1.

ORACLE ASCP Coproducts Functionality

To fulfil Coproducts demand ORACLE creates
-

one Planed Order for one of the coproducts and

one Planned Orders co-products/by-product for the rest of the coproducts

2. Scenario
We have two formulas with Coproducts
Formula
XXProd

XXProd3

Componen
t Type
Coproduct
Coproduct
Ingredient
Ingredient

Component

Qty

XXProd1
XXProd2
XXIngr1
XXIngr2

1
1
1
1

Coproduct
Coproduct
Ingredient
Ingredient

XXProd3
XXProd4
XXIngr1
XXIngr2

1
1
1
1

We will create a forecast demand for the coproducts as follows

Item
XXProd
1
XXProd
2

Date
Current Date +
7
Current Date +
14

Quantity
100

XXProd
3
XXProd
4

Current Date +
8
Current Date +
8

150

Comment
Should be replenished for a
single Planned Order

100

Should be replenished for a

single Planned Order

150

We want to launch a plan associated to the above forecast and analyse the results
Expected Results
We expect ASCP to create
1. Two Planned Orders: for the first Coproducts of each Formula (XXProd1, XXProd3)
2. Two Planned Orders co-products/by-product: for the second Coproducts of each
Formula.

3. Setup
3.1. Organization Items Planning Attributes
All coproducts MPS/MRP planning item attributes were defined as:
Item

<Make Items>
General Planning Tab

Inventory
Planning
Method
Planner
Make or Buy
Safety Stock

<Buy Items>
General Planning Tab
Inventory
Planning
Method
Not Planned
Planner
<Your Planner>
Make or Buy
Buy
Safety Stock
Non-MRP Planned

Not Planned
<Your Planner>
Make
Non-MRP Planned

MPS/MRP Planning Tab

Organization
<Organization>
Exception Set
<Your Set>
Planning
Method
MRP/MPP Planned
Forecast
Control
Consume and Derive
End Assembly/Soft
Pegging
Pegging
Round Order
Quantities
Yes
Create Supply
Yes
Planning Time
Fence
3.2.

Item

MPS/MRP
Organization
Exception Set
Planning
Method
Forecast
Control

Pegging
Round Order
Quantities
Create Supply
Planning Time
Fence

Formulas

Formula

Version

XXProd1

Formula

Version

XXProd3

Componen
t Type
Coproduct
Coproduct
Ingredient
Ingredient

Component

Qty

XXProd1
XXProd2
XXIngr1
XXIngr2

1
1
1
1

Componen
t Type
Coproduct
Coproduct
Ingredient
Ingredient

Component

Qty

XXProd3
XXProd4
XXIngr1
XXIngr2

1
1
1
1

Planning Tab
<Organization>
<Your Set>
MRP/MPP Planned
Consume and Derive
End Assembly/Soft
Pegging
Yes
Yes
1

3.3. Recipes
Recipe XXProd1 has validity rules for XXProd1 and XXProd2
Recipe Header
Recipe
XXProd1
Version
1
Description
XXProd1
Product
XXProd1
Formula
XXProd1
Version
1
Validity Rules
VR1
Organization
<Organization>
Recipe Use
Production
Product
XXProd1
Preference
1
Quantities Data <Defaults>

VR2
<Organization>
Production
XXProd2
1
<Defaults>

Recipe XXProd3 has validity rules coproducts XXProd3 and XXProd4

Recipe Header
Recipe
XXProd3
Version
1
Description
XXProd3
Product
XXProd3
Formula
XXProd3
Version
1
Validity Rules
VR1
Organization
<Organization>
Recipe Use
Production
Product
XXProd3
Preference
1
Quantities Data <Defaults>

VR2
<Organization>
Production
XXProd4
1
<Defaults>

3.4.

Sourcing Rules Assignment Set

Sourcing Rule
Item
From Date
Type

XXMake
<All Make Items>
<Current Date>
Make At

Org
Allocation
Rank

<Organization>
100%
1

Sourcing Rule
Item
From Date

XXBuy
<All Buy Items>
<Current Date>

Type
Supplier
Site
Allocation
Rank

Buy From
<Your Suppliers>
<Sour Site>
100%
1

3.5.

Forecast
Item
XXProd
1
XXProd
2

Date
Current Date +
7
Current Date +
14

Quantity
100

XXProd
3
XXProd
4

Current Date +
8
Current Date +
8

150

100

150

Assigment Set
Instance/Ord
Item
Type
Sourcing
Rule/BOD

Assigment Set
Instance/Ord
Item
Type
Sourcing
Rule/BOD

<Planning Assignment
Set>
<Organization>
<All Make Items>
Sourcing Rule
XXMake

<Planning Assignment
Set>
<Organization>
<All Buy Items>
Sourcing Rule
XXBuy

4. Plan Execution
Launch a Manufacturing plan associated to the above forecast
After the launching was completed, the Supply/Demand form should shows:
Organization
<Organization>

Item
XXProd1

<Organization>
<Organization>

XXProd2
XXProd3

<Organization>

XXProd4

Order Type
Planned Order
Planned Order Coproduct/By
Product
Planned Order
Planned Order Coproduct/By
Product

Date
Current Date + 7

Order Type
Planned Order
Planned Order Coproduct/By
Product
Planned Order Coproduct/By
Product
Planned Order

Date
Current Date + 7

Current Date + 7
Current Date + 8
Current Date + 8

Or
Organization
<Organization>

Item
XXProd1

<Organization>

XXProd2

<Organization>
<Organization>

XXProd3
XXProd4

Current Date + 7
Current Date + 8
Current Date + 8

Scenario 2
Item A
Item B
Item C
Supply Demand Form

Supplier Capacity
Sourcing Rule

Supplier
Office
Supplies
Staples
Bigmart

Capacity/Day
750

Rank
1

1500
Unilimited

2
3

Assignment Set

ASLs

Office Supplies: 500

Staples:
1500
Bigmart:
Unlimited
Plan Horizon

Forecast
Day

Qty

Capacity

Supplier

10-Aug
11-Aug
12-Aug
13-Aug
14-Aug
15-Aug
16-Aug

10000
0
2000
10000
250
250
1000

750
750
750
750
750
750
750

V1
V1
V1
V1
V1
V1
V1

V1 Acct
Capacity
7500
6500
8000
6000

Remainig
6500
7250
6000
0

Plan