel to be laminated is securely
fastened to the frame of the cabinet, only
the outer surface need be covered, but if
the panel is simply to rest on the frame, a
balance sheet must be applied to the under
surface to prevent warpage.

I
I

1. Smooth the plywood with sandpaper.


2. Cut the surfacing material carefully to
size with a saw. For a clean cut use clamps
and keep the saw as nearly parallel to the
surface as possible.
3. Place the surfacing material on the plywood to check the fit; shave off any excess.
4. A plastic adhesive and pressure give
the best contact bonding. Manufacturer's
instructions should be observed.
5. Roll the surface to insure a tight bond.
An ordinary rolling pin may be used.
6. When the surfacing is firmly bonded to
the plywood, edges may be beveled with a
file and metal molding applied, or strips of
the surfacing material may be applied to
the edges of the plywood.
98

! _____ :1

SUR fAe ING


MATERIAL

Bonding Surfacing Material

BONDING SURFACING MATERIAL TO CURVED SURFACES


BACKING SH EET TO PREVENT WARPAGE

--------------------,

----------~

PLASTIC SUR f' ACE

ADHESIVE
-

--~

--7

A-A plastic sheet can also be applied over a curved surface. Follow
the directions given on page 98 and
keep the plastic sheet bent until the
glue has dried. A wood form should
be used.

B, C, and D-Three methods of fastening plastic parts to wood

NAIL

MOLDED PLASTIC
Within their own domain, plastics possess at least as broad a range of properties as metals, and are capable of at
least as great a diversity of compositions. In general, they have the advantage that they can be molded in forms.
It is only comparatively recently that
plastics have come into common use
in the furniture field. Continuous research is being conducted in further
development of their many uses.
We do know enough about the characteristics of plastics today so that they
may be used with the assurance that
they will withstand wear. However, it
is best to check the specific characteristics of each plastic before using it.
E-Heat-treated plastic can be used
to form a curve.
F-A molded plastic chair: With
molded plastic, any desired form can
be obtained.
Bonding Surfacing Material

99

UPHOLSTERY WORK
Upholstering is an art in itself. While
most other operations in furniture
construction are done by machine, upholstery work is still done by hand.
Expert workmen have usually served
a long apprenticeship before acquiring the skill necessary for upholstering
a chair or divan. There are, however,
several ways that upholstery work can
be done by apprentices and amateurs;
for example, by substituting foam
rubber for the materials used in normal work.

'!>ee detail

C page

41

~----------

\1\

11\
\ 1\
\I \

\\

I shall not go into detail about upholstering, but I have illustrated several
types of frames, materials and methods of application. I have tried to simplify the presentation to enable even
the beginner to understand each
method.
The frame, in either wood or metal, is
the skeleton of the furniture piece.
Upon. its construction depend both
the comfort and the strength of the
chair.
A and B-Two different types of
bench frames
D-Frame for ~ebbing seat
C-Round frame covered with cardboard: The. }lpholstering material is
added later:

100

Upholstery Work

TYPES OF FRAMES
see detdil page 25

r-----------1\

I ,
I

I
I
I

WELDED

- -

--"\
'\

I \
I

Metal frame stool for cord or canvas


seat

See page 95 for details of joints.


RUBBER

, ",.----------

\ \L
I ____ _

WE L D EO

One example of a metal frame chair

The rubber supports between the seat


and back give elasticity to the seat.
Types of Frames

Common type of wooden chair frame that will


take an upholstered seat

101

TYPES OF FRAMES
see det'ail page 24
T----------

A-Wood frame for armchair with


seat and back upholstered.

B-Frame for an upholstered office


armchair. A swivel base may be substituted if desired.

I
1

\ \\ 1

\ \, I

31"

_____________'\1
'l
see detail
., ..

page 41

-- .....
8

102

- + - - - - - 24"----_+_

Types of Frames

CHAIR AND SOFA FRAMES


A-A modern armchair that will have
both seat and back upholstered
B-Frame for modern type of armless sofa, using an upholstered finish
for back and seat

,
",

,,
~
~ee detaIl p-a-g-.-22

..

\ SACk f"ABRfC
- -;+----------,

12~

\
I

SEAT fABRIC

~----------

__ 2'L-----------~

16~

+------26~------+_

.... .....

.....

'-------CONCAVE
RA I L

,\
\

"'------------see dt"tail A p a g l" 41

Chair and Sofa Frames

103

ARMCHAIR FRAME
Frame for modern armchair, with
loose seat construction. Increasing the
width will convert the same design to
a sofa.

t
8

11

\
\
\
\

30"

\,..... - "

- - - - - - - - - - - --

II

"

15

II

If: =- -=---- -= -=---=--= -=--=-=- == = "=

7"

4-

104

Armchair Frame

UPHOLSTERY TOOLS
WEBBING STRETCHER

The tools most commonly used in upholstery are shown here.

CURVED STEE.L NEEDLE

UPHOLSTERY MALLET

RIPPER AND TACK PULLER

UPHOLSTERY MATERIALS
Here are several types of springs used
in upholstery work.

E.XTENSION COT SPRING

NO-SAq,A SPRIN G
ZIGGER WI RE

~
COIL SPRINGS
UpholstelY Tools

105

UPHOLSTERY MATERIALS
JUT E
WEBBING

HORSE HAIR

018

PADDING

hfiiiiiiS)

COTTON SEWING TWINE


@5

L,

CiJ

LINEN SEWING TWINE

fA BRIC

. LEATHER

06

.~.

".

Upholstery Materials

UPHOLSTERY MATERIALS
A-Rubberized hair is a light and
elastic material of relative low cost
which is used in mass production. It
can be easily applied with staples or
tacks, and is available in the same
sizes as foam rubber.
B and C-Foa~ rubber is made from
liquid latex, which forms a cream-like
foam after being put through air pressure. It is then poured into molds of
desired size. In upholstery work it
gives better results than stuffing, and
is quicker and easier to use. Foam
rubber is made in different grades of
firmness, and the right grade should
be selected for the job to be done.
Solid-slab utility stock (B) comes in
many thicknesses from ~~ in. to 1~ in.
Cored utility stock (C) is molded
with cylindrical openings in the core.
Its thickness varies from % in. to 4Y2
in.
D-Full molded cushions can be purchased in a variety of sizes and
shapes.
E-Cut foam rubber with either scissors or band saw. Cutting is easier if
the scissors are dipped into warm
water.
F-Small pieces glued together with
rubber adhesive to form one large
piece
G-Flat stock glued to a slab

H-Full cushion made from cored


stock

I
I

,,

,,

---------::..
FLAT STOCK
Upholstery Materials

107

FOAM RUBBER
T AC KIN G TAP E

-------------71
",
/

/'

/ /,
I

,
\L

___ _

RUBBER
A-Method of applying tacking tape or adpesive-backed tape around the edges of a
'oam rubber slab, using cement.

D and E-In making contoured edges the


foam rubber should be cut % in. larger than
the piece being upholstered.

!B and C-Two different uses of tacking

The rubber cushion is cut 'l.I in. larger


than the piece it covers.
~ape:

~08

F and G-Another way of making a curved


edge

Foam Rubber

SEATS
The seat design is very important in upholstery work, for upon its construction depends the usefulness of the chair or divan.
Each seat must be made in accordance with
the type of frame to which it is attached. It
may be movable or fixed, light or heavy. A
wide variety of materials may be used.

A and B-Simple leather seats like these


are easily installed, as the details show.

c
/

..Q_It.Q_/
----.,I
I

I
I

I ,

C and D-Seats made with cord are expensive because they take time to make.
Seats

109

~EATS

<\ and B-Seats made with raffia in differ!nt designs.

:-JX type of canvas seat often used with


~teel

frames

)-Webbing seat used in modern furniure

STRAW RAF"F"IA I
OR
SE AGRASS .J/
_____________

-----------...,

\
\

'-----..:--CANVAS

. -" .;~

."

./

...'

.l

/ ..

-'

110

Seats

SEATS
VARIATION
r--------

A and B-Cane makes a good seat. Note


the alternate method of attaching the cane
shown in Diagram B.
C and D-Two different types of upholstered seat: Cushions are permanently attached to the chair frame.

IIY

i<

fABRIC

Seats

III

SEATS
These four seats are made independently
of the chair frame. In commercial work,
greater speed of assembly is possible when
frame and seat are made independently.

COT TON

PLYWOOD
-------..,, -------7

FABRIC

-------,

NO-SAG SPRIN G

,,
,

COT T ON

. I

FABRIC

o
,

L __________ _

ANGULAR CLIP

112

Seats

SEATS
Foam rubber may be used over a
number of other materials. Plywood
or cardboard may be used as shown
in (A) and (B). Rubber over webbing is used in (C).

,
\

------~

PERFORATED
PLYWOOD

~Q!!Q.~ B'yJ!~sl3, ~BlLD_B..9.8B!}

E811BlC

i,
FABRIC
MUSLIN COTTON
WEBBING
----_ -----,
------, RUBBER
-----, -----...,
'l

f))

S('

'::fT

::-l

~'I<

x
?SG)

J(" .A

~10

,,

~~
A

Seats

"

------~
FRAME

/
/
/

L / _____ _

CARDBOARD
113

SEATS
LOOSE

CUSHIONS

--------...;:::?
_/'/

/'

/
/

Rubber straps have been developed to


serve as springs. The two methods shown.
at right are recommended for. an.choring
the straps under loose cushio~s.: .

'<~:>-:--.

:~ms

_______ .J.

METAL CLI P

fRONT

\r

RAIL

I
I

I
~!! U_B_!I ~R_ _T~ ~!:S,
I
I

I
SEAT- BACK RAIL

Upholstered seats require crossing and


weaving of straps. The anchoring detail
shown at right for side' rails can also be
used for chair backs (see also p. 121).

----- - -----__/
CORNER MUST BE ROUNDED

./

SI DE RAIL

114

Seats

SEATS
Coil spring seats covered with rubber. (A)
is a tight seat. (B) is a heavy seat that is
suitable for an armchair or sofa.

Seats

115

SEATS

RUBBER OR DOWN

{:1
t

30
"

10"

+
6\\

-+------30\\ -----_+_

4-

Loose or independent seat construction


which may be used with an armchair or
sqfa
116

Seats

BACKS
WOOD
---------

The back of a chair is usually lighter


in construction and more rigid than
the seat. There are exceptions; sometimes the seat is of wood and the
back is upholstered. Like the seat, the
back :may be constructed in a number
of ways. I have illustrated a few of the
best methods.

A-Wooden
wood screws

back

attached

with

B--Canvas back, with sheet metal


screws inserted to keep the fabric
from sliding down the metal pipe

WEBBING

'.

C~Webbing back

D-Caneback
Backs

117

BACKS

STRAW RAFFIA
OR SEAGRASS

A-Straw, raffia, or seagrass used to form


back.

CORD

B-Cord back, easy to make

c
I

C-Simple upholstered back suitable for


modern furniture

D-Wood back covered with foam rubber


and fabric
118

Backs

BACKS
A-Foam rubber back over webbing
B-Foam rubber applied over a No-Sag
spring, with spring clip attached to the
frame in the usual position

C-Detail showing angular spring clip


Backs

119

UPHOLSTERY DETAILS
__L.8 -'~. _I! J _
A/,J'V""'"

_1:1_~"?_.b-_!_~

.\\0<~)CXXlll __ .c_Q.J_J_Q_~

~~~~~\-..R_~_~_~j:._R
~~m-tiQ:~_S!~~
~?SO<~_f-.R_ -I!.-~ _!;

CARDBOARD

=-~~~~=f~~f_IA~~

~~n~.~~~~~ __ X_~~_~_LC

A-Method of applying upholstery


material in the corner formed by the
seat and back

-/
B
fABRIC
_Q._l_!_9_~

__

BURLAP
/

ARM FRAME
BURLAP
----------HORSE HAIR

AND COTTON
MUSLI N
r A B RIC

B-One method of attaching the material where the arm meets the seat
120

Upholstery Details

CHAIR ANGLES
Man sits to read, work, rest, and eat. For
each purpose the furniture must be designed for the comfort of the sitter.
Whether it be a chair, armchair, or divan,
the correct angles cannot be calculated mechanically. The real proof of comfort and
approved angle can be checked only from
a completed model. In the examples shown
I have given the basic angles which have
been found to give satisfactory results.

F;-2~

C HA I R

*i. 'caO
I

DINING AND OrFICE


ARMCHAIR

r
1?"

19-

122

17"

21"

1
Chair Angles

CHAIR ANGLES

UPHOLSTERED

ARMLESS CHAIR

,
\
\

I,

15"

+---25.

Chair Angles

1
123

CHAIR ANGLES

t
6"

7"

'-; 8"~_""~-_;_,....-.22" -,-------+--j


~",
:.'

\
.

~'

30
25/ /

30"

'\

LOUNGE

_--_90
- ......
"

,,

CHAIR

r
15"

28" ----+---15"---4--17" -----<I-+---------'60" - - - - - - - - - +


4--_ _ _

124

Chair Angles

SECTION 2:

Furniture designs

INSTRUCTIONS FOR READ ING DRAWINGS


i

The <;lrawings used in this book have been


especially planned to help the home craftsman~ visualize the finished piece, its parts,
and the way they are fitted together. Each
design includes (a) a complete view of the
finished piece, (b) front, side, and sectional views as they would appear in a professional cabinet maker's drawings, and
(c) an exploded drawing, with parts
shown in detail for ordering and cutting.
Accompanying instructions give step-bystep,procedure for assembly.
Most of the construction details are standard, and are repeated in many different designs. Cross references clearly indicate the
Instructions

I
I

details to be used. Note, however, that letters identifying individual parts refer only
to the design in question.
Each set of drawings is accompanied by a
list of materials (complete except for
minor items of hardware) and a few words
suggesting possible applications.
Variations

The designs can be easily varied to fit individual needs by adding or omitting doors,
shelves, or units. Decorative moldings may
also be added, but it is not advisable for
beginners in woodworking to make
changes in basic construction.
125

FAMILY WORKBENCH

List 'of Materials


PART

NO.

FUNCTION

top

'2

thickness

DIMENSIONS IN INCHES
X
width
X

length

1%

24

48

back

V-i

27

35%

bottom

22

34lf2

side

22

27%

framing piece

1%

34lf2

framing piece

34lf2

door

17V-i

19

partition

5lf2

21

'-._:I-I' .
.

- ,_

base end

19%

base front

33

shelf

16

34lf2
21

drawer bottom

V-i

16%

drawer front

5lf2

16

17V-i

drawer back

drawer side

5%

21%

tool rack

15

Instructions for Assembly


1. Join side' (D) with bottom (C),
framing pieces' (E) and (F), and
partition (H).
2. Fasten back (B) and base (J-K)

to frame.
3. Fasten tool rack (R) to door (G).
4. Install door (G) and shelf (L).
5. Join drawer sides (Q) with front
and back (0) and (P).
6. Attach drawer bottom (M).
7. Place top (A) in position.
I

126

8. Install the vise.


9. Apply finish.
Family Workbench

--+

- + - - - - - - - - 48"

01

1.!: - -

__ 2.

I
32"

27f

0
)='j

-t- 6'-'- t - - - - -

-;

3"

3 6 " - - - - - - + - 6"-+

-t----24' -~---+

32"

,
,
I

//
/

I /

L:_ __________ _
~ee detdil~

Family Workbench

page 29
127

PROFESSIONAL WORKBENCH

List of Materials
PART

NO.

top

B
B'

FUNCTION

bench stop

bench stop

DIMENSIONS IN INCHES
Ihiekne .. X widlh X lenglh

1V2 .

21

57
3

6
6

block

2V2

block

1V2

back

39

framing piece

2V2

39

framing piece

1V2

39

G
H

leg

30V2

side piece

13V2

.2

side piece

2V2

13V2

framing piece

14V2

. 1

17

bottom

39

'0

4 .-

drawer side

5V2

153,4

drawer back

1814

2
, ,'2

drawer bottom

!4

153,4

18%

drawer front

3,4

5V2

19V2

cleat

3,4

15

Ii

2"'~

1!

~
q

[J

[J

Instructions for Assembly

128

1. Join legs (H) with side pieces (J)


and (K).
2. Join legs (H) with back (E),
framing pieces (F) and (0), and
bottom (M).
3. Attach framing pieces (L) and
cleats (S).
4. Join top (A) to frame, insert
bench stops (B), and attach
blocks (C) and (D) and vise.
S. Build drawers by joining sides (0)
with front and back (P) and (R)
and attaching bottom (Q).
6. Apply finish.
Professional Workbench

3"

- + - - - - - - - - - - - 57' --------~+
~

--u-

II

~---~l~I

-u

32"
-

'--

L-

see detail'il page 22


--------, - - - - - - -----

'.._

Professional Workbench

129

TOOL CABINETS

-,"

.'

; List of
;,;~"

".

'~,

-;-t

'i~"'~

M'atedalsj

1. Join sides (C) with top and bottom (A) and (B).
2. Attach back (D).
3. Join base parts (G) and (H).
4. Instal~ doors (F).
5. Insert shelves (E).
6. Apply finish.

~'~~~ ~,<~'%_~~0" "":0.1:~~

Smaller cabinet
PART

NO.

FUNCTION

DIMENSIONS IN INCHES
thickness X width X length

top

12

48

bottom

12

46%

side

3,4

12

291,4

back

1,4

29%

47V2

shelf

10

46%

door

231,4

28V2

1\

base end

10

base front

3,4

46

I
I
I

$e~ d~tdil 3 pdge 193


f,-- - - - - -----

1\ \

I ,
II
II

""

Variation for larger cabinet


C

side
back

shelf

door

.,

F
]1

\
\

'-=-::_----.-- - - - - - set' de tails page 58

30

Tool Cabinets

MAGAZINE RACK
~~'::;_';<I ..W;~"""I''<

~,Instructions
~~":Y~~,

PART

NO,

FUNCTION

'

~"/"

[,

~/~~

'{

for Assembly ,

"

,,:(

'<

'i'

",-;;,~.. j

DIMENSIONS IN INCHES
thickness X width X length

side

13

25%

bottom

25 112

leg

114

21

+--10"-+

27"

1
l-j2~t-5"-j2(t 1
21"

Ii'_

1. Join leg pieces (C) in pairs.


2. Attach sides (A) to bottom (B).
3. Join legs to (A-B).
4. Apply finish.

+-

18"

H1~"

2sf

~1I

._
detdil 2

'ioee detdil 1

I,
I

r.------\

1\

I \
I \

.1
1

Magazine Rack

131

TEA TROLLEY

",

J,~29"
6f

~' ~
++-_ _ 16" --~+I -+3"

DIMENSIONS IN INCHES
thickness X width X length

PART

NO.

shelf

15

26

side rim

26

end rim

rail

30

rail

3Y2

27

brace

15%

handle bar

% (diam.)

17

framing piece

16

whee_1

5 (diam.)

FUNCTION

16

+-1

1. Join shelves (A) with rims (B) and (C).


2. Join rails (D) and (E) and brace (F).
3. Join handle bars (G) and framing piece (H)
with rails (D) and (E).
4. Fasten wheels (J) to rails (E).
5. Fasten shelves (A) to frame with wood screws.

6. Apply finish.

!lecHon
'""~~~ de tcs i I
132

Tea Trdllely

TELEPHONE CABINET

NO.

FUNCTION

shelf

3,4

side

3,4

back

',4

C
0

detail 1

DIMENSIONS IN INCHES
thickn ... X width X length

PART

15
15
14%
134

16V2

20
19
24

1. Join shelves (A) to sides (B).


2. Install back (C).
3. Join legs (D) in pairs, and attach assembly to
sides (B).
4. Apply finish.

see d~tai I 3 page 193


!t'
- - - - - - _ - -- _-'\

"

'\
I

''

"

\
\

,
\
,

\ \
\

\ \

\I

_ _ _ _ _ _ _ _ _ _ _l

see detail 2 page 131


3'.

D~r

-: 1"

.t+--,,---1s'---ft-

8"
bottom of

Telephone Cabinet

I~g

133

FLOWER BOX

,---

screw
\

li~t of Mate;ials '


j

1etdil 1

- . "

PART

NO.

r'

FUNCTION

DIMENSIONS IN INCHES
thickness X width X length

side

28%

7V2

28%

10

1%

15

bottom

3,4

end

4
40

leg

strip

Vi

~lnstructio~s-fdr:Ass~ml)i~J

1. Join sides (A) with bottom (B) and end (C).


2. Fasten strips (E) to sides (A).
3. Join legs (D) in pairs, and attach assembly to
side (C).
4. Apply two !Foats of roofing cement to inside of
box.
5. Apply finish to exterior.

,"

~---- 30" ---~I4-~

1
134

Flower Box

END TABLE 1

List of Moter'iols
.

PART

NO,

'.
DIMENSIONS IN INCHES
thickness X width X length

FUNCTION

shelf

shelf

shelf

side

13
13
13
2%

side

2V2

side

2V2

support

pedestal

2%

C
D

F
G
H

1
2
2
2
2
2

18
24
30
18
24
30
22
22

Instructions for Assembly


/

L Attach sides (D), (E), and (F)


to shelves (A), (B), and (C).
2. Join supports (0) with pedestals
(H).
3. Fasten supports (0) to sides (D),
(E), and (F).
4. Apply finish.

SeE'

detail 1

detail 1

~E
\

'\

______ ~~ i
Sf'' d'tails i
page241

-+-

I"

+22

r
25"

2"2
~'"

16"
End Table 1

135

END TABLE 2
..

, ,,_.

~'"

list of Materials
~

,.';;,'

PART

Z;"

NO.

DIMENSIONS IN INCHES
thickne .. X width X length

FUNCTION

15
15
1V-!
1V-!
1V-!
2
1V2
2

top

top

support

leg

leg

1V-!
1V-!
1V-!

rail

rail

rail

15
,
30
7V-!
16 V-!
24V-!
12V2

13
25

1. Join legs (D) and (E) to rails (F)


and (G).
2. Join cross rail (H) to end rails
(F).
3. Attach top (B).
4. Join support (C) to top (B).
5. Fasten top (A) to rail (G) and
support (C).
6. Apply finish.

,
I

I
I

_ _ _ _ _ _ __l_

. 0

wood strew

4----------30-'--------~
-t3"+---- 27"------t-

E\
\
\

/~-;
I
~

II
\I

1,1

----------y
see detail 1 page137

'TIIT'
II

I~=====-=~=-==-=:::.=il

II

II

::

II

II

1.....I-&I_ _ _- ' - -_ _ _.....


)J,LoJ

tI

rlr~t: 2~

+--11"--+

Jl

_/tI

'----15--,--,

.'

136

j_' 0

a;

1t'

ti 1 1

1~'

1-!'
4

16+

r1
''

1--_ _ _ _ _ _---1

t
1
17"

End Table 2

10

END TABLE 3

DIMENSIONS IN INCHES
thickne .. X width X length

PART

NO.

FUNCTION

top

3,4

15

rail

3,4

12%

leg

1%

1%

16%

rail

3,4

25

30

.\

1. Attach legs (C) to rails (B).


2. Attach cross rails (D) to end rails (B).
3. Fastentop (A) to rails (B) with wood screws.
4. Apply finish.

\
\

I~

\
\
~ ..\

/
I

/
IL ______ _

'!.u detail 1

t[~

detail 1

---- --~

--~-- -~ ~1

12~'
i .t====================l
I I

if.L __ ~ ___________ ~ j
P

11' 1~

24~'---++-,_

1~ 1i

r
j

+ - - - - - 3 0.. _ _ _ _

End Table 3

L
,

r
16~

~1_+__--15.

-_+_

137

11

COFFEE TABLE 1

DIMENSIONS IN INCHES
thickneu X width X lengfh

FUNCTION

PART

NO.

top

3,4

18

48

leg

20

brace

rail

13

detail 1

bottom of leg
1. Join legs (B) with braces (C).
2. J ojri legs (B) with rails (D).
3. Attach top (A) to (B) and (C) with wood

4.

.screws.

'Apply finish.

+--12"--+

D
"t
~
2 .Wi. ='.

.f

+-- 13''---+

:1~

-+:,-,..----

18'--___.,_
15"

t~

48"

-+4'+- - - - - - 4 0.. -------+4'~

17"

1
138

Coffee Table 1

12

COFFEE TABLE 2

DIMENSIONS IN INCHES

PART

NO.

A
B

C
0

FUNCTION

thickness X width X length

top

V2

18

42

rail

2% 30

rail

2%

13

leg

15V2

1. Join legs (D) with rails (C).

2.
3. Apply finish.
4. Set plate glass top (A) in place.

r
1

=r 1'
3{'
~

"

2"

16"

\i

10'
4-

~ ..I

15"

it

18"

'"

+----,,----::--.- 30"

. 1Si" .
helided

ndit

,-----,

1i
,s-

LiU:az . .

2"

rub be r-

29"
42"

I"

4i

;D

t2t2~~

y-- 13'---+

o
dt'tail 1

Coffee Table 2

139

SIDE TABLE

13

de tail 1

tt

42" -

2l

1'1

+-15-+

+=+-

IDllDl?D~1
'ART

30"

1"

DIMENSIONS IN INCHES
thickness X width X length

top

3,4

rail

3,4

rail

*,

2
4

bottom

'F

side

%
Y2

1
2
1
1

drawer front

3,4

drawer side

drawer bottom

drawer back

J
K

,,

FUNCTION

A
C

NO.

leg

15

42
4
23
4
1i
2Y:z 30
12
13
4
12
3% 13
3Y:z 11%
llY:z 12Y:z
3
12%

'

o :/ "
," , ,.
, I

"

"

",'
",
",
,~

[------ ----!>ee de tdil 1

140

Side Table

14

EXTENSION DINING TABLE

DIMENSIONS IN INCHES

PART

FUNCTION

NO.

thickness

width

length

top

3,4

30

42

14

30

extension top

leg

28 ',4
37~

side rail

3~

E, E'

end rail

3V2

25Y2

rail

26V2

guide

24

extension support

114

114

30

c
bottom of "0

Extension Dining Table

141

de ta i I

- - - - - - 4 2 " ------,.----+--- 14"


)

.
I
I

I
I
I

I
I

I
I

II

I
I

I
I

I
I

:
I

I
I

I
I

,.

-----~

I
I
I
I

I
I

II_______ ._______________ .:-:dJL


.u:
I: _______
I

I~

------42"

I
I

JI

-+------- 30"

o
29"

142

Extension Dining Table

Instructions for Assembly

1. J oJn legs (C) with side rails (D).

2. Join rails (E) and (F) with (C-D).


3. Fasten guides (G) and top (A) to frame with
wood screws.
4. Insert extension supports (H) and extension top
(B).

5. Apply finish.

(~

o-+-t_3_____

31~ _____3_,'+f-~~!3f

28~

I
/
/

wood screw

--- -- -----< ,,
I

",

'j

I I

L
I

ll,

I I'
I I
I I

II
II

II
II ,/
II /
I

[.----;------!:lee de tdll 1 page 142

Extension Dining Table

c
143

TELEVISION TABLE

IS

DIMENSIONS IN INCHES
NO.

"'RT

21

thickn... X width X length

top

A.

FUNCTION

block
leg

3A

14

14

1%

3A

30

36

Cut diagonally to make four.


Four pieces cut from one sheet of plywood.

1. Join legs (C) with top (A).


2. Attach corner block (B) to (A) and (C).
3. Apply finish.

I
I

I
\

\ 'L.
I

___ _

~trew\

31..___c____
.,.-",_.-

---- .... _
'

r<:-I
I

"

I
I
I
I

I
I

I
I

'- .... r~~'",~t>::'

3 ,"
18" ---+4+1 \22" ----+~

I
I

I
22"

1
44

Television Table

16

RECORD' STORAGE CABINET

PART

NO.

'1

FUNCTION

DIMENSIONS IN INCHES
thickn ... x width X length

top;

3,4

11

36

shelf

3,4

13

34%

bottom

3,4

16

34%

side

3,4

16

2514

back

25% 35%

partition

10 3/.1

13

partition

13

153,4

leg

13,4 (Diam.)

1.
2.
3.
4.:

5.:
+---.,----- 36" - - - - - _ + _

Fi===~;:::;r:r::=:::::;:r====n=~

t!

Join shelf (B) with partitions (F) and (G).


Join bottom (C) with partitions (G); sides (D).
Attach top (A) to (F) and (D).
Fasten back (E) and legs (H) to bott9m (C).
Apply finish.

+-11"

-+-5"+

11i"

f
1~'

H
34"

8"

+
8"

Record Storage Cabinet

145

17

RADIO CABINET 1

List of Materials
DIMENSIONS IN INCHES
PART

NO.

FUNCTION

thickness

width

length

lid

17'4

30%

lid

34

15

17'4

back.

11

46V:z

front

34

10'4

46V:z

side

11

18

partition

9V:z

16V2

bottom

16V2

46V:z

support

34

motor board

V2

15

rail

36

1!1

16V2

rail

14

rail

2V:z

14

brace

1%

leg

16

Instructions for Assembly


1. Join bottom (G) with (C) and (D).
2. Install partition (F) and sides (E).
3. Attach cleats (H) to box and fasten
motor board (J) to (H).
4. Attach lids (A) and (B) to back (C)
with hinges.

146

5.
6.
7.
8.

Attach braces (0) to legs (P).


Fasten legs (P) to rails (L) and .(M).
Join cross rail (K) to end rails (M).
Fasten leg assembly to cabinet with
wood screws.
9. Apply finish and install equipment.
Radio Cabinet 1

see detdils page 58

,-----------II

I~

"\'\'
""

\\\

~I

t
11"

13"
I'ZDlf

-+3"+,. - - - - -

42"

-------+3'+._
,
I.

,,

1"

,"

-l~-+l-- 16" - - - H -

-+----18" - - +

"I,
I,
"

"0
J" J
II
II

~~------~~----------------

lj""

15"

If

+ - - - - - - - ' - - - 48"
Radio Cabinet 1

30~

3"

I~

1
147

18

RADIO CABINET 2

list of Materials
PART

NO.

fUNCTION

thickness

DIMENSIONS IN INCHES
X
width
X

longth

top

18-

48

bottom

18

46%

shelf

17%

46Y2

side

18

22~

back

22%

47%

partition

9Y2

17%

partition:
.' front

11~

'9%

30%

15

door

11~

24

door

11 ~

23~

drawer back

Y2

14

drawer side

17%

drawf;lr front

9Y2

15

motor board

cleat

leg

148

15

17

Y2
2 (diam.)

17
4

Radio Cabinet 2

y.

il

23"

Jl~
-+- 'it

36"

6"'-4-

l
18"

It~

15"

30~

!I~
48

1
"(II

TJ

27"

detail 1

Spe6ker cabinet

See list of materials and instructions for


assembly page 151; for legs see page 150.
Radio,Cabinet 2

149

hole'!> for ventila~ion


,/~----------

,/

1\

'!>ee detail'!> pag() 29

--r------------

1\

I
I
I

'!>eEl dEltail!. page 58

--'\'"--\

--- -----

,
\

!
-

---

Instructions for Assembly

1. Join top (A), bottom (B), and shelf

2.
3.
4.
5.
6.
7.
8.
9.

(C) with sides (0) and partitions (F)


and (G).
Fasten back (E) and cleats (Q) to
(0) and (F).
Fasten legs (R) to bottom (B).
Attach front (H) to bottom (B) with
hinges.
Join sides (M) of record player drawer
to back and front (L) and (0).
Fasten motor board (P) to (L-M-O).
Install sliding doors (J) and (K).
Apply finish.
Install equipment.

150

Radio Cabinet 2

19 . I

,I

SPEAKER CABINET

....

"

--_

" "-

\
\

,
'......

"'----_""

,/

r---------l
I

L ________

_j

-t--

28"

12~--+

-list of Materials
PART

fUNCTION

NO.

DIMENSIONS IN INCHES
thickness X width X length

top

12

28

12

341,41
26%

side

bottom

12

bock

3,4

26V2 30%

. toeplote 2

molding

V2

%; 30V2

molding

%i 25%

V
V'
1
2

; 26%

For variation on page 149 use 31 'A.


For variation on page 149, substitute legs (R), page 148.

"

I
\ \ v_____
_

Instructions for Assembly

molding

1. Join top (Q) and bottom (S) with sides (R).


2. Attach cleats (V), back (T), and toeplate (U).
~. Apply finish.
4. Line speaker enclosure with insulation.
S. Inptall equipment.
6. Install baffle (T).
7. Apply protective fabric over (T) and cover tacks
with molding (V_V/).
Speaker Cabinet

151

OPEN-SHELF BREAKFRONT

20

dlltail

PART

NO.

dlltail

DIMENSIONS IN INCHES
!"ieknon X wid!" X leng!"

FUNCTION

shelf

12

45

top

15

45

bottom

15

43Y2

side

%
1,4

15

211,4

21 V2 44V2

back

shelf

13

separator

14% 43V2

partition

door

%
3,4

143.4
15 3,4 22 3,4

door

15% 213.4

43V2

drawer front

drawer back

%
1,4

141,4

20~8

.4

,14 3,11

71

drawer bottom

drawer side

.4

supports

%
- 11,4

21%

3Y2 20Y2

IVarlahon:
..
Ca b'Inet Wit
. hout. d rawers

"

Eliminate drawer parts and partitions (G) and (H).


Revise doors as follows:
J and K 2
~

,_

3,4

doors

1 ,11

20V2 2P,4

-Instructions for Assembly .


i

I
1

I
,I
'L _______ _

wood screw

152

{~;

1. Join top (B), bottom (C), and separator (G)


with partition (H), side (D) and back (E).
2. Join supports (Q) in pairs.
3. Fasten (Q) to shelves (A) and side (D).
4. Join drawer side (P) with front and back (L)
and (M).
5. Install drawer bottom (0).
6. Insert shelf (F) and drawers.
7. Apply finish.
Open-Shelf Breakfront

Q
~.!~etaiI1

page152
--------"
/,

""
Q ""

"

',\1

,,\1

',\1\L/ ___ --.

LI ________ _

________ _

see details page

see detcul 2 page 152

1t'

..

1t

1t-----45 ---:..._

."
.
"1i
-++-12 -#-

..

1~

+-----4~:'-------+

-t-15 -+

79

71"

I
0

10

Il

Open-Shelf Breakfront

. .
. .

4-la'
+

0 0

1/"
153

21

CABINET 1

Instructions for Assembly

list of Materials

'<.'

'>~"

J.

',.,

y'

';..!

DIMENSIONS IN INCHES

PART

NO.

FUNCTION

thickness X width X length

top

15

42
40%

bottom

15

side

15' 21 %

--------------------------D
2
partition
%

14% 20V2

back

21 % 41 V2

shelf

3~

13

cleat

door

panel

13
%

13

13
15%

9% 12

separator

13

drawer front

drawer back

3% 12M!

drawer bottom

12% 14%

14%
13

drawer side

top

15

24

bottom

3~

15

22%

side

9%

back

9% 23%

sliding door

sliding door

u
v
w

8%

154

1. Join top (A), bottom (B), and

separator (K) with sides (C) and


partitions (D).
2. Install back (E).
3. Attach cleats (G) to sides (C)
and partitions (D).
4. Fasten panels (J) to doors (H).
5. Fasten doors (H) to frame.
6. Install shelf (F).
7. Join drawer sides (0) with front
(L) and back (M).
8. Install drawer bottom (P).
9. Join top and bottom (Q) and
(R) to sides (T) and back (U).
10. Fasten doors (V) and (W) to
frame.
11. Apply finish.
12. Set both pieces on bench.

14%

+-10~-+

15

11 %

1.
. 1
1S!

d~tall

1
+--13---+
door sec t ion door front view

Cabinet 1

\
0)

J l

\
I

II

\
0)
0

'----.:...

1
~

42"-

6 0"

-r3~-------------

.-

--

~-~

I
I
I

I-

12" 12"

24'U

10"

.,

1-11

3+

rr

.....
I

I
I
I

13" 15"-

I
I

I
I

1--

11"

see detail 3 page 193


~:::::.:---

"
I'

.......

-- -------

_....

"

I
I

"

I.

f
!
I
I

I
I

fPg
I

-----------_/
bench see page164
Cabinet 1

--- _

-~..:.

_ -----y

see detail 1 page 1S4

155

22

CABINET 2

list of Materials
FUNCTION

DIMENSIONS IN INCHES
thickne .. X width X length

PART

NO.

top

18

60

bottom

18

58%

side

18

20%

back

20% 59%

173,4 19%

partition

3,4

shelf

16

19

door

19

19Y2

cleat

Y:z

drawer bottom

1,4

18% 171,4

drawer side

drawer back

4% 17%
4% 18Ys

drawer front

3,4

4"s 19

cleat

brace

1%

leg

11,4

13

rail

11,4

12Y2

17

% 17%

Variation: Cabinet without drawers.


\

Eliminate drawer parts; add additional shelf (F)


and additional door (G).
For support use bench on page 164.
I

bottom of ltog

Instructions for Assembly

1. Join top (A) and bottom (B)


with sides (C), partitions (E),
and back (D).
2. Attach brace (Q) to leg (R).
3. Attach (Q-R) to rails (S).
4. Fasten leg assembly to cabinet.
5. Attach cleats (H) and (P) to
sides (C) and partitions (E).
6. Join drawer side (L) with back
(M) and front (0).
7. Install bottom (K).
8. Install door (G).
9. Apply finish.
10. Insert shelves (F) and drawers.
156

Cabinet 2

\ee detail 3 page 193

,f\----------

I'" \
\

I '

I I

I'
I

t~

_______ j

\\11

\l"e dl"~ail

21" ;

+33
12-1
+,

so"

-+s"
Cabinet 2

48-

k- _b_! ~ ~ ~ _\!! _P~ '!_l"_ '_6~_

+-t8'~

21",

32"

+11"
6'+ -+

;y-15" -V-

rT

1
157

23

DESK 1

PART

NO.

1
2
4
2

FUNCTION

top

G
H

1
2
2
2

2Y2

2%
2
83,4

cross rail

side
front, back

Y2

partition

v..
3,4

bottom

0
p

3,4
3,4
%
%

bottom

leaf

2
2
2

22

leg

K
M

3,4

side rail

leaf

DIMENSIONS IN INCHES
thickness X width X length

side
front, back
partition

%
%
%
v..

8
4v..
4v..
33,4
133,4
13
11
11

10

29%
46
26
17
17
16
16
9
8%
22
16
16
14
13%

1. Join legs (C) with cross rails


(B).
2. Join rails (D) with legs (C).
3. Attach bottom (F) to sides (G)
and front and back (H).
4. Insert partitions (J).
5. Fasten leaf (E) to side (G).
6. Join bottom (L ) to sides (M)
and back and front (0).
7. Attach leaf (K) to side (M).
8. Insert partitions (P).
9. Fasten top (A) to rails (B).
10. Attach compartments to frame
with wood screws.
11. Apply finish.

I
I
I

I
I
I

:C

bottom of leg

detdil 1

158

Desk 1

52"

):-

l..._

- -----r----,
-

- - + - - - - 22" ------1"-

J~

r,_--J

n
u

L-n

...

LJ

29

l
~ I

---=.-

[::~--

II

I
I

I
r=====-==--=J

e~~====~l

II

'
:

Ii-

l,

Desk 1

-...:====::r::i
----------------:.:1=-----29 11

14"

42'~~"-+3'

-----, I

It

.,

I
-- ---------

--+

l
17"

2!!'2-

1"

159

24

DESK 2

list of Materials
DIMENSIONS IN INCHES
thickne.. X width X length

PART

NO.

top

3A

24

45

rail

11M

40

brace

13

leg

1v..

2% 28.1M

side

3A

17

bottom

3A

13Y2 23

back

3,4

13Y2 15%

support

3A

support

drawer fron'

3A

13%

drawer back

3Y2

12%

drawer side .

21%

drawer bottom

1M

13

21%

fron'

10% 13%

back

side

10% 12%
10 3A 21%

parHtion

1M

10

FUNCTION

23

A1

13Y2

% 20 3A

284
de ta i I

0
++
1"

13

lnstructio'ns for Assembly

Attach legs (D) to rails (Bf


loin rails (B).
loin braces (C) toraHs (B).
Fasten top (A) to frame with
wood screws.
S. Join compartment top and bottom
(F) and drawer support (H) to
compartment sides (E) and back

1.
2.
3.
4.

(G).

6. Fasten drawer supports (K) to


sides (E).
7. Construct drawers by joining sides
(T) with front (Q) and back (R),
and attaching bottom (P) and
partition (U).
8. Attach drawer compartment to
rails (B).
,9. Apply finish.
160

Desk 2

o
\
\

,
\

\ , \\

o ',\
\

'~3
________
!tee detail 1

r- - - -- -- -- -- - - ----- -- - - -I
I

I
I

1
I

-----1
I

I
I
I

I
I
I

L
_
I ________
I
,

.J-_ _ _
I

24 - - - - +

IT
I

.
29"

Desk 2

t\

I'

3"

__________________

I
1

4 5"

I
0

,,"

161

ZS

STOOL

ART
NO.
-----

DIMENSIONS IN INCHES
thickness X width ~ length

FUNCTION

V2

13%

22%

top

side

22

-4

leg

12

rail

14

foam rubber

13% 22V2

~.

15"

12"

20"
,"
22i

1"If

,.1"

14"
16"

II

~-~

It
:

I
I

/,
I

/~

/ /

/ //
I //

' /
/

IL.~ _ _________ _
see de t ai I 1 page 190

bottom of leg

1.
2.
3.
4.

Join sides (B) with legs (C).


Attach rails (0) to (B-C) . .
Apply finish.
Apply foam rubber (E) to top
(A).
5. Fasten (A) to frame .

.62

Stool

26

BENCH 1

PART

NO.

FUNCTION

A
B

see detail 1

:'l

1\-------

,,

,'
\

top

DIMENSIONS IN INCHES
thickneu X width X length

48

15

2% 34

rail

leg

brace

2V2

1514

48

15

cushion'

) Foam rubber.

", \\,

"
-----~
see detaIls page- 26

-------;-

I~~<G?~I
1.
2.
3.
4.
5.
6.

Attach legs (C) to rails (B).


Join rails (B).
Attach braces (D) to rails (B).
Fasten top (A) to frame.
Apply finish.
Add cushion (E).
ell'

j.

tai I

y'

18"

16"

~
~6"

Bench 1

't
36"
48"

6"4-

15"

1
163

27

BENCH 2
dt"tail 1

ART

NO.

FUNCTION

DIMENSIONS IN INCHES
thickn... X width X length

15

.48

top

rail

2V2 3.4

.4

leg

brace

2%

cushion 1

E
1

15

15%
9

j]

dt"tail 2

.48

Foam rubber.

rariation: Bench for furniture base.


A.

top

side rail

.4

leg

end rail

rung

11
3

60
60 '

9
2%
2%; 11
% (diam.)
12

1. Attach legs (C) to side rails (B).


2. Attach (B-C) to top (A), end
rails (D), and rungs (E).
3. Apply finish.
4. Add cushions.
:;4

Bench 2

~l"_~_ C!e_t~~
,//

! --pagl" 164
----

+--13"

12"

It

-+
-_

12 9"

~ ++-6~W
.
-

........

--

60"
2Ld

rf

TcA r
,"

2I

18"

18"

60"

'fxI
{
i

1" -r

13"

1J
-=-------J.u

42"

9~

T
12"

i l~~

-H
~--'6" ~.-~,
..I "'-t

,"

_ _ _ _ ____.L__

i'f

t
rt
3"

'18"

Bench 2

165

28

SECTIONAL BOOKCASE
detdil 3 page 193
-see-----------;.71'

detclil

DIMENSIONS IN INCHES
PART

NO.

side

12

22V2

back

1f.&

11 V2

23%

top. bottom

12

12

shelf

10V2 11%

cleats

V2

V2 11

FUNCTION

thickne.. X width X length

-+-12''--+

->-12'--+

24"
1.
2.
3.
4.

Join sides (A) to top and bottom (C).


Attach back (B).
Attach cleats (E) to sides (A) and shelf (D).
Apply finish.

For bench shown in smaller drawing. see page 164.


166

________~
~I

3"

L -______

Sectional Bookcase

29

PART

CHAIR

NO.

DIMENSIONS IN INCHES
thickness X width X length

FUNCTION

30

(all)

36

Enlarge drawing of parts and trace on plywood as


indicated.

1.
2.
3.
4.
5.

Join center piece (A) with cross piece (B).


Fasten braces (E), (F), and (G) to center (A).
Attach back (C) to brace (G).
Fasten seat (D) to (A-B).
Apply finish.

13li

t~

31"

17r"2-

y--14"

Chair

11 1"
167

30

DINING SET 1: TABLE

List of Materials
PART

NO.

1
2
4
2
2

B
C
D

DIMENSIONS IN INCHES
thickne.. X width X length

FUNCTION

top

side

leg

114
114
114

side rail
end rail

30

60

1% 60
214 2814
514 45
3
25

Instructions for Assembly


1. Join top (A) to sides (B).
2. Attach legs (C) to side 'rails (D)
and end rails (E).

3. Fasten top (A) to end rails (E).


4. Apply finish.

168

Dining Set 1: Table

'!lee detail 1

------~

detail 1

~ __~~~!~n~p~~~3!

31~'

11

29"

,
-,
I

J
J

,I
I

:C
I
I

.,

bottom of leg

-t- 6'-+-------'-----

t ~--~----~--~--_r--------~r_

S'

1
23'

.
Dining Set 1: Table

169

DINING SET 1: ARMCHAIR

31

DIMENSIONS IN INCHES
I'ARl

NO.

thickness )( width X length

leg

Y2

31

seat

B'

seat'

leg

24

arm

1 Y2

14

rail

1%

19%

rail

19%

rail

1 Y2

15Y2

detail 1

fUNCllON

1.
2.
3.
4.

5.
6.
7.

8.

19%

17

19%

17

Foam rubber.

Attach rails (D) to legs (A).


Attach legs (C) to arms (D).
Attach cross rails (G) to end rails (F).
Join back rails (E) and end rails (F) to (A-CD).
Apply finish.
Apply upholstery to seat (B).
,
Attach seat (B) to rails (F) and (G).
Apply upholstery to back.

-+---- 22" - - - - + -

-+-_ _ _ 21~

----+

7"

2"

-R-

1""

f~'jFJ IR+a t1~

-+---14"--T-

24"

7"

1i

t2"

#iW~e;;. .

-+---- 19~; ---+

1_Lm~~~t31" 6======1
17"

1
170

Dining Set 1: Armchair

see detail

detdil

1 page 174

!\-- --- - -- -- - - ---

'\

,
\

\I
,\
,

,, ,,
,

>

I
\

1/
I I

\
\

/ I
I I

C \

I I

"

,I

/1

,/

l _______ _
~ee detail

\ 'LI _______ _

see

d e td i I 2

upholstered 'bae k

.,

Dining Set 1: Armchair

171

32

PART

DINING SET 1: SIDE CHAIR

NO.

DIMENSIONS IN INCHES
thickne.. X width X length

FUNCTION

leg

rail

rail

3,4

rail

3,4

leg

seat

F'

seat'

V2

31

2%

15

13

114

13

17

15

17

15

17

, Foam rubber.

see detail 1 page 174

,------------\,

\~,

'

,' " , ,I
\, 't

14"

I--

/-

17"
1+--17"----+1.
2.
3.
4.
5.

Join legs (A) with rails (B).


Attach legs (E) to rails (B).
Attach rails (C), (D) to (A-B-E).
Apply finish.
Apply upholstery to back and
foam rubber to seat.
6. Attach seat (F) to rails (C).

172

Dining Set 1: Side Chair

33

DINING SET 2: SIDE CHAIR

Im<:iJ~1
'.4RT

NO.

FUNCTION

rail

leg

leg

rail

rail

rail

G
G'
1

uphol 'i>t

ere d

seat
seat'

DIMENSIONS IN INCHES
thickness X width X length

1(2

%
V2

16

4
32
1% 17%
16
2
14
2
34 16
15% 18
15 34 18

Foam rubber.

1. Join legs (B) and legs (C) to rails (E) and (F).
2. Attach rails (A) and (D) to sides (B) and legs
(C).
3. Apply finish.
4. Apply upholstery (G') to seat (G).
5. Fastenseat (G) to rails (D).

'i>eat

'i>ee detail 1 page 174

-----------"1
"

I
I

,1

,',
, I

---

lS"

+ - - - 21" - - - +
Dining Set 2: Side Chair

+---18"---+

173

34

DINING SET 2: ARMCHAIR

17~
~I

Add the following pieces to the list on pa_ge 173:


NO.

DIMENSIONS IN INCHES
thickness X width X length

FUNCTION

arm

11,4

arm support

11,4

I>

-I;'

~:I

14V2

,"

I~stru~tio~~ for A~se~bly I~


~

~:

~"~ "

~ ~

4'

I. Join sides (B) and legs (C) with rails (E) and
(F).
2. Attach rails (A) and (D) to sides (B) and legs
(C).
3. Attach arms (H) to supports (1) and ,fasten
(H-J) to (B) and (E).
4. Apply finish.
5. Cover seat (0) with upholstery.
6. Attach seat (0) to rails (D).
174

Dining Set .2 : Armchair

!>ee detail 1 page 174

------------")
I'

1\

detail

+--,----17"--_+_ 4"-+ +1+-1- - 18" -----+-+1"

7"

".

-----

------

7"

32~

18"

-+----Dining Set 2: Armchair

+1-+-___

21" ___

20,,_ _

-+
175

3S

DINING SET 2: TABLE

PART

NO.

1
2
4
2
2

C
0

see detail 2 ~c
--------"

.r'

FUNCTION

top

end

DIMENSIONS IN INCHES
thickn ... X width X length

3,4

leg

11,4

rail

11,4

brace

36

52%

2
36
21,4 29
42
3
19
3

1. Attach legs (C) to cross rails (D).


Fasten rails (0) together at notch
Attach braces (E) to rails (0).
Fasten ends (B) to top (A).
Fasten top (A) to rails (0) with wood screws.
6. Apply finish ..

2.
3.
4.
5.

detail 2

4-----36"---+

176

Dining Set 2: Table

EASY CHAIR

36

+- 7"

r"tmrc:1l~ 1
NO.

FUNCTION

back leg

1%

19%

front leg

1%

21

1% 20%
2

22%

arm

1%

support

1%

top

2%

20V2

22

6%

20%

front rail

back rail

2
2

DIMENSIONS IN INCHES
thickne .. X width X length

PART

21"

side

3,4

19%

side rail

3A

26

13"

16"

fI'

- + - - - - 258

----4.-

7 yd. common webbing; 4 yd. "No-Sag" spring; 20


extension springs; 21/2 yd. fabric; 1 piece foam rubber
1 in. thick and 23 x 40 in.

23"

1. Attach back legs (A) and front


legs (B) to arms (C).
2. Attach support (D) to front legs
(B).

3. Apply finish.
4. Join sides (H) with top (E) and
back rail (G).
.
5. Attach rails (F) and (G) to side
rail (K).
6. Apply webbing to back, and springs
to seat.
7. Attach upholstery material.
8. Bolt back rails (G) together.
9. Attach assembly (A-B-C) to back
(H) and side rail (K).
Easy Chair

177

detail

S(>E'

de tail 1

,---------

detail 3

detail 2

178

Easy Chair

TWO OR THREE SEATER SETTEE

37

Use list given on page 177, with these variations:


Two Seater Settee
PART

NO.

FUNCTION

support

top

back brace

front rail

2
2
2

back rail

70V2

72

Additional materials for 2 Seater

70V2

13 yards webbing; 8 yards No-Sag


spring; 30 ex'tension springs; one
piece rubber I ~ in. thick and 40 by
49 in.; 4~ yards fabric.

24
20

Three Seater Settee


0

support

top

front rail

back rail

seat brace

back brace

+- 7"

21"

11,4

+ - - - - - 24" - - - - +

2V2 72%

seat brace

11,4

2%
4
6%
4

F
L

DIMENSIONS IN INCHES
thickne .. X width X length

2V2 48%

2% 46V2
4
48
~% 46%
24
4
20
~
I

Additional materials for 3 Seater

20 yards webbing, 12 yards No-Sag


spring; 50 extension springs; one piece
rubber 1 ~ in. thick and 40 by 73 in.;
6~ y~rds fabric.
For both pieces follow instructions on
page 177.

4Sf 2 S(taITl~
1,18
~"
-+-4~--------- 721" 3 Seater" - - I

r-,

1
1

;:
I

) !f

l1

j-J

rl :

29"

M/ L

Two or Three Seater Settee

179

t------

28"------+
72"

I
J

29"

22"

_.1_

48"

1
1

!,
I

13"

29"

16"
I
I

Armless Chair, 2 or 3 Seater Settee

181

39

ARMCHAIR

FUNCTION

thickness

DIMENSIONS IN INCHES
X
X
width

length

PART

NO.

arm

114

21

back leg

114

4V2

22

front leg

114

21%

rail

23

side

25

side rail

24

top

21 Va

back rail

2V2

21 Va

front rail

21 Va

support

J
K

Also required: 7 yds of common webbing; 4 yds of No-Sag spring; one piece of foam rubber lYz
in. thick and 23 in. by 21 in.; and one rubber cushion 5 in. thick and 22 in. by 23 in.
~~..;

.:t.r~.

.~
~

::-.-.... -"
~

.... ~--

. ..

~"

.f

:'

_ .r

.'

- .'

1. Join arm (A) with legs (B) and


(C).
!2. Join legs (B) and (C) with rails
(D).

3. Apply finish.
4. Join sides (E) to side rails (F).
5. Join (E-F) with top (G), back
rail (H), and front rail (J).
6. Install support (K).
7. Install webbing and No-Sag
springs.
8. Apply upholstery and fasten upholstered seat and back to frame.
9. Install cushion.
182

Armchair

set" detail 1 page 178

r - - - - - ._- - - - - - I
\

see detail 4

G '.

r-------

!ocrt"w
~----

p age 180

I
I

I,

,
,,

\
\

ID"

t \........

4"

.:
.
+L--------''
4-----24"---~

12J

26"
2"

t t

7"

+
a"

+
t
5-

130"

23"

10"

30"

Armchair

1~"

44----

1~"
23" ---~
183

BED SETTEE

40

mmeJ~
DIMENSIONS IN INCHES
PART

NO.

side rail

3V2 74

end rail

3% 30

seat

leg rail

cleat

cleat

leg

back support

17

2
21

corner block

side

5%

11

brace

11

back rail

3% 72

fUNCTION

thickness X width X length

28

72

28
70
28

1'4

2V2

8%

back rail

5% 72

back support

12

74

(foam rubber)

1'4

(rubber mattress) 5

-30

74.

Seven yd. fabric; ten yd. webbing


1

Cut diagonally to make four.

d eo t a i I

-r-v-r
I
I
I

I
I

I
I

I
I
I
I
I

~-c=::~~~
I
I
I

1.
2.
3.
4.
5.

Join side rails (A) with end rails (B).


Attach leg rails (D) to side rails (A).
Install corner blocks (J).
Fasten legs (G) to leg rails (D).
Attach cleats (E) and (F) to rails (A) arid

(B).

6. Join sides (K) and braces (L) to back rails


(M) and (0).
7. Apply upholstery.
8. Bolt back support (H) to side rail (A).
9. Attach seat (C) to frame.
lO. Fasten back support (P) to upholstered back
and to support (H).
11. Install mattress.
184

Bed Settee

t-- S " - + - - 23" - - - +

74" - - -

C_

t
11"

I I
~I

7'2."'

OPEN fOR BED

see detail 1 -page


184
---

..,-------

dE'tail

J
~

\ It

. J /
\ 1/

-T..Ji:.-, -see dl?tdll 2

Bed Settee

185

DRESSING TABLE 1

41

NO.

PART

E
F

DIMENSIONS IN INCHES
thielen.1I X width X 1.ngth

fUNCTION

top

14

42

bottom

14

40%

4%

end
leg

23

cross rail

28

I I I

10

I I I
I I I

drawer front

3% 13

drawer side

3% 13%

drawer back

drawer bottom

frame

2, -"--frame.
~

"

".

.'Or

mirror back

R'- ',:

par~ition

15

20

15

20

,,
I

Mil,
I

I I
I

I I I

I :

I , ).

6l-

12% 13%
1% 16

I
I

: ' I

12%

1% 21

1 . mirror

I
I

4% 41%

end rail

r------

I
I

back

1M I RROR
I

14

PLYWOOO

r------

It(.

3% 13%

.,
.;
\

,.

~ ~

f
I
I
I

,
,
I

I
I

E:
I

bottom of leg
186

1. Join top (A) a"nd bottom (B)


with ends (C), partitions (R),
and back (D).
2. Attach legs (E) to end rails (G).
3. Attach cross rail (F) to end rails
(G).

4. Fasten legs (E) to bottom (B)


with wood screws.
5. Join drawer sides (1) with
drawer fronts (H) and drawer
backs (K).
6. Attach drawer bottom (L) to
sides (1).
7. Join mirror frame pieces (M)
and (0).
8. Fasten plywood back (Q) and
mirror (P) to frame (O-M).
9. Attach mirror frame (0) to
vanity top (A).
10. Apply finish.
Dressing Table 1

'itee
detdil 1 PdQ! 186
\\---------\
\

L.

4;;;: ", :....... :\~.

,,

o
c:

\\ ' \ Q

',,

, ,

28" - - - - - - - 4 -

-+---16"

~~

LI ___________ _

'\

"

I,

\I

see detdils Pdge 79

,',

\\

II 1 /
'I 1/

__________ J ~ 1/

see detail2 page 200

+-- 13" - - + - -

16"

13"

-+

21"

~~l~
o

5"

~~r~
27"
22"

+--_,," _--+-

Dressing Table 1

l
187

42

PART

DRESSING TABLE 2

NO.

FUNCTION

DIMENSIONS IN INCHES
thickness X width X length

top

14

45

side

14

1814

bottom

11 V2

14

back

14

12V2 18V2

door

11%

17%

shelf

11

11%

cleat

drawer support

leg

PI.!

%
13

19

1%

drawer front

19

drawer back

2V2

18Ve

drawer bottom

14

1214

18%

drawer side

12%

frame

2V2 20

frame

2%

14V2

mirror

1514

19V2

mirror back

1514

19V:2

bottom of leg
l88

1"

18;;

10

Va

~13"--+

~t'+

14"

J~

f'

~pl

--+

}'

-t-tz.,

Vs

12il

20"

1. Join sides (B) with top (A) and


bottoms (C).
2. Attach backs (D).
3. Join legs (J) to bottom (C).
4. Attach cleats (G) to sides (B).
5. Install shelves (F) and (H).
6. Fasten drawer sides (0) to
drawer front (K) and drawer
back (L) .
7. Attach drawer bottom (M) to
sides (0).
8. Install door (E).
9. Join mirror frame pieces (Q)
and (P).
10. Install mirror (R) and plywood
back (S).
11. Fasten mirror frame (P-Q) to
vanity top (A).
12. Apply finish.

Dressing Table 2

-1

'I

1
20"

'9"

...l.

~
____ -+

U
-

8"

13"

19"
II
45

I
27"

J---'
+-13"

I--

!oE'E' dE'tai I 3
______

_p~g_E' _193

-7'"-/J -

// I
/

//

I
I

/
I

I
I
I

, -

d;'.i~ - i).-g.-3/'1J

Dressing Table 2

189

43

DRESSING TABLE STOOL

DIMENSIONS IN INCHES
NO,

PART

FUNCTION

thickness X width X length

V2

top

side

leg

rail

foam rubber
cushion

_'

1P,4 18
3
1%
2
11%

17V2

13
12
18

1.
2.
3.
4.

Join sides (B) with legs (C),


Join rails (D) to leg assemblies (B-C).
Apply finish.
Apply upholstery, including foam rubber (E),
to top (A).
5. Fasten top (A) to frame.

" 18"-"---+f--'4"-t

.
1,.
"
,
"

190' .

3t~

-+4i-t-

!2' >7%

81 -+4~-+

1
15"

13"

--+r-- 16 --41'~'

_._-- 17f----+-

,..l

-tf--- 12 --+f

Dressing Table Stool

44

WARDROBE

I~~~'~I
DIMENSIONS IN INCHES
PART

NO.

FUNCTION

thickness

width

length

top, bottom

22%

24

side

3,4

24

72

23V2

67%

back

14

door

22V2

66V2

shelf

22

22%

toe plate

3,4

22%
3,4

cleat

dowel or pipe

top, bottom

12

shelf

113,4

304V2

side

12

48

back

14

35%

47V2

door

17%

18

Wardrobe

1 (diam.)

21

22V2
304V2

10"

48"

7Z'

tit'.

10"

+--24" - - + - - - 36"-~r-- 24" --+84" - - - - - - - +

_- .. -." ."

--.

+--24"----+ +-15'49'+

SEIEI

--

c3etail'l>

- - -

- -

pag~
- - -

29

--::.""
."

~/

.//

"

---,

'l>crt'w'l>

1\

see detail 3 page 193

,1-

~-----------

,, \,
\

,
I

'

o
o

192

Wardrobe

if rabbet. joint i!o made end to end, piece!.


mu!ot be in!oerted to fit

- -.- -

- - - --

- - - -

- - - - --,

"-

Instructions for Assembly

.\

/ ' 1. Fasten top and b~tom (A)tosides (B).


2. Install back (C).
3. Install door (D).
4. Attach dowel or pipe (H).
5. Join sides (L) to shelves (J) and
top and bottom (K).
6. Install back (M).
7. Attach toe plate (F).
8. Install doors (0).
9. Attach cleats (G).
10. Apply finish.
11. Attach sides (L) to sides (B).
12. Insert shelves (E).

Variation: Bookcase
With the addition of a base, as shown
at the left, the center section of this
wardrobe could be used independently
as a bookcase. Legs could be used in
place of the base.

Wardrobe

193

4S

CHEST 1

DIMENSIONS IN INCHES
PART

NO.

FUNCTION

thickness X width X length

top

18

18

bottom

34

16V2

18

side

18

2014

bock

14

17%

20%

drawer bock

15%

drawer side

6%

17%

drawer bottom

14

drawer front

.4

leg

roil

13

cleat

14

1714

16

6V2

V2

16V2

17V2

1. Join top (A) and bottom (B) with


sides (C).
2. Install back (D).
3. Fasten cleats (L) to sides (C).
4. Attach legs (J) to end rails (K).
5. Join cross rail (K) with end rails

(K).

6. Attach rails (K) to bottom (B),

with wood screws.


7. Join. drawer sides (F) with drawer
back and front (E) and (H).
8. Insert drawer bottom (G).
9. Apply finish.

,,
,

- - - -.- - - - - - - ~
!.ff detail!. page 79

21"

II
I

I
I
f

,I
I

28"

f
I
I

~
7"
101

!oj

-+-L--+-__ 18" _ _-+-

-+-_ _ 18" _ _

194

bottom of leg

Chest 1

46

CHEST 2

NO.

PART

fUNCTION

DIMENSIONS IN INCHES
thickness X width X length

top

18

36

bottom

3,4

18

34V2

side

18

231,4

back

1,4

23V2 35Y2

facing strip

34Y2

rail

15%

drawer front

34

34V2

drawer back

6Y2

33%

drawer sides

17%

drawer bottom

1,4

leg

end rail

13

cross rail

25

2.
3.
4.
5.

bottom (B) to sides (C).


Install back (D).
Fasten rails (F).tosides(C).
Attach legs (L) to end rails (M).
Join cross rail (0) to end rails
(M).

6. Fasten leg assembly (L-M-O) to


frame.
7. Fasten drawer sides (J) to drawer
front and back (G) and (H), and
install drawer bottom (K).
8. Apply finish.

171,4 34

1. Join top (A), facing strip (E), and

.'

-H-

Lu t
-tr,,.-f-

,I

II

0
\

...

_......------ 36" - - - - - - + Chest 2

-+----18" ---+195

CHEST 3

47

PART

NO.

top

FUNCTION

DIMENSIONS IN INCHES
thickne.. X width X length

4'5

bottom

%
20
%_ 20

43V2

side

20

231.4

back

1.4

23% 44V2

facing stri"p

43%

rail

drawer front

43%

drawer back

6V2 42%

drawer side

drawer bottom

1.4

leg

end rail

15

cross rail

32

17%

19%

191.4 43

L
d()tail

Follow proc~dure given on page 195.


196

Chest 3

!o~~

see ~detdjls page 29


r..-----------

d~~ail 3 pa 9 ~ 193

1\------------

,
I
,,
I

;' "

\\
\ \
\

r.

,I
___________ 1
!oe~ detai l!o page

79

'0

!(!)

II

8"

U
+6-.. . . .- - - - I

Chest 3

LJ

3 3 ' - - - - - 4 - 6'+
45" -------~

+1~
~

-'+I'~--+----

,~.' 1

1?,'--tH-1
20" - - - + -

197

CHEST 4

48

l~eJ.tn!
>,', <,/>".;..1;\ _,.

,.

FUNCTION

NO.

PART

thickness

DIMENSIONS IN INCHES
X
X
width

length

top

20

54

bottom

3A

20

52V2

side

3A

20

23lJ.i

partition

3A

19%

22%

back

23%

53%

25%

facing strip

rail

drawer front

251'8

drawer back

6%

25

drawer bottom

lJ.i

19lJ.i

25%

12

drawer side

19%

17%

cross rail

35

end rail

15

leg

I
I
I

Ip

198

,
I

1. Join top (A) and bottom (B),


partition (D), and facing strip (F)
with sides (C).
2. Install back (E).
3. Attach rails (G) to sides (C) and
partition (D).
4. Attach legs (P) to end rails (0).
5. Join cross rail (M) with end rails
(0).

6. Join drawer sides (L) with drawer


front and back (H) and (J).
7. Install drawer bottom (K).
bQ ttom of leg 8. Apply finish.
Chest 4

24"

J -_ _ _ _ _ _ _ _ _ _ _ _ _ _ _

0'

36

17"

J,
--+-,~t-'

[
\

0'

,
8'

g"

_.I_

-t

-+ _'. . .

S4--------------r

" L.

1-1 01---_ _

_.__--- 20"

~e! _!l!_l' ~ ~ __P_cl..9_! _ 3 ~ -7\


/
/

!oee detatail 3 page ~~~


1\:---- - - ----r\'
r ,""
r

I
I

I
I

~ee detdlls page 79-

Chest 4

199

49
P

",','

CHEST 5
:~., ~) t '':-~ ',;;:.,:~

<f:'t t>":,~~

, list of, Materials j

t,A ,;t,.m:J "'-":ill.~i2~,,$ "&1!~;-_'t,~~,1kJ~

DIMENSIONS IN INCHES
PART

thickness X width X length

FUNCTION

NO.

top

18

36

bottom

18

34%

side

3,4

18

411,4

back

\4

35%

41 V2

facing strip

3,4

34V2

rail

3,4

drawer front

34%

10

drawer sides

17%

drawer back

6% 33%

drawer bottom

1,4

leg

end rail

13

cross rail

25

15%

171,4 34
2

bottom of Ie-g
.g '{ :Wf'~

'Ii

'

'.

""<

,~

f'J!i.~"

r"':lrist{ucti~n5' fc:,r As~embly ~


~>j}~~"

!.

~jf

.if

~."""

~ ~ It<<::~

1. Join top (A), bottom (B), and facing strips (,E)

2.
3.
4.
5.
6.
7.
8.
9.

cH t a i I

to sides. (C) .
Install back (D).
Attach rails (F) to sides (C).
Attach legs (L) to end rails (M).
Join end rails (M) to cross rail (0).
Fasten leg assembly (L-M-O) to bottom (B).
Join drawer sides (H) to drawer front and back
(G) and (J).
Install bottom (K).
Apply finish.

200

Chest 5

st\'~

s~~ (1~tajl 3 pag~ 193


\"
\

"-..."

--~-

~::.------------

"-

......

...........

"-

d('tails pag' 29
- ---------

:--

"

",

\
;'

st>t> dt>tails Pdgt> 79

-----------7

O
I

0 I

50"

42"

I-

0'

I
,,,

r:
.
~ 1~t44--15
18" -----1-1-++

U 5"
-+-5" '1
26"
-+-_ _ _ _ _ _ 3 6 " - - - - - - - +
Chest 5

1~

8"

+
201

SO

SINGLE OR DOUBLE BED AND NIGHT TABLE


12~;

Single Bed
PART

NO.

FUNCTION

DIMENSIONS IN INCHES
thickne .. X width X length

side rail

1~

5% 74%

end rail

1~

headboard

1~

leg

1~

2% 31

cross rail

2'

corner block

1~

,.. 5%

40

2si'

Twelve yd. No-Sag spring; 60 extension springs;


single mattress.
1

31"

CUI diagonally 10 make four.

NightTable
G

top

3A

12

24

12

22%

bottom

3,4

side

3,4

back

rail

rail

leg

8~

12

1%

+S'~

Variation for Double Bed


DIMENSIONS IN INCHES
thickn ... X width X length

PART

NO.

end rail

1~

5%

55

headboard

1~

3%

37V2

cross rail

FUNCTION

Sixteen yd. No-Sag spring; 80 extension springs;


double mattress.

202

Beds and Night Table

Bed
1. Join side rails (A) with end rails (B).
2. Attach cross rails (E) and corner blocks
(F) to assembly (A-B).
3. Apply No-Sag spring.
4._, Cover spring with muslin, tacked to
(AB), to protect mattress.
5. Attach head- and footboards (C) to
legs (D).
6. Attach legs (D) to end rails (B) with
bolts.
7. Apply finish.
8. Install mattress.
Night table
1. Join sides (H) with top and bottom
(G) and (1).
2. Install back (K) .
3. Attach legs (0) to end rails (M).
4. Join end rails (M) to cross rail (L).
,5. Attach rails (L) and (M) to (J).

~eds

and Night Table

203

DOUBLE BED

Sl

PART

NO.

FUNCTION

DIMENSIONS IN INCHES
thickneu X width X length

headboard

21 Y2 57
14

57

footboard

edge strip

V2

58

edge strip

V2

21 V2

edge strip

Y2

14

side rail

cleat

croSS rail

leg

2Y2 10

(J)

77
77

55Y2

Box spring; mattress

detail 1

1. Attach edge strips (C) and (D) to headboard


(A).

2. Attach edge strips (C) and (E) to footboard


(B).

3.
4.
5.
6.
7.

Fasten legs (1) to side rails (F).


Attach cleats (G) to side rails (F) .
Install cross rails (H).
Apply finish.
Install box spring and mattress.

Instructions for building the night table shown are


given on page 210.
204

Double Bed

A
detail

o
o

I
I

LI ______ _
see page 35
/'

"

/'

'"

77"

V
+'1"
Double Bed

57"

1, r
t7"

V ~.
,,.'-+

30"

J
SS"

l
205

BEDS AND HEADBOARD

52

Single Bed
FUNCTION

DIMENSIONS IN INCHES
thickn.ss X width X length

PART

NO.

side rail

11.4

731h

end rail

11.4

40

leg rail

11.4

2V2

3~1h

corner block'

11.4

leg

11.4

2V2

4
111.4

, Cut diagonally to make four.

I I yd. No-Sag spring; 60 extension springs; single


mattress.
Double Bed
DIMENSIONS IN INCHES
thickne .. X width X length

PART

NO.

side rail

11.4

73V2

end rail

11.4

55

leg rail

11.4

521h

corner block'

11.4

leg

11.4

21h

FUNCTION

111.4

, Cut diagonally to make four.

16 yd. No~Sag spring; 80 extension springs; double


mattress.
206

1. Join side rails (A) with leg rails

2.
3.
4.
5.
6.

(C), and end rails (B) with side


rails (A).
Join legs (E) with rails (C).
Install corner block (D).
Install No-Sag spring and apply
finish.
Tack muslin to (A) and (B) to
cover springs and protect mattress.
Install mattress.
Beds and Headboard

~fe detail 2 pa 9 e 203


----------------7':I' \

box spring may be used

---------------,

I I

,,
,,
detail

,,

E ""\

- - - - ______ ..:.:l

see detail

LlW)c:D~ I
PART

NO.

2
2

DIMENSIONS IN INCHES
thickness X width X length

FUNCTION

top

3,4

10

21

bottom

3,4

12

19%

side

3,4

12

121,4

12

381,4

side

3,4

back

1,4

131,4 20%

drop door

3,4

12V2 19%

top

3,4

10

shelf

3,4

113,4 39%

41

bottom

3,4

12

39%

side

3,4

12

381,4

back

1,4

34% 40%

shelf

3,4

0
p

cleat

3,4

9V2 39%
3,4 9

toe plate

3,4

12V2 20%

39%

door

3,4

door

3,4

12V2 19%

door

3,4

20V2 203,4

door

193,4 20%

see, details page 58


----r-- - - ---- ----

SC?C? dC?tail 3 page 193


~~ - - - - - -- - - ~ "

"

I,

\,

"

"

"-

\ I

,
I

<f>

\'

""
\ \
\ \
\

,'' ,

I ,
I I
I,
I,

__ : : : - _ -

_-

- - - - - --":__-----_j..-_-

see detail s
208

page 69

Headboard

HEADBOARD fOR DOUBLE BED


A~
0

0
0

1!..t..

A.A.

"

\~

H!
~

+-21"

. 11 "

57"-------jr- 21
HEADBOARD fOR TWIN BEDS
0

-+

+101;--+t,.
1'1;

B~

26\
'---------Iu

+-12 -+

B.B.

.
~!

\~

41"

J1! u-.
n

21" -+- 21"

41"

i~

DIMENSIONS IN INCHES
PART

NO.

top

bottom

E
F

thickne .. X width X length

FUNCTION

10

21

12

19Y2

side

12

1214

side

12

3814

bock

14

1314 20Y2

drop door

12Y2 19Y2

top

10

shelf

1 p,41 55Y2

bottom

12

side

12

bock

14

34Y2 56Y2

shelf

9Y2 55Y2

cleat

3/

toe plate

door

12% 28 3,4

door

3,4

12Y2 273,4

door

3,4

20Y2 28 3,4

door

3,4

20Y2 27 3,4

0
p

Headboard

57

55Y2

3814

9
55Y2

( lb:"lM!x{fj.hij [}:v~

1. Join top (A) and bottom (B) with


sides (C) and (D).
2. Attach back (E).
3. Attach drop door (F) to bottom
(B).
4. Join sides (K) to top (G), shelf
(H), and bottom (J).
5. Install back (L).
6. Join cleats (0) to sides (K), and
toe plate (P) to bottom (1) and
sides (K).
7. Install doors (Q, R, S, and T).
8. Apply finish.
9. Insert shelf (M) and place headboard in position.

209

53

NIGHT TABLE

~3"

12"

-++--- 24"----.t-t
10"

14"

I--

--~3+-1
r

18"

L__

J!2~

14"

-r--_.

+---17" --+-

-+---'4"--+

'l

14"

!.()l" dl"tc\il~

a oe 58
------_

P
PLAN SECTION

RIGHT Siof

DIMENSIONS IN INCHES

PART

NO.

FUNCTION

thickn... X width X length

top, bottom

14

back

side

side

door

24

10V2 11

leg

end rail

2%

cross rail

2V2

17

end rail

2%

10%

14

Join top and bottom (A) to sides (C) and (D),


and back (B).
Install door (E).
Attach legs (F) to end rails (G) and (K).
Attach cross rail (H) to end rails (G) and (K).
Fasten rails (G) and (H) to bottom (A).
Apply finish.

10

Night Table

INDEX
Adjustable shelves, 77-78
Armchairs, 170, 174, 177, 182
frames for, 102-104
Assembly of parts, 5
Back panel joints, 28, 34
Backs; chair, 117-119
rabbeted, 34
Bed fastener, 35
Beds, 202-210
headboards for, 206-209
Belt sander; uses of, 1I
Benches, 163-164
vanity; 190
Bevel cuts, 10
Bevel gauge, 8
Boards; see also Planks
joining of, 18
Bolts; door, 72
incased, 35-36
Bookcase, 166
Borders; for wood edges, 54
Box joint, 30, 32
tools for, 16
Brace and bit, 14, 16
Brackets; shelf, 77-78
Breakfront, 152
Brushes; choice and use of, 6
Bureaus;' see Chests; Vanity dressers
Butt joints, 21, 29-30, 36
Cabinets, 155, 156
radio-phonograph, 146, 148, 151
record storage, 145
speaker, 151
telephone, 133
tool, 130
Cane chair seats, III
Canvas seats, 110, 121
Carpentry; basic operations in, 9-16
Catches; door, 71
Chair design, 122-124
ChaV backs, 117-119
Chair frames, 102-104
Chair legs; see Legs
Chair seats, 51; 109-114, 121
Index

Chairs; armless, 180


with arms, 170, 174, 177, 182
easy, 177
straight, 167, 168, 172-173
Chamfered edges, II
Chests, 194-201
Chevron fasteners, 29
Chisel; uses of, 12-16
Clamps; for gluing, 17
for joint fastening, 31-33
Coffee tables, 138-139
Coil springs, 115
Compass; use of, 8
Cord; for backs, 118
for seats, 109
Core plywood, 45
Corner joints; see Joints
Corner reinforcements; metal, 38-39
wood, 39, 49
Corrugated fasteners, 29
Cross-lap joint, 26
Curing of lumber; see Seasoning
Curved panels, 47
Curves; in wood, 47-49, 50
Cutting of parts, 5

Dado groove for panel, 28


Dado joints, 33
tools for, 15
Demountable joints, 29, 35-36
Demountable legs, 40
Desks, 158, 160
Dining sets, 168-176
Dining tables, 141, 168, 176
Disc sander; uses of, 11
Door hardware; catches, 71
hinges, 58-60
locks, 72-74
Doors; see also type desired
fabric applied to, 55
hollow plywood, 46
special types, 65-70
stops for, 56-57, 93
Dovetail joints; butt, 21
frame, 32
leg-to-rail, 37
211

Dovetail joints
middle frame, 33
middle rail, 25
rail-to-frame, 27
tools for, 16
Dowel joints; basic, 19
butt, 21
frame, 27, 29-31
leg, 37-39
middle frame, 33
middle rail, 24
rail; 22-23, 27
for round corner, 49
wedge, 39
Drawers; construction of, 79-87
Drawings; reading of, 125
Dressers; see Chests; Vanity dressers
Dressing tables; see Vanity dressers
Drill press; uses of, 13-15
Drop doors, 65-67
Easy chair, 177
Edges; surfacing, 11-12
treatment, 52
Enamel, 7
End fittings for legs, 43
End half-lap joint, 22
End tables, 135-137
Extension dining table, 141
Fabric; fastening of, 53, 55
Feather joint, 19, 24, 30--33, 52
Files; uses of, 12-13, 16 .
/
Fillers; for hardwood finish, 6
Finishing; wood, 6-7
Flange; for attaching table legs, 40
Flower box, 134
Flush panel doors, 46
Foam rubber, 107, 108, 113-116, 118-121
Folding doors, 67
Fork butt joint, 21
Frame; plywood-hollow, 46
Frame joints, 29-33, 35-71
Frames; for panels, 28
for upholstered furniture, 101-104
Gauges, 8, 11
Glass; joining metal and, 96
joining wood and, 88-89
Glides; for metal legs, 43
212

Glue; application of, 17, 46


Gouges; uses of, 13
Grain; alignment of, 18
direction of, 48
Groove; for back installation, 34
for panel, 28
for sliding doors, 69-70
Hand tools; uses of, 11-16
Hardware; door, 58-65, 71-75
shelf, 77-78
Headboards, 206-209
High-fidelity sound cabinets, 146, 148, 157
Hinges, 58-65
Holes; drilling of, 14
Jig; doweling, 14
Joinery, 14-16
Jointer; uses of, 11, 14.
Joints; see also type desired
basic, 19--'20
common, 21-40
demountable, 29, 35-36, 39
frame, 29-32
metal, 94-95
tools for making, 9-16
Kerfing, saw; for bending wood, 50
"Knife thr~ad" , 40
Knobs; see Pulls
Lacquer; application 9f, 7
Laminated wood, 45, 50
Lap joints; cross, 26
half, 22
lap-tee, '24
shiplap, 20
Lathe; uses of, 13
Leather chair seats, 109
Legs; attaching, 37-42
demountable, 39-42
end fittings for, 43-44
Locks; door, 72-74
Loudspeaker enclosure, 151
Love seats, 179-180
Lumber; seasoning of, 4, 18
selection and working of, 3-5, 18
Lumber-core plywood, 45, 50
Magazine rack, 131
Mallet and chisel; uses of, 12
Index

Marble; joining wood and, 92


Marking materials for cutting, 8
Metal; joining wood and, 90
joining plate glass and, 96
Metal joints, 94-95
Middle frame joints, 33
Middle rail joints, 24-26
Milled corner joint, 30
Mirror; attaching to wood, 88-89
drop-top, 82
Miter joints; edge, 52
frame, 30-31
mortise-and-tenon, 23
tongue, 24
Miter'stop, 56
Molded plastic, 99
Molded plywood, 51
Molding; with panel, 28
Molder; uses of, 12-14
Mortise-and-tenon joints; basic, 19-20
leg, 37-38
middle rail, 24-26
rail,22-23
with wedge, 27
Mortising; tools for, 15
Natural finishes, 7
Night tables, 202, 210
"No-Sag" Springs, 112, I! 9
Open-shelf breakfront, 151
Paint, 7, 52
Panels, 18, 28, 34
hollow plywood, 46
curved, 47, 50
fabric-covered, 53
Phonograph-radio cabinets, 146, 148, 151
Pipe; metal, 'see Tubing
pivot hinges, 63-64
Planes; uses of, 11-16
Planks; selection and handling of, 3-4, 18
Plant box, 134
Plasfic; molded, 99
Plastic drawers, 84
Plastic wood, 7
Plate glass; joining metal to, 96
Plywood, 5, 45-52
hollow frame of, 46
Index

Power tools; uses of, 9-16


Pulls; drawer or door, 75-76, 99
Rabbet; for door stop, 56
panel in, 28, 34
tools for, 14
Rabbet joints, 19, 22, 38
Radio-phonograph cabinets, 146, 148, 151
Raffia, 110, 118
Rail joints, 22, 24, 27, 29
Rails; joining legs to, 37-38
Rasp; use of, 13
Record storage cabinet, 145
Router; uses of, 13-16
Rubber; foam, see Foam rubber
joining metal and, 97
joining wood and, 93
Rubber knife edge, 121
Rubber straps, 114--121
Sanders, II
Sandpaper, 6
Saw kerfing, 50
Sawing, 3, 9-10, 14-16
of plastic, 98
Scarf joint, 21
Screw joint; for legs, 40
Seasoning of lumber, 4, 18
Seats; chair, 109-114
Selection of wood, 5
Service cart, 132
Shaper; uses of, 11-16
Shellac; choice of, 7
Shelves; adjustable, 77-78
Shiplap joint, 20
Shrinkage; of wood, 4, 5, 18,29
Side table, 140
Slides; for drawers, 85-87
Sliding doors, 69-70
Sofas, 179, 180
frames for, 103
Sofa-bed, 184
Speaker cabinet, 151
Splined miter joint, 31
Spokeshave; uses of, 13
Springs; upholstery, 105, 114--116
Steam bending, 50
Stool, 162
vanity, 190
Stop; door, 56-57, 93
drawer, 87
miter, 56
213

Surfacing; wood, tools for, II


see also Finishing
Surfacing material; application of, 98-99

Upholstery. 100-121
Upholstery materials, 105-107
Upholstery tools, 105

Table hinges, 61
Tables; coffee, 138-139
dining, 141, 168, 176
end, 135-137
night, 202, 210
side, 140
telephone, 133
television, 144
"Tee nut" for butt joint, 36
Telephone cabinet, 133
Television table, 144
Tension scarf joint, 21
Three-way joint, 34, 38
"Tite-joint fastener", 36
Tongue-and-groove edge, 52
Tongue-and-groove joint, 19-20, 31
Tool cabinets, 130
Tools; upholstery, 105
woodworking, 9-16
Tree; growth characteristics, 3
Try square, 8
Tubing; metal, 91, 94-95

Vanity dressers, 186, 188


Vanity stool, 190
Varnish; types of, 7
Venee~ 23, 45, 47, 52

214

Wardrobe, 191
Warping of planks, 4, 18
Wax finishes, 7
Webbing chair seats, 110-111
Wedge-and-dowel joint, 39
Wood; changes in, 4
finishing of, 6-7
marking of, 8
selection and buying of, 5
structure of, 3
Wood rasp; uses of, 13
Woodworking operations, 9-16
Workbench; family, 126
professional, 128
Zigzag butt joint, 21

Index

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