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Subsidencecontrolmeasuresincoalmines:Areview
JournalofScientificandIndustrialResearch
Vol.64,May2005,pp.323332
Subsidencecontrolmeasuresincoalmines:Areview
RDLokhande,APrakash,KBSingh*andKKKSingh
CentralMiningResearchInstitute,Dhanbad826001
Received19October2004accepted24March2005
Thispaperreviewssubsidencecontrolapproachesadoptedinundergroundcoalmines.Subsidence,asuddendepressionof
theground,occursintwoforms,troughandpotholesubsidence.Thiscanbehazardoustolifeandpropertyasitoccurswithout
any prior indication. Subsidence can be controlled by using partial extraction methods, stowing etc. in working mines.
Backfillingandgroutingcanbeusedtostabilizeunapproachableabandonedundergroundmines.
Keywords:Coalmines,Subsidence,Partialextraction,Stowing,Grouting
IPCCode:E21C45/00
Introduction
Surface manifestation of underground coal extraction occurs in two forms, pothole and trough subsidence.
Potholesubsidenceisasuddendepressionofgroundsurfaceofsmallareaduetosuddencollapseofoverburden
intotheundergroundvoid.Troughsubsidenceisalargeareadepressionofthesurfaceterrain,whichiscommon
at greater depth. Pothole subsidence is hazardous to life, as it does not impart any prior indication before its
occurrence. Ground movements produce various forms of damage to different surface features and structures.
Damagetobuildingsresultfromtilting,curvatureandlineardeformationofthegroundbuiltonit.Compression
and extension of the surface alter the gradient of structural alignment, which ultimately causes their
deformation. Subsidence phenomena, which occurs in abandoned mines to a large extent, continues through
yearsaftermining1.Abandonedroomandpillarminingeventwocenturiesagomaystillbecausingsubsidence,
which results in heavy loss of life and property. This paper reviews various subsidence control approaches,
whicharebeingadoptedincollieriesforbothworkingandabandonedcoalmines.
SubsidenceControlinWorkingCoalmines
PlaneFittingMethod
_____________
*Authorforcorrespondence
Tel:913262203010/2203070Fax:913262202429
Email:kbsingh_cmri@yahoo.com
N=1.5W/J(1)
where,N=NumberofcribjackassemblyW=Weightofsuperstructure,tonsJ=Capacityofjack,tons.
Locations of cribjack assembly are selected carefully to cover all corners and area under the beam.
Maximum spacing of the cribjack assembly is limited to less than 3 m. Under heavy portion of the
superstructure,cribjackassemblyisdenselyplaced.
TrenchAroundHouse
Trenchingaroundhouseiseffectiveinreducingcompressivestressesonthefloorandwall.Thetrenchshould
be at least 0.3 m wide, 0.9 to 2.0 m from the exterior wall and should extend 0.15 m to 0.2 m below the
foundation4. Plain strain formulation was used to study stress reduction on the basement floor due to different
dimensionsoftrench(Fig.1).
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Fig.1Finiteelementmodelforstudyingtheeffectoftrench
values.
Fig. 2Relation between maximum subsidence and width/depth The interaction of basement floor and ground was
ratio
modeled by using Winklers sub grade reaction theory5.
Forimplementingthesubgradereactiontheory,thegroundmodelinplanestrainwasfirstrunalone(withoutthe
wallandfloor).Knowndisplacementsattheinterfacenodalpointsofthegroundandfloor,andgroundandwall
were imposed in the groundalone model all other boundary points of the ground alone model were fully
constrained.Byrunningthegroundalonefiniteelementmodel,reactionforcesattheinterfacenodalpointswere
determined.Afterthis,thecombinedground,floor,andwallmodelwasrunwithknownreactionforcesatthe
interfacenodalpointsandknowndisplacementsatallothersurfaceboundarynodalpoints.
Percentagereductioninmaximumcompressivestressonthefloorduetodiggingadeeperandwidertrench
wascalculatedwithrespecttonotrenchsituation.Alsothepercentagegaininreductionofcompressivestress
onthefloorduetodiggingalargedimensiontrenchwithrespecttotheprecedingsmallerdimensiontrenchwas
calculated.
TensionCable
Atensioncableisusedtoreducetwistingdamagetothestructure,whichhashighcompressivestrengthbut
low tensile strength, for example, concrete block masonry. For proper design, tension in the cable must be
determinedproperly2.
HydraulicSandStowing(HSS)
InIndiancoalmining,stowingplaysavitalroleforsubsidencecontrol.Amongdifferentmethodsofstowing,
HSSisveryeffectiveinIndianmining(Fig.2).ThemaximumsubsidenceinIndiancoalfieldswithHSSfilling
isonly5percentwhereasitis60percentincaseofcavingwithrespecttoextractionthicknessofasingleseam
extraction6.Thus,themaximumsubsidencecanbereduced12timesbyhydraulicfillingofvoidswithsandwith
respecttocaving.Insomestowedpanels,thevalueofsubsidenceishighduetodelayinstowingoroldstowed
room and pillar working in the overlying or underlying seam. The magnitude of maximum subsidence varies
between05and35percentoftheextractionthickness7.ThemaximumsubsidencewithHSSishighinforeign
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coalminesincomparisontoIndiancoalmines(Table1)duetostrongoverlyingrockinIndiancoalmines.Thus,
HSSisveryeffectiveinIndiatoreducesubsidenceincomparisontoothercountries.
Table1Maximumsubsidencewithhydraulicsandstowing
Country
Maximumsubsidence
%
8
20
Ruhrcoalfield,Germany
12
UpperSilesia,Poland9
2535
North&Pasdecalaiscoalfield,France10
1520
Britishcoalfield11
19
Kuho(II)colliery,Japan12
05
Kampteecoalfield,India6
PartialExtractionMethods
Partialextractionmethodsusedtominimizesubsidence
as well as strain to protect different surface features and
structuresareasfollows:
NonEffectiveWidthofExtraction
SafetyFactor=Strengthofpillar(S)/Loadonpillar(P)
(2)
ThepillarstrengthestimatedusingCMRIpillarstrengthequation15:
S=(0.27ch0.36)+([H/250+1][We /h1])Mpa
(3)
where,c=Uniaxialcompressivestrengthof1inchcoalcube,Mpah=Workingheight,mH=Depthbelow
surface,mWe=Pillarwidth,m(forsquarepillar)=2w1w2/(w1+w2)(forrectangularpillar).
LoadonpillarisestimatedusingWilsonsformula 16asgivenbelow:
P=[0.025H/We2]*[(We+fH)(We+B)]Mpa
(4)
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where,We=pillarwidth,mH=depthbelowsurface,mB=roadwaywidth,mf=0.3forcaving=0.2for
stowing.
ChessBoardMethod
WhenNEWextractionisnotpossible,ChessBoardmethodmaybeadopted.Inthismethod,everyalternate
pillarineveryrowisextractedsoastoleaveachessboardpattern(Fig.4).ThePercentageofextractioninthis
patterncomesto606517.
Thesafetyfactorofthepillarsleftoutmustbeatleast2.0forlongtermstabilitypointofview.Theformula 16
usedtocalculatetheloadonpillaris:
P=0.025[(We+B)/We]2[2H(We+B)/1.8]Mpa
(5)
ThestrengthofpillarisestimatedusingEq.3.
GoafPillarMethod
Wide&StallMining
SplittingofPillarwithStowing
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The Directorate General of Mine Safety (DGMS) generally does not permit splitting of pillars by caving
undersurfacefeatures.Butthepillarscanbesplitwithstowing.Thewidthandnumberofsplitsaredecidedby
pillarstrengthconsiderations.Aminimumsafetyfactorof1issufficienttoensurelongtermstabilityofstooks
withcompletestowing.
SplittingofPillarwithSideBolting
Sb=S[1+{20As(q1)}/(ca2)]Mpa(6)
Fig.5Wide&stallmethodofmining
where,Sb=strengthofboltedpillars,MpaS=strengthof
unboltedpillarsdefinedbyeqn(3),MpaAs = anchorage
strength of each bolt, t q = triaxial strength factor
(average 3.5) c = Coal strength, t/m2 a = Spacing
betweenthebolt,m.
The load on the reduced pillars is estimated using
tributaryareaconcept27andisgivenas:
P=0.025H[L1L2/w1w2]Mpa(7)
Where,H=depthbelowsurface,mw1,w2=Pillarwidths,mL1,L2=Centretocentrepillarsize,m.
HarmonicMining
Extractionofapanelcausestensionalandcompressive
strainatthesurface.Theworkingintwoseamsshouldbe
so advanced simultaneously to cancel out the balance of
strain,causedbyonefacebythestraininducedbyanother
at a different level. This approach is known as harmonic
mining, which, however, is not simple as the mine has to
be preplanned, and also problems due to interaction
between faces in different seams have to be countered.
Another application of the principle is in protection of
buildings. The working was laid out so that the building
was at the centre of a panel of maximum width. In this,
thebuildingwassubjectedtoeffectsoftravelingstrains28.
To counter it, the face was split into two units, which
were advanced in steps with a fixed interval between
them such that strain induced by two faces cancel each
other(Fig.6).
Fig.6Harmonicmining
SubsidenceControlinAbandonedCoalmines
Abandoned coalmines also cause surface deformation
with time following both pothole and trough subsidence.
Two distinctly different subsidence control technologies have been developed for abandoned coalmine 29,30: i)
Pointsupportmethodandii)Arealbackfilling.
PointSupportMethod
ThecostofPointSupportmethodinvolvesalargenumberofboreholesandtheuseofexpensivematerialin
relativelysmallquantities.ThisexistsseveraldozenPointSupportmethod,whichoperateeithertosupportthe
undergroundcavities,controllingsubsidence,ortoisolatethestructurefromtheeffectofsubsidenceifitshould
occur. The method usually involves deep foundation through the mine opening supporting the structure on the
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underlying strata. On the principle of Point Support methods, some other methods are: i) Gravel Column and
AssociatedMethodii)FlyashGroutInjectionandiii)FabricFormedConcrete.
GravelColumn
andprotectionagainstdeterioration,ineffecttheheightof
Fig.7Groutedcolumntosupporttheoverburden
thepillarhasbeenslightlyreducedbyburyingtheirlower
FlyashGroutInjection
In a partially subsided mine, it may be difficult to build gravel columns. A highly fluid injection material is
desiredthatwillfillsmallvoidsandcrevices,yetisexpensiveenoughtouseinsuchlargeopeningsasmaystill
existinthemine.Itiscarriedtoboreholebypipeandhose,andpoureddowntheboreholeinfreefall.Inlarge
opening,thevalueofgroutinjectedineachshiftissufficienttocreateadiskperhaps10mindiamand10cm
tall by next day, this disk will have set, and another disk will be placed on the top by each days injection.
Eventually,thecolumnofgroutwillcontactthemineroof,theboreholewillbefilledwithgrout,andanystrata
separationsinthemineroofwillbegrouted.
FabricFormedConcrete
Aboreholeisdrilledfromthesurfacethroughthemineopeningandashortdistanceintotheminefloor.The
fabric tube is then placed around a grout pipe, and the assembly lowered into the borehole. Concrete is then
pumpedfromthegroutpipetoinflatethefabrictubefromthebottomup.Creatingaconcretecolumnkeyedinto
theminefloorandroof28.Oftenthegroutpipeisleftinplacetoprovidesomereinforcement.Thefinisheddiam
of the column depends upon the tensile strength of the fabric and the depth of mine opening. Since the fabric
mustresistburstingunderthehydrostaticpressureofthefluidconcrete.
Inthedesignofasubsidencecontrolsystemsuchasfabricformedconcrete,theinteractionamongthemine
floor,columnandmineroofelementsmustbeconsidered.Itisdifficulttoobtaincompletecontact.Theconcrete
columnistypicallystiffandstrongincomparisontothemineroofandfloor,sothatmaximumloadislimitedby
bearingstrengthoffloorratherthanthestrengthoftheconcretecolumn.
ArealBackfilling
ArealBackfillinginvolvesthefillingofminevoidstoprovidegeneralprotectiontourbanareasthatmaybe
measuredinsqkm.Itinvolvedthelargequantitiesofmaterialssuchascoalminerefuseorflyash,whichare
available locally at low cost. Such materials are not desired on the surface, and backfilling provides an
environmentally sound method for their disposal in addition to controlling subsidence. In contrast to the point
supportsystem,whichistypicallygravityfeedmethod,ArealBackfillingusuallyinvolvespressureinjection.On
the principle of Areal Backfilling, some other methods are: i) Pumped Slurry Injection ii) Fly ash Slurry
Injectionandiii)PneumaticFlyashInjection
PumpedSlurryInjection
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FlyashSlurryInjection
Flyashslurryisinjectedinabandonedmineusingapumpingsystem.Becauseofitsgreaterfluidity,flyash
slurry(5060%solid)ishighlypumpableandtravelsundergroundalongdistance.Atonelocation,flyashslurry
wasdepositedmorethanakilometerfromitsinjectionpoint,clearly,largeareasmaybebackfilledfromeach
injectionborehole,butdifficultymaybeencounteredindeterminingwheretheflyashistraveled.
PneumaticFlyashInjection
Some use has been made of pneumatic injection of dry fly ash in dry mines. The process simply involved
carryingtheflyashindryproducttankersdirectlytotheinjectionborehole,andusingthetankersonboardair
compressortoblowtheflyashintothemineopening.Suchsystemshavenotbeendevelopedtothesamedegree
ashaveeffectivepumpedslurrymethods,butcertainlycouldbeeffectiveindrymineswherelittlesubsidence
hastakenplaceandgoodconnectivitybetweenminesentriesexists.Inanisolatedmineentry,backpressurecan
rapidlybuildup,defeatingthepneumatictransportmechanism.
Intheinjectionhead(Fig.9),theinnerpipecarriescompressedair,whichimpingesonthecurvedeflection
plate at the bottom of the casing, spraying the wet coal mine refuse horizontally. In open air, the mine refuse
wouldtravelupto15minaflattrajectory.Inamineopening,theminerefusewouldtendtodepositinacircle
aroundtheinjectionhead.Asthedepositscomeneartosealingthemineroof,airvelocitythroughthenarrow
openingremainingisexpectedtoformapipethroughwhichslurrywouldbecarriedinapneumatictransportto
bedepositedatgreaterdistances.Asconceived,thesystemdoesnothavecertainobviousfaults,norhasitbeen
inoperationlongenoughforthisfaulttobecorrected.
FillingofCracks
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Discussion
Importantsubsidencecontrolmeasuresincoalminesare
summarizedasfollows:
Methods
Minescondition
Remarks
PlaneFitting
Workingmine
TrenchAround
House
TensionCable
Workingmine
Stowing
Workingmine
NonEffective
Width
Workingmine
Protectsthesuperstructure
byeliminatingstrain.
Trenchingaroundahouse
absorbscompressivestrain.
Itiseffectiveinreducing
damagetoconcreteblock
masonrybasement.
Hydraulicstowingisvery
mucheffectiveinIndiaasit
reducesmaximum
subsidenceby1/12timesin
comparisontocaving.
Thismethodusedto
controlsubsidence
completely.Thepercentage
ofcoalrecoveryisabout
ChessBoard
Workingmine
Workingmine
Fig.9Pneumaticassistedslurryinjection
GoafPillar
Workingmine
WideandStall
Workingmine
SplittingofPillar
withstowing
Workingmine
Splittingofpillar
withsidebolting
Workingmine
5014insingleseam
conditionasisfurther
reducedinmultiseam
extraction.
Thismethodisusedfor
completesubsidence
controlwith6065%coal
recovery17.
Usedwheredifficultto
workbyNEWandChess
Boardmethods.Itgivebest
recoveryamongallpartial
extractionmethods.The
extractionpercentage
comesto607018.
Usedwherecoveris
shallowforcomplete
subsidencecontrol.The
extractionpercentageis40
6526.
Splitedpillars(stooks)with
stowingmusthaveatleast
1safetyfactortosupport
theoverburden.
Fullcolumngroutedside
boltingincreasethe
strengthofsplitedpillarsto
withstandoverburdenfor
completesubsidence
control.
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Fig.10Differentmethodsforsubsidencecontrol
HarmonicMining
Workingmine
GravelColumn
Abandonedmine
FlyashGrout
Injection
Abandonedmine
FabricFormed
Cement
Abandonedmine
PumpedSlurry
Injection
Abandonedmine
FlyashSlurry
Injection
Abandonedmine
PneumaticFlyash
Injection
Abandonedmine
Almoststrainfreeminingto
controldeformationon
surface.
Gravelgivesafirmcontact
totheroofandeliminatesthe
groundmovement.
Flyashgroutinjectionis
effectiveinpartially
subsidedareatofillsmall
voidsandcrevices.
Groutedconcretessupport
theoverburdentoavoid
subsidencemovement.
Usefulindryandwet
condition.Offersmore
effectiveoverburdensupport
thanotherflushingmethods.
Italsoincreasestheresidual
strengthandpostfailure
stiffness31.
Aflyashstowingwith50
60percentsolidstravelsa
greatdistancetosupporta
largeareaofoverburden.
Effectiveindrymineswhere
lesssubsidencehastaken
placeandgoodconnectivity
betweenminesentries
exists.
Conclusions
Winningofcoalisveryimportantbyusingsuitablemethod,whichgivesmaximumrecoveryandsafetytolife
andtheproperty.GoafPillarmethodofpartialextractionisbestsuitableforrecoveryandsafetypointofview
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as this method consists of leaving pillars systematically in the goaf such that the width of the extracted span
aroundanysuchpillarislessthanNEWandtheleftoutpillarhavealongtermstability.Harmonicminingcan
be practiced surface structure as it neutralizes the strains without compromising coal recovery. Among all the
methods of abandoned mine, Pumped Slurry Injection method is best suitable as this method gives maximum
area coverage to support different overlying surface feature and structure and reaches maximum area of mine
wheretheothermethodsfailtodoit.
Acknowledgements
AuthorsthankDirector,CMRI,Dhanbad,forpermissiontopublishthispaper.ThanksarealsoduetoShriS
NRajakfordraftingthefigures.
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