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GREEN CHEMISTRY
2012
[TYPE
DEFINITION
Green Chemistry is the utilisation of a set of principles that reduces or eliminates
the use or generation of hazardous substances in the design, manufacture and
application of chemical products .
2. Atom Economy
Synthetic methods should be designed to maximise the incorporation of all materials
used in the process into the final product.
SYNTHESISOF IBUPROFEN:
Ibuprofen is a popular over-the-counter drug that has pain relief and anti-inflammatory
properties. It was originally developed in the 1960s by the Boots Company of England. The
Boots synthesis of Ibuprofen involved a six-step process that generated millions of pounds
of unwanted waste This became known as the Brown process due to reactants of the
process not being incorporated into the product because of poor atom utilization. The
solution to this problem was developed by the BHC Company in 1991. They implemented
the green synthesis of Ibuprofen, which only required three steps. This process also
incorporated most of the reactants into the final product, reducing or eliminating most of the
waste by-products. The switch from the Boots process to the BHC process has resulted in a
more efficient creation of Ibuprofen.
The green synthesis of Ibuprofen also begins with the compound isobutyl benzene.
Step 1: a Friedel-Crafts acylation using hydrogen fluoride as the catalyst that can be recovered and reused.
Step 2: involves hydrogenation with Raney nickel, which is recovered and reused, to produce an alcohol.
Step 3: the alcohol undergoes carbonylation with the catalyst, palladium, also recovered and reused, to
produce Ibuprofen or 2, 4-isobutyl-phenylpropanoic acid.
This process has a 99% atom economy, includes the recovered acetic acid that was generated in Step
1.This means that only 1% is waste by-products which Translated to less than 500,000 pounds of waste for
the production of 30 million pounds of Ibuprofen.
Ibuprofen is the leading active ingredient in brand name drugs such as Motrin and Advil. When first
developed by the Boots Company, the process generated millions of pounds of waste that was costly to
dispose and posed hazardous risks to the environment. The greening of Ibuprofen production by the BHC
Company has significantly
gnificantly reduced this waste and the hazards making it environmentally friendly. This
innovation earnedd the Presidential Green Chemistry Award in 1997.
THANK YOU