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Course Catalog
National Training and
Learning Center
http://www.mazakusa.com/learning/
CATALOG INDEX
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47
INTRODUCTION
The National Technology Center and Optimum Support
Headquarters in Florence, Kentucky are the home of the
National Training and Learning Centers. Annually, over 3,000
customers receive training in our state of the art facility. To
ensure that we accommodate as many customers as possible with the highest quality, our facilities contain several
generations of Mazatrol CNC simulators, numerous dedicated
sub-assemblies, and test stands for a hands-on learning experience. Operator development and advanced programming
classes are held in the Center for Multi-Tasking and Manufacturing Excellence in Florence, KY. In addition, seven Regional
Technology Centers in the US, Canada, and Mexico provide
programming courses for new machine installations. Specific
requests can be made to train groups of maintenance personnel
at the customers facility. Additional classes are posted throughout the year. For up-to-date information, please visit our website
at: www.mazakusa.com/learning/
National Training
and Learning
Center
training@mazakcorp.com
www.mazakusa.com
Maintenance classes are prepared especially for ElectroMechanical specialists and are taught by machine and control type. A
strong technical curriculum offers the best opportunity to improve the
knowledge and ability of your maintenance specialists and maximizes
the productivity of your Mazak machines. The Advanced Electrical
Troubleshooting classes on the Mazatrol controls go deeper into the Mazak
troubleshooting. This class utilizes control ladder diagrams and diagnostic features; therefore, a Mechanical and Electrical Class is a prerequisite.
Classes run daily from 8:30 a.m. to 4:30 p.m. ending at 3:00 p.m. on the
last day (unless indicated otherwise). The tuition fee covers professional
instruction, class materials, manuals and daily lunches. Expenses for
hotel, meals, entertainment, transportation, etc. are the student's responsibility. Preferred rates for car rental and hotel accommodations are available
and details are provided upon registration inquiry. Hotels provide transportation to and from Mazak classes as well as airport shuttle service.
PO Box 970
Florence, KY 41022
t:
f:
859.342.1816
859.342.1520
REGISTRATION
Class reservations are on a first come-first serve basis and must
be made in advance and confirmed with a purchase order.
To register via the internet, please visit us at:
http://www.mazakusa.com/learning
Scroll over the 'Courses' tab and click the appropriate
category. Select 'Register' to begin the registration process.
COURSE SELECTION
M azatro l C o n versatio n al P ro g ram m in g C o u rses
C o u rs e N o .
C o u rs e T itle
M 201
M PE 201
M T 201
M T 101
M T 102
M T 103
T 201
T 101
T 102
T 103
T u itio n *
C a te g o ry
$ 5 0 0 .0 0
M illin g
$ 5 0 0 .0 0
In te g re x e -S e rie s
$ 5 0 0 .0 0
M u ltita skin g
(In te g re x)
S e e C o u rse
M 201
S e e C o u rse
T 201
$ 5 0 0 .0 0
$ 5 0 0 .0 0
M illin g
$ 5 0 0 .0 0
T u rn in g w ith
M illin g
* Note: Programming classes are offered at no charge within the first 3 years of a Mazak Machine
purchase.
T u rn in g w ith
M illin g
COURSE SELECTION
M azatro l M atrix C o n versatio n al P ro g ram m in g C o u rses
C o u rs e N o .
C o u rs e T itle
M X 201
M XE 201
M XT 201
M X T 101
M X T 102
M X T 103
M XT 221
TX 201
T X 101
T X 102
T X 103
T u itio n *
C a te g o ry
$ 5 0 0 .0 0
M illin g
$ 5 0 0 .0 0
In te g re x e -S e rie s
and i -S e rie s
$ 5 0 0 .0 0
M u ltita skin g
(In te g re x)
$ 5 0 0 .0 0
M u ltita skin g
(In te g re x)
$ 5 0 0 .0 0
T u rn in g
T u itio n *
C a te g o ry
$ 5 0 0 .0 0
M illin g
$ 5 0 0 .0 0
T u rn in g
$ 5 0 0 .0 0
M illin g & T u rn in g
N o C h a rg e
M illin g
C o u rs e T itle
M 203
B a sic E IA /IS O P ro g ra m m in g fo r M a ch in in g C e n te rs
T 203
B a sic E IA /IS O P ro g ra m m in g fo r T u rn in g M a ch in e s
G 203
M 104
M XA 201
M XA 301
N o C h a rg e
* Note: Programming classes are offered at no charge within the first 3 years of a Mazak Machine
purchase.
4
M u ltita skin g
(In te g re x)
COURSE SELECTION
M azatro l M atrix 'H an d s O n T rain in g ' (H O T ) O p eratio n C o u rses
C o u rs e N o .
C o u rs e T itle
T u itio n
C a te g o ry
M XT 301
H a n d s O n T ra in in g fo r In te g re x 1 0 0 -4 0 0 M k IV (M a za tro l M a trix)
M XE 301
H a n d s O n T ra in in g fo r In te g re x e - 410/420/500/650/670 MkII
(M a za tro l M a trix)
N o C h a rg e In te g re x e -S e rie s
M XE 302
H a n d s O n T ra in in g fo r In te g re x e -8 0 0 /1 0 6 0 /1 5 5 0 /1 8 5 0 M kII
(M a za tro l M a trix)
N o C h a rg e In te g re x e -S e rie s
M XI 301
M XI 302
N o C h a rg e
M u ltita skin g
(In te g re x)
N o C h a rg e In te g re x-i S e rie s
N o C h a rg e In te g re x-i S e rie s
C o u rs e T itle
T u itio n
C a te g o ry
M T 223
N o C h a rg e
M u ltita skin g
(In te g re x)
M PE 223
N o C h a rg e
In te g re x-e
Series
M XT 223
N o C h a rg e
M u ltita skin g
(In te g re x)
M XE 223
N o C h a rg e
In te g re x-e and
Integrex i-Series
M XM 223
N o C h a rg e
M a ch in in g
C e n te rs
C o u rs e T itle
TAL 401
TAL 501
TAL 601
P o st P ro ce sso rs a n d C A D -C A M D e -M ystifie d
TAL 602
P o st P ro ce sso r D e ve lo p m e n t
T u itio n
C a te g o ry
N o C h a rg e
M u ltita skin g
(In te g re x)
N o C h a rg e
N o C h a rg e
N o C h a rg e
M u ltita skin g
(In te g re x)
M u ltita skin g
(In te g re x)
M u ltita skin g
(In te g re x)
COURSE SELECTION
M azak M ach in e M ain ten an ce C o u rses
C o u rs e N o .
C o u rs e T itle
T u itio n
C a te g o ry
IN T 1 0 0
$ 5 0 0 .0 0
M u ltita skin g
IN T 2 0 0
$ 5 0 0 .0 0
M u ltita skin g
IN E 1 0 0
$ 5 0 0 .0 0
In te g re x e -S e rie s
IN E 1 1 0
$ 5 0 0 .0 0
In te g re x e -S e rie s
IN E 1 2 0
$ 5 0 0 .0 0
In te g re x e -S e rie s
IN E 1 3 0
$ 5 0 0 .0 0
In te g re x e -S e rie s
IN E 2 0 0
$ 5 0 0 .0 0
In te g re x e -S e rie s
IN E 2 1 0
$ 5 0 0 .0 0
In te g re x e -S e rie s
IN E 2 2 0
$ 5 0 0 .0 0
In te g re x e -S e rie s
IN E 2 3 0
$ 5 0 0 .0 0
In te g re x e -S e rie s
IN E 2 4 0
$ 5 0 0 .0 0
In te g re x i-S e rie s
VR X 100
$ 5 0 0 .0 0
M a ch in in g C e n te r
VR X 200
$ 5 0 0 .0 0
M a ch in in g C e n te r
VTC 100
V T C S e rie s M a in te n a n ce (6 4 0 M )
$ 5 0 0 .0 0
M a ch in in g C e n te r
VTC 200
V T C S e rie s M a in te n a n ce (M a trix)
$ 5 0 0 .0 0
M a ch in in g C e n te r
VC N 100
V C N S e rie s M a in te n a n ce (6 4 0 M )
$ 5 0 0 .0 0
M a ch in in g C e n te r
VC N 100
V C N S e rie s M a in te n a n ce (M a trix)
$ 5 0 0 .0 0
M a ch in in g C e n te r
Q TN 100
$ 5 0 0 .0 0
T u rn in g
Q TN 200
$ 5 0 0 .0 0
T u rn in g
FH 100
$ 5 0 0 .0 0
M a ch in in g C e n te r
FH 110
$ 5 0 0 .0 0
M a ch in in g C e n te r
FH 120
$ 5 0 0 .0 0
M a ch in in g C e n te r
ST 100
S la n t T u rn M a in te n a n ce C la ss (6 4 0 T )
$ 5 0 0 .0 0
T u rn in g
H C N 100
$ 5 0 0 .0 0
M a ch in in g C e n te r
M TX 300
A d va n ce d M a trix C o n tro l M a in te n a n ce
$ 5 0 0 .0 0
M a trix C o n tro ls
M PX 100
M u ltip le x 4 0 0 0 /6 0 0 0 S e rie s M a in te n a n ce (6 4 0 T )
$ 5 0 0 .0 0
T u rn in g
COURSE DESCRIPTION
Course Number:
Course Title:
M 201
640M Programming for Machining Centers
Brief Overview:
The purpose of this class is to provide part programming information to experienced
milling machinist using the Mazatrol programming language on Mazak machining centers.
The class hours are 8:30 AM 4:30 PM daily (3 days) ending at approximately 3:00 PM
the 4th day. The classroom uses Fusion 640M Control Simulators.
Requirements:
Machining and tooling experience on machining centers.
Abbreviated Syllabus:
Day 1
Machine coordinate and programming coordinate systems; Familiarization with Mazatrol
functions and program creation; Common Unit and basic WPC; Explanation of the Face
Milling Unit and Point Machining Units
Day 2
Explanations of the following: Mazatrol Program edit features, Priority Function for the
Same Tool; Multi Mode Programming; Line Machining; Tool Data; Virtual Machining
Day 3
Explanations of the following: End Unit, Step Unit, Arbitrary shapes with unknowns,
Arbitrary shapes using shape rotate and shape shift features
Day 4
MMS Unit; Tornado Milling Unit and Planet Tapping Unit: User Parameters and TPC
function; Restart, VFC, TPS functions; Factory Tour and National Technology Center
Tour
Note:
This class covers M-Plus and M32 Controls.
Lunch will be provided.
COURSE DESCRIPTION
Course Number:
Course Title:
MPE 201
M-Pro Programming for e-Integrex
Brief Overview:
This class provides part programming information using the Mazatrol programming
language on Mazak Integrex. The class hours for Integrex Turning section are 8:30 AM 4:30 PM daily (2 days) ending at approximately noon the 3rd day. Secondary spindle and
then the Milling sections continue onto the 4th day for C-axis and Y-axis. The 5th day
includes Y-axis and B-axis Milling. The classroom uses the Matrix CAM.
Requirements:
Machining and tooling experience on lathes and/or machining centers.
Abbreviated Syllabus:
Day 1
Machine coordinate and programming coordinate systems; Familiarization with Mazatrol
functions and program creation; Topics on Turning: Facing, Bar Out, Unknowns
Calculating, Tool Data, Drilling, Bar
Day 2
Continue with topics on Turning: Threading, Tapping, Grooving, Bar Out, Copy, Material
Shape, Unknowns Calculating (continued), Bar Face and Bar Back, Tool Data
Day 3
MMS; Manual Programming for Turning; User Parameters and TPC function; Student
Review; Secondary Spindle Programming; C-axis topics
Day 4
Topics on Milling: C-axis Coordinate, Point Machining, Line Machining, Parameters and
TPC function, Arbitrary Shapes, Manual Programming for Milling, Y-axis Coordinate,
Facing
Day 5
Topics on Milling (continued): Y-axis Coordinate, Line Machining, Point Machining,
Pocket, Manual Programming with Y-axis, Shape Rotate and Shape Shift Features,
Tornado Milling and Planet Tapping; B-axis topics
Note:
Lunch will be provided.
COURSE DESCRIPTION
Course Number:
Course Title:
MT 201
640MT/MT-Pro Programming for
Integrex 100 ~ 400
Brief Overview:
This class provides part programming information using the Mazatrol programming
language on Mazak Integrex. The class hours for Integrex Turning section are 8:30 AM
4:30 PM daily (2 days) ending at approximately noon. Secondary spindles
continue and the Milling sections for C-axis ends at 4:30 PM.
Y-axis and B-axis 8:30 AM - 4:30PM on the 5th day. The classroom uses the Mazatrol
Mazatrol 640MT/MT Pro Simulators.
Requirements:
Machining and tooling experience on lathes and/or machining centers.
Abbreviated Syllabus:
Day 1
Day 2
Day 3
Day 4
Day 5
Note:
C-axis coordinate; Point Machining; C-axis Slot Machining; Milling User Parameters;
Line machining; Arbitrary Shapes; Manual Programming with C-axis
Y-axis; Face Milling; Line Machining; Point Machining; Pocket; Arbitrary Shapes;
Manual Programming with Y-axis; Shape Rotate and Shape Shift; Tornado Milling,
B-axis information
Lunch provided.
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
This class provides part programming information on Mazak Lathes and Millcenter Lathes
using the Mazatrol programming language. The class hours for the Turning section for all
Lathes and Millcenter Lathes are 8:30 AM - 4:30 PM daily (2 days) ending at approximately
2:30 PM the 3rd day. Secondary spindle continues to 4:30 PM. The Milling section for
Millcenter Lathes starts 4th day for C-axis to 3:00 PM. The Y-axis then starts and continues
to the 5th day. The classroom uses Fusion 640T Control Simulators.
Requirements:
Machining and tooling experience on lathes and/or machining centers.
Abbreviated Syllabus:
Day 1
Machine coordinate and programming coordinate systems; Familiarization with Mazatrol
functions and program creation; Topics on Turning: Edge, Bar Out, Explanation of
Unknowns, Tool Data, Edit Features, Drilling, Bar In
Day 2
Topics on Turning (continued): Threading, Tapping, Program Layout Functions, Groove,
Copy, Material Shape, Unknowns Calculation, Bar Face and Bar Back, Tool Data
Note:
This class covers Fusion 640T, T-Plus, and T32 controls.
Lunch is provided.
10
COURSE DESCRIPTION
Course Number:
Course Title:
MX 201
Matrix Nexus Programming for Milling
Brief Overview:
The purpose of this class is to provide part programming information using the Mazatrol
programming language on Mazak Machining Centers. The class hours are 8:30 AM - 4:30
PM daily (3 days) ending at approximately 3:00 PM the 4th day. The classroom uses the
Matrix Cam.
Requirements:
Machining and tooling experience on machining centers.
Abbreviated Syllabus:
Day 1
Machine coordinate and programming coordinate systems; Familiarization with Mazatrol
functions and program creation; Face Milling; Point Machining
Day 2
Program Edit Features; Priority Function for the Same Tool; Multi Mode Programming
Function; Topics on Machining: Line Machining, Tool Data, WPC, Pocket, Slot
Day 3
Topics on Machining (continued): M Codes, Subprograms, Pallet Change, Index, Pocket
Mountain, Pocket Valley, Unknowns Calculating, Shape Rotate and Shape Shift
Day 4
MMS; Tornado Milling and Planet Tapping; Parameters and TPC Functions; Factory
Tour
Note:
Lunch will be provided.
11
COURSE DESCRIPTION
Course Number:
Course Title:
MXE 201
Matrix Programming for Integrex
e-Series and i-Series
Brief Overview:
This class provides part programming information using the Mazatrol programming
language on Mazak Integrex. The class hours for Integrex Turning section are 8:30 AM 4:30 PM daily (2 days) ending at approximately noon the 3rd day. Secondary spindle and
then the Milling sections continue onto the 4th day for C-axis and Y-axis. The 5th day
includes Y-axis and B-axis Milling. The classroom uses the Matrix CAM.
Requirements:
Machining and tooling experience on lathes and/or machining centers.
Abbreviated Syllabus:
Day 1
Day 2
Continue with topics on Turning: Threading, Tapping, Grooving, Bar Out, Copy, Material
Shape, Unknowns Calculating (continued), Bar Face and Bar Back, Tool Data
Day 3
MMS; Manual Programming for Turning; User Parameters and TPC function; Student
Review; Secondary Spindle Programming; C-axis topics
Day 4
Topics on Milling: C-axis Coordinate, Point Machining, Line Machining, Parameters and
TPC function, Arbitrary Shapes, Manual Programming for Milling, Y-axis Coordinate,
Facing
Day 5
Topics on Milling (continued): Y-axis Coordinate, Line Machining, Point Machining,
Pocket, Manual Programming with Y-axis, Shape Rotate and Shape Shift Features,
Tornado Milling and Planet Tapping; B-axis topics
Note:
Lunch will be provided.
12
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
This class provides part programming information using the Mazatrol programming
language on Mazak Integrex IV. The class hours for Integrex Turning sections are 8:30 AM
- 4:30 PM daily. Turning sections are covered on the first three days. Secondary spindle
begins on the third day as does Milling. Milling continues on covering C-axis and Y-axis.
The class ends on Day 5 covering the B-axis. The classroom uses the Matrix CAM.
Requirements:
Machining and tooling experience on lathes and/or machining centers.
Abbreviated Syllabus:
Day 1 Machine coordinate and programming coordinate systems; Familiarization with Mazatrol
functions and program creation; Topics on Turning: Facing, Bar Out, Unknowns
Calculating, Tool Data, Drilling, Bar
Day 2 Topics on Turning (continued): Threading, Tapping, Grooving, Bar Out, Copy, Material
Shape, Unknowns Calculating (continued), Bar Face and Bar Back, Tool Data
(continued)
Note:
Lunch will be provided.
13
COURSE DESCRIPTION
Course Number:
Course Title:
MXT 221
640MT/MT-Pro Programming for Integrex
Brief Overview:
This class provides part programming information using the Mazatrol programming
language on Mazak Integrex. The class hours for Integrex Turning section are 8:30 AM
4:30 PM daily (2 days) ending at approximately noon. Secondary spindles
continue and the Milling sections for C-axis ends at 4:30 PM.
Y-axis and B-axis 8:30 AM - 4:30PM on the 5th day. The classroom uses the Mazatrol
Mazatrol 640MT/MT Pro Simulators.
Requirements:
Machining and tooling experience on lathes and/or machining centers.
Abbreviated Syllabus:
Day 1
Machine coordinate and programming coordinate systems; Familiarization with Mazatrol
functions and program creation; Topics on Turning: Facing, Bar Out, Explanation of
Unknowns, Tool Data, Drilling, Bar
Day 2
Topics on Turning (continued): Threading, Tapping, Grooving, Bar Out, Copy, Material
Shape, Continuation of Unknown Calculations, Bar Face and Bar Back, Continuation of
Tool Data
Day 3
MMS; Manual Programming; User Parameters and TPC function; Factory Tour;
Secondary Spindle Programming
Day 4
C-axis coordinate; Point Machining; C-axis Slot Machining; Milling User Parameters;
Line machining; Arbitrary Shapes; Manual Programming with C-axis
Day 5
Y-axis; Face Milling; Line Machining; Point Machining; Pocket; Arbitrary Shapes;
Manual Programming with Y-axis; Shape Rotate and Shape Shift; Tornado Milling,
B-axis information
Note:
Lunch provided.
14
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
The purpose of this class is to provide part programming information using the Mazatrol
programming language on Mazak Lathes and Millcenter Lathes. The class hours for the
Turning section for all Lathes and Millcenter Lathes are 8:30 AM - 4:30 PM daily (2 days)
ending at approximately 2:30 PM the 3rd day secondary spindle continues to 4:30 PM. The
Milling section for Millcenter Lathes continues a 4th day for C-axis and a 5th day for Y-axis
the hours both days are 8:30 AM - 4:30 PM. The classroom uses the Matrix Cam.
Requirements:
Machining and tooling experience on lathes and/or machining centers.
Abbreviated Syllabus:
Day 1
Machine coordinate and programming coordinate systems; Familiarization with Mazatrol
functions and program creation; Topics on Turning: Facing, Bar Out, Unknowns
Calculating, Tool Data, Drilling, Bar In
Day 2
Topics on Turning (continued): Threading, Tapping, Groove, Bar Out, Copy, Material
Shape, Unknowns Calculating (continued), Bar Face, Bar Back, Tool Data (continued)
Note:
Lunch will be provided.
15
COURSE DESCRIPTION
Course Number:
Course Title:
M 203
Mazatrol Basic EIA/ISO Programming for
Machining Centers
Brief Overview:
This class provides an introduction to the Mazatrol Basic EIA/ISO G-Code
programming language on Mazak machining centers. The classroom is equipped
with stand alone Fusion 640M Control Simulators. Students gain hands-on experience
using these simulators to program examples.
Requirements:
Machining and tooling experience on machining centers.
Abbreviated Syllabus:
Day 1
Creating G-Code programs; Familiarization with program screen and the following
topics: Tool Path Graphics and Tool Change Commands, Tool Length Commands and
Tool Offset Screen, Cutter Radius Compensation, Tool Data Screen
Day 2
Fixed-Cycle Functions G71.1 - G89; Part program examples done by students;
Explanation of Sub-program; Explanation of Helical Interpolation
Day 3
Familiarization with the following topics: Spiral Interpolation, Program Coordinate
Rotation, Scaling Function, Mirror Image; Student review; Factory tour
Note:
This class covers Matrix, Fusion 640M, M-Plus, and M32 controls.
Lunch will be provided.
16
COURSE DESCRIPTION
Course Number:
Course Title:
T 203
Mazatrol Basic EIA/ISO Programming for
Turning Machines
Brief Overview:
This class provides an introduction to EIA/ISO G-Code programming for the following:
Mazatrol Fusion 640T, T32-2, T32-3, and T-Plus (QT SP and SQT MS). Also covered is the
Mazatrol T32-4, EIA-TA, T32-s, and T-Plus (Dual Turns and Multiplexes).
Requirements:
Machining and tooling experience on lathes and/or machining centers.
Abbreviated Syllabus:
Day 1
Explanation of tape coding; Machine axis absolute and incremental programming;
Addresses and codes necessary for part programming; Basic part programming
examples; Establishing coordinate G50 and G53 Mazatrol coordinate system
Day 2
Part programming examples; Fixed cycles G90 and G96; Part program example with
canned cycles; Threading commands for straight, tapered, and multiples start threads;
Tool nose radius programming
Day 3
Sub program information; End program functions; Transfer information for multiplex
machines; Single head and synchronized programming for multiplex machines; Lathe
mill axis programming, live tooling, and contour programming
Note:
Lunch will be provided.
17
COURSE DESCRIPTION
Course Number:
Course Title:
G 203
Macro Programming for Mazak Machines
Brief Overview:
The purpose of this class is to provide User Macro part programming information using the
Mazatrol EIA/ISO G-Code and User Macro programming language on Mazak machines.
The class hours are 8:30 AM - 4:30 PM the 1st day and ending at approximately 3:00 PM
the 2nd day. The classroom uses Fusion 640M Control Simulators.
Requirements:
Machining and tooling experience on lathes or machining centers and Basic G-Code
programming experience.
Abbreviated Syllabus:
Day 1
Topics on Macro Programming: Call Commands, Argument Transfer Spec., G- and MCodes, Types of Variables, Multiplexing of Variables, Arithmetic Commands, Operational
Priority of Arithmetic Commands, Branching, and Looping
Day 2
Example programs done with instructor's guidance; Factory Tour
Note:
Class is applicable to all Mazak controls except M2 and T32.
Lunch will be provided.
18
COURSE DESCRIPTION
Course Number:
Course Title:
M 104
Palletech PMC Web Scheduling
Brief Overview:
This hands on class provides training in palletech manufacturing cell operation and scheduling on a horizontal machining center.
Requirements:
Basic knowlege of CNC operation.
Abbreviated Syllabus:
Day 1
Day 2
PMC Web Requirements; RA System (formally Version E type); PMC System (formally on
the machine control); Manual Operations; Recovery from E-Stops
Day 3
PMC Parameter Settings; PMC System Scheduling; RA System Scheduling; Hang ups &
Recovery; FMS Reports Generated
Day 4
Note:
Lunch will be provided.
19
COURSE DESCRIPTION
Course Number:
Course Title:
MXA 201
Applied Mazatrol Conversational Programming
Turning with Milling (Matrix Nexus CNC)
Brief Overview:
The purpose of this course is to prepare experienced machinists for applied / applications
oriented Mazatrol conversational programming with tooling technologies, machine setup
and operation considerations. Class size is limited to 7 attendees. The class duration is 4
1/2 days (8:30 - 5:00).
Requirements:
Thorough knowledge of Mazatrol conversational programming (eg: Mazatrol Matrix, M640T,
T-Plus, etc.); CNC Turning and Simple Milling skills (preferred); Ability to read programs
(for restarts and setting offsets); Familiarity with coordinate systems; Knowledge of rotating
& stationary tools; Experience with machine tools having 3 or more axes; Machinist skills
Abbreviated Syllabus:
Day 1
Introduction and class overview; Course objectives and attendee requirements; Machine
component layout and axis configuration; New features of the Mazatrol Matrix CNC;
Basic machinability of metals overview; Tooling technologies
Day 2
Tooling / Tool Data Setup ; Tool files; Tool data (ref. EIA/ISO & Mazatrol programming);
Tool data setup; Tool measurement (tool eye)
Day 3 - 5
Note:
Lunch will be provided.
20
COURSE DESCRIPTION
Course Number:
Course Title:
MXA 301
Applied Mazatrol Conversational Programming
Integrex 100 - 400 MK IV (Matrix CNC)
Brief Overview:
The purpose of this course is to prepare experienced machinists for advanced Mazatrol
conversational programming with tooling technologies, machine setup and operation considerations. Class size is limited to 7 attendees. The class duration is 4 days (8:30 - 5:00).
Requirements:
Thorough knowledge of Mazatrol conversational programming (eg: Mazatrol Matrix, M640T,
T-Plus, etc.); CNC Turning and Simple Milling skills (preferred); Ability to read programs
(for restarts and setting offsets); Familiarity with coordinate systems; Knowledge of rotating
& stationary tools; Experience with machine tools having 3 or more axes; Machinist skills
Abbreviated Syllabus:
Day 1
Introduction and class overview; Course objectives and attendee requirements; Machine
component layout and axis configuration; New features of the Mazatrol Matrix CNC;
Machinability of metals; Tooling technologies
Day 2
Tooling / Tool Data Setup and Virtual Machining (3D Solid Model Setup); Parameter considerations; Tool call format; Auto Set Parameters; Centerline deviation compensation
parameters; Tool files; Tool data (ref. EIA/ISO & Mazatrol programming); Tool data setup
Tool measurement (tool eye); Virtual Machining and 3D Solid Model Setup; Importing CAD
data to determine tool path
Day 3 - 4
Note:
Lunch will be provided.
21
COURSE DESCRIPTION
Course Number:
Course Title:
MXT 301
Hands On Training (HOT) for
Integrex 100 - 400 Mk IV (Matrix)
Brief Overview:
The purpose of this course is to prepare experienced machinists for machine setup and
operation. Class size is limited to 6 attendees so that each person is assured maximum
time on the machine. The class duration is typically 5 days (8:30~5:00).
Requirements:
CNC milling AND turning skills (preferred); Ability to read programs (for restarts and setting
offsets); Familiarity with coordinate systems; Knowledge of rotating & stationary tools;
Experience with machine tools having 3 or more axes; Basic machinist skills (e.g.: boring
chuck jaws); Basic Mazatrol CNC operation experience
Abbreviated Syllabus:
Day 1
Introduction and class overview; Machine component layout and axis configuration;
Machine coordinate layout; Part planning considerations; Basic machine operation
Power On/Off; C & B axis operation; Upper & lower turret operation; Secondary spindle
Day 2
Installing, describing and qualifying tool information; Tool files; Tool data (ref. EIA/ISO &
Mazatrol programming); Tooling setup; Tool data setup; Tool measurement (tool eye)
Establish machine coordinate system; Establish work offsets, initial Z offset (Setup page)
Day 3
Machine 1st operation procedures; Set lower turret escape position parameters (Select
proper TR1/TR2 parameter page); Set parameters; Command display; Tool path check;
Single block; Dry run; Rapid reduce; Feed hold; Spindle override; Feed override
Day 4
Preparation for automatic operation; Workpiece transfer processes for 2nd spindle operations; Sizing the workpiece (tool eye & wear compensation); Setup the barrier protection
(Setup page)
Day 5
Simultaneous versus balanced machining (upper & lower turrets); Probe calibration &
qualification; EIA/ISO and macro programming considerations; Sub program uses
Data I/O; Overload detection; Interface automation
Note:
Lunch will be provided.
22
COURSE DESCRIPTION
Course Number:
Course Title:
MXE 301
Hands On Training (HOT) for Integrex
e-410/420/500/650/670 Mk II (Matrix)
Brief Overview:
The purpose of this course is to prepare experienced machinists for machine setup and
operation. Class size is limited to 6 attendees so that each person is assured maximum
time on the machine. The class duration is typically 5 days (8:30-5:00).
Requirements:
CNC milling AND turning skills (preferred); Ability to read programs (for restarts and setting
offsets); Familiarity with coordinate systems; Knowledge of rotating & stationary tools;
Experience with machine tools having 3 or more axes; Basic machinist skills (e.g.: boring
chuck jaws); Basic Mazatrol CNC operation experience
Abbreviated Syllabus:
Day 1
Introduction and class overview; Machine component layout & coordinate systems; How
the Auto Set function works; Install, qualify & describe tools / load tool data; Show the
Auto Set function; Teach tools
Day 2
Review; Establish work offsets; Setup the 1st spindle operation; Data Input/Output;
Machine a part using the 1st spindle (first operation)
Day 3
Review; Setup the workpiece transfer to the 2nd spindle; Machine a part using the 2nd
spindle (second operation); Establish & modify part size (offsets); Tool changer & ATC
recovery
Day 4
Review; Tool changer operation & recovery; Student demonstration (setup machine & cut
part); Coordinate system relationships; Establish machine barriers; Tool eye / laser calibration & qualification; Setting machine operation parameters; Overload detection (option)
Day 5
Review; (Note: These items are generally discussed & applied through the entire class.)
Verify machine alignments pivot distance; e-Tower operation (Integrex e-Series);
Answer any remaining questions
Note:
Lunch will be provided.
23
COURSE DESCRIPTION
Course Number:
Course Title:
MXE 302
Hands On Training (HOT) for
Integrex e-800/1060/1550/1850V Mk II (Matrix)
Brief Overview:
The purpose of this course is to prepare experienced machinists for machine setup
and operation. Class size is limited to 7 attendees so that each person is assured maximum time on the machine. The class duration is typically 5 days (8:30-4:30).
Requirements:
CNC milling AND turning skills (preferred); Ability to read programs (for restarts and setting
offsets); Familiarity with coordinate systems; Knowledge of rotating & stationary tools;
Experience with machine tools having 3 or more axes; Basic machinist skills (e.g.: boring
chuck jaws); Basic Mazatrol CNC operation experience
Abbreviated Syllabus:
Module 1
Introduction and class overview; Machine component layout and axis configuration;
Part planning considerations; Basic machine operation; Power On/Off; Parameter and
alarm considerations; Common alarm/parameter issues; C & B axis operation
Module 2
Describing and qualifying tool information; Tool files; Tool data (ref. EIA/ISO & Mazatrol
programming); Tooling setup; Tool data setup; Tool measurement (tool eye); Establish
machine coordinate system; Establish work offsets
Module 3
Machine 1st operation procedures; Command display; Tool path check; Single block;
Dry run; Rapid reduce; Feed hold; Spindle override; Feed override; Program restart;
VFC Function; TPS (tool path storage) & program interruption; Optional stop
Module 4
Module 5
Additional features; EIA/ISO and macro programming considerations; Sub program uses;
Data I/O; Adjusting cutting conditions; Machine automatic operation
Note:
Lunch will be provided.
24
COURSE DESCRIPTION
Course Number:
Course Title:
MXI 301
Hands On Training (HOT) for
Integrex i-150 (Matrix)
Brief Overview:
The purpose of this course is to prepare experienced machinists for machine setup and
operation. Class size is limited to 7 attendees so that each person is assured maximum
time on the machine. The class duration is typically 5 days (8:30-5:00).
Requirements:
CNC milling AND turning skills (preferred); Ability to read programs (for restarts and setting
offsets); Familiarity with coordinate systems; Knowledge of rotating & stationary tools;
Experience with machine tools having 3 or more axes; Basic machinist skills (e.g.: boring
chuck jaws); Basic Mazatrol CNC operation experience
Abbreviated Syllabus:
Day 1
Introduction and class overview; Machine component layout and axis configuration;
Machine coordinate layout; Part planning considerations; Basic machine operation;
Power On/Off; C & B axis operation; Turret operation; Work handling station operation
Day 2
Installing, describing and qualifying tool information; Tool files; Tool data; Tooling setup;
Tool data setup; Tool measurement (tool eye); Establish machine coordinate system;
Establish work offsets, initial Z offset (Setup page)
Day 3
Machine 1st operation procedures; Set work handling station; 2 Jaw chuck setup;
Making jaws; Tailstock operation; Command display; Tool path check; Single block
Dry run; Rapid reduce; Feed hold; Spindle override; Feed override
Day 4
Preparation for automatic operation; Workpiece transfer processes for the work handling
station; Probe calibration & qualification; EIA/ISO and macro programming considerations;
Sub program uses; Data I/O; Overload detection
Note:
Lunch will be provided.
25
COURSE DESCRIPTION
Course Number:
Course Title:
MXI 302
Hands On Training (HOT) for
Integrex i-200 ~ i-400 (Matrix)
Brief Overview:
The purpose of this course is to prepare experienced machinists for machine setup and
operation. Class size is limited to 6 attendees so that each person is assured maximum
time on the machine. The class duration is typically 5 days (8:30~5:00).
Requirements:
CNC milling AND turning skills (preferred); Ability to read programs (for restarts and setting
offsets); Familiarity with coordinate systems; Knowledge of rotating & stationary tools;
Experience with machine tools having 3 or more axes; Basic machinist skills (e.g.: boring
chuck jaws); Basic Mazatrol CNC operation experience
Abbreviated Syllabus:
Day 1
Introduction and class overview; Machine component layout and axis configuration;
Machine coordinate layout; Part planning considerations; Basic machine operation
Power On/Off; C & B axis operation; Upper & lower turret operation; Secondary spindle
Day 2
Installing, describing and qualifying tool information; Tool files; Tool data (ref. EIA/ISO &
Mazatrol programming); Tooling setup; Tool data setup; Tool measurement (tool eye)
Establish machine coordinate system; Establish work offsets, initial Z offset (Setup page)
Day 3
Machine 1st operation procedures; Set lower turret escape position parameters (Select
proper TR1/TR2 parameter page); Set parameters; Command display; Tool path check;
Single block; Dry run; Rapid reduce; Feed hold; Spindle override; Feed override
Day 4
Preparation for automatic operation; Workpiece transfer processes for 2nd spindle operations; Sizing the workpiece (tool eye & wear compensation); Setup the barrier protection
(Setup page)
Day 5
Simultaneous versus balanced machining (upper & lower turrets); Probe calibration &
qualification; EIA/ISO and macro programming considerations; Sub program uses
Data I/O; Overload detection; Interface automation
Note:
Lunch will be provided.
26
COURSE DESCRIPTION
Course Number:
Course Title:
MT 223
Multitasking EIA/ISO Programming for
Integrex 100 - 400 Mk III (640MT / MT-Pro)
Brief Overview:
The purpose of this course is to prepare experienced machine tool programmers for
EIA/ISO program development using Mazak Integrex-100/200/300/400 Mark III Series
multitasking machines. These machines are equipped with the Mazatrol Fusion 640 MT-Pro
CNC. The class duration is 2-1/2 days.
Requirements:
All participants must be experienced Mazatrol turning machine conversational programmers with strong machinist skills. The attendee must have a strong knowledge of EIA/ISO
programming and work coordinate systems for CNC lathes or machining centers. Successful completion of a 640 MT-Pro conversational programming and/or a hands on operator
training class is highly recommended.
Abbreviated Syllabus:
Module 1
Introduction and Class Overview; Machine component layout and axis configuration;
Setting parameter data; Windows based features of the Mazatrol Matrix Options;
Post processor vendor considerations
Module 2
Describing and Qualifying Tool Information; Tool functions; Tool Life management; Tool
data; Tooling setup; Tool data setup; Tool measurement; Difference in using Mazatrol
Tool Data and EIA Tool Offsets; Milling with G43P1; Special tools; Long boring bar tools
Module 3
Machine Setup; Setting workpiece coordinates; Setting workpiece transfer position: EIA
chuck barrier setup
Module 4
Module 5
Specialized G & M Codes; Tool tip point control function (G43.4); Establish B axis center
of rotation coordinates; Wait codes and their usage; Proper sequencing of G + M codes;
Transfer of work coordinates from head 1 to head 2; Macro program call (G65, 66, 67)
Note:
Lunch will be provided.
27
COURSE DESCRIPTION
Course Number:
Course Title:
MPE 223
Multitasking EIA/ISO Programming for
Integrex e-800/1060/1550/1850 and i-630V
Brief Overview:
The purpose of this course is to prepare experienced machine tool programmers for
EIA/ISO program development using Mazak Integrex multi-tasking machines. These
machines are equipped with the Mazatrol Matrix CNC. The class duration is three days.
Requirements:
All participants must have a thorough knowledge of EIA/ISO programming, macro structure
and work coordinate systems for either CNC turning or machining centers.
Abbreviated Syllabus:
Module 1
Introduction and Class Overview; Machine component layout and axis configuration;
Setting parameter data; Windows based features of the Mazatrol Matrix Options;
Post processor vendor considerations
Module 2
Describing and Qualifying Tool Information; Tool functions; Tool Life management; Tool
data; Tooling setup; Tool data setup; Tool measurement; Difference in using Mazatrol
Tool Data and EIA Tool Offsets; Milling with G43P1; Special tools; Long boring bar tools
Module 3
Module 4
Module 5
Note:
Lunch will be provided.
28
COURSE DESCRIPTION
Course Number:
Course Title:
MXT 223
Multitasking EIA/ISO Programming for
Integrex 100 - 400 Mk IV (Matrix)
Brief Overview:
The purpose of this course is to prepare experienced machine tool programmers for
EIA/ISO program development using Mazak Integrex multi-tasking machines. These
machines are equipped with the Mazatrol Matrix CNC. The class duration is three days.
(8:30 - 4:30)
Requirements:
All participants must have a thorough knowledge of EIA/ISO programming, macro structure
and work coordinate systems for either CNC turning or machining centers.
Abbreviated Syllabus:
Module 1
Introduction and Class Overview; Machine component layout and axis configuration;
Setting parameter data; Windows based features of the Mazatrol Matrix Options;
Post processor vendor considerations
Module 2
Describing and Qualifying Tool Information; Tool functions; Tool Life management; Tool
data; Tooling setup; Tool data setup; Tool measurement; Difference in using Mazatrol
Tool Data and EIA Tool Offsets; Milling with G43P1; Special tools; Long boring bar tools
Module 3
Module 4
Module 5
Note:
Lunch will be provided.
29
COURSE DESCRIPTION
Course Number:
Course Title:
MXE 223
Multitasking EIA/ISO Programming for
Integrex e-Series and i-Series Mk II (Matrix)
Brief Overview:
The purpose of this course is to prepare experienced machine tool programmers for
EIA/ISO program development using Mazak Integrex multi-tasking machines. These
machines are equipped with the Mazatrol Matrix CNC. The class duration is three days.
Requirements:
All participants must have a thorough knowledge of EIA/ISO programming, macro structure
and work coordinate systems for either CNC turning or machining centers.
Abbreviated Syllabus:
Module 1
Introduction and Class Overview; Machine component layout and axis configuration;
Setting parameter data; Windows based features of the Mazatrol Matrix Options;
Post processor vendor considerations
Module 2
Describing and Qualifying Tool Information; Tool functions; Tool Life management; Tool
data; Tooling setup; Tool data setup; Tool measurement; Difference in using Mazatrol
Tool Data and EIA Tool Offsets; Milling with G43P1; Special tools; Long boring bar tools
Module 3
Module 4
Module 5
Note:
Lunch will be provided.
30
COURSE DESCRIPTION
Course Number:
Course Title:
MXM 223
Advanced Multitasking EIA/ISO Programming for
Variaxis 500 ~ 730 Mk II - 5 Axis (Matrix)
Brief Overview:
The purpose of this course is to prepare experienced machine tool programmers for
EIA/ISO program development using Mazak Variaxis 500 ~ 730 Mk II machines. These
machines are equipped with the Mazatrol Matrix CNC. The class duration is three days.
Requirements:
All participants must have a thorough knowledge of EIA/ISO programming, macro structure
and work coordinate systems for either CNC turning or machining centers.
Abbreviated Syllabus:
Module 1
Introduction and Class Overview; Machine component layout and axis configuration;
Setting parameter data; Windows based features of the Mazatrol Matrix Options;
Post processor vendor considerations
Module 2
Describing and Qualifying Tool Information; Tool functions; Tool Life management; Tool
data; Tooling setup; Tool data setup; Tool measurement; Difference in using Mazatrol
Tool Data and EIA Tool Offsets; Milling with G43P1; Special tools;
Module 3
Module 4
Module 5
Note:
Lunch will be provided.
31
COURSE DESCRIPTION
Course Number:
Course Title:
TAL 401
Renishaw Probe Applications Development and
Macro Programming
Brief Overview:
This is an advanced hands on macro programming course for experienced EIA/ISO
programmers.
Requirements:
Thorough knowledge of EIA/ISO programming.
Abbreviated Syllabus:
Module 1
Hardware; Probe; What is a Probe? A SWITCH; Probe Settings; OMME / MI12E; High
Power vs. Standard Power Transmission
Module 2
Software setup; Preparatory information; B axis clamping; Mill Mode; Probe turn on/off; .
Settings program 9724; Tool Offset Type (parameters F94.7 and F93.3); Diameter or
Radius programming; Centerline find programs O9600 and O9800
Module 3
Software; What is a Macro?; Calling a macro G65; Macro vs sub-program; Macro Inputs;
Macro Outputs; Horizontal vs Vertical; Calibration cycles; Basic measuring cycles;
Vector measuring cycles; Additional Cycles
Module 4
Calibration; Sweep in stylus within .005 YES .005, tighten holding screws; Obtain
artifact, mount in m/c and locate; Edit and Run calibration program; Optional sphere
calibration; Macro variables
Module 5
Software Applications; Sample programs; Basic cycles; Vector cycles; Additional cycles;
Sub-spindle probing / Multiple Probes; Non-normal B axis probing
Note:
Lunch will be provided.
32
COURSE DESCRIPTION
Course Number:
Course Title:
TAL 501
Multitasking User Conference
Brief Overview:
The Multi-Tasking User Groups are designed to provide an open forum to discuss views of
manufacturing strengths, opportunities and problems companies are facing today. The
group is comprised of Mazak customers wishing to expand and share their knowledge of
Multi-Tasking. (Course is offered quarterly)
FAQ:
Q:
Who is attending?
A:
Pre-selected users of Mazak multi-tasking machine tools who have extensive knowl
edge in the aspects of multi-tasking manufacturing others can benefit from.
Q:
A:
For users to learn from one another with the express purpose of optimizing your machine's
utilization.
Examples of user group topics:
Workforce Development: Finding and Training Operators and Programmers
Understanding & using Mazatrol CNC built-in features
Titanium and Hard Metals Machining
Tooling and Workholding Technologies
Probing Essentials
CAD and Post Processors
Modern Materials and Processes
Scheduling
Q:
A:
Yes, Mazak will provide a moderator who's express purpose is to maintain a schedule,
provide documentation and to ensure that confidential information which users do not want
publicized is kept that way. It will be the moderators responsibility to work with members to
draft a mutually agreed upon "Rules of The Road" or "Code of Conduct" for the users
group. The primary benefit of things learned will be for the members.
Q:
A:
If the group decides so, yes. For example, if third party expertise is needed in the
areas of probing, programming, tooling or materials, Mazak will have experts avail
able. Mazak is committed to the premise that there will be no "selling" or commer
cialism associated with these presenters.
33
COURSE DESCRIPTION
Course Number:
Course Title:
TAL 601
Post Processors and CAD-CAM De-Mystified
Brief Overview:
This training addresses the manufacturing management level, demystifying what is a
manufacturing postprocessor and how can people improve their manufacturing process by
using appropriate post-processor and machine simulation tools between their CAD-CAMPLM systems and various CNC machine tools.
Requirements:
Thorough knowledge of EIA/ISO programming structure
Abbreviated Syllabus:
Module 1
What is post-processing?
How can I efficiently and rapidly link my new CNC machine into my manufacturing process?
Do I need to use Machine simulation?
Note:
Lunch will be provided.
34
COURSE DESCRIPTION
Course Number:
Course Title:
TAL 602
Post Processor Development
Brief Overview:
This course provides the fundamentals on how to write a multi-axis post-processor
Mazak/ICAM post-processing (introductory training). This condensed training addresses
CNC programmers as well as CAM programmers. It will show them the key elements to
take care of when developing a post-processor.
Requirements:
Thorough knowledge of EIA/ISO programming structure
Abbreviated Syllabus:
Module 1
Note:
Lunch will be provided.
35
COURSE DESCRIPTION
Course Number:
Course Title:
INT 100
Integrex 100 - 400 Maintenance (MT-Pro)
Mechanical/Electrical
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC troubleshooting,
mechanical functions, and mechanical alignment procedures.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Machine Overview, Control Functions, Control Hardware, Data Save and Restore
Day 2
Electrical Schematics, Diagnostic Features, MRJ2 Drives, PLC Alarms
Day 3
Machine Alignments, Bearing Replacement, ATC
Day 4
B-Axis Replacement, Preventative Maintenance, Factory Tour
Note:
Lunch will be provided.
36
COURSE DESCRIPTION
Course Number:
Course Title:
INT 200
Integrex 100 - 400 Maintenance (Matrix)
Mechanical/Electrical
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC troubleshooting,
mechanical functions, and mechanical alignment procedures.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Machine Overview, Control Functions, Control Hardware, Data Save and Restore
Day 2
Electrical Schematics, Diagnostic Features, MRJ2 Drives, PLC Alarms
Day 3
Machine Alignments, Bearing Replacement, ATC
Day 4
B-Axis Replacement, Preventative Maintenance, Factory Tour
Note:
Lunch will be provided.
37
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC troubleshooting,
mechanical functions, and mechanical alignment procedures.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Machine Overview, Control Functions, Control Hardware, Data Save and Restore
Day 2
Electrical Schematics, Diagnostic Features, MRJ2 Drives, PLC Alarms
Day 3
Machine Alignments, Bearing Replacement, ATC
Day 4
B-Axis Replacement, Preventative Maintenance, Factory Tour
Note:
Lunch will be provided.
38
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
This class is designed to provide both new and current users of Mazak Machining Centers
with a working knowledge of the many assemblies of the machine. By providing an indepth knowledge, it will allow students to diagnose, troubleshoot, and repair in a more
efficient manner.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Machine Overview, Mechanical Parts, Electrical Schematics, Data Save and Restore
Day 2
Machine Diagnostics, MDS and MRJ2 Troubleshooting
Day 3
Axis Construction and Alignment, ATC, Pallet Changer
Day 4
Spindle Construction and Alignment, Preventative Maintenance, Factory Tour
Note:
Students receive Electrical Schematics, Mechanical Parts Manuals, and additional
handouts related to specific topics covered in class. Lunch will be provided.
39
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC troubleshooting
procedures, mechanical functions, and mechanical alignment procedures of the Variaxis
500, 630, and 730 machines.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Machine Alignments, Axis Construction, Spindle Construction
Day 2
Rotary Joint Replacement, Collet Replacement, ATC
Day 3
MRJ2 Troubleshooting, Data Save and Restore Procedures, Electrical Circuits Overview
Day 4
Servo Troubleshooting, PLC Troubleshooting, Factory Tour
Note:
Lunch will be provided.
40
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC troubleshooting,
mechanical functions, and mechanical alignment procedures.
Requirements:
Students must possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Machine Overview, Control Functions, Control Hardware, Data Save and Restore
Day 2
Electrical Schematics, Control Diagnostics, Remote I/O, MR-J2 Troubleshooting, PLC
Day 3
Axis Construction, ATC, Headstock, Lubrication
Day 4
Machine Alignments, Factory Tour
Note:
Lunch will be provided.
41
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, mechanical functions, and
mechanical alignment procedures of the VCN machines.
Requirements:
Students should have knowledge of the basic functions of the Windows Operating System.
Abbreviated Syllabus:
Day 1
Control Functions, Control Hardware, Data Save and Restore Procedures
Day 2
Hexadecimal Conversions, Electrical Schematics, Remote I/O and MRJ2 Troubleshooting
Day 3
Machine Alignment Procedures, ATC, Lubrication Overview
Day 4
Finish Machine Alignment Procedures, Factory Tour
Note:
Lunch will be provided.
42
COURSE DESCRIPTION
Course Number:
Course Title:
QTN 100
Quick Turn Nexus Maintenance (640T)
Mechanical/Electrical
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC Troubleshooting,
mechanical functions, and mechanical alignment procedures of the Quick Turn Nexus
Machine.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Data Save and Restore Procedures, Diagnostic Features of the Control
Day 2
Home Position Adjustment, Hands-on Mechanical Exercises
Day 3
Machine Construction, Machine Alignments, Machine Setup
Day 4
PLC Troubleshooting, Electrical Schematics, Factory Tour
Note:
Lunch will be provided.
43
COURSE DESCRIPTION
Course Number:
Course Title:
QTN 200
Quick Turn Nexus Maintenance (Matrix)
Mechanical/Electrical
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC Troubleshooting,
mechanical functions, and mechanical alignment procedures of the Quick Turn Nexus
Machine.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Data Save and Restore Procedures, Diagnostic Features of the Control
Day 2
Home Position Adjustment, Hands-on Mechanical Exercises
Day 3
Machine Construction, Machine Alignments, Machine Setup
Day 4
PLC Troubleshooting, Electrical Schematics, Factory Tour
Note:
Lunch will be provided.
44
COURSE DESCRIPTION
Course Number:
Course Title:
Brief Overview:
This class is designed to provide both new and current users of Mazak Machining Centers
with a working knowledge of the many assemblies of the machine. By providing an indepth knowledge, it will allow you to diagnose, troubleshoot, and repair in a more efficient
manner.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Control Overview, Mechanical Parts and Electrical Diagrams, Data Save and Restore
Day 2
Machine Diagnostics, MDS and MRJ2 Drive Troubleshooting
Day 3
Axis Assembly and Alignment, ATC, Pallet Changer
Day 4
Spindle Construction, Preventative Maintenance, Factory Tour
Note:
Student receive Electrical Schematics, Mechanical Parts Manuals, and additional
handouts related to specific topics covered in class. Lunch will be provided.
45
COURSE DESCRIPTION
Course Number:
Course Title:
ST 100
Slant Turn Maintenance (Fusion 640T)
Mechanical/Electrical
Brief Overview:
This class is designed to provide both new and current users of Mazak Machining Centers
with a working knowledge of the many assemblies of the machine. By providing an in-depth
knowledge, it will allow students to diagnose, troubleshoot, and repair in a more
efficient manner.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Module 1
Data Backup Procedures; SRAM to FLROM; Data I/O (Machine & User Parameters, Tool
Data, Offsets); Create Maintenance Backup Data File (MNT_BKUP.DAT); PLC Ladder;
MR-J2 Parameters
Module 2
Diagnostic Features of the Control; How to use Privilege Mode; Key History; Diagnostic
Monitor; Ladder Monitor
Module 3
Home Position; How to home each axis of the machine; How to use the stroke diagrams;
Discussion of encoders; MR-J2 Absolute Position Initial Set Procedure; Backlash compensation
Module 4
Mechanical Hands-On Excercises; Completely disassemble & reassemble a tool eye unit
assembly; Discussion on how to properly set the tool eye parameters; Construction of the
Machine; Discussion of ball screws; Discussion of ball screw support bearings
Module 5
Trouble shooting; How to read Mazak electrical schematics; How to use the PLC Element
list; Hydraulic and Pneumatic issues; Facility Tours; Technology Center; Production
Factory; Spindle Repair; Parts Department; Remanufacturing
Note:
Lunch will be provided.
46
COURSE DESCRIPTION
Course Number:
Course Title:
HCN 100
HCN Maintenance
Mechanical/Electrical
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC troubleshooting,
mechanical functions, and mechanical alignment procedures.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Machine Overview, Control Functions, Control Hardware, Data Save and Restore
Day 2
Electrical Schematic, Diagnosis Monitor, Remote I/O Troubleshooting, MRJ2 Drives
Day 3
Axis Construction, ATC, Headstock Construction, Collet Replacement
Day 4
Pallet Changer, Table Construction, Coned Disc Spring Replacement, Factory Tour
Note:
Lunch will be provided.
47
COURSE DESCRIPTION
Course Number:
Course Title:
MTX 300
Advanced CNC Control Maintenance and
PLC Troubleshooting
Brief Overview:
This is a 3 1/2 day class designed to familiarize the student with the functions of the CNC
Control, the PLC Ladder, and the Servo Systems on the machine. Students will learn how
to display needed screens for maintenance, use control diagnostics for troubleshooting,
use the Ladder to trace and troubleshoot alarms, diagnose servo and spindle problems,
and backup and restore vital data.
Requirements:
Students must have basic knowledge of troubleshooting electrical circuits. Students need
to attend a Mechanical/Electrical Maintenance Class before attending this class.
Abbreviated Syllabus:
Day 1
Control Overview and Orientation
Day 2
Programmable Logic Controller Overview
Day 3
Servo Systems and Spindle Controller
Day 4
Numerical Control
Note:
Study time will be available in class. Hands-on time will be available following
presentation and discussion of a particular subject. Lunch will be provided.
48
COURSE DESCRIPTION
Course Number:
Course Title:
MPX 100
Multiplex 4000/6000 Series Maintenance
Mechanical/Electrical
Brief Overview:
This 3 1/2 day class will give students an overview of the control hardware and software,
troubleshooting and diagnostic functions, electrical circuits, PLC Troubleshooting,
mechanical functions, and mechanical alignment procedures of the Multiplex 4000/6000
series Machine with the 640T Control.
Requirements:
Students should possess knowledge of the basic functions of the Windows Operating
System.
Abbreviated Syllabus:
Day 1
Day 2
Day 3
Day 4
Note:
Lunch will be provided.
49
Hilton-Greater Cinti
7373 Turfway Rd
Florence, KY 41042
859-371-4400
www.hamptoninn.com
www.hotels.microtelinn www.hiltoncincinnatiairpo
rt.com
.com
www.Marriott.com/cvgfl
Room Rate
$80 Single/Double
$49.99 Single/Double
$99 Single/Double
Yes
Plus
Cocktail Lounge
Recommended
Hotel
Accommodations
Hampton Inn
7393 Turfway Rd.
Florence, KY 41042
859-283-1600
Courtyard Marriott
46 Cavalier Blvd.
Florence, KY 41042
859-371-6464
800-321-2211
Transportation
To/From Greater
Cincinnati/Northern
KY., International
Airport
Transportation
To/From
Mazak National
Training Center
Miles From:
Mazak
Airport
Pool
FREE
FREE
FREE
$75 Single/Double
occupancy standard
room
Restaurant open for
breakfast only. Disc.
breakfast rate $5 when
booked at time of
reservation
Honor bar in lobby
FREE
NOT PROVIDED
FREE
NOT PROVIDED
FREE
3.92 miles
5.44 miles
Yes
3.91 miles
5.44 miles
3.3 miles
4.5 miles
Heated Indoor, Whirlpool,
Exercise Room, iron &
board, hairdryer in room
coffee, free guest
laundry.
Age
Remodeled in 2005
4.46 miles
6.46 miles
Complimentary use of
World of Sports next
door 18 hole golf course
18 hole miniature golf
fitness center billiard
racquetball/ and more
New in 2002
Remodeled in 2005
New 1997
Frequent Stay
Program
Internet
Yes
Free wireless, high speed
Yes Micropass
Data port
Yes
Yes
Free wireless, high speed
Other
Car Rental
Enterprise Rent-A-Car
Burlington, KY
859-371-2330
Airport CVG
859-689-6200
800-Rent-A-Car
64 rooms with 1 or 2
queen beds. 25 suites
queen bed sleeper sofa
microwave refrigerator
Area Shuttle Service
available
Free pick-up and
Delivery of Vehicle at
Mazak Training Center
Next to Hilton
Compact
Intermediate
Standard
Full Size
Premium
Mini Van
Luxury
Daily Rate
$29.99
$32.99
$37.99
$39.99
$47.99
$59.99
$62.99
Mazak Customer: When making reservations be sure to inform hotel or car rental you are attending a Mazak Training Class
at the Florence, Ky., Mazak Training Center to receive the preferred rates.
Note: Mazak is NOT responsible for any car rental or hotel charges. Rates are subject to change without notice.
50
Holiday Inn
1717 Airport Exch Bl.
Erlanger, KY 41018
859-746-5608
800-HOLIDAY
Radisson Hotel
668 W. Fifth St.
Covington, KY 41011
859-491-1200
800-333-3333
Hyatt Place
300 Meijer Dr
Florence, KY 41042
859-6471170
800-833-1516
Accommodations
Room Rate
www.holiday-inn.com
$109 Single
www.hyattplace.com
$89 Per suite
Single or Double
Yes
Plus Cocktail Lounge
www.radisson.com/covingtonky
$129 Enter MAZZ into
the promotional code
box to receive the
Mazak rate
Yes (2)
Plus Cocktail Lounge
18th Floor Revolving
Restaurant
Mazak Training
Transportation
To/From Greater
Cincinnati/Northern
KY., International
Airport
Transportation
To/From
Mazak National
Training Center
Miles From:
Mazak
Airport
Pool
FREE
FREE
FREE
NOT
PROVIDED
NOT
PROVIDED
NOT
PROVIDED
8.1 miles
3.47 miles
15 miles
12 miles
4.6 miles
6 miles
Indoor/Outdoor
Fitness Center
Indoor
Fitness Room
Outdoor Running Trail
New
1999
Yes
Age
Frequent Stay
Program
Yes
Priority Club
Internet
Data Port
Other
Car Rental
Compact
$29.99
Intermediate $32.99
Standard
$37.99
Full Size
$39.99
Premium
$47.99
Mini Van
$59.99
Luxury
$62.99
$159.99
$179.99
$209.99
$239.99
$279.99
$359.99
$369.99
Unlimited
Driving in
OH, MI, KY,
IL, IN, TN,
WV Outside
area 150 miles
per day Free
Mazak Customer: When making reservations be sure to inform hotel or car rental you are attending a Mazak Training Class
at the Florence, Ky., Mazak Training Center to receive the preferred rates.
Note: Mazak is NOT responsible for any car rental or hotel charges. Rates are subject to change without notice.
51
Recommended
Hotel
Accommodations
Room Rate
SpringHill Suites/Marriott
7492 Turfway Rd.
Florence, KY 41042
859-371-3388
Holiday Inn
7905 Freedom Way
Florence, KY 41042
859-980-1700
www.lq.com
www.marriott.com/cvgsf
www.holidayinn.com
$89.99
Free Continental
Breakfast + hot items
Sandwich machine
On Site Restaurant
Transportation
To/From Greater
Cincinnati/Northern
KY., International
Airport
Transportation
To/From
Mazak National
Training Center
Miles From:
Mazak
Airport
Pool
FREE
Shuttle provided from
7:00am to 1:00pm
Daily by appointment
FREE
Shuttle provided from
5:00am to 12:00pm
Daily by appointment
NOT
PROVIDED
FREE
During regular shuttle
hours and by
appointment
FREE
Pre-arranged the
evening prior.
NOT
PROVIDED
4.6 miles
6 miles
Indoor pool & hot tub
Fitness center & gym
privileges
Guest laundry
3 miles
6 miles
Indoor pool & hot tub
Fitness center
Valet laundry/dry cleaning
Guest laundry facilities
2 miles
11 miles
Age
Frequent Stay
Program
New 2006
Yes
New 2009
Yes
New 2009
Internet
Enterprise Rent-A-Car
Burlington, KY
859-371-2330
Airport CVG
859-689-6200
800-Rent-A-Car
Other
Car Rental
Indoor pool
Fitness center
Guest laundry facilities
Yes
Compact
$29.99
Intermediate $32.99
Standard
$37.99
Full Size
$39.99
Premium
$47.99
Mini Van
$59.99
Luxury
$62.99
$159.99
$179.99
$209.99
$239.99
$279.99
$359.99
$369.99
Mazak Customer: When making reservations be sure to inform hotel or car rental you are attending a Mazak Training Class
at the Florence, Ky., Mazak Training Center to receive the preferred rates.
Note: Mazak is NOT responsible for any car rental or hotel charges. Rates are subject to change without notice.
52
Unlimited
Driving in
OH, MI, KY,
IL, IN, TN,
WV Outside
area 150 miles
per day Free