C48IB01B MPDS5 Instruction Manual

Instruction Manual
mPDS5
Evaluation Unit
Firmware Version 2.0 or higher
'ALILEO'ALILEI
-EASURE
WHATISMEASURABLE
ANDMAKEMEASURABLE
THATWHICHISNOT
Instruction Manual
mPDS5
Evaluation Unit
Firmware Version 2.0 or higher
Anton Paar GmbH assumes no liability for technical or printing errors or omissions in this document.
Nor is any liability assumed for damages resulting from information contained in the document.
Anton Paar GmbH reserves the right to content changes. This also extends to changes to delivery
volumes or any features of delivered parts.
All rights reserved (including translation). This document, or any part of it, may not be reproduced,
changed, copied, or distributed by means of electronic systems in any form (print, photocopy, microfilm
or any other process) without prior written permission by Anton Paar GmbH.
Trademarks, registered trademarks, trade names, etc. may be used in this manual without being marked
as such. They are the property of their respective owner.
Published by Anton Paar
Printed: Anton Paar, Austria
Copyright 2009 Anton Paar GmbH, Graz, Austria
Address:
Anton Paar GmbH

Anton-Paar-Str. 20
A-8054 Graz / Austria Europe
Tel: +43 316 257-0
Fax: +43 316 257-257
E-Mail: info@anton-paar.com
Web: www.anton-paar.com
Date:16.12.2009
Document number C48IB01B.fm
Contents
1 About the Instruction Manual ......................................................................................................... 8
2 Safety Instructions........................................................................................................................... 9
2.1
General Safety Instructions ..................................................................................................... 9
3 mPDS 5 - An Overview .................................................................................................................. 12

4 Checking the Supplied Parts ........................................................................................................ 13
5 Checklist for quick Start-up .......................................................................................................... 14
6 General Operating Instructions .................................................................................................... 15
6.1
How to use the Touch Screen................................................................................................ 15
6.2
Operating Elements of the Main Screen................................................................................ 16

6.2.1
6.3
mPDS 5 is Capable of Handling Multiple Process Lines. ....................................... 18
Operating Elements of the Menu Screens............................................................................. 21

6.3.1
Special Operating Elements ................................................................................... 22
6.3.2
Calibrating the Touch Screen ................................................................................. 24
6.3.3
Layout - Output Fields (Size, Number and Contents) ............................................ 24
6.3.4
Logging On/Off ....................................................................................................... 27
7 Available Measuring Quantities.................................................................................................... 29

8 Daily Routine Operations .............................................................................................................. 34
8.1
Selecting a Product................................................................................................................ 34
8.2
Adjusting the mPDS 5 to Laboratory Reference Values ........................................................ 34

8.2.1
Adjustment According to Laboratory Values .......................................................... 35
8.2.2
Tips for the adjustment of certain product types..................................................... 37

8.2.2.1
Product Types "Beer 1" and "Beer 2"...................................................... 37
8.2.3
Manual Adjustment................................................................................................ 38
8.2.4
Reset Adjustment ................................................................................................... 39
9 Product settings............................................................................................................................. 41
9.1
Quick instructions: Adding, Editing and Deleting Products.................................................... 41
9.2
Available Product Types ........................................................................................................ 42
9.3
Alarm Limits ........................................................................................................................... 45
9.4
Available Product Parameters and Related Functions .......................................................... 48

9.4.1
Product Parameters "AA", "AB", ..., "AJ", "BA", "BB", ... , "BJ",
"Ref.Density[g/cm]", "Ref.Soundvel.[m/s]", "Ref.Temperature[C]" ....................... 51
9.4.2
Product Parameters "KA", "KB", ..., "KU", "Pressure K0", "Pressure K1", "Pressure
Stored[bar]", "CA", ..., "CE", "Ref.Density[g/cm]", "Ref.Temperature[C]" ............. 52
9.4.3
Product Parameters "KA", "KB", ..., "KU", "Pressure K0", "Pressure K1", "Press.
Stored[bar]", " Ref.Density[g/cm]","Ref.Soundvel.[m/s]", "Ref.Temperature[C]" .. 52
9.4.4
Product Parameters "CO2 Stored", "CO2 High, CO2 Low." ................................... 53
9.4.5
Product Parameters "Dens. 20 Temp. Corr." , "Eth.%v/v Temp. Corr.",

"Eth. %w/w Temp.Corr." ......................................................................................... 53
9.4.6
Product Parameters "Press. Stored", "Pressure K0", "Pressure K1", "Press. High
[bar]", "Press. Low [bar]", ....................................................................................... 54
C77IB05
9.4.7
Product Parameter "Product Group" ...................................................................... 55
9.4.8
Product Parameter "Formula" ................................................................................ 55
9.4.9
Product Parameter "H2O-Density [g/cm]" ............................................................. 55
9.4.10
Product Parameters "KA", "KB", ..., "KU", "Ref.Temperature[C]",

"Ref. Density[g/cm]" .............................................................................................. 56
9.4.11
Product Parameter "H2O-Correction", "Zero Diet" ................................................. 56
9.4.12
Product Parameters "K1","K2","K3, "P-Factor", "Set Density [g/cm]",

"Tolerance[g/cm]", "Dead Zone [g/cm]", "Delay[min]", "Cycle time[s]",
"Ref.Temperature[C] ............................................................................................. 57
9.4.13
Product Parameters "KA", "KB", ..., "KH", "Constant A", "Constant B"................... 59
9.4.14
Product Parameters "CA", "CB", "Ref. Temperature", "Skim-Dens", "Skim-Fat",

"Skim-Temp"........................................................................................................... 59
9.4.15
Product Parameters "AA", "AB", ..., "AK" ............................................................... 60
9.4.16
Product Parameters "Ref. Temp.[C]/P8", "KB", "KC", "KG", "CA/C(5)", "CB/C(4)",

"CC/C(3)"................................................................................................................ 60
9.4.17
Product Parameters "Ref. Pressure [bar]", "Ref.Temperature[C]",

"Ref.Soundvel.[m/s]", "AA",... "AJ", "BA",...,"BJ" .................................................... 62
9.4.18
Product Parameters "Ref. Conduct.[mS]", "Ref.Temperature[C]",

"Ref.Density[g/cm]", "AA",... "AJ", "BA",...,"BJ" ..................................................... 62
9.5
Filter Settings......................................................................................................................... 63
10 Exporting Measurement Data ....................................................................................................... 68

11 Control Panel Settings .................................................................................................................. 70
11.1 Date and Time ....................................................................................................................... 70
11.2 Regional Settings................................................................................................................... 70
11.3 Network.................................................................................................................................. 70
11.4 Instrument Name and Location.............................................................................................. 71
11.5 Display Brightness ................................................................................................................. 72
11.6 PROFIBUS Address .............................................................................................................. 72
12 Users Management ....................................................................................................................... 73
12.1 User Groups, Auto Logon and Password Rules .................................................................... 73
12.2 Creating, Editing and Deleting User Accounts....................................................................... 74
13 Audit Trail ....................................................................................................................................... 76
14 Backup and Restore Instrument Settings ................................................................................... 78
15 Service Functions ......................................................................................................................... 80
15.1 Update ................................................................................................................................... 80
15.2 System Information................................................................................................................ 83
15.3 Expert Window....................................................................................................................... 83
15.4 Diagnosis ............................................................................................................................... 85
15.5 Message List Export .............................................................................................................. 86
15.6 Service Log............................................................................................................................ 86
15.7 Transducer Service................................................................................................................ 87
16 Installation ...................................................................................................................................... 88
C77IB05
16.1 Mounting the mPDS 5............................................................................................................ 88

16.2 Electrical Wiring of Inputs and Outputs.................................................................................. 92
16.2.1
24 V DC Power Supply (CPU board) ..................................................................... 94
16.2.2
USB Interface (CPU board).................................................................................... 95
16.2.3
Ethernet (LAN) Interface (CPU board) ................................................................... 95
16.2.4
CAN Interface (CPU board).................................................................................... 95
16.2.5
Transducer Inputs for DPR/DPRn/SPR/SPRn/DSRn (Transd. board) ................... 95
16.2.6
0/4-20 mA Analog Inputs (Transducer and I/O board) ........................................... 96
16.2.7
0/4-20 mA Analog Outputs (I/O board)................................................................... 97
16.2.8
Digital Outputs (Transd. and I/O board) ................................................................. 98
16.2.9
Relay outputs (I/O board) ....................................................................................... 99

16.2.9.1 Error Relay ............................................................................................ 100
16.2.10 Digital Inputs/Counter Inputs (Transducer and I/O board).................................... 100

16.2.11
PROFIBUS Interface (PROFIBUS board) ............................................................ 102
17 PROFIBUS communication with a PLC ..................................................................................... 104

17.1 PROFIBUS Address Setting ................................................................................................ 104
17.2 Installation of the PROFIBUS Board in a PROFIBUS Network (Siemens Simatic S7-300) 105
17.3 Cyclical Input Data Block ..................................................................................................... 106
17.3.1
General Composition of the Input Data Block ...................................................... 106
17.3.2
Composition of the Input Data Block for a single Line mPDS 5 with Input Data Block
Size 128 Bytes ..................................................................................................... 106
17.3.3
Composition of the Input Data Block for a double Line mPDS 5 with Input Data Block
Size 128 Bytes ..................................................................................................... 108
17.3.4
Number of Transferable Measuring Values in Relation to the Selected Input Data

Block Size ( 64 ... 224 bytes) and Number of Lines 1... 4 .................................... 109
17.4 Cyclical Output Data Block ...................................................................................................110

17.4.1
Composition of the Output Data Block for a single Line mPDS 5 with Output Data
Block Size 128 bytes .............................................................................................111
17.4.2
Composition of the Output Data Block for a double Line mPDS 5 Output Data Block
Size 128 bytes.......................................................................................................113
17.4.3
Composition of the Output Data Block for a Multiple Line mPDS 5 and Different Output Data Block Sizes .............................................................................................116
17.4.4
List of parameter types..........................................................................................117
17.4.5
Simulating Digital Outputs .....................................................................................117
17.4.6
Indices of Measuring Values and Parameters .......................................................117
17.5 Application Examples for PLC/PROFIBUS...........................................................................118

17.5.1
Selecting a new product ........................................................................................118
17.5.2
Changing Product Parameters ..............................................................................118
17.5.3
Reading Product Parameters ............................................................................... 120
18 Communication with external PC - download of System Information

and Instruction Manual............................................................................................................... 122
19 Technical Data .............................................................................................................................. 123
C77IB05
19.1 General Technical Data ....................................................................................................... 123

19.2 Analog and Digital Inputs/Output (I/O Board and Transducer Board).................................. 123
19.3 Transducer Inputs (Transducer Board) ................................................................................ 125
19.4 USB/CAN/Ethernet (CPU Board)......................................................................................... 125
19.5 PROFIBUS (PROFIBUS Board) .......................................................................................... 126
20 Troubleshooting........................................................................................................................... 128
20.1 Message List - Inactive Output fields................................................................................... 128
20.2 Diagnosis Windows ............................................................................................................. 130
21 Document Numbers..................................................................................................................... 133
Appendix A:
mPDS 5 Menu Structure......................................................................................... 134
Appendix B:
CE Declaration of Conformity ............................................................................... 135
C77IB05
1 About the Instruction Manual
Part 1 - Operation
1 About the Instruction Manual
This instruction manual informs you about the installation and the safe handling
and use of the product. Pay special attention to the safety instructions and
warnings in the manual and on the product.
The instruction manual is a part of the product. Keep this instruction manual for
the complete working life of the product and make sure it is easily accessible to
all people involved with the product. If you receive any additions or revisions to
this instruction manual from Anton Paar GmbH, these must be treated as part of
the instruction manual.
Conventions for safety messages
C48IB01BThe following conventions for safety messages are used in this
instruction manual:
WARNING
Warning indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
NOTICE
TIP
Notice indicates a situation which, if not avoided, could result in damage to

property.
Tip gives extra information about the situation at hand.
Typographical conventions used in this Instruction Manual
The following conventions are used in this instruction manual:
Convention
C48IB01B
Description
<key>
The names of keys and buttons are

written inside angle brackets.
"Menu Level 1 > Menu Level 2"
Menu paths are written in bold, inside

straight quotation marks. The menu
levels are connected using a closing
angle bracket.
Software printouts
Printouts from the software and

responses from the instrument on the
display or PC are written in courier
font.
2 Safety Instructions
Read the instruction manual at hand before using mPDS 5.
Make sure that this instruction manual is easily accessible to all personnel
involved with the instrument.
Follow all hints and instructions contained in this manual to ensure the
correct use and safe functioning of mPDS 5.
2.1
General Safety Instructions
Liability
The instruction manual at hand does not claim to address all safety issues
associated with the use of the instrument and samples. It is your
responsibility to establish health and safety practices and determine the
applicability of regulatory limitations.
Anton Paar GmbH only warrants the proper functioning of mPDS 5 if no

adjustments have been made to the mechanics, electronics, and firmware.
Only use mPDS 5 for the purpose described in this instruction manual. Anton
Paar GmbH is not liable for damages caused by incorrect use of mPDS 5.
The results delivered by mPDS 5 not only depend on the correct functioning
of the instrument, but also on various other factors (e.g. harsh operating
conditions such as shock pressure, temperature changes, aggressive
samples etc.). Check the measuring results regularly by skilled personnel
(e.g. plausibility tested) and carry out readjustments if required.
Operation in Areas with Risk of Explosion
When using an intrinsically safe DPR(n)/SPRn/DSRn transducer, install the

IPS 501 (barrier) from Anton Paar between the mPDS 5 and the transducer.
Installation and Use
10
mPDS 5 is not an explosion-proof instrument and therefore must not be

operated in areas with risk of explosion.
The installation procedure should only be carried out by authorized

personnel who are familiar with the installation instructions.
Do not use any accessories or wearing parts to mPDS 5 other than those
supplied or approved by Anton Paar GmbH.
Make sure all operators are trained to use the instrument safely and correctly
before starting any applicable operations.
C48IB01B
In case of damage or malfunction, do not continue operating mPDS 5. Do

not operate the instrument under conditions which could result in damage to
goods and/or injuries and loss of life.
Do not install Anton Paar GmbH transducers or evaluation units in areas with
strong electromagnetic fields, as this can cause unstable measuring results.
mPDS 5 is a panel-mount instrument with an integrated touch screen.

Therefore it needs to be installed in one of the following:
-
a control panel,
a switch cabinet,
a housing delivered by Anton Paar.
Maintenance and Service
WARNING
Danger of being burnt. High capacity capacitor on CPU board!
Service and repair procedures may only be carried out by authorized

personnel or by Anton Paar GmbH.
A qualified person (e.g. an Anton Paar service engineer) is allowed to

replace the battery on CPU board by same type only (Lithium button cell 3V,
Anton Paar Mat.No. 61693).
For qualified persons only: To remove or replace the battery disconnect the
mPDS 5 from the power supply, wait for about 5 minutes until the mPDS 5
has cooled down and unscrew the CPU board to remove it from the rest of
the mPDS 5. The battery can now be replaced just by pushing it out of the
holder and pushing the new one in.
Disposal and Cleaning
Concerning the disposal of mPDS 5 observe the legal requirements in your

country.
The front of the mPDS 5 is designed to the degree of protection IP 54 and

may therefore be cleaned using a dry or moistened soft cloth. Any liquid
cleaner or spray must not be used.
It is recommended to switch the power off or to log off before cleaning the
touchscreen to avoid unwanted manipulations.
Do not clean the frame and the rear of the mPDS 5, these parts must be
protected from pollution by an extra IP 54 housing anyway.
Returns
C48IB01B
Prior to sending mPDS 5 to your representative or Anton Paar GmbH for

repair or service, make sure that the instrument is cleaned. Only return the
instrument together with the filled out Maintenance/Error Report and the
11
Safety Declaration for Repairs. Find the applicable formsheets on the

Anton
Paar
homepage http://www.anton-paar.com/Safetydeclaration/
Safteydeclaration.zip.
12
Make sure you pack the mPDS 5 securely to prevent further damage during
transport. This is especially important if you are sending back an instrument
under warranty. If possible, use the original packaging.
C48IB01B
3 mPDS 5 - An Overview
3 mPDS 5 - An Overview
mPDS 5 is a powerful evaluation unit for continuous measurement of density,
sound velocity, concentration and other properties of liquids in industrial
processes. It combines highest precision with easy operation and robust design.
mPDS 5 allows intuitive operation across a wide range by a touch screen user
interface.
The mPDS 5 is a modular unit with edge-mounted slots, equipped with boards for
various inputs and outputs. The whole range of Anton Paar process transduscers
can be connected (DPR/DPRn/SPR/SPRn/DSRn/Carbo Inline/Carbo 2100/
Carbo 2100 MVE). Analog inputs are used for additional physical quantities such
as conductivity, pH, oxygen, pressure, etc.
Features and Benefits
C48IB01B
Raw measuring values such as density, sound velocity and temperature are
converted to concentration results using a wide range of well approved,
accurate and reliable fomulas.
Specific formulas to calculate concentrations or other quantities in various

units are available.
Single or multiple process lines can be handled.
Changing the used formulas is done within a few seconds just by changing
the product number with a couple of taps on the screen.
Graphical output fields give you a quick view of your process.
Self explanatory functions for adjusting the measuring quantities to the

laboratory reference results.
Functions for user authorization, trouble shooting, diagnosis, backup of

instrument settings, audit trail, data export, etc.
13
4 Checking the Supplied Parts
4 Checking the Supplied Parts

mPDS 5 was tested and packed carefully before shipment. However, damage
could occur during transport.
1. Keep the packaging material (box, foam piece, transport protection) for
possible returns and further questions from the transport- and insurance
company.
2. Check the delivery for completion by comparing the supplied parts to Table
4.1.
3. If a part is missing, contact your Anton Paar representative.
4. If a part is damaged, contact the transport company and your Anton Paar
representative.
Table 4.1: Supplied Parts
Photo
Pcs.
Article Description
Mat. No.
mPDS 5 with CPU/Transducer and I/O boards

or
mPDS 5 with CPU board
and boards:
- I/O board or/and
- Transducer board or/and
- PROFIBUS board
79233
or
47839
2 GByte USB flash drive
87093
Mounting brackets
70335
Instruction manual
Stainless steel housing for mPDS 5, pivotable, complete
86824
Power supply for panel mounting:

Input voltage: AC 100-240 V
Output voltage: DC 24 V, 3.75 A
79719
PROFIBUS DP 90 connector (12 Mbit)
18689
23961
23965
23962
Options:
14
C48IB01B
5 Checklist for quick Start-up
5 Checklist for quick Start-up

1. Mount mPDS 5 (see chapter 16.1).
2. Wire the in- and outputs (see chapter 16.2).
Details see configuration sheet attached to the mPDS 5
3. Power the mPDS 5 up.
TIP
Typically mPDS 5 comes with 4 default users including passwords:
User: "Administrator" password: "administrator"

User: "Manager" password: "manager"
User: "Operator" password: "operator"
User: "Guest" password: "guest"
When the mPDS 5 is powered up the first time no user is logged on. You
have to log on by pressing the user group indicator in the upper right corner
and logon as a default user. The administrator has the most rights. Details
see chapters 6.2 and 12.
4. Start defining products using the required product type, parameters and
alarm limits (chapter 9.1 product settings).
5. Change the output fields in the content area of the main screen to match
your needs (see chapters 6.3.3 and 7).
6. In the main window tap on button <Select Product> or tap header line and
choose a product. See chapter 8.1. The first measurement is automatically
started.
7. Compare the measuring values with the results from the laboratory reference
method. If required carry out a first adjustment of the process results
(see chapter 8.2).
C48IB01B
15
6 General Operating Instructions

6.1
How to use the Touch Screen
The mPDS 5 is operated by tapping on the touch screen.

NOTICE
Only use clean and dry fingers to operate the touch screen.
Never use any sharp objects.
Operate the touch screen with gentle fingertip pressure only
To highlight items
To highlight a row in a table or list (e.g. Manual adjustment - selecting the value
to be adjusted, ...), directly tap on the row. The highlighted row will change its color
from white to dark grey.
Fig. 6 - 1
16
Example: Selecting the quantity to be manually adjusted
C48IB01B
6.2
Operating Elements of the Main Screen
After the mPDS 5 has been powered up, the mPDS 5 performs self tests,
which lasts 60-90 seconds.
After self test, the main screen appears.

The main screen is divided into four subareas:
-
Header (information on the current product and line, a user group indicator)
Content area (numerical or graphical output fields for the measured
quantities)
Status area (warnings, alarms,..)
Buttons area (e.g. <menu>, <Laboratory adjustment>,...)
1 Header
2 Content area 3 Status area
User group indicator
4 Buttons area
Fig. 6 - 2
1
TIP
C48IB01B
Main Screen of mPDS 5
... Header: The left part of the header displays the current product line and
the selected product (name and number).
To select a new product tap the header or tap the button <Select Product> in the
buttons area. A list of all available products (Name, number and product type) is
displayed. Products can be selected by name or by number. Change the order by
tapping on the header of a column.
17
The right side of the header displays the current time and the user group indicator.
The user group indicator shows the kind of user currently logged on
(see chapter 12)
2
... Content area with output fields/graphs: The measured quantities are
displayed as numerical fields (name, unit and value) or as graphs (name,
unit and trendline with variable scaling). By tapping the output fields the
user can select quantity, unit, digits after the comma and scaling/time for
the graphs.
If alarms are activated, the background color changes from white (=within
specifications) to yellow (= warning ... Hi/Lo limits exceeded) to red
(=alarm ... HiHi/LoLo limits exceeded). The header line of each numerical
output field shows whether the upper or the lower has been exceeded.
The layout (=number and size of numerical/graphical output fields) of the
content area can be changed by the <Layout> button in the buttons area.
If an output field reads inactive instead of the expected value then any
sensor related to this output field is not connected or defective.
... Status area: The status area shows one status button (message list) and
several status fields (e.g. pump on/pump off, hold on/hold off, etc.)
The symbol used for the status button changes depending on the current
status of the mPDS 5:
Status = ok
Instrument and measuring values are within warning/alarm
limits
Status = Warning
One or more warning limits exceeded
Special warnings could come up reminding the user to
carry out a maintenance e.g. on a Carbo CO2 analyser
Status = Alarm/Error
mPDS 5 errors (configuration, etc. )
One or more alarm limits exceeded
Transducer disconnected or defective
Table 6.1: 3 Symbols used for the status button
After tapping the status button a list of messages appears (detailed information
about the current warnings, errors...)
To exit the message list tap on the <X> button on the upper right
side.
Up to 7 status fields inform you about the status of certain functions provided
by the selected product type. These fields either show the value "OFF"
(switched off) or "ON" (switched on). E.g. "Pump ON" or "Pump OFF").
18
C48IB01B
Status
field
Fig. 6 - 3
Status fields in the main screen
4 Buttons area: The buttons area consists of six buttons. The function of each
button depends on the current menu.
The buttons in the main screen have following functions.
<Menu>
To open the main menu.
<Select Product>
To select a new product
<Layout>
To select a layout (Type, number and size of

output fields).
<Laboratory
Adjustment>
To adjust the measuring values to laboratory

reference values.
6.2.1
mPDS 5 is Capable of Handling Multiple Process Lines
The above information mainly applies to single line systems and systems where
several lines are installed. A line consists of a set of transducers/sensors/digital
and analog in-/outputs, one or several products and other settings that only apply
to one specific line. E.g. a customer has 2 beverage production lines - one for
bottles one for cans - on each line he has installed a Brixmonitor with DRPn and
25 different products. The used inputs and outputs are different. E.g. Line 1 uses
input Transd.1 for the DPRn and line 2 uses Transd.2 for the DPRn etc.
C48IB01B
19
There are some differences when using a multiple line system. The main screen
of a 2-line system could look like figure Fig. 6 - 4
1 Line Selector
Fig. 6 - 4
Main screen of a 2-line system
Use the line selector in the header line to switch between lines.
In addition to the above layout which uses the entire screen for one line there is
one layout which shows all lines in one screen. This layout is selected via
<Layout> and "Show all lines". The screen of a 2-line system could look like Fig.
6-5
20
C48IB01B
Fig. 6 - 5
Tip
Main screen of a 2-line system
Product selection is carried out either by tapping the header of one specific line
(e.g. Line: Line 1) or by tapping the <Select product> in the buttons area on the
bottom of the screen.
When using the <Select product> an additional screen comes up to select the line
you want to adjust.
C48IB01B
21
6.3
Operating Elements of the Menu Screens
To access the menu, tap <Menu> in the main screen.
Fig. 6 - 6
1
Menu screen
... Header
On the left side of the header, the navigation path to your current position in the
menu is displayed. You can go back to any menu position in your current path by
directly tapping on the respective box of the navigation path.
2
... Content area
In the content area, you find the menu options of the current menu level and the
menu dialogs. The user group of the logged on user defines which menu items
are visible.
3
... Buttons area
In the buttons area, you find the functions available in the current menu/wizard
dialogs (e.g. <Edit>, <Next>, <Cancel>, etc.).
22
C48IB01B
6.3.1
Special Operating Elements
The symbols have following functions

Symbols
Explanation
Drop-down box:
By tapping the drop-down box, a drop-down list opens.
Highlight an item in the drop-down list and tap <OK> to select
the entry and close the list.
Check box:
The green check indicates that the function is active.
Input box:
By tapping the "A" - Symbol, an on-screen keyboard opens,
which enables numeric or alphanumeric inputs.
Enter characters/numbers/special characters by tapping the
buttons on the screen and then tap <OK>.
Fig. 6 - 7
C48IB01B
On-screen alphanumeric keyboard
23
Symbols
Explanation
Fig. 6 - 8
On-screen numeric keyboard
The function of the special buttons are:

<I> Deletes the character on the left side of the cursor
position
<W> Moves cursor position to the left
<X> Moves cursor position to the right
<\> Changes to special characters mode
<123> Changes to number mode
<abc> Changes to lower case letters
<ABC> Changes to upper case letters
<e> e sign. For e notation of exponential numbers, e.g. to
enter 2.5 x 10-2 as 2.5 e-2 (only number mode)
<-> Minus sign (only number mode)
"+" or "-" buttons increment or decrement a corresponding
value. The mPDS 5 mainly uses these buttons in the dialog
for new products to find the next higher or lower product
number not used yet.
Scroll bar:
If there are more entries than can be displayed at once, a
horizontal or vertical scroll bar appears.
By tapping on the scroll bar (fast movement) or on the scroll
arrows (slow movement) the visible content changes. By
dragging the scroll box it is possible to move very fast.
24
C48IB01B
To exit dialog windows with/without saving

You have three options to exit a dialog window:
To get directly to the main screen without saving the last entries, tap
<Main Screen>.
To get one menu level higher and save changes tap <OK> or
<Save Adjustment> or <Finish Adjustment> etc.
To get one menu level higher without saving changes tap <Cancel>.
To navigate through wizards

A wizard is a sequence of two or more dialog windows, connected by step 1 to
step 2,3...
To navigate between the wizard steps, use the buttons <Next> and
<Previous>.
You have two options to exit a wizard:
To get one level up and save the settings, complete all steps of the wizard
and then tap <OK>.
To get one menu level up without saving changes, tap <Cancel>.
6.3.2
Calibrating the Touch Screen
If you have difficulties with tapping the touch screen user elements
(buttons, drop-down boxes, etc.), you can calibrate the touch screen. The touch
screen will then be adapted to the way you tap on the screen.
1. Tap <Menu> and select "Setup > Control Panel > Calibrate Touch
Screen".
2. Follow the instructions on the screen. Use your finger, not a stylus. Make
sure to keep your finger pressed for several seconds until the target has
moved to a different place.
3. To finish and save the new calibration tap anywhere on the screen, after the
target has disappeared from the touch screen.
6.3.3
Layout - Output Fields (Size, Number and Contents)
To define the number of graphical and numerical output fields:

1. Tap <Layout> in the buttons area in the main screen.
2. Tap a list item and the mPDS 5 jumps back to the main screen selecting the
required layout.
C48IB01B
25
3. There are layouts for single line systems and layouts for multiple line
systems.
Fig. 6 - 9
Selecting a pre-defined layout
To define the contents of numerical output fields

You can directly change the contents of numerical output fields by tapping on the
field to be changed any time. The changes are automatically saved for the current
type of product and layout. Quantity name, unit and digits after the decimal point
can be selected via drop-down boxes.
To define the contents of graphical output fields
You can directly change the contents of graphical output fields any time. Changes
are automatically saved for the current type of product and layout.
Tap on the output field in the main screen to be changed.
1. Select and define "Name", "Unit", "Scaling", "Time" using the respective
drop-down boxes and tap <OK>.
26
C48IB01B
Fig. 6 - 10
Changing the contents of a graphical output field
The "Scaling" describes the y-axis of the graph.

Tip
The alarm limits defined for each quantity are used for the scaling of graphical
output fields too! All 4 limits are represented by red and yellow lines in the graph.
See figure below.
In the above example the user would see the Original Extract concentration in the
graphical output field, time-axis = 5 minutes = 300 seconds and the y-axis is 100%
+ 20% . Since HiHi - LoLo alarm limits gives 1.5 Plato and the Scaling of the
output field is set to 10% the visible range of the y-axis is 1.8 Plato.
10 %
100 %
10 %
Fig. 6 - 11
C48IB01B
Explanation of the scaling of the y-axis (e.g. 10 %)
27
Fig. 6 - 12
Mains screen illustrating the above example
When the selected time is changed the contents of the graph is deleted and the
trend line starts at the beginning. For each quantity 1000 historical values are
stored to be used in the graphical output fields or to be exported to a USB flash
drive
6.3.4
Logging On/Off
When delivered, the instrument comes with 4 default users. No autologon user is
defined. The users are "Administrator", "Manager", "Operator" and "Guest". User
name and password are identical.
TIP
Make sure to change at least the passwords or add your own user account and
delete the default users.
To log on
1. Tap on the user group indicator on the right side of the header in the main
screen to open the logon dialog.
2. Select a "User name", enter the corresponding "Password" and tap <OK>.
TIP
28
The user name "other" is used by service technicians and for internal purposes at
the manufacurers.
C48IB01B
To log off
1. Tap on the usergroup indicator on the right side of the header to open the
logon dialog.
2. Tap the <Log off> button.
The user group indicator changes its appearance to:
The instrument does not accept any input until someone successfully logs on.
To retrieve a forgotten password in the "log in" dialog:
1. Tap the button <Forgot Password> in the buttons area.
2. Follow the instructions on the screen.
TIP
If the administrator has forgotten his password he has to contact the local sales
representative. If a user with lower rights has forgotten his password the
administrator can reset the password and the user can enter a new one.
Related topics
Creating, Editing and Deleting User Accounts: chapter 12.2
Audit Trail: chapter 13
C48IB01B
29
7 Available Measuring Quantities

The following table describes available variables for output fields in the content
area, for the analog outputs and for the PROFIBUS. Most variables are basic or
derived measuring quantities, some represent e.g. the status of a digital input or
any other information required by the selected product type. The variables are
listed in alphabetical order. The available variables depend on the selected
product type. Some are used by several product types, others are only available
in a single one.
Some variables are used as auxiliary objects not relevant for the operator.
You find the main unit in the 2nd column - additional units could be selectable
directly on the mPDS 5. The column PROFIBUS Index is needed for certain
parameters related to measuring quantities (limits, ..) to be changed via Profibus
and PLC. A yes in the last column Adjustable means that the measuring
quantity can be adjusted (automatically or manually).
Name
Units
Description
Air-N2-O2
ppm
Foreign
gas
(Air/N2/O2)
PROFIBUS
Index
Adjust
able
93
yes
concentration calculated from a

Carbo 2100 MVE
Alarm 1
Special Alarm for type Boron EDF
59
no
Alarm 2
-"-
60
no
Alarm 3
-"-
61
no
Alarm 4
-"-
62
no
Alarm Output
Special Alarm output for product

type "Density Control"
97
no
API 15 C
API number at 15 C according to

ASTM D1250
85
yes
API 20 C
API number at 20 C according to

ASTM D1250
82
yes
App. Degree Ferment.
no
Apparent Extract
Plato
no
Calories kcal/12oz
kcal/w
20
no
Closing Time
Sec
Time the control output is closed

("Density Control")
99
no
CO2 Carbo
g/l,...
"CO2 Carbo" is the Inline CO2 value
30
no
calculated in the mPDS 5 from

pressure and temperature from a
Carbo CO2 analyzer.
30
C48IB01B
Name
Units
Description
PROFIBUS
Index
Adjust
able
CO2 Carbo Package
g/l,...
Initially "CO2 package" is identical

with "CO2 Carbo". This value
should be adjusted via the
laboratory reference value from the
bottle/can.
31
yes
CO2 Carbo Pressure
MPa, Pa,
bar
"CO2 Carbo pressure" is the CO2

value
in
pressure
units
corresponding to "CO2 Carbo
Package". This value should be
adjusted
via
the
laboratory
reference value from the bottle/can.
32
yes
CO2 for Compens.
g/l
CO2 value used for compensating
15
no
yes
the density and sound velocity either a measured value or a stored

value/product parameter
CO2 from AI
g/l
CO2 directly from an analog input

signal
Color
CU
Color
from
color
transmitter
connected to an analog input
49
no
Conc.Diet/Brix
Diet concentration derived from the

Brix value calculated from density
and temperature
51
yes
Conc.Diet/Color

Color value derived from a Color
transmitter connected to an analog
input
50
yes
Concentration
69
yes
Concentration Actual
Brix
Concentration of sucrose-based or
sugared
beverages
without
inversion compensation or raw
concentration of diets
29
yes
Concentration Boron
ppm
Concentration Boron (0 ...10000

ppm, 100 C)
57
yes
Concentration Diet
%, ...

Brix value calculated from density
and
temperature
("Beverages
Diets") or average of Conc.Diet/Brix
and Conc.Diet/Color ("Beverages
Diets/Col.")
28
yes
Concentration Ext.
Plato,
%w/w
Extract concentration
42
yes
Concentration Fat
Concentration of milk fat
77
yes
C48IB01B
31
Name
Units
Description
PROFIBUS
Index
Adjust
able
Concentration Fresh
Brix
Concentration
of
sugared
beverages inversion compensated
53
yes
Concentration H2SO4
%w/w
89
yes
Concentration Oleum
%w/w
90
yes
Concentration Sugar
Brix
52
yes
Concentration1
First concentration of 3 components

systems
75
yes
Concentration2
Second
concentration
components systems
76
yes
Conductivity
mS, ...
E.g for display or water correction of

diets
24
yes
Status of the control

("Density Control")
96
no
Counter 1
26
no
Counter 2
27
no
Counter Increment
43
no
Control Output
of
output
Degree of Inversion
88
yes
Density
kg/m,...
13
yes
Density 15 C
kg/m,...
67
yes
Density 20 C
kg/m,...
yes
Density 20 Inv Comp
kg/m,...
56
no
Density API 15 C
kg/m,...
84
yes
Density API 20 C
kg/m,...
81
yes
Density CO2 Comp.
kg/m,...
16
no
Density DMA HPM
kg/m,...
71
yes
Density Inv. Comp.
kg/m,...
55
no
54
no
Density Number
Internal use only
Density Press.Comp.
kg/m,...
87
no
Density Ref. Temp.
kg/m,...
58
yes
Density Skim Milk
kg/m,...
80
yes
91
no
22
no
Density-Sound
Number
Internal use only
Eth/Real Ext.Ratio
Ethanol
%w/w
18
yes
Ethanol 15 C
%v/v
66
yes
Ethanol 20 C
%v/v
yes
Ethanol 20 C
g/l
92
yes
Ethanol Proof 60 F
Proof
64
yes
32
C48IB01B
Name
Units
Description
PROFIBUS
Index
Adjust
able
Hold
Status of the "Hold" input to freeze

concentration
values
during
production stops.
255
no
Mass of Extract
kg
47
no
N2
ppm, ppb
38
yes
37
yes
yes
Used in the UK instead of Original

Extract
12
yes
Foreign
gas
(N2)
concentration
calculated by a Carbo 2100 MVE

O2
ppm, ppb
Foreign
gas
(O2)
concentration
calculated by a Carbo 2100 MVE

Original Extract
Plato
Original Gravity
Oxygen
ppm, ppb
Oxygen concentration from Oxygen

transmitter connected to an analog
input
25
yes
Period
Internal use
72
no
Used in the UK
11
yes
Pres.Gravity 20 C
Pressure
bar,...
63
no
Pressure Carbo
bar,...
35
no
Pressure Gas Carbo
bar,...
34
no
Pressure Line Carbo
bar,...
33
no
Real
USA
Ferm.
19
no
Real Degree Ferment.
no
21
no
yes
45
no
Degree
Real Ext./Eth. Ratio

Real Extract
Plato
Reset Input
Product Type "Beer Wort 2" : must

be set high ="1" in order to reset
"Mass of extract" and "Volume"
Set Density
kg/m,...
94
no
Set-Actual Deviation
kg/m,...
95
no
Skim Adjust
Internal use only
78
no
Sound Number
Internal use only
41
no
Sound Vel.CO2 Comp.
m/s,...
17
no
Sound Vel.Ref.Temp.
m/s,...
74
yes
Sound Velocity
m/s,...
14
yes
Spec.Grav.0/0 C
70
yes
Spec.Grav.15/15.56C
86
yes
Spec.Grav.20/15.5C
83
yes
Spec.Gravity 20C
10
yes
Specific Gravity
73
yes
C48IB01B
33
Name
Units
Standard Density
kg/m
Start Input
Description
Product Type "Beer Wort 2" : must

be high ="1" in order to start the
summation of the "Mass of extract"
PROFIBUS
Index
Adjust
able
98
yes
46
no
Temp Skim Milk
C,...
79
no
Temperature
C,...
yes
Temperature F or
Temperature F SPR
23
no
Temperature Carbo
C,...
36
yes
Temperature DPR
C,...
40
yes
Temperature SPR
C,...
39
yes
Volume
48
no
Volume Increment
44
no
Water H2O
%w/w
68
yes
Water 60F
%v/v
65
yes
34
C48IB01B
8 Daily Routine Operations

8.1
Selecting a Product
1. To select a product, tap the header line or tap <Select Product> and highlight
the respective product.
2. Tap <OK> to confirm the setting.
Fig. 8 - 1
8.2
Selecting a product
Adjusting the mPDS 5 to Laboratory Reference

Values
Liquids measured under process conditions using online measuring devices

sometimes give slightly different results compared to samples analysed with
laboratory reference instruments. Therefore it is recommended to calibrate and if
necessary adjust the mPDS 5 to the laboratory values. Interval depends on
application and customers requirements.
TIP
C48IB01B
We recommend to adjust only the final results such as concentration, ethanol, real
extract, ... If you adjust the basic raw values (e.g. density, temperature or sound
velocity) the derived concentration values are affected as well. Example: The
mPDS 5 uses the adjusted density value to calculate the concentration of
2-component liquids.
If the adjustment does not have the expected effect reset the adjustment and
adjust only one value per adjustment procedure.
35
It is recommended to perform the adjustment of the mPDS 5 only by using the

<Laboratory adjustment> function on the instrument. It is possible to directly enter
"Gain" and "Offset" values in the "Manual adjustment" menu (see chapter 8.2.3),
but this function should be applied by very experienced users only.
Tip
Note that the term calibration means comparing a measuring instrument with a
more accurate reference instrument without changing something.
Adjustment always means changing the reading by means of a software
adjustment parameter in the mPDS 5 ("Gain" or "Offset").
8.2.1
Adjustment According to Laboratory Values
The adjustment according to laboratory results is carried out in three steps:

1. Step 1: Open the laboratory adjustment screen by tapping <Laboratory
adjustment> in the buttons area on the main screen. When using a multiplpe
line system you have to choose the line you want to adjust.
Take a sample from the production line and simultaneously tap <Save
values> to save the current measurement values on the mPDS 5. The
values in the Laboratory adjustment screen are "frozen". The header
changes from "Current Value" to "Saved Value".
If you want to quit the adjustment screen tap <Main Screen>.
Fig. 8 - 2
Laboratory adjustment - step 1
2. Step 2: Analyse the sample in the laboratory and compare the values with
the saved values on the mPDS 5 ("calibration").
36
C48IB01B
Tip
If the deviation between the saved values and the laboratory reference
values is negligible (e.g. < 0.02 Brix for beverages, <0.05 % for 2component liquids, ...) quit the "Laboratory adjustment" screen by tapping
<Main Screen>. Repeat this calibration procedure any time according to your
calibration interval.
The user decides which deviations are acceptable and which are not. Example:
The target concentration is 10.3 % the limits are: Lo=10.15 %, Hi=10.45;
LoLo=10.05; HiHi=10.55 %. For such a product we would estimate that any
deviation between 0 ... 0.05 % is acceptable and an adjustment is not necessary.
Such a decision also depends on the accuracy of your laboratory reference
method.
If the deviation between the saved values and the laboratory reference
values is too high enter the laboratory reference values of the quantity you
want to adjust by tapping the "A" symbol in the corresponding line.
After entering the laboratory reference value, the pre-calculated gain-factor
will be displayed.
Fig. 8 - 3
Laboratory adjustment - step 2
3. Step 3: Finish the adjustment and save the new gain values by tapping
<Finish adjustment> in the buttons area. This can take a few seconds.
If the process values have been saved already and you tap <Save values> once
again, a screen appears which informs you that the old values will be overwritten.
Confirm the security query by tapping <Yes> if you want to repeat the entire
laboratory adjustment procedure.
C48IB01B
37
Fig. 8 - 4
Security query
8.2.2
Tips for the adjustment of certain product types
8.2.2.1
Product Types "Beer 1" and "Beer 2"
Product types "Beer 1"/"Beer 2" equal the former Beermonitor 2 and provide a
wide range of measuring values with different interconnections.
- The basic raw values of "Beer 1"/"Beer 2" are density, sound velocity,
temperature and in many cases CO2 Carbo. These values are normally not
adjusted.
- From these basic values the mPDS 5 derives "Density 20 C" and
"Ethanol %v/v 20C". These 2 quantities should be adjusted according to results
from a PBA-B (Packaged Beverage Analyser - Beer from Anton Paar ... Alcolyser/
DMA). When these 2 most important values match the laboratory results then all
other derived quantities must be correct as well and no additional adjustment is
required.
- From the adjusted "Density 20C" and "Ethanol %v/v 20 C" the mPDS 5
calculates: "Ethanol %w/w" , "Original Extract", "Real Extract" "Specific Gravity"
and "Present Gravity"
- From the adjusted "Ethanol %w/w" , "Original Extract", "Real Extract" "Specific
Gravity" the mPDS 5 calculates: "OriginalGravity", "Apparent Extract" , "Apparent
Deg. Ferm.", "Real Deg Ferm.", "Real Deg.Ferm.USA", "Calories USA" "Real
Ext./Eth. Ratio" and "Eth./Real Ext. Ratio".
38
C48IB01B
Tip
Note that there are 4 levels in the adjustment hierarchy of "Beer 1" and "Beer 2".
If you adjust a quantity in the highest level no other quantities are affected.
If values of a lower level are adjusted all higher level values could be affected.
8.2.3
Manual Adjustment
The manual adjustment of the mPDS 5 is only recommended for users who are
familiar with calculating the gain and offset value from reference laboratory values
according to the following equation e.g.:
concentration (adjusted) = concentration (raw) * gain + offset
The mPDS 5 uses the above equation for each adjustable quantity. Before
making any adjustment or after resetting the adjustment all "Gain" - factors are 1
and all "Offsets" are 0. Hence the adjusted values equal the raw values.
TIP
The mPDS 5 uses only the adjusted values for the main screen, the analog
interfaces and the PROFIBUS.
To enter the gain and offset values
1. Tap <Menu> and select "Adjustments > Manual adjustment".
Fig. 8 - 5
C48IB01B
Manual adjustment - selection of the quantity to be adjusted
39
2. Highlight the corresponding quantity and use the vertical scrollbar, if

necessary. Tap <Edit> in the buttons area.
TIP
We recommend to adjust only the final derived quantities e.g. concentration,

ethanol, extract. Adjusting the basic quantities (e.g. density, temperature, sound
velocity) automatically changes the derived ones.
3. Enter the new gain and/or offset values.
Fig. 8 - 6
Manual adjustment - entering the gain and offset values
4. Tap <Save adjustment> to save the settings and <Main Screen> to go back
to the main screen.
The manual adjustment can be aborted at any time by tapping <Back> or <Main
Screen> in the buttons area.
8.2.4
Reset Adjustment
If the concentration values after an adjustment are completely wrong or at least

far beyond the expected results, someone could have made a mistake while
entering the laboratory reference values (e.g. decimal point in the wrong position,
112.3 instead of 11.23 etc.). In such cases it is recommended to reset the
adjustment and start with a new laboratory or manual adjustment.
When resetting the adjustment in the menu "Reset Adjustment" all "gain" values
are set to "1" and all "offset" values are set to "0".
40
C48IB01B
To reset the adjustment

1. Tap <Menu> and select "Adjustments > Reset adjustment".
2. Confirm the question "Are you sure you want to reset the
adjustment of product ABC at line Line123?" with <Yes>.
3. The following message appears: "The adjustment of product ABC
at line Line123 was reset sucessfully."
4. Tap <OK> and then <Main Screen> to go back to the main screen.
C48IB01B
41
9 Product settings
9 Product settings
9.1
Quick instructions: Adding, Editing and

Deleting Products
The maximum number of products is 999.

TIP
To add a new product, you can make a copy of an existing product with similar
settings. Then rename the copied product and change its settings to your needs.
There is always one product preset when the mPDS 5 is delivered. This is
product 0 named out of operation. It is used when the line is shut down to
switch off transducers with moving parts (pumps, Carbo, ...) and bring the mPDS
5 and the connected devices into a save state.
To add a product
1. Tap <Menu> and select "Product Settings" to open the products menu.
2. Tap <Add product>.
3. Tap "Add new product" or "Copy existing product".
When tapping "Copy existing product" you have to select a product to be
copied into the new one. Tap <Next> to move to the next screen.
4. (Step 1) Define a new "Number", a unique "Name" and the "Type" of the new
product and confirm the settings with <Next>.
5. (Step 2) Define the product limits (LoLo, Lo, Hi, HiHi) by tapping on "A"symbol. Use the two scrollbars to scroll vertically and horizontally. See
chapter 9.3, Tap <Next> to move on to the final step.
6. (Step 3) Define the product parameters tapping on the "A"-symbol in the last
step. See chapter 9.4.
In the parameter settings dialog you can enter filter settings.
Therefore tap <Filter settings>.

In a first step define the spike filter (filter size, amplitude and activation
check box). Tap <Next> to confirm the filter settings.
In a second step define the weighted moving average filter (Filter Size and
activation check box). Tap <OK> to confirm these settings.
7. Tap <OK> to finish the new product entry.

A new product is created. After tapping on the button <Main Screen> you are able
to select the recently added product.
42
C48IB01B
9 Product settings
To edit a product
1. Tap <Menu> and select "Product Settings" to open the product list.
2. Highlight a product and tap <Edit product>.
3. Change "Number" and/or "Name". The type of an existing product cant be
changed. If you have to do so delete the product and start with <Add new
product> from the very beginning. Confirm the settings with <Next>
4. Follow steps 5 to 7 described in "To add a product" above.
To delete a product
1. Tap <Menu> and select "Product Settings" to open the product list.
2. Highlight a product name and tap <Delete product>.
For further details about the above settings see the following chapters
Tip
The current product cant be deleted.
9.2
Available Product Types
The following list describes the main transducers and functions of all product
types. Most product types accept signals from optional transducers and
transmitters (e.g. Carbo CO2 analyser for beverages containing CO2, oxygen
transmitters, pressure transmitters, etc.)
Product types replace the well known application programs of the mPDS 2000/
1100. All features previously included in a specific application program are now
part of a specific product type.
Note that the main transducers are either DPRn = density transducers or SPRn =
Sound velocity transducers or DSRn = density and sound velocity transducers.
See the following compatibility table:
Main type
compatible transducer type
DPRn
DSRn, DPR
SPRn
DSRn, SPR, SPRn 2S, SPRn 2T, SPRn TT
DSRn
Carbo 2100
Carbo 2100 MVE, Carbo Inline
Typically the mPDS 5 offers a selection of the types below. Product types
are pre-selected before delivery to match the needs of different fields of
applications.
TIP
C48IB01B
All product types for beverages that contain CO2 can also be used with an
optional Carbo CO2 anaylser. If only a Carbo CO2 analyzer is used on a specific
line then choose the product types starting with "Carbo ...".
43
9 Product settings
Product Type *)
Description and reference to available functions

(product parameters)
Product
Type
number
Beer 1
Beer monitor with DSRn (ethanol, real - and original

extract of beer, 0 ... 10 %w/w ethanol, 0 ... 30 Plato
original extract, - 3 .. 25 C).
See chapter 9.4.4
Beer 2
Beer monitor with 2 separate transducers DPRn and

SPRn (ethanol, real - and original extract of beer, 0 ... 10
%w/w ethanol, 0 ... 30 Plato original extract, - 3 .. 25 C).
See chapter 9.4.4
Beer 3
Original extract monitor with SPRn (original extract of

beer, 0 ... 30Plato, -3 ... 25C).
See chapter 9.4.4
Beer wort 1
Extract of beer wort with SPRn (cold wort, lauter tun,

brewing kettle, range depending on product parameter
"Formula" see chapter product parameters).
See chapter 9.4.8
Beer wort 2
Extract of beer wort with DPRn (cold wort, lauter tun,

brewing kettle, 0 ... 35Plato, 0 ... 105 C).
Beverages Diets
Diet (artificial sweetener) concentration using DPRn (0 ...

2 Brix, 0 ... 25C).
See chapters 9.4.4, 9.4.11
10
Beverages Diets/
Col.
Diet (artificial sweetener) concentration using DPRn (0 ...

2 Brix, 0 ... 25C) and a color transmitter
See chapter 9.4.11
32
Beverages
Sugar
Ethanol and extract concentration of beverages

containing sugar and ethanol using DSRn (Alcopops, 0 ...
16 %w/w ethanol, 0 ...30 Brix, -3 ... 25C).
11
Beverages
Inversion
Sugar concentration of beverages using DSRn,

calculation of Brix fresh and Brix actual (Inversion
compensation, 0 ... 15 Brix, 5 ... 20 C).
See chapter 9.4.4
Beverages Sugar
Sugar concentration of beverages using DPRn (0 ... 80

Brix, 0 ... 100 C).
See chapter 9.4.4
Boron EDF
Calculation of Boron (Special program for EDF derived

from an mPDS 4000 program)
See chapter 9.4.16
33
Carbo Beer
CO2 measurement for Beer with a Carbo 2100/Inline or
27
Eth./
2100 MVE (0 ... 20 g/l, 0 ... 30C)

Carbo Beverages
Sugar
44
CO2 measurement for sugared beverages with a Carbo
28
2100/Inline or 2100 MVE (0 ... 20 g/l, 0 ... 30C)
C48IB01B
9 Product settings
Product Type *)

Product
Type
number
Carbo Diets
CO2 measurement for Diets with a Carbo 2100/Inline or
31
2100 MVE (0 ... 20 g/l, 0 ... 30C)

Carbo
Water
Mineral
Carbo
Wine
Sparkling
CO2 measurement for Mineral Water with a Carbo 2100/
29
Inline or 2100 MVE (0 ... 20 g/l, 0 ... 30C)

CO2 measurement for sparkling wine with a Carbo 2100/
30
Inline or 2100 MVE (0 ... 20 g/l, 0 ... 30C)
Density Control
Control of density using a digital output. Additional alarm

output available.
See chapter 9.4.12
16
DMA HPM
External cell DMA HPM.

See chapter 9.4.13
15
DMA HPM Wide

Range
Wide Range polynomial for an external cell DMA HPM

See chapter 9.4.15
39
Ethanol Proof
Ethanol concentration in Proof of a water/ethanol

solution using DPRn (0 ... 200 Proof, temperature range
depends on entered polynomial for density 20C).
See chapter 9.4.10
14
Ethanol/Water
Ethanol concentration of a water/ethanol solution using

DPRn. (0 ... 40 C, 0 ... 100 %w/w ethanol).
13
Fruit Juice
Sugar concentration of fruit juice using DPRn (0 ... 80

Brix, 0 ... 100 C).
Gas
Standard density and specific gravity of gases.

See chapter 9.4.6
25
Liquids 2-Comp. 1
General concentration polynomial for two components

liquids using DPRn.
See chapter 9.4.3, 9.4.9
19
Liquids 2-Comp. 2
General concentration polynomial for two components

liquids using SPRn.
See chapter 9.4.3
21
Liquids 3-Comp. 1
2 general concentration polynomials

components liquids using DSRn.
See chapter 9.4.1.
three
22
Liquids 3-Comp. 2
2 general concentration polynomials for three

components liquids using SPRn and e.g. a pressure
transmitter.
See chapter 9.4.17
23
Liquids 3-Comp. 3
2 general concentration polynomials for three

components liquids using DPRn and e.g. a conductivity
transmitter.
See chapter 9.4.18
24
C48IB01B
for
45
9 Product settings
Product Type *)

Product
Type
number
Liquids Dref/Conc
2 polynomials for two components liquids using DPRn. 1

polynomial for density at reference temperature (Dref)
and a second one for calculating the concentration from
Dref.
20
Milk
Milk fat determination, Skim Milk adjustment.

See chapter 9.4.14
17
Petroleum, Fuels
Density at reference temperature for petroleum products

using a DPRn (ASTM D 1250).
18
Saccharose
Inversion
Sugar concentration of saccharose syrup using DSRn,

calculation of Brix fresh and Brix actual (Inversion
compensation, 60 ... 75 Brix , 60 ... 95 C).
Concentration of sulfuric acid /Oleum using DSRn (90 ...

110 %w/w H2SO4, 20 ... 40 C)
26
Ethanol and extract concentration of wine using DSRn (0

... 16 %w/w ethanol, 0... 10 % w/w extract, -3 ...25C).
See chapter 9.4.4
12
Sulfuric
Oleum
Wine
Acid/
*) Depending on the individual configuration each mPDS 5 includes

a selection of product types.
9.3
Alarm Limits
Defining product-specific alarm limits is very important to make sure that your
production lies within specifications. If measurement values are out of these
limits, the background colour of the graphical and numerical fields will change
from white to yellow (warning) to red (alarm) and the symbol in the upper part of
the status area changes.
It is possible to set-up digital alarm outputs. Whenever a limit connected to such
an output is exceeded the output goes to "high" status. Hence an alarm lamp or
beeper (beacon) connected to this digital output would be activated. Whenever a
digital alarm output is active the status button on the touch screen goes to "alarm/
error".
For each measurement quantity 4 alarm limits are available: HiHi, Hi and LoLo,
Lo.
Defining limits
1. Tap <Menu> and select "Product Settings".
46
C48IB01B
9 Product settings
2. Highlight the corresponding product and tap <Edit product>.

3. Skip step 1 of 3 by tapping <Next>.
4. Enter the limits of the quantities which are most important for you. Enter
warning limits Lo/Hi and/or alarm limits LoLo/HiHi and activate the limit
monitoring function by tapping on the check box.
Fig. 9 - 1
Entering limits (LoLo, Lo, Hi, HiHi)
HiHi
Hi
current measurement values
Lo
LoLo
Fig. 9 - 2
Explanation of LoLo, Lo, Hi and HiHi
The product-specific limits are indicated in the graphs as lines/dotted lines.

The mPDS 5 will display a warning status
symbol, if Lo or Hi limit is
exceeded. Additionally the graph changes its background color to yellow.
C48IB01B
47
9 Product settings
The mPDS 5 will display an alarm status

symbol, if the LoLo or the HiHi limit
is exceeded. Additionally the graph changes its background color to red
(see Fig. 9 - 4)
Fig. 9 - 3
48
Original Extract has exceeded the Hi limit (warning)
C48IB01B
9 Product settings
Fig. 9 - 4
Original Extract has exceeded the HiHi limit (alarm)
In addition to the limit monitoring function described above it is possible to link one
or more limits to external devices via physical outputs (digital output or relay).
E.g. it is possible to use DIO 3 of the I/O board in slot 3 as warning output. Then
DIO 3 is high when the Lo/Hi limits of ethanol or original extract are exceeded. It
is possible to use DIO 4 of I/O board in slot 3 as alarm output. Then DIO 4 is high
when the HiHi/LoLo limits of ethanol or original extract are exceeded. Have a look
at your configuration sheets or use Davis 5 for further details.
Depending on the individual configuration, one or more digital/relay outputs could
be used for warning/alarm lamps, etc.
These "physical" alarms can be reset (=deactivated) for a certain time directly via
the message window.
9.4
Available Product Parameters and Related

Functions
The functions of product parameters depend on the selected product type. They
are used to store formula coefficients, target values, limits, etc.
The functions using the listed product parameters are described in the chapters
after the table below. Some functions are quite complex and require additional
knowledge not covered by this manual. However, in these cases the necessary
settings have been made before delivery and the user doesnt need to change the
product parameters.
C48IB01B
49
9 Product settings
TIP
Do not change any parameter whose function you dont fully understand.
Product Parameter
Description see
PROFIBUS
Index
AA
chapter 9.4.1,chapter 9.4.2
58
AB
chapter 9.4.1, chapter 9.4.2
59
AC
60
AD
61
AE
62
AF
63
AG
64
AH
65
AI
66
AJ
67
AK
68
BA
chapter 9.4.1
73
BB
chapter 9.4.1
74
BC
chapter 9.4.1
75
BD
chapter 9.4.1
76
BE
chapter 9.4.1
77
BF
chapter 9.4.1
78
BG
chapter 9.4.1
79
BH
chapter 9.4.1
80
BI
chapter 9.4.1
81
BJ
chapter 9.4.1
82
CA;CA/C(5)
chapter 9.4.2, chapter 9.4.14, chapter 9.4.16
36
CB; CB/C(4)
chapter 9.4.2, chapter 9.4.14, chapter 9.4.16
37
CC; CC/C(3)
38
CD
chapter 9.4.2
39
CE
chapter 9.4.2
40
CO2 High [g/l]
chapter 9.4.4
CO2 Low [g/l]
chapter 9.4.4
CO2 Stored [g/l]
chapter 9.4.4
Constant A
chapter 9.4.13, not available yet
56
Constant B
chapter 9.4.13, not available yet
57
Cycle Time [s]
chapter 9.4.12
48
Dead Zone [g/cm]
chapter 9.4.12
47
Delay [min]
chapter 9.4.12
49
Dens. 20 Temp.Corr.
chapter 9.4.5
Eth. %v/v Temp.Corr.
chapter 9.4.5
Eth. %w/w Temp.Corr.
chapter 9.4.5
Formula
chapter 9.4.8
H2O Correction
chapter 9.4.11
50
C48IB01B
9 Product settings
Product Parameter
Description see
PROFIBUS
Index
H2O-Density [g/cm]
chapter 9.4.9
71
K1
chapter 9.4.12
53
K2
chapter 9.4.12
54
K3
chapter 9.4.12
55
KA
chapter 9.4.10,chapter
chapter 9.4.13
9.4.3,chapter
9.4.2,
10
KB
chapter 9.4.10,chapter 9.4.3,chapter

9.4.2,
11
KC

9.4.2,
12
KD
chapter 9.4.13
9.4.3,chapter
9.4.2,
13
KE
chapter 9.4.13
9.4.3,chapter
9.4.2,
14
KF
chapter 9.4.13
9.4.3,chapter
9.4.2,
15
KG

9.4.2,
16
KH
chapter 9.4.13
9.4.2,
17
KI
chapter 9.4.10,chapter 9.4.3,chapter 9.4.2
18
KJ
19
KK
20
KL
21
KM
22
KN
23
KO
24
KP
25
KQ
26
KR
27
KS
28
KT
29
KU
30
Limit 1/C(10)
chapter 9.4.16
41
Limit 2/C(11)
chapter 9.4.16
42
Limit 3/C(12)
chapter 9.4.16
43
Limit 4/C(14)
chapter 9.4.16
44
Limit 5/C(30)
chapter 9.4.16
45
P-Factor
chapter 9.4.12
46
Press. High [bar]
chapter 9.4.6
70
Press. Low [bar]
chapter 9.4.6
69
C48IB01B
9.4.3,chapter
51
9 Product settings
Product Parameter
Description see
PROFIBUS
Index
Press. Stored [bar]
35
Pressure K0
33
Pressure K1
34
Product Group
chapter 9.4.7
88
Ref. Conduct
chapter 9.4.18
84
Ref. Density [g/cm]
chapter 9.4.1,chapter 9.4.2,chapter 9.4.3,chapter

9.4.10
32
Ref. Pressure
chapter 9.4.17
83
Ref. Soundvel. [m/s]
72
Ref. Temperature [C];

Ref.Temp.[C]/P8
chapter
9.4.1,chapter
9.4.2,
chapter
9.4.3,chapter 9.4.10, chapter 9.4.14, chapter
9.4.16
31
Ref.Temperature [C]
chapter 9.4.12
52
Set Density [g/cm]
chapter 9.4.12
50
Skim-Dens
chapter 9.4.14
86
Skim-Fat
chapter 9.4.14
85
Skim-Temp
chapter 9.4.14
87
Tolerance [g/cm]
chapter 9.4.12
51
Zero Offset
chapter 9.4.11
9.4.1
Product Parameters "AA", "AB", ..., "AJ", "BA", "BB",

... , "BJ", "Ref.Density[g/cm]", "Ref.Soundvel.[m/s]",
"Ref.Temperature[C]"
Product type: "Liquids 3-Comp 1"

This product type for concentration measurement of 3-component liquids uses 2
polynomials to calculate 2 concentrations. Coefficients and reference values have
to be entered.
52
Concentration1 =
AA + AB * ds + AC * dd + AD * dt +
AE * ds * ds + AF * dd * dd + AG * dt *dt +
AH * ds * dd + AI * ds * dt + AJ * dd * dt
Concentration2 =
BA + BB * ds + BC * dd + BD * dt +
BE * ds * ds + BF * dd * dd + BG * dt *dt +
BH * ds * dd + BI * ds * dt + BJ * dd * dt
dt=
Temperature - Ref.Temperature[C]
dd=
Density - Ref.Density [g/cm]
ds=
Sound Velocity - Ref.Soundvel.[m/s]
C48IB01B
9 Product settings
dt=
AA,AB,...,BA,BB,...
Formula coefficients
Ref.Temperature,
Ref.Density,
Ref.Soundvel
Optional reference values - from formula calculation

sheet, can be 0.
9.4.2
Product Parameters "KA", "KB", ..., "KU", "Pressure

K0", "Pressure K1", "Pressure Stored[bar]", "CA", ...,
"CE", "Ref.Density[g/cm]", "Ref.Temperature[C]"
Product type: "Liquids Dref/Conc" , density at reference temperature and

concentration measurement of 2-component liquids
The density at reference temperature ("Density Ref.Temp.) is calculated using the
following polynomial of 5th order. In a second step "Density Ref.Temp." can be
converted to a concentration using coefficients CA, ... , CE. Coefficients and
reference values have to be entered.
Density Ref.Temp.=
(KA + KB * dt + KC * dt2 + KD * dt3 + KE * dt4 + KF * dt5) +
(KG + KH * dt + KI * dt2 + KJ * dt3 + KK * dt4) * dd +
(KL + KM * dt + KN * dt2 + KO * dt3) *dd2 +
(KP + KQ * dt + KR * dt2) * dd3 +
(KS + KT * dt) * dd4 +
(KU) * dd5 +
"Pressure K0" * dp + "Pressure K1" * dp * dt
dt =
dd =
dp =
Pressure - Press. Stored [bar]
Concentration =
cd =
9.4.3
CA + CB * cd + CC * cd2 + CD * cd3 + CE * cd4
Density Ref.Temp. [g/cm]
Product Parameters "KA", "KB", ..., "KU", "Pressure

K0", "Pressure K1", "Press. Stored[bar]", "
Ref.Density[g/cm]","Ref.Soundvel.[m/s]",
"Ref.Temperature[C]"
Product type: "Liquids 2-Comp 1" and "Liquids 2-Comp 2"
C48IB01B
53
9 Product settings
Density or soundvelocity at reference temperature ("Density Ref.Temp.) or

"Concentration" is calculated using the following polynomial of 5th order.
Coefficients and reference values have to be entered.
Density Ref.Temp.= Concentration =
(KA + KB * dt + KC * dt2 + KD * dt3 + KE * dt4 + KF * dt5) +
(KP + KQ * dt + KR * dt2) * dd3 +
(KS + KT * dt) * dd4 +
(KU) * dd5 +
"Pressure K0" * dp + "Pressure K1" * dp * dt
dt =
dd =
Density - Ref.Density [g/cm] or Soundvel. - Ref.Soundvel.[m/s]
dp =
Pressure - Press. Stored [bar]
9.4.4
Product Parameters "CO2 Stored", "CO2 High, CO2

Low."
Product types: All product types for beverages containing CO2

Whenever the used CO2 analyser fails or the measured CO2 value ("CO2 from
AI", "CO2 Carbo") does not lie within "CO2 Low" and "CO2 High"
the mPDS 5 uses product parameter "CO2 Stored" for compensation.
CO2 Low
e.g. 1
CO2 High
e.g. 10
CO2 Stored
e.g. 5.5 g/l (for beer) or 8 g/l (typical softdrinks)
9.4.5
Product Parameters "Dens. 20 Temp. Corr." ,

"Eth.%v/v Temp. Corr.","Eth. %w/w Temp.Corr."
Product type: "Beverages Eth./Sugar"

Product type "Beverages Eth./Sugar" is used for a variety of sugared beverages
containing ethanol (also called Alcopops, Shandies, FAB, ...). Some of these
products can contain unusual ingredients causing higher deviations of the
concentration results from laboratory values. The above mentioned product
parameters allow a better adaptation to such exotic products. Contact Anton Paar
in case your products are not measured with the expected accuracy even after a
proper laboratory adjustment.
54
C48IB01B
9 Product settings
9.4.6
Product Parameters "Press. Stored", "Pressure K0",

"Pressure K1", "Press. High [bar]", "Press. Low [bar]",
Product types: "Gas" and "Petroleum, Fuels"

Above parameters are used for pressure compensation of the Density:
Version A (Product type "Gas")
If "Pressure Measured" does not lie within "Press.High[bar]" and "Press.Low[bar]"
the following compensation formula uses "Press. Stored" instead of "Pressure
Measured"
Density Press.Comp. = Density + "Pressure K0" + "Pressure K1" * ( Pressure Press. Stored)
Pressure = "Pressure measured" or "Press. Stored"
Version B (Product type "Petroleum, Fuels")
Density Press.Comp. = Density - "Pressure K0" * Pressure
C48IB01B
55
9 Product settings
9.4.7
Product Parameter "Product Group"
Product type: "Petroleum, Fuels"

For temperature compensation of petroleum products, mPDS 5 uses the
polynomial formula given by ASTM D1250 (equivalent to DIN 51757/1994). Since
the equation for density at 15 C cannot be solved explicitly, an iterative
approximation scheme is used to obtain the solution. Parameters for 3 different
groups are used by this product type.
"Product Group"
Description
Crude Oil (A)
Fuel, Benzine, Naphtha, Kerosene, Heating Oil (B)
Lubricating Oil (D)
9.4.8
Product Parameter "Formula"
Product type: "Beer Wort 1"

The product type "Beer Wort 1" calculates the extract of wort (with SPR(n)/SPRn
2S) and uses different formulas depending on the temperature range.
Formula
Description
Extract of wort with SPR(n) or SPRn 2S at low

temperatures (cold wort), 8-16 Plato and 5-20 C.
Extract of wort with SPR(n) or SPRn 2S at the lauter

tub, 2-25 Plato and 66-76C.
Extract of wort with SPR(n)or SPRn 2S at the brewing

kettle, 0-32 Plato and 70-105 C.
9.4.9
Product Parameter "H2O-Density [g/cm]"
Product types: "Liquids Dref/Conc" and "Liquids 2-Comp 1"

This product parameter is used to calculate "Specific gravity" (SG T1/T2) using
the formula:
Specific Gravity = Density Ref. Temp. / H2O-Density[g/cm]
Store the density of water at the temperature you want to relate your "Specific
Gravity" to. A common reference temperature is 20 C (water density = 0.998204
g/cm).
56
C48IB01B
9 Product settings
9.4.10
Product Parameters "KA", "KB", ..., "KU",

"Ref.Temperature[C]", "Ref. Density[g/cm]"
Product type: "Ethanol Proof"

This product type needs a specific polynomial for "Density 20 C". Typically the
mPDS 5 comes with a default configuration, where these parameters already
have been entered.
The program uses a polynomial of 5th order to calculate "Density 20 C".
When these product parameters have not been entered, all derived measuring
quantities are "0".
Density 20 C =
KA + KB * dt + KC * dt2 + KD * dt3 + KE * dt4 + KF * dt5) +
(KP + KQ * dt + KR * dt2) * dd3 +
(KS + KT * dt) * dd4 +
(KU) * dd5
dt =
Temperature [C] - Ref.Temperature[C]
dd =
Density[g/cm] - Ref.Density[g/cm]
KA ... KU
Polynomial coefficients
9.4.11
Product Parameter "H2O-Correction", "Zero Diet"
Product types: "Beverages Diets" and "Beverages Diets/Col."

Product parameter "H2O-Correction" is used to compensate fluctuating water
quality for diet products. Connect a conductivity transmitter to the mPDS 5
(analog input) and set product parameter H2O-Correction accordingly.
Product parameter "Zero Diet" is used to get a reasonable initial "concentration
actual" in the range 0.25 ... 0.30 Brix.
Initial diet offset = Zero_diet + H2O-Correction * Conductivity
"Initial diet offset" is added to the initial "concentration actual".
"Concentration actual" is then copied to "Concentration Diet" ("Conc. Diet/Brix").
In a last step "Concentration Diet" ("Conc. Diet/Brix") is adjusted according to the
laboratory result e.g. in % Diet, or any other unit.
C48IB01B
57
9 Product settings
9.4.12
Product Parameters "K1","K2","K3, "P-Factor", "Set

Density [g/cm]", "Tolerance[g/cm]", "Dead Zone [g/
cm]", "Delay[min]", "Cycle time[s]",
"Ref.Temperature[C]
Product type: "Density Control"
Parameter Name
Description
P-Factor
P-factor for control (default: 120000)
Dead Zone [g/cm]
Zone for no control (default: 2e-5 g/cm)
Cycle Time[s]
Control cycle time in seconds (default: 20 seconds)
Delay[min]
Delay for starting the control at initial start up in

minutes. (default: 1 minutes)
Set Density [g/cm]
Set (Target) density at reference temperature

(e.g.: 1.04998 g/cm)
The display variable "Set Density" is set equal to
this parameter.
Tolerance[g/cm]
Allowed density tolerance from target density before

activating the alarm output.(default: 1e-4 g/cm).
Ref.Temperature[C]
Reference temperature for the temperature

compensation formula (default: 27 C):
Density Ref. Temp [g/cm] = Density[g/cm] +
K1*(Temperature
Ref.Temperature[C])
+
K2*(Temperature
Ref.Temperature[C])
+
K3*(Temperature - Ref.Temperature[C])
K1
K1 linear coefficient for temperature

compensation of density. (default: 3.4971e-4)
K2
K2 quadratic coefficient for temperature

compensation of density. (default: 2.2847e-6)
K3
K3 cubic coefficient for

compensation of density. (default: 0)
temperature
Control function
The program calculates the "Closing Time" using the "Density Ref. Temp."at the
beginning of the control cycle. If this "Density Ref. Temp." is greater then the "Set
Density [g/cm]", the digital output used for control is high for a certain time e.g.
controlling the adding of water.
"Closing Time" is calculated in the following way:
"Closing Time" = abs [P * ( TARG - DCOMP)] = abs [P * DEV.]
P
TARG
58
product parameter "P-Factor"

product parameter "Set Density[g/cm]"
C48IB01B
9 Product settings
DCOMP
DEV.
"Density Ref.Temp." = current density at reference temperature

Last deviation between "Set Density [g/cm]" and current "Density
Ref. Temp."
"Closing Time" is calculated at the beginning of each control cycle.

If "Closing Time" is greater than the "Cycle time[s]" "Closing Time" is set
to the "Cycle time[s]".
If the deviation between set and last density at reference temperature is
smaller than product parameter "Dead Zone" then the control output is low
and "Closing Time" is set to "0".
The digital output used for control is only closed if the current "Density
Ref. Dens." is greater than the "Set density[g/cm].
EXAMPLE: (using default values)

Cycle time [s]
20
Current "Density Ref.Temp."
1.05005 g/cm
Set Density [g/cm]
1.04998 g/cm
P Factor
120000
"Closing Time" is calculated as follows:

"Closing Time" = abs [120000 * (1.04998 - 1.05005)] = 8 seconds
The digital output used for control is "high" for 8 seconds within the "Cycle Time".
After 20 seconds "Closing Time" is calculated once again.
The mPDS 5 sets the digital output used for control to "high" for
"Closing Time" +/- 1 seconds. There is an uncertainty of about 1 second.
The shorter the cycle time the greater the relative influence of this uncertainty.
Special alarm function:
This product type uses a digital output as a special alarm output.
The alarm limits are derived from the following product parameters:
Lower limit = "Target Dens.[g/cm] - Tolerance[g/cm]
Upper limit = "Target Dens.[g/cm] + Tolerance[g/cm]
If the density at reference temperature ("Density Ref.Temp.") exceeds one of the
2 limits the digital output used for the alarm function gets "high".
Otherwise this output is "low". See configuration of the mPDS 5 for details.
C48IB01B
59
9 Product settings
9.4.13
Product Parameters "KA", "KB", ..., "KH", "Constant

A", "Constant B"
Product type: "DMA HPM"

When using an external cell DMA HPM the density is calculated via the following
formula:
Density[g/cm] = "Constant A" * Period - "Constant B"
The procedure to calculate "Constant A" and "Constant B" is described in the
manual attached to the external cells.
After having entered "Constant A" and "Constant B" it is possible to convert the
density to a concentration using the following polynomial:
Concentration =
KA + KB * dd + KC * dd2 + KD * dd3 + KE * dd4 + KF * dd5+

KG * dd6 + KH * dd7
"KA", ..., "KH" ........ polynomial coefficients
dd ... .. Density[g/cm]
The coefficients have to be stored by the user for each product separately.
9.4.14
Product Parameters "CA", "CB", "Ref. Temperature",

"Skim-Dens", "Skim-Fat", "Skim-Temp"
Product type: "Milk"

Skim Milk temperature compensation
Product Parameters "CA", "CB" and "Ref. Temperature" are required to convert
the density of skim milk to the temperature of cream/whole milk.
Default (recommended) values:
"CA" = 4*10-4
"CB" = 5*10-6
"Ref Temperature" =30
Skim milk adjustment

The calculation of the fat content of cream/whole milk is based on the density
difference between skim milk and cream/whole milk. Since the density of skim
milk changes with seasons and depending on the supplier of the raw milk, it is
necessary to carry out a skim milk adjustment on a regular basis.
For this purpose skim milk instead of or cream is pumped through the DPRn
transducer for at least 1 minute. As long as skim milk is in the DPRn the digital
input (used as adjustment input) must be set to "1" by a PLC. When this digital
60
C48IB01B
9 Product settings
input goes from "1" to "0" density and temperature are automatically stored as
"Skim-Dens" and "Skim-Temp". This finishes the skim milk adjustment procedure.
During this procedure "Concentration Fat" is set to "0".
The frequency of the skim milk adjustment must be found out empirically. As long
as the deviation to the laboratory reference lies within acceptable limits no skim
milk adjustment is necessary otherwise start an adjustment procedure.
In addition to the skim milk adjustment it is possible to perform a product specific
adjustment of the displayed "Concentration Fat".
The residual fat content of the skim milk can be entered as "Skim-Fat".
Example:
Density of cream: 0.9970 g/cm
Density of skim milk: 1.0241 g/cm ("Skim-Dens")
Temperature (skim milk="Skim-Temp"; cream = "Temp-C"): 45 C
"Offset" (of "Concentration Fat"): 0.12
"Skim-Fat": 0.24
From the density difference: 1.0241 - 0.9970 = 0.0271 g/cm the application
program calculates a fat content of 20%. Both the Offset (of "Concentration Fat")
and the fat content of skim milk "Skim-Fat" are added in a seconds step.
The mPDS 5 reads "Concentration Fat" = 20.36 %
9.4.15
Product Parameters "AA", "AB", ..., "AK"
Product type: "DMA HPM Wide Range"

When using an external cell DMA HPM the density can be calculated via a wide
range polynomial using this product type.
Density =
AA + AB * dt + AC * dd + AD * dt2 + AE * dd2 +
(AF + AG * dt + AH *dd + AI * dt2 + AJ * dd2) *dp2 +
*AK *dp4
"AA", ..., "AK" ................
dt ..............
dd ... .........
dp .............
9.4.16
polynomial coefficients
Temperature [C]
Density[g/cm]
Pressure [bar]
Product Parameters "Ref. Temp.[C]/P8", "KB", "KC",

"KG", "CA/C(5)", "CB/C(4)", "CC/C(3)"
Product type: "Boron EDF"

This is a special product type directly derived from an mPDS 4000 application
program.
C48IB01B
61
9 Product settings
In a first step the "Density Ref.Temp." is calculated using parameters "KA", "KB",
..... The mPDS 5 uses the same polynomial as described in chapter 9.4.3. The
following numbers are used as default ones matching the original mPDS 4000
program:
"KB(P9)" = 7.186*10-4
"KC(P10)" = 2.3*10-6
"KG" = 1
"Ref. Temp.[C]/P8" = 100
"Concentration Boron" in [ppm] is derived from "Density Ref.Temp." using the

following formula:
"Concentration Boron" = CA + CB * cd + CC * cd2 + CD * cd3 + CE * cd4
The following numbers are used as default ones matching the original
mPDS 4000 program:
"CA/C(5)" = -35535.953
"CB/C(4)" = -461198.34
"CC/C(3)" = 519918.03
cd = "Density Ref. Temp."
Out of compatibility reasons this product type also offers special alarm functions.
4 Alarms (Alarm 1, Alarm 2, Alarm 3 and Alarm 4) are generated and assigned to
4 relay outputs of the mPDS 5 (Additional I/O boards required).
The alarm outputs behave according to the table below:
Relay
Low/open
if
"Concentration Boron" is :
High/closed
if
"Concentration Boron" is :
Alarm 1
< Limit
7700)
(default:
> Limit 2 (C11) ; (default:

8200)
Alarm 2
<(Limit 3(C12) - Limit3(C12)/

100) ; (default: 8415)
> Limit 3(C12) ; (default:

8500)
Alarm 3
<(Limit 4(C13) - Limit4(C13)/

100) ; (default: 9900)
> Limit 4 (C13) ; (default:

10000)
Alarm 4
>(Limit 5(C30)+Limit5(C30)/
100) ; (default: 6565)
< Limit 5 (C30) ;(default:

6500)
1(C10);
Default values of the alarm limits (parameters):

Limit 1 (C10): 7700 ppm
Limit 2 (C11): 8200 ppm
Limit 3 (C12): 8500 ppm
Limit 4 (C13): 10000 ppm
Limit 5 (C30): 6500 ppm
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9 Product settings
9.4.17
Product Parameters "Ref. Pressure [bar]",

"Ref.Temperature[C]", "Ref.Soundvel.[m/s]", "AA",...
"AJ", "BA",...,"BJ"
Product type: "Liquids 3-Comp. 2"

polynomials to calculate 2 concentrations. In addition to sound velocity and
temperature from an SPRn transducer a pressure signal from a pressure
transmitter connected to an analog input is required.
Concentration1 =
Concentration2 =
dt=
dd=
Pressure - Ref.Pressure [bar]
ds=
Sound Velocity - Ref.Soundvel.[m/s]
9.4.18
Product Parameters "Ref. Conduct.[mS]",

"Ref.Temperature[C]", "Ref.Density[g/cm]", "AA",...
"AJ", "BA",...,"BJ"
Product type: "Liquids 3-Comp. 3"

polynomials to calculate 2 concentrations. In addition to density and temperature
from a DPRn transducer a conductivity signal from a conductivity transmitter
connected to an analog input is required.
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Concentration1 =
Concentration2 =
63
9 Product settings
dt=
dd=
ds=
Conductivity - Ref. Conduct.[mS]
9.5
Filter Settings
Typically mPDS 5 is delivered with deactivated filters. If one or more measuring

values are fluctuating too much, it is possible to activate a filter for each
measuring value independently.
The "weighted moving average filter" smoothes the related quantity and the
"spike filter" removes sudden spikes.
1. Tap <Menu> and select Product Settings.
2. Highlight the corresponding product and tap <Edit product>.
3. Skip the first 2 steps by tapping <Next> twice.
4. In step 3 of 3 you can define the product parameters and enter the filter
settings by tapping <Filter settings> in the buttons area.
5. First of all enter spike filter settings, "Filter Size" and "Amplitude" (see Fig. 9
- 5). The Amplitude is the maximum change compared to the last "Filter Size"
values in "%" before the spike filter gets active. In addition you have to check
the box of the corresponding measuring value. The allowed range is 0 <
"Filter Size" < 100 seconds and 0 < "Amplitude" < 100 %.
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9 Product settings
Fig. 9 - 5
Activating the spike filter for the Original Extract
E.g. during Start-up or if a valve is suddenly closed or opened, spikes might occur
in the graph of certain quantities (see Fig. 9 - 6). By defining a spike filter, such
spikes can be removed. The spike filter is defined by two parameters, "Filter Size"
in seconds and "Amplitude" in %. Fig. 9 - 6 and Fig. 9 - 7 show the behaviour for
"Filter Size"= 10 (sec) and Amplitude=5%. The spike filter compares the current
value with the last 10 values (seconds). If the current original extract value
deviates by more than 5 % from one of the 10 historical values, the last but one
value overwrites the current one. So a short spike will be cut out completely.
Normal fluctuations of below 5 % will be displayed in the corresponding graph.
TIP
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Do not set the "Amplitude" to very small numbers equal or below to the normal
fluctuations, otherwise the values will appear to be completely frozen. Do not
activate the spike filter if you are not sure about its function.
65
9 Product settings
Original Extract
11,8
11,6
11,4
11,2
11
Original Extract
10,8
10,6
10,4
10,2
10
0
Fig. 9 - 6
10
15
20
Spike filter inactive for the original extract
Original Extract
11,8
11,6
11,4
11,2
11
Original Extract
10,8
10,6
10,4
10,2
10
0
Fig. 9 - 7
10
15
20
Same measuring values - spike filter active for the original extract
6. Tap <Next> to define the weighted moving average filter. "Weighted" means
that older values contribute less to the average value than newer ones.
7. Select the quantity you want to smooth and enter a "Filter Size". Activate this
filter by tapping on the check box. If the green check is visible the filter is
active (see Fig. 9 - 8). "Filter Size" must lie in the range 2 ... 600 seconds.
66
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9 Product settings
Fig. 9 - 8
Activating a moving average filter for the original extract
If "Filter Size" is set to "20" like in Fig. 9 - 8 the filter averages the values of the
last 20 seconds. Instead of the raw unfiltered original extract value the mPDS 5
calculates and displays the arithmetic average original extract of the last 20
seconds. Fluctuations are considerably reduced.
TIP
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The moving average filter increases the reaction time e.g. of alarm functions
related to these values. Enter the lowest "Filter Size" which smoothes the results
sufficiently.
67
9 Product settings
Original Extract
10,5
10,45
10,4
10,35
10,3
10,25
Original Extract
10,2
10,15
10,1
10,05
10
0
Fig. 9 - 9
10
15
20
No moving average filter for original extract
Original Extract
10,5
10,45
10,4
10,35
10,3
Original Extract
10,25
10,2
10,15
10,1
10,05
10
0
Fig. 9 - 10
10
15
20
Same measuring values - moving average filter for original extract

active
8. Tap <OK> to finish the filter settings and tap a second time <OK> to finish
the product settings.
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10 Exporting Measurement Data

Up to 1000 data points per quantity can be stored and exported. The 1000 values
cover a time scale of about 17 minutes to 600 minutes - depending on the
sampling rate of 1 value per second to 1 value per 36 seconds. The sampling rate
is changed by changing the time scale of the graphical output fields.
The mPDS 5 supports the export of measurement data to a USB flash drive as
MS Excel (.xls) or MS Text Editor (.txt) file.
To export data:
1. Connect a USB flash drive and tap <Menu>. Select "Data Memory >
Measurement Data Export" to open the list of available measurement
quantities.
Fig. 10 - 1
Data export step 1
2. Select the measurement quantity you want to export and tap <NEXT> to
open the export data dialog.
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69
Fig. 10 - 2
Data export step 2
3. Use the drop-down box "File Format" to select "Excel" or "Text", define the
"Storage location" and enter the "File Name", then tap <OK>.
4. "The measurement data export was finished successfully" appears on the
screen. Tap <OK> to finish the data export.
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11 Control Panel Settings

The following settings are normally done when the mPDS 5 is installed or put into
operation.
11.1 Date and Time

1. Tap <Menu> and select Setup > Control Panel > Date and Time.
2. Enter the current date and time and tap <OK>.
Tip
It is not allowed to change date or time as long a product is running on one of the
available lines. Select product 0 out of operation on each line and repeat the
procedure.
11.2 Regional Settings

1. Tap <Menu> and select "Setup > Control Panel > Regional Settings".
2. Enter the "Language", "Data Format" (for numbers, date and time format,
etc.), and the "Keyboard Layout".
3. Tap <OK> to confirm the settings.
The instrument displays "Are you sure you want change the regional
settings? The instrument will be rebooted to complete this action".
4. Tap <OK> to install the new settings.
NOTICE
The instrument reboots. Execute this command only during line shut down or
production stops since the mPDS 5 stops measurement for 1-2 minutes.
11.3 Network
You can connect the mPDS 5 to your local network for 2 reasons:
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To call up the integrated web server. The web server shows the system
information (serial numbers and firmware versions) and you can download
the Instruction manual as pdf file to a local computer.
To use DAVIS 5 for configuration and data acquisition.
71
Fig. 11 - 1
Web server with system information and download buttons.
You get the information to be entered in the following fields from you IT
department.
1. Connect mPDS 5 to PC via Ethernet cable.
2. Tap <Menu> and select "Setup > Control Panel > Network".
3. If your network server has DHCP functionality, activate "Obtain an IP
address automatically (DHCP)", then tap <Next> and <OK>.
4. If your network server has no DHCP functionality, deactivate "Obtain an IP
address automatically (DHCP)" and enter the correct "IP Address", "Subnet
Mask", "Default Gateway", and tap <Next>.
5. Enter the primary and secondary DNS and tap <OK>.
TIP
If you connect the PC directly to the mPDS 5 using a special Ethernet cable with
crossed transmit and receive lines, deactivate DHCP and set a suitable IP
address and subnetmask. E.g. PC: IP address=169.254.23.10 Subnet
Mask=255.255.0.0 -> mPDS 5: IP address=169.254.23.11 Subnet
Mask=255.255.0.0.
Enter the IP address into your browser (e.g. IE Explorer) to call up the web server.
11.4 Instrument Name and Location

If you want to connect more than one mPDS 5 to your network you have to enter
a unique name and the location. The name is used by DAVIS 5 to identify an
mPDS 5 in a network.
72
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1. Tap <Menu> and select "Setup > Control Panel > Instrument Name and
Location".
2. Enter "Instrument Name" and "Instrument Location" and tap <OK>.
11.5 Display Brightness

1. Tap <Menu> and select Setup > Control Panel > Display Brightness if you
want to change the brightness of your display.
2. You can activate or deactivate the "Automatic brightness adjustment" or
define the "Brightness" in [%]. We recommend to select 50 % at minimum.
3. Tap <OK> to confirm the new settings.
11.6 PROFIBUS Address

1. Tap <Menu> and select "Setup > Control Panel > PROFIBUS Address".
2. Enter the "PROFIBUS Address" and tap <OK>.
TIP
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There are two conditions to use a PROFIBUS interface:

1. A PROFIBUS board must be installed in the mPDS 5 - check on the rear
2. The PROFIBUS must have been configured properly before delivery. See
attached configuration sheet to check the details.
73
12 Users Management
12 Users Management
4 user accounts are the default factory setting. The preset passwords are identical
to the user names (e.g. user= Manager ... password=manager).
Tap <Menu> and select Setup > Users Management to add, edit or delete a
user.
Change the currently logged on user via the button in the upper right corner of the
main screen. The symbol of this button changes with the user group of the
currently logged on user.
TIP
Change the passwords of all preset user accounts or delete them after you have
created your own accounts with new passwords!
12.1 User Groups, Auto Logon and Password Rules

User groups
There are four user groups which have different levels of user rights:
Symbol
User Group
Operator
This user group has the basic rights to perform adjustments,
to change the main screen layout and to export data.
Manager
This user group has the rights of the "operator" user group
and is allowed to additionally add, edit or delete products.
Administrator
This user group has the rights of the "manager" user group
and is allowed to access menu entries at a high security level:
Create and change all user accounts, change the general
setup of the instrument, activate/deactivate the audit trail
function and backup or restore the instrument settings. We
recommend that there is only one user with administrator
rights on each mPDS 5.
Guest or No user logged on
If you log on as "guest" or if the currently logged on user logs
off and there is no auto logon user, the mPDS 5 displays the
main screen and all menus are locked. It is possible to
change lines, to view the message list via status button and to
tap on the user group indicator in the upper right corner.
74
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12 Users Management
Auto logon function

You can assign the auto logon function to one user. See chapter 12.2. If you
power up the mPDS 5 the auto logon user is logged on. All instrument functions
according to user rights of the auto logon user are freely accessible.
TIP
Note that the auto logon user is activated without checking the password after
power failures and if any other user logs off. When the mPDS 5 is used in
sensitive applications do not use the auto logon function to have maximum
protection.
If the audit trail function is activated, the auto logon for all users is deactivated and
the auto logon function is no longer available.
Password rules
Giving a password is not mandatory. If you do not set a password, users can log
on by selecting their user name from the user list only.
A password has to contain at least one character. Characters from the ASCII table
which are letters, numbers and most special characters are allowed. The
password is not case sensitive, for example "Anton Paar" or "anton paar" does
not make a difference in the logon.
12.2 Creating, Editing and Deleting User Accounts

You need administrator rights to create, edit or delete user accounts.
TIP
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A user with a deactivated account cannot log on until he/she is activated

again.
A user without administrator rights can only change his own password.
75
12 Users Management
To create or edit a user account

1. Tap <Menu> and select "Setup> Users Management".
Fig. 12 - 1
Users Management
2. Tap <New> to create a new user account or highlight a user name on the
user list and tap <Edit> to edit a user account.
3. The Edit User dialog opens.
4. Perform the following settings:
-
Activate/deactivate the user account with the check box.

Enter a "User Name".
Select the "User Group".
Activate/deactivate the "Auto log on" using the second check box.
5. If you want to set or change the password, tap <Set Password>, enter the
following dialog and tap <OK>.
6. Tap <OK>.
To delete a user account
You cannot delete your own account or an account of a user with a higher user
level.
1. Tap <Menu> and select "Setup > Users Management".
2. Highlight a user name on the user list and tap <Delete>.
Related topics: Logging On/Off: chapter 6.3.4.
76
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13 Audit Trail
13 Audit Trail
The Audit trail function logs all operator actions that directly or indirectly lead to
changes in measuring results.
Each Audit Trail entry contains the following elements:
Number, date and time of entry
User name
A description of the action
The Audit Trail function adds an entry in following cases:
Product selection
Adjustments and reset of adjustments
Activation or deactivation of spike filter and averaging filter for measuring

values
Activation or deactivation of the audit trail function
All types of Firmware updates
If you are working under QM regulations like GLP/GMP or 21 CFR part 11, we
recommend you activate the audit trail, export the audit trail data in regular
intervals and store the data in a safe place.
To activate/deactivate audit trail
1. Tap <Menu> and select "Setup >
Settings dialog.
Audit Trail" to open the Audit Trail
2. Activate/deactivate the audit trail using the check box "Audit Trail active" and
tap <OK>.
To view, or export the audit trail
1. Tap <Menu> and select "Data Memory > Audit Trail" to open the audit trail
list.
2. Highlight a list item and tap <Single Entry> to see more detailed information.
3. To perform an export to an MS Excel or text file, tap <Export> and follow the
instructions on the screen. The exported Excel file is write protected to avoid
any changes. All exported entries are deleted from the mPDS 5.
To delete the audit trail entries
Audit trail entries cannot be deleted, they are automatically deleted from the
mPDS 5 memory after they have been exported to an external USB flash drive.
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77
13 Audit Trail
Tip:
78
Note that the maximum number of audit trail entries is limited to 1000. After 750
entries the mPDS 5 generates a warning message, after 900 entries the mPDS 5
generates an alarm message and when the list reaches 1000 entries the audit trail
function is deactivated!
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14 Backup and Restore Instrument Settings
14 Backup and Restore Instrument

Settings
You can make a backup of all instrument settings on the internal memory or on a
USB flash drive. We recommend to carry out a backup after major changes in the
mPDS 5 (new products added, etc.)
To backup Instrument Settings
1. Tap <Menu> and select "Service > Backup Instruments Settings" to open
the user dialog.
2. You can either store the backup files on the internal memory or on an
external USB flash drive.
Fig. 14 - 1
Backup of Instrument Settings
To restore Instrument Settings

1. Tap <Menu> and select "Service > Restore Instrument Settings" to open
the user dialog.
2. You can either restore the backup files from the internal memory or from an
external USB flash drive.
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79
14 Backup and Restore Instrument Settings
Fig. 14 - 2
80
Restore Instrument Settings
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15 Service Functions
The mPDS 5 provides a number of service functions to support the service
technician during trouble shooting. In addition it is possible to carry out firmware/
operating system updates via USB flash drive.
15.1 Update
Insert a USB flash drive with an update file (*.aup) into the USB plug on the rear.
1. Before updating backup your instrument settings ("Service > Backup
Instrument Settings")
2. Tap <Menu> and select "Service > Update" to open the user dialog.
3. You can make an update of one of the following 3 components:
I.
User Interface Firmware

Module Firmware
Operating System
In most cases only the "User Interface Firmware" has to be updated via
*.aup file.
Fig. 15 - 3
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"User Interface Firmware" update
81
After selecting the update file, which must be stored on the root directory of
the USB flash drive the mPDS 5 checks whether the selected update file
contains a newer version than currently installed:
Fig. 15 - 4
"User Interface Firmware" update confirmation
Tap <Yes> to start the update procedure which can last several minutes.
Follow the instructions on the screen.
If the "user interface firmware" is up to date the text on the screen tells you
so. You can only tap <OK> to quit the screen.
II. After updating the user interface firmware it is recommended to check for
module firmware updates. Each plug-in board of the mPDS 5 has its own
microcontroller running its specific firmware. The firmware of the boards can
be updated through this menu.
Select "Service > Update > Module Firmware".
The latest module firmware versions are part of the *.aup files automatically
copied to the internal memory.
Choose Drive: Internal and tap <Next>. When all boards are running the
latest firmware the table is empty. Otherwise the table could look like this:
82
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Fig. 15 - 5
"Module Firmware" update screen
In the screen above there is a new firmware available for the Transducer
(MWA) board. Tap <Update> and follow the instructions on the screen.
III. If the operating system has to be updated you need an *.aip file. Select
"Service > Update > Operating System" and choose an *.aip file stored on
the root directory of the USB flash drive.
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83
15.2 System Information

1. Tap <Menu> and select "Service > System Information" to open a window
looking like the following:
Fig. 15 - 1
System information window
In case of any technical problems (if you need support from Anton Paar) tap
<Save Logfile> to store detailed logging information on a USB flash drive. Insert
a USB flash drive, enter a file name and tap <OK>. After the file has been
exported, press <OK> to return to the system information screen.
15.3 Expert Window

1. Tap <Menu> and select "Service > Expert Window" to open a window to
select the device, whose raw values you want to visualize. The Expert
Window is used for trouble shooting and checking the basic function of all inand output of the different boards. You get the raw values such as:
- raw currents of analog inputs
- status of the digital inputs
- raw values of an Anton Paar transducers: period, density, temperature, ...
2.
84
Follow the instructions on the mPDS 5.
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Fig. 15 - 2
Expert Window - device selection
Fig. 15 - 3
Expert Window - DSRn raw values
85
TIP
AP transducers such as the DPRn/SPRn/DSRn ... give an additional status

information ("XXX -state", e.g. "AP MWA PTE1 state"), which is very important to
check:
"Transd.1 - state" = 0 .... Transducer running OK
The raw values are valid and represent the current ones received from the
transducer.
"Transd.1 - state" = 1 .... Transducer drop out, you get the last raw values
before the drop out. They do not represent the current values from the
transducer!
"Transd.1 - state" = 2 .... Wrong transducer type, connected transducer does
not match the expected one. Some or all raw values do not represent the
current values from the transducer!
"Transd.1 - state" = 8 .... CRC error detected in the data coming from the
transducer. Some or all raw values are not valid!
Table of used shortcuts:
Shortcut
Meaning
DI 1-8/DI9-16
Digital inputs 1 ... 8/digital outputs 9-16
DO1-8/DO9-16
Digital outputs 1 ... 8/digital outputs 9-16
AI 1
Analog input 1
Counter 1
Counter input 1 (uses DIO 1)
Transd. 1
Transducer 1 input
PerS
Period of sound velocity transducer
PerD
Period of density transducer
AR1
Amplitude ratio 1 of SPRn 2T/2S transducer
AR2
Amplitude ratio 2 of SPRn 2S transducer
Transd.1 - State
Status of the transducer 1 (see section before this table)
Coating
Coating of SPRn 2S
15.4 Diagnosis
1. Tap <Menu> and select "Service > Diagnosis" to open a window to select
the Sensor Name. e.g. DSRn, Alarm1, etc.
2. Highlight a list item and tap <Details> to see more details of the selected
sensor.
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3. There are several buttons: <Connectors>, <Input Quantities>, <Output

Quantities> and <Parameters>.
Fig. 15 - 4
Details - Connectors of DSRn Transducer
15.5 Message List Export

You can transfer the current message list to an external USB flash drive. There is
no way to transfer historical error messages since they are not stored in the
mPDS 5.
1. Tap <Menu> and select "Service > Message List Export" to open a dialog
window.
2. Enter the required file format (XLS or TXT) and a file name. The storage
location will be "USB HD"(USB flash drive). Press <OK> to finish the export.
15.6 Service Log

This menu is only visible to service technicians. Further details are described in
the service manual.
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87
15.7 Transducer Service

This menu is only visible to service technicians and in certain configurations.
Further details are described in the service manual.
88
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16 Installation
Part 2 - Installation/Technical Data

16 Installation
16.1 Mounting the mPDS 5
NOTICE
Installation and service by qualified and authorized personnel only.

Read this chapter carefully before mounting the instrument. Incorrect
handling could damage the instrument.
The front side of the instrument is IP 54. All other parts of the mPDS 5 must
be protected by an additional housing or cabinet.
mPDS 5 has to be mounted in one of the following (IP 54 or higher):
NOTICE
a control panel (switchboard),
a switch cabinet,
a housing supplied by Anton Paar.
The dimensions of the housing must be equal or bigger than the standard
stainless steel housing available from Anton Paar (Mat. Nr. 86824)
(W x H x D = 490 x 320 x 400 mm = 19.3 x 12.6 x 15.8 inch) to avoid overheating.
[mm]
Fig. 16 - 1
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Dimensions of mPDS 5 (front view)
89
16 Installation
[mm]
Fig. 16 - 2
90
Dimensions of mPDS 5 (side view)
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16 Installation
[mm]
Fig. 16 - 3
Dimensions of mPDS 5 (top view)
How to mount the mPDS 5:

1. Make sure that the used housing has a panel cut out of 249 x 189 mm
(9.80 x 7.44 inch).
2. Remove the two brackets from mPDS 5. Insert mPDS 5 into the panel cut
out from the front.
3. Insert the pins of the brackets into the apertures of both sides of the housing.
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91
16 Installation
Fig. 16 - 4
Side view of mounted mPDS 5
4. Put the instrument into a horizontal position and hold it in this horizontal
position until both brackets are fixed.
5. Turn the screw at the rear of one bracket slightly clockwise until the brackets
touch the panel. The axis of the brackets must be in horizontal position.
Now fasten the instrument by turning the bracket screws one or two turns
clockwise until the gap between front mask and panel is completely closed.
NOTICE
92
If the mPDS 5 is transported, when it is already built into a housing, it must be

mechanically supported to avoid damage during transport!
Make sure that the transport protection is removed before the mPDS 5 is switched
on because of the danger of overheating.
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16 Installation
16.2 Electrical Wiring of Inputs and Outputs
WARNING
The instructions given in this chapter are to be strictly followed. Installation
and service by authorized and qualified personnel only.
All in- and outputs (inlcuding relay ouputs) connected to mPDS 5 have to
accord with PELV (protective extra-low voltage) of EN 61140 or SELV
specification of EN 60950, i.e. maximum voltage Umax must not exceed
24 V + 20% = 28.8 V and a maximum current Imax = 0.7 A.
Make sure that the power cable is not under power when handling it.
Used Symbols:
Functional earth contact:
WARNING
The cables for the connection of the transmitters and actuators have to
meet all local regulations and the local environmental conditions with
special attention to mechanical stress.
Only shielded cables with double insulation are allowed. The shield has to
be grounded on one side only.
All signals connected to the instrument must be isolated from hazardous
live voltage: isolation voltage > 2430 V r.m.s., 50/60 Hz.
Establish a proper stress relief for all connected cables.
The technical data of the inputs and outputs are listed in chapter Technical
Specifications.
After changing the hardware configuration (connected devices)
disconnect power for 1 minute and restart the mPDS 5.
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93
16 Installation
1
Fig. 16 - 5
1
2
3
Rear view of mPDS 5 with CPU - Transducer - I/O - PROFIBUS

boards
... I/O board: 12 digital inputs/outputs, 3 analog inputs and 4 analog outputs
... Transducer board: 2 inputs for Anton Paar DPR/DPRn/SPR/SPRn/DSRn
transducers, 12 digital inputs/outputs and 2 analog inputs
... CPU board: 24 V DC power supply, LAN (Ethernet), 2 x USB, CAN
interface (for future applications)
General Information:
1. Each mPDS 5 is equipped with at least one board. Each board provides one
ore more inputs and outputs.
2. Each mDPS 5 comes with a configuration sheet telling you which input/
output is used for which purpose. The list contains the following information:
Slot 2 - Transducer board - Transd.1: DPRn
AI1:
Temperature Carbo 2100
AI2:
Pressure Carbo 2100
....
Slot 3 - I/O board - AI1: Pressure transmitter
....
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16 Installation
3. The following chapters explain the basic wiring and functions of all digital and
analog inputs and outputs no matter which specific output is used on which
board.
16.2.1
24 V DC Power Supply (CPU board)
WARNING
All in- and outputs (inlcuding relay outputs) connected to mPDS 5 have to
accord with PELV (protective extra-low voltage) of EN 61140 or SELV
specification of EN 60950, i.e. maximum voltage Umax must not exceed 24 V
+ 20% = 28.8 V.
In addition to the maximum voltage the proper isolation of the connected
electrical circuits is crucial.
The power supply must lie in the range 24 V DC -15% +20 % and the maximum
power consumption of the mPDS 5 is 60 W.
NOTICE
Do not connect mPDS 5 to the power supply immediately after unpacking. Wait
for a few hours until mPDS 5 has adapted to the ambient temperature, then
activate.
The screw terminals for the power supply are located on CPU board always
in Slot 1 at the rear of mPDS 5.
DC 24 V+ positive terminal
DC 24 V- negative terminal
If operation of mPDS 5 could lead to dangerous situations, install an

emergency switch. The switch must be less than 1 m away from the
dangerous area.
The power supply connection must be permanent. When connecting the

supply cable, observe your national regulations and take local ambient
conditions into consideration. Use a strain relief suitable for the cable
diameter.
Connect the functional earth terminal marked with
on the rear of the mPDS 5 to the housing it is mounted in (Earth terminal of

switch cabinet).
C48IB01B
Use a double-isolated power supply cable.
95
16 Installation
mPDS 5: CPU board

+ 24 VDC +
4 A, F
Filter
Fig. 16 - 6
16.2.2
Circuit diagram of power supply
USB Interface (CPU board)
This interface is used to connect USB flash drives and for USB mouse or USB
keyboard.
The USB flash drive stores backup files or update packages.
16.2.3
Ethernet (LAN) Interface (CPU board)
The Ethernet (LAN) interface is used by DAVIS 5. DAVIS 5 allows the service
technician to configure the mPDS 5 from a PC.
In addition it is possible to call up the integrated web server. The web server
shows the system information (serial numbers and firmware versions) and offers
a button to download the instruction manual.
16.2.4
CAN Interface (CPU board)
The external CAN interface will be used for future transmitters from Anton Paar.
16.2.5
Transducer Inputs for DPR/DPRn/SPR/SPRn/DSRn

(Transd. board)
These inputs are used for all types of Anton Paar transducers such as DPR/
DPRn/SPR/SPRn/SPRn 2S/DSRn with PTE 2/3/5 electronics.
"Transd.1 +"
"Transd.1 -"
"Transd.2 +"
"Transd.2 -"
96
positive terminal
negative terminal
positive terminal
negative terminal
C48IB01B
16 Installation
The above Anton Paar transducers are supplied via these interfaces and provide
a number of raw measuring values such as temperature, period, ... and
transducer constants to calculate density, sound velocity, etc.
TIP
Use a shielded twin-core cable to connect the transducer. The shield is

grounded only at the transducer side. Any length of cable is possible, provided
that the line resistance does not exceed 100 .
16.2.6
0/4-20 mA Analog Inputs (Transducer and I/O board)
Example:
"AI1 GND" Ground terminal (negative signal)
"AI1 IN"
Input terminal (positive signal)
AI1 AUX+ Auxiliary voltage for analog input 1.
TIP
System inputs to connect an active or passive transmitter with a standard 0/4

to 20 mA signal (e.g.: pressure transmitter, oxygen transmitter,...).
Use terminal IN and GND to connect active transmitters..
Use terminal AUX+ and IN to connect passive transmitters.
MPDS
5:Transducer
Transducer
board
mPDS 5:
board
I/O boardI/O board
AI1 IN
Filter
AI1GND
Fig. 16 - 7
C48IB01B
0/4-20 mA analog input 1 circuit diagram, active transmitter
97
16 Installation
MPDS
Transducer
board,
mPDS 5:5:Transducer
board
I/O
I/Oboard
board
AI1 AUX
RL
Filter
AI1 IN
Fig. 16 - 8
16.2.7
0/4-20 mA analog input 1 circuit diagram, passive transmitter
0/4-20 mA Analog Outputs (I/O board)
Example:
AO1+
AO1TIP
Analog output 1, positive terminal

Analog output 1, negative terminal
All analog outputs are active 4-20 mA standard current outputs. Connect the
outputs to passive 4-20 mA analog inputs.
MPDS
5:I/O
I/Oboard
board
mPDS 5:
AO1+
RL
AO1-
Fig. 16 - 9
98
Analog output 1 circuit diagram (output 1)
C48IB01B
16 Installation
16.2.8
Digital Outputs (Transd. and I/O board)
The mPDS 5 provides only combined inputs/outputs. See configuration sheet

attached to each mPDS 5 to find out which interfaces are used as outputs and
which as inputs in your specific application.
WARNING
The external power supply for the digital outputs must be 24 V DC complying
with PELV. It must be an energy-limited electrical circuit:
- external fuse breaks overcurrent 8.3 A after not more than 120 s (e.g.
Schurter FST 3.15 A)
- reliable current limitation at 8 A
- Maximum current of all outputs together with internal power supply: 25 mA!
Digital outputs:
"DIO+"
"DIO1"
"DIO2"
"DIO3"
"DIO4"
"DIO5"
"DIO6"
"DIO7"
"DIO8"
"DIO9"
"DIO10"
"DIO11"
"DIO12"
"DIO GND"
TIP
Positive terminal of all digital outputs.

Digital output 1
Digital output 2.
Digital output 3.
Digital output 4.
Digital output 5.
Digital output 6.
Digital output 7.
Digital output 8.
Digital output 9.
Digital output 10.
Digital output 11.
Digital output 12.
Ground terminal of all digital outputs.
The digital outputs are isolated transistor "push-pull" outputs.

The digital output signal can be connected to a digital input of a PLC or can
be used to operate a signal lamp, relay or similar components.
For operation of the digital output the internal or an external power supply
can be used.
All digital outputs have one common ground and power supply terminal.
Connect the output device between DIOx and the "+" = 24VDC terminal for
an inverted I/O relation.
The following illustration applies to all 12 digital outputs, although only illustrated
for output 1:
C48IB01B
99
16 Installation
mPDS 5: Transducer board

I/O board
+ 24 V
DIO+
DIO1
DIO2
DIO GND
Fig. 16 - 10 Digital output circuit diagram illustrated for output 1
16.2.9
Relay outputs (I/O board)
WARNING
Only energy-limited circuits may be switched via the relays. Maximum
switching voltage 30 V, maximum switching and steady current 0.7 A.
For failures provide:
- external fuse breaks overcurrent 8.3 A after not more than 120 s (e.g.
- reliable current limitation at 8 A
TIP
100
1: "Relay 1"
2: "Relay 1"
Normally open (NO)

Common (C)
3: "Relay 2"
4: "Relay 2"
Normally open (NO)

Common (C)
The contact between NO and C is closed depending on the monitored measuring

value and the mode of operation.
C48IB01B
16 Installation
mPDS 5: I/O board

+ 24 V
Relay 1
NO
C
Relay 1
Fig. 16 - 11 Relay output 1 circuit diagram

16.2.9.1
Error Relay
It is possible to use one relay described in chapter16.2.9 as error relay. In this

case the error relay closes when the mPDS 5 is powered up and the application
is running without any major problem.
Whenever an error occurs (status symbol = Alarm/error) the error relay opens.
Examples of errors affecting the error relay:
Tip:
Transducer disconnected or defective
Analog ouput: The assigned value does not lie within the specified scaling
The error relay is not affected by the product warning/alarm function indicating
that e.g. the concentration is out of specification.
16.2.10 Digital Inputs/Counter Inputs (Transducer and I/O

board)
The mPDS 5 provides only combined inputs/outputs. See attached configuration
sheet to find out which interfaces are used as outputs and which as inputs in your
specific application.
WARNING
The external power supply required for the digital inputs/counter inputs must
be 24 V DC complying with PELV. It must be an energy-limited electrical
circuit:
external fuse breaks overcurrent 8.3 A after not more than 120 s (e.g.
reliable current limitation at 8 A!
C48IB01B
101
16 Installation
Digital inputs:
"DIO+"
"DIO1"
"DIO2"
"DIO3"
"DIO4"
"DIO5"
"DIO6"
"DIO7"
"DIO8"
"DIO9"
"DIO10"
"DIO11"
"DIO12"
"DIO GND"
TIP
Positive terminal of all digital inputs.

Digital input 1
Digital input 2.
Digital input 3.
Digital input 4.
Digital input 5.
Digital input 6.
Digital input 7.
Digital input 8.
Digital input 9.
Digital input 10.
Digital input 11.
Digital input 12.
Ground terminal of all digital inputs.
Digital inputs detect the status of the connected signal (high or low). These
inputs are isolated from the mPDS 5.
A voltage signal must be connected to the "positive" (DI 1...12) and the
"ground" terminals ("0"=low: < 5 V; "1"=high > 15 V).
Its possible to use a passive switch between DIO+ and the required input.
"Hold" - function:
In many configurations digital input 1(of the Transducer board) is used to hold
("freeze") the concentration values. This means that as long as the hold-input is
high most results are frozen to the values when the hold-input changed from 0
to 1.
This feature typically is used for beverage applications during e.g. filler stopped
conditions. When the hold-input goes to 0 the concentration values are updated
again after a certain delay time. The delay time can be changed via Davis 5.
+ 24 V

I/O board
DIO+
DIO1
DIO2
DIO GND
Fig. 16 - 12 Digital Input/Hold input circuit diagram (DIO1)
102
C48IB01B
16 Installation
Counter inputs:
All DIO interfaces can also count slow binary signals. See configuration sheet to
find out which DIO is used as counter input
TIP
These inputs count slow binary signals

(< 300 Hz, minimum pulse length 0.5 ms).
All inputs have a common ground terminal.
The input signal must be connected to the "positive" (e.g. DIO1, DIO2,...)
and the "ground" terminals ("0"=low: =< 5 V; "1"=high: >= 15 V).
It is possible to use a passive switch between DIO+ and the required input.
+ 24 V

I/O board
DIO+
DIO1
DIO2
DIO GND
Fig. 16 - 13 Counter input circuit diagram (DIO2)
16.2.11 PROFIBUS Interface (PROFIBUS board)

Use a standard PROFIBUS cable to connect the mPDS 5 PROFIBUS board to
the SPS/PLC.
Typically a shielded 2 core cable is used.
Transfer rate 9.6 kbps to 12 Mbps
TIP
C48IB01B
The following components are recommended for the connection to the

PROFIBUS:
PROFIBUS DP 90 connector 12Mbit (cat.no. 18689).
103
16 Installation
LED (green)
Description
On
The mPDS 5 PROFIBUS board is exchanging data with the connected PLC/SPS
(Data-Exchange-Mode)
Off
The mPDS 5 PROFIBUS board doesn't exchange data with the connected PLC/
SPS (no Data-Exchange-Mode). Baud-Search is active. Most likely no or faulty
connection to PLC, A/B wires interchanged? SPS switched off?
blinking (1.4 Hz)
SPS (no Data-Exchange-Mode). Baud-Search was successful.
Possible reasons: wrong PROFIBUS address or PROFIBUS connection
interrupted.
blinking (ca. 10
Hz)
SPS (no Data-Exchange-Mode). Baud-Search was successful.
Possible reasons: Input or output data block sizes do not match.
104
C48IB01B
17 PROFIBUS communication with a PLC
Each mDPS 5 with PROFIBUS board is delivered with a configuration data

sheet. It specifies the configuration of the input and output data blocks
required for the cyclical data exchange via PROFIBUS.
The CD supplied with each mDPS 5 contains the required GSD file with
several different modules. When integrating the mPDS 5 into your PLC
PROFIBUS project (e.g. Simatic manager) you must select one input module
and one output module as specified on the configuration data sheet.
Set the correct PROFIBUS address on the mPDS 5 as expected by the PLC,
otherwise no communication is possible.
System requirements:
mPDS 5:
with PROFIBUS board
SPS/PLC:
PROFIBUS-DP input according to EN 50170-2, IEC

61158
64-224 bytes input memory/ 64 - 224 output memory
recommended (e.g. SPS S7-300)
Special software modification on PLC/SPS carried out
by the customer or system administrator
Functions available via PLC/PROFIBUS:
TIP
Product selection
Reading all measuring values
Modification of product parameters, alarms, etc.
Firmware error/PROFIBUS board status information
Simulation of digital inputs
Whenever the PROFIBUS interface is active the product selection has to be done
via PLC/SPS.
17.1 PROFIBUS Address Setting

Tap <Menu> and select "Setup > Control Panel > Profibus Address" to set the
PROFIBUS address. This takes about one minute due to plausibility checks and
internal procedures.
C48IB01B
105
17.2 Installation of the PROFIBUS Board in a

PROFIBUS Network (Siemens Simatic S7-300)
TIP
TIP
This example does not claim to address all the issues involved. To
completely understand the information, comprehensive knowledge of the
used hardware and software and the tools on the PC is required. This
knowledge cannot be imparted within the framework of this instruction
manual.
There is exactly one input and one output data block used to exchange
information between the mPDS 5 and the PROFIBUS master(PLC).
Terminology: Input means input to the PLC and output of the mPDS 5 and
vice versa.
Every PROFIBUS hardware and software is different. The information and

instructions given here therefore need to be adapted to the different system
configurations.
The software used in the example is "SIMATIC STEP 7 Version 5.4, Siemens for
project development".
1. Use Extras > Install new GSD file... to add the mPDS 5 from the supplied
USB flash Drive to the list in the right hand view. The name of the GSD file is
AP_0AD3.GSD. After this installation the following item will appear:
"Profibus-DP > "Additional field instruments > "General > "Anton Paar >
with
the
module
"mPDS5_Profibus_Module".
Drag
the
icon
"mPDS5_Profibus_Module" to the PROFIBUS DP rail and define the
PROFIBUS address.
2. If you open the submenu attached to the mPDS5_Profibus_Module you must
see several input modules and several output modules.
Drag the required input module to slot 1 in the lower left hand view.(e.g.
"IN128 mPDS5>PLC")
3. Drag the required output module to the first free slot in the lower left hand
view.(e.g.and "OUT128 PLC>mPDS5). This choice must match the settings
on the mPDS 5 otherwise proper communication via PROFIBUS is not
possible. See configuration data sheet of mDPS 5.
Tip:
106
Use exactly one input module and one output module to be able to use the mPDS
5 in PROFIBUS network. Do not use the "Universal module"!
C48IB01B
17.3 Cyclical Input Data Block

The input data block is used to transfer information from the mPDS 5 to a PLC!
The size of the input data block is defined for all product types and all lines of one
mPDS 5 during installation of the mPDS 5 in a PROFIBUS network. During
configuration of the mPDS 5 measuring values are assigned to the input data
block for each product type separately. See attached configuration sheet for
details. The measuring values are transferred in the basic unit which mainly
corresponds to the SI unit of this quantity (Exception: temperature ... [C], CO2 ...
[g/l] )
Tip:
The mPDS 5 is able to deal with 1 ... 4 production lines and therefore the input
data block is shared between the available lines.
The first byte of the input data block is used as general mPDS 5 status byte.
17.3.1
Address
(relative)
Address
absolute
General Composition of the Input Data Block
Description
Type, number
of data bits
Status mPDS 5
0 ... Initialisation
1 ... OK
2 ... Warning
4 ... error
BYTE, 8
not used
BYTE, 8
1. line specific data block
see 17.3.2
2. line specific data block (option)
see 17.3.3
17.3.2
Range, comment
Composition of the Input Data Block for a single Line

mPDS 5 with Input Data Block Size 128 Bytes
When changing the size of the input data block the number of measuring values
changes according to chapter 17.3.4.
C48IB01B
107
Address
(relative)
Description
Type, number
of data bits
Status mPDS 5
1 ... OK
2 ... Warning
4 ... error
BYTE, 8
not used
BYTE, 8
Status production line (Status

equals the status in the upper right
corner on the mPDS 5 main
screen)
1 ... OK
2 ... Warning (e.g. Lo limit
exceeded)
4 ... Alarm/error (e.g. HiHi
limit exceeded
BYTE, 8
not used
BYTE, 8
Product number (0 999)
WORD, 16
Product type number
WORD, 16
Requested parameter 1
REAL, 32
MSB,..,LSB
12
REAL, 32
MSB,..,LSB
16
REAL, 32
MSB,..,LSB
20
REAL, 32
MSB,..,LSB
24
Measuring value 1
REAL, 32
MSB,..,LSB
28
Measuring value 2
REAL, 32
MSB,..,LSB
32
Measuring value 3
REAL, 32
MSB,..,LSB
36
...
REAL, 32
MSB,..,LSB
124
Measuring value 26
REAL, 32
MSB,..,LSB
108
Address
absolute
Range, comment
C48IB01B
17.3.3
Composition of the Input Data Block for a double Line

mPDS 5 with Input Data Block Size 128 Bytes
When changing the size of the input data block the number of measuring values
changes according to chapter 17.3.4.
Address
(relative)
Description
Type, number
of data bits
Status mPDS 5
1 ... OK
2 ... Warning
4 ... error
BYTE, 8
not used
BYTE, 8
Status production line 1 (Status

screen)
1 ... OK
exceeded)
limit exceeded
BYTE, 8
not used
BYTE, 8
Product number line 1(0 999)
WORD, 16
Product type number line 1
WORD, 16
Requested parameter 1 line 1
REAL, 32
MSB,..,LSB
12
REAL, 32
MSB,..,LSB
16
REAL, 32
MSB,..,LSB
20
REAL, 32
MSB,..,LSB
24
Measuring value 1 line 1
REAL, 32
MSB,..,LSB
28
REAL, 32
MSB,..,LSB
32
REAL, 32
MSB,..,LSB
36
...
REAL, 32
MSB,..,LSB
C48IB01B
Address
absolute
Range, comment
109
Address
(relative)
Address
absolute
Description
Type, number
of data bits
60
REAL, 32
MSB,..,LSB
64
Status production line 2 (Status

screen)
1 ... OK
exceeded)
limit exceeded
BYTE, 8
65
not used
BYTE, 8
66
Product number line 2 (0 999)
WORD, 16
binary coded
68
Product type number line 2
WORD, 16
binary coded
70
REAL, 32
MSB,..,LSB
74
REAL, 32
MSB,..,LSB
78
REAL, 32
MSB,..,LSB
82
REAL, 32
MSB,..,LSB
86
REAL, 32
MSB,..,LSB
90
REAL, 32
MSB,..,LSB
94
REAL, 32
MSB,..,LSB
98
...
REAL, 32
MSB,..,LSB
122
REAL, 32
MSB,..,LSB
17.3.4
Range, comment
Number of Transferable Measuring Values in Relation

to the Selected Input Data Block Size ( 64 ... 224 bytes)
and Number of Lines 1... 4
The table below describes the available number of measuring values as a

function of input data block size and number of lines.
110
C48IB01B
Input data
block size
1 line
2 lines
3 lines
4 lines
64
10
not possible
not possible
96
18
not possible
128
26
10
160
34
14
192
42
18
10
224
50
22
12
17.4 Cyclical Output Data Block

The output data block is used to transfer information from the PLC to the mPDS
5!
It is used e.g. to set the product number, to change parameters, to simulate digital
inputs, etc....
The size of output data block is defined for all product types and all lines of one
mPDS 5 during installation of the mPDS 5 in a PROFIBUS network. Measuring
values have to be transferred in the basic unit which mainly corresponds to the SI
unit of this quantity (Exception: temperature ... [C], CO2 ... [g/l] )
Tip:
The mPDS 5 is able to deal with 1 ... 4 production lines and therefore the output
data block is shared between the available lines.
Writing parameters:
After writing parameters via the output data block to the mPDS 5 and sending the
acknowledge command ("enter") it is compulsory to wait at least 2 seconds before
writing the next parameters. During these 2 or more seconds the output data
block must not be changed.
Reading parameters:
It is possible to read parameters from the mPDS 5. For this reason the PLC must
tell the mPDS 5 via the output data block which parameters (index and type) it
wants to read. Each new request must be terminated with an acknowledge
command ("enter"). The mPDS 5 then sends the requested parameters in the
input data block back to the PLC. These parameters are part of the input data
block until a new request has been sent.
C48IB01B
111
17.4.1
Composition of the Output Data Block for a single Line

mPDS 5 with Output Data Block Size 128 bytes
.
Address
relative
Description
Type, data
bits
Range
Product number
WORD, 16
0...999
2.0
DI1 from PLC
BIT, 1
0,1
2.1
DI2 from PLC
BIT, 1
0,1
...
...
...
2.7
DI8 from PLC
BIT, 1
0,1
3.0
DI9 from PLC
BIT, 1
0,1
...
....
...
3.7
DI16 from PLC
BIT, 1
Type of requested
parameter 1
Byte, 8
List of parameter types

see below
Index of requested
parameter 1
Byte, 8
List of indices see

configuration sheet
Type of requested
parameter 2
Byte, 8

see below
Index of requested
parameter 2
Byte, 8
List of indices see

configuration sheet
Type of requested
parameter 3
Byte, 8

see below
Index of requested
parameter 3
Byte, 8
List of indices see

configuration sheet
10
Type of requested
parameter 4
Byte, 8

see below
11
Index of requested
parameter 4
Byte, 8
List of indices see

configuration sheet
12
"Acknowledge"
command ("Enter") for
the requested
parameter
Word, 16
New requested
parameters are
transferred to the input
data block, when the new
number differs from the
old one.
14
Measuring value 1 from

the PLC
REAL, 32
MSB,..,LS
B
Optional
18

the PLC
REAL, 32
MSB,..,LS
B
Optional
112
Address
absolute
Comment
0,1
C48IB01B
Address
relative
Description
Type, data
bits
22

the PLC
REAL, 32
MSB,..,LS
B
Optional
26

the PLC
REAL, 32
MSB,..,LS
B
Optional
30
Type of parameter 1 to
be transferred to mPDS
BYTE, 8
0 ... 10
31
Index of parameter 1
BYTE, 8
0 ... 255
32
Parameter 1 to be
transferred to the mPDS
REAL, 32
MSB,..,LS
B
36
BYTE, 8
0 ... 10
37
BYTE, 8
0 ... 255
38
Parameter 2 to be
transferred to mPDS
REAL, 32
MSB,..,LS
B
42
BYTE, 8
0 ... 10
43
BYTE, 8
0 ... 255
44
Parameter 3 to be
transferred to mPDS
REAL, 32
MSB,..,LS
B
...
...
120
Parameter 16 to be
transferred to mPDS
REAL, 32
MSB,..,LS
B
126
"Acknowledge"
the values to be
transferred
Word, 16
C48IB01B
Address
absolute
Range
Comment
New parameters are

accepted by the mPDS 5,
when the new number
differs from the old one.
113
17.4.2
Address
relative
Description
Type, data
bits
Range
Product number line 1
WORD, 16
0...999
2.0
DI1 line 1 from PLC
BIT, 1
0,1
2.1
DI2 line 1 from PLC
BIT, 1
0,1
...
...
...
2.7
DI8 line 1 from PLC
BIT, 1
0,1
3.0
DI9 line 1 from PLC
BIT, 1
0,1
...
....
...
3.7
DI16 line 1 from PLC
BIT, 1
Type of requested
parameter 1 line 1
Byte, 8

see below
Index of requested
parameter 1 line 1
Byte, 8
List of indices see

configuration sheet
Type of requested
parameter 2 line 1
Byte, 8

see below
Index of requested
parameter 2 line 1
Byte, 8
List of indices see

configuration sheet
Type of requested
parameter 3 line 1
Byte, 8

see below
Index of requested
parameter 3 line 1
Byte, 8
List of indices see

configuration sheet
10
Type of requested
parameter 4 line 1
Byte, 8

see below
11
Index of requested
parameter 4 line 1
Byte, 8
List of indices see

configuration sheet
12
"Acknowledge"
the requested
parameter line 1
Word, 16
New requested
parameters are
old one.
14

from the PLC
REAL, 32
MSB,..,LS
B
Optional
18

from the PLC
REAL, 32
MSB,..,LS
B
Optional
114
Address
absolute
Composition of the Output Data Block for a double

Line mPDS 5 Output Data Block Size 128 bytes
Comment
0,1
C48IB01B
Address
relative
Description
Type, data
bits
Range
22
Type of parameter 1
line 1 to be transferred
to mPDS
BYTE, 8
0 ... 10
23
line 1
BYTE, 8
0 ... 255
24
Parameter 1 line 1 to
be transferred to the
mPDS
REAL, 32
MSB,..,LS
B
28
Type of parameter 2
to mPDS
BYTE, 8
0 ... 10
29
line 1
BYTE, 8
0 ... 255
30
REAL, 32
MSB,..,LS
B
...
...
52
Type of parameter 6 line

1 to be transferred to
mPDS
BYTE, 8
0 ... 10
53
line 1
BYTE, 8
0 ... 255
54
REAL, 32
MSB,..,LS
B
58
"Acknowledge"
command ("Enter") line
1 for the values to be
transferred
Word, 16
60
Product number line 2
WORD, 16
0...999
62.0
DI1 line 2 from PLC
BIT, 1
0,1
62.1
DI2 line 2 from PLC
BIT, 1
0,1
...
...
...
62.7
DI8 line 2 from PLC
BIT, 1
0,1
63.0
DI9 line 2 from PLC
BIT, 1
0,1
...
....
...
63.7
DI16 line 2 from PLC
BIT, 1
64
Type of requested
parameter 1 line 2
Byte, 8

see below
65
Index of requested
parameter 1 line 2
Byte, 8
List of indices see

configuration sheet
66
Type of requested
parameter 2 line 2
Byte, 8

see below
C48IB01B
Address
absolute
Comment
New parameters are

when the new number
0,1
115
Address
relative
Description
Type, data
bits
67
Index of requested
parameter 2 line 2
Byte, 8
List of indices see

configuration sheet
68
Type of requested
parameter 3 line 2
Byte, 8

see below
69
Index of requested
parameter 3 line 2
Byte, 8
List of indices see

configuration sheet
70
Type of requested
parameter 4 line 2
Byte, 8

see below
71
Index of requested
parameter 4 line 2
Byte, 8
List of indices see

configuration sheet
72
"Acknowledge"
the requested
parameter line 2
Word, 16
New requested
parameters are
old one.
74

from the PLC
REAL, 32
MSB,..,LS
B
Optional
78

from the PLC
REAL, 32
MSB,..,LS
B
Optional
82
Type of parameter 1
to mPDS
BYTE, 8
0 ... 10
83
line 2
BYTE, 8
0 ... 255
84
be transferred to the
mPDS
REAL, 32
MSB,..,LS
B
88
Type of parameter 2
to mPDS
BYTE, 8
0 ... 10
89
line 2
BYTE, 8
0 ... 255
90
REAL, 32
MSB,..,LS
B
...
...
112
Type of parameter 6 line

2 to be transferred to
mPDS
BYTE, 8
0 ... 10
113
line 2
BYTE, 8
0 ... 255
116
Address
absolute
Range
Comment
C48IB01B
Address
relative
Address
absolute
Description
Type, data
bits
114
REAL, 32
MSB,..,LS
B
118
"Acknowledge"
command ("Enter") line
2 for the values to be
transferred
Word, 16
17.4.3
Range
Comment
New parameters are

when the new number
Composition of the Output Data Block for a Multiple

Line mPDS 5 and Different Output Data Block Sizes
The output data block is shared between all installed lines. Each line gets exactly
the same memory space - in some configurations some bytes are not used at the
end of the output data block.
The number of measuring values that can be transferred from the PLC to the
mDPS 5 depends on the number of lines installed on the mPDS 5. See table
below. Each measuring value needs 4 bytes.
Number of
lines on one
mPDS 5
Number of measuring values to be

transferred from the PLC to the mPDS 5
A fixed number of 4 parameters can be requested from the mPDS 5 and are
part of the output data block. 2 Bytes are needed for each requested parameter.
The number of parameters that can be changed depends on the number of
lines and on the size of the output data block. For each parameter it is necessary
to send index, type and value (6 bytes per parameter).
Output data
block size
1 line
2 lines
3 lines
4 lines
64
not possible
not possible
96
10
not possible
128
16
C48IB01B
117
Output data
block size
1 line
2 lines
3 lines
4 lines
160
21
192
26
12
224
32
14
17.4.4
Type
Description
0..2
not used
Offset
Gain factor
Hi limit
HiHi limit
Lo limit
LoLo limit
Product parameter
17.4.5
Simulating Digital Outputs
When a PLC is connected via PROFIBUS it doesnt make sense to connect digital
outputs from the PLC to digital inputs of the mPDS 5 additionally. So the PLC can
simulate digital outputs by setting certain bits of the output data block. Two bytes
of the output data block are used for this purpose.
The mPDS 5 configuration data sheet tells you which virtual digital outputs are
assigned to which digital input channels of the mPDS 5. The function of the digital
signals should be clear by the used name (e.g. "Hold", ...)
17.4.6
Indices of Measuring Values and Parameters
To transfer or read parameters related to measuring values (limits, offsets,...) or

product parameter you need to know the index of the measuring value / the index
of the product parameter. You find all indices in the tables in chapters 7
(measuring values) and chapters 9.4 (product parameters) columns "Profibus
Index".
118
C48IB01B
17.5 Application Examples for PLC/PROFIBUS

17.5.1
Selecting a new product
To select a new product use Bytes 0 and 1 from the output data block. It is not
necessary to send an additional acknowledge command.
You can read back the current product (number) from the input data block bytes
4 and 5.
TIP
To avoid confusion make sure that the PLC is the only device changing the
product number. No external switch should be connected and the product
selection function in the main screen must not be used.
17.5.2
Changing Product Parameters
It is possible to change product parameters using the cyclical output data block.
Write index, type and value into the output data block in the right place and send
an additional acknowledge command.
C48IB01B
119
Example:
You want to enter the alarm limits of the "Original extract" of the product type Beer
1. The index of the "Original extract" for the product type "Beer 1" is "2". The
parameter types can be looked up in the above table. The new alarm limits are:
LoLo=10.5
Lo=10.7
HI = 11
HiHi=11.2
Write the LoLo limit:
Address
relative
Address
absolute
Value to be written
Type, data bits
30
BYTE, 8
31
BYTE, 8
32
10.5
REAL, 32
MSB,..,LSB
Value to be written
Type, data bits
36
BYTE, 8
37
BYTE, 8
38
10.7
REAL, 32
MSB,..,LSB
Value to be written
Type, data bits
42
BYTE, 8
43
BYTE, 8
44
11
REAL, 32
MSB,..,LSB
Value to be written
Type, data bits
48
BYTE, 8
49
BYTE, 8
50
11.2
REAL, 32
MSB,..,LSB
Write the Lo limit:

Address
relative
Address
absolute
Write the Hi limit:

Address
relative
Address
absolute
Write the HiHi limit:

Address
relative
120
Address
absolute
C48IB01B
Send the "Acknowledge" command for changing parameters (Output data block
size 128 bytes):
Address
relative
Address
absolute
126
TIP
Value to be written
Type, data bits
different from the old one
WORD, 16
After sending an Acknowledge ("Enter") wait at least 2 seconds before

sending new values/commands.
The number of parameters that can be modified in one step depends on your
configuration.
17.5.3
Reading Product Parameters
It is possible to read product parameters using the cyclical input/output data

blocks.
Write index and type into the output data block in the right place and send an
additional acknowledge command, then you get the requested parameters in the
input data block.
Example:
You want to read the alarm limits of the "Original extract" of the product type Beer
1. The index of the "Original extract" for the product type "Beer 1" is "2". The
parameter types can be looked up in the above table.
Read the LoLo limit of "Original Extract" as "requested parameter 1" bytes 8 ...11
in the input datablock:
Address
relative
Address
absolute
Value to be written
Type, data bits
BYTE, 8
BYTE, 8
Read the Lo limit of "Original Extract" as "requested parameter 2" bytes 12 ...15
Address
relative
Address
absolute
Value to be written
Type, data bits
BYTE, 8
BYTE, 8
Read the Hi limit of "Original Extract" as "requested parameter 3" bytes 16 ...19
Address
relative
8
C48IB01B
Address
absolute
Value to be written
Type, data bits
BYTE, 8
121
BYTE, 8
Read the HiHi limit of "Original Extract" as "requested parameter 4" bytes 20 ...23
Address
relative
Address
absolute
Value to be written
Type, data bits
10
BYTE, 8
11
BYTE, 8
Send the "Acknowledge" command for reading parameters:

Address
relative
12
TIP
Address
absolute
Value to be written
Type, data bits
different from the old

one
WORD, 16
After sending an Acknowledge ("Enter") wait at least 2 seconds before sending

new values/commands.
The requested alarm limits will be part of the input data block (Bytes 8 ... 23) as
long as you dont request new parameters.
122
C48IB01B
18 Communication with external PC - download of System Information and Instruction Manual
18 Communication with external PC download of System Information and

Instruction Manual
You can download the system information and the instruction manual (PDF file)
from your instrument to any PC of your local network via ethernet.
1. Connect the instrument to your local network via the ethernet interface.
2. Tap <Menu> and select "Setup > Control Panel > Network".
3. Activate the option "Obtain an IP address automatically (DHCP)" or enter the
network parameters manually.
For details about the Network settings, see Chapter 11.
4. Open an internet browser on a PC that is connected to your local network.
5. Enter the IP address of the mPDS 5 in the address field of the browser and
press the <> key.
Now the system information of your instrument is displayed together with a
download link for the PDF file of the instruction manual.
Fig. 18 - 1
C48IB01B
Screenshot of browser connected to mPDS 5
123
19 Technical Data
19 Technical Data
19.1 General Technical Data
Dimensions (W x H x D):
275 x 215 x 240 mm

(10.83 x 8.47 x 9.45 inches)
Dimenisons panel cutout

(W x H):
249 x 189 mm
(9.81 x 7.45 inches)
Weight (depending on the

configuration):
max. 4.6 kg
Voltage:
DC 24 V -15% / +20%
Power consumption:
max. 60 W (depending on the config.)
Degree of Protection:
IP54 from the front (only after proper

installation in a control panel, switch
cabinet,...)
Ambient temperature:
+ 5 to + 40 C (+ 41 to + 104 F)
Air humidity:
0
to
90%
noncondensing
Pollution degree:
Altitude:
maximum 3000 m (9000 feet)
Touch screen:
8.4 inch TFT, 640 x 480 px
Radiated emissions
Class A. This equipment can

generate radiated disturbances in
residential environment.
relative
humidity,
Input and Output Specifications

All in- and outputs (inlcuding relay ouputs) connected to mPDS 5 have to accord
with PELV (protective extra-low voltage) of EN 61140 or SELV specification of
EN 60950, i.e. maximum voltage Umax must not exceed 24 V + 20% = 28.8 V
and a maximum current Imax = 0.7 A.
19.2 Analog and Digital Inputs/Output (I/O Board and

Transducer Board)
Relay outputs e.g. for limit monitoring:
Printed board with floating contacts, external fuse required!
124
Maximum current Imax:
0.7 A
Max. switching-on current:
0.7 A
Maximum switching power Umax:
30 V
Contact resistance:
approx. 0.6
Lifetime:
106 cycles
C48IB01B
19 Technical Data
Analog input:
Galvanically isolated from mPDS 5 .
Voltage-frequency analog/digital converter.
Input current range:
0 to 20 mA / 4 to 20 mA
Accuracy:
0.1% (= 0.02 mA)
Resolution:
14 bit
Auxiliary internal voltage:
DC 15 V, 30 mA
Max. input voltage:
DC 30 V
Max. current:
40 mA
Input impedance:
<300
Temperature coefficient:
135 ppm/K of 20 mA
55 ppm/K of 20 mA (typical)
Analog output:
Galvanically isolated from mPDS 5.
Output current:
4 to 20 mA
Accuracy:
0.1%
(= 0.02 mA)
Resolution:
14 bit
Maximum load impedance Rmax:
<600
Filter:
Low pass filter 4. order
Filter cut-off frequency:
70 Hz
Temperature coefficient:
135 ppm/K of 20 m
55 ppm/K of 20 mA (typical)
Digital input:
Galvanically isolated, passive inputs complying with EN 61131-2; All inputs
have one common ground terminal.
Input voltage:
DC 24 V (max. DC 30 V)
Maximal voltage for the status = "0":
DC 5 V
Minimal voltage for the status = "1":
DC 15 V
Input impedance:
>2.5 k
When used as counter input:
Max. frequency: 300 Hz

min. pulse length: 0.5 ms
Digital output:
All outputs are supplied internally or externally and have to comply with EN
61131-2. All outputs have one supply and one common ground terminal.
External supply
C48IB01B
Power supply:
DC 24 V
Nominal current per output:
0.5 A
125
19 Technical Data
Max. current per output:
0.7 A
Breaking current (after 50 s):
2A
Max. internal resistance per output:
Max. leakage current:
10 A
Internal supply
Power supply:
DC 15 V
Sum of all currents (all outputs):
25 mA
Internal resistance per output:
Max. leakage current:
10 A
19.3 Transducer Inputs (Transducer Board)

Transducers Input 1/2
Electrically isolated interface for an Anton Paar DPR(n), SPR(n), SPRn 2S or
DSRn transducer.
This input is short-circuit-proof. It is not allowed to connect an active signal to
this input.
Voltage:
< DC 16.5 V
Current
< 40 mA
19.4 USB/CAN/Ethernet (CPU Board)

Embedded-PC
Temperature operating conditions:
0 to + 60 C (+ 32 to + 140)
Ethernet interface:
IEEE 802.3u
Ethernet
USB interface:
1.1 compliant
100
Base-T
Fast
CAN user interface
126
Protocol:
CAN 2.0 A
Plug connection (pin configuration

according to recommendation CiA
DR 303-1):
9-pin D-Sub-connector
C48IB01B
19 Technical Data
19.5 PROFIBUS (PROFIBUS Board)

PROFIBUS data
Protocol:
PROFIBUS-DP
Physical layer:
RS-485
Transfer rate:
9600 bit/s to 12 Mbit/s
Company name:
Anton Paar GmbH, Device_Man_Id: 275

(dezimal)
PROFIBUS-DP:
EN 50170-2, IEC 61158
Physical Layer:
US Standard EIA RS485, linear bus with

Termination at both ends,
branch line 0.3 m
Possible data rates in [kbit/s]

(Automatic baud rate detection)
9.6, 19.2, 31.25, 45.45, 93.75, 187.5, 500,

1500, 3000, 6000, 12000
Max. Segment length
1200 m, depending on data rate and

cable specifications
Model name:
mPDS 5 PROFIBUS Board
Manufacturer:
Anton Paar GmbH
ID-Number:
0AD3 HEX
GSD-File:
AP_0AD3.GSD, 1.3.0
Maximum Line Lengths at Different Data Rates

Data rate in [kbit/s]
9.6
19.2
45.45
93.75
187.5
500
1500
3000
6000
12000
Line length in [m]
1200
1200
1200
1200
1000
400
200
100
100
100
Line Parameters
PROFIBUS line type A (IEC 61158) should be used
C48IB01B
Parameter
Specification
Impedance in []
135 ... 165 (at 3 ... 20 MHz)
Capacitance [pF/m]
< 30
Loop resistance [/km]
< 110
Core diameter [mm]
> 0.64
Core cross section [mm]
> 0.34
127
19 Technical Data
PROFIBUS D-SUB Plug Pinning

The D-SUB plug with 9 pins is defined as follows:
Fig. 19 - 1
Pin No.
Signal
D-SUB plug (female)
Description
Input/output
Not used
Not used
RxD/TxD-P
Receive/Transmit data P, B-line, positive data line
Input/Output
CNTR-P
Repeater control signal; RTS signal, TTL-level
Output
DGND
Data ground (Reference voltage VP)
Output
VP
Power supply; (P 5 V)
Output
not connected
Receive/Transmit data- N, A-line, negative Data

line
Input/Output
7
8
RxD/TxD-N
9
Metal case
128
Not used
Shield
Shield or PE
C48IB01B
20 Troubleshooting
20 Troubleshooting
20.1 Message List - Inactive Output fields
If an error occurs, the symbol in the upper right corner of the status area
changes.
Status = ok
Instrument and measuring values are within warning/alarm
limits
Status = Warning
e.g. One or more warning limits exceeded, special
warnings could come up reminding the user to carry out a
maintenance e.g. on a Carbo CO2 analyser
Status = Error
- mPDS 5 errors (configuration, etc. )
- one or more alarm limits exceeded
- transducer disconnected or defective
Fig. 20 - 1
C48IB01B
Message list example
129
20 Troubleshooting
Tap the status button to open the message list window. Messages are self
explanatory. To close the message list window tap on the "X" in the upper right
corner.
TIP
If you want to export the current message list to a USB flash drive use menu
"Service > Message List Export".
If an exceeded limit is linked to a physical alarm output (DIO or Relay) a reset
button is shown right beside the message.
You can reset (=deactivate) the physical alarm for a certain time by tapping on
this field.
If a sensor/transducer is defective or not connected, related measuring
quantities are invalid and instead of the expected value the string inactive is
displayed in the output field. E.g. if an mPDS 5 is set up for a DSRn and the
DSRn is defective or not connected all output field linked to density/sound
velocity/temperature will read inactive.
You find below examples of common error messages and suggestions of
corrections.
Error message
Cause
Correction
DSRn
No sensor connected
No signal at the Transducer

input 1 or 2.
Check the connecting cable.
DSRn
Unexpected sensor type
found
The mPDS 5 expects a DSRn

to be connected - a DPRn or
SPRn was connected instead
Change the configuration of the

mPDS 5 to match the connected
sensor=transducer type or connect
a DSRn transducer.
Original Extract
Upper alarm limit exceeded
Original extract has exceeded

the HiHi Limit (=upper alarm
limit)
The production is out of

specifications - bring the original
extract into the allowed range by
e.g. adding more water.
Ethanol %v/v 20 C
Upper warning limit
exceeded
Ethanol %v/v 20 C has

exceeded the Hi Limit (=upper
warning limit)
The production is out of

specifications - bring the ethanol
%v/v 20 C concentration into the
allowed range by e.g. adding more
water.
DSRn
A CRC error occurred
Error in the transferred

transducer constants of PTE5
Exchange transducer electronics
NaN
"NaN" stands for "Not a

Number". The calculated result
features an invalid number.
Check all input values and

parameters.
130
C48IB01B
20 Troubleshooting
20.2 Diagnosis Windows

If you want detailed information on a single input/output tap <Menu> and select
"Service> Diagnosis". You get a list of available alarms (e.g. Alarm1, Alarm2,...),
Anton Paar transducers (e.g. DSRn), connected 4-20 mA transmitters (e.g.
conductivity), connected digital input signal (e.g. Hold) ... etc. Select the item you
want to get detailed information about and tap <Details> in the buttons area.
Fig. 20 - 2
C48IB01B
Diagnosis window - list of available "sensors"
131
20 Troubleshooting
Selecting the details of DSRn would give the following window.
132
Fig. 20 - 3
Details of a DSRn transducer: Connectors, Input Quantities, etc.
Fig. 20 - 4
Input Quantities of a DSRn transducer
C48IB01B
20 Troubleshooting
TIP
C48IB01B
Take a close look at "PTE5-State"!

AP transducers such as the DPRn/SPRn/DSRn ... give an additional status
information ("PTExxx -state"), which is very important to check:
"...State" = 0 .... Transducers running OK

The raw values are valid and represent the current ones received from the
transducer.
"...State" = 1 .... Transducer drop-out, you get the last raw values before the
drop out. They do not represent the current values from the transducer!
"...State" = 2 .... Wrong transducer type, connected transducer does not

match the expected one. Some or all raw values do not represent the current
values from the transducer!
"...State" = 8 .... CRC error detected in the data coming from the transducer.
Some or all raw values are not valid!
133
21 Document Numbers
21 Document Numbers
134
Document No.
Date
Comment
C48IB01A
25.03.2009
First release
C48IB01B
15.12.2009
User Interface Fimware 2.0 (or higher),

main changes:
Supports up to 2 lines
Supports additional languages
Additional Product types: "Beverages

Diets/Col.", "Density Control", "Milk",
"DMA HPM Wide Range", "Liquids 3Comp 2", "Liquids 3-Comp 3", "Boron
EDF",
Supports Davis 5
C48IB01B
21 Document Numbers
Appendix A: mPDS 5 Menu Structure

This table gives an overview of the mPDS 5 menu structure.
Adjustments
Laboratory Adjustment
Manual Adjustment
Reset Adjustment
Data Memory
Measurement Data Export

Audit Trail
Product Settings
Setup
Control Panel
Date and Time

Regional Settings
Network
Instrument Name and Location
Calibrate Touch Screen
Display Brightness
PROFIBUS Address
Users Management
Audit Trail
Service
Backup Instrument Settings

Restore Instrument Settings
Update
User Interface Firmware

Module Firmware
Operating System
System Information
Expert Window
Diagnosis
Message List Export
C48IB01B
135
21 Document Numbers
Appendix B: CE Declaration of
Conformity
136
C48IB01B
21 Document Numbers
C48IB01B
137
21 Document Numbers
138
C48IB01B

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Instruction Manual

Firmware Version 2.0 or higher

Anton Paar GmbH

General Safety Instructions ..................................................................................................... 9

3 mPDS 5 - An Overview .................................................................................................................. 12

How to use the Touch Screen................................................................................................ 15

Operating Elements of the Main Screen................................................................................ 16

mPDS 5 is Capable of Handling Multiple Process Lines. ....................................... 18

Operating Elements of the Menu Screens............................................................................. 21

Special Operating Elements ................................................................................... 22

Calibrating the Touch Screen ................................................................................. 24

Layout - Output Fields (Size, Number and Contents) ............................................ 24

Logging On/Off ....................................................................................................... 27

7 Available Measuring Quantities.................................................................................................... 29

Adjusting the mPDS 5 to Laboratory Reference Values ........................................................ 34

Adjustment According to Laboratory Values .......................................................... 35

Tips for the adjustment of certain product types..................................................... 37

Product Types "Beer 1" and "Beer 2"...................................................... 37

Reset Adjustment ................................................................................................... 39

Quick instructions: Adding, Editing and Deleting Products.................................................... 41

Available Product Types ........................................................................................................ 42

Alarm Limits ........................................................................................................................... 45

Available Product Parameters and Related Functions .......................................................... 48

Product Parameters "CO2 Stored", "CO2 High, CO2 Low." ................................... 53

Product Parameters "Dens. 20 Temp. Corr." , "Eth.%v/v Temp. Corr.",

Product Parameter "Product Group" ...................................................................... 55

Product Parameter "Formula" ................................................................................ 55

Product Parameter "H2O-Density [g/cm]" ............................................................. 55

Product Parameters "KA", "KB", ..., "KU", "Ref.Temperature[C]",

Product Parameter "H2O-Correction", "Zero Diet" ................................................. 56

Product Parameters "K1","K2","K3, "P-Factor", "Set Density [g/cm]",

Product Parameters "CA", "CB", "Ref. Temperature", "Skim-Dens", "Skim-Fat",

Product Parameters "AA", "AB", ..., "AK" ............................................................... 60

Product Parameters "Ref. Temp.[C]/P8", "KB", "KC", "KG", "CA/C(5)", "CB/C(4)",

Product Parameters "Ref. Pressure [bar]", "Ref.Temperature[C]",

Product Parameters "Ref. Conduct.[mS]", "Ref.Temperature[C]",

10 Exporting Measurement Data ....................................................................................................... 68

16.1 Mounting the mPDS 5............................................................................................................ 88

24 V DC Power Supply (CPU board) ..................................................................... 94

USB Interface (CPU board).................................................................................... 95

Ethernet (LAN) Interface (CPU board) ................................................................... 95

CAN Interface (CPU board).................................................................................... 95

Transducer Inputs for DPR/DPRn/SPR/SPRn/DSRn (Transd. board) ................... 95

0/4-20 mA Analog Inputs (Transducer and I/O board) ........................................... 96

0/4-20 mA Analog Outputs (I/O board)................................................................... 97

Digital Outputs (Transd. and I/O board) ................................................................. 98

Relay outputs (I/O board) ....................................................................................... 99

16.2.10 Digital Inputs/Counter Inputs (Transducer and I/O board).................................... 100

PROFIBUS Interface (PROFIBUS board) ............................................................ 102

17 PROFIBUS communication with a PLC ..................................................................................... 104

General Composition of the Input Data Block ...................................................... 106

Number of Transferable Measuring Values in Relation to the Selected Input Data

17.4 Cyclical Output Data Block ...................................................................................................110

List of parameter types..........................................................................................117

Simulating Digital Outputs .....................................................................................117

Indices of Measuring Values and Parameters .......................................................117

17.5 Application Examples for PLC/PROFIBUS...........................................................................118

Selecting a new product ........................................................................................118

Changing Product Parameters ..............................................................................118

Reading Product Parameters ............................................................................... 120

18 Communication with external PC - download of System Information

19.1 General Technical Data ....................................................................................................... 123

mPDS 5 Menu Structure......................................................................................... 134

CE Declaration of Conformity ............................................................................... 135